smtc smt rework tip cartridges for mx systems
Contents
1. PAGE 3 4 5 6 7 8 9 12 ps 14 15 16 16 17 18 20 21 27 23 TABLE OF CONTENTS CONTENTS Table of Contents The Power of SmartH eat MX SMT Rework Systems STTC Soldering Tip Cartridges for M X Systems SMTC SMT Rework Tip Cartridges for MX Systems TATC Tip Cartridges for MX Talon Systems ST DC Tip Cartridges for M X Desoldering Systems M X Accessories and Spare Parts M X NPM Net Power M eter SP200 Soldering System SP200 Accessories SSC Soldering Cartridges for the SP200 SP440 Self contained Desoldering System SDC Desoldering Cartridges Product Specifications and Warranties Training Applications Support and More Airidus Fume Extraction HIGH THROUGHPUT AT LOW TEMPERATURES Everyone claims their soldering iron offers the latest technology to help you do your job better But only Metcal Systems have demonstrated superior performance and ease of use In test after test Metcal provides unparalleled performance in a wide range of applications JOINTS SOLDERED PER HOUR AT 625 F CONVENTIONAL A CONVENTIONAL B CONVENTIONAL C One of the key requirements in forming a strong solder joint is raising the connection temperature to the proper level for the proper amount of time So conventional soldering iron manufacturers have spent a lot of time and energy on the accurate and precise control of tip temperature However this focus on controlling tip temperature to yield strong solder joints assumes2. Tube cleaning brush Venturi cartridge Seal chamber Seal cartridge Swivel bushing MAINTENANCE KIT MX DMK1 FOR MX DESOLDER SYSYEM Large Phillips screws 2 Not sold separately Small Phillips screws 4 Not sold separately Swivel bushing Hex screws 2 Not sold separately Latch adjustment N ot sold separately Large springs 2 Not sold separately Nylon screws 2 Not sold separately Seal cartridge 2 Seal chamber 2 Small springs 6 Not sold separately Hinge pins 4 Not sold separately O Rings 2 Not sold separately s Because of Metcal s unique Direct Power SmartH eat Technology a Metcal Net Power Meter can help in a variety of applications ADVANCED TIP SELECTION TECHNIQUES By using the Net Power Meter to measure delivered power you can determine which tip cartridges to use and how to position them for maximum effectiveness even for uncommon geometries or loads Whichever tip cartridge draws maximum power for a given temperature is the proper choice TRAINING AID By monitoring the power applied to a task not the temperature or pressure you can check to see if you are using your M etcal System correctly REFLOW INDICATOR The Net Power Meter can be used as a reflow indicator when removing SMT components QUANTITATIVE VERIFICATION The Net Power Meter provides immediate quantitative lab or bench top verification of the etcal System s performance from time on
3. 1 1 C still air 50 104 F 10 40 C 150 F 65 F 108 132 VAC 216 264 VAC 45 70 Hz 35 Watts 72 F 22 C ambient 470 KHz 6 ft 183 cm 18 3 SJT 4 ft 122 cm carbon loaded silicone shielded 4 25 x 3 5 x 6 7 10 8 x 8 9 x 17 0 cm 5 0 Ibs 2 3 kg 2 0 oz 57 9 MIL STD 2000 1686 45743E W S 6536D and E ETL Listed FCC Approved 10 10 ohm square per ASTM D257 10 10 ohm square where possible DESOLDER TOOL VACUUM RISE TIME 25 msto 12 inches Hg HANDPIECE ASSY 5 ft 152 cm carbon loaded silicone shielded DIM ENSIONS LENGTH X WIDTH X HEIGHT 8 0 x 6 0 7 0 20 3 x 15 2 x 17 8 cm WEIGHT TOTAL UNIT 9 0 Ibs 4 1 kg WEIGHT DESOLDER TOOL 8 0 oz 227 g STANDARDS COMPLIANCE MIL STD 2000 1686 45743E WS 6536D and E ESD 10 10 ohm square per ASTM D257 ESD 10 10 ohm square where possible RM3E SOLDERING REWORK HANDPIECE WEIGHT 56 7 g HANDLE CORD ASSEMBLY 6 ft 183 cm carbon loaded silicone shielded ESD MATERIALS 10 1042 ohm square as per ASTM D257 10 109 ohm square where possible TALON HANDPIECE WEIGHT 2 0 oz 56 7 g HANDLE CORD ASSEMBLY 6 ft 183 cm carbon loaded silicone shielded ESD MATERIALS 10 10 ohm square as per ASTM D257 10 10 ohm square where possible MX DESOLDERING HANDPIECE INPUT AIR PRESSURE 60 100 psig required VACUUM 18 inches 45 7cm Hg minimum WEIGHT 10 5 oz 298 g HANDLE CORD ASSEMBLY 6 ft 183 cm carbon loaded silicone
4. BENT 30 500 Series SSC 526A 600 Series SSC 626A 700 Series SSC 726A 0 4MM CONICAL SHARP 500 Series SSC 545A 600 Series SSC 645A 700 Series SSC 745A MULTI LEAD SPEED SOLDER 500 Series SSC 539A 600 Series SSC 639A 700 Series SSC 739A High power for medium to heavy loads where access is not a problem General purpose for medium to heavy loads requiring extra length If you are looking for a first tip cartridge for your Metcal system the SSC 637A is recommended A finer SSC x37A Good for medium to light through hole and general Surface mount touch up Good for a variety of light solder tasks The SSC 625A should be your first choice for SMT touch up For light duty applications requiring extra length Long reach chisel A multi purpose tip for heavy through hole loads in hard to access areas Versatile fine point tip cartridge for SMT touch up or fine wire applications Not for general throughhole A bent SSC x22A Good for SMT touch up Not for general throughhole An extended length fine point tip cartridge for SMT touch up or fine wire Not for general throughhole Designed for drag soldering of fine pitch parts both gull wing and J lead SP440 SELF CONTAINED DESOLDERING SYSTEM The Metcal SP440 Self Contained Desoldering System is designed for production level through hole rework applications With 50 Watts of power and tips specially designed to maximise heat transfer the SP440 is ideal fo
5. T9 3 2 55 2 9 3 0 2 8 5 0 29 3 8 200 255 3 8 3 0 29 SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC X 0 for 600 Series x 1 for 700 Series A 700 Series cartridge is recommended for all quad SMT removal tips Dual cartridges require 2 power supplies and 2 handpieces A dual handle support DHS is also recommended QUAD DUAL QUAD X12 x103 x16 x13 x14 li 28 9 29 X121 X120 X159 X132 X115 X118 X133 X21 X43 X15 X45 X122 X86 X44 X81 X48 X125 X158 X144 X12 X109 X118 X14 X108 145 SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC SMTC Available in 700 Series only 112 1103 116 LES 114 lt 128 T197 129 TT 1120 159 1132 TRES 1118 1133 T21 143 105 145 22 186 144 181 148 TL25 1156 1144 112 1109 DIETS 114 1108 1145 SOCKET TIP INSIDE SOCKET B O A SMTC rework cartridges are for use with soldering rework handpieces for STSS M X Systems only They cannot be used with SP Systems TALON handpieces or desolder
6. are available in three popular geometries for reaching hard to access leads CHOOSING THE CORRECT DESOLDER CARTRIDGE STANDARD STDC TIP CARTRIDGE Proper tip cartridge selection is important for getting the best ee results Since changing tip cartridges is so quick and easy there is no need to compromise LONG REACH STDC TIP CARTRIDGE A 11 7 CHOOSING THE CORRECT TEMPERATURE SERIES The STDC cartridges are highly durable and designed for high heat transfer making desoldering on multi layer boards much easier Desolder cartridges are available in three temperature ranges 600 700 and 800 Series A typical board usually e LJ requires a 700 Series tip cartridge Try a 600 Series tip cartridge ah first for thermally sensitive components or small single sided dL Lb boards 800 Series tip cartridges can help you do the most stubborn jobs CORRECT TOO SMALL TOO LARGE INSIDE OUTSIDE PART NUMBER DIAMETER DIAMETER 600 700 800 LONG LONG REACH A B SERIES SERIES SERIES REACH 800 SERIES W hen using long reach cartridges 600 series heat delivery is insufficient for fast safe device removal Therefore long reach desolder cartridges are only available in 700 and 800 series STDC cartridges are for the 0561 pistol grip desolder handpiece only They cannot be used with the SP440 HANDPIECES AND CORDS A MX RM3E Soldering rework handpiece and cord MX RMOE Long reach soldering rework handpiec
7. shielded ESD MATERIALS 10 10 ohm square as per ASTM D257 10 10 ohm square where possible TIP CARTRIDGES STTC STARTUP POWER 500 Series gt 25 Watts 600 Series gt 25 Watts 700 Series gt 30 Watts 500 Series lt 575 F 302 C 600 Series lt 675 F 352 C 700 Series lt 775 F 405 C MAXIMUM TEMPERATURE WARRANTY Metcal Inc warrants Power Supplies against any defects in materials or workmanship for two 2 years from the date of purchase by the original owner All Handle Cord Assemblies and the DS1 Desolder Tool are warranted against any defects in materials or workmanship for one 1 year from the date of purchase by the original owner Metcal warrants all other products except consumables against any defects in materials or workmanship for ninety 90 days from the date of purchase by the original owner This Warranty excludes normal maintenance and shall not apply to any opened misused abused altered or damaged items Metcal warrants that the heater in its STTC STDC TATC and SSC tip cartridges will operate according to specifications for the lifetime of the tip plating Because tip plating is mainly dependent upon the users application and practices tip cartridges are not warranted for plating wear Tip cartridges are warranted against any defects in materials or workmanship Misused abused altered or damaged tip cartridges are not warranted All tip cartridges that fail to heat will be repaired or rep
8. surface like asphalt The surface absorbs the suns energy and heats Conversely a white concrete path reflects the suns energy and does not heat up as much The asphalt heats more because a black surface is better at absorbing energy than a white one Now imagine what would happen if asphalt could absorb energy until it reached a pre set temperature and then turn white to reflect the energy away 4 Cool Down Heat Up W hen the temperature dropped a few degrees it would turn black again You would have a road that could regulate its own temperature and never overheat or become icy This analogy is close to the way Metcals technology works The asphalt is made from a metal alloy which has the ability to absorb energy from an electrical field and turn it into heat When the alloy reaches a certain temperature it stops absorbing energy in our analogy it turns white and its temperature stops rising W hen a solder joint draws heat from the heater the alloy reacts immediately by becoming black again to take on more energy and reheat TO SUM IT ALL UP BECAUSE METCAL SYSTEMS USE SMARTHEAT TECHNOLOGY THEY ARE INCAPABLE OF OVERSHOOT THERE IS NO NEED FOR CALIBRATION EVER THEY DELIVER HIGH THROUGHPUT AT LOWER TEMPERATURES AND YOU GET AN EASY TO USE VERSATILE CONDUCTION TOOL FOR ALL YOUR REWORK NEEDS METCAL CAN MAKE ANYONE A REWORK EXPERT IN LESS TIME THAN YOU D THINK Eve
9. that perfect tip temperature control equals perfect connection temperature This is not necessarily the case Why Because different solder joint loads require different amounts of heat to reach the right connection temperature Even if you know exactly how much heat you have at the tip you dont know how much each joint needs Manufacturers should focus on controlling how much heat is delivered to the solder joint but conventional technology limits their ability to do so Controlling tip temperature to control connection temperature is like controlling the speed of a car by the amount of pressure you put on the gas pedal Of course a very skilled operator can adjust the amount of heat being delivered by varying the time on the pedal dwell time or quickly changing pressure tip temperature In addition if all the solder joints were alike like driving on a flat road with no wind factors controlling only tip temperature could effectively result in a consistent joint To compensate for real world demands Metcal SmartH eat Systems use a completely different technology called SmartH eat Instead of just using the tip to store heat Metcal tip cartridges sense the load and instantly adjust power to quickly deliver the right amount of heat precisely where it is needed Metcal is like a space age cruise control for your car Not only does it vary the amount of gas power going to the engine solder tip based on the speed connection t
10. the joint to correct tip selection TROUBLESHOOTING The Net Power Meter can also be used to troubleshoot power supplies handle cords and tip cartridges THE SP200 NOW YOU DON T HAVE TO SETTLE FOR SECOND BEST IN SOLDERING SYSTEMS With increased competition companies of all sizes are being driven to cut costs without cutting corners Now you dont have to settle for second best the SP200 delivers 10096 M etcal Direct Power performance for soldering applications Just as in all M etcal SmartH eat systems there is no calibration required The SP200 is an ideal choice for both large and small companies You can put an SP200 on through hole soldering and surface mount touch up benches and a Metcal MX500 Surface Mount Rework System on the benches of your SMT rework operators SP200 SYSTEM Soldering system INCLUDES SP PW1 Power Supply SP HC1 Handpiece with cord SP WSK1 Workstand with Sponge AC CP2 Cartridge Removal Pad Tip cartridges sold separately Tips not included SP200 SOLDERING ACCESSORIES SP HC1 Solder handle cord for SP200 SP WSK1 Solder workstand with YS3 Sponge SP W SC Replacement cradle for SP WSK1 AC YS3 Sponge for WSK1 W SK2 not shown MISCELLANEOUS ACCESSORIES D E F G AC TSTAND Tip stand AC TCASE Tip case AC CP2 Cartridge removal pad AC BRU SH Cartridge cleaning brush of n n CORRECT TOO SMALL Each Metcal tip cartridge is designed for high power delivery so
11. warn the operator of impending service requirements PUMP RUNNING PUMP ON MUTE RESET GAS PARTICULATE FILTER BLOCKED LED MONITORING CONDITION I O HSS EEE E TIERS ESI ECOC COOCOO at CO TN gm T OOG OOO ERES Ej aeea e PUMP OFF TEMPERATURE RUNNING SERVICE STEP ROUND MONITORING TIME DISPLAY CHOOSING THE RIGHT SYSTEM Airidus offer a wide range of solutions for extraction and purification of fumes Selection of the correct method is dependant upon the application as well as operator preference In some cases for better versatility it may be necessary to use a mix of extraction methods TIP EXTRACTION For hand soldering in applications such as PCB Assembly Tip Extraction is the most effective and economical solution This method allows continuous removal of fumes from the iron while in use or at rest Systems are available for light to heavy hand soldering ARM EXTRACTION For larger fume creating processes such as adhesive application solder pots or heavy soldering flexi or articulating arms of varying diameters are recommended A wide range of nozzles are available for various applications BRO100 12 97
12. you can often solder 100 F or more lower than with a conventional iron For most applications a 600 Series tip cartridge will provide enough power and flexibility to do the job Switch to a 700 Series only where absolutely necessary for example when working with heavy ground planes When working with no cleans or thermally sensitive TOO LARGE largest tip possible will temperatures and enhance tip life OR THE SP200 For maximum performance pick a tip geometry which will maximise contact with the connection A flat blunt tip will transfer more heat than a fine pointed one Choosing the improve performance enabling you to get more heat at lower applications Metcal s 500 Series tip cartridges an excellent choice Ee 3 0MM 90 CHISEL 500 Series SSC 513A 600 Series SSC 613A 700 Series SSC 713A 2 4MM 30 CHISEL 500 Series SSC 536A 600 Series SSC 636A 700 Series SSC 736A 1 6MM 30 CHISEL 500 Series SSC 537A 600 Series SSC 637A 700 Series SSC 737A 1 2MM 30 CHISEL 500 Series SSC 538A 600 Series SSC 638A 700 Series SSC 738A 0 8MM 30 CHISEL 500 Series SSC 525A 600 Series SSC 625A 700 Series SSC 725A 0 8MM CONICAL SHARP 500 Series SSC 501A 600 Series SSC 601A 700 Series SSC 701A 2 4MM LONG CHISEL 500 Series SSC 546A 600 Series SSC 646A 700 Series SSC 746A 0 4MM CONICAL SHARP 500 Series SSC 522A 600 Series SSC 622A 700 Series SSC 722A 0 4MM SHARP
13. 8 5 0 50 4 3 22 SMTC x04 600 SMTC 004 SOIC 14 16 5 0 5 0 10 0 2 3 SMTC x06 600 SMTC 006 SOIC 14 5 2 5 2 8 9 2 5 SMTC x142 600 SMTC 0142 SOIC 24 mini flat pack 7 1 ye 15 8 32 SMTC x77 600 SMTC 077 SOIC 16 large 8l al 11 59 6 9 SMTC x124 600 SMTC 0124 SOIC 20 25 928 13 2 3 2 SMTC x10 600 SMTC 010 SOIC 24 25 25 15 7 30 SMTC x09 600 SMTC 009 SOIC 28 501 34 25 2 18 3 3 2 SMTC x07 600 SMTC 007 SOTCz32 ps7 13 2 20 4 4 3 SMTC x42 600 SMTC 042 50J 28 SOM 36 8 0 8 6 18 8 r9 SMTC x26 600 SMTC 026 SOJ 32 34 8 0 8 6 2155 2 2 SMTC x140 600 SMTC 0140 50J 40 SOM 32 10 4 11 4 25 9 129 SMTC x40 600 SMTC 040 50J 42 10 4 11 4 212 922 SMTC x148 600 SMTC 0148 SOMC 14 16 DB 20 6 9 6 9 141227 253 SMTC x20 600 SMTC 020 SOP 20 6 9 6 9 T 2b SMTC x138 600 SMTC 0138 SO P 28 10 7 18 3 3 2 SMTC x39 700 SMTC 139 SO P 40 13 0 25 4 3 2 SMTC x134 7100 SMTC 1134 SO P 44 150 14 4 21 2 SMTC x83 7100 SMTC 183 TSOP 28 120 17 9 Sal 16 SMTC x95 600 SMTC 095 TSOP 40 165 193 10 0 3 0 SMTC x154 600 SMTC 0154 TSOP 56 125 LSe 14 0 350 SMTC x162 600 SMTC 0162 SMTC rework cartridges are for use with soldering rework handpieces for STSS M X Systems only They cannot be used with SP Systems TALON handpieces or desolder handpieces x 0 for 600 Series x 1 for 700 Series Available in 500 Series x 5 SMTC SMT REWORK TIP CARTRIDGES FOR MX SYSTEMS QUAD DUAL QUAD CARTRIDGES DIMENSIONS MM A2 WIDTH A WIDTH B2 LENGTH B LENGTH D DEPTH SMD COM
14. C x167 is designed for soldering of either PLCC s or 5 in tight spaces See your local Metcal distributor or representative for a demonstration of these easy techniques STYLE PART NO H oof SMTC x147 Mini H oof SMTC x167 Knife SMTC x161 SMTC SMT REWORK SLOT CARTRIDGES RECOMMENDED DIMENSIONS MM RECOMMENDED SMD COMPONENT A WIDTH B LENGTH D DEPTH PART NO SERIES PART NO Chip 0402 0603 SMTC x96 500 SMTC 596 Chip 0402 0603 0805 angle 2 0 13 1 5 SMTC x88 500 SMTC 588 Chip 0805 2 3 1 3 1 8 SMTC x01 500 SMTC 501 Chip 1206 1210 3 6 195 1 8 SMTC x02 500 SMTC 502 Chip 1808 1612 4 8 2 0 1 9 SMTC x03 500 SMTC 503 Chip Case A EIA SOPM 3224 3 4 20 3 0 SMTC x35 500 SMTC 535 Chip Case B EIA SOPM 3528 5 9 2 4 2 5 SMTC x32 500 SMTC 532 Inductor Case B EIA SOPM 4532 4 8 2 9 4 0 SMTC x30 500 SMTC 536 Chip Case C EIA SOPM 6032 6 4 2 4 3 3 SMTC x33 600 SMTC 033 Chip Case D EIA SOPM 7243 7 6 25 3 5 SMTC x34 600 SMTC 034 Chip Case E 8 4 4 6 3 SMTC x41 600 SMTC 041 507 23 1 7 2 5 1 3 SMTC x05 500 SMTC 505 SOT 89 2 8 6 4 2 0 SMTC x08 500 SMTC 508 TUNNEL CARTRIDGES TUNNEL SMD DIMENSIONS MM RECOMMENDED RECOMMENDED A2 WIDTH WIDTH B LENGTH D DEPTH PART NO Chip MNR32 SMTC x149 600 SMTC 0149 DPAK 8 5 215 63 5 0 SMTC x47 600 SMTC 047 50 8 8 1 9 6 19 0 6 0 SMTC x107 600 SMTC 0107 50 16 8 4 8 4 1271 5 8 SMTC x46 600 SMTC 046 50 8 8 8 855 169 6 4 SMTC x68 600 SMTC 068 SOIC
15. MTC 060 15 8mm Long SMTC 061 2A Mine Lee laa SMTC 062 39 4mm Long Dual SMTC 1110 WV OE 56 CONE 932019 2 OTHER SPECIAL CARTRIDGES SMTC x136 SMTC x98 Hot Plate 10 8mm square 28 Pin SMT Connector x 5 for 500 Series x 0 for 600 Series x 1 for 700 Series Dual cartridges require 2 power supplies and 2 handpieces A dual handle support DHS is also recommended SMTC rework cartridges are for use with soldering rework handpieces for STSS M X Systems only They cannot be used with SP Systems TALON handpieces or desolder handpieces MULTI LEAD SPEED SOLDERING Metcal makes special tip cartridges for replacing most component configurations gull winged and J lead regardless of the number of leads or the lead pitch We call these multi lead speed soldering tip cartridges For components on boards where access is not a problem we recommend our SMTC x147 hoof tip cartridge This tip cartridge is shaped like a horses hoof This tip is designed specifically for drag soldering techniques The face has been designed to hold just the right amount of solder and the SMTC x147 has extra plating where necessary to prevent the failures so commonly seen when using a bent hook to drag solder Once you have practiced a bit you will find it is the easiest and fastest way to solder surface mount components The knife tip SMTC x161 is designed for multi lead soldering of PLCCS in tight spaces The mini hoof SMT
16. ONTROL REDUCES BOARD DAMAGE The predictability of SmartH eat increases quality at every bench Metcals direct power delivery responds to the needs of the solder connection providing both safer rework and a repetitive thermal profile for superior process control OPTIMISED BENCH SPACE Since workbenches are getting more and more crowded the MX power supply has been designed to have a smaller footprint than almost any other system AUTOMATIC TIME OUT INCREASES TIP CARTRIDGE LIFE The MX 500P power supply senses whether the tip cartridge has been used during the past 30 minutes and automatically shuts off to maximise the life of your tip cartridges MX REWORK SYSTEMS 5005 Soldering SMT Rework System with Expansion Port INCLUDES MX 500P Two Port Switchable Power Supply with Power Cord MX RM3E Handpiece with cord MX WS4 Workstand AC YS3 Sponge AC CP2 Cartridge Removal Pad MX 500TS TALON Soldering SMT Rework System INCLUDES MX 500P Two Port Switchable Power Supply with Power Cord MX TALON Handpiece with cord MX WS5 Workstand MX RM3E Handpiece with cord MX WS4 Workstand AC YS3 Sponge 2 ea AC CP2 Cartridge Removal Pad 2 ea Tip cartridges for all systems sold separately MX 500DS Soldering SMT Rework Desoldering System INCLUDES MX 500P Two Port Switchable Power Supply with Power Cord 51 Desoldering Handpiece MX RM8E Desoldering Cord MX DAH4 ESD Air Hose with Fitting MX W
17. OOSING THE CORRECT GEOM ETRY Select a tip with an inside diameter larger than the lead diameter Select a tip with an outside diameter that is approximately the same size Ww Jd ul Dh d Aa CORRECT TOO SMALL TOO LARGE CHOOSING THE CORRECT TEMPERATURE SERIES The SP440 features high durability SDC desolder cartridges designed for high heat transfer making desoldering on multi layer boards much easier Desolder cartridges are available in two temperature ranges 600 and 700 Series A typical board usually requires a 700 Series tip Try a 600 Series tip first for thermally sensitive components or small single sided boards ACCESSORIES END ON VIEW COMPONENT Inside Outside PART NUMBER Diameter A Diameter B 600 Series 700 Series SDC 602 SDC 702 SDC 603 SDC 703 SDC 604 SDC 704 SDC 605 SDC 705 SDC 606 SDC 706 SDC 607 SDC 707 POWER SUPPLY TIP TO GROUND POTENTIAL TIP TO GROUND RESISTANCE IDLE TEMPERATURE STABILITY AMBIENT OPERATING TEMP MAX ENCLOSURE TEMP INPUT LINE VOLTAGE SP440 11 SP440 12 SP440 21 INPUT LINE FREQUENCY NOMINAL OUTPUT OUTPUT FREQUENCY TIME OUT FEATURE POWER CORD 3 WIRE MX POWER SUPPLY TIP TO GROUND POTENTIAL TIP TO GROUND RESISTANCE IDLE TEMPERATURE STABILITY AMBIENT OPERATING TEMP MAX ENCLOSURE TEMP THERMAL SWITCH INPUT LINE VOLTAGE M X 500P 11 M X 500P 21 INPUT LINE FREQUENCY M X 500P 11 M X 500P 21 OUTPUT POWER OUTPUT FREQUENCY AUTO OFF FEAT
18. PONENT RECOMMENDED PART NO PART NO PLCC RECE PUCE PECE PLCC 2 RECE PLCC PLCC PLCC SQFP 18 20 28 32 28 44 52 68 68 Dual 84 84 Dual 48 EIAJ SQFP 64 EIAJ TQFP 44 TQFP 80 QFP 48 VQFP 100 EIAJ QFP 128 3 2 mm fp QFP 44 QFP 100 QFP 64 80 QFP 100 QFP 144 QFP 132 QFP 100 QFP 208 Dual QFP 120 160 Dual PQFP 240 Dual PQFP 304 Dual PLCC 20 Socket PLCC 28 Socket PLCC 32 Socket PLCC 44 Socket PLCC 52 Socket PLCC 68 Socket PLCC 84 Socket SI 9 4 11 4 11 6 16 8 55 24 4 24 4 2008 296 8 3 Eb 112 123 14 0 14 5 15 8 16 1 16 5 py 209 205 2880 26 4 28 6 29 6 32 8 40 6 N A N A N A N A N A N A N A 8 3 10 0 10 4 1257 127 17 9 205g 29 9 252 30 4 30 4 8 8 Er 122 133 14 0 15 8 Tol 105 Dr 2005 21 3 20 0 26 4 297 20 5 33 8 42 0 e dl 11 5 D156 16 8 19 0 24 3 2955 127 elt 14 5 14 0 16 16 8 Is 24 4 24 4 29 5 29 6 8 3 L1 12 3 14 0 14 5 21 8 16 1 22 9 29 20 5 2 055 25 0 26 4 28 6 29 6 32 8 40 6 N A N A N A N A N A N A N A 035 10 0 15 4 15 2 12 7 17 8 20 3 25 3 25 3 30 4 30 4 Ges 132 13 5 14 0 E50 21 8 16 1 2228 231 2055 21 3 26 0 26 4 20 7 30 5 33 8 42 0 gl bs 14 1 16 8 19 0 24 3 295 2 5 25 2 5 29 29 2 8 2 5 3 6 3 6 3 6 3 6 255 2 8 2 8 2 33 2 0 3 3 213 353 23 4 9
19. S5 Workstand MX RM3E Handpiece with cord MX WS4 Workstand AC YS3 Sponge 2 ea AC CP2 Cartridge Removal Pad 2 ea 1 Cleaning Brush AC CB2 Tube Cleaning Brush MX DCF1 Chamber Liner and Filter Pack AC TC Desoldering Tip Cleaner UPGRADE KITS MX TALON 01 TALON Upgrade Kit without Switchbox not shown INCLUDES M X TALON Handpiece with cord M X WS5 TALON Workstand AC YS3 Sponge AC CP2 Cartridge Removal Pad MX TALON 02 TALON Upgrade Kit with Switchbox for STSS Systems not shown INCLUDES M X TALON Handpiece with cord M X WS5 TALON Workstand AC YS3 Sponge AC CP2 Cartridge Removal Pad STTC SOLDERIN CHOOSING THE CORRECT GEOM ETRY Pick a tip geometry that will maximise contact with the connection A flat blunt tip will mz m transfer more heat than a fine pointed one Choosing the largest tip possible will both improve Li performance and enhance tip life CORRECT TOO SMALL TOO LARGE CHOOSING THE PROPER SERIES Using a lower temperature helps prevent thermal damage and significantly enhances your tip life especially with no clean solders Each Metcal cartridge is designed for high power delivery so you can often solder with a Metcal cartridge at a temperature 100 F or more lower than with a conventional iron Since Metcal tip cartridges sense thermal loads and respond to them you need only approximate the size of the loads you will be working with For most applications a 600 Series will provi
20. SMT REMOVAL TIP TYPES 53 SLOT Cu TUNNEL QUAD DUAL QUAD FREE TIP PICKER PROGRAM Metcal makes available free of charge a Tip Picker program to be used with the Microsoft Excel9 spreadsheet program This is the easiest way yet to get the right tip Contact Metcal or your local Metcal representative for a copy You can also download a copy from www metcal com D ual cartridges require 2 power supplies and 2 handpieces A dual handle support DHS is also recommended TIP TEMPLATE GUIDE Many customers have said that trying to measure their components and match them up to a chart can be difficult Thats why M etcal developed the SMTC Tip Template Guide The SMTC Tip Template is a series of ESD safe clear plastic templates in an easy to use book Look up what type of component you have and turn to one of our templates Lay the template over the component and if it fits and has the correct lead count you ve found your tip Theres also an outline of each tip at the edge of the template so you can turn the template and try out thetip on the component Contact your local Metcal distributor to order 2 CHOOSE THE PROPER SERIES Each Metcal cartridge is specially designed to deliver high power in response to loads For this reason you can often rework with a Metcal cartridge at a temperature 100 F or more lower than with a conventional iron In the tip listing that follows the recommended Series is included in its own
21. URE TIME OUT FEATURE U S POWER CORD 3 WIRE LENGTH X WIDTH X HEIGHT WEIGHT TOTAL UNIT STANDARDS COMPLIANCE AGENCY APPROVALS ESD MATERIALS SP200 POWER SUPPLY TIP TO GROUND POTENTIAL TIP TO GROUND RESISTANCE IDLE TEMPERATURE STABILITY AMBIENT OPERATING TEMP MAX ENCLOSURE TEMP INPUT LINE VOLTAGE SP200 11 SP200 21 INPUT LINE FREQUENCY NOMINAL OUTPUT OUTPUT FREQUENCY POWER CORD 3 WIRE HANDLE CORD ASSY LENGTH X WIDTH X HEIGHT WEIGHT TOTAL UNIT WEIGHT HANDPIECE STANDARDS COMPLIANCE AGENCY APPROVALS ESD MATERIALS 2 mV true RMS 50 500 Hz 2 ohms DC unit on 1 1 C 2 F still air 10 40 C 50 104 F 65 C 150 F 108 132 VAC 85 110 VAC 216 264 VAC 45 70 Hz 50 W Q 229 72 F ambient 470 KHz After 25 30 mins idle time 183 cm 18 3 SJT lt 2 mV true RMS 50 500 Hz lt 2 ohms DC unit on 2 F 1 1 C still air 50 104 F 10 40 C 150 F 65 F Setpoint at 150 3 F 66 1 2 C Auto reset once cooled to 110 F 43 C 190 130 VAC 190 260 VAC 45 70 Hz 50 60 Hz 40 Watts maximum 72 F 22 C ambient 13 56 MHz 10 millisecond lag time After 25 30 minutes idle time 6 ft 183 cm 18 3 SJT 5 3 x 9 5 x 4 7 13 5 x 24 1 x 11 9 7 5 Ibs 3 4 kg MIL STD 2000 1686 45743E WS 6536D and E ETL CE Approved 10 10 ohm square per ASTM D257 10 10 ohm square where possible 2 mV true RMS 50 500 Hz 2 ohms DC unit on 2 F x
22. ate control circuits and minimal parts When you change a tip cartridge its like getting a whole new system THE POWER TO DELIVER HIGH THROUGHPUT AT LOW TEMPERATURES Unlike conventional systems which rely on stored energy Metcal Systems deliver direct power on demand This allows you to work at lower temperatures while maintaining the fastest temperature recovery joint to joint in the industry ATTENTION TO DETAIL PROVIDES UNMATCHED COMFORT AND SIMPLICITY The Metcal TALON 5 easy squeeze design makes removing SMT components a snap Unlike other tweezer style tools the TALON was designed with ergonomics style and superior performance in mind To put it simply when you try any other tweezer tool and then try the TALON F you ll agree that there is simply no comparison Our sleek design gives you unmatched control and comfort But we didnt just stop at the handpiece A cleverly designed bevelled edge on tips allows you to rework several components without changing tip cartridges And even when you have to change a tip cartridge there are no annoying screws or difficult tip alignment its simple and fast AWARD WINNING PISTOL GRIP SMT REWORK DESOLDERING SYSTEM The MX 500DS allows you to do The MX 500DS converts shop air into a powerful Venturi vacuum And amp the MX 500DS uses paper solder B m N collection liners instead of glass tubes for the easiest maintenance in the industry SUPERIOR PROCESS C
23. column If you think you need a different series than recommended call your Metcal Distributor or Representative SOLDERING QFP S PLCC S OR OTHER MULTI LEADED PACKAGES Let one of Metcals Multi lead Soldering tip cartridges or one of Metcals blade tips do the work for you Its faster than laboriously soldering point to point And safer than drag soldering with a bent hook tip which can abrade leads and shorten tip life In addition you can use Metcal 55 blade tips to clean up pads or solder components using either wire solder or solder paste Call Metcal or your local Metcal Representative or Distributor for a copy of our Technical Note or for a demonstration SMTC rework cartridges are for use with soldering rework handpieces for STSS M X Systems only They cannot be used with SP Systems TALON handpieces or desolder handpieces PAD CLEAN UP Metcals blade tip cartridges may be used with solder wick to clean up the pads for both two and four sided components regardless of the lead configuration or pitch Proper wicking always uses the tip working with the grain of the pad Never use a blade to wick by dragging it down the row of pads The heat combined with the abrasive action may cause the epoxy holding the land to the board to lift the pad Choose the size of blade tip that best fits the row of pads For optimum heat delivery use the recommended part number below to order RECOMMENDED STYLE PART NO 10 4mm Long S
24. de enough power and flexibility Switch to a 700 Series only where absolutely necessary for example when working with heavy ground planes When working with no clean solders or thermally sensitive applications Metcal s 500 Series cartridges are excellent choices MOST POPULAR STANDARD RECOMMENDED CARTRIDGES These cartridges are M etcal s most popular Owning these tips will help you complete almost every soldering task 5 15MM EXTRA LARGE CHISEL 500 Series STTC 517 High power for heavy load through hole and mechanical soldering The 600 Series STTC 017 STTC 117 is a good tip for soldering to heavy ground planes 700 Series STTC 117 2 4MM 30 CHISEL 500 Series STIC 336 For medium to heavy load joints requiring extra length 600 Series STTC 036 700 Series STTC 136 3 0MM 90 CHISEL 500 Series ShTC 513 For medium to heavy load joints where access is not a problem 600 Series STTC 013 700 Series STTC 113 1 6MM 30 CHISEL 500 Series SIG o3 For a wide variety of tasks If you are looking for a first tip for your 600 Series STTC 037 Metcal System the STTC 037 is recommended 700 Series STTC 137 1 2MM 30 CHISEL 500 Series STTC 538 A finer version of the STTC x37 Good for medium to light through hole 600 Series STTC 038 and general surface mount touch up 700 Series STTC 138 0 8MM 30 CHISEL 500 Series STTC 525 Good for a variety of light solder tasks Looking for a surface mount 600 Series STTC 025 touc
25. e and cord MX TALON TALON handpiece and cord D MX DS1 Desolder handpiece MX RM8E Desolder cord MX DAH2 Airhose ESD no fitting not shown MX DAH4 Airhose ESD standard with fitting WORKSTAND ITEMS G MX WS4 Soldering rework workstand includes YS3 sponge H MX WS5 Desoldering TALON workstand includes YS3 sponge I MX WSC5 Phenolic insert for M X W S5 workstand J MX WSC4 Phenolic insert for M X W S4 workstand 51 Sponge 43 2 x 68 6 x 25 4mm for WS1 workstand not shown AC YS3 Sponge for WS3 W S4 and WS5 workstands not shown MISCELLANEOUS ACCESSORIES AC TSTAND Tip stand L AC CP2 Cartridge removal pad M AC BRUSH Cartridge cleaning brush N MX DHS Dual handle support for dual heater cartridges 0 MX TEMPLATE SMTC tip template guide P AC TCASE Tip case Tips not included Required to make STSS Systems dual port The STSS System no longer available is an older version of the MX System Handle cord assemblies are cross compatible but the STSS System does not include an integrated switchbox Q MX DCF1 MX DCF1L MX DCFIF MX DARI AC TC AC CB1 AC CB2 MX DVC1 MX DSL1 MX DSL2 MX DSB lt lt lt 7 AA BB MX DSB CC DD EE FE GG MX DSL2 J MX DSL1 KK HH DESOLDERING ACCESSORIES 15 chamber liners and 6 filters kit Chamber liners 40 not shown Fume filters 20 not shown Air regulator and filter with fitting Desoldering tip cleaner Chamber cleaning brush
26. emperature desired but it has an automatic instantaneous braking system to ensure that you never ever go too fast no overshoot And because the M etcal Systems can deliver high power you wont run out of gas along the way even on the steepest hills What does this mean to you You can solder faster at lower temperatures with a Metcal than with any other iron This can mean substantial savings in production costs AVERAGE NUMBER OF SOLDER JOINTS PER BOARD 50 100 150 BASED ON 8 HOUR SHIFT AT 24 24 HR BURDENED LABOUR RATE Want us to run an analysis of your operations Simply call your local Metcal distributor or representative and ask for a Value Analysis demonstration HOW SMARTHEAT TECHNOLOGY WORKS M etcal heaters consist of two basic elements a constant current power supply and a heating element The radical difference between it and standard heaters is that the heating element itself is capable of seeking and maintaining a predetermined temperature Heres how it works The basic design of Metcal devices depends on the electrical and metallurgical characteristics of two different metals one a material with high thermal and electrical conductivity the other a magnetic material with relatively high resistance When the device shown here as a solid cylinder is energised by a low frequency alternating current AC power source the current will naturally flow throughout the entire conductive cross section Howeve
27. h up tip The STTC 025 should be your first choice 700 Series STTC 125 0 4MM CONICAL SHARP TO m 500 Series STTC 522 A versatile fine point for surface mount or fine wire applications 600 Series STTC 027 Not for general through hole 700 Series Sn 22 0 4MM SHARP BENT 30 500 Series STTC 526 A bent version of the STTC x22 Good for SMT touch up replacement 600 Series STTC 026 and PLCC point to point soldering Not for general through hole 700 Series SITC 126 0 2MM 60 BEVEL 500 Series STTC 545 An extended length fine point for surface mount or fine wire 600 Series STTC 045 Not for general through hole 700 Series STTC 145 STTC Soldering cartridges are for use with soldering rework handpieces for STSS M X Systems only They cannot be used with SP Systems TALON handpieces or desolder handpieces CHOOSING THE CORRECT TIP CARTRIDGE FOR SURFACE MOUNT REMOVAL 1 CHOOSE THE CORRECT GEOMETRY First measure the dimensions of your component Then using the charts which follow look up your component description and match it to the dimensions listed sometimes components with the same description can have different dimensions If this doesnt work try looking up the dimensions of other types of components one of them may work The tip you choose must match your component A near fit is not good enough for most applications The leads must be contacted on all sides ensuring even performance
28. handpieces x 0 for 600 Series x 1 for 700 Series Available in 500 Series x 5 THE ULTIMATE IN VERSATILITY CHOOSE THE CORRECT GEOMETRY Metcal TATC tip cartridges are available in the following tip geometries and in two standard temperature ranges 500 Series and 600 Series Metcal 5 unique tip design means that by simply rotating the TALON your possibilities are almost endless You can remove 28 pin 501 5 tantalums and 0603 chip caps without changing tips This is why some tips have bevelled edges You must be careful when using a tip with bevels that all leads are contacted by the tip CHOOSE THE PROPER SERIES Each Metcal cartridge is designed to deliver high power in response to loads For this reason you can often work with a Metcal cartridge at a temperature lower than with a conventional iron 500 Series cartridges will work well for most applications TIP CARTRIDGES CAN BE INSERTED THREE WAYS M easurement A Span refers to the minimum and maximum distance between two cartridges when used together in the TALON in the three possible configurations TATC cartridges are for use with the TALON only CHOOSING THE CORRECT GEOMETRY Select a tip cartridge with an inside diameter A larger than the lead diameter and an outside diameter B that is approximately the same size as the pad ormr PAD PAD BOARD COMPONENT Long reach cartridges
29. idus provides a revolutionary approach to air purification Not only do all Airidus systems meet all international guidelines set by health and safety organisations but they exceed all other systems in ease of monitoring ensuring that the systems put in place to safeguard operators today are the systems that will continue to safeguard operators for years to come Whether you choose our comprehensive installation or do it yourself kits choose high pressure or high volume systems choose a solution for one soldering iron or a whole production area our quiet reliable systems will be the best solution for your needs UNDERSTANDING THE NEED FOR FUME EXTRACTION In many production and rework operations from hand soldering to using solder pots adhesives and sealants airborne particulates are produced that research has shown to be a serious health hazard M ost solder contains a rosin based flux which when heated produces a substance called colophony AIRIDUS TECHNOLOGY CONTROL PANEL Airidus have developed a revolutionary and unique approach to A user friendly microprocessor control panel manages the system protecting workers from hazardous fumes by introducing total The touch sensitive backlit digital display makes it easy to monitor monitoring of air and purification released into the workplace filter life gas particulate conditions temperature and running and environment service time Auto diagnostics give audible and visual prompts that
30. laced at Metcal5 option Metcal will repair or replace at Metcal5 sole option a Power Supply that fails in normal use within three 3 years after the expiration of the two year warranty at the then current repair or exchange rate This offer does not apply to any previously opened modified repaired altered misused or damaged Power Supply This Warranty excludes normal maintenance and shall not apply to any opened misused abused altered or damaged items If the product should become defective within the warranty period Metcal Inc will repair or replace it free of charge at its sole option The replacement item s will be shipped freight prepaid to the original purchaser The warranty period will start from the date of purchase If the date of purchase cannot be substantiated the date of manufacture will be used as the start of the warranty period TRAINING Metcal offers a full line of training classes through a network of industry trainers There are courses specially designed for beginning operators as well as advanced technique courses suitable for trainers or experienced SMT Technicians Hands on training ensures practical experience that can be brought back to the plant In addition Metcal offers custom training We can train your people to your specific industrial military or vocational needs Courses can be held on site or off site Call your local Metcal Representative or contact training metcal com for more informatio
31. n APPLICATIONS SUPPORT Metcals Answer Team comprised of a unique network of engineers industry leaders product managers operators and experienced representatives and distributors can work with you to solve your most pressing problems Whether you need advice on removing a new package want to know if the new solder you are thinking of using requires any special techniques or need a custom tip or product modification Metcal can help Also Metcal regularly sponsors seminars and user groups and publishes papers on important topics in the industry If you need help visit our website contact Metcal at 01703 619841 your local Metcal Distributor or Representative or contact answers metcal com THE REWORK AND REPAIR EXCHANGE AT WWW METCAL COM Asan industry service Metcal sponsors the Rework and Repair Exchange on the World Wide Web at http www metcal com The Exchange is a comprehensive forum for discussion on a variety of industry topics In addition it contains the most comprehensive links to other web sites in the industry including a link to Metcals own product information and technical papers site as well as to organisations such as SMTA magazines such as Circuits Assembly and sites for contract manufacturers suppliers trainers and more LEADING PURIFICATION TEC HNOLO G Y Airidus is a true breath of fresh air in the stagnant world of fume extraction Created by the best industry professionals from OK Industries and Metcal Air
32. n a novice can be reworking difficult boards with just a morning of basic training from of our expert distributors or representatives ZU Thats because Metcals patented technology and precision engineered m design assure consistent results Tip 8 l cartridges like the SMTC x147 hoof multi lead speed sale a cartridge make attaching QFP 2085 easier than you ve ever imagined Removal is just as quick and easy NO CALIBRATION MAKES ISO 9000 COMPLIANCE EASY Because the interchangeable SmartHeat cartridges contain the heater and temperature self regulating alloy SmartH eat Systems require no calibration By specifying the tip cartridge you ve specified most of your process Operators choose the correct tip cartridge insert it into the handpiece and flip one switch Compare that to the myriad of dials readouts buttons and calibration tools and procedures of other systems This makes compliance with ISO 9000 simple A no calibration letter is available on request THE EASIEST TIP CARTRIDGE SWAP IN THE INDUSTRY Tip cartridges slip in and out with no tools so you can quickly go from removing a 100 pin QFP to cleaning up pads with one of Metcal 5 blade tip cartridges and solder wick to rapidly soldering a fine pitch component with our hoof tip cartridge 15 like having a complete rework station at every bench REDUCES YOUR MAINTENANCE COSTS MX Systems reduce maintenance costs because they use no separ
33. r as the frequency of the alternating current increases a useful physical phenomenon occurs the current flow becomes increasingly confined to the skin of the device Known as the skin effect this phenomenon serves the purpose of driving the current primarily through the high resistance magnetic layer causing rapid heating Conductive Layer Magnetic Layer Ambient Temperature Increasing Temperature Designed in Curie Temperature As the outer layer reaches a certain temperature predetermined by its constituent elements another physical phenomenon occurs the layer loses its magnetic characteristics This temperature called the Curie Point of the magnetic material causes the skin effect to decrease thus permitting the migration of current into the highly conductive core Since the overall resistance to current flow is considerably decreased by both the low resistance path of the inner core and the greater cross sectional area through which the current travels and the power supply provides a constant current the overall power consumption decreases proportionally to the reduction in resistance The selection of a material with a given Curie point results in a device that will produce and maintain a specific self regulated temperature The result A system that requires no calibration and responds dynamically to loads SMARTHEAT TECHNOLOGY SIMPLIFIED Weall know what happens when the sun shines on a black
34. r heavy load desoldering of components on heavy ground plane and multilayer PCBs The SP440 delivers superior Metcal performance at a price competitive with lesser tools Using Metcal s patented SmartH eat technology the SP440 delivers higher watt density power at lower temperatures than conventional desoldering tools with no overshoot This minimises the risk of thermal damage during rework The whisper quiet self contained vacuum pump delivers a powerful vacuum capable of clearing through holes quickly and completely As the vacuum system is built into the unit the SP440 is portable and ideal for areas lacking shop air The lightweight ergonomic pencil grip desolder tool is designed to maximise operator control and comfort while reducing fatigue during rework The cable and vacuum tubing are burn proof and the solder collection chamber has been designed for easy cleaning no glass tubes The SP440 Self Contained Desoldering System includes a 50 Watt power supply with self contained vacuum desolder tool and workstand The SP440 has an automatic Time Out feature to extend tip life A variety of desolder tips are sold separately CHOOSING THE CORRECT DESOLDER CARTRIDGE Proper tip cartridge selection is important for getting the best results Choosing the right tip cartridge will maximise your performance at the lowest possible temperature Since changing tip cartridges is so quick and easy there is no need to compromise CH
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