ACS355 NEMA 4X Supplement Manual
Contents
1. Type Heat dissipation Air flow ACS355 Main circuit Control circuit B063 Rated hy and by Min Max x E U W BTU Hr w BTU Hr w BTU Hr m3 h ft min 3 phase Uy 200 240 V 200 208 220 230 240 V 03x 02A4 2 19 65 6 1 21 22 7 78 03x 03A5 2 31 106 6 1 21 22 7 78 03x 04A7 2 38 130 9 5 32 26 4 90 03x 06A7 2 60 205 9 5 32 26 4 90 03x 07A5 2 62 212 9 5 32 26 4 90 03x 09A8 2 83 283 10 5 36 27 5 94 03x 13A3 2 112 383 10 5 36 27 5 94 03x 17A6 2 152 519 10 5 36 27 5 94 3 phase Uy 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 11 38 6 6 23 24 4 83 03x 01A9 4 16 55 6 6 23 24 4 83 03x 02A4 4 21 72 9 8 33 28 7 98 03x 03A3 4 31 106 9 8 33 28 7 98 03x 04A1 4 40 137 9 8 33 28 7 98 03x 05A6 4 61 208 9 8 33 28 7 98 03x 07A3 4 74 253 14 1 48 32 7 112 03x 08A8 4 94 321 14 1 48 32 7 112 03x 12A5 4 130 444 12 0 41 31 2 107 03x 15A6 4 173 591 12 0 41 31 2 107 00353783 xls G Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 52 Power cable sizes and fuses Cable dimensioning for rated currents 4y is shown in the table below together with the corresponding fuse types for short circuit protection of the input power cable The rated fuse currents given in the table are the maximum for the mentioned fuse types If smaller fuse ratings are used check that the fuse rms current ra2. IL 3AUA0000050541 Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 61 Frame size R3 IP66 67 UL Type 4X 7 aie E ad Er s S BE a2 TRE 15 1 59 e YN B i Cy i zc E Y JE 5 a 1 f f R a LU U U 4 E E LC 3AUA0000050616 Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 62 R1 gland plate EU 140 3AUA00000391 73 Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr
3. Before installation See the ACS355 user s manual Requirements for the installation site See chapter Technical data for the allowed operation conditions of the drive Wall The wall should be as close to vertical and even as possible of non flammable material and strong enough to carry the weight of the drive Floor The floor material below the installation should be non flammable Free space around the drive The required free space for cooling above and below the drive is 75 mm 3 in For hygienic installation ensure that there is enough free space around the drive to clean it There should be free space in front of the drive above and below it on either side of it and also between its back and the wall it is mounted onto To make the clearance from the wall large enough use spacers and fastening lugs Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 36 Mounting the drive and hygienic installation Attach the drive to the wall using back mounting Note To fulfill the requirements for hygienic installation leave enough free space around the drive See Free space around the drive for more information Note Make sure that dust from drilling does not enter the drive during the installation 1 Mark the locations for the holes 4 pcs using e g the mounting template The locations of the holes are also shown in the drawings in chapte
4. The ACS355 with IP66 67 UL Type 4X enclosure is a wall mountable drive for controlling AC motors The construction of frame sizes R1 and R3 varies to some extent Covers on R1 GOOOOO de O C1 Covers off R1 1 Cooling element 10 FlashDrop connection 2 Mounting holes 11 Power OK and Fault LEDs 3 Control Panel 12 Fieldbus adapter serial communication module 4 Front cover connection 5 EMC filter grounding screw EMC 13 1 O connections 6 Varistor grounding screw VAR 14 Input power connection U1 V1 W1 brake resistor 7l Panelconnecti n MA BRK BRK and motor connection U2 8 Safe torque off connection 15 PTS plate 9 Option connection 16 Cable glands Hardware description Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 30 Covers on R3 Covers off R3 Cooling element 8 Panel connection Mounting holes 9 Safe torque off connection Control Panel 10 Option connection Front cover 11 FlashDrop connection EMC filter grounding screw EMC 12 Power OK and Fault LEDs Varistor grounding screw VAR uo 0 R w N Input power connection U1 V1 W
5. 15 Ibf in for R3 3 Strip the motor cable and twist the shield to form as short a pigtail as possible Fasten the twisted shield under the grounding clamp Connect the phase conductors to the U2 V2 and W2 terminals Use a tightening torque of 0 8 N m 7 lof in for frame size R1 and 1 7 N m 15 lbf in for R3 4 Connect the optional brake resistor to the BRK and BRK terminals with a shielded cable using the same procedure as for the motor cable in step 3 5 Secure the cables outside the drive mechanically Disconnecting EMC screw Connecting power cables and Connecting power cables and frame size R1 and R3 grounding R1 grounding R3 een LU ng i gt A ee yO Q GS D 29 4 973 UrL MUN wt BRE BAK u2 A w2 2 uw 3 3 AD TIA Uld I LY FE NE U 10 ZZ Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 42 Connecting the control cables See the ACS355 user s manual Safe torque off STO See the ACS355 user s manual Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info
6. 483 5 532 568 5 589 754 5 612 604 5 654 624 5 799 805 5 940 286 5 942 874 5 952 613 6 094 364 6 147 887 6 175 256 6 184 740 6 195 274 6 229 356 6 252 436 6 265 724 6 305 464 6 313 599 6 316 896 6 335 607 6 370 049 6 396 236 6 448 735 6 498 452 6 552 510 6 597 148 6 600 290 6 741 059 6 774 758 6 844 794 6 856 502 6 859 374 6 922 883 6 940 253 6 934 169 6 956 352 6 958 923 6 967 453 6 972 976 6 977 449 6 984 958 6 985 371 6 992 908 6 999 329 7 023 160 7 034 510 7 036 223 7 045 987 7 057 908 7 059 390 7 067 997 7 082 374 7 084 604 7 098 623 7 102 325 7 109 780 7 164 562 7 176 779 7 190 599 7 215 099 7 221 152 7 227 325 7 245 197 7 250 739 7 262 577 7 271 505 7 274 573 7 279 802 7 280 938 7 330 095 7 349 814 7 352 220 7 365 622 7 372 696 7 388 765 D503 931 D510 319 D510 320 D511 137 D511 150 D512 026 D512 696 D521 466 D541 7438 D541 7448 D541 745S D548 1828 D548 183S Other patents pending Brake resistors See the ACS355 user s manual Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 59 Dimensions Dimensional drawings of the ACS355 with IP66 67 UL Type 4X enclosure are shown below The dimensions are given in millimeters and inches Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 60 Frame size R1 IP66 67 UL Type 4X Toke TT e
7. MP T 53 Control CONMECUONS nts vero da ca ciim tr eM ui d a er M M A oz A EW Ero MA A 53 Brake resistor Connection gt sesa et ta cce PRU quoe aa dt Ra Rae the E ene bate ela da E ra 53 ENICIENSY AA A Tc Pm 53 COI x rp AA E pud addas o BA 53 Degrees of protection vus sies Te Rope Runs lea i weitem spore uer PEE DUM a e ion 54 Ambient conditions i cited tub RR hee a e Ed rax d dex aue ete dd x ERR Sue 54 Materials sa ici atrasos det Sp RR IUE sth a Fine FUR e op SUA TA RIVE Ae 54 CE Marking y sie eR x or et o xe bed ace Per qoas optio xe d maso bd ac deed et ss 55 Compliance with the EMC Directive auaaaaaaaanaaaaaa aaa BRI 55 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Compliance with EN 61800 3 2004 00020020 a Peau dre 55 Applicable Standards wew l it widen EET WE OR ee ees ia 2 on E 55 NSFMaK ur dao Reach er ibiq e ts e ds es 56 FIOEIS MAINE orcos eL rou o O e e la a she he a do d ad aba De AN es 56 UL marking MC it di A A ta Dad 56 T V NORD Safety Approved mark ci A A A AA A atk 56 IEC EN 61800 3 2004 Definitions e burst RR a e a x E md 57 Compliance with the IEC EN 61800 3 2004 ooooooccccccccno eee 57 Product protection in the USA s zes tacos ae tae eer DUE xs A Gi ae thee So a td 58 Brake TeSIStOIS a v8 25 d ran datada S8 hm ebria ro e KEY A PI 58 Dimensions Frame size R1 IP66 67 UL Type 4X Gao dg OG ERA hee tol eos RU USE e qe RS S
8. WEW APR Xe Y Pu cde 29 OVOMIOW E a a a do O tM O oO A Dl Eu A x ok ON ta 29 Overview Gonnettions uode ria rebate inr Mood wre qoam tier eaten B Pa ar Se Bea wee tes ed 31 TYDOCOJE ais aia coq sie E 31 Mechanical installation What this chapter contains ue eR RR ar bead ch oa eee ae see we Me eed 33 SAIEW rara ER 33 Unpacking Me driver di A AAA EA 34 Delivery CheCK ici a AAA A A A UR ds 35 Belorenstallatlot 242 52 A cece 2 W ES od id t E P AE me EE 35 Requirements for the installation site 22i 35 Mounting the drive and hygienic installation llli 36 Attaching the optional fieldbus module 0 000 ees 36 Installing the pressure compensation valve optional C169 0 00 ce eee o 36 Installing the cable glands optional H376 ooooocccocoooooooo 37 Iristalling cordult fittings suero Da hig Gis see Bente slaw EEG AE 38 Cable gland Kit part list suu ce Ie eR ava ERR Pi PRG ND 38 JTaghienirig SOrques a pace tom cu OO t wad ce rou ao c t Gol sec RE re eo M QU 38 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Electrical installation Wharthis chapter GODITallts ete rac et adw RR Y bea ec cue i rad CSI a 39 Checking the insulation of the assembly llessllslellleeeeleeere 39 Connecting the power cables mo petere rl o ie eet 40 CAMNEGIORAIAOKAN A TD 40 PIOCOQUIG uem oin ii a A ia IR ia e 41 Conne
9. above and below the speed provided by connecting the motor directly to the power line Do not activate automatic fault reset functions if dangerous situations can occur When activated these functions will reset the drive and resume operation after a fault Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel start and stop keys C45 and CQ or external commands I O or fieldbus The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying power is two per minute and the maximum total number of chargings is 15 000 Note If an external source for start command is selected and it is ON the drive will start immediately after an input voltage break or fault reset unless the drive is configured for 3 wire a pulse start stop When the control location is not set to local LOC not shown on the display the stop key on the control panel will not stop the drive To stop the drive using the control panel press the LOC REM key and then the stop key CQ Safety Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 25 About the manual What this chapter contains Scope The chapter describes the intended audience and compatibility of this manual It also contains a flowchart of steps for checking the delivery and installing and commissioning the drive The flowchart refers to chapters sections
10. at start otherwise as long as allowed by the drive temperature PN typical motor power The kilowatt ratings apply to most IEC 4 pole motors The horsepower ratings apply to most NEMA 4 pole motors Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Sizing 51 The current ratings are the same regardless of the supply voltage within one voltage range To achieve the rated motor power given in the table the rated current of the drive must be higher than or equal to the rated motor current Note 1 The maximum allowed motor shaft power is limited to 1 5 Py If the limit is exceeded motor torque and current are automatically restricted The function protects the input bridge of the drive against overload Note 2 The ratings apply at ambient temperature of 40 C 104 F Derating The load capacity decreases if the installation site ambient temperature exceeds 40 C 104 F or if the altitude exceeds 1000 meters 3300 ft Derating is not allowed Cooling air flow requirements The table below specifies the heat dissipation in the main circuit at nominal load and in the control circuit with minimum load I O and panel not in use and maximum load all digital inputs in the on state and the panel fieldbus and fan in use The total heat dissipation is the sum of the heat dissipation in the main and control circuits
11. clrwtr com 43 Installation checklist Checklist Check the mechanical and electrical installation of the drive before start up Go through the checklist below together with another person Read chapter Safety on the first pages of this manual before you work on the drive Check MECHANICAL INSTALLATION O The ambient operating conditions are allowed See Mechanical installation Requirements for the installation site on page 35 Technical data Cooling air flow requirements on page 51 Power cable sizes and fuses on page 52 and Ambient conditions on page 54 O The drive is fixed properly on an even vertical non flammable wall See Mechanical installation O The cooling air will flow freely See Mechanical installation Free space around the drive on page 35 O The motor and the driven equipment are ready for start See Planning electrical installation Motor selection in the ACS355 user s manual and Technical data Motor connection on page 53 O There are no foreign objects inside the drive Only installations instructed in this manual or the ACS355 user s manual are allowed ELECTRICAL INSTALLATION See Planning electrical installation and Electrical installation O For ungrounded and corner grounded systems The internal EMC filter is disconnected EMC screw removed The capacitors are reformed if the drive has been stored over two years The drive is grounded properly Note Lead throughs may not be used for gr
12. com 63 R1 conduit fitting plate US Note The 12 5mm diameter hole is for the optional pressure compensation valve C169 Do not use it for any other purpose 3AUA00000391 74 Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 64 R3 gland plate EU pi CU CD a CN o Ww Y o o ceo z lt x lt 0 Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 65 R3 conduit fitting plate US Je Note The 12 5mm diameter hole is forthe optional pressure g compensation valve C169 5 5 Do not use it for any other purpose 9 S x 2 lt e Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
13. conductive dust allowed According to IEC 60721 3 3 chemical gases Class 3C2 solid particles Class 3S2 According to IEC 60721 3 1 chemical gases Class 1C2 solid particles Class 1S2 According to IEC 60721 3 2 chemical gases Class 2C2 solid particles Class 2S2 Sinusoidal vibration IEC 60721 3 3 Tested according to IEC 60721 3 3 mechanical conditions Class 3M4 2 9 Hz 3 0 mm 0 12 in 9 200 Hz 10 m s 33 ft s Shock IEC 60068 2 27 ISTA 3A Standard According to ISTA 3A Standard Max 100 m s 330 ft s 11 ms According to ISTA 3A Standard Max 100 m s 330 ft s 11 ms Free fall Not allowed 76 cm 30 in 76 cm 30 in Materials Drive enclosure e PC PC 10 GF PC ABS PA66 TPV Package extruded aluminum stainless steel Corrugated cardboard hot dip zinc coated steel sheet polyester based powder coating aluminum Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 55 Disposal The drive contains raw materials that should be recycled to preserve energy and natural resources The package materials are environmentally compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasibl
14. in this manual and the ACS355 user s manual This supplement is intended to be used with the ACS355 Drives 0 37 22 kW 0 5 30 HP user s manual 3AUA0000066143 The supplement covers differences between the standard ACS355 and the ACS355 with IP66 67 UL Type 4X enclosure option B063 The following chapters can only be found in the user s manual Planning electrical installation Start up control with I O and ID Run Control panels Application macros Program features Actual signals and parameters Fieldbus control with embedded fieldbus Fieldbus control with fieldbus adapter Fault tracing Compatibility The manual is compatible with the ACS355 drive firmware version 5 02C or later See parameter 3301 FIRMWARE in the ACS355 user s manual Intended audience This manual is intended for persons who plan the installation install commission use and service the drive Read the manual before working on the drive The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols This manual is written for readers worldwide Both SI and imperial units are shown Special US instructions for installations in the United States are given About the manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 26 Categorization according to the frame size The ACS355 with IP66 67 UL Type 4X enclosure is m
15. sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Checking the insulation of the assembly See the ACS355 user s manual Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 40 Connecting the power cables Connection diagram INPUT 3 Drive L N OUTPUT PE ui vi wi BRk BRK 4 pu 1 Pl I PE FFE p For alternatives see i section Supply i Hin a disconneciing device A 1 piona brane resistor in the ACS355 user s manual pal Y i Y a 3 L N 1 Ground the other end of the PE conductor at the distribution board 2 Usea separate grounding cable if the conductivity of the cable shield is insufficient smaller than the conductivity of the phase conductor and there is no symmetrically constructed grounding conductor in the cable see section Selecting the power cables in the ACS355 user s manual 3 and N are connection markings for 1 phase supply Note Do not use an asymmetrically constructed motor cable If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends BRK and
16. the European RoHS Directive RoHS the restriction of the use of certain hazardous substances in electrical and electronic equipment UL marking See the type designation label for the valid markings of your drive The UL mark is attached to the drive to verify that it meets UL requirements UL checklist Input power connection See section Input power connection on page 53 Disconnecting device disconnecting means See section Supply disconnecting device in the ACS355 user s manual Ambient conditions The drives are to be used in a heated indoor controlled environment See section Ambient conditions on page 54 for specific limits Input cable fuses For installation in the United States branch circuit protection must be provided in accordance with the National Electrical Code NEC and any applicable local codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 52 For installation in Canada branch circuit protection must be provided in accordance with Canadian Electrical Code and any applicable provincial codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 52 Power cable selection See section Power cable sizes and fuses on page 52 Power cable connections For the connection diagram and tightening torques see section Connecting the power cables on page 40 Overload protection The driv
17. 0 10 0801484 10 10 G302A44 10 10 0803484 10 10 0804414 16 15 0505464 16 15 05407484 16 20 0808484 20 25 0812454 25 30 6 o 6 1 6 1 25 12 0815464 5 6 6 8 6 8 6 8 25 e 00353783 xls H Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 53 I O cables Use I O cables with a temperature rating of at least 70 C 158 F maximum permissable temperature of the conductor in continuous use Power cables terminal sizes maximum cable diameters and tightening torques See the ACS355 user s manual Dimensions weights and noise Frame Dimensions and weights Noise ae IP66 67 UL Type 4X H1 H2 H3 Weight Noise level mm in mm in mm in mm in mm in kg lb dBA R1 305 12 0 346 13 6 189 7 4 195 7 7 281 11 1 7 7 17 0 lt 50 R3 436 17 2 477 18 8 300 11 8 246 9 7 277 10 9 13 0 28 7 lt 50 00353783 xls G H1 Height from top to bottom H2 Height from top to bottom with cable glands H3 Height between mounting brackets Input power connection See the ACS355 user s manual Motor connection See the ACS355 user s manual Control connections Wire size Solid or stranded 0 14 1 5 mm Stranded with ferrule with or without plastic sl
18. 1 brake resistor connection BRK BRK and motor connection U2 V2 W2 13 Fieldbus adapter serial communication module connection 14 I O connections 15 Cable glands Hardware description Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 31 Overview Connections Type code See the ACS355 user s manual The type code contains information on the specifications and configuration of the drive You find the type code on the type designation label attached to the drive The first digits from the left express the basic configuration for example ACS355 03E 08A8 4 B063 The optional selections are given after that separated by signs for example K451 The explanations of the type code selections are described below ACS355 03E 08A8 4 B063 ACS355 product series 1 phase 3 phase 01 1 phase input 03 3 phase input Configuration E EMC filter connected 50 Hz frequency U EMC filter disconnected 60 Hz frequency Output current rating In format xxAy where xx indicates the integer part and y the fractional part e g 08A8 means 8 8 A For more information see section Ratings on page 50 Input voltage range 2 200 240 VAC 4 380 480 VAC Enclosure variant B063 IP66 67 UL Type 4X indoor use only ACS CP A Assistant Control Panel included as standard in delivery Area 1 Language support for EN EN AM DE I
19. 60 Frame size R3 IP66 67 UL Type 4X ene oth ERR S me ERE enn bs 61 Picgland plate Ell su stre peut atu be Va Mee RAMA gea Oe ee PERS D Wr CREE 62 Ra conduit fitting plate US oo va esse grat y Rer ER e o ESSE 63 AS GIANG Ate EU us e edet inr x RU eio Ec P e USER A CE eoe n de 64 3 conduit fitting plate US dues pat re er Ya ees s m Ara ee a GO Re gt 4 65 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ACS355 drives with IP66 67 UL Type 4X enclosure 0 37 7 5 kW 0 5 10 HP Supplement 3AUA0000066066 REV B EN EFFECTIVE 2010 01 01 2010 ABB Oy All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 21 Safety What this chapter contains The chapter contains the safety instructions which you must follow when installing operating and servicing the drive If ignored physical injury or death may follow or damage may occur to the drive motor or driven equipment Read the safety instructions before you work on the drive Use of warning symbols There are two types of safety warnings throughout this manual Danger electricity warns of high voltage which can cause physical injury and or damage to the equipment electricity which can result in physical injury and or damage to the equipment 1 General danger warns about conditions other than those caused by Safety Phone 800 8
20. 76 6 Input Switch option F278 other options such as fieldbus options instructions for the options Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 35 Delivery check Check that there are no signs of damage Notify the shipper immediately if damaged components are found Before attempting installation and operation check the information on the type designation label of the drive to verify that the drive is of the correct type The type designation label is attached to the left side of the drive An example label and explanation of the label contents are shown below ABB ACS355 03E 08A8 4 B063 D 1 Type designation see section Type code on page 31 2 Degree of protection by enclosure IP and UL NEMA 1P66 67 UL Type 4X 2 OT rr z Indoor Use Only S N MYYWWRXXXX 3 Nominal ratings see section Ratings on page 50 4 kW 5 HP MY UD AENEAN Where U1 37380 480V 3AUA0000058163 M Manufacturer fil w ROHS eme Y 09 10 11 for 2009 2010 2011 gt U CE Qu FF WW 01 02 03 for week 1 week 2 week 3 12 8 8 A 150 1 10 min a cow o D f2 0 600 Hz R A B C for product revision number XXXX Integer starting every week from 0001 Type designation label 5 ABB MRP code of the drive i 6 RoHS mark CE marking UL marking and TUV NORD C Tick and NSF marks the label of your drive shows the valid markings
21. 94 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 22 Installation and maintenance work These warnings are intended for all who work on the drive motor cable or motor damage to the equipment f WARNING Ignoring the following instructions can cause physical injury or death or Only qualified electricians are allowed to install and maintain the drive Never work on the drive motor cable or motor when input power is applied After disconnecting the input power always wait for 5 minutes to let the intermediate circuit capacitors discharge before you start working on the drive motor or motor cable Always ensure by measuring with a multimeter impedance at least 1 Mohm that 1 There is no voltage between the drive input phases U1 V1 and W1 and the ground 2 There is no voltage between terminals BRK and BRK and the ground Do not work on the control cables when power is applied to the drive or to the external control circuits Externally supplied control circuits may carry dangerous voltage even when the input power of the drive is switched off Do not make any insulation or voltage withstand tests on the drive If a drive whose EMC filter is not disconnected is installed on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system the system will be connected to earth potential through the EMC filter capacitors of the drive This may cause danger or damag
22. ABB general machinery drives ACS355 drives with IP66 67 UL Type 4X enclosure 0 37 7 5 kW O Phone 800 894 0412 5 10 HP 3AUA0000066066 REV B Effective 2010 01 01 2010 ABB Oy All rights reserved Power and productivity Ah ER FP for a better world PLA EE Hp Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Table of contents List of related man als A a dre p UR VAR Rae gus 2 Table of contents Safety Whatthis chapter contains Serias ass iaa ae 21 Use oftwarning SymMDOlS 24 cd dm mac Gt Sera o Mete ed e d 21 Installation and maintenance work Luuaaaneaaaaaananaaananaaa Inh 22 Operation and startup 5i ss kk etna Rx X EUER eee eee PER RERADCTR SG oh EE 23 About the manual What this chapter contains 3 23 ott REED e Re ES ERRAT eA batur ES d Pub E Ree 25 o e pU ERE C ERE TEDE FEER Er 25 Compatibility 2 ag e e tod ex bao i heo Ie Derecho dte pa Mek eae RE he Pes 25 Intended Audiente i ossis o Meter hen ak A ated b A 25 Categorization according to the frame size 1 aaa aa aaa aaa aaa aaa naci 26 Product and service inquiries 4544500045 dox rin godai es fe teca dente i AE UR Eh 26 Product training Suse x go p qI EU PE UII PR e eur aed aee s 26 Providing feedback on ABB Drives manuals oooococcocoonern eere 26 Installation and commissioning flowchart o ooocccccoccc eh 27 Hardware description What this chapter contains ip eps RE Ex CEU XI eK ES
23. BRK terminals cannot be used as common DC terminals in the ACS355 drives with IP66 67 UL Type 4X enclosure Grounding of the motor cable shield at the motor end For minimum radio frequency interference ground the cable by twisting the shield as follows flattened width gt 1 5 length or ground the cable shield 360 degrees at the lead through of the motor terminal box b gt 15 a Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 41 Procedure 1 On IT ungrounded systems and corner grounded TN systems disconnect the internal EMC filter by removing the EMC screw For 3 phase U type drives with type code ACS355 03U the EMC screw is already removed at the factory and replaced by a plastic one system an ungrounded power system or a high resistance grounded over 30 ohms power system the system will be connected to earth potential through the EMC filter capacitors of the drive This may cause danger or damage the drive f WARNING If a drive whose EMC filter is not disconnected is installed on an IT If a drive whose EMC filter is not disconnected is installed on a corner grounded TN system the drive will be damaged 2 Fasten the grounding conductor PE of the input power cable under the grounding clamp Connect the phase conductors to the U1 V1 and W1 terminals Use a tightening torque of 0 8 N m 7 Ibf in for frame size R1 and 1 7 N m
24. CS355 user s manual is 23 000 hours The Notice Handler Assistant informs you when the drive has been in use for the defined number of hours Maintenance and hardware diagnostics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 47 Internal fan replacement 1 Remove the front cover NO O R DN Stop the drive and disconnect it from the AC power source Open the screw s holding the fan in place 1 screw in R1 2 screws in R3 Free the fan cable from the clip Disconnect the fan cable Remove the fan holder Install the new fan in reverse order The tightening torque is 1 2 N m for all Screws Restore power Maintenance and hardware diagnostics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 48 Maintenance and hardware diagnostics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 49 Technical data What this chapter contains The chapter contains the technical specifications of the drive e g the ratings sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 50 Ratings Current and power The curre
25. T ES PT NL FR DA Fl SV Options C169 Pressure compensation valve F278 Input switch kit H358 Customizable gland plate H376 Cable gland kit K451 FDNA 01 DeviceNet K454 FPBA 01 PROFIBUS DP K457 FCAN 01 CANopen K458 FMBA 01 Modbus RTU Hardware description Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 33 Mechanical installation What this chapter contains The chapter describes the mechanical installation procedure of the drive Safety WARNING Do not install anything inside the drive that is not explicitly instructed in this manual or the ACS355 user s manual WARNING Do not install the drive outdoors The drive is intended for indoor use only WARNING Choose the cables according to section Power cable sizes and fuses on page 52 Using inappropriate cables shortens cable insulation lifetime gt gt gt Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 34 Unpacking the drive The package contains the following items 1 ACS355 with IP66 67 UL Type 4X enclosure and Assistant Control Panel frame size R3 shown in the figure 2 user s manual and 3 IP66 67 UL Type 4X supplement mounting template The package may contain some of the following optional items 4 pressure compensation valve option C 169 5 Cable Gland Kit option H3
26. a cabinet Y Remove the dust protection sticker Install the cable glands and route the cables Y Check the insulation of the input cable the motor and the motor cable Connect the power cables Y Connect the control cables Y Check the installation and the gaskets Y Commission the drive 27 See Technical data Ratings on page 50 Planning electrical installation in the ACS355 user s manual and Power cable sizes and fuses on page 52 Technical data on page 50 Mechanical installation Unpacking the drive on page 34 Hardware description Type code on page 31 Electrical installation Connecting the power cables on page 40 Mechanical installation on page 33 Planning electrical installation Routing the cables in the ACS355 user s manual Electrical installation Checking the insulation of the assembly in the ACS355 user s manual Electrical installation Connecting the power cables on page 40 Electrical installation Connecting the control cables in the ACS355 user s manual Installation checklist on page 43 Start up control with I O and ID Run in the ACS355 user s manual About the manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Hardware description What this chapter contains 29 The chapter describes the construction and type code information in short Overview
27. anufactured in frame sizes R1 and R3 Some instructions technical data and dimensional drawings which only concern certain frame sizes are marked with the symbol of the frame size R1 or R3 To identify the frame size of your drive see the rating table on page 50 in chapter Technical data Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type code and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to ABB website and selecting Sales Support and Service network Product training For information on ABB product training navigate to ABB website and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to ABB website then select successively Document Library Manuals feedback form About the manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation and commissioning flowchart Task Identify the frame size of your drive R1 or R3 i Plan the installation select the cables etc Check the ambient conditions ratings and required cooling air flow Unpack and check the drive Y If the drive will be connected to an IT ungrounded or corner grounded system check that the internal EMC filter is not connected Install the drive on a wall or in
28. ble length maximum 30 m 100 ft with 4 kHz switching frequency WARNING In a domestic environment this product may cause radio inference in which case supplementary mitigation measures may be required Second environment drives of category C3 1 The internal EMC filter is connected the metal screw at EMC is in place or the optional EMC filter is installed 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 4 With the internal EMC filter motor cable length 30 m 100 ft with 4 kHz switching frequency WARNING A drive of category C3 is not intended to be used on a low voltage public network which supplies domestic premises Radio frequency interference is expected if the drive is used on such a network Note It is not allowed to install a drive with the internal EMC filter connected on IT ungrounded systems The supply network becomes connected to ground potential through the EMC filter capacitors which may cause danger or damage the drive Note It is not allowed to install a drive with the internal EMC filter connected on a corner grounded TN system as this would damage the drive Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 58 Product protection in the USA This product is protected by one or more of the following US patents 4 920 306 5 301 085 5 463 302 5 521
29. cting the control cables 22 23 5 a a SE ie ME nice 42 Safe torque ol te TO teas mee patre Eis rd di le la 42 Installation checklist Checklist Roe Rede des ted e ettet RS e ee S Poe et ade 43 Maintenance and hardware diagnostics Whats chapter contains i esirin Ras rb Creed OR tenet o teat ea RE A RL E E e Nr E 45 rug M C PELIS 45 Maintenance intervals 32044 cnc e puo t seo D De A pM LA MR M ee dte MA 45 Gle ning VIG ALIVE as tt tas ts Ma ao ees a ee EAP E E Se 46 BasiGiCloamini ts tarro iS E S ate NY a RA ed RR SUE RE RE 46 Thorough cleaning is SER ee ae A ls 46 Internal TAR was dow zas dro Rh pna pen bb A br aa de 46 Internal fan replacement o asssso os A REY Ux goede en ee dee GE 47 Technical data What this chapler comains siii A E AE a Pois 49 RENATO 5 a a EO ara Ms M od ae A Mer A ZOE SD 50 Gurrent afd OWEN seb Pa a a OE O Wd An 50 RV MOOS zn zb SAN WAWA NAC Ergo Fo ADNE P Z T DLE DATE 50 SZOS oo Rae i ci Code dedi ER o aa a ORG po 51 A A RE 51 Cooling air flow requirements iiie RR ERE ra eR RR Rr d RE ma 51 Power cable sizes and fuses vi vasos e beca osa UK EX DURER E ES 52 Cable temperature ratings and sizes LLLaueaaaaaaaaaaaa aaa aa aaa aa aa aaa 52 KO CABISS Er 53 Power cables terminal sizes maximum cable diameters and tightening torques 53 Dimensions weights and noise homicida haw m REX E ARRA E Des e 53 Input p wer COlnecllptt aia A Me ee ee BOA ORA Clete eas E 53 Motor connection MEM
30. e all parts excluding electrolytic capacitors and printed circuit boards can be landfilled The DC capacitors contain electrolyte which is classified as hazardous waste within the EU They must be removed and handled according to local regulations For further information on environmental aspects and more detailed recycling instructions please contact your local ABB distributor Applicable standards The drive complies with the following standards IEC EN 61800 5 1 2003 Electrical thermal and functional safety requirements for adjustable frequency a c power drives EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements Provisions for compliance The final assembler of the machine is responsible for installing an emergency stop device a supply disconnecting device IEC EN 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EN 61800 5 2 2007 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional EC 60529 1989 Degrees of protection provided by enclosures IP Code Amendment A1 1999 EN 60529 1991 Amendment A1 2000 UL 508C UL Standard for Safety Power Conversion Equipment third edition DIN40050 9 1993 Road vehicles degrees of protection IP69K protection against foreign objects water and contact electrical equipment EN 62061 2005 Safety of machinery Funct
31. e provides overload protection in accordance with the National Electrical Code US Braking The drive has an internal brake chopper When applied with appropriately sized brake resistors the brake chopper will allow the drive to dissipate regenerative energy normally associated with quickly decelerating a motor Brake resistor selection is discussed in section Brake resistors on page 58 TUV NORD Safety Approved mark The presence of the TUV NORD Safety Approved mark vefiries that the drive has been evaluated and certified by TUV NORD according to the following standards for the realization of the Safe torque off function STO IEC 61508 1 1998 IEC 61508 2 2000 SIL3 IEC 62061 2005 and ISO 13849 1 2006 See Appendix Safe torque off STO in ACS355 user s manual for more information Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 57 IEC EN 61800 3 2004 Definitions EMC stands for Electromagnetic Compatibility It is the ability of electrical electronic equipment to operate without problems within an electromagnetic environment Likewise the equipment must not disturb or interfere with any other product or system within its locality First environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes establishments connected to a network not directly supplying domestic premi
32. e the drive If a drive whose EMC filter is not disconnected is installed on a corner grounded TN system the drive will be damaged Note Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 and U2 V2 W2 and BRK and BRK WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Do not install anything inside the drive that is not explicitly instructed in this manual or the ACS355 user s manual The drive is not field repairable Never attempt to repair a malfunctioning drive contact your local ABB representative or Authorized Service Center for replacement Make sure that dust from drilling does not enter the drive during the installation Electrically conductive dust inside the drive may cause damage or lead to malfunction Ensure sufficient cooling Safety Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 23 Operation and start up A These warnings are intended for all who plan the operation start up or operate the drive WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Before adjusting the drive and putting it into service make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive The drive can be adjusted to operate the motor at speeds
33. eeve 0 25 1 5 mm AWG kcmil 26 16 Torque 0 4 N m 3 5 Ibfrin For more information on control connections see the ACS355 user s manual Brake resistor connection See the ACS355 user s manual Efficiency See the ACS355 user s manual Cooling Method R1 and R3 Internal fan natural convection cooling Free space around the drive See chapter Mechanical installation page 35 Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 54 Degrees of protection IP66 67 UL Type 4X indoor use only IP69K with compatible cable glands Ambient conditions Environmental limits for the drive are given below The drive is to be used in a heated indoor controlled environment Operation installed for stationary use Storage in the protective package Transportation in the protective package Installation site altitude 0 to 1000 m 3300 ft above sea level Air temperature 0 to 40 C 32 to 104 F No frost allowed See section Derating on page 51 40 to 70 C 40 to 158 F 40 to 70 C 40 to 158 F Relative humidity 0 to 100 Max 95 Max 95 No condensation allowed Use a pressure compensation valve to avoid condensation see Type code on page 31 Maximum allowed relative humidity is 60 in the presence of corrosive gases Contamination levels IEC 60721 3 3 IEC 60721 3 2 IEC 60721 3 1 No
34. ensation valve C169 Do not use it for any other purpose Cable gland kit part list R1 Cable Gland Kit R3 Cable Gland Kit 3AUA0000045483 3AUA0000045484 Pcs Part Pcs Part 5 M25 cable gland 2 M32 cable gland 3 M25 back nut 2 M32 back nut 1 M12 cable gland 3 M25 cable gland 1 M25 back nut 1 M12 cable gland Tightening torques Note Tightening torques for US specific conduit fittings are not listed below Consult the manufacturer for the tightening torques Tightening torques Tightening torques optional parts Part N m Part N m Panel cover screws 2 0 Cable gland size M12 3 0 Cover screws 2 0 Cable gland size M25 8 0 Cable gland screws 2 0 Cable gland size M32 10 0 EMC and VAR screws 0 5 Pressure compensation valve 0 8 Fan screws 1 2 Cable hole plugs 1 5 R1 input switch terminal screws 0 8 R3 input switch terminal screws 2 0 Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 39 Electrical installation What this chapter contains The chapter describes the electrical installation procedure of the drive electrician Follow the instructions in chapter Safety on page 21 Ignoring the safety f WARNING The work described in this chapter may only be carried out by a qualified instructions can cause injury or death Make
35. ional safety of safety related electrical electronic and programmable electronic control systems EN ISO 13849 1 2006 Safety of machinery Safety related parts of control systems Part 1 General principles for design IEC 61508 2000 Functional safety of electrical electronic programmable electronic safety related systems CE marking A CE mark is attached to the drive to verify that the drive follows the provisions of the European Low Voltage Directive 2006 95 EC and EMC Directive 2004 108EC Compliance with the EMC Directive The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 2004 covers requirements stated for drives Compliance with EN 61800 3 2004 See page 57 Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 56 NSF mark The presence on the NSF Mark on food service equipment means that the equipment has been evaluated tested and certified by NSF International as meeting international commercial food equipment standards To earn the right to use the NSF Mark a manufacturer must pass not only stringent evaluation and testing of its product but also rigorous unannounced inspection of its production facilities which are contacted on a routine basis RoHS marking The RoHS mark is attached to the drive to verify that the drive follows the provisions of
36. nance Interval Instruction Reforming of capacitors Every two years when stored See Capacitors in the ACS355 user s manual Internal cooling fan replacement Every three years See Internal fan on page 46 Replacement of the battery in the Assistant Control Panel Every ten years See Battery in the ACS355 user s manual Maintenance and hardware diagnostics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 46 Cleaning the drive Basic cleaning 1 Remove any loose dirt 2 If necessary hose down the drive Thorough cleaning 1 Switch off the mains power 2 Ensure the drive is dry 3 Detach the control panel a cover b and cable glands c Note Ensure that water or dust does not enter the drive 4 Clean the components and gaskets with a damp clean piece of cloth 5 Re assemble the drive and check the gaskets visually Internal fan The drive s internal cooling fan has a life span of approximately 25 000 operating hours The actual life span depends on the drive usage and ambient temperature If the drive is operated in a critical part of a process fan replacement is recommended before it has been in use for 25 000 hours or three years Replacement fans are available from ABB Do not use other than ABB specified spare parts The factory setting for the operating hour counter parameter 2901 see the A
37. nt and power ratings are given below The symbols are described below the table Type Input Output Frame ACS355 SB B063 hy bn l2 1min 10min 2max PN x E U A A A A kW HP 3 phase Uy 200 240 V 200 208 220 230 240 V 03x 02A4 2 4 3 2 4 3 6 4 2 0 37 0 5 R1 03x 03A5 2 6 1 3 5 5 3 6 1 0 55 0 75 R1 03x 04A7 2 7 6 4 7 7 1 8 2 0 75 1 R1 03x 06A7 2 11 8 6 7 10 1 11 7 1 1 1 5 R1 03x 07A5 2 12 0 7 5 11 3 13 1 1 5 2 R1 03x 09A8 2 14 3 9 8 14 7 17 2 2 2 3 R3 03x 13A3 2 21 7 13 3 20 0 23 3 3 3 R3 03x 17A6 2 24 8 17 6 26 4 30 8 4 5 R3 3 phase Uy 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 2 2 1 2 1 8 2 1 0 37 0 5 R1 03x 01A9 4 3 6 1 9 2 9 3 3 0 55 0 75 R1 03x 02A4 4 4 1 2 4 3 6 4 2 0 75 1 R1 03x 03A3 4 6 0 3 3 5 0 5 8 1 1 1 5 R1 03x 04A1 4 6 9 4 1 6 2 7 2 1 5 2 R1 03x 05A6 4 9 6 5 6 8 4 9 8 2 2 3 R1 03x 07A3 4 11 6 7 3 11 0 12 8 3 3 R1 03x 08A8 4 13 6 8 8 13 2 15 4 4 5 R1 03x 12A5 4 18 8 12 5 18 8 21 9 5 5 7 5 R3 03x 15A6 4 22 1 15 6 23 4 27 3 7 5 10 R3 1 E EMC filter connected U EMC filter disconnected Metal EMC filter screw is installed in E versions and plastic screw in U versions Symbols Input hn continuous rms input current for dimensioning cables and fuses Output lon continuous rms current 50 overload is allowed for one minute every ten minutes lo 1min 10min Maximum 50 overload current allowed for one minute every ten minutes Lomax maximum output current Available for two seconds
38. ounding The input power voltage matches the drive nominal input voltage The input power connections at U1 V1 and W1 are OK and tightened with the correct torque Appropriate input power fuses and disconnector are installed The motor connections at U2 V2 and W2 are OK and tightened with the correct torque The motor cable is routed away from other cables The external control I O connections are OK ONnOaddqdacadcadqao Og The input power voltage cannot be applied to the output of the drive with a bypass connection Installation checklist Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 44 Check O Cable glands are tightened and the cover is in place O The gaskets are in place Installation checklist Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 45 Maintenance and hardware diagnostics What this chapter contains Safety A The chapter contains preventive maintenance instructions and LED indicator descriptions WARNING Read the instructions in chapter Safety on the first pages of this manual before performing any maintenance on the equipment Ignoring the safety instructions can cause injury or death Maintenance intervals If installed in an appropriate environment the drive requires very little maintenance The table lists the routine maintenance intervals recommended by ABB Mainte
39. r Dimensions 2 Fix the screws or bolts to the marked locations 3 Position the drive onto the screws on the wall 4 Tighten the screws in the wall securely Attaching the optional fieldbus module See the ACS355 user s manual Installing the pressure compensation valve optional C169 1 Remove the M12 plug from the gland plate 2 Tighten the pressure compensation valve with its back nut to a torque of 0 8 N m Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 37 Installing the cable glands optional H376 Note The lead throughs are only meant for sealing the enclosure Do not use them for grounding 1 Remove the sticker labeled REMOVE BEFORE USE 2 Tighten the cable glands that you want to use with their back nuts The tightening torque depends on the cable gland size See Tightening torques on page 38 3 Lead the cable through the gland and tighten until the gasket of the lead through is tightly around the cable The cable diameter depends on the cable gland size e M12 3 5 7 0 mm e M25 9 0 17 0 mm e M32 11 0 21 0 mm Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 38 Installing conduit fittings Install conduit fittings according to manufacturer recommendations for hole sizes 1 2 and 3 4 The 12 5 mm diameter hole is for the optional pressure comp
40. ses Drive of category C2 drive of rated voltage less than 1000 V and intended to be installed and commissioned only by a professional when used in the first environment Note A professional is a person or organisation having necessary skills in installing and or commissioning power drive systems including their EMC aspects Category C2 has the same EMC emission limits as the earlier class first environment restricted distribution EMC standard IEC EN 61800 3 does not any more restrict the distribution of the drive but the using installation and commissioning are defined Drive of category C3 drive of rated voltage less than 1000 V intended for use in the second environment and not intended for use in the first environment Category C3 has the same EMC emission limits as the earlier class second environment unrestricted distribution Compliance with the IEC EN 61800 3 2004 The immunity performance of the drive complies with the demands of IEC EN 61800 3 second environment see page 56 for IEC EN 61800 3 definitions The emission limits of IEC EN 61800 3 are complied with the provisions described below First environment drives of category C2 1 The optional EMC filter is selected according to the ABB documentation and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 4 Motor ca
41. ting is larger than the rated 4y current given in the rating table on page 50 If 150 output power is needed multiply current hy by 1 5 Check that the operating time of the fuse is below 0 5 seconds The operating time depends on the fuse type the supply network impedance as well as the cross sectional area material and length of the supply cable In case the 0 5 seconds operating time is exceeded with the gG or T fuses ultra rapid aR fuses will in most cases reduce the operating time to an acceptable level Cable temperature ratings and sizes Use power cables with a temperature rating of at least 70 C 158 maximum permissable temperature of the conductor in continuous use However if you use cables smaller than shown in the table below use cables with a temperature rating of 90 C 194 F Additional US requirements If metallic conduit is not used type MC continuous corrugated aluminium armor cable with symmetrical grounds or shielded power cable is recommended The power cables must be rated for 75 C 167 F Type Fuses ACS355 gG ULCIass Supply Motor Brake x E U A A 3 phase Uy 200 240 V 200 208 220 230 240 V 0802442 10 10 0803452 10 10 08004472 10 15 050872 i6 15 0807452 16 15 L 12 0809482 16 20 0813482 25 30 6 10 6 1 6 19 25 12 0877462 25 6 10 6 6 28 1 3 phase Uy 380 480 V 380 400 415 440 460 480 V 0807424 1
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