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1. PSL1 PSL2 i anon High performance Wiring can only be carried out Wiring can only be carried out for r iving 4 20 mA DC Current RS 485 communication pe 485 communication for controllers with controllers with auxiliary analog input PV input Not configured at factory before shipment 1 m is ee ml itor seal communication functions Not used in single loop control See CUER TEE g i a Be frser Se 1 When receiving 4 20 mA DC current signals i 23 SDB k ae Auxiliary analog input TC input RTD input set the PV input type to 1 5 V DC setpoint 41 T 7 24 SDA gt Car o 21 Specify in a range of 12 Z i i 25 RDB e 1 5 V DC 0 2 V DC fe oe 12 b C gt 22 or 0 10 V DC 13 i 26 RDA Default 1 5 V DC 13B i i Control output T TT Relay contact output 27 SG Mpu i Note P a 250 Q resistor to the terminals is l l l NC lt 4 1 Model X010 250 2 resistor with M3 5 crimp on terminal 1 L Note Select this option from 12 i lugs i No 2 o the OT1 parameter 4 13 O A NOTE com 3 Time proportional PID relay contact Installation category overvoltage category II IEC1010 1 output is configured at factory Te Contact rating 250 VAC 3A before shipment 30 V DC 3 A resistance load Retransmission output 1 Factory set to PV
2. To the front key Press this key for more than 3 seconds to move to the operating display common parameter SETUP main menu ISET ENT key 2 L L i i SP LY Jkey ALM wJkey CTL z SP control alarm cotrol control parameter i 1 SETUP sub menu SETUP sub menu SETUP sub menu 1 i i J key DISP key key DISP key key DISP key seem eh ee Pee eee eee giclee AA E jrm aapau a aaa acral 1 1 r 1 SP tracking 1 i PV event 1 gt TROPEN selection i PEH1 hysteresis OPR1 Output velocity limiter I 1 1 1 1 fell 1 PV event 2 1 7 L L Program time unit PEH2 hyeteresis r MOD1 PID control mode Segment setting i PV event 3 i method r PEH3 hysteresis r AR1 Anti reset windup I 1 1 1 1 Program pattern 2 1 gt PV event 4 i i i retransmission r PEH4 hysteresis ZON Zone PID selection I 1 1 1 1 Program pattern 1 1 PV event 5 1 number clearance i PEHS hysteresis g R MD Gee mode i Program setpoint 1 i i PV event 6 s limiter upper limit i i PEH6 hysteresis i R TM pestan Umer r 1 1 1 1 Program setpoint 1 a z PV event 7 1 7 limiter lower limit PEH7 hysteresis i GRP PID groupnuniber l 1 i g 1 Program setpoint 2 PV event
3. q Bring the operating display into view appears at power on an Select the program pattern number of the controller being operated SP 25 0 C PTNO 1 SEGNO 0 3 TM RCY 0 0 PA Press the Run ON Displays the time of segment 1 SP 25 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 The time reading changes to ON Stop of operation RST lamp ie 250 C a oor SEGNO 0 3 When in the RESET mode the controller provides the following PV input Value of process variable input output values Control output Preset output value factory set to 0 Event output OFF if there is any event 6 Switching between AUTO and MAN AN NOTE If AUTO and MAN have been switched using contact input when the contact input is ON switching between AUTO and MAN cannot be achieved by keystroke Bring the operating display into view appears at power on Displays the current setpoint SP PRG lamp or LOC lamp ON 30 0 C SEGNO 1 3 RCY 0 0 PTNO 1 TM 0h18 To change from AUTO to MAN mode Press the key several times to display the MODE MAN1 mode parameter To change from MAN to AUTO mode Press the key several times to display the MODE AUTO1 mode parameter The figure below is an example of changing the AUTO
4. SEGNO 0 3 RCY 0 0 The question mark changes to C SEGNO 0 3 RCY 0 0 13 Troubleshooting E Troubleshooting Flow If the operation display does not appear after turning on the controller s power follow the measures in the procedure below If a problem appears complicated contact our sales representative Is the instrument defective Yes Is communication link faulty Is key operation faulty Y Is I O signal faulty Totally inoperable Is display faulty Yes Check the instrument s suffix code Check the instrument s I O specifications Check wiring on the power supply terminals Turn off power and then turn it on again es Check the key lock setting Check the supply voltage Check the specifications of I O counterpart for wrong polarity Does the code include a communication option aa Check the No communication othe is communication related capability Is parameters key lock enabled Check communication wiring Check the specifications of communication counterpart Correct the error s Ask the vendor for repair Aa IMPORTANT Take note of the parameter settings when asking the vendor for repair E Errors at Power On The following table shows errors that may be detected by the fault diagnosis func
5. z i ON OFF control hysteresis ON OFF control hysteresis 1 i ON OFF control hysteresis ON OFF control hysteresis ON OFF control hysteresis f ON OFF control hysteresis i ON OFF control hysteresis i ON OFF control hysteresis i linearizer 1 output 4 SPREE EPEE PLETTET _ i 1 H heating side ON OFF 7 2 H heating side ON OFF 1 3 H heating side ON OFF 7 i 4 H heating side ON OFF P 5 H heating side ON OFF i 6 H heating side ON OFF i 7 H heating side ON OFF 3 8 H heating side ON OFF Ten segment i 1 control hysteresis i control hysteresis E 3 control hysteresis i a control hysteresis i control hysteresis control hysteresis control hysteresis i i control hysteresis r linearizer 1 input 5 Fa key i Direct reverse i Not displayed for heating i Direct reverse i Direct reverse i z Direct reverse i Direct reverse i Direct reverse i Direct reverse z Direct reverse Ten segment i action switching f cooling control 7 2 DR action switching s 1 3 DR action switching 1 4 DR action switching 1 5 DR action switching 1 action switching a 7 DR action switching 1 8 DR action switching linearizer 1 output 5 x _ _ 1 1 1 1 m 1 i Cooling side Cooling side 1 Cooling side 1 Cooling side 1 Cooling side 1 Cooling side 1 Cooling side 1 Cooling side z Ten segment 1 z 1 Pc proportional band 1 k 2 Pc proportional band a F
6. Example of Creating Program Pattern 1 A Target setpoint T t emperature TSP1 to be reached by segment 2 2 80 C m l Target setpoint Target setpoint TSP1 to be reached TSP1 to be reached by segment 3 1 by segment 1 3 Starting target setpoint SSP1 25 C 0 C Time Segment time for segment 1 20 min A Start of program operation Segment time for segment 2 Segment time for segment 3 80 min 10 min PV event 1 Outputs an alarm if the temperature goes beyond the range program setpoint 5 C ON OFF Time event 1 The output turns on after 20 minutes have elapsed since the start of program operation Then it turns off after 100 minutes have elapsed from the start of program operation OANINNNFP WN 9 2 Example of Program Pattern Setup Charts Complete the following setup chart before setting programs in the controller Filling in the chart makes it easier for you to input program data into the controller See 1 Program Pattern Setup Charts in ULICE EUA Gem Eee EED In the following chart fill in the fields with bold face borders Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range RH1 setup parameter Minimum value of PV input range Setpoint of the Minimum Value of PV Input Range RL1 setup parameter PV input unit Setpoint of the PV Input Unit UNI1 setup parameter Pro
7. parameter TIME for segment 2 MENU PROG PRG segment time TIME oo Ue7S9 r RUN Reser 30 Press the Laor key to display the required setpoint The figure below shows an example of setting the parameter to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 26 segment time changing TIME 1h20 UuP7so ECA 31 Press the key once to register the setpoint MENU PROG PRG segment time TIME 1h20 oo Ue7S9 SSF ee rn RUN Reser 39 Press the ai Jkey once to display the Event Number parameter EV1 MENU PROG PRG event 1 no select PPT Noda RUN Reser 33 Press the AJor Jkey to display the required setpoint The figure below shows an example of setting the parameter to time event 1 setpoint 1 MENU PROG PRG 29 event 1 no select changing 1 oo UrP7Sso Pete L VPT Nod RUN RESET R 34 Press the key once to register the setpoint MENU PROG PRG event 1 no select WPT Noa JLo JFE 35 Press the Jkey once to display the On Time of Time Event parameter ON1 MENU PROG PRG time event 1 ON time 36 Press the 4Jor Jkey to display the required setpoint The figure below shows an example of setting the parameter to 0 min setpoint 0h00 MENU PROG PRG 30 time event 1 ON time c
8. 1 P 1 1 and 1 D operating parameters 1st group of PV input value PID constants Minimum value of PV input range RL1 Segment 1 Segment 2 Selection of PID Constants when Da Maximum value of the Control Range Is Split into Three Pv input range RH1 Zones Reference point 2 As shown in the figure on the right three zones are set for the 2 RP1 controller to automatically switch from one group of PID con stants to another Two zones can also be set for the controller to Reference point 1 switch between two groups of PID constants 1 RP1 3 3rd group of PID constants 2 2nd group of PID constants 1st group of 1 The controller uses the 1st group of PID constants if the PID constants PV input value is within the zone set off by the minimum value of the PV input range and reference point 1 2 The controller uses the 2nd group of PID constants if the PV input value is within the zone set off by reference point 1 and reference point 2 3 The controller uses the 3rd group of PID constants if the PV input value is within the zone set off by reference point 2 and the maximum value of the PV input range Minimum value of PV input range RL1 Segment 1 Segment 2 Segment 3 Controller Settings e Splitting the control range into two zones To split the control range into two zones define reference point 1 i e the 1 RP1 setup parameter Define the Ist and 2nd groups of PID constants i e the 1 P 1 1 an
9. 3 DB Dead band Dead band Dead band Dead band 7 DB Dead band 8 DB Dead band Piha ciety ae z Displays a menu of operating parameters in 7 i i i 1 z 7 a E e Deni ri ae main menu submenu 1 PO Preset output heating side 2 PO Preset output heating side 1 3 PO Preset output heating side 1 4 PO Preset output heating side i 1 5 PO Preset output heating side 1 Preset output heating side z 1 7 PO Preset output heating side l 1 8 PO Preset output heating side 3 Ten segment gt i preset output 1 preset output 1 i preset output 1 i i preset output 1 i preset output 1 x preset output 1 preset output 1 preset output 1 linearizer 1 output 8 i Displayed for heating coolin i i a a os Peas i gt 1 1 0c Cooling side preset output 5 i 3 2 0c Cooling side preset output a 3 0C _ Cooling side preset output I Cooling side preset output a 5 0c Cooling side preset output m 6 Oc Cooling side preset output 7 0c Cooling side preset output 8 O0c Cooling side preset output 1 s an Segment 1 MENU LP1 PAR ce i linearizer 1 input 9 i 7 i 1 f 1 F i Ten segment i i key 3 IM 05E01B02 06E 1 To the front nisp Key Press this key to move to the operating parameter setting display From the front YY setup parameter SETUP main menu
10. Model UP750 gt Program Controller co User s Manual for Single loop Control YOKOGAWA Yokogawa M amp C Corporation User s Manual IM 05E01B02 01E 2nd Edition Jul 1 2001 This manual describes installation wiring and other tasks required to make the controller ready for operation Contents 1 Safety Precautions 2 Model and Suffix Codes 3 How to Install 4 How to Connect Wires 5 Hardware Specifications 6 Terminal Wiring Diagrams Introduction Thank you for purchasing the UP750 program controller The controller is shipped from the factory with 7 hardcopy user s manuals A2 size and 1 user s manual on CD ROM The 7 user s manuals in hardcopy format describe the operating procedures required for basic use factory set to single loop control mode It is recommended that you refer to these user s manuals to understand 1 installation 2 initial settings 3 program settings and 4 operating procedures of the controller The CD ROM contains an User s Manual Reference with descriptions of various functions and setting ranges that can be set as necessary The manual also contains information on operations used to carry out control other than single loop control Moreover the use of an optional parameter setting tool Model LL100 E10 allows you to easily perform settings and adjustments with a PC E How to Use the Manuals Installation Describes the tasks installation wiring and oth
11. P ROG Submenu P RG Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM TS P 1 Final target setpoint The final target setpoint of each segment i TIME Time set segment time Time setpoint unregistered 0 00 to 99 59 hour minute or minute second Without a time setpoint it is not possible to create programs Ramp set segment time For ramp segments ramp setpoint unregistered 0 0 to 100 0 of PV input range span per hour or minute For soak segments time setpoint 0 00 to 99 59 hour minute or minute second Without a time setpoint or a ramp grade setpoint it is not possible to create programs Segment PID group This parameter is shown for segment PID parameters when number the setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1 to 8 Program Parameters Parameters for Setting the Event Action You can set a maximum of eight units each for the parameters listed below for each individual segment Located in Main menu P ROG Submenu P RG Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM EV Event number 0 Unregistered n 1 Time event 1 terminal numbers 69 65 2 Time event 2 terminal numbers 69 65 3 Time event 3 terminal numbers 2 65 4 Time event 4 terminal numbers 6D 65 5 to 16 Time events 5
12. 20 min Oh20 MENU PROG PRG 26 segment time changing TIME 0h20 oo WPT Node ofe 16 Press the key once to register the setpoint MENU PROG PRG segment time TIME 0h20 P759 oo UuP7Sso FS toer IS A WPT Noda M RUN RESET 17 Press the key once to display the Event Number parameter EV1 MENU PROG PRG event 1 no select UPR7S9 YPT eon fes 18 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to PV event 1 Setpoint 21 MENU PROG PRG 29 event 1 no select changing 21 oo WPT Nodh M RUN 19 Press the key once to register the setpoint MENU PROG PRG event 1 no select UP7Ssa Sa Move DISP Lella Cee 20 Press the key once to display the PV Event Type parameter TY1 MENU PROG PRG PV event 1 type UP7Sso oo r OGPT Nodae RUN reset key to display the required setpoint 9 Press the 4 or The figure below shows an example of setting the parameter to Deviation high and low limits Alarm setpoint 7 MENU PROG PRG 30 PV event 1 type changing oo ens Ga al PPT oea M RUN Reser Press the key once to register the setpoint MENU PROG PRG PV event 1 type UP7Sso om Ea aS
13. Dead band Dead band Although not used in single loop control it is shown on the display Value of control output before split into Value of control output before split into heating and cooling side outputs heating and cooling side outputs Although not used in single loop control it is shown on the display te ies Precautions in Heating Cooling Control Although not used in single loop control it is shown on the display e Keep the ratio of the heating side proportional band P to the cooling side proportional band Pc equal to or below 5 e If neither the heating side nor the cooling side is performing ON OFF control setting the integral time I or Ic of one Although not used in single loop control it is shown on the display side to 0 results in the Integral Time parameters of both sides being set to OFF irrespective of the integral time setting of the other side IM 05E01B02 07E 2
14. User s Model UP750 co Manual Program Controller REEN User s Manual for Single loop Control Programming YOKOGAWA Yokogawa M amp C Corporation IM 05E01B02 03E 2nd Edition Jul 1 2001 This manual explains how to create programs by citing specific examples Create user programs by referring to the given programming examples Use the parameter map included in 2 Program Parameter Map in CEARVEMTETD in order to further familiarize yourself with the required operations Be sure to carry out the settings instructed in QZ Eee ERIE before beginning any of the tasks discussed in this manual Contents 1 Overview of Program Patterns 2 Example of Program Pattern Setup Charts 3 Creating Program Patterns 4 Changing Program Patterns 1 Overview of Program Patterns E Programming Overview The programming example given here demonstrates how to do the tasks outlined below 1 Program the controller to start program operation at 25 C and raise the temperature up to 80 C in 20 minutes 2 When the temperature reaches 80 C keep it at this level for 80 minutes 3 Finally lower the temperature to 0 C in 10 minutes Event output e Set a deviation of 5 C on both the positive and negative sides of a program setpoint to allow the controller to output an event signal if the temperature goes beyond the deviation range e Let the controller output an event signal when the temperature stabilizes to 80 C
15. and EDIT program parameter submenus are displayed on the error code is stored in register B0005 LCD Pattern information write error Pattern wirte was attempted during pattern wirte Pattern write was excuted when the 12 Only when using communication The parameters in PRG and EDIT program parameter submenus are displayed on the error code is stored in register B0005 LCD Segment read error Segment read was attempted during pattern read Segment read was excuted when 21 Only when using communication The the parameters in the PRG and EDIT program parameter submenus are displayed error code is stored in register B0105 on the LCD Segment write error The total number of segments exceeded 3000 22 Only when using communication The error code is stored in register B0105 Segment insert error During program operation the total number of segments exceeded 300 or numbers in 23 a pattern exceeded 99 and therefore a new segment cannot be register or added The specified segment is missing Segment delete error Any segment cannot be deleted during program operation The specifed segment is missing Exceeded segment count error The number of segments exceeded 3000 Pattern copy error No pattern is present at the source or patterns already exist at the destination 31 Only when using communication The error code is stored in register B0065 39 Pattern source specification error No pattern is present at
16. and 100 output segmental point levels at which the values are presented via OUTPUT 2 In heating cooling control the controller outputs the result of computation after split Min value of PV input scale Analog output 2 0 terminals and See W Performing Split Computations below l ting it into heating purpose and cooling purpose signals In addition the controller Snown when in A2L segmental point 5 0 to 105 0 where A2L lt A2H can perform PID control or ON OFF control on the heating and cooling sides sepa voltage input mode l Analog output 3 100 Set the values of segmental points for the 0 and 100 output rately When performing ON OFF control set the proportional band to 0 Sclcciion es Allows Ne Py input value to be determined as shown below in Pepencs on a A3H segmental point levels at which the values are presented via OUTPUT 3 The controller splits the result of computation 0 to 100 into heating side and PID computation Manual MV output e 105 of PV input range if set to Upscale input type e 5 0 of PV input range if set to Downscale OFF Disable UP Upscale DOWN Downscale 0 to 100 Heating cooling npu purmaukacHon cease Gr EN input Bument Analog output 3 0 terminals and See W Performing Split Computations below i cooling side signals as described below sie dele A3L segmental point 010105 0 WIETE DSL SAS e 0 to 50 of the computation result is presented as a 0
17. it is possible to set change the high and low limits of control output The control output may not change at all however because of restrictions on these parameters Also check the restrictions on these parameters e The control output can only be changed when the controller is in the MAN mode If the MAN lamp is off i e the controller is in the AUTO mode you cannot change the control output using key operation The control output does not change soon after the target setpoint SP has been changed e If this happens check the setpoint of the parameter MOD1 In cases where fixed point control is selected as the PID control mode MOD1 1 tracking based on the I term works to prevent the control output from changing suddenly even if the target setpoint SP is varied The control output therefore may appear to be working incorrectly at first however it gradually adapts itself to the new target setpoint IM 05E01B02 05E 2 Model UP750 gt REEN Program Controller SERIES User s Manual for Single loop Control YOKOGAWA Yokogawa M amp C Corporation User s Manual IM 05E01B02 06E 2nd Edition Jul 1 2001 This manual contains a parameter map as a guideline for setting parameters If you are unsure of the key operation sequence press the key no more than four times This displays a screen at power on i e operating display AIJ OMAN H2222 mi ETE O
18. metal plated steel plates or 1 6mm thick uncoated steel plates Installation Position Install the controller at an angle within 30 from horizontal with the front panel facing upward Do not install it facing downward The position of right and left sides should be hori zontal Front panel _ M of controller Must not exceed 30 Rear of controller E External Dimensions and Panel Cutout Dimensions UP750 Unit mm Large bracket ICAEN WPT NOLS v freser 7 Small bracket to 10 mm Panel thickness General installation Side by side close installation 0 8 117 min N 1 x96 92 9 T N stands for the number of controllers to be HH installed 0 8 25 0 8 0 92 However the measured value applies if N 5 92 65 E How to Install CAUTION Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock After opening the mounting hole on the panel follow the procedures below to in stall the controller 1 Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side Set the brackets in place on the top and bottom of the controller as shown in the figure on the left then tighten the screws of the brackets Take care not to overtighten them arge bracket
19. op mounting hardware Direction to insert the 2 controller Insert the controller into the opening at the front of the panel Insert a screwdriver into the brackets to tighten the screws Small bracket bottom mounting hardware 4 How to Connect Wires CAUTION 1 Before carrying out wiring turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possibility of electric shock 2 Wiring must be carried out by personnel who have basic electrical knowledge and practical experience AN NOTE 1 Provide power from a single phase instrument power supply If there is a lot of noise in the power line insert an insulating transformer into the primary side of the line and use a line filter recommended part ZAC2205 00U from TDK on the secondary side As a countermeasures against noise do not place the primary and secondary power cables close to each other 2 For thermocouple input use shielded compensating lead wires for wiring For RTD input use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires The cables to be used for wiring terminal specifications and recommended parts are as shown below 3 Control output relays may be replaced However because they have a life of 100 000 times that of the resis tance load use auxiliary relays to turn on off a load 4 The use of i
20. programming changing main menu STC 2 UPR7SS AA eaae 3 Press the Z key once to display the submenu LOC O Press the key once to register the setpoint L MENU PROG PRG start code select local mode set sub menu STO lt UuP7SsO ween en Ca ea GPT Noa eaf 4 Press the L key once to display the submenu 10 Press the key once to display the Target PRG Setpoint parameter TSP1 for segment 1 PRG MENU PROG PRG target set point 1 programming sub menu TSP1 80 0 C DoE WPT Node afes YPT D _ Press the ei key seven times to display the Target Setpoint parameter TSP1 for segment 2 At this point the PV display shows 001 02 the first three digits denote the pattern number and the last two digits the segment number vaos TET tO MENU PROG PRG MENU PROG PRG 24 PTno input target set point 1 5 Press the key once to display the Pattern Number parameter PTN TSP1 80 0 C a E UP7SO Core JE 6 Press the i key once to display the Segment 12 Press the or key to display the required Number parameter SEG setpoint The figure below shows an example of setting the parameter to 90 0 C MENU PROG PRG MENU PROG PRG 24 SEGno input target set point 1 changing SEG TSP1
21. 0 0 Ti neas x EDEA SP eee UR How to Change the Target Setpoint in the Segment being in Operation 1 Set the program operation in the hold mode 2 Change the target setpoint of the corresponding segment of operation program on the program parameter setting display 3 When the hold mode of program operation is disabled the controller resumes the control toward the changed target setpoint Note To perform the above specify programming by setting segment times for segment setting method SEG T setup parameter and do not change the hold SP and hold time on the operating display in HOLD mode 10 Executing Advance Function The following operating procedure advances the controller from segment 1 to segment 2 If you execute the advance function during hold mode operation the hold mode is disabled q Bring the current operating display for program operation into view PRG lamp Indicates the controller is ON running on segment 1 1 SEGNO 1 3 TM 0h17 RCY 0 0 Blinks during change MODE DISPLAY 2 ODE f vise PROG advance switch changing N ADV WPT Node Indicates the controller is running on segment 2 e e222fpe 20 E SSo9ca0 SEES ss fo 6 SP 80 0 C PTNO 1 SEGNO 2 3 TM 1h20 RCY 0 0 9 MODE DIsP WPT Node
22. 21 to 28 then this parameter refers to PV events 1 to 8 Pressing the key once during programming returns to the display marked A TYn PV event type TYn PV event type i wae seme memeee eee ee ee eee eee eee eee ee eee e eee eh eee e eee eh e eee eee eh ISET ENT ISET ENT key Parameters of program pattern 1 3 Lists of Program Parameters Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for Local Setpoint Parameters temperature input Located in Main menu P ROG Submenu LOC Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM L S P 1 Setpoint for local mode 0 0 to 100 0 of PV input range 0 0 of PV input range operation local mode operation setup parameter ZON is setto 0 This parameter is factory set so as not to appear 1 Uses the 1st group of PID parameters 2 Uses the 2nd group of PID parameters 3 Uses the 3rd group of PID parameters 4 Uses the 4th group of PID parameters 5 to 8 Likewise selecting these numbers uses the 5th to 8th groups of PID parameters E D A Local event 21 type OFF 1 to10 28 to 31 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Dev
23. 9 of PV input range ca a Reference deviation Used to select a group of PID parameters according to a deviation from C eE A band Cooling side ON OFF control applies when 0 0 S PT SP tracking selection OFF ON OFF the given program setpoint The controller uses the PID parameters of the Set as HOLD ON to enable the hold mode of program operation Ref 5 2 5 Cooling side integral OFF 1 to 6000 sec TTEA Tracking is performed when the mode changes from program to Ref 5 2 3 number selected in PID group number GRP of PID parameters if the PV operation AC te tee om Local The local setpoint keeps track of the program setpoint input falls outside the given deviation range The following example shows ADV Set as ADV ON to advance from the current segment to the next segment Ref 5 2 7 oe ee ea Program time unit Sets the time unit of a program mp aai C time hh mm hour minute Cooling side ON OFF 0 0 to 100 0 0 5 mm ss _ minute second C ee Segment setting Defines the method of programming Note that changing the Ref 5 1 1 method setpoint of this parameter deletes the program in question 0 Programming by setting segment times 1 Programming by setting segment ramps Program pattern 2 The controller can serve as a program pattern generator a case when only the reference deviation is set without setting any B Dead band In heating cooling control 100 0 to 50 0 3 0 e When performing heating cooling control When setting any pos
24. 93 Press the key once to display the PV Event Setpoint parameter PE1 MENU PROG PRG PV event 1 set point UurP7Sso OPT Noa a 94 Press the AJor Y key to display the required setpoint The figure below shows an example of setting the parameter to 5 0 C MENU PROG PRG 31 PV event 1 set point changing 5 0 C Lorne Jee fi 95 Press the akey once to register the setpoint MENU PROG PRG PV event 1 set point PEi 5 0 C UrP7So WPT Nod M RUN reset 96 Press the ea Jkey once to display the Event Number parameter EV2 MENU PROG PRG event 2 no select 97 Press the akey once to display the Junction Code parameter JC for segment 1 The setpoint of this parameter is not changed in this example MENU PROG PRG junction code select JC oo UurP7Sso RN AES ed UA WPT Node RUN Reser Press the key once to display the Target Setpoint parameter TSP1 for segment 2 The setpoint of this parameter is not changed in this example At this point the PV display shows 001 02 the first three digits denote the pattern number and the last two digits the segment number PV display gt aE HH a MENU PROG PRG target set point 1 TSP1 80 0 C 7S9 GPT Node D 29 Press the zi Jkey once to display the Segment Time
25. Allowable input voltage 10 V DC for thermocouple mV or RTD input 20 V DC for DC voltage input Noise rejection ratio 40 dB 50 60 Hz or more in normal mode 120 dB 50 60 Hz or more in common mode Reference junction compensation error 1 0 C 15 to 35 C 1 5 C 0 to 15 C 35 to 50 C Applicable standards JIS IEC DIN ITS 90 for thermocouples and RTD Auxiliary Analog Input Signals Available only for controllers with auxiliary analog input terminals These signals are not used in single loop control however Number of inputs 1 terminals Input type Settable in a range of 0 2 0 10 0 4 2 0 or 1 5 V DC Sampling period 100 200 and 500 ms The sampling period of an auxiliary analog input signal is associated with the PV input s sampling period Input resistance About 1 MQ Input accuracy 0 3 1 digit of input span for 0 to 2 V DC 0 2 1 digit of input span for 0 to 10 V DC 0 375 1 digit of input span for 0 4 to 2 0 V DC 0 3 1 digit of input span for 1 to 5 V DC Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz Loop Power Supply Power is supplied to a two wire transmitter 15 V DC terminals A resistor 10 to 250 Q connected between the controller and transmitter converts a current signal into a voltage signal which is then read via the PV input terminal Supply voltage 14 5 to 18 0 V DC max 21 mA provided with a protect
26. DI1 49 PET ima output Note 5V 1 2 3 4 5 6 71 8 9 10 11 12 13 14 15 pI DI1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFFION DI2 118 Lae 5V DI2 OFF ON ON OFF OFF ON ON OFFIOFF ON ON OFF OFF ON ON Cooling side control Dis OFF OFF OFF ON ON ON ON OFF OFFIOFFIOFF ON ON ON ON pjg 140 aad BV DIS ourpur ole Relay contact rating 240 V AC 1 A Di4 OFFIOFFIOFFIOFFIOFFIOFFIOFF ON ON ON ON ON ON ON ON t aT Ti 2 30 V DC 1 A resistance load 4 Eoi Transistor contact rating 24 V DC 50 mA Di4 39 oD 5V Time event 3 Start of program operation when DI5 138 p 3 DIS on output DI5 changes from OFF to ON 5 i 5V 5 2 DI6 Time event 4 Stop of program operation when 37 P S DIG 5V output N NOTE DI6 changes from OFF to ON Tm Common The dual loop type controller UP750 50 only eee ee Di7 36 0 o DI7 changes from OFF to ON COM Current output terminal 46 and 47 can be used for retransmission output 2 Common COM 20 OT1 is a setup parameter You can change the settings of the parameter OT1 to change the control output type See GigE UB a tele a UE aE TITEL Contact rating 12 V DC 10 mA or more Correspondence between parameters OT1 and heating side output types cooling side output types OT1 4 OT1 5 OT1 6 OT1 7 OT1 8 OT1 9 OT1 10 OT1 11 OT1 12 Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Vol
27. MENU UPMD IN input 1 range high input 1 range low SETUP RH1 500 0 RL1 PPT JE Jesse GPT Node run Jfr If the type of input is voltage also configure the PV Input Decimal Point Position SDP1 Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 parameters that follow this step SP 0 0 C 2 PTNO 0 SEGNO 0 0 TM RCY 0 0 E Instrument Input Range Codes F Select the unit from the UNIT parameter Instrument Input Instrument Input Range Code Input Range Measurement Accuracy Unspecified OFF Set the data item PV Input Type IN1 to the OFF option to leave the PV input type undefined woekKi 270 0 to 1370 0 C yP 450 0 to 2500 0 K type K2 270 0 to 1000 0 C yP 450 0 to 2300 0 F __ 0 1 of instrument range 1 digit at 0 C or more eee 200 0 to 500 0 C 0 2 1 digit for temperatures below 0 C yP 200 0 to 1000 0 F where the accuracy is 2 of instrument range 1 J een 200 0 to 1200 0 C _ digit for temperatures below 200 0 C for a type K yP 300 0 to 2300 0 F thermocouple or 1 of instrument range 1 digit for tvoe T1 270 0 to 400 0 C temperatures below 200 0 C for a type T thermocouple z yP 450 0 to 750 0 F type T2 0 0 to 400 0 C yP 200 0 to 750 0 F voe B 0 0 to 1800 0 C 0 15 of instrument range 1 digit at 400 C or more yP 32 to 3300 F 5 of instrument
28. Power on No PV input type IN1 OFF Yes Determine PV input type first e2222 aeaa 3 ge lt Bgg 20 5 5043 y y see eee eee eee eee eee eee eee t pessefpg oye f REFF F E528 EEEF o O super control switch Displays a guidance message for the operating parameter Displays an operating parameter Displays a setpoint tunm key PID parameters input set SETUP sub menu Settings herein are described in 2 Setting PV Input Type 7 OMAN oheeeeiee 209 2 eseceo Ssofax muna m key PID parameters MENU UPMD IN input 1 type select 1 SETUP efeeeeire 209 fz pua 838 Setting First at Power on in QQHEMURSS ie Uae ET TIET MENU UPMD IN input 1 type select IN1 1 Use the Aor LT key to See Instrument Input Range Codes in Initial Settings User s Manual changing typeK1 set a numerical value 2 MENU UPMD IN input 1 type select IN1 Press the key to register SETUP typeK1 the value PV input type is set to OFF when
29. Range and Description Initial Value User Target Item heating cooling Relay output flag 5689 Instrument alarm 1 output 5689 Setting in CD ROM control Cacia yao ime O3 5129 Time event 1 output Cycle time 3 ycle time Open collector transistor 5130 Time event 2 output 5129 PV input type Specify the type of PV input as a range code OFF 6131 Time GuGht Sounn INPUT 1 terminals See Instrument Input Range Codes in QAER tile UE eS output flag registration p Terminals O and 9 for DO4 5133 Time event 4 output Open collector transistor U N 1 PV input unit Select the unit of PV input Depends on Percent F Fahrenheit the PV C Degree Celsius No unit input type RH1 Set the PV input range RL1 lt RH1 Depends on inet range the PV Min value of PV For temperature input input type L1 input range Set the range of temperature that is actually controlled For voltage input Set the range of a voltage signal that is applied The scale across which the voltage signal is actually controlled Relay s Behavior uien Cycle NE 10 sec A 10sec 10sec 10sec See External contact output in 6 Terminal Wiring S registration Diagrams of the REGUEIRA ENTIET Open collector transistor output flag registration On state duration 2 sec On state duration 5 sec On state duration 8 sec Off state duration 8 sec Off state duration 5 sec Off state duration 2 sec Open collector
30. The controller can be switched to local mode operation when it is in program operation or in a RESET mode The following operating procedure switches the controller to local mode operation during program operation Indicates the controller is running on segment 1 PRG or RST lamp ON 2 eee Qiee yr fz cooech QZ 5z oz azzo HE SP 40 08C PTNO 1 SEGNO 1 3 TM 0h14 RCY 0 0 S Blinks during change MODE DISPLAY 3 A local drive switch E WPT Node Fon Jese LOC N anging i 3 Press the key once The controller begins running with a local setpoint L SP The figure below shows an example of setting the controller with the local setpoint of 50 0 C The symbol L represents LOC lamp a local setpoint ON gt FO Jone ic P 50 0 C 1 PTNO 1 SEGNO 0 3 _ ees J TMa RCY 0 0 X q Change the controller to local mode operation To do this see 11 Switching to Local mode LOCAL Operation The symbol L represents LOC lamp a local setpoint ON OP 50 0 C PTNO 1 SEGNO 0 3 TM RCY 0 0 Q IMODE DISP L PPro D Press the 4 or Blinks during change miraa D 4 N1 E hh w UrP7SsO mone oisP IIS J As WPT RUN
31. by side close installation Temperature change rate 10 C h or less Ambient humidity 20 to 90 RH no condensation allowed Magnetic field 400 A m or less Continuous vibration at 5 to 14 Hz Full amplitude of 1 2 mm or less Continuous vibration at 14 to 150 Hz 4 9 m s or less Short period vibration 14 7 m s 15 seconds or less Shock 147 m s or less 11 ms Installation height Height above sea level of 2000 m or less Warm up time 30 minutes or more after power on Transportation and storage conditions Temperature 25 to 70 C Temperature change rate 20 C h or less Humidity 5 to 95 RH no condensation allowed Effects of changes in operating conditions Effects from changes in ambient temperature On voltage or thermocouple input 1 wV C or 0 01 of F S C whichever is larger On auxiliary analog input 0 02 of FS C On RTD input 0 05 C C ambient temperature or less On analog output 0 05 of F S C or less Effects from power supply fluctuation within rated voltage range On analog input 1 wV 10 V or 0 01 of F S 10 V whichever is larger On analog output 0 05 of F S 10 V or less IM 05E01B02 01E 1 A NOTE Do not use unassigned terminals as relay terminals E UP750 Single loop Control Model UP750 0_ or UP750 5L Communication 1 Communication 2 6 Terminal Wiring Diagrams
32. changed OUT 35 0 during manual operation Deviation Trend display For monitoring only Pattern display For monitoring only TME 1 Be A Event display ALM 3 For monitoring only E Operating Displays for Single loop Heating cooling Control SP Display On the Setpoint display LCD the controller displays the current target setpoint SP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment TM for which operation is in progress the current number of repetitions RCY and the total sum of repetitions Target SP Display On the Setpoint display LCD the controller displays the current target setpoint SP and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 Heating Cooling OUT Display On the Setpoint display LCD the controller displays the current target setpoint SP the PID number PID being used and the heating side HEAT and cooling side COOL control output values Deviation Trend Display On the Setpoint display LCD the controller displays t
33. constants to be selected for each segment If set to Zone PID automatically selects PID constants according to the temperature range set in the given Reference Point parameter Restart mode CONT Continues action set before power failure MAN Starts from manual operation status RESET Continues action set before power failure and starts computation from the preset output value Proportional band Heating 0 1 to 999 9 of PV input range 5 0 side proportional band In heating cooling control 0 0 to 999 9 in heating cooling control heating side on off control applies when 0 0 Integral time OFF 1 to 6000 sec 240 sec Heating side integral time in heating cooling control Derivative time OFF 1 to 6000 sec 60 sec Heating side derivative time in heating cooling control linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 6 ten segment linearizer approximation linearizer approximation Ref 2 1 3 Ten segment 66 7 to 105 0 of PV input range 0 0 of PV input range 3 linearizer 1 input 7 Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 7 ten segment linearizer approximation linearizer approximation in heating cooling control 0 0 to 105 0 1 0L lt 1 0H control 100 0 Output low limit 5 0 to 105 0 0 0 Cooling side output high
34. cooling side output C begins to increase from 0 0 If you keep the key held down longer and the output C rises above 24 8 the output H goes to 0 0 and you enter the state of manipulating the cooling side output Output 24 8 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is negative 8 Enabling Disabling Hold Mode of Program Operation Enabling disabling the hold mode of program operation should be done when the controller is in operation The following operating procedure is an example of setting program operation in the hold mode q Bring the operating display into view appears at power on lt o 80 0 C Pe Move e Run PTNO 1 SEGNO 2 3 TM 1h20 RCY 0 0 PRG lamp ON Displays the current setpoint SP PPS Qiee ay fz oo XX 2 To enable the hold mode of program operation Press the key once to display the HOLD ON mode parameter To disable the hold mode of program operation Press the key once to display the HOLD OFF mode parameter The figure below is an example of enabling the hold mode of program operation Blinks during change MODE DISPLAY 1 PROG hold switch changing HOLD HLD lamp is ON in Hold HLD lamp is OFF in non Hold 0 Ds O eS Bae SP sce g
35. during MENU UPMD IN 4 input 1 range low SETUP RLi 0 0 P750 ZAA If the type of Input is voltage also configure the PV Input Decimal Point Position SDP1 Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 parameters that follow this step 18 Press the J key for more than 3 seconds This returns you to the display shown at power on figure below yoann RST lamp ON Bice 708 rel pee 9 0 o MODE oise S2 C SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 4 Setting Control Output Type The following operating procedure describes an ex ample of changing time proportional PID relay out put 0 factory set default to current output 2 For details on the output terminals for heating cooling control see 6 Control output terminal Values in parentheses are setpoints Time proportional PID relay 0 on off 3 output Current 2 time proportional PID voltage pulse 1 output Terminal Wiring Diagrams in CEEE IRIA EUUEID q Bring the operating display into view display appears at power on RST lamp ON SEGNO 0 0 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2_ Press the i key for more than 3 seconds to call up the main menu PROG PROG programming main menu UP7
36. group number set in PID group number GRP PV input value Maximum value of PV input range RH1 weceeerne fe gt ie Reference hotetrescere deviation RDV1 Method 2 As shown in the figure on the right the controller selects an appropriate group of PID constants for each zone and if the PV input value goes beyond the given deviation from the program setpoint selects the PID constants of the group number set in PID group number GRP Reference point 1 1 RP1 Minimum value of K PV input range RL1 Segment 1 Segment 2 1 The controller uses the 1st group of PID constants j if the PV input value is both within the zone set off by the minimum value of the PV input range and reference point 1 and within the given reference deviation bandwidth 2 The controller uses the 2nd group of PID constants if the PV input value is both within the zone set off by reference points 1 and the maximum value of the PV input range and within the given reference deviation bandwidth 3 The controller uses the PID constants of the group number set in PID group number GRP E Retaining the End of Program State Hold mode End Setpoint This function keeps the controller in the same state as when program operation was completed When in hold operation the controller retains its states of control out put and event output To cancel hold operation use either key operation or external contact input When the hold operation is
37. i o Vog pulse 12 V 4 20mADC 15 V DC loop power supply is used g uA If you define the cooling side output as Allowable range 100 240 V AC 10 Default 4 20 mA DC Bo T ma m current output retransmission output 1 and free voltage voltage pulse 12V the 15 V DC loop power supply can no 50 60 Hz shared i h5 longer be used External contact outputs The functions of a contact output can be varied by changing the setting of the contact output registration parameter The functions of a contact input can be varied by changing PV event 1 output the setting of the contact input registration parameter Note If you define the DO3 output as the cooling side control output the DO4 output External contact inputs PV event 2 output serves as the time event 1 output Inversely if you define the DO4 output as the Switch between the ON and OFF states of the DI1 to DI4 OP Contact 5V Transistor contact Coolina sid cooling side control output the DO3 output serves as the instrument alarm 1 output contact inputs to select from program pattern numbers 1 to 15 DI1 ooling side contro Select a number during a RESET state
38. l eee PID Operating see ee eae ca Bit a program pattern See External contact input in 6 Terminal Wiring oe PV range aia ee 6 Set the Analog Output 3 0 Segmental Point ASL parameter to 0 2 o 4 L a main menu loc oc T _ Diagrams of GiEVEN eI MOT EM TIET Output value before split computation t4 tt a te Although not used in single oop control itis shown on the displey not Although not used in single oop control itis shown on the displey in single loop control it is shown on the display Pe ya a yo a Although not used in single loop control it is shown on the display The figure on the right shows an example where both analog outputs 1 and 3 are set to the current signal of 20 to 0 mA DC The type of output Operating parameter OEF Unlock Bit 5 of program pattem signal can be determined separately for each of the analog outputs listed above using the following three parameters PYS main menu PYS1 lock ON Lock numba Although not used in single loop control it is shown on the display Analog output 1 Analog output 1 type AO1 Analog output 2 Analog output 2 type A02 Bit 6 of program pattern mende E R OR aber Although not used in single loop control it is shown on the display Analog output 3 Analog output 3 type AO3 Although not used in single loop control it is shown on the display Communication Parameters 1 to 30000 Note If a password is set the setup parameters cannot be displayed wi
39. ltem for single loop type dual loop type controllers Control output Time proportional PID relay output variable Control action Reverse action variable PID parameter P 5 0 240 seconds D 60 seconds Setup Procedure Denotes a step that must always be followed Cd Denotes a step that should be followed as necessary Set PV input Factory set to unspecified See 2 Setting PV Input Type Setting First at Power on or 3 Changing PV Input Type Set the control output See 4 Setting Control Output Type Initialize parameters See 5 Initializing Parameters Set setup parameters Set operating parameters Set program patterns See WLI ROET AEA ETEL Controller operation Factory set to Time Proportional Relay Output Be sure to follow this step whenever a change of setting is made to the PV input type A NOTE When initializing parameters is excuted the controller initializes the operating parameter and setup parameters Therefore check that the appropriate value are set for the parameters after initializing parameters If changed to initial values set them to the appropriate values again SS 2 Setting PV Input Type Setting First at Power on AN NOTE e The controller displays an operating display when the power is turned on The submenu IN appears at this point if the type of PV input has not been defined yet In this ca
40. options This single definite line is 1 Creating programs by setting final target setpoint and referred to as a segment segment time As shown in the figure on the right this method creates programs by setting a segment time and a final target setpoint on a segment by segment basis Setpoint Final target setpoint Final target setpoint set for segment immediately preceding K the starting target setpoint lt x if this is the point of starting Segment time program operation Time 2 Creating programs by setting final target setpoint and ramp As shown in the figure on the right this method creates programs by setting a final target setpoint and a ramp grade on a segment by segment ba sis Define the ramp grade as the amount of change in the setpoint per hour or per minute Setpoint Final target setpoint Define the ramp grade as the amount of change in the setpoint per hour or per minute Final target setpoint set for segment immediately preceding o the starting target Sirina if this is the point of starting program operation Time Controller Settings Setpoint of TMU Program Time Unit Setup Parameter When changing the setpoint linearly over an hour hh mm factory set default When changing the setpoint linearly over a minute mm ss Note The Program Time Unit TMU parameter is the time unit you use when creating programs When creating a soak
41. processes with quick response such as flow control or pressure control e Processes where even temporary output on off results in inconvenience e Processes where a large output change at control element results in inconvenience e Processes where variations in PV may exceed an allowable range adversely affecting product quality Bring the operating display into view display appears at power on Displays the current setpoint SP MAN1 lamp jis 10 0 C OFF Al PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than 3 seconds to call Press the key once again to display the up the main menu PROG parameter AT PROG programming main menu MENU LP1 PAR auto tuning switch Levee J ro Jess ES Press the 4 key twice to display the main menu _ Press the AJ or key to display the required LPT setpoint Tuning for 1st group of PID is AT 1 LP MENU LP1 PAR 1 auto tuning switch loop 1 parameter changing main menu AT 1 Blinks during change oo oo Ca Jogis JL JLS To cancel auto tuning set AT OFF 4 Press the key once to display the submenu _ Press the key once to register the setpoint PAR This starts auto tuning If the key is pressed when AT OFF auto tuning will be cancelled In this case PI
42. the source or program operation is being excuted when the source of pattern copy is specified Pattern destination specification error Patterns already exist at the destination 41 Pattern delete errror At pattern delete operation specified pattern does not exist or program operation is being excuted Event write error The number of events exceeded 4000 51 Only when using communication The Or the number of remaining events is less than 8 Wirte is disabled when remaining error code is stored in register B0105 settable events are less tha 8 Operation Modes The UP750 has the following four types of operation modes e RUN program operation start mode e HOLD program operation hold mode e LOCAL local operation mode e RESET program operation stop mode The operation modes switching function and the control state for each mode are described below E Operation Modes Switching Function Operation modes RUN HOLD LOCAL and RESET can be switched as described below LOC 1 RESET mode LOCAL mode RESET key 2 sec RESET key RUN key key key 2 sec 2 sec 2 sec LOC 1 HOLD 1 RUN mode HOLD mode RUN key 2 sec ee EBB BRB BB RT ET KT RT RE EE EE eee eee eee eee eee ee E RUN program operation start mode The controller executes the control operation using the program pattern Pressing the key on the controller s front panel starts a control operation using the selected program p
43. the target setpoint is changed Correction 1 b4 me paramo Instrument alarm 1 OFF 1 to 20 25 to 31 Enables to answer the wider characteristic changes compared with g Actual input Ten type PV high limit energized no stand by action A LC3 Although not used in single loop control it is shown on the display Response mode segment linearizer biasing PV low limit energized no stand by action 3 Hunting suppressing function Response mode 5 Actual input hie Instrument alarm 2 Deviation high limit energized no stand by action Enables quick follow up and short converging time of PV for the changed g range atter inti imi i i target setpoint ten segment lt type O ee Retransmission Output Parameters linearizer 1 b3 Deviation high limit de energized no stand by action Note Use SUPER function SC 2 or 3 in PID control or PI control E approximation Instrument alarm 3 Deviation low limit de energized no stand by action Located in Main menu C M LP Submenu R ET E cS 4 bt Parameter Name of Parameter Setting Range and Description Target Item Symbol in CD ROM The parameters 1 a5 to 1 a11 are equalized to the parameter 1 a4 Instrument alarm 4 type 66 7 to 105 0 of PV input range 66 7 to 105 0 of PV input range span VAS t Do not use hunting suppressing function when control process with response ii i 1al 1a2 1a3 1 a4 1 a11 Retransmission OFF Dis
44. to 100 cooling 0 to 50 side output Cooling side output limiter 50 to 100 g Heating side e 50 to 100 of the computation result is presented as a 0 to 100 heating side output 5147 Time event 11 output Presence absence Allows input compensation to be applied to thermocouple input Cooling side MV Heating side MV Output flag registration 5449 Time event 12 output of PV input OFF Absent Heating cooling control provides two methods in which either none of the heat output output ees 3 0 to 100 0 to 100 5150 Time event 13 output reference junction ON Present ing and cooling side outputs are presented or both of the heating and cooling Output flag registration 5151 Time event 14 output compensation side outputs are presented as shown in the following figures 5153 Time event 15 output Although not used in single loop control it is shown on the display Output Output Output flag registration 5154 Time event 16 output aes Although not used in single loop control it is shown on the display Output flag registration Cooling side Heating side eae a f Heating side output output Although not used in single loop control it is shown on the display l 9 5 8 Output flag registration ug meeng p ae re Peay output i Although not used in single loop control it is shown on the display l Although not used in single loop control it is shown on the display 0 50 100 0 50 100
45. to 16 see the CD ROM ver sion user s manual for details on the terminal number 21 PV event 1 terminal numbers 7 22 PV event 2 terminal numbers 6 7 23 to 28 PV events 3 to 8 see the CD ROM version user s manual for details on the terminal number ON On time of time event OFF Unused OFF n 0 00 to 99 59 hour minute or minute second Ref 3 4 6 OFF Off time of time event OFF Unused OFF ef 3 4 6 n 0 00 to 99 59 hour minute or minute second TY PV event type OFF 1 to 10 28 to 31 n 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action See W List of PV Event Types and Instrument Alarm Types in for details on other alarm types PEn PV event setpoint PV SP alarm 100 0 to 100 0 of PV input PV SP high limit alarm 100 0 of Program Parameters Junction Code Parameter range PV input range Located in Main menu P ROG Submenu P RG Deviation alarm 100 0 to 100 0 of PV Deviation alarm 0 0 of
46. to 20 mV 10 00 to 20 00 mV 0 to 100 mV 0 0 to 100 0 mV Performance in the standard operating conditions at 232 C 55 10 RH and 50 60 Hz power frequency Notel The accuracy is 0 3 C of instrument range 1 digit for a temperature range from 0 C to 100 C Note2 The accuracy is 0 5 C of instrument range 1 digit for a temperature range from 100 C to 200 C Note3 Not used in single loop control To receive a 4 20 mA DC signal select a standard signal of 1 to 5 V DC and connect it to a 250Q resistor This resistor is optional Model X010 250 2 resistor with M3 5 crimp on terminal lugs AN NOTE The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type IN1 Maximum Value of PV Input Range RH1 Minimum Value of PV Input Range RL1 PV Input Decimal Point Position SDP1 Maximum Value of PV Input Scale SH1 or Minimum Value of PV Input Scale SL1 After a change has been made to any of these data items be sure to verify the registered operating parameter setpoints to ensure that they are correct If any data item has been changed to its default set it to a required value RT Ranges Selectable for PV Input Thermocouple typeK1 K2 K3 J T1 T2 B S R N E L U1 U2 W Plati2 PR2040 DC voltage mV V 0 4 to 2 V 1 to 5 V 0 to 2 V O to 10 V mV1 mV2 IM 05E01B02 02E 1 3 Changing PV Input Type The following operat
47. transistor output flag registration for DO7 Output flag registration For contact I O expansion module 1 See GREEN series Communication Functions 7 Contact I O Output flag registration expansion Output flag registration 9707 PV event 3 output 5709 PV event 4 output 5134 Time event 5 output Output flag registration 5135 Time event 6 output O i 5137 Time event 7 output uput ragiregistraton 5138 Time event 8 output 5145 Time event 9 output Output flag registration 5446 Time event 10 output Output flag registration Output flag registration Output flag registration For contact I O expansion module 2 See GREEN series Communication Functions 7 Contact I O Output flag registration expansion Output flag registration 9710 PV event 5 output 5711 PV event 6 output should be set using the parameters Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 PV input decimal Set the position of the decimal point of voltage mode PV input Depends on point position 0 to 4 the PV shown when in 0 No decimal place 1 One decimal place input type voltage input mode 2 to 4 Two three four decimal places Max value of PV Set the read out scale of voltage mode PV input Depends on input scale 19999 to 30000 where SL1 lt SH1 SH1 SL1 30000 the PV shown when in input type voltage input mode Communication Analog output 2 100 Set the values of segmental points for the 0
48. where a large output change at control element results in inconvenience e Processes where variations in PV may exceed an allowable range adversely affecting product quality Operating parameter AT i escription f Seo o o Disable auto tuning Factory set default Perform auto tuning on the specified 1108 When PID setpoint is switched using PID group segment PID setpoints 1 to 8 are not effective Perform auto tuning to all PID groups ort Only availale for zone PID Being auto tuned Auto tuning ends at 3rd peak Setpoint PV Control output Time A AT ON PID control according to PID constant obtained by auto tuning Auto tuning function E Auto tuning in Segment PID Control When auto tuning is performed for segment PID the most proper PID constant can be obtained for the current target setpoint The obtained PID constant is saved to the set PID constant parameter When PID number 2 is set for segment 1 and AT 1 is executed for example obtained PID constant is saved as PID number 2 The auto tuning parameter AT setpoints its corresponding tuning point and the tuned PID group number for segment PID control zone PID selection parameter ZON is set at O are Tuning point SP at which auto tuning is performed Tuned PID group number a aes ee M Currrent target setpoint SP at the starting of auto tuning PID number assigned for the segment being used a aa E Auto tuning in Zone PID Co
49. 0 C to 90 0 C Temperature YOO a N a BOSC fell Starting target setpoint SSP1 K JU JK Y A 20 min 80 min 10 min Start of program operation Time E Details of the Change Before change Program operation begins with the starting target setpoint SSP1 Change the setpoint of the After change Program operation begins with the current PV value Start Code STC program The time setpoints of segment 1 precede others parameter to 2 Before change The Target Setpoint TSP1 program parameter for segment 2 was set to 80 0 C After change The Target Setpoint TSP1 program parameter for segment 2 is set to 90 0 C Change the setpoint of the m Target Setpoint TSP1 program parameter for segment 2 to 90 0 Example of Changing Program Pattern 1 gt q Bring the operating display into view appears at power on Displays a process variable RST lamp E PV value ON eo SP 0 0 C PTNO 0 SEGNO 0 0 Ta TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2_ Press the key for more than 3 seconds to show 8 Press the 4 or Jkey to display the required setpoint the main menu PROG The figure below shows an example of setting the parameter to time prioritized PV start setpoint 2 PROG MENU PROG PRG 5 start code select
50. 05 0 of PV input range when in PV input range when in ten segment output 9 ten segment linearizer approximation linearizer approximation 0 Ten segment 66 7 to 105 0 of PV input range 0 0 of PV input range Ref 1 1 2 a linearizer 1 input 10 o CED User S Model U P750 The User Setting column in the table below is provided for the customer to record setpoints Man u al Prog ram Co ntroller REEN The column Target Item in CD ROM in the table below provides references from User s Manual Reference CD ROM Version which describes items in more detail and items that are not contained in this manual User s Manual for Single loop Control IM 05 E01 B02 07E Pa ram ete rS ON OFF control hysteresis In ON OFF control 0 0 to 100 0 of PV input range ON OFF control 0 5 Heating side ON OFF span of PV input range span control hysteresis In heating cooling control 0 0 to 100 0 Heating cooling control 2nd Edition Jul 1 2001 in heating cooling control 0 5 YO KO G AWA Hysteresis can be set in the program setpoint when Yok M amp C C ti the controller is performing ON OFF control okogawa orporation Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 10 ten segment linearizer approximation linearizer approximation Ten segment 66 7 to 105 0 of PV input range 0 0 of PV input range a l
51. 1 2 RTL2 1 digit to 100 0 of PV input range of retransmission RET2 3 RTL2 1 digit to 100 0 output 2 scale Minimum value RET2 1 2 0 0 of PV input range to RTH2 1 digit of retransmission RET2 3 0 0 to RTH2 1 digit output 2 scale linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 4 ten segment linearizer approximation linearizer approximation Ten segment 66 7 to 105 0 of PV input range 0 0 of PV input range La linearizer 1 input 5 Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 5 ten segment linearizer approximation linearizer approximation Ten segment 66 7 to 105 0 of PV input range 0 0 of PV input range 3 linearizer 1 input 6 Output velocity OFF limiter 0 1 to 100 0 sec Can limit control output velocity PID control mode 0 Standard PID control with output bump at SP change 1 Fixed point control without output bump at SP change Choose Fixed point Control when controlling pressure or flow rate Anti reset windup AUTO 50 0 to 200 0 Excess integration The larger Setting the sooner PID computation integral computation stops prevention Used when the control output travels up to 100 or down to 0 and stays at this point Zone PID selection 0 Segment PID 1 Zone PID If set to Segment PID allows PID
52. 1 as one of the following current signals Terminals and 0 4 to 20 mA Parameter initializing Parameters l 1 0 to 20 mA e E a Located in Main menu UPMD Submenu INIT Terminals and 3 20 to 0 mA Analog output 3 type Parameter Name of Parameter Setting Range and Description Initial Value User Target Item AO3 OUTPUT 3 Symbol Setting in CD ROM Terminals and Parameter initialization OFF OFF At H Set the values of segmental points for the 0 and 100 output INI ON Initialize parameters segmental point levels at which the values are presented via OUTPUT 1 At L Analog output 1 0 terminals 4 and See W Performing Split Computations below o a aL segmental point 5 0 to 105 0 where ATL lt A1H E Tips about Heating Cooling Control M A2H a sr power on current output terminals reading only Heating side current output terminals cooling side 12 Parameter Name of Parameter Setting Range and Description Initial Value User current output terminals 4 Setting Input related Parameters EENIA Control output cycle Relay output flag The following setpoints are registration numbers for single loop 5705 registration for DO1 control only Located in Main menu UPMD Submenu IN nine O2 Relay output flag 5705 PV event 1 output 0 No function 5706 registration for DO2 5706 PV event 2 output Heating side control output cycle time in Parameter Name of Parameter Setting
53. 1 sub menu sub menu L I Qun n ee i ee ee ee NN et eee bese ee eee eee eee eee Program pattern 1 MENU PROG PRG 1 Local event 26 E26A e Local event 26 E26B setpoint Local event 27 E27A e Local event 27 Local event 28 Local event 28 setpoint onm m mnj eee eee ee eee eee ee TSP1 Final target setpoint Time set Ramp set TR RT segment time PID group number Pe e enue n nee e I I iis Ma aaa P L L EVn Eventnumoer L 5 On time of L Tiai i Off time of i i i Li 1st group of wait zones 1 WTM tes i 2 w21 a 2 WTM Prates WZ1 somes WTM atmes i 4 WZ1 ae TYn PV event type PV event setpoint Junction code Oo PEn eee eee ee eee eee eee eee eee eee ee e L L L L L 1 L L L L a OO The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0 ame e eee eee ae ee ee nd 4th group of wait times 5th group of wait zones 5th group of wait times Number of repetitions Start of repetition segment number End of repetition segment number eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee ee eee L 3v0 Z09 0390 WI 4 z I 7 I I L Setpo
54. 3 Pc proportional band 1 3 4 Pc proportional band 1 z 5 Pc proportional band 1 z 6 Pc proportional band 1 z PC proportional band 1 i 8 Pc proportional band 1 s linearizer 1 input 6 See et ese geen ets eet ae ee ee Cooling side integral time 2 1c _ Cooling side integral time 3 I Cooling side integral time Cooling side integral time 5 lc Cooling side integral time 6 lc Cooling side integral time 7 lc Cooling side integral time 8 lc _ Cooling side integral time ine rere To switch the parameter display press the lt key i E z i i ade EE re 7 Cooling side derivative time i a for heating cooling gt De _ Cooling side derivative time 3 Dc__ Cooling side derivative time i Cooling side derivative time Cooling side derivative time Cooling side derivative time 7 Dc__ Cooling side derivative time 8 Dc Cooling side derivative time ee i z Cooling side 1 i Cooling side i Cooling side 1 i Cooling side i Cooling side i Cooling side Cooling side i Cooling side A Ten segment i 1 1 He ON OFF control hysteresis i 2 Hc ON OFF control hysteresis i 3 He ON OFF control hysteresis 4 He ON OFF control hysteresis 5 F 5 Hc ON OFF control hysteresis a 6 Hc ON OFF control hysteresis 5 7 He ON OFF control hysteresis a i 8 Hc ON OFF control hysteresis 5 i linearizer 1 output 7 Dead band 7 2 DB Dead band
55. 5E01B02 03E 2 1 CED GREEN SERIES Model UP750 Program Controller User s Manual User s Manual for Single loop Control Program Parameters IM 05E01B02 04E 2nd Edition Jul 1 2001 YOKOGAWA Yokogawa M amp C Corporation This manual briefly explains the functions of program parameters In addition it contains a program pattern setup chart Completely fill in the chart before you set a program in the UP750 program controller Contents 1 Program Pattern Setup Charts 2 Program Parameter Map 3 Lists of Program Parameters 4 Explanation of Program Functions Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information Time setting TIME when the Segment Setting Method SEG T parameter is set as SEG T 0 ramp setting TM RT when the parameter is set as SEG T 1 Factory set to Time seting TIME Shown for segment PID parameters when the setup parameter ZON is set to 0 2 Program Parameter Map Operating display FE ey Press this key for more than 3 seconds pee dee eee eee eee ee eeees i i Press PROG the ES key programming for more than gt mainmenu 3 seconds to switch EEEE EEE ea oe EEES to an operating kiy kej display je ee ee a a eee ae ee a Eia L L L L i L LOC keyor Z key PRG local mode set programming
56. 8 1 i Zone PID 1 limiter upper limit oe i PEH8 hysteresis i 1 1 RP1 reference point 1 i Program setpoint 2 parameter Instrument 1 Zone PID limiter lower limit PT2 G ON AL1 Alarm 1 type 2 RP1 reference point 2 k 1 1 1 1 r 1 Instrument 1 Zone PID 1 Ja ee Se aia a i AL2 Alarm 2 type i 3 RP1 reference point 3 i 1 1 r 1 F key i Instrument 1 Zone PID i l AL3 Alarm 3 type gt 4 RP1 reference point 4 Displayed when f i 1 1 parameter Program Setpoint related ALA istrument ls 5 RP Zone PID JON 7 Parameters r Alarm 4 type i i reference point 5 Displayed when L L 1 1 1 7 n RP1 parameter 1 Instrument Alarm 1 a Zone PID 1 thn _o i HY1 hysteresis i 6 RP1 reference point 6 i NEGRA i Instrument Alarm 2 i Zone switching HY2 1 RHY1 i 1 Displayed hysteresis hysteresis when 1 Instrument Alarm 3 1 Pa Parameter HY3 hysteresis RDV1 Reference deviation GRP 22 1 1 w 1 i Instrument Alarm 4 i HY4 hysteresis r PATET Sa a ee AMD Alarm mode key L L i i Control Action related L ETTET Ce Parameters Parameters key Ca enmmmummnmummummmnmnmnnmnmy A jor TZ key Setup Parameter Setting Display 4 Jor key CONF user configuration SETUP ma
57. 90 0 C HAR ied ea ea Perea ee Ray os 7 Press the key twice to display the Start Code 3 Press the key once to register the setpoint parameter STC MENU PROG PRG MENU PROG PRG start code select target set point 1 STC TSP1 90 0 C PPT Nod eon JFE UP7SsOo 54 ft eee ES 14 Changing the program is now complete Press the i Jkey for more than 3 seconds This returns you to the display shown at power on figure below r RST lamp ON PTNO O SEGNO 0 0 TM RCY 0 0 Error Indication at Program Pattern Creation and Editing Error code Error information Cause of error Pattern creadtion or editing is disable Adding deleting or copying of the program pattern segment or event was excuted 01 during program operation during program or local operation Pattern number error The specified pattern number does not exist 02 Only when using communication The Pattern numbers 1 to 300 error code is stored in register B0005 Segment number error The specified segment number does not exist 03 Only when using communication The Segment numbers 1 to 99 error code is stored in register B0105 Pattern information read error Pattern read was attempted during pattern read Pattern read was excuted when the 11 Only when using communication The parameters in PRG
58. A parameter E D 8 B Local event 28 Same as the E21B parameter setpoint Startup Use the program pattern setup chart discussed in 1 Program Pattern Setup Charts of this manual to record your setpoints of program parameters Located in Main menu P ROG Submenu P RG Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM Pattern number 1 Program pattern 1 4 to 300 Likewise specifying these numbers sets their corresponding program pattern numbers 0 Shows parameters for setting the starting target setpoint start code etc 1 to 99 Specify the corresponding segment numbers Specify 0 when creating a program for the first time S P1 Starting target setpoint 0 0 to 100 0 of PV input range 0 0 of PV input range TC Start code 1 Shows parameters for setting the wait and repeat actions 0 Program operation begins with the starting target setpoint 1 Ramp prioritized PV start program operation begins with Ref 5 2 1 the PV value by giving priority to the ramp of segment 1 2 Time prioritized PV start program operation begins with the PV value by giving priority to the time of segment 1 TIP The option 1 is not a setpoint Program Parameters Parameters for Setting the Wait and Repeat Actions The parameters listed below are shown when the Start Code STC parameter is set to 1 Located in Main menu P ROG Submenu P RG Parameter Name of Parameter Settin
59. A3H oe a PV input range 1 1 RL2 Minimum value of i A3L PHN pea PV input range sce 1 1 PV input z SDP2 decimal point position 1 displayed at voltage input Maximum value of key SH2 PV input scale i displayed at voltage input i penni arameters Minimum value of i SL2 PV input scale 7 displayed at voltage input Selection of PV input BSL2 burnout action 1 L Presence absence of i RJC2 PV input reference junction compensation IN3 Auxiliary analog input type 1 RSP INPUT terminals L UNI3 _ Auxiliary analog input unit L L Maximum value of RH3 auxiliary analog input range i Minimum value of RL3 auxiliary analog input range tamale cece Sel ice Auxiliary analog input 7 SDP3 L L L I L L i L L L L L L L L L I L L L I L a key Minimum value of PV range Input related Parameters Displays a menu of setup parameters in a hierarchical manner in the format main menu submenu MENU PARA ALM alarm 1 type select SETUP Indicates that a setup parameter is being shown on the display Displays a setpoint AN NOTE Changing the registered value of a setup param eter may cause the registered value of an operating parameter to be initialized automatically Thus when you have changed a setup parameter always check that the registered value of the operating parameter is appropriate If it is initialized to de
60. B NNNEEpNENNNNNNENNENN NNN NNENNNENNENNNNNNNNNENNNNNNNNNNNENNNENNNNNENNNNNNENNNNENNNENNNENNNNENNNNENNNNENNNNNENNNNNNNNNNNNENNNNNENNNNNNNNNNENNNNNNNNNNNNNNNNENNNNNNNNNNNNNNNNNNNNNENNNNNENNNNNNNNNNNNNNNNNNNNNENNNNNENNNNNNNNNE EEE EB EBB HB RP BE RE RE HE HE RE RE RE RE RE RE RE RE RP RE RE RE RE RE RE ERE KE RE RE RE EEE ERE EEE EEE EEE EEE ECE EEC ECE ECE CEC ECE CE CECE CEC ECE CECE CEC EC EC EC EC Eh EC EC EE Eh EC EC EC EC Eh EC EC Et EC EC EC EC EC EC EC EC EC EC EC Eh EC EC EC EC EC EC EC EC EC EC EC Cc EC EC Eh EC EC EC CE aE Eh EC aE Eh at Eh tC EC Et Eh EC EC EC Eh EC CE El eC et Eh Eh at at tet ae ae ete et ahah at ete eee Pause of program operation Displayed during program operation Advance of segment key f key move key Local mode operation Press this key for From the back more than 3 seconds Press this key to move to the to move to the AUTO MAN switching operating parameter opetaling setting display isplay Start of program segment number p i Operating Parameter Setting Display 3 Jo key 3 A key or J key or 7 J key 7 PROG AL LP1 or key PYS1 key STUP z programming alarm set point qall loop 1 parameter linearizer 1 para l password input z 1 main menu main menu main menu main menu main menu 1 a On a S S T e a a ee E i ed key pisp key aE E E AE E a a a a a a a a a A a a aN a a aN aa a a a a a E a a a a aR a a a a a a A a a a a a E R a a aN aa a key key orl key 3 A A A Jey CA Jey CA Jey A Key A A l FT k
61. Cooling side limiter in heating cooling control Heating cooling limit in heating cooling 0 0 to 105 0 1 0L lt 1 0H control 100 0 control SD shutdown Set in manual operation in 4 20 mA control output Output is 0 mA Manual reset 5 0 to 105 0 enabled when integral time 1 1 is OFF The manual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 when PV SP becomes true Output high limit 5 0 to 105 0 100 T t 66 7 to 105 0 of PV input 0 0 of PV input range span 0 0 of Heating side output high limit Heating side limiter in heating cooling control Heating cooling m eae MPU TATAE Span p ge SP IM 05E01B02 07E 1 Deviation Trend Parameters Contact Input Registration Parameters Aaa analog E Performing Split Computations Analog ouput input type 100 segmental Analog output 1 i i 3 3 tiie r point A3H 100 segmental Located in Main menu CMLP Submenu TRND Located in Main menu CONF Submenu DI INCU Sieminay re ee eee ee ern OT Ne apia V mode Output ma para Terminals and 20 100 T 7 Raia aax 2 The following explains an example of letting Analog OUTPUT 1 terminals and p Name of Parameter Setting Range and Description Initial Value n Parameter Name of Parameter Setting Range and Description Initial Value Sa Haga a N 13 Although not used in single loop control i
62. D contains the value existing before auto tuning PAR MENU LP1 PAR 1 parameter auto tuning switch LI sub menu LE YPT JL een JfFEs 1 t Gees 8 During auto tuning the panel indications become as shown below PRG lamp ON ja eA SP 10 0 C PID 1 MANI lamp Ca tools eA PTNO 1 SEGNO 1 3 blinks orroa Fon fes OUT 100 0 Auto tuning is complete when the MAN1 lamp goes off U lt av ezsa PRESET 6 3 Setting PID Manually If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values q Bring the operating display into view display appears at power on PRG lamp Displays the ON current setpoint Bs pise SP SP 10 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure D Press the key for more than 3 seconds to call 6 Press the key once to display the parameter up the main menu PROG 1 P lt proportional band gt PROG programming main menu l 5 0 MENU LP1 1 PID proportional band Press the 4 key twice to display the main menu LP 1 LP1 MENU LP1 1 PID 1 proportional band loop 1 parameter changing main menu GPT No
63. Jor key to display the required setpoint The figure below shows an example of setting the parameter to 25 0 C MENU PROG PRG 3 start set point 1 changing SSP1 25 0 C oo Press the key once to register the setpoint MENU PROG PRG start set point 1 SSP1 25 0 C UrP7TSO A Fo NIA aoe Press the Z key once to display the Start Code parameter STC MENU PROG PRG start code select STC UurP7Sso Ser Bea EV _ Press thee J key once to display the Target Setpoint parameter TSP1 for segment 1 At this point the PV display shows 001 01 the first three digits denote the pattern number and the last two digits the segment number 1i l LIII ILI MENU PROG PRG target set point 1 TSP1 25 0 C UrP7Sso A Fe CII _ Press the AJor key to display the required setpoint The figure below shows an example of setting the parameter to 80 0 C MENU PROG PRG 24 target set point 1 changing TSP1 80 0 C WPT Noda RUN MENU PROG PRG target set point 1 TSP1 80 0 C ba Press the key once to display the Segment Time parameter TIME for segment 1 MENU PROG PRG segment time TIME PATI _ Press the AJor Jkey to display the required setpoint The figure below shows an example of setting the parameter to
64. P1 0 to change a temperature This sets the control output to current output 3 DER y Locking of operating OFF Unlock control reading of one decimal place to that of no decimal places 2 Set the Retransmission Output1 RET1 parameter to 3 3 parameter maim Menu j ON rock 0 Bit 0 or program panter Pfs to i te ia ta ts ai a This involves reconfiguring the P RH1 and P RL1 parameters This sets the retransmission output to control output retransmission 8 4 PROG display number 0 to 4 3 Set the Analog Output 1 100 Segmental Point A1H parameter to a LP1 Operating parameter OFF Unlock Ref 7 1 2 1 Bit 1 of program pattern 6 5162 Maximum value Under normal operation keep the values of these parameters Maximum value 100 3 speek number DI3 eee between ihe maximum andminimum values orine PY Input OF RY Input 4 Set the Analog Output 1 0 Segmental Point A1L parameter to 25 15 Bit 2 of program pattern 5163 range range or scale d 100 Analog output 3 Analog output 1 mental Point ASH parameter segmenta segmenta Pd Although not used in single oop conto itis shown on the display not Although not used in single oop conto itis shown on the display in single loop control it is shown on the display e Minimum value of 19999 to 30000 Minimumi vaie 5 a Analog Output 3 100 Segmental Point A3H parameter to 0 Segmental arene J Sian p 5164 P RL1 lt P RH1 where P RH1 and P RL1 30000 of PV input i
65. PV input Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM input range span range span The junction code JC basically used to specify the condition for moving from one segment to the next and the intra segment operating condition 0 Switching for continuation 1 Hold on switching the controller holds the end of segment setpoint when the segment is completed to perform control 2 Local mode end the controller switches to a local setpoint when the segment is completed 11 to 15 Wait during switching between segments see the CD ROM version user s manual 21 to 25 Wait within a segment interval see the CD ROM version user s manual INSERT Allows a segment to be added to the end of a specified segment DELETE Allows a specified segment to be deleted 101 to 199 Linked to the pattern 1 to 99 For example when setting 102 in JC of the final segment the operation for pattern 2 is started after the end of pattern 1 lt Notes at pattern link gt Parameter STC is available PV event and time event are reset Parameter SST is not available Output value alarm 5 0 to 105 0 Other PV SP low limit alarms 0 0 Program Parameters Parameters for Editing Programs Initial Value User Target Item Setting in CD ROM of PV input range Located in Main menu P ROG Submenu E D IT Output high limit alarm 100 0 Output low limit alar
66. Pc is set at 0 however auto tuning skips that zone and proceeds to the next zone When controlling equipment such as heating furnaces the PV input range must be set at a proper value for example setting room temperature as the minimum value when e The gap between reference point 1 and the minimum value of PV input range is large e The gap between the top reference point and the maximum value of the PV input range is large The figure below is the example of setting two reference points Maximum value of PV input range RH1 3rd group of PID constants Reference point 2 2 RP1 2nd group of PID constants Reference point 1 1 RP1 1st group of PID constants Minimum value of PV input ALY Reference point medians ve Auto tuning in Zone PID Control when AT 9 The auto tuning parameter AT setpoints corresponding tuning points and tuned PID group numbers for zone PID control Zone PID selection parameter ZON is set at 1 are Tuning point SP at which auto tuning is performed Currrent target setpoint SP at the starting of auto tuning Currrent target setpoint SP at the starting of auto tuning Currrent target setpoint SP at the starting of auto tuning B 5 Garrenttargt setpoint SP atthe staring fautour 5 e umeni target setpoint SP at the staring of autotuning 6 aT umeni target setpoint SP at the staring of autotuning e Q9 AUTO Median ofeachzone S o oB O IM 0
67. RTH1 1 digit 0 0 of PV of retransmission RET1 3 0 0 to RTH1 1 digit input range output 1 scale ON OFF rate 0 0 to 100 0 of PV input range span 1 0 of PV Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM detection band input range i Ten segment 66 7 to 105 0 of PV input range 0 0 of PV input range span 7 linearizer 1 input 1 ON OFF rate ORL 1 digit to 105 0 100 0 Ref 3 4 4 Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of oa gene freee fe linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment Instrument alarm 4 Hysteresis hysteresis a 5 0 to ORH 1 digit output 1 ten segment linearizer approximation linearizer approximation low limit 66 7 to 105 0 of PV input range a PV value Starting time of 0 00 to 99 59 hour minute or minute second a pets a linearizer 1 input 2 Alarm mode Allows the instrument alarm function to be enabled or disabled program pattern The controller begins control when the specified time has Ref 5 2 according to the operating condition operation passed after power on 0 Always active Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 2 ten segment linearizer approximation linearizer approxima
68. SeO Ween es Ed a Doren OE 2 Press the YJ key once to display the main menu STUP STUP password input main menu oo A WPT Nom RUN IIlResES 4 Press the 5 J key once to display the main menu PARA PARA setup parameter SETUP main menu aos 5 Press the J key once to display the main menu UPMD UPMD UP750 configuration SETUP main menu 6 Press the key once to display the submenu MD UP mode set SETUP sub menu UP7SO TIEA ore eE RST lamp ON List of Control Output Types Parameter Name of Parameter Setpoint Symbol o _ Time proporional PID relay contact output emninas O Heating side relay output terminals cooling side relay output terminals 7 Press the 4 key twice to display the submenu OUT OUT output set SETUP sub menu AJ 8 Press the key once to display the parameter OT1 control output type MENU UPMD OUT 1 output 1 select SETUP 0 UP7SsOo ees YPT Noda RUN RESET 9 Press the 4Jor key to display the required setpoint The figure below shows an example of setting to current output 4 to 20 mA DC MENU UPMD OUT 1 output 1 select changing Blinks during Cate j 10 Press the key once to re
69. Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM Controller mode 1 Single loop control 1 UP mode For another controller mode see the User s Manual Reference CD ROM version PSL 1 Protocol selection 0 PC link communication 1 PC link communication with sum check 2 Ladder communication 3 Coordinated master station 7 MODBUS ASCII 8 MODBUS RTU 9 Coordinated master station 2 loop mode Terminal numbers and terminals for 4 wire connection 600 1200 2400 4800 9600 bps pe bit SE a length f 7 is fixed for MODBUS ASCII 8 is fixed for MODBUS RTU Ladder Address However the maximum number of stations connectable is 31 prea cation Heating side current output terminals cooling side relay output terminals Heating side relay output terminals cooling side pulse output terminals 66 Heating side pulse output terminals cooling side pulse output terminals 4 66 Heating side current output terminals 4 cooling side pulse output terminals amp 6 Heating side relay output terminals cooling side current output terminals Heating side pulse output terminals 7 cooling side SELECT display 1 OFF 101 to 1023 OFF registration Select the desired parameter from among the operating and setup parameters then register the number SELECT display 2 D register No
70. a e fs PPT oe en fes Press the key once to display the submenu PAR 8 Press the key once to register the setpoint PAR MENU LP1 1 PID 1 parameter proportional band sub menu 1P 18 0 era J Jf ome oI Press the A key once to display the submenu 1 PID 1 PID PID parameter SPno 1 sub menu The same steps can be used for integral time 1 1 and derivative time 1 D that are displayed after this oo PRG lamp ON SP 10 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 4 Selecting Program Pattern Number PT No The following operating procedure selects program pattern 1 A program pattern number can only be selected when the controller is in a RESET mode AN NOTE If contact input which is used to select between program pattern numbers is on any program pattern number cannot be selected by key operation Bring the operating display into view appears at power on RST lamp ON SP 0 0 C SEGNO 0 0 RCY 0 0 AA PTNO 0 TM wee Select the program pattern number of the controller being operated SP 25 0 C PTNO 1 SEGNO 0 3 TM 0h20 RCY 0 0 5 Switching between RUN and RESET Modes The following operating procedure switches the RUN mode and the RESET mode
71. able such as flow or pressure control ial dae tags T 1 t 1 a6 1 a8 ee nae 4 J Ten segment Instrument alarm 1 0 0 to 100 0 of PV input ee span 0 5 of PV output 1 type 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 1 a7 Actual PV input range linearizer input hysteresis Output alarm 0 0 to 100 0 input range 5 PV2 6 SP2 7 OUT2 66 7 to 105 0 of PV input range 66 7 to 105 0 of PV input range span Setpoints 5 to 7 are not available for single loop control Allows margins to be set for an alarm setpoint Output Retransmission output 1 is always provided via terminals 14 With the hysteresis settings it is possible to prevent relays from chattering alarm 0 5 and 15 Instrument alarm 2 hysteresis Hysteresis for PV high limit alarm Point of ON OFF action Instrument alarm 3 Alarm setpoint hysteresis y PV input bias 100 0 to 100 0 of PV input range span 0 0 of PV Used to correct the PV input value input range span Ref 1 1 1 PV input filter OFF 1 to 120 sec Used when the PV input value fluctuates In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 3 is selected 0 to 50 Cooling side output 50 to 100 Heating side output Maximum value RET1 1 2 RTL1 1 digit to 100 0 of PV input range 100 0 of PV of retransmission RET1 3 RTL1 1 digit to 100 0 input range output 1 scale Minimum value RET1 1 2 0 0 of PV input range to
72. accompanying that parameter i registration For example registering 231 for C S1 allows you to change instrument alarm 1 setpoint in operating display SELECT display 3 Numbers for registering instrument alarm SP parameter registration for operating display E Ref 6 1 1 Instrument alarm 1 setpoint 231 SELECT display 4 Instrument alarm 2 setpoint 232 m Instrument alarm 3 setpoint 233 registration i Instrument alarm 4 setpoint 234 SELECT display 5 registration PV sampling period 100 200 and 500 ms 200 ms setting The controller restarts if any change is made to the PV sampling Contact Output Registration Parameters period this does not affect other parameter settings at all however Sampling period 0 to 30000 Shows 0 at Located in Main menu CONE Submenu DO PNAP he Protocol selection PC link communication Function PC link communication with sum check Ladder communication Coordinated master station O expansion for single controller applications O expansion for dual controller applications Coordinated master station 2 loop mode Terminal numbers and 0 terminals for 4 wire connection 600 1200 2400 4800 9600 19 6k 38 4k bps Parity NONE None EVEN Even ODD Odd Data length 7 8 8 is fixed for Ladder Address 1 to 99 However the maximum number of stations Sd a R Analog output 1 type Allows control output or retransmission output to be presented OUTPUT
73. alarm occurs Open close shows status of relay contact and lit and unlit shows status of lamp Alarm type code Contact Contact closes opens Alarm type if alarm if alarm occurs occurs Hysteresis Open lit t A Deviation setpoint Target SP De energized on deviation low limit alarm PV Hysteresis P Closed lit A Deviation setpoint a gt 4 _P Target SP Hysteresis gt Closed lit A _ gt PV ae Open Deviation high unlit and low limits Hysteresis Closeg Hysteresis lt gt lit lt gt i Deviation setpoint lt Target SP Open unlit Open unlit PV Deviation within high and low limits Hysteresis _P Closed f Open lit unlit PV Alarm setpoint De energized on PV high limit _ gt Hysteresis _P Closed A lt __ Alarm setpoint PV De energized on PV low limit Hysteresis gt Closed lit Open unlit i gt A Output value Output high limit Alarm setpoint Hysteresis Closed lit _P Open unlit x Alarm setpoint Output low limit Output value C Normal Abnormal Stand by Action Treated as normal The alarm It is effective in the following cases output turns on where the power is turned on the instrument alarm type is changed Low limit of alarm setpoint The alarm outp
74. alog output 2 type AO2 Contact input 7 DI7 Start of local mode operation burnout action Although not used in single loop control it is shown on the display 3 Locking of front panel OFF Unlock i OFF to ON input 7 DI7 p Soe g g p play Analog output 3 Analog output 3 type A03 up down keys Aand ON Lock Loop 1 AUTO MAN switching _ Program pattern number selection PV unit Set the unit of PV Same as the Parallel mode Output errr PT No Locking of front panel OFF Unlock re AUTO when contact input is ON ieee Lael elie Percent F Fahrenheit unit of PV input 100 segmental Hore n PT No key ON Lock MAN when contact input is OFF 1 C Degree Celsius No unit The following explains an example of letting Analog OUTPUT 1 terminals ea point s point A1H Locking of front panel OFF Unlock ace ae Loop 2 AUTO MAN switching Dn on ore on oFF on oFF on QEF A ne PV decimal point Under normal operation set the same value as in the PV Input and and Analog OUTPUT 3 terminals and present the parallel 0 100 RUN key ON Lock osition Decimal Point Position SDP1 parameter mode characteristics of split computations p SDP1 p plit comp MOD E Locking of front panel OFF Unlock ail E LOCAL CASCADE switching To shift the decimal point for temperature input use this parameter 1 Set the Control Output Type OT1 parameter to 2 E MODE key ON Lock Not used for single loop For example setas P D
75. ample of setting the PV input type to a Pt100 resistance temperature detector 200 0 C to 500 0 C MENU UPMD IN 1 input 1 type select changing IN1 Pt2 Blinks during oo Ur7so ALE SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 MENU UPMD IN 1 input 1 type select SETUP Pt2 GPT Node run fes 11 Press the a key once to display the parameter UNIT MENU UPMD IN 2 input 1 unit select SETUP UNIT C 12 Press the key once to display the parameter RH1 maximum value of PV input range MENU UPMD IN 3 input 1 range high RHI 500 0 GPT Node JLo ffesey _ Press the 4 or Jkey to display the required setpoint The figure below shows an example of setting the maximum value of the PV input range to 200 0 C MENU UPMD IN input 1 range high Blinks during 14 Press the key once to register the setpoint MENU UPMD IN 3 input 1 range high SETUP 00 0 WPT E 15 Press the key once to display the parameter RL1 minimum value of PV input range MENU UPMD IN 4 input 1 range low SETUP RLI 200 0 UrP7SsO 5a Jve A _ Press the LSJ or key to display the required setpoint The figure below shows an example of setting the minimum value of the PV input range to 0 0 C MENU UPMD IN 4 input 1 range low changing RL1 0 0 Blinks
76. ation Description ey on PV display unit of error C onlroroutput Displays RJC and Measured PV alternately ete withRICZOFF Nermal action ADC error 105 In AUTO Dependent on the Preset value output BSL parameter In MAN Up scale 105 Normal action Down scale 5 Normal action Excessive PV n R l Normal OVER or OVER Out of 5 to 105 5 or 105 action Alarm Retransmis Commu output sion output nication PV burnout error Faulty Contact us for repair Check wires and sensor Normal action Check process Auto tuning Action with PID Check process Press failure existing before any key to erase error Time out auto tuning indication Feedback resistor Check the feedback Stopped action Check wires and Blinking dot mihe most et A Normal action Normal seus lefton LCD action parameters and make line resetting Recovery at normal receipt Decimal point at right end lights Runaway due to defective power Undefined or noise 0 or less or OFF OFF 2 Note 1 PV indicating LED display 2 LCD 3 Display showing the PV of the loop in which the error has been caused Faulty if power off on does not reset start the unit Contact us for Stopped repair Check for abnormal power E Remedies if Power Failure Occurs during Operations The operation status and remedies after a power failure differ with the length of power failure time Insta
77. ations e Power supply Rated voltage of 100 to 240 V AC 10 50 60 Hz e Power consumption Max 20 VA 8 0 W max e Internal fuse rating 250 V AC 1 6A_ time lug fuse e Data backup Lithium battery with life expectancy of 10 years e Withstanding voltage Between primary terminals and secondary terminals At least 1500 V AC for 1 minute Note Between primary terminals and grounding terminal At least 1500 V AC for 1 minute Note Between grounding terminal and secondary terminals At least 1500 V AC for 1 minute Between secondary terminals At least 500 V AC for 1 minute Primary terminals indicate power terminals and relay output terminals Secondary terminals indicate analog I O signal voltage pulse output and contact input terminals Note The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety e Insulation resistance 20 MQ or more at 500 V DC between power terminals and grounding terminal e Grounding Class 3 grounding grounding resistance of 100 Q or less Signal Isolations e PV input terminals Isolated from other input output terminals Not isolated from the internal circuit e Auxiliary analog input terminals Isolated from other input output terminals and the internal circuit e 15 V DC loop power supply terminals Not isolated from analog current output nor voltage pulse control output Isolated from other input output terminals and internal circuit e Ana
78. attern which can also be started by means of an external contact input or communication The PRG indicator lamp on the front panel is litin RUN mode HOLD program operation hold mode The controller temporarily interrupts the program operation Pressing the key on the front panel temporarily interrupts the program operation which can also be interrupted by means of an external contact input or communication The HLD indicator lamp on the front panel is lit in Hold mode RESET program operation stop mode The controller stops the program operation Pressing the key on the front panel stops the program operation which can also be stopped by means of an external contact input or communication The RST indicator lamp on the front panel is litin RESET mode and all event functions are turned off LOCAL local operation mode The controller executes the local control operation Selecting the LOCAL operation using the key on the front panel starts the local control operation which can also be started by means of an external contact input or communication The LOC indicator lamp on the front panel is lit in LOCAL mode WE Control Status The control status of each operation mode for UP750 is described below Operation Mode and Control Status Operation mode Target setpoint Control output Applicabe key operation e Program patern selection Preset output 3 j RESET 0 e Program operation starting e Local operation starti
79. cancelled the control output is set to 0 or OFF and the event output is set to OFF To retain the end of program state set the Junction Code program parameter of the Time segment in question to 1 End of program E Suspending the Progress of a Program Wait Function When a running program moves from one segment to another the wait function places the program in a wait stand by state by using a wait zone and a wait time until any deviation is cancelled A wait zone is a deviation bandwidth from which the degree of PV input tracking is judged A wait time is the length of time that elapses until the PV input enters the wait zone The program progresses if the PV input fails to re enter the wait zone within the wait time When the program is in wait state the time setpoints of Segment Time and Time Event parameters temporarily cease to be passed At this point the output based on the Time Event parameter is retained See User s Manual Reference CD ROM version for more information IM 05E01B02 04E 2 Model UP750 pey Program Controller GREEN User s Manual for Single loop Control YOKOGAWA Yokogawa M amp C Corporation User s Manual IM 05E01B02 05E 2nd Edition Jul 1 2001 This manual describes key entries for operating the controller For operations using external contact inputs see 6 Terminal Wiring Diagrams in Q QEEUE WC eee EUUFEID If you cannot remember how to carry out an operation d
80. ce QEERI BE ESSB fo MENU UPMD IN 1 MENU UPMD IN input 1 type select input 1 range high SETUP Blinks during Xe WPT Node Jeo ese PPT EJ KN Press the or key to display the required 8 Press the key once to register the setpoint setpoint The figure below shows an example of setting a K type thermocouple 200 0 C to 500 0 C See Instrument Input Range Codes MENU UPMD IN MENU UPMD IN 3 input 1 type select input 1 range high f RHI 200 0 Blinks during change UP7Sso gt Press the key once to display the parameter RL1 minimum value of PV input range MENU UPMD IN 1 MENU UPMD IN 4 input 1 type select input 1 range low SETUP SETUP typeK3 RL1 200 0 WPT Noe jee Jfeser PPT Nol en Jfr 5 Press the key once to display the parameter _ Press the 4 or vJkey to display the required UNI1 PV input unit setpoint The figure below shows an example of setting the minimum value of the PV input range to 0 0 C MENU UPMD IN 2 MENU UPMD IN 4 input 1 unit select input 1 range low changing UNII C RL1 E 0 0 Blinks during NY S enf NT S eon Jf 6 Press the key once to display the parameter RH1 maximum value of PV input range MENU UPMD IN 3
81. code JC Note This parameter is shown for segment PID parameters when the setup paramater ZON is set to 0 3 Creating Program Patterns The following operating procedure describes an example of creating the program discussed in Overview of Program Patterns AN NOTE Before creating the program reverify the Maximum Value of PV Input Range RH1 Minimum Value of PV Input Range RL1 Program Time Unit TMU and Segment Setting Method SEG T parameters If the setting of the setup parameter SEG T is changed the program patterns created and stored so far will be all cleared initialized Be careful The programming example given in this manual includes the following steps e Step 5 selects the program pattern number PTN e Steps 7 to 9 configure the parameter Starting Target Setpoint SSP1 so that the program starts from 25 C e Steps 11 to 13 configure the Final Target Setpoint TSP1 parameter for segment 1 e Steps 14 to 16 configure the Segment Time TIME parameter for segment 1 e Steps 17 to 25 configure the PV Event parameters EV1 TY 1 and PE1 e Step 28 configures the Final Target Setpoint TSP1 parameter for segment 2 not changed in this example e Steps 29 to 31 configure the Segment Time TIME parameter for segment 2 e Steps 32 to 40 configure the Time Event parameters EV1 ON1 and OFF1 e Steps 43 to 45 configure the Final Target Setpoint TSP1 parameter for segment 3
82. computation output E Troubleshooting When the Controller Fails to Operate Correctly If your control tasks are not successful check the preset parameters and controller wiring before concluding the controller to be defective The following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems The controller does not show the correct measured input PV e The UP750 controllers have a universal input The type of PV input can be set changed using the parameter IN1 At this point the controller must be wired correctly according to the selected type of PV input Check the wiring first if the controller fails to show the correct PV value To do this refer to With the parameters RH1 RL1 SDP1 SH1 and SL1 it is possible to scale the input signal and change its number of decimal places Also check that these parameters are configured correctly The controller does not provide any control output or the control output does not change at all e The UP750 controllers have a universal output The type of control output can be set changed using the parameter OT1 At this point the controller must be wired correctly according to the selected type of control output Check the wiring first if the controller provides no control output To do this refer to 6 Terminal Wiring Diagrams in Beeiiep CHEATED With the parameters OH and OL
83. d 1 D operating parameters for the 1st group and the 2 P 2 and 2 D operating parameters for the 2nd group e Splitting the control range into three zones To split the control range into three zones define reference points 1 and 2 1 e the 1 RP1 and 2 RP1 setup parameters Define the Ist 2nd and 3rd groups of PID constants i e the 1 P 1 I and 1 D operating parameters for the 1st group the 2 P 2 1 and 2 D operating parameters for the 2nd group and the 3 P 3 I and 3 D operating parameters for the 3rd group Selecting PID Constants According to the Deviation PID constants can be selected according to the deviation in two ways One method is to select a group of PID Maximum aliet constants only by a deviation from a program setpoint PV input range RH1 The other method is to use a reference point as discussed PV input value Reference earlier as well as a deviation from a program setpoint y deviation RDV1 1 t Reference to switch between groups of PID constants eee Of Q aa a deviation RDV1 Method 1 As shown in the figure on the right the controller selects the PID constants of the group number set in PID group number GRP if the PV input value goes beyond the given deviation from the program setpoint Program setpoint Minimum value of PV input range RL1 Segment 1 Segment 2 1 The controller uses the 1st group of PID constants 2 The controller uses the PID constants of the
84. e Steps 46 to 48 configure the Segment Time TIME parameter for segment 3 q Bring the operating display into view appears at power on RST lamp ON aback fe oj 2 DPT Nome afe Displays a process variable PV value SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the f key for more than 3 seconds to call O up the main menu PROG PROG programming main menu Corrine nn pes 3 Press the i key once to display the submenu 10 LOC local mode set sub menu oa kale 4 Press the 4 key once to display the submenu PRG PV display gt S 101 PRG programming sub menu EIA Press the key once to display the Pattern Number parameter PTN At this point the PV display shows 001 00 the first three digits denote the pattern number and the last two digits the segment number as OO A00 MENU PROG PRG 1 PTno input BAAG 6 Press the key once to display the Segment Number parameter SEG MENU PROG PRG SEGno input SEG URSS 7 Press the key once to display the Starting 14 Target Setpoint parameter SSP1 MENU PROG PRG start set point 1 SSP1 0 0 C UrFeso PPT oe D Press the L amp
85. e of Parameter Setting Range and Description iti Target Item Symbol A BS1 Analog input 1 bias Used to correct the PV input value beforehand 0 0 of PV When in normal operation use the PV Input Bias BS operating input range A3 Instrument alarm 3 input range span alarm 0 0 of PV input range setpoint Output alarm 5 0 to 105 0 Output high limit A4 Instrument alarm 4 sso cae setpoint sia 0 0 Operation related Parameters Located in Main menu LP 1 Submenu PAR Parameter Name of Parameter Setting Range and Description Initial Value Target Item Symbol i in CD ROM P E H PV event 1 hysteresis 9 9 to 100 0 of PV input range span 0 5 of PV __ Allows margins to be set for an PV event setpoint input range P E PV event 2 hysteresis With the hysteresis settings it is possible to prevent relays from chattering PV event 3 hysteresis Hysteresis for PV high limit alarm Point of ON OFF action PV event setpoint PV event 4 hysteresis v Auto tuning OFF No auto tuning 1 Auto tuning for 1st group of PID 2 Auto tuning for 2nd group of PID PV event 5 hysteresis 3 Auto tuning for 3rd group of PID 4 Auto tuning for 4th group of PID i Hvsteresis 5 to 8 Perform auto tuning on a group basis in the same way as 1 to 4 Ten seg ment Li nearizer 1 Parameters PV event 6 hysteresis i 9 Performs auto tuning to all groups 1 to 8 Located in Main menu PYS1 PV value SUPER function OFF Disable l l PV event 7 hysteresi
86. ers A2 size paper required to make the controller ready for operations back and front Basic operation Describes examples of setting PV input types and A2 size paper control output types Making settings described herein back and front and program creation in o ep User s Manual allows you to carry out basic control Initial Settings Program creation A2 size paper back and front A2 size paper back and front A2 size paper back and front Describes examples of creating basic programs The EEE uC Users Manual is recommended General understand Program Parameters Contains a parameter map that serves as a guide to ing of programming Program Parameters creating programs Also includes a brief explanation Operating Describes key operation sequences For operation procedures control through external contact inputs see the back of and troubleshooting BEIE Users Manual Function description Briefly describes the functions of parameters In addition A2 size paper and each parameter table has a User Setting column where back and front setpoint recording you can record your setpoints when setting them in the Detailed description User s Manual Explains more advanced applications than those found CD ROM of functions Reference in the 7 hardcopy user s manuals A2 size 1 Safety Precautions The following symbol is indicated on the controller to ensure safe use use of the program pattern setup charts incl
87. ey mien 2 PAR LY Jkey 1 PID LY rey 2 PID LY Jey 3 PID LY Jey 4 PID LY Jey 5 PID LY Jey 6 PID LY Jkey 7 PID LY key 8 PID Fa Jkey oe J key Go to 2 Program Parameter Map parameter PID parameter SPno 1 PID parameter SPno 2 PID parameter SPno 3 PID parameter SPno 4 PID parameter SPno 5 PID parameter SPno 6 PID parameter SPno 7 PID parameter SPno 8 7 i b b b b b b b i in Program Parameters User s VEEL i sub menu sub menu subd menu sub menu sub menu subd menu subd menu sub menu sub menu To heback bisp key ed key nisp Key ois key wa bisp key eS key visp key key visp key key pisp key key visp key ea gns oe ee arg ee ee eee gt freee ee al jets ee a s Rg pe eS e re yee ey ee a ee po rp ee a s a i Be ye cs ee epee 3 eee Se ees ee ba s _ Displayed when in e i i Instrument alarm 1 i A LOCAL or PROG Proportional band Proportional band z i Proportional band 3 Proportional band Proportional band f Proportional band gt z Proportional band i Proportional band 1 Ten segment setpoint z ee mode and in i heating side l 2P heating side 1 heating side 1 heating side 5 P heating side i 7 6 P heating side i heating side i 8 P heating side z a linearizer 1 input 1 i 1 1 automatic operation k proportional band 1 a proportional band 1 a proportional band 3 proportional band 1 proportional band 1 i proportional band 1 proportional band i
88. f time of time event OFF8 Junction code JC Program Parameter Setting Display key or key A tev or J key EDIT program edit sub menu Program pattern 2 MENU PROG PRG 1 N Shows the number of key or key eum ee ee eee eee eee ee eee TSP1 Final target setpoint Time set Ramp set TR RT segment time PID group number ee ee ee eee eee ee ee ee Pee ee eee ee ee eee ee ee TSP1 Final target setpoint Time set Ramp set TR RT segment time PID group number ee ee ee eee ee eee ee ee x These parameter symbols appear on the PV display TIME is shown when the Segment Setting Method SEG T parameter is set using a time setpoint TM RT is shown when the Segment Setting Method SEG T parameter is set using a ramp grade setpoint The controller is factory set to show TIME Time set Ramp set TR RT segment time PID PID group number The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0 ee ee ee eee ee eee ee i L L p On time of L N i Off time of L i L L L i I i L L i g On time of L ee i Off time of i i L L L i i a oi a PEn PV event setpoint n 1to8 If EVn 1 to 16 then this parameter refers to time events 1 to 16 If EVn
89. fault reset it to the required value key R485 Srey RS485 condition set SETUP sub menu INIT parameter initialize SETUP sub menu key key pisp Key Not displayed Protocol for position selection 1 proportional control Baud ratel f eeeeenfeeeeee Displayed for ay key heating cooling Parity 1 control Stop bit 1 Displayed for Data length 1 heating cooling control Address 1 Minimum response time 1 with communication functions Protocol selection 2 Baud rate 2 Parity 2 Displayed for heating cooling Stop bit 2 control Data length 2 Address 2 Minimum response time 2 lit a L L L L L Li L L L L Li Li L oI 1 Displayed only for controllers L L L L L L L L L L L L L eee eee eee eee Be eee eee eee eee eee eee eee eee eee eee eee eee ee Communication ke y Parameters key key TEST test mode entry SETUP sub menu This parameter is not to be set pisp Key Parameter initialization E List of PV Event Types Local Event Types and Instrument Alarm Types The table below shows the types and actions of PV event Local event and Instrment alarm In the table codes 1 to 10 are not provided with stand by actions while codes 11 to 20 available for Instrument Alarm only are provided with stand by actions Alarm action Open close shows status of rela
90. g Range and Description Initial Value User Target Item Symbol Setting in CD ROM 1 WZ1 1st group of wait OFF No function OFF zones 0 0 to 10 0 of PV input range span 3 Program pattern 3 2 Program pattern 2 Segment number PID group number for Shown for segment PID parameters when the Pf alarm types Program Parameters Parameters for Setting the Conditions of Program Operation 1st group of wait OFF No function OFF times 0 01 to 99 59 hour minute or minute second Use the TMU setup parameter to set the time unit ete ee z zones 2 WTM ines rona Seeme soo o oo z times ED R f zones Ref 5 2 4 AE PO a z times A WZ1 inne Smene oos o oo z zones 4 WTM tine PO Sane oo o oo n times e z zones OIE 2 a Number of repetitions 0 to 999 The controller repeats the segment specified by the RST and REN parameters as many times as defined by this parameter CONT The controller indefinitely repeats the segment specified by the RST and REN parameters segment number segment number The User Setting column in the table below is provided for the customer to record setpoints The Target Item in CD ROM column in the table below provided references from User s Manual Reference CD ROM version which describes items in more detail and items that are not contained in this manual Program Parameters Parameters for Setting the Final Target Setpoints and Segment Times Located in Main menu
91. ge RH1 fi 100 Define when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information Minimum value of PV input range RL1 0 Seon Nos ATA AT 41516171819 10 11 12 Fnaltarestsconeicrspy T T TTA TN Vein argetsetont as A I CV EE PID number PID Note Event number EV1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF1 Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ONS PV event setpoint PE3 off time of time event OFF3 Event number EV4 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OFF5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 jdwex SIU u p sn 10N E 7 7 a z 7 7 EE E mi T E T L E B N K A odoj INE TV ff Junction
92. gister the setpoint MENU UPMD OUT 1 output 1 select SETUP 2 Craie SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 Control Output Types Heating side pulse output terminals cooling side relay output terminals O Control output type o6 Heating side current output terminals 4 2 cooling side relay output terminals D Heating side relay output terminals cooling side transistor output terminals 64 5 terminals cooling side transistor output terminals 64 65 Heating side current output terminals M cooling side transistor output terminals 64 65 Heating side relay output terminals cooling side current output terminals 8 Heating side pulse output Heating side pulse output terminals cooling side current output terminals Heating side current output terminals cooling side current output terminals 5 Initializing Parameters Be sure to follow the steps below after a change of setting has been made to the data item PV Input Type PV Input Range or PV Input Scale q Bring the operating display into view display appears at power on RST lamp ON SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the 5 key for more than 3 seconds to call up
93. gram time unit Setpoint of the Program Time Unit TMU setup parameter Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 program parameter Start code Setpoint of the Start Code STC program parameter Final target setpoint Segment time Events PV event and Time event and Junction code setpoint of each program parameter Draw the program pattern Example of Chart Entries 8 Starting target setpoint 1 SSP1 Starting target setpoint 2 SSP2 Start code STC Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information 7 0 1st group of wait zones 1 WZ1 1st group of wait times 1 WTM 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM 3rd group of wait zones 3 WZ1 La a La eS a a E 3rd group of wait times 3 WTM m O See User s Manual Reference CD ROM ae information Eo oo i oS 4th group of wait zones 4 WZ1 4th group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Number of repetitions RCY Program time unit TMU Segment setting method SEG T 5 Time setting Start of repetition segment number RST End of repetition segment number REN Unit Maximum value of PV input ran
94. hanging MENU PROG PRG time event 1 ON time ON1 0h00 ayo IM 05E01B02 03E 1 39 Press the et key once to display the Off Time of Time 44 Press the AJor v Jkey to display the required Event parameter OFF 1 setpoint The figure below shows an example of setting the parameter to 0 0 C MENU PROG PRG MENU PROG PRG 24 time event 1 OFF time target set point 1 changing OFF1 OFF TSP1 0 0 C LJ nn a o 39 Press the 4Jor key to display the required setpoint _ Press the key once to register the setpoint The figure below shows an example of setting the parameter to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 31 MENU PROG PRG time event 1 OFF time target set point 1 changing OFF1 1h20 TSP1 0 0 C TIALS SISA vema JA eo fes PPT Noda eon fE 46 Press the key once to display the Segment Time parameter TIME for segment 3 MENU PROG PRG MENU PROG PRG time event 1 OFF time segment time OFF1 1h20 TIME UP7eo AN NA AS OPT Noa RUN Reser orma Rov ffeser 4 Press the key once to display the Event Number parameter EV2 47 Press the AJor Jkey to display the required setpoint The figure below shows an example of setting the parameter to 10 min setpoi
95. he deviation trend Pattern Display On the Setpoint display LCD the controller displays the selected program pattern Event Display On the Setpoint display LCD the controller displays the event number for which an event has occurred SP display For monitoring only However allows the setpoint and segment time to be changed during hold mode lli k y operation soak segment SP 25 0 C 80 0 C e ores Target SP display For monitoring only Heating Cooling OUT display Allows the control output value to be changed during manual operation Deviation Trend display For monitoring only Pattern display For monitoring only TME 1 pve 2i Event display ALM 3 For monitoring only bise key 2 Performing Canceling Auto tuning Perform auto tuning when you have finished creating program patterns Make sure the controller is in program RUN mode and in automatic AUTO mode before carrying out auto tuning See 5 Switching between RUN and RESET Modes to change to RUN or 6 Switching between AUTO and MAN to change to AUTO PID constants are obtained by using the current program setpoint value at the start of auto tuning See the back of EHLI u RIEA ETE T for more information AN NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes e Control
96. iation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action See GEEWA GAIETAT IEEE for details on other E21 B Local event 21 PV SP alarm 100 0 to 100 0 of PV input PV SP high limit alarm setpoint range 100 0 of PV input range Deviation alarm 100 0 to 100 0 of PV ae 0 input range span input range span OVE INRULTAN Ne Other PV SP low limit alarms Output value alarm 5 0 to 105 0 0 0 of PV input range Output high limit alarm 100 0 Output low limit alarm 0 0 E P D A Local event 22 type Same as the E21A parameter Local event 22 Same as the E21B parameter setpoint Local event 23 type Same as the E21A parameter Local event 23 Same as the E21B parameter setpoint Local event 24 type Same as the E21A parameter Local event 24 Same as the E21B parameter setpoint Local event 25 type Same as the E21A parameter Local event 25 Same as the E21B parameter setpoint Local event 26 type Same as the E21A parameter Local event 26 Same as the E21B parameter setpoint Local event 27 type Same as the E21A parameter Local event 27 Same as the E21B parameter setpoint Local event 28 type Same as the E21
97. imit program operation input range 0 0 to 100 0 of PV input range 0 0 of PV Located in Main menu CMLP Submenu AIN limiter lower limit Note that SPL1 lt SPH1 input range SPH2 H2 a setpoint 2 Place limits on the program setpoints when the controller is in 100 0 of PV limiter upper limit program operation input range SPL2 0 0 to 100 0 of PV input range 0 0 of PV limiter lower limit Note that SPL2 lt SPH2 input range parameter Alarm related Parameters 100 0 to 100 0 of PV input range span Se FL1 a O Sec Analog input 1 Performs square root computation for the PV input value square root OFF Do not compute the square root computation ON Compute the square root A LC Analog input 1 low 0 0 to 5 0 signal cutoff The slope equals 1 at levels below the low signal cutoff point BS2 Although not used in single loop control it is shown on the display Located in Main menu AL Cooling side preset 0 0 to 105 0 In RESET mode cooling side fixed control output can be generated Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol pi in CD ROM Allows alarm action to be set irrespective of the PV high limit SP high setpoint program limit alarm 100 0 of PV input range PV alarm SP alarm 100 0 to 100 0 of Deviation alarm 0 0 of setpoint PV input range PV input range span Deviation alarm 100 0 to 100 0 of PV Other PV SP low limit Parameter Nam
98. in menu select display set SETUP sub menu i est Pe css FP z i Loss Emen pooo ed key Dae ee Ed ee ee eg ee eh eee eet gee wr T ge eee ere gy ng eg tees rege Oe oe ee eee ee ee eee eee ee ge egy ee eg a oe ee ht ee ey gaa Oe Pn to one pee oe ee s a akey alke A AIN 7 key RET key TRND key LOCK analog input retransmission DV trend set key amp menu lock F i SETUP sub menu SETUP sub menu SETUP sub menu SETUP sub menu 1 1 L naaa aaa a a aaa aaa aa aaa a aa aaaea eaa x key key key vise Key key vise key key vise key Bice ee OF ee nee are ae Seow eee ee a a a Ne gt Boe Fes es eee ne re ay i 1 1 1 s L L L Analog input 1 Retransmission Locking of front panel up down 1 1 at 1 5 A BS1 bias RET1 output 1 type i TSC1 Deviation trend scale V A keys Aand op TO 1 r i i 1 oo 1 Analog input 1 1 Maximum value of 1 ae 1 A FL1 1 re 1 TIM Deviation trend time 1 PT No Locking of front panel PT No key 1 filter 1 RTH1 retransmission Displayed 1 1 i e output 1 scale when A gt i 1 z 1 1 1 r A SR1 p 1 7 Minim mvaneot 2 Pare Cee Cee eee 1 RUN Locking of front panel RUN key i 1 i computation i RTL1 retransmission BET ISAE _ lt lt __ _ r E output 1 scale key MODE Locking of front pa
99. inearizer 1 input 11 Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 11 ten segment linearizer approximation linearizer approximation P M D Ten segment 0 Ten segment linearizer biasing linearizer 1 mode 1 Ten segment linearizer approximation numbers For example use temperature values to define program Direct reverse action REVERSE reverse action DIRECT direct action REVERSE Setup Parameters e the 2nd group of PID constants setpoints and PV event setpoints for temperature input itchi P p p p p switching Control output Zone PID reference ae l value a troller i ted with fo E MA e controller IS operated wi 100 Program Setpoint related Parameters point 6 eure the 1st group of PID constants O M d P i PV input range E Operation Mode Parameters 2 Ref 2 1 1 RLI ERD Located in Main menu PARA Submenu SP Located in MODE key key on the instrument s front panel 2 Zone switching 0 0 to10 0 of PV input range span 0 5 Of PV hysteresis Allows hysteresis to be set for switching at a reference point input range Deviation Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Parameter Name of Parameter Setting Range and Description Initial Value User Target Item PV SP Symbol Setting in CD ROM Setting fin CD ROM 0 0 to 999
100. ing procedure describes an example of changing py input terminal the setting of K type thermocouple 200 0 to 500 0 C to RTD Pt100 Thermocouple mV V input 200 0 to 500 0 C and a measurement range of 0 0 to 200 0 C RTD input q Bring the operating display into view display appears at power on RST lamp ON Q D Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu eN E WPT Laf 3 Press the key once to display the main menu STUP STUP password input main menu oo PPT Run RESET 4 Press the ai key once to display the main menu PARA PARA setup parameter SETUP main menu ere Jee 5 Press the Jkey once to display the main menu UPMD UPMD UP750 configuration SETUP main menu oo PPT Run RESE 6 Press the f key once to display the submenu MD MD UP mode set SETUP sub menu WPT Node afe 7 Press the L amp key once to display the submenu IN IN input set SETUP sub menu oo umee EAEAN Ras 8 Press the key once to display the parameter IN1 PV input type MENU UPMD IN 1 input 1 type select SETUP typeK3 aoe Press the 4 or key to display the required setpoint The figure below shows an ex
101. ingle loop control lt ls lit in green when a program setpoint is increasing gt Is lit in green when a program setpoint is constant Is lit in green when a program setpoint is decreasing Show the statuses of PV events time events and instrument alarms in orange PVE1 and PVE2 lamps Come on when PV event 1 and PV event 2 turn on TME1 to TME4 lamps Come on when time event 1 to time event 4 turn on AL1 lamp Comes on when instrument alarm 1 turns on Is lit in green to indicate the status of operation or control PRGils lit when in program mode RST Is lit when in reset mode HLD Is lit when in hold mode LOC Is lit when in local mode MAN1 Is lit when in manual mode MAN2 Not used in single loop control CAS Not used in single loop control Interface for an adapter cable used when setting and storing parameters from a PC This requires an optional parameter setting tool Displays PV Displays an error code in red if an error occurs Displays the name and value of a program setpoint SP output OUT deviation trend or a parameter Displays an error code if an error occurs The AL1 lamp comes on in orange if instrument alarm 1 occurs SET ENT 9 SET ENT key Used to switch or register a parameter Pressing the key for more than 3 seconds allows you to switch between the operating display and the main menu for operating parameter setting display alternately 10 MODE key 11 DISP ke
102. input range RL1 Set the minimum value of an input signal minimum value of the range to be controlled 4 Position of PV input decimal point SDP1 Set the position of the decimal point for PV input display 5 Maximum value of PV input scale SH1 Set the maximum value of the scale to be controlled Set a reading for the maximum value of the input signal 6 Minimum value of PV input scale SL1 Set the minimum value of the scale to be controlled Set a reading for the minimum value of the input signal How to return to a menu Press the key once during parameter setting This lets you return to the parameter menu The following operating procedure describes an example of setting a K type thermocouple 200 0 to 500 0 C and a mea surement range of 0 0 to 200 0 C q Display view at power on U lt The PV display in the figure on the left shows the error code for input burnout halit if PV input wiring is not yet complete The error code disappears when you wire the PV input terminals input set correctly SETUP sub menu In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the 2 key once to display the parameter _ Press the or key to display the required IN1 PV input type setpoint The figure below shows an example of setting the maximum value of the PV input range to 200 0 C Displays submenu IN Heg sos J3 ele cE J ofesese cHees eeoce
103. int for 1 all LSPT Nie eseni Prin input PTno imput a remaining unused PTN 1 PTN 2 1 PID group number for Shows the number of PID 3 E 4 Aje Aje or local mode operation Segment 1 Segment 2 Segment 3 Segment 99 a pattern 1 or or or or i Local event 21 1 4 1 Shows the number of MENU PROG PRG 2 A key or k MENU PROG PRG 4 kay or ke MENU PROG PRG ZT Ik MENU PROG PRG ZT Ik J Ik MENU PROG PRG 2 MENU PROG PRG 2 ZT Ik i remaining unused E21 A type SEGno input SEGno input SEGno input si SEGno input Be as as SEGno input SEGno input uaa Se gt 7 1 FO1B Local event 21 i SEG 0 SEG SEG 2 SEG 3 SEG 99 SEG 0 Program pattern i setpoint 1 copying i I I Local event 22 1 a Program pattern E22A type ee E OE E E ee ee a a palin Program Pattern Setup Charts For details on how to use the program pattern setup chart see 1 Overview of Program Patterns and 2 Example of Program Pattern Setup Charts in UP lE u MOE mee ETT You can register as many as 300 program patterns with the UP750 controller Create as many copies of the chart as necessary First fill in the fields with bold face borders in the order from number 1 to number 9 Then input the data into the controller Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range RH1 setup parameter Minimum value of PV input range Setpoint of the Minimum Value of PV Input Ra
104. ion circuit against a field short circuit 3 mmo 7 mm or less Os Fold the cover in the direction of the arrow Figure A Fit the cover hold over the protrusion IAA Figure B Retransmission Output Either PV program setpoint or control output is output Either the retransmission output or the loop power supply can be used with terminals 4 e Number of outputs 1 or 2 terminals terminals e Output signal 4 20 0 20 20 4 or 20 0 mA DC where outputting signal levels of less than 0 mA is not feasible e Load resistance 600 Q or less e Output accuracy 0 1 of span 5 of span for 1 mA or less under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz Control Output Universal output system The output type can be selected with the software e Current output Single loop type terminals 4 0 heating side output terminals 49 0 cooling side output terminals Number of outputs 1 or 2 two for heating cooling control switched between a voltage pulse output and current output 4 20 0 20 20 4 or 20 0 mA DC Output signal Load resistance 600 Q or less Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz e Voltage pulse output Single loop type terminals 4 0 heating side output terminals 49 0 cooling
105. it i i Output high limit Output high limit z SSaS Sere ss Se g z p sa i 1 0H heating side output 7 1 2 0H heating side output i 3 0H heating side output i 4 0H heating side output 5 OH heating side output r 6 OH heating side output 7 OH heating side output 8 OH heating side output 3 i ae r Secon pan high limit i high limit 1 high limit 1 high limit r 1 high limit r 1 high limit high limit high limit i MEANZEMHINPHA sey ON OFF rate high limit Output low limit r Output low limit i Output low limit Output low limit Output low limit Output low limit Output low limit Output low limit 1 Pv as are ae 1 1 0L cooling side output 1 2 0L cooling side output 3 0L cooling side output 4 0L cooling side output 1 5 OL cooling side output 1 6 0L cooling side output a 7 OL cooling side output 8 OL cooling side output p i PE high limit J high limit r high limit s high limit high limit high limit i high limit f high limit Tarsan 1 i i Displayed when integral time gt F i 1 i 1 i i l linearizer 1 input 4 1 1 MR Manual reset 1 is OFF 2 MR Manual reset 1 3MR Manual reset 1 4 MR Manual reset i 5 MR Manual reset 1 6 MR Manual reset 7 MR Manual reset z 8 MR Manual reset i 1 1 Starting time of program 1 1 1 g 1 i 1 z 1 z
106. itive value there is region where none of the heating and cooling side output is presented when setting any negative value there is retransmission Thus another program pattern can be created in addition to the a region where both of the heatin and cooling side outputs are presented When setting a value of zero either the heating and cooling side output is provided Zone PID reference The example below sets reference points 1 and 2 to provide 3 zones to point 3 switch PID constants automatically Point of ON OFF action Program setpoint Yy Zone PID reference point 4 Hysteresis Maximum value of PV input range RH1 This manual describes the functions of parameters briefly In addition each parameter table has a User Setting column where you can record your setpoints when setting them in the controller Tia The controller is operated with the 3rd group of PID constants Zone PID reference Reference point 2 int 2 RP1 r Zone 2 pom 9 i The controller is operated with Parameters relating to PV or program setpoints should all be set in real PV value Since region 1 is within the deviation range the controller uses the 1st group of PID parameters Since region 2 is outside the deviation range the controller uses the PID parameters of the number selected in PID group number GRP PV input value LOC Set as LOC ON to switch from program operation or RESET mode to local mode operatio
107. l 26 RDA Default 1 5 V DC i I I I I Heating side control output 27 SG Note Connecting a 250 Q resistor to the terminals is l e a a a optional Relay contact output i Model X010 250 2 resistor with M3 5 crimp on terminal 4 i lugs I I NC lt Note Select this option from the NO lt 2 oO A NOTE Installation category overvoltage category Il IEC1010 1 OT1 parameter COoM lt 3 Factory set to PV retransmission Contact rating 250 V AC 3A Retransmission output 1 15 V DC loop power supply 30 V DC 3 A resistance load p Pp pply Note Select this option from the OT1 parameter STOISTOIOIGISIOIore Heating side Retransmission output 2 is available only when relay is selected as the eee y r A CAUTION control output type of heating side control output 14 _ erence ower Supply Before carrying out wiring turn off the power Current voltage Retransmission 0 20 mA DC 2i mA DC max L oes to the controller and check that cables to be pulse output output 2 15 O 8 connected are not alive with a tester or the like Default Unspecified because there is a possibility of electric shock retransmission type Default 4 20 mA DC p 1 A 1 1 1 9 lt 16 4 Jozomanc TADAO Cooling side control output Retransmission output 1 is not available if a 4 20mADC 7
108. log output terminals for control output and retransmission Not isolated between analog outputs nor from 15 V DC loop power supply and voltage pulse control output Isolated from other input output terminals and internal circuit e Voltage pulse control output terminals Not isolated from analog outputs and 15 V DC loop power supply Isolated from other input output terminals and internal circuit e Relay contact control output terminals Isolated between contact output terminals and from other input output terminals and internal circuit e Contact input terminals Not isolated between contact input terminals and from communication terminals Isolated from other input output terminals and internal circuit e Relay contact output terminals Not isolated between relay contact outputs Isolated from other input output terminals and internal circuit e Transistor contact output terminals Not isolated between transistor contact outputs Isolated from other input output terminals and internal circuit e RS 485 communication terminals Not isolated from contact input terminals Isolated from other input output terminals and internal circuit e Power terminals Isolated from other input output terminals and internal circuit e Grounding terminals Isolated from other input output terminals and internal circuit Environmental Conditions e Normal operating conditions Ambient temperature 0 to 50 C 40 C or less for side
109. lue of PV input range RH1 100 Minimum value of PV input range RL1 0 Segments d 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Final target setpoint 1 TSP CE CCC CC 1 1 Final target setpoint 2 TSP CE 1 1 1 10 0 1 1 Segment time TIME TM RT O O O T O es es O es es S S S Qs o OO PID number PID a ee ee ee ee ee eee Event number EV1 O J J PV event type TY1 on time of time event ON1 O J J J ee PV event setpoint PE1 off time of time event OFF1 o 0 0 0 E L Ld a Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ON3 PV event setpoint PE3 off time of time event OFF3 Event number EV4 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OFF5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 of
110. m 0 0 fsa pets Symbol on PV display Name of Parameter Setting Range and Description Number of remaining unused segments Read only Number of segments within a pattern Number of remaining unused events Program pattern copying Specify the numbers of the source of copying program pattern and target of copying program pattern 1 to 300 Ref 5 3 4 Ref 5 3 5 Program pattern clearance Specify the number of the program pattern to be cleared 1 to 300 4 Explanation of Program Functions E Programming You can create programs using either method 1 or 2 described below The controller is factory set to method 1 To create programs using method 2 change the setpoint of the SEG T Segment Setting Method setup parameter to 1 Before you begin programming determine whether your programs are created using the time unit of hour and minute or minute and second The controller is factory set to the hour and minute time unit To create programs using the minute and second time unit change the setpoint of the TMU Program Time Unit setup parameter to mm ss Controller Settings Setpoint of SEG T Segment Setting Method Setup Parameter Time setting method 1 0 factory set default Ramp setting method 2 Choose the desired method and unit from the two programming methods and time unit options discussed above Then create programs according to the chosen
111. mode to the MAN mode MODE DISPLAY 4 AUTO MAN1 select changing MODE MAN1 Press the key once The controller switches to either MAN mode or AUTO mode operation The figure below is an example of the display after a change from the AUTO mode to the MAN mode MAN1 lamp is ON in MAN MAN1 lamp is OFF in AUTO LETEA aara 1 SEGNO 1 3 mana 40 0 7 Manipulating Control Output during Manual Operation AN NOTE Control output cannot be changed if the controller is in the RESET mode In this case the preset output value operating parameter PO will be output A control output value is linked with a display value changed using the or key Note that the control output changes as displayed without requiring the key q Bring manual operating display into view For switching to manual operation see 6 Switching between AUTO and MAN MAN1 lamp ON SEGNO 1 3 30 0 2 Press the MAN1 lamp ON mi gt SP 25 0 C PID 1 Camos DISP PTNO 1 SEGNO 1 3 OUT 40 0 WPT Node RUN RESET WE Manipulating the Control Output during Heating Cooling Control Showing the Heating Cooling OUT display MAN1 lamp ON Heating Cooling OUT display Heating side output SP C 0 0 25 0 C PID 1 H 0 0 Cooling
112. n Ref 5 2 9 ai AUTO MAN To switch between AUTO and MAN switching To switch to AUTO mode display MODE AUTO1 then press the J key To switch to MAN mode display MODE MAN1 then press the zi Ca key Maximum value of PV input range RH1 A slope is set to vary the program setpoint Start of program 1 to 99 segment number Program operation begins with the segment whose number is specified by this parameter reference point The selected group of PID parameters is as follows eae deviation RDV1 control purpose program pattern Note that the segment time setpoints of the created program pattern are the same as those of the control purpose program pattern OFF Not used RL1 Minimum value of E Operating Parameters Preset output Heating 5 0 to 105 0 eee PV input range Segment 1 Segment 2 side preset output In heating cooling control Heating side 0 0 to 105 0 Program pattern The controller resets clears the program pattern number on OFF Disable eee ber cl th ting display to 0 at the end of tion Instrument Alarm Setting Parameters in heating cooling control In RESET mode fixed control output can be generated pee Penney ee eae ge ee 0 0 to 100 0 of PV input range span OFF Not cleared ON Cleared Set the program No before reset program operation Place limits on the program setpoints when the controller is in 100 0 of PV Analog Input Computation Paramete rs limiter upper l
113. n factor computations to be applied to the controller s I O signals Note2 Not used in single loop control Check that the following items are provided e Program controller of ordered model o ccccacccsendcccscnessneessrcaconsacevaoeveadesnasees 1 e Brackets mounting hardware odecas cossicncvescattevanseidaveasrravannarsuaetacewtomnenoanec 1 pair Unit label sessi tpatanced oe tessa eseassee n Rn KEE aE TERETE ESRAR E SE l e User s Manuals for Single loop Control s csassesccassacsansancansaaseevenenscceasnsesces 7 A2 size e User s Manual Reference CD ROM Version ccccccccceccecceeseeseeeeeeeeeaes 1 3 How to Install AN NOTE To install the controller select a location where 1 no one may accidentally touch the terminals 2 mechanical vibrations are minimal 3 corrosive gas is minimal 4 temperature can be maintained at about 23 C and the fluctuation is minimal 5 no direct radiant heat is present 6 no magnetic disturbances are caused 7 no wind blows against the terminal board reference junction compensation element 8 no water is splashed 9 no flammable materials are around Never place the controller directly on flammable items or equipment If the controller has to be installed close to flammable items or equipment be sure to provide shielding panels all around the controller at least 150mm away from every side the panels should be made of either 1 43mm thick
114. n progress the current number of repetitions RCY and the total sum of repetitions Target SP Display On the Setpoint display LCD the controller displays the current setpoint SP and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 OUT Display On the Setpoint display LCD the controller displays the current target setpoint SP the PID number PID being used the program pattern number PTNO the segment number SEGNO for which operation is in progress and the number of segments included in the selected program pattern and the control output value OUT Deviation Trend Display On the Setpoint display LCD the controller displays the deviation trend Pattern Display On the Setpoint display LCD the controller displays the selected program pattern Event Display On the Setpoint display LCD the controller displays the event number for which an event has occurred SP display For monitoring only However allows the setpoint and segment time to be changed during hold mode operation soak segment Target SP display For monitoring only SP 25 0 C PID 1 PTNO 1 SEGNO 1 3 QUT display Allows the control output value to be
115. nductance L loads such as auxiliary relays motors and solenoid valves causes malfunction or relay failure always insert a CR filter for use with alternating current or a diode for use with direct current as a spark removal surge suppression circuit into the line in parallel with the load 5 When there is possibility of being struck by external lightening surge use the arrester to protect the instrument E For DC Relay Wiring UP s contact External DC power supply i Diode Mount it directly Relay to the relay coil Use one with a relay coil rating terminal socket less than the UP s contact rating UP s contact E For AC Relay Wiring Relay aa filter Use one with a relay coil rating less than the UP s contact rating Mount it directly to the relay coil terminal socket Cable Specifications and Recommended Cables Name and Manufacturer Power supply grounding relay contact outputs 600 V PVC insulated wires JIS C 3307 0 9 to 2 0 mm Thermocouple Shielded compensating lead wires JIS C 1610 LIX L See Yokogawa Electric s GS 6B1U1 E Shielded wires three conductors UL2482 Hitachi Cable Other signals Shielded wires Recommended Terminal Lugs Applicable wire size Tightening torque 0 3 to 1 65 mm wn wn ab oO 0 8 N m or less 3 mmo or Terminal Covers Optional parts For UP750 T9115YD 1 Before attaching the terminal cover bend
116. nel MODE key ALOT iow signal cut off RET Retransmission Deviation Trend Locking of j r x output 2 type 1 Parameters 1 PROG oc Ing of operating parameter A BS2 Analog input 2 1 main menu PROG display i i bias i Maximum value of z E E EE po aea retransmission perating parameter main menu Analog input 2 RIDE pe R LPI LP1 lock p A FL2 filter f i p Displayed when parameter 1 SS i 1 Minimum value of RET 2 1 2 5 6 i Po Operating parameter main menu s Analog input 2 s RTL2 retransmission z LP2 lock A SR2 square root i i tout 2 scal 1 1 TO corputation 1 output 2 scale PID Operating o main menu a ot i oc a Analog input 2 1 A LC2 i g SETEN 2 Operating parameter main menu low signal cut off key USR p g OSA sas L 1 L Analog input 3 ra 1 A BS3 ne Retransmission Output pyg4 Operating parameter main menu ee Parameters i PYS1 lock A Analog input 3 Displayed T A FL3 filter only for the PYS2 Operating parameter main menu i 1 gt controller with i PYS2 lock 1 Analog input 3 a auxiliary A SR3 square root analog input PWD Password setting z computation DT f Analog input 3 a i A LC3 low signal cut off 1 Pe ep ee ee tee ee geet a S ity related E a iain arm g ecurity reiate Parameters key Analog Input Computation Parame
117. ng e LSP modification Setpoint for local mode AUTO Result of control Output value modification in MAN LOCAL computation mode operation LSP MAN Manipulated output RESET of operation e Program operation starting e Output value modification in MAN Target setpoint for each AUTO Result of control mode RUN canis computation e RESET of operation g MAN Manipulated output LOCAL operation starting e HOLD mode e Output value modification in MAN mode Setpoint when the mode is changed to HOLD or AUTO Result of control HOLD setpoint in HOLD mode computation modified by key operation in MAN Manipulated output the case of soak segment e Segment remaining time modification in the case of soak segments e RESET of operation e LOCAL operation starting e Program operation starting Auto tuning Function The auto tuning function is used to have the controller measure process characteristics and automatically set the most appropriate PID constant This function cannot be used for on off control As the function is started control outputs are temporarily varied in steps and the responses are used for computing the proper PID constant this is called a limited cycle method The auto tuning function should not be applied to the following processes e Control processes with quick response such as flow control or pressure control e Processes where even temporary output on off results in inconvenience e Processes
118. nge RL1 setup parameter PV input unit Setpoint of the PV Input Unit UNI1 setup parameter Program time unit Setpoint of the Program Time Unit TMU setup parameter Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 program parameter Start code Setpoint of the Start Code STC program parameter Final target setpoint Segment time Events PV event and Time event and Junction code Setpoint of each program parameter Draw the program pattern OOoOnNDOaRWDY Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information Starting target setpoint 1 SSP1 Starting target setpoint 2 SSP2 Start code STC 1st group of wait zones 1 WZ1 1st group of wait times 1 WTM 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM 3rd group of wait zones 3 WZ1 3rd group of wait times 3 WTM 4th group of wait zones 4 WZ1 4th group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Number of repetitions RCY See User s Manual Reference CD ROM version for more information Program time unit TMU Segment setting method SEG T Start of repetition segment number RST UP750 End of repetition segment number REN Maximum va
119. nt 0h10 MENU PROG PRG MENU PROG PRG 26 event 1 no select segment time changing TIME 0h10 oo oo UrP7so Aeg cmai WPT Nod RUN reser _ Press the key once to display the Junction Code parameter JC for segment 2 The setpoint of this parameter is not changed in this example 48 Press the key once to register the setpoint MENU PROG PRG 53 MENU PROG PRG junction code select segment time TIME 0h10 errr JL Je _ Press the key once to display the Target Setpoint parameter for segment 3 At this point the PV display shows 001 03 the first three digits denote the pattern number and the last two digits the segment number vee OT HF MENU PROG PRG target set point 1 as TSP1 80 0 C YPT Nod RUN Reser 49 Programming is now complete Press thel key for more than 3 seconds This returns you to the display shown at power on figure below 1 DCAS zs mone ois IPS A SP Re C PT No RUN freser 0 0 0 emo o ECNO 0 4 Changing Program Patterns The following operating procedure describes an example of changing the program pattern created in 3 Creating Program Patterns to the program pattern shown in the figure below The Target Setpoint TSP1 parameter for segment 2 is changed from 80
120. nt 1 irrespective of what the PV value is Final target setpoint Starting target setpoint Controller Settings Program setpoint Set the STC Start Code program parameter to 0 Time lt i A Segment time 2 Letting the controller start from the current setpoint and run according to time settings defined for segment 1 Start of program operation This method is not available if the SEG T Segment Setting Method parameter is set to ramp setting Setpoint Final target setpoint Starting Point Controller Behavior of Operation Begins to run from point a according to b the time setting defined for segment 1 Begins to run from point b according to c the time setting defined for segment 1 d C Begins to run from point c according to the time setting defined for segment 1 e Program setpoint A Segment SegmentSegmentiSegment Segment Time program operation Begins to run from point d according to the time setting defined for segment 1 Begins to run from point e according to the time setting defined for segment 1 Controller Settings Set the STC Start Code program parameter to 2 3 Letting the controller start from the current setpoint and run according to ramp settings defined for segment 1 of the created program Starting Point Controller Behavior Setpoint of Operation a Begins to run from point C1 ignores the time setting defined for segment 1 b Begins to run from point C1 ignores
121. ntaneous power failure of 20 ms or less A power failure is not detected Normal operation continues Power failure of about 2 seconds or less The following show effects caused in settings and operation status Alarm action Continues Alarm with standby function will enter standby status Setting parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Action before power failure continues Power failure of more than about 2 seconds The following show effects caused in settings and operation status Alarm action Continues Alarm with standby function will enter standby status Setting parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Differs with setting of setup parameter R MD restart mode R MD setting Control action after recovery from power failure CONT Continues action before power failure Factory set default MAN Outputs preset output value PO as control output and continues action set before power failure in MAN mode For heating cooling control starts action from heating side output value and cooling side output value of 50 of control computation output RESET Outputs preset output value PO as control output and continues action set before power failure in AUTO mode For heating cooling control starts action from heating side output value and cooling side output value of 50 of control
122. ntrol When auto tuning is performed for zone PID with the parameter AT set between 1 and 8 the optimum PID constants are obtained by using the current target setpoint value at the start of auto tuning as a tuning point The obtained PID values are saved as PID parameters for the PID number of the specified auto tuning number For example if AT 2 is executed in zone 1 which is controlled with 1 PID parameters the obtained PID constants will be saved as 2 PID parameters On the other hand when auto tuning is performed with parameter AT 9 the optimum PID constants for all the group numbers in use are obtained automatically using the median value of each set reference point as tuning point For example the following points will be the tuning points e Median value of the minimum value of PV input range and reference point 1 e Median value of reference point 1 and reference point 2 e Median value of reference point 2 and the maximum value of PV input range Since auto tuning is performed progressively by processing to successive reference points reference points 2 to 6 should be set so that the temperature during auto tuning does not rise above the maximum limit for the controlled process If there are any unused reference points set them at the same value as the maximum value of the PV input range In heating cooling control when a certain zone is set for on off control proportional band parameter n P or n
123. of SL3 Minimum value of auxiliary analog input scale BSL3 Auxiliary analog input burnout action selection P UN1 PV unit P RHI a of P UN2 PV unit P DP2 p PV decimal point position P RH2 Maximum value of PV range Jke OUT output set SETUP sub menu SETUP sub menu key DISP key key DISP key eee eee eee eee eee eee a e wee eee ee eee eee 1 1 1 1 1 L 1 L 1 1 Control output PV input type OT1 ives f l i Control output PV input unit CT1 eyele time RH1 Maximum value of i Cooling side PV input range i 1 CTc1 control output 7 k i cycle time RL Minimum value of i i PV input range g AO1 Analog output 1 1 type PV input SDP1 decimal point position 1 AQ2 Analog output 2 displayed at voltage input i type L t nnn Maximum value of g Analog output 3 SH1 PV input scale gt AO3 type displayed at voltage input 1 1 PE Analog output 1 Minimum value of i 1 A1H 1100 segmental SL1 PV input scale z i point displayed at voltage input i Analog TE i utput Selection of PV input 1 A A1L 0 segmental BSL1 burnout action 1 point I I Presence absence of i P Analog output 2 RJC1 _ PV input reference B A2H _ 100 segmental junction compensation z point i 1 a Analog output 2 PV i r IN2 meee 1 A2L 0 segmental A i point PV input unit 4 UNI2 aaa z i Analog output 3 L O RH2 Maximum value of z
124. operation Sintec 9167 decimal point Although not used in single loop control it is shown on the display 5 Set the Analog Output 3 100 Segmental Point A3H parameter to 0 point A1L CI A aye E 19 33 4 0 Security related Parameters When Din changes from position 6 Set the Analog Output 3 0 Segmental Point A3L parameter to 75 0 25 50 75 100 OFF to ON DI7 5167 f ili Output value before split computation are The contact inputs are factory set as shown below Max value of auxiliary Although not used in single loo control it is shown on the display Located in Main menu G M LP Submenu LOC K Start of hold mode operation ntact inputs 1 to 4 Dit to Di4 Program pattern number analog input scale j i ad The figure on the right shows an example where both analog outputs 1 and 3 are set to the current signal of 4 to 20 mA DC The type of output fal a changes from selection see below Min value of auxiliary Aihaughiot ised iende lop antral itis shown ina dispiay signal can be determined separately for each of the analog outputs listed above using the following three parameters Parameter Name of Parameter Setting Range and Description Initial Value User Target Item p Contact input 5 DI5 Start of program operation analog input scale i i Analog output 1 Analog output 1 type AO1 Symbol Setting in CD ROM A Senses a Contact input 6 DI6 Stop of program operation Auxiliary analog input Analog output 2 An
125. ou to perform basic control Refer to examples of various settings to understand how to set parameters required Refer to GELEMG GAE MET ERTIET for an easy to understand explanation of setting various parameters If you cannot remember how to carry out an operation during setting press the key no more than four times This brings you to the display operating display that appears at power on After carrying out the setting describes here create programs in Programming User s Manual Contents 1 Names and Functions of Front Panel Parts 2 Setting PV Input Type Setting First at Power on 3 Changing PV Input Type 4 Setting Control Output Type 5 Initializing Parameters 1 Names and Functions of Front Panel Parts 1 Indicator lamp for PV2 display 6 Process 2 Program monitor variable PV display lamps 7 Setpoint 3 Event indicator display 8 Instrument alarm indicator lamp 11 DISP key 4 Status indicator lamps interface 9 SET ENT key 13 PT No key Name of Part Indicator lamp for PV2 display 2 Program monitor lamps 3 Event indicator lamps Status indicator lamps 5 Light loader interface Process variable PV display 7 Setpoint display LCD Instrument alarm indicator lamp OO x ope 5 Light loader 12 V and A keys SZPT NOA rum Reser Function Is lit when Loop2 PV is displayed in PV display Not used in s
126. proportional band s i Instrument alarm 2 a 1 SUPER functi i 1 1 7 7 3 Ten segment i setpoint i i MNGUNI 1 Integral time heating side 2 Integral time heating side i 3 Integral time heating side i 4 Integral time heating side 1 5 Integral time heating side s i Integral time heating side s 7 Integral time heating side 1 3 8 Integral time heating side 1 i linearizer 1 output 1 z i 1 integral time 1 i integral time integral time A integral time i 1 integral time 3 integral time i 1 integral time z 1 integral time i 1 1 Instrument alarm 3 BV input bi 1 1 r 7 1 i 1 i i u Ten segment K setpoint 1 eae i i Derivative time 7 Derivative time Derivative time i Derivative time i i Derivative time i Derivative time Derivative time i i Derivative time z linearizer 1 input 2 7 F i 1 D heating side ak 2D heating side 1 3 D heating side 1 4 D heating side 1 5 D heating side A 6 D heating side 1 7 D heating side i 8 D heating side f i e eae f PV input filter p derivative time Not displayed for ON OFF derivative time derivative time 7 derivative time derivative time derivative time derivative time derivative time ee pea E i Output high limit p e Output high limit i Output high limit Output high limit i i Output high limit i Output high lim
127. r setting display to the operating parameter menu display press the key key on an operating display for more than 3 seconds brings you to the key on the operating parameter setting display for more than 3 seconds 5 Pressing the key on the setup parameter setting display for more than 3 seconds returns you to the operating display To change from the setup parameter setting display to the setup parameter menu display press the key key PID parameters linearizer 1 output 9 Ten segment linearizer 1 input 10 Ten segment linearizer 1 output 10 Ten segment linearizer 1 input 11 Ten segment linearizer 1 output 11 Ten segment linearizer 1 mode mmnm ee ee eee ee eee eee eee ee ee ee ee ee r Ce Mis Ce eis C Is Co Wis a Bea a EN z i Jee j o o j SP 25 0 C PID 1 TME 1 SP 25 0 C 25 0 C PID 1 SP 25 0 C 25 0 C 80 0 C amaa Gin T ie SP 25 0 C 80 0 C ae z oe a PTNO 1 SEGNO 1 3 OUT 350 oe if R PVE 21 eae PTNO 1 SEGNO 1 3 Ii i SP display OUT display Deviation Trend display Pattern display Event display SP display Heating Cooling Deviation Trend display Pattern displa Event display OUT display ESE EB EB BE E
128. range 1 digit at less than 400 C pee 0 0 to 1700 0 C ne z a n 0 15 of instrument range 1 digit RO open 32 to 3100 F Thermocouple n 210 1 of instrument range 1 digit N type N eae nee 0 25 of instrument range 1 digit for temperatures below 0 C E OSE 270 0 to 1000 0 C yP 450 0 to 1800 0 F L DIN wos 200 0 to 900 0 C 0 1 of instrument range 1 digit at 0 C or more yP 300 0 to 1600 0 F 0 2 1 digit for temperatures below 0 C where the e 200 0 to 400 0 C accuracy is 1 5 of instrument range 1 digit for U DIN yP 300 0 to 750 0 F temperatures below 200 0 C for a type E thermocouple tvoe U2 0 0 to 400 0 C yp 200 0 to 1000 0 F type W a ae lt 0 2 of instrument range 1 digit Platinel 2 Plati 2 S rents 0 1 of instrument range 1 digit 0 0 to 1900 0 C 0 5 of instrument range 1 digit at 800 C or more PREON PROA 32 to 3400 F No accuracy is guaranteed at less than 800 C elia W97Re3 Be S rs o 0 2 of instrument range 1 digit JPt1 pe Ni ae 0 1 of instrument range 1 digit Note1 Note2 JPt100 ETA JPt2 E n ig 0 2 of instrument range 1 digit Note1 200 0 to 850 0 C D See 2 wo 0 1 of instrument range 1 digit Note1 Note2 a 300 0 to 1000 0 F eee y AA 0 2 of instrument range 1 digit Note1 Standard signal 1fo5V Se cians dal 00to12V Display range is scalable in a range of 19999 to 30000 DC voltage Notes 0 0 to 1 2 V 0 000 to 1 200 V Display span is 30000 or less 10
129. retransmission Note Select this option from the OT1 parameter Power supply Control output Retransmission output 2 is available 61O ClO Oe O O O Oae fos on te only when relay is selected as the p Power supply A CAUTION rA of control A 14 4 20 or Et Beoeoatvino outwitne umol heoowe Current voltage Retransmission GEU mane Before carrying out wiring turn off the power g 15 O A L tothe controller and check that cables to be pulse output output 2 N fal connected are not alive with a tester or the like Default Unspecified Default 4 20 mA DC Load resistance 600 Q or less Hg because there is a possibility of electric shock retransmission type a ee 16 15 V DC loop power supply Retransmission output 1 is not available 110 0 20mADC if a15 V DC loop power supply is used L 170 4 20mADC Allowable range 100 240 V AC 10 7S HO ane Co Default 4 20 mA DC 75 O 21 mA DC max 15 aerial contact oani The functions of a contact output can be varied b
130. s and Relay output 37 output DO7 termi D a Oand DI6 changes from OFF to ON OM bi b 35 Start of local mode operation when 36 comman COMTE A NOTE DI7 changes from OFF to ON COM 36 Relay contact rating 240 V AC 1 A nics The dual loop type controller UP750 5 only ae Transistor contact rating 24 V DC 50 mA Current output terminal 46 and 47 can be used for retransmission output 2 Contact rating 12 V DC 10 mA or more E UP750 Single loop Heating Cooling Control Model UP750 0L or UP750 5L Communication 1 Communication 2 PSL1 PSL2 i Wiring can only be carried out for man Ee High performance Wiring can only be carried out i M HR iving 4 20 mA D rrent RS 485 communication ps 485 communication for controllers with controllers with auxiliary analog input PV input Not configured at factory before shipment Signal k a e Co beste a icati i Not used in single loop control See PUERA ATIA ETTET i i ie communication functions 9 l p i When receiving 4 20 mA DC current signals 53 spats Auxiliary analog input TC input RTD input set the PV input type to 1 5 V DC setpoint 41 p I IMPORTANT 24 SDA gt 21 Specify in a range of f The controller is factory set to the Single loop Control 30 SG 1 5 V DC 0 2 V DC l l type Change the setting of the Control Output Type 25 RDB 29 or 0 10 V DC i OT1 parameter to the Heating Cooling Control
131. s 1 Overshoot suppressing function f f oe Suppresses overshoots generated by abrupt changes in the target setpoint or Ten segment linearizer biasing factory set default Ten segment linearizer approximation by disturbances Ten segment The parameters 1 b5 to 8 PV event 8 hysteresis 2 Hunting suppressing function Stable mode linearizer output 1 b11 are equalized to Parameter Name of Parameter Setting Range and Description Target Item Simol A FL Although not used in single loop control it is shown on the display ymbo J A S R2 Although not used in single loop control it is shown on the display A L C2 Although not used in single loop control it is shown on the display A BS3 Although not used in single loop control it is shown on the display A FL3 Although not used in single loop control it is shown on the display A S R3 Although not used in single loop control it is shown on the display Suitable to stabilize the state of control when the load varies greatly or For other alarm types see Ml List of PV Event Types and Instrument Alarm Types in QEA GAVETA ETTEI SUPER function 2 or 3 is not available in the following control 1 b6 1 b2 Ten segment i linearizer biasing N type 1 ON OFF control 2 P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control
132. se first press the key once to display the parameter IN1 for the PV input type and use the key to display the input range code to use then press the key to resister it Then set the maximum value RH1 and minimum value RL1 of the PV input range for voltage input set the maximum value SH1 and minimum value SL1 of the PV input scale See the operating procedure below for more details e The controller is configured to the default of each parameter at the factory before shipment First check these defaults listed in Qiu QUE ae VET TIETD and change their values if necessary Example of Temperature Input Example of Voltage Input 4V 5V 270 0jC 1370 0j C input signal Instrument Instrument input range F input range b wt Set a range RLT PV input range y RH1 PV input range to be controlled Set a range to Minimum value of Maximum value of PV input range RL1 PV input range RH1 0 0m h 50 0m h Minimum value of Maximum value of Parameters to be set for temperature input PV input scale SL1 PV input scale SH1 1 PV input type IN1 Set according to a sensor Parameters to be set for voltage input 2 Maximum value of PV input range RH1 Set the 1 PV input type IN1 Set according to an input signal maximum value of the range to be controlled 2 Maximum value of PV input range RH1 Set the maximum value of an input signal 3 Minimum value of PV input range RL1 Set the 3 Minimum value of PV
133. segment during programming set a time Setpoint hour and minute or minute and second rather than a ramp grade For example configure segment 1 so the temperature rises in in crements of 5 C per minute from 50 C to 100 C as shown in the Final target Roum onthe teht Final target setpoint set for Seibo amp em segment immediately preceding p or the starting target setpoint if this is the point of starting Segmenttime program operation Define as hour and minute or minute and second Time To change the temperature linearly over a minute set the TMU parameter to mm ss Setpoint einaiiarael minute and second before you begin programming When programming the con setp ae troller set the Segment Time TM RT parameter for segment 1 to 5 C This allows 100jC s the controller to raise the setpoint in increments of 5 C per minute during the inter val of segment 1 Ramp upgrade of 5jC per minute Segment 1 Time E Controller Behavior at the Start of Program Operation You can determine how the controller should behave at the start of program operation Setpoint 1 Letting the controller run from a starting target setpoint A starting target setpoint refers to a setpoint from which program Segment 1 Segment 2 operation begins The controller operates in such a manner that the setpoint changes to the final target setpoint over the segment time set for segme
134. shipped key PID parameters Heescier oon D3 oj ol D key PID parameters ennn ee ee eee ee eee eee ee eee ee ee ee ee ee eee eee ee eee eee ee ee eee eee eee eee eee eee eee eee After PV input type IN1 input output meee eee ee 1 To the back AL Herseier ou lz SS5zag c MAN s parameters such as PV input unit UNI1 maximum value of PV input range RH1 and minimum value of PV input range RL1 will be displayed From the back 2 R PID parameters key PID parameters key 9 Hessie mn fz key PID parameters Basic Key Operation Sequence 1 Setting display can be switched moved using thee key 2 Anumerical value is changed by 1 Using the or 4 key to change a displayed value changing blinking and 2 Pressing the key to register it 3 Pressing the fg operating parameter setting display 4 Pressing the 5 returns you to the operating display To change from the operating paramete
135. side output Controller behavior and control output manipulation when the dead band is positive The following is an example when the DB parameter is set at 12 4 If you hold down the key with the heating side output under manipulation i e cooling side output C 0 0 the heating side output H decreases Consequently both the heating side and cooling side outputs change to 0 0 If you keep the key held down longer you enter the state of manipulating the cooling side output and its value begins to increase Inversely if you hold down the key with the cooling side output under manipulation i e heating side output H 0 0 the cooling side output C decreases Consequently both the heating side and cooling side outputs go to 0 0 If you keep the key held down longer you enter the state of manipulating the heating side output and its value begins to increase Output Dead band Operating parameter DB 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is positive IM 05E01B02 05E 1 Controller behavior and control output manipulation when the dead band is negative The following is an example when the DB parameter is set at 12 4 If you hold down the key with the heating side output under manipulation i e cooling side output C 0 0 the heating side output H decreases If the output H falls below 24 8 the
136. side output not selected Number of 1 outputs switched between a voltage pulse output and current output Output signal On voltage 12 V or more load resistance 600 Q or more Off voltage 0 1 V DC or less 10 ms or 0 1 of output whichever is larger e Relay contact output Single loop type terminals heating side output terminals cooling side output terminals Number of outputs 1 or 2 two for heating cooling control Output signal Three terminals NC NO and common Two terminals Contact rating Terminals 250 V AC or 30 V DC 3 A resistance load Terminals 240 V AC or 30 V DC 1A resistance load 10 ms or 0 1 of output whichever is larger Resolution on the mounting bracket Contact Inputs e Purpose Program pattern no selection and run reset switching e Number of inputs 7 points e Input type Non voltage contact or transistor open collector input e Input contact rating 12 V DC 10 mA or more e On off determination For non voltage contact input contact resistance of 1 kQ or less is determined as on and contact resistance of 20 kQ or more as off For transistor open collector input input voltage of 2 V or less is determined as on and leakage current must not exceed 100 pA when off e Minimum status detection hold time PV input s sampling period lt 3 Contact Outputs e Purpose Event output FAIL outp
137. t TM 0h20 80 0 C SEGNO 2 3 RCY 0 0 Other operating procedures for disabling the hold mode 1 Press the RUN key for two seconds during hold mode operation In this case the controller resumes program operation 2 Execute the advance function during hold mode operation In this case the segment is advanced 9 Changing Program Setpoints when in Hold Mode The following operating procedure changes program setpoints when program operation in soak segment is put in the hold mode When you have finished changing the setpoints disable the hold mode of program operation as instructed in 8 Enabling Disabling Hold Mode of Program Operation The controller resumes program operation when the hold mode is disabled q Set program operation in the hold mode To do this see 8 Enabling Disabling Hold Mode of Program Operation This symbol appears for soak segments only 55 UrP7SO EPI DISP KAE Sa 1 _ bee TT btm 0h20 Make sure the gt gt symbol is shown HLD lamp ON 80 0 C SEGNO 2 3 RCY 0 0 PA Laa SP 800C 1RN PTNO 1 SEGNO 2 3 bTM 0h20 RCY 0 0 Blinks during change X SP 85 0 SEGNO 2 3 RCY 0 0 The question mark changes to C 85 0 C SEGNO 2 3 RCY
138. t is shown on the display and Analog OUTPUT 3 terminals and present the V mode character 5 y z etting In a Eda a 16 75 TaT istics of split computations s E Deviation trend scale Allows the deviation axis of the Deviation Trend operating 0 5 of PV Start of program operation These parameters determine which contact input to use to 5165 auxiliary analog input Although not used in single loop control it is shown on the display 1 Set the Control Output Type OT1 parameter to 2 display to be rescaled input range When Din changes from make selections switches listed on the left range This sets the control output to current output Deis 7a 0 1 to 100 0 of PV input range span span 2 OFF to ON DI1 5161 No function 0 Minimum values 2 Set the Retransmission Output RET1 parameter to 3 3 Deviation trend time Allows the time axis of the Deviation Trend operating display me Stop of program operation pia 5162 5166 auxiliary analog input Although not used in single loop control it is shown on the display This sets the retransmission output to control output retransmission 8 to be rescaled When Din changes from a ae range 3 Set the Analog Output 1 100 Segmental Point A1H parameter to 100 8 25 pera 1 to 600 sec OFF to ON Sie ice Auxiliary analog input 4 Set the Analog Output 1 0 Segmental Point A1L parameter to 25 Analog ouput point ASL Start of local mode
139. tage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output terminals and terminals 6 and D terminals 6 and 7 terminals and terminals 6 and 7 terminals 46 and 7 terminals and terminals and d7 terminals 6 and 7 Cooling side Relay output Cooling side Relay output Cooling side Relay output Cooling side Transistor output Cooling side Transistor output Cooling side Transistor output Cooling side Current output Cooling side Current output Cooling side Current output terminals and 0 terminals Dand O terminals and Q terminals 64 and 65 terminals 4 and 5 terminals 4 and 5 terminals 4 and 5 terminals 4 and 5 terminals 4 and 5 The types of control output relay output and voltage pulse output shown in the table above refer to those of time proportional control To change to a relay output for on off control select Relay Terminals and change the setpoint of the proportional band to 0 IM 05E01B02 01E 2 User s Manual IM 05E01B02 02E Model UP750 Program Controller REEN User s Manual for Single loop Control Initial Settings YOKOGAWA 2nd Edition Jul 1 2001 Yokogawa M amp C Corporation This manual describes examples of setting PV input types control output types Carrying out settings described herein allows y
140. ters SELECT Display Parameters DO digital output set SETUP sub menu digital input set SETUP sub menu L L Relay output flag DO1 registration for DO1 Relay output flag DO2 registration for DO2 L 1 Relay output flag DO3 registration for DO3 L Open collector P DO4 transistor output flag i registration for DO4 i Open collector DO5 transistor output flag 1 registration for DO5 L Open collector DOG __ transistor output flag z registration for DO6 Open collector 1 DO7 transistor output flag i registration for DO7 L output flag R151 registration i output flag R152 registration y Ld output flag L R153 registration output flag R154 registration L 1 output flag R155 registration L output flag 1 R156 registration p output flag s R157 registration L output flag R158 registration output flag r R251 registration i output flag R252 registration L 1 output flag R253 registration p output flag P R254 registration L I output flag i R255 registration L E 1 output flag i R256 registration i output flag R257 registration OO 1 output flag R258 registration Sipa a fe ee ce Eko Parameters Output Registra
141. the time setting defined for segment 1 g eee es Program setpoint C Begins to run from point C1 ignores the d time setting defined for segment 1 A Segment Segment Segment Segment Segment Time 2 gt 8 4 5 Start of program operation Begins to run from point D1 according to A the preset ramp setting the time setting defined for segment 1 is reduced Begins to run from point E1 according to the preset ramp setting Controller Settings Set the STC Start Code program parameter to 1 E PID Switching Zone PID The UP750 offers two methods of PID switching One of the methods is to automatically switch between groups of PID constants according to the temperature zone The other method is to automatically switch between groups of PID constants on a segment by segment basis This paragraph explains the method of switching between groups of PID constants according to the temperature zone You can set a maximum of seven temperature zones When shipped from the factory the UP750 is configured so that it operates in zone 1 only and uses only one group of PID constants When One Group of PID Constants Is Used factory set default EEPE As shown in the figure on the right the controller uses one py input range RH1 group of PID constants over the range from the minimum value to the maximum value of the PV input range Program setpoint Controller Settings Configure the 1st group of PID constants
142. the main menu PROG PROG programming main menu wri Jr Jes 2 Press the Y key once to display the main menu STUP STUP password input main menu oo move oise If ILS WPT Node ae Sea 4 Press the i key once to display the main menu PARA PARA setup parameter SETUP main menu UP7Sso 5 Press the key once to display the main menu UPMD UPMD UP750 configuration SETUP main menu oOo r 6 Press the J key once to display the submenu MD UP mode set SETUP sub menu UP7Sso RST lamp ON AAN A eee let 7 Press the key twice to display the submenu INIT INIT parameter initialize SETUP sub menu 00 move oise Hl 7 ILE WPT Node JF jie 8 Press the key once to display the parameter INT MENU UPMD INIT 1 parameter initialize SETUP UP7SsO wre om Jr 9 Press the A key to display ON MENU UPMD INIT 1 parameter initialize Blinks during eon Ga ae 10 Press the 2 key once The display momentarily becomes blank which is normal indicating the parameters have been initialized MENU UPMD INIT 1 Parameter initialize SETUP ON Coren 0 0 C PTNO 0 SEGNO 0 0 TM ase RCY 0 0 IM 05E01B02 02E 2
143. the side with the groove inward as shown in Fig A Be careful not to bend it backwards This not only marks it harder to attach the cover but will also weaken its hold 2 Fit the holes on the top and bottom of the terminal cover the projections on the brackets Fig B and lock in place The figure right shows the attachment of a terminal cover to UP controller 5 Hardware Specifications PV Input Signals Number of inputs 1 terminals Input type Universal input system The input type can be selected with the software Sampling period Can be selected from 100 200 and 500 ms Burnout detection Functions at TC RTD standard signal 0 4 to 2 V or 1 to5 V Upscale downscale and off can be specified For standard signal burnout is determined to have occurred if it is 0 1 V or less Input bias current 0 05 uA for TC or RTD b terminal Measurement current RTD About 0 13 mA Input resistance 1 MQ or more for thermocouple or mV input About 1 MO for DC voltage input Allowable signal source resistance 250 Q or less for thermocouple or mV input Effects of signal source resistance 0 1 wV O or less 2 kQ or less for DC voltage input Effects of signal source resistance About 0 01 100 Q Allowable wiring resistance for RTD input Maximum 150 Q wire Conductor resistance between three wires should be equal However 10 wire for a maximum range of 150 0 to 150 0 C Wire resistance effect 0 1 C 10 Q
144. thout entering the correct password F 4 Located in Main menu UPMD submenu R485 number YS2 Although not used in single loop control it is shown on the display Bit 7 of program pattern Password setting 0 Password not set number Ref 7 1 Operating display interruption 1 Parameter Name of Parameter Setting Range and Description Initial Value Output related Parameters Symbol Setting Located in Main menu UPMD Submenu OUT Parameter Name of Parameter Setting Range and Description Initial User Target Item Symbol Value Setting in CD ROM Control output O Time proportional PID relay contact output terminals SELECT Display Parameters Operating display R interruption 2 Located in Main menu CONF Submenu CSEL Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM 1 Interruptive message display 1 D Interruptive message display 2 i type Time proportional PID voltage pulse output terminals Current output terminals ON OFF control relay contact output terminals Heating side relay output terminals 0 cooling side 3 display 3 a O display 4 relay output terminals Parity NONE None UP Mode Parameters ae EVEN Even Heating side pulse output terminals cooling side relay ODD Odd Located in Main menu UPMD Submenu MD output terminals D Parameter Name of Parameter
145. tio SET ENT PROG Start of program operation LOC _ Start of local mode operation ADV Advance of segment A M2 Pee ae keen PTN O Bit 0 of hice pattern PTN 4 Bit 4 of de pattern PTN 8 Bit 8 of lt pattern Ae MG1 a o i MG2 ee MG3 ihr ai P TS EE A S AEI ENE E key Contact Input a Parameters Displays a guidance message for the setup parameter Displays a setup parameter UPMD UP750 configuration i SETUP main menu 1 FE key key 5 MD LZ key UP mode set eee eee eee ee eee ee eee eee eee eee eee ee eee eee eee eee eee eee ee eee eee eee eee ee eee eee eee eee eee eee eee eee ee input set SETUP sub menu From the front LA Displayed first after power on key Controller mode UP mode Eje Sampling period error counter reading only 1 i L L PV sampling period setting L r UP Mode Parameters Displayed for PV input type is voltage input Not used for sigle loop control lt Displayed only for controllers with auxiliary analog input ala key key decimal point position SH3 auxiliary analog input scale Maximum value
146. tion 1 Not active when in RESET mode jada Ten seament 66 7 to 105 0 of PV input range 0 0 of PV input range 2 Not active when in RESET mode or manual operation Retransmission Retransmission output 2 is available when the type of control PiD related Parameters Sabato input 3 P a output 2 type output is not current or voltage pulse The output is 66 79 o l 7A provided via terminals 16 and 17 Located in Main menu LP 1 Submenu 1 PID Ten segment Se Ons eo pee ee ee Control Action related Parameters OFF Disable linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 3 ten segment linearizer approximation linearizer approximation Located in Main menu PARA Submenu CTL 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V Parameter Name of Parameter Setting Range and Description Initial Value User Ten segment 66 7 to 105 0 of PV input range 0 0 of PV input range 5 PV2 6 SP2 7 OUT2 Setting i aan Setpoints 5 to 7 are not available for single loop control Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of 1 1 2 Parameter Name of Parameter Setting Range and Description Target Item Symbol in CD ROM In heating cooling control an output value before allocation to heating cooling control 0 to 100 is transmitted if setpoint 3 is selected 0 to 50 Cooling side output 50 to 100 Heating side output Maximum value RET2
147. tion when the power is turned on Display Error indication Description Py Control Alarm Retransmission Communication Rered position on PV display unit of error output output output y OFF E000 Faulty RAM me None 0 or less 0 or less E001 Faulty ROM Stopped E002 System data error Undefined Undefined Undefined Contact us PV decimal point blinks Shee Normal action Normal action Normal action Normal action for repair Faulty calibration out of out of out of out of value accuracy accuracy accuracy accuracy Normal operation Check and Error code Note Parameter ener 0 or less set the See description below or OFF initialized parameter An error code is displayed in the event of an error according to its type An error code is a two digit figure in which a combination of 6 bits of on and off is converted into a decimal number The following shows the relationship between each bit and parameter to be checked for abnormality gin po p o p b ppp boo Parameter to be checked Operation mode output Operating parameters Custom computing data Calibration data For example if an error occurs with the operating parameter and calibration data the error code will be as follows Bit No Error Code Pot 2 fe Error code 21 is displayed Setpoint display unit Possible Errors during Operation The following shows possible errors occurring during operations Display ee _ i Error indic
148. uded in the operations of the functions of program parameters setting parameters back and front controller N CAUTION This symbol on the controller indicates that the operator must refer to an explanation in the user s manual in order to avoid the risk of injury or death of personnel or damage to the instrument The manual describes how the operator should exercise special care to avoid electric shock or other dangers that may result in injury or loss of life The following symbols are used in the hardcopy user s manuals and in the user s manual supplied on the CD ROM AN NOTE Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure AA IMPORTANT Draws attention to information that is essential for understanding the operation and or features of the controller 2 Model and Suffix Codes Before using the controller check that the model and suffix codes match your order Le Program controller provided with Custom Computing Function Note1 0 Single loop type 5 Dual loop type Optional functions a dene p 1 With communication auxiliary analog input Note2 Note1 Using an optional custom computation building tool Model LL200 E10 that runs on a personal computer you can build a variety of computations e g four arithmetic operations logical operations ten segment linearizer computations temperature correction factor computations and pressure correctio
149. uring setting press the key no more than four times This brings you to the display operating display that appears at power on Contents Monitoring purpose Operating Displays Available during Operation Performing Canceling Auto tuning Setting PID Manually Selecting Program Pattern Number PT No Switching between RUN and RESET Modes Switching between AUTO and MAN Manipulating Control Output during Manual Operation Enabling Disabling Hold Mode of Program Operation 9 Changing Program Setpoints when in Hold Mode 10 Executing Advance Function 11 Switching to Local mode LOCAL Operation 12 Changing Setpoints during Local mode Operation 13 Troubleshooting Solera a a For description of Operation Mode see the back of gdgefelgel Ti inte ME Taew ETE 1 Monitoring purpose Operating Displays Available during Operation The monitoring purpose operating displays available during operation include those for single loop control and those for single loop heating cooling control The Process Variable PV display always displays the value of PV input E Operating Displays for Single loop Control SP Display On the Setpoint display LCD the controller displays the current setpoint SP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is i
150. ut and others e Number of outputs 7 points e Relay contact rating 240 V AC 1 A or 30 V DC 1A e Transistor contact rating 24 V DC 50 mA COM terminal is common Display Specifications e PV display 5 digit 7 segment red LEDs character height of 20 mm e Setpoint display 32128 dot LCD with back lighting e Status indicating lamps LEDs Safety and EMC Standards e Safety Compliant with IEC1010 1 1990 and EN61010 1 1992 Approved by CSA1010 CSA1010 installation category overvoltage category CATH IEC1010 1 Approved by UL508 e EMC standards Complies with EN61326 The instrument continues to operate at a measuring accuracy of within 20 of the range during tests Construction Installation and Wiring e Construction Only the front panel is dust proof and drip proof protection class IP55 For side by side close installation the controller loses its dust proof and drip proof protection e Material ABS resin and polycarbonate e Case color Black e Weight About 1 kg or less e Dimensions 96 W x 96 H x 100 depth from panel face mm e Installation Panel mounting type With top and bottom mounting hardware 1 each e Panel cutout dimensions 92708 W X 92 8 H mm e Installation position Up to 30 upward facing not designed for facing downward e Wiring M3 5 screw terminals for signal wiring and power ground wiring as well Power Supply Specific
151. ut does not turn on in this region even if the PV value is below the low limit of the alarm setpoint Time Power on IM 05E01B02 06E 2 Restart timer 0 to 10 sec Sets time between power on and the instant where controller starts computation PID group number Allows you to determine how many groups of setpoint alarm and PID parameters the controller should show 1 Show one set 2 Show two sets 3 Show three sets 4 Show four sets 5 to 8 Show as many groups of parameters as have been set Zone PID reference 0 0 to 100 0 of PV input range point 1 Note that 1 RP1 s 2 RP1 3 RP1 4 RP1 5 RP1 s 6 RP1 PV input Sets reference points at which switching is carried out between groups of PID constants according to the given temperature zone You can set Zone PID reference a maximum of six reference points and therefore a maximum of seven point 2 temperature zones Ten segment 66 7 to 105 0 of PV input range 0 0 of PV input range a linearizer 1 input 8 Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 8 ten segment linearizer approximation linearizer approximation Ten segment 66 7 to 105 0 of PV input range 0 0 of PV input range a linearizer 1 input 9 Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of linearizer 1 66 7 to 1
152. y DISP Presents a display for switching between the hold advance local AUTO and MAN modes Used to switch between displays Pressing this key while any operating display is shown lets you switch to another prearranged operating display Pressing this key while any display other than an operating display is shown lets you go one display back One to four presses maximum of this key lets you return to the current operating display though the number of presses depends on the operating status Used to change numerical values On setting displays for various parameters you can change target setpoints parameters and output values in manual operation Pressing the V key decreases a 12 Vand A keys numerical value while pressing the A key causes it to increase You can hold down a key to gradually 13 PT No key 7PT NoZS lt b E alle increase the speed of change These keys also switch between menu displays when a main menu or submenu of parameter setting display is shown Use this key when the controller is at a reset to select a program pattern number on f an operating display 14 RUN Key 15 RESET key RESET Pressing this key for more than 2 seconds while an operating display is shown starts the controller Pressing this key for more than 2 seconds while an operating display is shown stops the controller E Setting of Main Parameters at the Factory before Shipment Factory set defaults
153. y changing p the setting of the contact output registration parameter l The functions of a contact input can be varied by changing PV event 1 output the setting of the contact input registration parameter OT1 is a setup parameter Ext restato PV event 2 output You can change the settings of the parameter OT1 e E cl cd to change the control output type Switch between the ON and OFF states of the DI1 to D14 5V Transistor contact naume alain S Initial Setti User M l contact inputs to select from program pattern numbers 1 to 15 DI1 i ce initial Settings Users Manual Select a number during a RESET state output ____________ 5V Correspondence between parameters cS eT ge es AA DI2 Common OT1 and control output types DI1 ON OFF ON OFF ON OFFI ON OFF ON OFF ON OFF ON OFF ON 5V Te DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON aria DO4 34 OT1 0 factory setdefault OTi 1 DI3 OFFIOFF OFF ON ON ONTON OFF OFF IOFFIOFF ON ONTON TON p DI3 A Time proportional control Time proportional control Did OFF JOFF OFF OFF OFFIOFFIOFF ON ON ON ON ON ON ON ON DI4 E Time event 2 DO5 33 Relay output Voltage pulse output SEN z output ai terminals and terminals 6 and D 5 ial N DI5 a Time event 3 2 OT1 2 OT1 3 Start of program operation when n output DO6 2 DI5 changes from OFF to ON 5V i Time event 4 34l e a oe Stop of program operation when DI6 37 terminal
154. y contact and lit and unlit shows status of lamp Alarm type Hysteresis lt _P Open unlit Closed lit PV high limit PV Alarm setpoint Hysteresis __P PV low limit Closed lit Open unlit lt q Alarm setpoint PV Hysteresis lt gt Open unlit Closed lit en unit PV m Deviation setpoint Target SP Deviation high limit Hysteresis Deviation low Closed lit f Open unlit i sisal Deviation setpoint lt lt ecg PV Target SP Hysteresis lt PS f Open lit Deviation m setpoint Target SP De energized on deviation high limit alarm Closed unlit D _ gt PV Hysteresis _ Open unlit t S Alarm setpoint Closed lit Hysteresis Closed lit lt gt Open unlit E SP Alarm setpoint The following alarm type are used only for Instrument Alarm 25 Sensor grounding alarm 26 Fault diagnosis output Note1 27 FAIL output Note2 Notel The fault diagnosis output turns on in case of input burn out A D converter failure or reference junction compen sation RJC failure For input burnout or A D converter failure the control out put is set to the setpoint of the Preset Output Value operat ing parameter PO The FAIL output is on during normal operation and turns off in case of failure Note2 Alarm type code Alarm action Contact opens if alarm occurs Contact closes if

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