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Operator`s Manual - Amadas Industries

1. MAN121 2110 PT Peanut Combine Safety NOTE This section covers general safety Some items may not apply to this type of machine Safety Practices Transport Machine Safely Comply with state and local laws Be familiar with tractor operations and follow all safety instructions in the tractor s manual Before moving away always check immediate vicinity e g for children NEVER exceed a maximum speed of 20 MPH Always adapt ground speed to road or field conditions making sure you have adequate control of steering and stopping Avoid sharp turns holes ditches and obstructions which may cause the tractor to tip particularly on hillsides Avoid Electrical Power Lines MAN121 Make sure all components are secured in the proper position before transporting machine for example basket bin lip extension mower deck off loading conveyor etc AVOID all lines particularly low hanging electrical cables during transport ADANGER Contact with electrical lines will cause the operator to suffer severe electrical shock or possibly death 10 22 15 Use following tow load weight ratios as guidelines 20 MPH when weight is less than or equal to the weight of the tractor 10 MPH when weight is more than weight of the tractor NEVER tow a load more than double the weight of the tractor Sudden braking can cause a towed load to swerve and upset Reduce speed if towed load is not equipped with br
2. 2110 PT Peanut Combine MAN121 2110 PT Peanut Combine Controls and Adjustments Pickup Header Speed Control with Combine L Pre Hydraulics aiba 8 O ption al C Du Remote Header Control a Combines are factory set for tractor fh Pade Re amp hydraulics Hydraulics are adjusted from the ml cab using the tractor s hydraulics system For machines equipped with optional Header Speed Adjustment combine mounted hydraulics speed can also E Kowa be adjusted remotely from the cab refer to photo e Regularly check around the breather cap The speed of the header spring fingers IS on the hydraulic tank for dirt buildup If it infinitely adjustable within its range Make is not clean the breather can clog which changes as follows may result in damage to the system Replace the oil filter yearly A D AN G E R Check the fluid level in the hydraulic tank daily capacity is approximately 32 NEVER adjust the header speed while gallons Level should be at or above the the combine IS running Adjust the center of this sight gage header speed manually when the machine is NOT running NEVER GET BETWEEN THE TRACTOR AND THE AWARNING COMBINE WHEN THE COMBINE IS RUNNING Hot oil can cause severe burns Do NOT work on hydraulic system if oil temperature exceeds 100 Set the header speed so the header Before working with hydraulics read picks up the windrow completely as the hydrauli eye ANA combine travels
3. AM CAUTION Misalignment between bin and elevator air duct will cause machine damage 20 8 19 14 MAN121 2110 PT Peanut Combine Preparation Pre Delivery Checks 14 Open cleaning fan adjustment to maximum Check to see that the damper door opening ACAUTION on cleaning fan intake is at least 10 3 8 Replace all shields before starting inches combine operation Driveline shields and guards must be in place anytime the combine will be in operation l shields and guards are not in place death or serious injury may result from entanglement 18 Stop the combine and check for loose bolts nuts chains belts sprockets etc Check for heat in pulleys and belts indicating looseness Also check for overheated gearbox and hot bearings Replace or close all shields Check machine to ensure that all safety Install the PTO driveline and grease Be decals are in place sure to set the tractor hitch ball or tractor clevis pin if equipped with pin hitch at the 20 Check tire pressure and inflate tires to specified length from the PTO output shaft recommended pressure sketch The PTO driveline should never bottom out or overextend while turning Cold inflation pressure 24 PSI 24 5x32 12 ply 6 row 26 PSI 30 5 x32 12 ply 6 row Tractor PTO Output Em 20 o Tractor Draw Bar Hitch Ball 17 Start the tractor then engage the PTO and increase slowly to operating speed 100 or 790 PTO
4. Maintenance ccssceeseeesceneeeneeneeeaes 69 Belt Adjustment uueeeeeeeeeeeereee 70 8 19 14 2110 PT Peanut Combine Chain Adjustment eeeeeeeeeeeeeeee 71 ID FICAUON AA 73 di O RR en een rene ee Re See ave oe 74 Sea AA 15 Lubrication Locations 76 Post Season Maintenance 77 Troubleshooting 78 Tachometer Programming 81 Warranty aa AA 83 MAN121 2110 PT Peanut Combine Introduction AMALDA Ss With origins dating back to 1963 AMADAS Industries and its predecessors VVelc ome have a long history of providing high quality reliable and innovative equipment for the farming industry AMADAS equipment is currently at work throughout TO the United States and in many other countries This equipment ranges from the Magnum Fource Peanut Combine Tree Bark Processing and Packaging Amadas fn Ge Hm Industries Irrigation Systems to the 2110 Pull Type Peanut Combines Thank you for choosing AMADAS Industries We are strongly committed to your satisfaction and safety Our goal is for you to be satisfied with our machinery for many years and it is our hope that you will choose AMADAS again for your equipment needs We are confident you will experience many good years of service with your AMADAS combine If any need should arise we pledge the best efforts of our people and dealers to assist you One of the most impo
5. for operation e maximum opening of the cleaning air fan door should be at least 10 3 8 Opening the cleaning air control handle o more will remove pods containing small lt is often helpful to set the air higher than shriveled peanuts is needed and then adjust it back until no pa pala E being blown out the Always operate with the cleaning air a races control set no lower than necessary to save all peanuts of value while still Use the inspection doors at the rear of providing a clean sample The maximum the combine to aid in setting the cleaning open setting may be necessary in some conditions ACAUTION NEVER make adjustments to cleaning air control while the combine is running Serious personal injury could result 52 8 19 14 MAN121 2110 PT Peanut Combine Tailboard Adjustment The tail board affects the flow of material from the stemmer bottom out the back of the combine Raising the tail board makes it harder to blow material out of the stemmer bottom while lowering the tail board makes it easier Under normal conditions set the tail board in the half raised position middle of the adjustment slots Usually the tail board is adjusted only if the cleaning air or other adjustments do not produce the desired response If adjustments are needed make them as follows e Loosen the seven fasteners and evenly raise or lower the tail board across the width of the machine MAN121 8 19 14 Co
6. increments much between checks Combine PTO not at or near Adjust and observe combine Loose peanuts being design speed speed monitor discharged over back of walker cylinders i Ground PERADO MONTON Shift tractor to lower gear conditions Ground Speed too high for discharged over disc Lower air setting if peanuts separator Cleaning air control are being blown out Raise air improperly set setting if peanuts are riding out in the vine hay Combine settings are not Engage overhead teeth ana aggressive enough then concave teeth 1 8 increments Lightweight foreign material in bin Main drive belt slips under Tighten belt and reduce surge loads ground speed Combine PTO not at or near Adjust and observe combine design speed speed monitor g air control set too Adjust to a higher setting Separator section drive or cleaning air control air drive Tighten belts belts are slipping 18 8 19 14 MAN121 2110 PT Peanut Combine Maintenance Lightweight foreign material A level in windrows too Lift windrows and or wait for ae igh moisture to dissipate Retention board engaged too Open in 1 increments far in the closed position between checks Excessive amounts of LSKs in bin Adjustable overhead concave Disengage in 1 increments teeth are too aggressive between checks Main drive belt slips under Combine PTO over design Adjust and observe combine speed speed monit
7. ma thy Adjustable retention MAN121 Controls and Adjustments Rear adjustable overhead teeth Cleaningair ee E r fp fin a a ia AA Se to KAL i at ee Li NAGA TH ve BAN qd 8 19 14 49 Controls and Adjustments 2110 PT Peanut Combine Controls and Adjustments Retention Board Adjustment The retention board adjustment controls the time that the vines stay in the fourth picking cylinder Start with the retention control handle in the position for normal conditions Make adjustments as follows e lf the vines are brittle move the control handle toward disengage for less aggressive action This will help avoid tearing the vines apart excessively which makes separation more difficult In tough conditions or to remove very small peanuts from bunch type vines clustered around the tap root move the control handle toward engaged Only engage the handle enough to ensure that good peanuts are not being left on the vine behind the combine If the control is engaged too far shelling may occur and the vines will tear apart excessively possible overloading the disc separator The best performance is with the control handle engaged no further than necessary to remove the good peanuts from the vines 90 8 19 14 MAN121 2110 PT Peanut Combine Controls and Adjustments Adjustable Overhead Teeth BEIR and Concave Teeth Controls 7 NY Wa The adjustable overhead teeth handie RM D
8. repaint worn and scratched parts and coat the internal parts of the combine with light oil or another rust inhibitor Release tension on all belts Remove and clean all chains Store ina container of oil or oil diesel mix if possible If not reinstall but do not tension Grease all fittings and the driveline Store the combine under shelter Collapse all hydraulic cylinders to prevent them from rusting or pitting NOTE If the combine must be stored outside cover the optional hydraulic tank and breather cap to prevent water from entering the tank 1 Clean the combine thoroughly to remove all dirt and moisture holding materials Flush out the slots below the disc separator shafts with an air hose or blower to remove all trash and dirt If dirt is packed tightly it can be loosened with prodding MAN121 8 19 14 77 Maintenance 2110 PT Peanut Combine Troubleshooting Retention board open too Close in 1 increments Good peanuts attached to vines being discharged from combine Main drive belt slips under Tighten belt and slow down surge loads ground speed Combine not at or near design Adjust RPMs and observe speed combine speed monitor Ground speed too fast for Shift tractor into a lower gear Moisture level in windrows is Lift windrows and or wait for too high moisture to dissipate Adjustable overhead teeth or Engage overhead or concave concave teeth not engaged teeth slightly in 1 enough
9. PTO Speed Adjustment 57 Pickup Header Height Adjustment 59 Header Auger Adjustment 60 Optional Dual Speed Cylinder Drives 61 MAN121 8 19 14 47 Controls and Adjustments Overview The AMADAS 2110 combine performs efficiently over a wide range of peanut varieties and windrow conditions with few changes in operating controls Once the controls and adjustments are set for average conditions adjusting the ground and PTO speed is usually adequate to ensure efficient performance when harvesting peanuts of similar varieties under similar conditions To improve your combine s performance fine tune The picking operation by adjusting the retention board overhead teeth combine input speed or the concave teeth The cleaning operation by adjusting the cleaning air and tail board Changing the PTO speed will also affect picking and cleaning operations and can be used to further fine tune these operations 48 8 19 14 2110 PT Peanut Combine IMPORTANT Make only one adjustment at a time between performance checks This will allow you to determine which adjustment is actually improving the combine s performance A CAUTION NEVER make adjustments to the harvesting controls while the combine is running Serious personal injury could result MAN121 2110 PT Peanut Combine Control Loc ations Forward adjustable overhead PAK i dr 4 sy Napa a
10. RPM Operate for twenty minutes prior to your first field operation NOTE 790 PTO RPM is standard for most machines Some combines are equipped with optional drives that require different input speeds Refer to the PTO RPM on your machine MAN121 8 19 14 21 Preparation NOTES 22 8 19 14 2110 PT Peanut Combine MAN121 2110 PT Peanut Combine 3 Operation MAN121 9 17 15 Operation Combine PROCESS mean 24 Hitching Combine to Tractor 27 Attaching and Checking Driveline 28 Daily Pre Start Check 30 Operating Procedure 33 Proper Operation ccccccccseeeeseeeeeees 36 Optional Hydraulic Bin Lip Dirt Trap 37 Road Towing Combine with Side Shift PONG UC temor haaa Did naaa 38 23 Operation Combine Process The AMADAS 2110 Pull Type Peanut Combine functions as follows 24 The combine removes peanut pods from peanut vines which have been dug and windrowed Once separated and cleaned the peanuts are conveyed into the Peanut Dump Bin and vine material is passed out of the machine The combine is pulled and powered by a farm tractor capable of speeds as low as 1 MPH while maintaining engine RPMs that will produce a combine speed readout of 100 Optimum harvest conditions exist when windrows are harvested with peanut moisture content between 14 and 20 2110 PT Peanut Combine Very
11. also available as well as a number of 8 Install 3 8 or Vs x 84 or longer peanut bushings to ensure proper fit dump bin operating hydraulic hoses to the combine Attach the hoses to a second remote hydraulic valve MAN121 9 17 15 2 Operation 2110 PT Peanut Combine Attaching and Checking Driveline IMPORTANT Your AMADAS 2110 has been equipped with a constant velocity PTO driveline Because of the double Cardan Joint incorporated into this shaft you can expect a constant output shaft speed with minimal vibration The shaft speed will remain constant with minimum vibration even in a tight turning radius Please read the section on lubrication in Chapter 7 Maintenance thoroughly as the PTO drive shaft has special requirements pepe TractorPTO Output 20 ge TractorDraw Bar Hitch Ball 3 Attach the driveline to the combine and tractor PTO 1 3 8 21 spline and 1 34 20 spline ends are available ADANGER All drive shields and guards must be in place when the combine is in operation Death or serious personal injury will result from entanglement ACAUTION Failure to check driveline length and clearance can cause damage to combine and tractor 1 Ensure that the tractor draw bar is set such that the center of the hitch ball is approximately 3 2 below the centerline of the tractor PTO output sha t Extend the tractor draw bar such that the center of the hitch ball is approximately 20
12. bin can severely damage the cylinder bar bushings cam mechanisms bin and cam follower bearings 18 Check tire pressures and lug nut torques Walker cylinder according to specifications inspection cover we a NOTICE separator inspection 7 7 TO PREVENT MACHINE DAMAGE MAINTAIN p PROPER TIRE INFLATION 20 8 X 38 14 PLY 32 PSI 24 5L X 32 12 PLY 24 PSI 30 5 X 32 16 PLY 26 PSI 600 50 22 5 12 PLY 39 PSI 400 FT LB LUG NUT torque flanged 475 FT LB LUG NUT torque Budd Collection auger Remove the lower separator inspection covers below the disc separator and ACAUTION check the stemmer and collection auger Make sure the lug nut torque and cold for obstructions Also check for trash inflation tire pressure are at the required build up under the first disc separator specifications Improperly tightened lug shaft nuts or incorrectly inflated tires can result in serious personal injury Check to make sure the area between the collection auger housing and stemmer 19 Continue with the operating procedure support hinge is clear of dirt and debris when Also check to make sure no buildup has accumulated under the first disc separator The combine is attached to a tractor shaft or behind the side panels and disc All of the daily pre start checks have separator bearings been performed Operating procedures are clearly Check all belts and chain drives for proper understood by a
13. clear of this area when fan blades are moving ROTATING DRIVELINE amp To prevent severe injury or death e Avoid all contact with PTO shaft while shaft is in motion 80949 8 80950 7 80949 Keep all shields in place Stop engine and remove key before leaving operator s seat to adjust lubricate clean unclog or perform other work on the machine ENTANGLEMENT HAZARD To avoid serious injury or death e Operate this machine only when all shields and guards are securely in place Wait for all motion to stop before servicing this machine 80941 9 80941 Keep hands feet and clothing away from moving parts Keep off equipment unless seat or platform for operation j 9 P I 0 is provided Keep all persons off of machine Make certain everyone is clear of machine before starting 10 80563 11 80936 MAN121 10 22 15 13 Safety NOTICE TO PREVENT MACHINE DAMAGE MAINTAIN PROPER TIRE INFLATION 20 8 X 38 14 PLY 32 PSI 24 5L X 32 12 PLY 24 PSI 30 5 X 32 16 PLY 26 PSI 600 50 22 5 12 PLY 39 PSI 400 FT LB LUG NUT torque flanged 475 FT LB LUG NUT torque Budd 12 80959 RPM 13 80564 850 PTO INSPECTION DOOR 15 80717 10 22 15 2110 PT Peanut Combine CV SHAFT LUBE REQUIREMENTS Lubricate ou er cross kit with 5 pumps of qease ae 1 2 we Pay Inner cross kit also lubricgtes the double yoke Lubricate with 15
14. four outer bolts holding the bearing mount plate and then turning the top mounted adjuster screw to raise or lower the auger Outer bolts A our ons La It is important to keep the header auger level so both ends should be adjusted to the same relative position Make sure all bolts are retightened after the adjustments are made MAN121 2110 PT Peanut Combine Optional Dual Speed Cylinder Drives The dual speed cylinder drives allow efficient operation in a wider range of conditions by allowing the operator to vary greatly the combine s cylinder speeds as follows e By switching the main drive chain from the larger high speed drive sprocket to the smaller low speed sprocket cylinder speed can be significantly reduced for gentler threshing action Typically the high speed cylinder drive setting is used in normal to tough conditions for more aggressive threshing action The low speed cylinder drive setting is used in very dry or britile conditions to handle the crop more gently threshing with less damage and leaving the vine material in larger pieces for better separation The low speed cylinder drive setting results in around a 23 reduction in cylinder speed This is a substantial speed reduction that can increase possible torque loads so the low speed setting should never be used in green or tough conditions Shut the tractor off before changing the dual speed cylinder drive settings and always rememb
15. limbs or other obstructions exist Combine exceeds 1310 with the bin lowered When fully raised the AMADAS 2100 stretches over 24 feet tall Contact with an obstruction or high voltage power line could result in death or serious personal injury NOTE When combine speed monitor reads 100 tractor PTO should run at approximately 790 RPM PTO when the combine is equipped with standard drives If the combine speed cannot be maintained 1 by the tractor engine installation of the optional RPM PTO kit should be considered 790 PTO RPM is standard for most machines Some combines are equipped with optional drives that require different input speeds Refer to the PTO RPM on your machine MAN121 9 17 15 35 Operation Proper Operation Once your combine has been put into operation it is important that you make the following checks for proper operation ADANGER Always stop combine set the parking brake and shut the tractor motor off before leaving tractor for any reason All peanuts are removed from the vines and no more shelling occurs than might be expected in a new machine More than an occasional good peanut is left on the vines An excessive number of peanuts are not removed from the vine and the retention board is properly set Tails are being left on the peanuts There are NO leaves or other light foreign material present in the basket or peanuts blowing over the tailboard Only a few hulls
16. means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED MAN121 10 22 15 1 Safety Safety at All Times You the operator can help avoid accidents or injury by observing the precautions in this section and insisting that others working for or with you also follow them e Do NOT attempt to operate this equipment under the influence of drugs or alcohol or prescription over the counter drugs that may cause impairment This equipment is dangerous to children and persons unfamiliar with its operation They should never be allowed to operate this machinery or remain in its vicinity while in operation Only a trained operator familiar with this machinery and trained in its operation should be allowed to operate this machine Do NOT allow any person to operate or perform maintenance on this machine until he or she has read this manual and understands the safety precautions To prevent injury or death use a tractor equipped with a Rollover Protective System ROPS NEVER exceed the limits of a piece of machinery If its ability to perform a job safely is in question DO NOT TRY TO DO THAT JOB Shields e Certain photographs or illustrations in this manual may show a safety shield removed However NEVER operate this machine without all shields correctly in place If a shield must be removed to make a repair or adjustment replace the shield prior to use Safety Decals e Replace any CAUTION WARNING DAN
17. pin and pin keeper An optional bushing is available to match the pin diameter of various tractors 1 Set the tractor drawbar in the center fixed position with the hitch point centered behind the end of the PTO shaft 20 for 1 3 8 21 spline CV shafts 20 for 1 34 20 spline CV shafts An optional drawbar extension AMADAS part 61359 will be necessary to reach the proper hitch point dimension on most tractors with 1 3 8 21 spline PTO output shafts Using the jack slowly lower the tongue until the ball release handle snaps into place Remove the jack and place on holding bracket 2 Position the three point hitch lower lift links in the raised position IMPORTANT If the tractor is equipped with a lift locking feature to prevent it from inadvertently lowering engage the lock If the tractor is equipped with a quick hitch we highly recommend that 7 Attach 3 8 or ve x 84 or longer hydraulic you remove it Failure to do so can hoses from the header lift cylinder to one en to the PTO shaft and of the tractor remote hydraulic valves 3 Install a 2 5 16 hitch ball on the tractor ADANGER stationary drawbar A114 hole size and ALWAYS use the safety chains when 2 5 16 high strength hitch ball are towing the combine If the combine required Tighten the nut securely separates from the towing vehicle death or serious injury can result A hitch ball for a 1 1 8 and size hole is
18. pumps of grease about 1 1 2 wt oz Consult operators manual for additlond information 14 80886 ISCHARGED O OO NG PEANUTS APPROX 2 1 2 FT te Do NOT exceed 20 gal min hydraulic flow to OCS system Conveyor shaft speed should be 250 RPM higher speeds result in shelling and decreased life of components Connect return line to direct to tank port if possible If properly set peanut flow is as illustrated 80887 80887 only on OCS equipped machines MAN121 2110 PT Peanut Combine Safety Decal Locations Note that the location number indicated on the photo corresponds to the first number of the decal 2 Behind Shield Behind Shield Mi 9 CA Behind Shield 12 Behind Tire MAN121 10 22 15 15 Safety 2110 PT Peanut Combine Behind 16 10 22 15 MAN121 2110 PT Peanut Combine Preparation 2 Preparation OVEIVICW GATA laan 18 Saey UNI ee heaped eesti arta eedeaten 18 Pre Delivery Checks 19 8 19 14 MAN121 Preparation Overview Before operating the machine for the first time go over the section titled Pre Delivery Checks with your dealer to verify the combine is ready for operation Every combine is test run at the AMADAS plant but a thorough pre delivery inspection is important as items may have loosened during shipping Chapter 3 Operation contains a Daily Checklist It is important that you perform these checks ea
19. 0 PT Peanut Combine Each of these adjustments increases aggressiveness and may cause some shelling You must decide if higher capacity is worth a possible increase in shelling The best separating efficiency can typically be achieved when peanut kernel moisture is 14 to 20 MAN121 2110 PT Peanut Combine Harvesting Under Wet Conditions If equipped with dual cylinder drives always run on high in wet conditions More aggressive combine settings are typically needed in wet conditions lf water droplets are present on or under peanut vines when harvested the surfaces of all components in the combine can become coated in a layer of material composed of soil and vine fiber If it is not possible to lift the windrows or wait until they dry before harvesting proceed at a ground speed lower than normal and check frequently for buildup of residue on the stemmer saws elevator air ducts and other surfaces subject to buildup ACAUTION Do NOT perform the following items with the combine or tractor running After harvesting peanuts where buildup occurs it is important to 1 Clean the stemmer saw with a wire brush and scrape out the stemmer bottom Remove the elevator duct work and clean thoroughly to remove buildup Clean the walker cylinder concaves MAN121 8 19 14 Performance Remove inspection cover located under the first few disc separator shafts Using a flashlight visibly inspect the area in f
20. 21 2110 PT Peanut Combine Maintenance Schedule LUBRICATION SCHEDULE Frequency Action Type of Before 4 8 Component Lube Each Yearly Hours Lubricate Ball Hitch Assembly Lubricate PTO Shaft Lubricate U Joint on gearbox output Lubricate Bin Pivot Points Lubricate Bearings Check Hyd Tank Fluid Level optional Change Hyd Tank Fluid and Filter optional Check Gearbox Oil Level Oil Chains Lubricate Wheel Bearings A Multi Purpose Grease EP2 rated C Chain Lube B SAE 10 Wt Hydraulic eso D AGMA Grade 5 Synthetic Oil NOTE For OCS equipped conveyor combines refer to the OCS section for additional lubrication points and schedule MAN121 8 19 14 75 Maintenance 2110 PT Peanut Combine Lubrication Locations Bin Pivot Points Wheel bearings bad bk hea bi i W ia bi nay A Wy A Ay Cn NOTE For OCS equipped conveyor combines refer to the OCS section for additional lubrication points and schedule 76 8 19 14 MAN121 2110 PT Peanut Combine Maintenance Post Season l NOTE Use protective eye gear Do Maintenance NOT use high pressure water or air To extend the life of your combine take the directly on the bearing seals as time to prepare it properly for the long non contaminant or moisture penetration may use period Follow these storage Occur which can dramatically shorten suggestions at the end of each season part life 3 If possible
21. GER or instruction safety decal that is not readable or is missing Do NOT paint over remove or deface any safety sign or warning decals 2 10 22 15 2110 PT Peanut Combine Look for the Safety Alert Symbol The Safety Alert Symbol indicates a potential safety hazard to personnel and that extra precaution must be taken When you see this symbol on the machine remain alert and carefully read the message that follows it ALWAYS follow the recommended precautions and safe operating procedures accompanying this symbol If you have any questions please contact your dealer or the manufacturer Safety Signal Words Used Three safety signal words are used on the machine and in this manual to indicate the degree or level of hazard seriousness These three words are ADANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded AWARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices ACAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices
22. Hydraulic Bin Lip Dirt Trap 37 Road Towing Combine with Side SNI TONQUE suas casa teeter cen 38 4 Unloading Conveyor 39 Before Using the Conveyor 40 Conveyor Safety 40 Using the ConveyoFr eeeeeeeeeeeeeeeee 41 Conveyor Tracking 42 Conveyor Maintenance 43 Conveyor Troubleshooting 45 5 Controls and Adjustments 47 OVEIVIOW asda ia aetna be ands 48 Control Locations 49 Controls and Adjustments 50 MAN121 8 19 14 i Introduction 5 Controls and Adjustmenis Continued Retention Board Adjustment 50 Adjustable Overhead Teeth and Concave Teeth Controls 51 Cleaning Air Control 52 Tailboard Adjustment 53 Elevator Air Control 54 Pickup Header Speed Control With Combine Hydraulics 55 Standard Pickup Header Speed ONO saia a 56 Remote Auger Reverse 56 PTO Speed Adjustment 57 Pickup Header Height Adjustment 59 Header Auger Adjustment 60 Optional Dual Speed Cylinder Drives61 6 Performance ANA 63 Fine Tuning Operation 64 Achieving Maximum Ground Speed 65 Increasing Separating Capacity 66 T Harvesting Under Wet Conditions 67
23. LOSED AREA EVEN WITH VENTILATION Prepare for Emergencies Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone MAN121 10 22 15 Handle fuel with care it is highly flammable Do NOT refuel the machine while smoking or when near open flame or Sparks Always stop engine before refueling machine Fill fuel tank outdoors Prevent fires by keeping machine clean of accumulated trash grease and debris Always clean up spilled fuel SA Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Operating equipment safely requires the full attention of the operator Do NOT wear radio or music headphones while operating machine Safety 2110 PT Peanut Combine NOTE This section covers general safety Some items may not apply to this type of machine Handle Chemical Products Safely e Direct exposure to hazardous chemicals can cause serious injury Potentially hazardous chemicals used with AMADAS equipment include such items as lubricants coolants paints and adhesives Before you start any job using a hazardous chemical check the MSDS so that you are aware of the risks and know how to proceed safely Carefully follow all procedures using only recommended equipment See your AMADAS dealer for MSDS on chemical products used w
24. Model 2110 Pull Type Peanut Combine MAN121 2nd Edition Beg S N 490000 AMA LDA July 2011 Read this manual before 2011 using this product Failure Updated 10 22 15 to follow the instructions and safety precautions in this manual can result in serious injury or death Model 2110 Pull Type Peanut Combines are manufactured by Amadas Industries You can find us on the Web at www amadas com or e mail us at amadas amadas com or call us at 757 539 0231 Mailing Addresses Shipping Addresses P O Box 1833 1100 Holland Road Suffolk VA 23439 Suffolk VA 23434 P O Box 3687 1701 South Slappey Blvd Albany GA 31701 Albany GA 31706 2110 PT Peanut Combine Introduction Table of Contents NV GICOINIG AG iii SPECITICATIONS mmmmmmm mmmmmmmmmmmrmmrcrr V DIMENSIONS aaa NG vi Ti Safety nai 1 Safety At All Times 2 Safety Practices a 3 Additional Safety for this Machine 10 Salely Decals mmmmmmmmmmmmmmmmmrmmm rr 11 2 Prepakalohk aaa ANNA 17 ONCIVIEN mmmmmmmmmmmmmmmmmmmmmmmmmmmma 18 HAING ONU karan kanda agatha 18 Pre Delivery Check 19 3 Operallo Namana 23 Combine Process aa 24 Hitching Combine to Tractor 27 Attaching and Checking Driveline 28 Daily Pre Start Check 30 Operating Procedure 33 Proper Operation 36 Optional
25. PM operation 98 8 19 14 MAN121 2110 PT Peanut Combine Controls and Adjustments Pickup Header Height Adjustment The pickup header height is controlled with a Header lift cylinder tractor powered remote hydraulic cylinder in storage position Operate the header low enough to pick up all the vines in the windrow but high enough to allow dirt clods soil and other debris to fall out This reduces the amount of foreign material entering the combine To reduce excessive wear avoid dragging pickup spring teeth in the soil MAN121 8 19 14 59 Controls and Adjustments Header Auger Adjustment The header auger is manually height adjustable It can be raised or lowered to help feeding in varied crop conditions The header auger adjustment functions as follows lf the header stalls often but the hydraulic system is operating properly the header auger may need to be raised for additional crop clearance When the machine is new it may be desirable to raise the auger until the finish of the auger has become polished for less resistance moving the crop Under the header normal conditions auger is run at the halfway setting or lower for more efficient conveyance of crop and less rolling of vine material The header auger adjustment is accomplished using the adjustable bearing mount plates on each end of the header 60 8 19 14 2110 PT Peanut Combine The auger height is adjusted by loosening the
26. Peanut Combine Introduction Specifications Length overall a 16 6 outside wheel base Width 14 4 centerline wheel base Height bin lip in 13 10 Height bin lip out 15 8 Weight empty Sendad O Operation warning light kit Standard Remote auger reverse Standard Vine spreader PTO input 1000 PTO 850 RPM input 2 speed option Huk 1000 PTO 790 RPM input standard Tongue Side shift hydraulic height adjustable with pin hitch Hitch type 2 5 16 ball ball amp pin type option Four 30 dia spring tooth picking cylinders Dual speed cylinder drives Picking Adjustable retention board Two sets adj overhead teeth standard Five sets adj concave teeth option Five retractable spring tooth walker cylinders Two beater cylinders 15 roll disc separator 14 dia 24 blade cross induction cleaning fan Flevator svstem 12 dia collection auger to 9 2 square duct 28 dia 12 blade centrifugal fan NOTE The above specifications are for a 7500 pound Bin Dump Equipped combine Separation system MAN121 8 19 14 V Introduction 2110 PT Peanut Combine Dimensions 6 Row 13 10 15 8 with bin lip extended do NG tr 19 6 vi 8 19 14 MAN121 2110 PT Peanut Combine Safety 1 Safety at All Times 2 Salely Practices ma Gaan 3 Additional Safety for this Machine 10 Safety Decals cycn 11 This symbol
27. RE nee i Do NOT attempt to clean belts with flammable cleaning solvents Do NOT work under a machine that is supported solely by a jack Follow all safety procedures in this manual for supporting the machine When implements or attachments are used with a machine always follow safety precautions listed in the implement or attachment operator s manual 8 10 22 15 MAN121 2110 PT Peanut Combine Service Tires Safely Explosive separation of a tire and rim paris can cause serious injury or death Do NOT attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do NOT inflate the tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel Pay Close Attention to Notes Throughout the manual information that needs to be emphasized is set apart with either a NOTE or IMPORTANT heading Please be sure to carefully read this information as it usually indicates a situation that could cause machine Maintain Your Machine MAN121 It is crucial you maintain your machine in proper working condition Perform all scheduled maintenance and repairs in a timely manner Do NOT perform unauthorized modifications to the machine as these could impair the function and or safety of th
28. RTANT Do NOT program your tachometer UNLESS you have received a replacement from AMADAS Industries Tachometers on new machines are fully programmed at the factory and AMADAS website as follows attempting to re program them may Cause errors Go to www amadas com From the AMADAS home page select Product Catalogs and Manuals From the Product Catalogs and Manuals page select Technical Bulletins MAN121 8 19 14 81 Maintenance NOTES 82 8 19 14 2110 PT Peanut Combine MAN121 ONE YEAR LIMITED WARRANTY For AMADAS INDUSTRIES Pull Type Peanut Combine A General Provisions The Warranties described below are provided by AMADAS INDUSTRIES CAMADAS through its authorized dealers to the original purchaser of each new AMADAS pull type peanut combine AMADAS will repair or replace atits option any part covered under warranty which is found to be defective in material or workmanship during the applicable period of warranty B Whatis Warranted All parts of any new AMADAS pull type peanut combine except tires tubes belts chains picking and header springs and PTO drivelines are warranted for 12 months The warranty period will begin when the combine is delivered to the purchaser AMADAS will repair or replace at its option any new part or component under the above warranty if a defect in material or workmanship appears in such part or component and is reported to AMADAS before the expiration of the applicable equipme
29. ach its fully extended position Bin lip halfway extended If you dump the bin without having the bin lio fully extended peanuts will not fall uniformly from the lip but will spill out of the sides MAN121 9 17 15 Operation To retract the hydraulic bin lip dirt trap for transport lower the bin fully and continue to apply hydraulic pressure until the bin lip is fully retracted 3 Operation 2110 PT Peanut Combine Road Towing Combine with Side Shift Tongue 2110 Combines for 8 30 Rows Only Retracted Length 20 14 Extended Length 30 Va Combines with side shift tongues are Stroke 10 designed to shift the tongue to the center of Inside diameter i the machine for safer and easier transport Outside diameter 3 1 Side Shift Cylinder Specifications 1 Raise the header off of the ground 3000 PSI Rating 2 Engage the hydraulic tongue shift Cylinder ear hole sized for 1 diameter cylinder to move the tongue to the center hitch pin position Install the 1 x 4 14 hitch pin and safety clip ADANGER ALWAYS use safety chains when towing the combine If the combine separates from the towing vehicle death or serious injury can result 38 9 17 15 MAN121 2110 PT Peanut Combine 4 MAN121 08 19 14 Unloading Conveyor Unloading Conveyor Before Using the Conveyor 40 Conveyor Safety cccccssceceeeeeceeeeeees 40 Using the Co
30. akes Use a Safety Chain e Use a safety chain to help control machinery if it separates from the tractor drawbar Use a chain with strength rating equal to greater than the gross weight of the towed machine Attach the chain to the tractor drawbar support allowing only enough slack in the chain for turning Do NOT use a safety chain for towing Safety 2110 PT Peanut Combine NOTE This section covers general safety Some items may not apply to this type of machine Avoid High Pressure Fluids A CAUTION Use extreme care when working with hydraulic components and high pressure sprays Escaping fluid or spray under pressure can penetrate the skin causing serious injury To avoid injury relieve pressure before disconnecting hydraulic or other lines Tighten all connections before applying hydraulic or spray pressure Search hoses connections for leaks with a piece of cardboard Take appropriate safety measures to protect hands body and face from high pressure fluids Always wear appropriate safety gear to protect hands body and face from exposure to high pressure fluids Never try to block the flow or search for leaks of high pressure fluids with your hands even if wearing gloves High pressure fluids can penetrate gloves as well as your skin Always avoid direct contact of any high pressure fluid flow lf an accident occurs respond as follows 10 22 15 o Seek medical treatment imme
31. and LSKs are in the bin during the first few acres of operation Picking aggressiveness and available cleaning and pneumatic conveyor air needs to be increased or decreased 36 9 17 15 2110 PT Peanut Combine NOTE Make only ONE operational adjustment at a time between performance checks This will allow you to determine which adjustment is working rather than guessing at which adjustment made the change Leave the combine controls where they are set Increase tractor RPM or begin to close the retention board adjustment handle in 2 increments up to 34 of the engaged position Begin to move the adjustable overhead teeth toward the engaged position in 1 increments starting with the forward overhead teeth control Engage the concave teeth if equipped in 1 increments beginning with the front set Make no changes to the cleaning air setting at this time Make no changes to the elevator air setting at this time unless the peanut hulls are very fragile or too little air is available to blow the peanuts to the bin Adjust the combine speed from 90 to 110 as needed MAN121 2110 PT Peanut Combine Bin Optional Hydraulic Lip Dirt Trap l your combine is equipped with the hydraulic bin lip dirt trap option please remember the following e Your tractors hydraulics are used to operate the bin lip When lifting the bin be sure to engage the tractor s hydraulics long enough for the bin lip to re
32. auger and pickup When the remote auger reverse is engaged the pickup stops and the header auger reverses allowing material Jamming the auger to be discharged over the pickup and onto the ground There is a hydraulic pressure gauge at the valve block to indicate system pressure Normally the system operates in the 1100 PSI range while harvesting 56 8 19 14 2110 PT Peanut Combine Dry vines typically require speeds than green vines lower pickup NOTE If the windrows have excessive dirt increase the header speed slightly to help shake out the dirt before it enters the machine As the header begins to stall jam the pressure should reach 2700 PSI If the header is stalling and the pressure gauge isn t reaching 2700 PSI there could be a problem with the tractor s hydraulic system or the system relief valve on the optional combine hydraulics system AWARNING NEVER remove material from the header auger while the tractor engine and combine are running Shut off the tractor before unclogging any part of the combine An optional header auger hydraulic drive kit is available that is powered solely by the combine MAN121 2110 PT Peanut Combine PTO Speed Adjustment Proper PTO speed is essential to efficient operation PTO speed functions as follows e A combine speed monitor which monitors combine speed from the tractor cab is included and should be mounted in the tractor The combine speed monitor
33. aulic oil is material and check for foreign objects available in your tractor hydraulic reservoir Make sure all quick disconnects on AWARNING CONVEYOFNOSES ale POPERY CONERO To avoid injury make sure the tractor is in Change conveyor hoses to another tractor park the engine Mee off and the Key remote that is functioning properly If the famouse kamal cols ol Penerang siy conveyor operates properly then the EMSS nane On feito nes foe remote is the problem Contact your tractor dealer for service to the tractor Check for a foreign object e g rock etc under the conveying augers If an auger is stalled the conveyor will also stall MAN121 08 19 14 45 Unloading Conveyor NOTES 46 08 19 14 2110 PT Peanut Combine MAN121 2110 PT Peanut Combine Controls and Adjustments 5 Controls and Adjustments OV CIVI6 iammmmmmmmmmmmmmmmmmmmmmmmmmmmrm rr 48 Control LOCAtIONS cccceeceeeeeeeeeeees 49 Controls and Adjustment 50 Retention Board Adjustment 50 Adjustable Overhead Teeth and Concave Teeth Controls 51 Cleaning Air Control 52 Tailboard Adjustment 53 Elevator Air Control 54 Pickup Header Speed Control with Combine Hydraulics 55 Standard Pickup Header Speed Control AA AA mi E tones 56 Remote Auger Reverse 56
34. ch day you intend to use your combine These checks are intended to help you detect problems early reduce downtime and extend the life of your combine 18 8 19 14 2110 PT Peanut Combine Safety Strut Read Chapter 1 Safety before performing any checks on your machine In addition be aware of the safety strut that locks the bin in the open position Always use the safety strut as intended before checking or working around the open bin The safety decal located below the strut provides instructions for using the strut Safety Strut b di DANGER Install safety strut over cylinder ram before working under basket MAN121 2110 PT Peanut Combine Preparation ep Checks i Open all shields and check chains and F il al ad belts for proper tension EN Check bushing bolts set screws and jam nuts on all sprockets sheaves shafis etc for tightness Torque all lug nuts to proper specifications 400 ft lb for flange type lug nuts 475 ft lb for Budd type lug nuts Check oil level in tongue gearbox by removing the level plug in the side of the gearbox Add AGMA Grade 5 synthetic non foaming oil if necessary A DAN G E R Install the safety strut over the hydraulic cylinder before working around or under the raised bin Death or serious personal injury could result if the bin were to fall l equipped with combine hydraulics check the hydraulic oil level in tank approximately 32 ga
35. diately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result o Alert the medical professionals that a fluid injection or high pressure spray injury has occurred o Give information on the type of fluid or spray and time the accident occurred If known include the amount of fluid injected and or the system injection pressure o Surgery will most likely be required so no food or drink for the affected person Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Such information is available in English from Deere amp Company Medical Department in Moline Illinois U S A by calling 1 800 822 8262 or 1 309 748 5636 VERY IMPORTANT Although in some cases there is little or no pain from an injection or high pressure spray accident THIS IS A SERIOUS EVENT THAT MUST BE TREATED BY MEDICAL PROFESSIONALS MAN121 2110 PT Peanut Combine Safety NOTE This section covers general safety Some items may not apply to this type of machine Handle Fuel Safety Avoid Fires Work in Ventilated Area Engine exhaust fumes can cause sickness or death e fit is necessary to run an engine in an enclosed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension open the doors and get outside air into the area AMADAS DOES NOT RECOMMEND RUNNING ANY ENGINE IN AN ENC
36. down the field If the ydraulics warning in Chapter 1 Safety header is too slow it will push the vines along before picking them up causing peanuts to fall off the vines If operated too fast the vines will fall apart before entering the combine and peanut loss will occur Dry vines typically require higher pick up speeds than green vines NOTE If windrows have excessive dirt increase the header speed slightly to help shake out the dirt before it enters the machine MAN121 8 19 14 55 Controls and Adjustments Standard Pickup Header Speed Control Pickup header speed is controlled by your tractor s hydraulic remote setting Set the header speed so the header picks up the windrow completely as the combine travels down the field If the header is too Slow it will push the vines along before picking them up possibly causing beans to fall off of the vines If operated too fast the windrow will pull apart before entering the combine and loss could occur Remote Auger Reverse Remote reversing auger and header speed control are standard features built into the hydraulics package on the AMADAS 2110 They function as follows IMPORTANT Read all hydraulics safety information in Chapter 1 Safety before using hydraulics The remote auger reverse system consists of a hydraulic reversing valve and a second hydraulic motor The valve is installed between the hydraulic pump system and hydraulic motors that drive the
37. dry or very wet conditions as well as excessive dirt or weeds in the windrow could reduce separation efficiency and cause an increase in loose shelled kernels LSKs The steps of the picking separating and cleaning processes are outlined on the next two pages 9 17 15 MAN121 MAN121 2110 PT Peanut Combine AMADAS PT Peanut Combine 3 Spring Tooth Cylinders e PRE PLS PB qe The header pickup 1 lifts the peanuts and vines off of the ground The header auger 2 feeds them into the spring tooth cylinders 3 The spring tooth cylinders strip the peanuts from the vines Large amounts of dirt and foreign material are removed by the tremendous cleaning area of the cylinder dirt removal screens 4 under each cylinder The first and fourth spring tooth cylinders have sets of adjustable overhead teeth 5 which increase picking aggressiveness when engaged An adjustable retention board 6 controls the time that the vines remain in the fourth cylinder Optional adjustable concave teeth 7 are available for the first second and third cylinders for increased aggressiveness harvesting 9 17 15 Operation 14 Peonut Dump Bin rs 10 Beater Cylinder a own ke Gloaning Fan e rfaicah Maa Cylinder DY Removal Sober Peanuts and vine material fall through the extraction holes 8 in the fourth cylinder concave onto the disc separator 9 or travel back into the wa
38. e machine and affect machine life 10 22 15 Safety NOTE This section covers general safety Some items may not apply to this type of machine When inflating the tires use a clip on chuck and extension hose long enough to allow you to stand to one side and NOT in front of over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles damaged rims or missing lug bolts and nuts NEVER fill a damaged tire or one that is missing lug bolts or nuts Use Safety Lights and Devices Slow moving tractors self propelled equipment and towed implements or attachments can create hazards when driven on public roads They are difficult to see especially at night e Whenever you drive on public roads use flashing lights and turn signals according to local regulations To increase visibility use the lights and devices provided with your machine Keep safety items in good condition Replace missing or damaged items Safety 2110 PT Peanut Combine Additional Safety for this Machine Operate PT Combine Safely e ALWAYS stay clear of the header pickup and header auger at all times ALWAYS be sure that the combine is on solid level ground before you dump the bin Service Combine Safely e ALWAYS install the safety strut before working under the raised bin e Failure to do so can result In serious injury or death ADANGER CRUSH HAZARD To prevent severe injury or death I
39. ead the operator s manual before operating the equipment b Perform all necessary maintenance as described in the operator s manual c Deliver the machine to an AMADAS authorized dealer at your expense during normal working hours for any needed warranty services d Contact an AMADAS authorized dealer promptly on any claim for warranty service e Sign the AMADAS machinery delivery form which will be given to you by the dealer G Disclaimer There are no warranties that extend beyond the description here ANY WARRANTIES OF MERCHANTABILITY ANDFITNESS FOR ANY PARTICULAR PURPOSE ARESPECIFICALLY DISCLAIMED AS ARE ALL OTHER REPRE SENTATIONS TO THE PURCHASER AMADAS specifically excludes any liability on behalf of the company for any incidental or consequential damages including but not limited to crop loss loss of profits rental of substitute equipment or other commercial losses AMADAS shall not be responsible for expenses or inconveniences that you might incur or experience with respect to the AMADAS peanut combine nor shall AMADAS be liable for defects damage or failures caused by improper storage unreasonable use or abuse or accident including the failure to provide reasonable and specified maintenance This warranty applies only to the original purchaser of the equipment Because some states do not allow the exclusion of limitations of incidental or consequential damages the above limitation may not apply to you This warranty gives you
40. eating e Avoid potentially toxic fumes and dust e Hazardous fumes can be generated when paint or coatings are heated by welding soldering or by using a torch Do all work outside or in a well ventilated area Remove paint coatings before welding or heating o If you sand or grind paint avoid breathing the dust Wear an approved respirator If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from the area Avoid Using Heat Near Pressurized Fluid Lines e Flammable spray can be generated by heating near pressurized fluid lines resulting in severe burns to yourself and bystanders Do NOT heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressurized lines can accidentally burst when heat goes beyond the immediate flame area MAN121 10 22 15 o Allow any fumes to disperse for at least 15 minutes before welding or heating Do NOT use a chlorinated solvent in areas where welding will take place Do all work in an area that is well ventilated to carry toxic fumes and dust away Dispose of paint coatings and solvent properly Keep Riders off of Machine Only allow the operator on the machine Riders obstruct the operator s view which results in the machine being operated in an unsafe manner Riders are subject to injury such as being thro
41. ecals 4k DANGER OPERATING MACHINE HAZARD To prevent serious injury or death when this machine is in operation e Do not climb on the machine e Do not place hands or feet behind shields 1 80933 4 DANGER MOVING PARTS HAZARD To prevent serious injury or death when performing maintenance on this machine e Put the tractor in park e Shut off the engine e Remove the key 2 80934 MAN121 10 22 15 Do not operate this machine until you have read and understood the operator s manual If you do not have a copy of the manual contact your AMADAS dealer Manuals are available for printing at Www amadas com 80935 3 80935 11 Safety 2110 PT Peanut Combine A DANGER ELECTROCUTION HAZARD To prevent severe injury or death e Avoid contact with any overhead utility lines or electrically charged conductors e Maintain safe clearance from power lines at all times e Be especially aware of height of basket when lip is extended 80945 ENTANGLEMENT HAZARD ROTATING AUGER To prevent severe injury or death e Stay clear of auger while machine is in operation CRUSH HAZARD To prevent severe injury or death e Install safety strut over cylinder ram before working under basket 80947 6 80947 12 10 22 15 MAN121 2110 PT Peanut Combine Safety A DANGER BODY ENTANGLEMENT HAZARD MOVING PART HAZARD FAN INTAKE To avoid serious injury or death e Keep
42. eling Even when in the stored position the conveyor extends several feet past the rear of the combine and presents a substantial hazard for hitting obstructions Take particular care driving around power lines Hitting a power line can cause significant shock or even death for the combine operator NEVER stand or sit on the conveyor when it is in motion NEVER stick your hand or any body part into any moving part of the conveyor MAN121 2110 PT Peanut Combine Unloading Conveyor Using the Conveyor Hydraulic hoses were connected to the The OCS system requires that your tractor be conveyor at the factory Connect the ends equipped with at least five remotes as two are to your tractor hydraulics required to operate your Off load Conveyor System One remote is needed to position the 2 Remove the shipping strap conveyor in the offloading position and one to operate the unloading augers and conveyor Operate the remote for the swing out cylinder until all air is out of the system Note that you will need six remotes if you have Once the swing out cylinder is charged the a side shift tongue shipping strap is no longer needed IMPORTANT der for the off load conveyor system a ra Rn iml AC A UTI O N tractor s hydraulic capacity needs to be at janta Gral i pter 1 Safety for information least 35 GPM 2500 PSI on safely using hydraulics For proper peanut flow e Do NOT exceed a rate of 20 gallons minu
43. er to tighten thoroughly all of the accompanying idlers MAN121 8 19 14 Controls and Adjustments ACAUTION Do NOT allow the combine to run in green or tough conditions with the dual speed cylinder drives in the low speed setting Severe damage to the combine driveline or tractor will occur NOTE Combines equipped with two speed drives have a designated PTO input speed of 790 RPM unless equipped with an optional 13 sheave In this case the design PTO input speed is 850 RPM 61 Controls and Adjustments 2110 PT Peanut Combine NOTES 62 8 19 14 MAN121 2110 PT Peanut Combine Performance 6 Performance cu Fine Tuning Operation 64 Achieving Maximum Ground Speed 65 Increasing Separating Capacity 66 Harvesting Under Wet Conditions 67 MAN121 8 19 14 63 Performance Fine Tuning Operation This chapter describes ways you can fine tune your combine s performance Also refer to Chapter 5 Controls and Adjustments for more information on fine tuning your combine using the combine s standard controls Be sure to follow all safety guidelines when working on the combine 64 8 19 14 2110 PT Peanut Combine ACAUTION Do NOT adjust clean or repair the combine while it is in operation Always use extreme care around moving parts DIPLO eee DIDI MAN121 2110 PT Peanut Combine Performance Achieving Maximum 4 When performance de
44. es or dirt clods in air duct door and remove stones or clods Elevator fan or main drive belts are slipping Animals have built nests in high pressure section of elevator system Dirt buildup on inside of duct Inspect and clean T PTO Tractor PTO not at or near Adjust and observe combine beir oad design speed speed monitor excessive Ground speed too fast for Shift tractor into a lower gear Picking chamber jammed Stop shut off tractor and remove excess material Remove inspection door in jet tunnel and remove nest Disengage overhead concave Adjustable overhead concave Hay is torn up excessively teeth set too aggressively under dry conditions teeth in 1 increments between checks Retention board engaged too Open in 1 increments far in the closed position between checks Combine is being operated Educa combine ee above suitable PTO speed Abi p level ower speed level Shut off tractor change dual Very dry harvest conditions speed cylinder drives to low speed setting 80 8 19 14 MAN121 2110 PT Peanut Combine Maintenance Tachometer 4 Select Tach Programming _ for Programming Combines Form 0367 Part 16441 The tachometer for your machine has been fully programmed at the factory However If you have a replacement tachometer program the new tachometer using the instructions included with it in the packaging Instructions can also be found on the IMPO
45. es per hour Travel down the windrow about 50 yards 9 Stop and check for proper operation See Proper Operation on page 36 Make sure that the bin lip extension is in ADANG ER the operating position Leaving the lip folded obstructs the discharge of air from ALWAYS stop the combine set the the bin parking brake and shut the tractor motor off before you leave the tractor for any reason ACAUTION It is important to perform the checks for proper operation To skip this step puts the combine at risk for machine damage and you at risk for personal injury 34 9 17 15 MAN121 2110 PT Peanut Combine Operation Operating Procedure 10 After making any necessary adjustments run the combine down the windrow the same distance and check performance again Set the controls as desired and continue to the end of the row Harvest the first few bins of peanuts at moderate speed to become accustomed to the machine Before dumping the bin always check for overhead obstructions or power lines In very dirty conditions dumping the bin slowly will help produce a cleaner sample by allowing the strainer at the bin lip to remove more dirt and small foreign material AARNING Be certain the lip extension is folded out before dumping the bin The combine can tip if the bin is dumped with the bin lip extension in the stored position ADANGER Check overhead clearance to ensure that no power lines overhead
46. from the end of the tractor PTO output shaft sketch If your combine is equipped y ee NOTE A tractor draw bar extension with a pin type hitch use the same 20 dimension to center the tractor clevis pin If equipped with a side shift tongue shift the tongue to the operating position left 28 side 9 17 15 AMADAS part 61359 may be required to attain a distance of 20 between the tractor PTO output and the hitch ball on tractors with 1 3 8 21 spline PTO MAN121 2110 PT Peanut Combine Operation Attaching and Checking Driveline 4 Be certain that the driveline length does 7 Repeat in the opposite direction not exceed 72 inches when fully extended sketch ACAUTION Never exceed the observed limits of turning or severe damage to the combine and or tractor will occur whether the PTO is engaged or disengaged NOTE If the driveline length is more than 72 inches check the drawbar setting and move the drawbar out ACAUTION Do NOT allow the tractor tire to touch the tongue or the universal driveline to reach its closed bottomed out position during operation Do NOT allow the constant velocity joint to exceed 80 degrees Severe damage to the driveline tractor or combine will occur Start the tractor engine and raise the pickup header to its highest position After proper safety measures are taken see Chapter 1 Safety slowly turn the tractor Observe when the telescoping dr
47. isengaged controls the degree of aggressiveness of the HE overhead spring tooth bar y Always start with the control handles all three photos in the retracted or disengaged position Make adjustments as follows e If the vines are green and or tough progressively engage the overhead teeth to allow more threshing of the vines If you notice that an excessive number of peanuts are not being separated from the vines or a tough wrapping condition develops adjust the handle toward the engaged position in 1 increments between checks We recommend adjusting the forward overhead teeth handle first and then adjust the rear handle Engaging the overhead teeth will help clean wrapping vines from the corresponding spring tooth cylinder thus increasing that cylinder s effectiveness The optional concave teeth bottom photo may be engaged to increase aggressiveness as needed gil i Ei id k LAN k p r f ri x A A A pi b E ir MA ad Pa qa i VE eat ps y Si 1 Ra q gh ii es 4 Min sh i if RA Concave teeth wa controls oo MAN121 8 19 14 51 Controls and Adjustments 2110 PT Peanut Combine Cleaning Air Control Set the cleaning air control as follows l the air is set too low proper separation will not occur and peanuts may ride over i the disc separator with the vines e For average conditions set the cleaning air control handle at the 34 open position Th edea
48. ith AMADAS equipment Practice Safe Maintenance Understand the service procedure before doing work Use proper tools and refer to the User Manual Keep service area clean and dry Lower machine to ground engage parking brake turn off engine and remove key before performing maintenance Allow time for the machine to cool completely Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Securely support any machine elements that must be raised for service work 6 10 22 15 Avoid Contact with Moving Parts Wear close fitting clothing to avoid entanglement with moving parts Keep hands feet and clothing away from power driven parts Never clean lubricate or adjust machine when it is running iar en Remove Accumulated Crop Debris e The buildup of chaff and crop debris near moving parts or heat sources is a hazard Check and clean these areas frequently Before performing any inspection or service engage parking brake turn off engine and remove key Keep all parts in good condition and properly installed Fix any damage immediately replace worn or broken parts Keep the machine free of any buildup of grease oil or debris MAN121 2110 PT Peanut Combine Safety NOTE This section covers general safety Some items may not apply to this type of machine Remove Paint Protective Coating Before Welding Or H
49. iveline is close to its closed position or when the tractor tire is close to the combine tongue This is the minimum turning radius in that direction NOTE In most cases the tractor will turn until the tire is very close to the combine tongue without the telescoping shaft bottoming out If this is not possible with your tractor do NOT exceed the observed limits or severe damage to the combine and tractor will occur whether the PTO is engaged or disengaged MAN121 9 17 15 29 Operation 2110 PT Peanut Combine Daily Pre Start Check 6 Lock the bin in the fully raised position Perform these daily pre start checks each with the safety strut photo day before taking the machine to the field The pre start check will help detect problems early reduce downtime and extend the life AC AUTION of your combine ALWAYS install the safety strut over the 1 Service the tractor and attach the hydraulic cylinder before working under combine the basket Death or serious personal injury can result if the bin falls Grease the PTO driveline as shown in the sketch also see Lubrication Chart in Chapter 7 Maintenance LUBRICATION REQUIREMENTS i 8h See below 8h ba Bh Bh h hours k The double yoke cavity will hold as much as 30 pumps of grease To insure maximum joint life Lubricate double yoke when joint is in straight position Visually inspect all wear surfaces inside double yoke to insure presence of grease after ope
50. lker cylinders 10 The walker cylinders separate the good peanuts from the coarse vine material and carry the vine material out of the machine Peanuts sift out of the cam actuated walker cylinders and are swept down to the disc separator for final separation At the disc separator the good peanuts are separated from vine material and other light trash The cleaning fan 11 agitates the material on the disc separator to aid in separation and blows light material such as leaves pops unacceptable immature or diseased peanuts and other light trash over the tail board and out of the back of the combine 25 Operation 2110 PT Peanut Combine 8 The higher density good peanuts fall 9 As the good peanuts fall into the stemmer through to the stemmer section 12 saws their stems are removed Cleaned while vine material and sticks advance peanuts fall into the collection auger 13 across the disc separator and out of the and are conveyed into the elevator air back of the combine system which sends them up to the peanut dump bin 14 26 9 17 15 MAN121 2110 PT Peanut Combine Operation Hitc hing Combine to Position tractor so the hitch ball will slip into the tongue mounted ball socket Tractor when lowered Lubricate the ball socket with grease If combine is equipped with optional pin hitch lower raise jack until the pin hitch will be between the draw bar and the upper pin plate Once in position install the
51. ll operators alignment tension and wear Check the hydraulic system for leaks and 20 Start the tractor and leave it in PARK tease NBI 21 With the engine at idle engage the PTO Listen for any noise which could indicate a problem such as a damaged or defective bearing Check the cleaning fan for obstruction in intake or damaged blades Replace all covers and shields and remove the bin safety strut Lower the bin MAN121 9 17 15 34 Operation 2110 PT Peanut Combine Daily Pre Start Checks 22 Increase the tractor engine to the combine operating speed and listen ADANGER again for any noises that may indicate e Replace all shields before starting damaged bearings etc combine operation If shields are missing death or serious personal injury can result ALWAYS use safety chains when towing the combine If the combine separates from the towing vehicle death or serious injury can result Beware of overhead obstructions Combine height ranges from 13 10 to 15 8 when the bin is down 32 9 17 15 MAN121 2110 PT Peanut Combine Operation Operating Procedure Make sure you have performed all of the Basi ae daily pre start checks before you operate the a combine 1 Set the retention board adjustment i il handle at the halfway position Tighten x Mi engaged the handle securely bee engaged Maximum Retention board adjustment position E gt is 2 Halfway point ka p
52. llon capacity Level should be above midway in sight gauge when cold Check and lubricate all lubrication points Hitch the combine to a tractor Check hydraulic lines for leaks First read Hydraulics Warning on page 2 in Chapter 1 Safety Lock bin in raised position with safety strut and check for loose bolts or obstructions in the picking chamber MAN121 8 19 14 19 Preparation 2110 PT Peanut Combine Pre Delivery Checks 10 After checking around the picking 12 Slowly raise and lower the bin and chamber remove the safety strut Lower header several times to work air out of the bin slowly and carefully check the lines alignment with the duct work first photo If realignment is necessary shorten or lengthen the two turnbuckles ACAUTION that support the duct as needed second alignment Ay Check overhead clearance to ensure that as bin is gt Ng no power lines overhead limbs or any da F other obstructions exist Combine exceeds 13 10 with basket lowered When fully raised the AMADAS 2110 stretches over 24 feet tall Contact with an obstruction or high voltage power line could result in death or serious personal injury 13 Position the combine speed monitor below in tractor a gt Ni E L alignmen H re po ta Turnbuckles Check the peanut elevator air duct for proper alignment at the bottom of the bin Improper alignment can cause serious damage to the air duct system
53. measures combine speed as a percentage of machine design speed The AMADAS 2110 is designed to operate with 790 PTO RPM input so the tractor will not be required to run at its full PTO speed At machine design speed the tractor PTO output should be 790 RPM and the combine speed monitor should read 100 NOTE 790 PTO RPM is standard for most machines Some combines are equipped with optional drives that require different input speeds Refer to the PTO RPM on your machine MAN121 8 19 14 Controls and Adjustments Consistent combine speed is imporiant for the best harvesting performance If the combine speed fluctuates check the combine drive belts and tractor PTO system for the source of problem A magnetic pickup assembly senses combine speed This pickup reads off of one of the disc separator drive sprockets and should be adjusted to have a clearance of approximately 1 16 between sprocket tooth and pickup Ensure that the sprocket never actually contacts the pickup as the pickup may be damaged and rendered inoperable Magnetic pickup Magnetic pickup 1 16 clearance 57 Controls and Adjustments 2110 PT Peanut Combine PTO Speed Adjustment e An electrical cable runs from the IMPORTANT Never exceed 110 of magnetic pickup to a connector located the design speed serious machine above the left side of the header After damage may result the combine is hooked up to the tractor plug the
54. nstall safety strut over cylinder ram before working under basket 80947 10 22 15 Tow Combine Safely e NEVER exceed the maximum towing speed of 10 MPH loaded and 20 MPH empty NEVER tow the combine without attaching safety chains from the towing vehicle to the combine These chains should have a minimum combined breaking strength of at least 40 000 pounds If the combine were to separate from the towing vehicle serious personal injury or death could result Be Aware of Machine Height with Raised Bin e The combine height with the bin lowered ranges from 139 to 15 8 With the bin raised the height ranges from 236 to 270 Contact with an obstruction or overhead electrical line could cause electrocution death or serious personal injury MAN121 2110 PT Peanut Combine Safety Decals Safety decals identify specific hazards as well as general safety A signal word ADANGER AWARNING or ACAUTION is included on each decal to alert you to the severity hazard of the Safety For replacement decals call your AMADAS dealer Replacement safety decals are available free of charge Safety decals used on this machine are shown on the following pages Decal locations are also included Please note the following about the decals Keep them clean and legible Never remove a safety decal from the machine When you replace a part with a safety decal also replace that decal D
55. nt warranty Tires tubes belts chains picking and header springs and PTO drivelines are not warranted by AMADAS beyond that offered by the items original manufacturer Used equipment is not warranted by AMADAS unless it is specifically covered by a separate warranty document The above warranties cover only defective material and workmanship The warranties do not cover any depreciation or failure caused by normal wear lack of proper maintenance or use misuse lack of proper protection during storage or accident The purchaser shall pay all costs of routine maintenance and or replacement of maintenance and wear items C Unapproved Service or Modification All Obligations of AMADAS under this warranty are terminated if the combine is modified or altered in ways not approved by AMADAS D Securing Warranty Service To secure warranty service the purchaser must 1 report the product defect and request repair within the applicable warranty period 2 present evidence of the date of delivery of the peanut combine and 3 make the combine available to an AMADAS authorized dealer within a reasonable period of time E No Dealer Warranty The selling dealer makes no warranty of his own on any item warranted by AMADAS and makes no warranty on other items The dealer has no authority to make any representation or promise on behalf of AMADAS or to modify the terms or limitations of this warranty in any way F What are your Responsibilities a R
56. ntrols and Adjustments Raise the tail board in wet or heavy vines where more cleaning air is needed This allows the use of more cleaning air by making it more difficult to blow good peanuts out of the stemmer bottom Raising the tail board increases agitation of the material load on the disc separator to aid in separation Note that raising the tail board in fields where heavy foreign material exists stones melons wood etc increases the chances for it to get into the bin Lower the tail board in very dry conditions If dry brittle vines are getting shredded up into small sticks that can penetrate the disc separator openings lower the tail board to make it easier to blow this light small trash out of the stemmer bottom 53 Controls and Adjustments Elevator Air Control The elevator air control is normally set so that peanuts are conveyed about 34 of the way across the bin Make adjustments as follows e If peanuts are very light or fragile lower the air l the peanuts are very dirty or high yield raise the air Lower the setting if the LSKs or empty hulls in the bin show excessive shelling within the conveyor system Be aware that too low a setting can quickly stop up the elevator air system NOTE On anew machine or one that has been sitting idle some LSKs may be seen in the bin due to roughness in the air ducts Once the air ducts smooth out the number of LSKs should decrease 54 8 19 14
57. nveyor 41 Conveyor Tracking a han 42 Conveyor Maintenance 43 Conveyor Troubleshooting 45 39 Unloading Conveyor Before Using the Conveyor A combine equipped with the Off load Conveying System OCS option comes with an unloading conveyor The conveyor operates as follows e The conveyor is controlled from two tractor remotes one to swing the conveyor and one to power it A container is placed underneath the conveyor whenever it is turned on Note that running the conveyor without a container will cause you to dump product on the ground Conveyor Safety It is important to remember the following safety items when your combine is equipped with the OCS option e Always keep in mind the length of the conveyor and how far out it extends even when in the stored position Be careful when backing the combine as the conveyor extends several feet past the rear of the combine When not using the conveyor retract it into its stowed position Make sure the conveyor is in place on the conveyor rest Always make sure the conveyor is in the stowed position when you drive it on a road 40 08 19 14 2110 PT Peanut Combine ADANGER NEVER drive on roads with the conveyor extended Always make sure the conveyor is in stowed position on the conveyor rest before taking it on a road Be aware of the length of the conveyor when trav
58. or Minimize aggressive settings reduce combine RPM Increase to a higher tractor gear and ground speed if needed Moisture level in windrows too Lift windrows or wait for high moisture to dissipate Obstruction in elevator air Shut off tractor disassemble duct duct and remove obstruction Shut off tractor change dual Very dry harvest conditions speed cylinder drives to low speed setting Windrows have been run over VER and the peanuts shell easily l Elevator air set too high Lower elevator air setting Excessive amounts of dirt Excessive dirt in windrow Reshake windrow clods in bin Pickup header is being Raise header so that spring operated too low tips run just above the ground Combine PTO not at or near Adjust and observe combine design speed speed monitor Tighten belts and check elevator fan belt and V sheave for wear Concave teeth not engaged Engage concave teeth MAN121 8 19 14 79 Moisture content in peanuts too low Main drive or cleaning air belts are slipping Maintenance 2110 PT Peanut Combine Excessive amounts of dirt Seo a aa ONG SA ASA Shift tractor into a lower gear a conditions clods in bin Obstruction in elevator air Disassemble duct and remove duct obstruction Tighten belts and check the elevator fan belt and V sheave for wear Combine PTO not at or near Adjust and observe combine design speed speed monitor Shut off tractor open cleaning Ston
59. ration Consult operators manual for additional informatin Check all hydraulic lines for proper connection Inspect the combine for broken parts and wear With adequate overhead clearance lift the bin to a fully raised position Inspect the cylinders and adjustable bars for damaged or broken spring teeth Also inspect for metal wood or other foreign ADANG ER material lodged within the picking 5 Put the tractor in park shut off the 30 Check overhead clearance to ensure that no power lines overhead limbs or any other obstructions exist The combine exceeds 1310 with the basket lowered When fully raised the AMADAS 2110 stretches over 24 feet tall Contact with an obstruction or high voltage power line could result in death or serious personal injury engine and remove the key 9 17 15 chamber Remove vines wrapped around the spring tooth cylinder and beater cylinder shafts Remove any foreign material found replace any missing or damaged spring teeth NOTE Continued operation with missing or damaged spring teeth may reduce picking efficiency and reduce service life of adjacent spring teeth MAN121 2110 PT Peanut Combine Operation Daily Pre Start Checks 11 Remove walker cylinder inspection cover photo and inspect for damage or foreign ACAUTION material Pay particular attention for Failure to remove the safety strut before excessive wear or damage to the walker lowering the
60. ront of and around the first disc separator shaft front shaft If any debris is present thoroughly clean this area A long stick with a hook or compressed air is helpful in this cleaning When finished replace inspection cover Failure to keep this area clean will adversely affect peanut separation 6 Performance NOTES 68 8 19 14 2110 PT Peanut Combine MAN121 2110 PT Peanut Combine 7 MAN121 Maintenance 8 19 14 Maintenance Belt Adjustment 70 Chain Adjustment aneas oh un 71 EUDRICALO Naa ank pd nka 73 AKA o dA Ween e cd 74 SCMECU aaa RR EDER RR ED SesccteGetes 75 Post Season Maintenance 77 Troubleshooting iassa a 78 Tachometer Programming 81 69 Maintenance Belt Adjustment V belt drives power the fans hydraulic power unit optional separating section and stemmer saws They also transmit power from the PTO input gearbox to the main jackshaft Properly maintaining the belts is essential to ensure efficient machine operation Check and adjust the belts as follows 1 Be certain the tractor engine is shut off 2 Open shields covering drive belts Latch shields open 2 E A7 Hart pr Pa SS qe Raise shields to access belts PP fy in AN nG IM 7 eq a SS MEN E k E a 3 NGA Na E v et y ER a LLAN NETT SCO ae BN i e 3 Check belts and sheaves for wear Replace if necessary The main dri
61. rtant factors to both safety and maximum performance is for every machine operator to understand thoroughly the safe operation of this equipment Please invest the time to read this manual to ensure that injuries are prevented and to receive the maximum productivity from your AMADAS machine MAN121 8 19 14 lil Introduction 2110 Pull Type Peanut Combine Congratulations on your purchase of an AMADAS 2110 Pull Type Peanut Combine At AMADAS Industries we are proud of our equipment and our more than thirty years of service to peanut farmers AMADAS pull type peanut combines are the culmination of our years of iv 8 19 14 2110 PT Peanut Combine development field testing and continuous improvement In response to our customers needs and industry demands the AMADAS peanut combine has evolved to the model 2110 the most technically advanced pull type peanut combine available The combination of innovative technology low yearly maintenance and the industry s largest threshing and separation capacity makes this machine the world leader in pull type combines Benefits The proven performance of the advanced picking and separating technology of the AMADAS 2110 provides the following benefits e Increased harvesting capacity e Increased harvesting efficiency e Reduced harvesting costs e Improved performance in tough harvest conditions e Reduced field loss foreign material LSKs MAN121 2110 PT
62. s By r EA FP I x a Set the adjustable overhead teeth and A CAUTION concave teeth controls in the disengaged NEVER make adjustments to harvesting position Tighten the T handles securely controls while the combine is running Note that the handle is shown in the engaged position in the photo Push the handle all the way up to the top to 3 Set the cleaning air control handle three disengage the teeth fourths open and tighten the T handle securely 7 NOTE If green vine material is present in the windrow engage the first set of overhead teeth pictured in photo at top of next column 14 engaged Cleaning air control J Open position MAN121 9 17 15 33 Operation 2110 PT Peanut Combine Operating Procedure 4 Set the elevator air control handle in two 6 Set the header height so that the pickup thirds open position springs fingers will be one to two inches above the soil with the combine wheels in the row centers as it moves over the windrow Engage the PTO and set combine speed at 100 790 RPM tractor PTO output see PTO Speed Adjustment in Chapter 5 Controls and Adjustments for more information NOTE 790 PTO RPM is standard for most machines Some combines are equipped with optional drives that require Maximum different input speeds Refer to the PTO positio RPM on your machine T o 8 Under normal conditions operate the tractor at 1 to 2 V2 mil
63. six foot cable from the control The 711 869 PTO RPM range is standard box into the connector for most machines Some combines are equipped with optional drives that require TE ma different input speeds Refer to the PTO bw 4 RPM on your machine e A af daa e The combine design speed is 100 on IT PA the combine speed monitor or 790 PTO Monitor cable j lt 0 E A TTE rea M N For very dry peanuts reduce the Rn An nah idi O O PAA ass Aoi combine speed to below 100 to aid in ga MD UB soighe GR performance For tough or wet conditions raise the combine speed over 10096 to increase The combine speed monitor is composed aggressiveness and aid in performance of a digital speed indicator which resides in a control box and attaches to the Maintenance of the combine speed tractor fender using a Velcro strip monitor is minimal The only item that may need replacing is the battery The NOTE When you route the cable to the battery is located in the back of the digital tractor stay clear of the PTO shaft and speed indicator and should be replaced header Do NOT connect the combine at the beginning of each season speed monitor while the machine or tractor is running The normal operational range of the combine is 90 to 110 of the design speed as shown on the digital speed indicator The tractor PTO should operate from 711 RPM 90 to 869 RPM 110 unless the combine is optionally equipped for 850 R
64. specific legal rights You may also have other rights which vary from state to state Where there is a conflict between a provision of this warranty and the provision of any state the state legislation prevails Revised 7 00 AMADA S
65. te hydraulic flow to the OCS system Make certain the shaft speed remains consistent at 250 RPM Higher speeds result in shelling and decreased life of componenis I If possible make sure the return line is connected to the direct to tank port F il out Shipping cylinder strap Wika Position the conveyor in the off loading position Check your tractor s hydraulic oil level top appnox 2126 ka off to required level Do NOT exceed 20 gal min hydraulic flow to OCS system H Operate the remote that controls the off Conveyor shaft speed should be 250 RPM loading conveyor belt and augers until all higher speeds result in shelling and decreased air has been removed from the system life of components Connect return line to direct to tank port if Check the tractor s hydraulic oil level again nme and top off if required If properly set peanut flow is as illustrated BOSSE Refer to the safety information at the beginning of this chapter when operating your conveyor MAN121 08 19 14 41 Unloading Conveyor 2110 PT Peanut Combine Conveyor Trac king 3 If the adjustment is not enough to correct Check conveyor tracking by having the it may be necessary to use the tension operator engage the tractor remotes Observe rods at the upper end of the conveyor the tracking of the belt at both the head and pulley The conveyor belt should be running centered to pulleys A deviation of 3 4 is AWARNING the allo
66. teriorates drop Ground Speed back to the next lower gear selection that Moi di eoi d t offered satisfactory performance This is Gsm neces grass Were Paanu the maximum efficient ground speed for maturity yield stem characteristics vine type HAY a existing conditions and many other variables determine the most efficient ground speed NOTE Normally the cleaning air system If maximum ground speed is desired is unaffected by the other components of the machine If you experience peanut 1 Shift the tractor into the next higher gear loss determine whether the loss is resulting from the cleaning air systems or 2 Operate machine for 70 yards and check the walker cylinder section before for harvesting loss adjusting the cleaning air controls Continue to increase tractor ground speed by shifting to the next higher gear speed if the performance check shows the machine performed satisfactorily at the last speed tried ACAUTION The auger may be subject to clogging at higher ground speed Be sure the elevator air is sufficient to elevate increased peanut volume MAN121 8 19 14 65 Performance Increasing Separating Capacity The separating capacity can sometimes be increased by more aggressively engaging the retention teeth overhead teeth or concave teeth If the combine is operating with the dual speed cylinder drives in the low range Capacity can be increased by switching to high range 66 8 19 14 211
67. ure all idlers are tight and aligned and replace all shields before operating the machine Some idlers are shown in the photos Idlers for header drive chains 72 8 19 14 MAN121 2110 PT Peanut Combine Maintenance Lubrication NOTE To avoid damaging bearing seals There are some components on the combine do NOT use a power grease gun and do that require regular lubrication in order to NOT exceed the specified lubrication continue functioning correctly These items intervals and their lubrication intervals are shown on the lubrication table and chart some sealed bearings contain no grease fittings as they are lubricated for life and ADANGER require no further lubrication Do NOT lubricate the combine while it is operating Doing so may result in death or serious personal injury MAN121 8 19 14 13 Maintenance 2110 PT Peanut Combine PTO IMPORTANT Daily lubrication of the CV Daily greasing of the PTO is essential for driveline is essential to driveline longevity proper operation There are two grease _ it will fail if not correctly lubricated on a fittings located 180 degrees apart on the periodic basis telescoping shaft CV SHAFT LUBE REQUIREMENTS Lubricgte outer cross kit with 5 pumps of cease about 1 2 wt oz Inner cross kit also lubricates the cy ble yoke Lubricate with 15 pumps of grease about 1 17 wt oz Consult operators manual for additlond Information 74 8 19 14 MAN1
68. ve belt should have no more than 2 inches of play when checked in the middle Adjust the belt tension as necessary 2110 PT Peanut Combine Idler adjustment 5 Make sure that idlers are aligned and fasteners are tight 8 Replace shields before operating the machine ADANGER Replace all shields before starting combine operation Death or serious personal injury may result if shields are not in place 70 8 19 14 MAN121 2110 PT Peanut Combine Chain Adjustment The chain drives must be properly maintained for the combine to function correctly Proper chain alignment and tension are very important To check and adjust the chains 1 Make sure the tractor engine is shut off 2 Open or remove the shields which cover the chains MAN121 Maintenance Open shield to access header drive chains 3 Check chains and sprockets for wear Replace if necessary ACAUTION NEVER replace a chain only without checking for sprocket wear too New chains must run on sprockets with no visible wear to prevent premature wear of chains and or sprockets 4 The chains should have approximately one inch of play when checked in the middle Adjust using the chain idlers Note that chains linking the disc separator shafts together should have no more than Yo play 8 19 14 71 Maintenance 2110 PT Peanut Combine Chain Adjustment 5 Lubricate chains if needed Idlers for separator cylinder chains 6 Make s
69. wable limit Use a ladder or other safe means to access the tension bolts NEVER use the conveyor as a means of access NEVER make adjustments to the tension rods with the conveyor operating To adjust the tracking 1 Use the tracking rod located at the lower end of the conveyor You may have to swing the conveyor out for easier access 2 Extend the rod to push the belt away from that side and shorten the rod to bring closer AWARNING Do NOT attempt to make these adjustments with the conveyor operating Make minor adjustments with the conveyor stopped then engage the conveyor and observe the results 42 08 19 14 MAN121 2110 PT Peanut Combine Unloading Conveyor Conveyor Maintenance Lubricate grease points weekly 1 2 pumps at each point is sufficient Grease point on hydraulic arm pivot Bearings on each end Grease point on conveyor support on pivot Grease point for basket pivot point Bearing grease points top Bearing grease Vai bottom MAN121 08 19 14 43 Unloading Conveyor 2110 PT Peanut Combine Conveyor Maintenance Grease point for basket pivot point Grease point for conveyor support pivot 44 08 19 14 MAN121 2110 PT Peanut Combine Unloading Conveyor Conveyor Troubleshooting 5 Check for bridging of material at the point If the conveyor is not working correctly where material is emptied from the basket onto the augers Dislodge any packed 1 Make sure sufficient hydr
70. wn off of the machine Children should NEVER be allowed on the machine Safety 2110 PT Peanut Combine NOTE This section covers general safety Some items may not apply to this type of machine Dispose Of Waste Properly e Inquire about the proper way to recycle or Improperly disposing of waste can threaten the dispose of waste from your local environment and ecology Potentially harmful environmental or recycling center EPA or waste includes items such as oil fuel coolant from your AMADAS dealer brake fluid filters and batteries e Use leak proof containers when draining fluids Do NOT use food or beverage containers that may mislead someone into drinking from them Do NOT pour waste onto the ground down a drain or into a water source Support Machine Properly Service Drive Belts Safely e Always lower the attachment or implement When servicing drive belts always observe to the ground before you work on the these precautions machine If the work requires that the machine or attachment be lifted provide e Avoid serious injury from hand or arm secure support for them If left in a raised entanglement Never attempt to clean position hydraulically supported devices check or adjust belts while the machine can setile or leak down is running Always shut off the engine set the parking brake and remove the Do NOT support the machine on cinder key blocks hollow tiles or props that ma crumble under GA

Operator`s Manual - Amadas Industries

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