VM600 CMS Software VM600 Series Software for - Vibro
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1. VM600 CMS Software VM600 Series Software for Condition Monitoring System CMS FEATURES y Configuration and operation of VM600 hardware CMC16 and IOC16T cards i 2 amp amp amp p EE amp Tis Config hanby Pa Ea lerhi Pimi Help y Automatic data acquisition and storage y Limit exceedance checking and event logging Absohute Vib wate y Online or offline data analysis y ANSI SQL 92 standard compatible y Graphical User Interface Runs under Windows NT 2000 XP 2003 Server y Optional Air Gap Module for hydro turbines y Optional Diagnostics Rule Box module DESCRIPTION Condition based maintenance is a predictive methodology CMS Software has a truly modular architecture that adapts that can be used to improve your asset machinery to your specific needs It comprises of several software effectiveness It enables you to modules for use with the VM600 series hardware The steps iabili foll re the configuration of parameters y Improve equipment reliability through the effective to follow are t igurat p prediction al equipment failures analysis and diagnosis of your machinery y Minimise downtime through the planning and scheduling of overhauls y Maximise component life by avoiding critical known conditions y Utilise condition monitoring techniques to maximise equipment performance data acquisition and finally display the results for advanced CMS Software has the ability to automatically adapt to2. ROM drive e CD ROM drive e VGA monitor e 17 SVGA compatible 19 is preferable e Any Windows compatible pointing device e 2 button mouse e Standard Ethernet card TCP IP e High speed Ethernet card TCP IP 20 40 GB DAT backup tape drive or larger optional Vibro Meter SA 268 106 04 06 E 6 7 Condition Monitoring System VM600 CMS Software ORDERING INFORMATION To order please specify Type Designation Ordering Number CMS Condition Monitoring Software for VM600 series 209 500 600 SSs Note SSs represents the software version Specify your order options using the format 209 500 600 SSs Code 1 Code 2 Code 3 Code 4 Code 5 Code 6 Code 7 Code 8 as follows CODE NO FEATURE DESCRIPTION 01 English Code 2 Hard copies of user manual None i x number of sets Code 3 System size Undetermined 1 user single host 5 concurrent users server 15 concurrent users server DB synchronisation DB server web enabled Performance monitoring plug in Code 7 Data exchange interfaces Data import and export for DDE Server and Client Data import and export for MODBUS Server and Client Data export for OPC Server Data import for OPC Client Data import and export for OPC Server and Client Advanced post processing None Basic Air Gap Module Diagnostics Rule Box taken to assure the accuracy of the data presented in this publication we do not assume liability for errors or omissions We reserve the right
3. details of each single output band machine specific parameters for data logging or transient data and complete VM600 rack configurations It stores the system configuration inside the SQL database from where it can be viewed or changed by users with sufficient access rights It is also a starting point for the advanced configuration of the database such as preparing the database to accept offline data imported from external systems VMCom The VMCom program handles the flow of data between VM600 racks and SQL databases It communicates with the CMS hardware and the SQL database This program can either be launched manually or configured as a system service for this purpose a special service setup utility is included that allows you to configure create or delete a Windows system service This is the preferred way of communicating with VM600 hardware for permanent system installations and dedicated on line condition monitoring applications Table 1 CMS Software Application Modules Sheet 1 of 2 Vibro Meter SA 268 106 04 06 E 3 7 Condition Monitoring System VM600 CMS Software DIMENSIONS Continued Diagnostics Rule Box optional Air Gap Module optional The optional Diagnostics Rule Box is a powerful fully automated decision support system for operators and machinery experts Any information in a SQL database including measurement data and imported offline data can be used to generate complex diagno
4. you to manually set the values of offline data points by entering their values using a keyboard The ODBC interface is a module for importing data from databases supporting the ODBC standard It enables data from ODBC data sources to be imported into the SQL database To export data from the SQL database no special interface is required since the SQL database is already ODBC compliant The DDE interface allows the exchange of data between the CMS Software and external devices that support the Dynamic Data Exchange DDE interface a Microsoft standard for data exchange between software applications The DDE interface tool allows data to be imported from external DDE data sources into the SQL database and online values current values and their current status to be exported from the SQL database to external devices The DDE interface can act as client and or server depending on the configuration The MODBUS interface a Modicon standard protocol for data exchange between software applications allows data to be exchanged between the CMS Software system and external devices that support the MODBUS interface Both MODBUS RTU for serial line connections and MODBUS TCP for Ethernet connections are supported The MODBUS interface tool imports data from MODBUS data sources directly into the CMS database and exports online values current values and current status from the CMS database to external devices The MODBUS interface can act as c
5. VM600 CMS Hardware in a special configuration with post processing allows you to monitor the gap between the rotor and stator in large hydro generator groups thereby avoiding potentially destructive and costly failures of machinery The main functions of this module are to e Allow the long term monitoring of the rotor stator air gap e Measure rotor profile in one or more layers e Generate alarms and alerts for each sensor installed on the machine e Continue to process and interpret data in the event of one or more sensors becoming non operational e Detect critical deformation of the rotor e Perform long term trend measurements e Calculate the basic values that characterise the position and shape of the rotor and stator The Air Gap Module can produce a variety of dedicated graphs in addition to those produced by the standard VM600 CMS Software see Table 3 Table 1 CMS Software Application Modules Sheet 2 of 2 Vibro Meter SA 268 106 04 06 E 4 7 Condition Monitoring System VM600 CMS Software DIMENSIONS Continued With its optional add on set of open standard data interfaces the CMS Software is capable of processing offline data i e data that are not originally acquired using a VM600 Hardware but from other third party systems like field devices PLD s DCS etc The following data protocols are supported DDE optional MODBUS optional OPC optional The Keyboard interface allows
6. able Logic Devices DCSs Distributed Control Systems etc The Microsoft standard DDE Dynamic Data Exchange is used to exchange data between the CMS Software and external devices Finally the ODBC Open Database Connectivity allows your CMS database to import data from any ODBC database On top of these modules the new Diagnostics Rule Box DRB enables the user to integrate his machinery knowledge within the program rules set conditions on real time values create alarms and alerts and ultimately generate automatic actions to adequately warn the user if an event occurs F a Configuration and VM600 Rack s Setup Tools ai Configuration z Editor VM600 Administrator Display and Analysis Tools Data Analyser Database Browser l Event Viewer Diagnostics Rule Box Air Gap Module Condition Monitoring System VM600 CMS Software DIMENSIONS VM600 Administrator The VM600 Administrator program is a portal providing quick and convenient access to all of the CMS Software tools as well as to a number of useful Windows system tools Mimic The Mimic provides the operator with a customised graphical view of the machinery being monitored by the CMS Software system The types of data you can visualise directly from the Mimic are live data i e current values and current status of both the VM600 hardware and the offline systems as well as user requested high resolution data such as w
7. ackage Gaus Soee EE Optional Add on ened diii Modules Communications and External Systems Data Storage Tools Turbine Control Database Vibro Meter SA 268 106 04 06 E L tions A System etc Communica Handler Data Import Export Database Server rh 1 a L VW Tm bro Meter CMS Software can run on a single host PC or on a number of systems connected to the VM600 rack by network connections This lets you decide whether you need to perform the entire configuration acquisition data analysis and troubleshooting tasks from one location or distribute them among several workstations In a distributed configuration all specific functions can be performed on dedicated PCs by appropriate personnel This classification also enables remote data collection and or analysis and means that configuration and troubleshooting tasks can be performed via remote access if necessary For further applications CMS software provides a suite of standard import export interfaces enabling you to transfer data to from any third party system Your installation benefits are thus the full flexibility and scalability of the system because it enables the correlation of vibration data with other parameters that are already available from other devices so there is no need to re measure The available interfaces are MODBUS and OPC Open Connectivity for communication with field devices PLDs Program
8. aveforms spectra and orbit plots Data Analyser The Data Analyser is used to display measurement data from the SQL database It takes data from selected data points defined in the database applies user or system defined filters to the data and displays the data as a variety of graphs plots and charts Typical filters that can be applied to data are time alarm status machine status or a user configurable filter based on any speed analog or digital data Database Browser The Database Browser is used to display the content of the SQL database in graphical form lt can display stored datasets such as events spectra waveforms and orbits as intuitive time line representations thus providing an effective overview of the measurement data that have been collected You can then quickly navigate to the dataset of interest using a set of independent criteria by point type of data set time or alarm state Event Viewer The Event Viewer is used to view the events in the SQL database that may have been created automatically by the system or as defined by users It displays the available events in list form using colour coded intuitive icons The window shows either all events present in the database or you can choose to set and activate filter criteria in order to limit the displayed events Configuration Editor The Configuration Editor is used to set up the required configuration of all aparameters of the system including the configuration
9. lient and or server depending on the configuration The OPC interface allows the exchange of data between the CMS Software and external devices that support the Open Connectivity OPC interface a Microsoft standard for exchange between software applications The OPC interface tool allows data to be imported into the SQL database and online values current values and their current status to be exported from the SQL database to external devices The OPC interface can act as client and or server depending on the configuration Table 2 CMS Software Interfaces Vibro Meter SA 268 106 04 06 E 5 7 Condition Monitoring System VM600 CMS Software DIMENSIONS Continued Different plots are available depending on the mode of acquisition historic transient or real time Historic Plots Transient Plots Real time Plots Waveform e Trend Spectrum e Cascade Orbit e Shaft Centerline Waveform Shaft Centerline Bode Spectrum Trend e Polar Orbit Average Trend e Multi Polar Polar Polar Long Waveform Waterfall Correlation Plot Long Waveform Rotor Shape Plot Rotor Signature Plot Rotor Polar Plot Pole Trend Plot Table 3 CMS Software Display Plots a stored in the database b available with the Air Gap Module HARDWARE REQUIREMENTS Minimum Computer Configuration Recommended Computer Configuration e 233 MHz Pentium e 1 2 GHz Pentium III e 128 MB RAM e 512 MB RAM e 1 GB hard disk e 10 GB hard disk e CD
10. stics rules You can also develop templates for standard diagnostics procedures and activate them for any item of machinery This tool is based on the concept of fully customisable rules and scripts e Rules are composed of three elements Input Level Any number of customisable input criteria such as exceedance checks points status and counters which are associated with either individual measurement points or groups of measurement points Logical Level A freely configurable assembly of logical combinations of Input Level elements Action Level Any number of user defined actions that are executed based upon results from the Logical Level e Scripts are assemblies of rules that are ready to be executed according to user defined parameters Scripts can contain sequences loops and branches and allow you to customise their execution according to the particular needs of the diagnostics rules e These three elements are interconnected using a user friendly and intuitive graphical editor Simulation tools are provided to allow easy visual verification and testing of the rules using simple colour coding techniques Diagnostics rules are easy to adapt and enhance without affecting normal system operation The Diagnostics Server subsequently runs independently and performs the tasks defined in the Diagnostics Rule Box working in parallel with the normal data acquisition tasks of the system The optional Air Gap Module based on using
11. the criticality of the machine status by applying specific data logging scenarios The background mode is continuous low resolution data acquisition The scheduled mode is pre defined high resolution acquisition The transient mode is automatically detected and then transient data are acquired Condition Monitoring Software CMS is based on this when the speed is out of the steady state Finally the principle and is dedicated to the support of technicians manual mode is real time data acquisition initiated by the operators and engineers enabling them to rapidly identify a user problem evaluate the situation and determine appropriate action to take MEGGI t engineer o oP Vibro Meter SA 268 106 04 06 E 1 7 RES ee ing for ments Condition Monitoring System VM600 CMS Software DESCRIPTION Continued VM600 Hardware Protection and Condition Monitoring Racks Interpretation amp Diagnostics Ethernet Hub Modem nm ff VM600 CMS Remote Support by Vibro Meter Host PC Running CMS Software Data Storage amp Management CMS Software takes advantage of the industry standard platforms to allow total adaptability of the system It runs under Windows NT 2000 XP or 2003 Server and has a fully graphical interface for ease of use Moreover the SQL based data management server allows you to communicate with any other SQL based database Standard mauu 3608 n jid Basic P
12. to alter any i In this publication a dot is used as the decimal separator and thousands are separated by spaces Example 12 345 678 90 Although care has been part of this publication without prior notice Sales offices Your local agent Head office Vibro Meter has offices in more than 30 Vibro Meter SA countries For a complete list please visit Rte de Moncor 4 our website P O Box CH 1701 Fribourg Switzerland Tel 41 26 407 11 11 Fax 41 26 407 13 01 www vibro meter com MEGGITT Vibro Meter SA 268 106 04 06 E 7 7 extreme environments
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