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Type PSTX30-PSTX370 Installation & Commissioning Guide

1. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com This chapter describes the softstarter in general specifications as well as available accessories and spare parts 3 1 Overview The PSTX softstarter is designed with the latest technology for soft start and soft stop of squirrel cage motors The softstarter has several advanced motor protection features as standard Bypass Softstarter range PSTX30 370 have integrated by pass components For PSTX210 370 this is a three phase by pass contactor In an emergency case it is possible to start the motor DOL with this contactor User interface The keypad on the front is designed with Navigation keys Selection softkeys Start and Stop keys Local or Remote key Information key and a clear information display It is possible to choose between 15 different user languages The softstarter can be controlled in three different ways e Hardwire inputs control e Keypad control either attached to the softstarter front or detached and connected with the cable included e Fieldbus communication interface by built in Modbus Anybus module or the FieldBusPlug with adapter Only one type of control method can be enabled simultaneously Default selection is hardware inputs control El Keypad control has the highest priority and overrides all other control methods Fans The integrated fans for cooling are running only during ramping
2. A ee 1 O A A O A ee A A 6 1 4 How to set a parameter do 6 1 4 1 Changing the Rated motor current Setting 18 19 6 2 Local control from keypadkeypad 6 2 2 Stop key 6 2 3 R L key 6 3 Options screen ON au rn A 6 3 2 Edit i E 6 3 2 1 Add information screens to Home Mew 6 3 2 2 Edit information screens in Home view 6 3 2 9 Display Sot BZ 6 3 2 4 Scale value range ea G 09 6 3 3 Active faults protections and warnings _ oo 59 6 4 Menu screen HE SE shea te seabed eae cid oe 6 4 4 2 Uploading of parameters ic DD 6 4 5 Systeminfo pa BU o A A G A E EE G U a a gaian panh Aa EE a O Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com This chapter describes how the Human machine interface keypad and display works For detailed description of each function see chapter 7 Functions 6 1 Navigation Overview The Human machine interface HMI is used for several purposes such as programming the softstarter e g setup of inputs and outputs protections warnings and communications The HMI is also used for monitoring local control and status information of the softstarter See Figure 44 The HMI contains of e Display e Selection and Navigation keys e Mini USB port e LED status indicators G LED indicators The LED status indicators work as in Table 1 LED status Table 1 LED status LED Color Description Ready
3. 40s Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 15 9 Voltage imbalance protection This protection detects voltage imbalance Normally there is the same voltage in all three phases If the voltage is different in the phases the engine can run bumpy Check the main voltage and restart the motor Voltage imbalance protection is configured with the following parameters Parameter Description Setting range Default value 15 09 Voltage imb level Sets the Voltage imbalance trip level Specifies the Event groups this protection belongs to Sets the operation of this protection 1 100 Off Stop manual Stop auto Indication 10 off 7 15 10 Phase reversal protection This protection detects if if the phases are connected incorrectly The order in which the phases are connected to the in stream power has no effect on the softstarter But it may be relevant to the component which is connected to the softstarter An engine can for example run in the wrong direction if the phases are connected incorrectly This protection detects if the phases are connected in the wrong order and then prevents the engine from starting Check the phase sequence on the line side to L1 L2 L3 Phase reversal protection is configured with the following parameters Parameter Description Setting range Default value 16 01 Phase r
4. The short form contains the languages shown in Table 1 Languages The short form has document ID 1SFC132082M9901 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 2 Intended audience L General The Installation and commissioning manual is intended for authorized installation commissioning and maintenance personnel 1 2 2 Requirements for personnel The installation personnel must have a basic knowledge in handling electric equipment The commissioning and maintenance personnel must be well experienced in using electric equipment ABB personell have to obey the instructions in ABB CISE 15 4 1 3 Revision notes and other documents For latest information on revisions and other documents related to the PSTX softstarters please check ABB Website Select the link Control Products on the site and then continue to Softstarters 1 4 Acronyms and abbreviations The acronyms and abbreviations described in table 3 are used in this manual Table 3 Acronyms and abbreviations Acronym Description abbreviation es LAN C or paa a aia ees a Er A E ai o ode FBP Fieldbus Plug HMI Human Machine Interface le Rated operational current a ee PCBA Printed Circuit Board Assembly an ee spy cece gegen sanaaa SCR Silicon Controlled Rectifier thyristor TOR Top of Ramp full voltage Full On Uc Rated control circuit voltage used for controlling the softstart
5. HD2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Introduction This chapter contains detailed descriptions of all the softstarter functions and the parameters for configuring them Functions The functions in this chapter is presented in the following order 7 1 Functions Chapter Function Sosa ree an 741 o Voltage r ramp start E 74 2 Voltage ramp stop 7 2 Oo Torque ramp ie pier o ae ne arr Tomer a Pee deh rita netstat tee aaa a voles a O files deeply yaa ee SE P E stil C A ee limit 37 o Kick s start o 7 8 Slow speed 7 9 Motor heating 7 10 o Sequence start o 7 11 oo Automatic re restart e 12 A ouu rara 21 12 a natal en o Lede E T 7 a Relay u eae 7 12 3 Analog outputs 7 12 4 o Temperature sensor oo 13 Sed oe a 14 OA os das ay 14 nnn G A ERTS an 14 A a A S i 14 3 mg a N decai a cag Setting parameters Set the parameters via HMI With the HMI Keypad parameters can be set as individual parameter settings or as a selection of predefined parameters for different applications The HMI complete list consist of parameter groups that are displayed 7 2 Parameter groups 01 Motor rated current le 02 Start ai o ai 5 G A 04 Kick start 05 Slow speed 06 Motor heating 07 Motor braking o 08 o aie a E 09 a fonda as 10 internal Io Sante anaes 11 External IO er Communication O E E EES 13 19 Protections group
6. Number of starts limits warning is configured with the following parameters Parameter 24 01 Number of starts lim Sets the total number of starts that will activiate Description a warning This can for example be used when Setting range 1 65535 Off On Eventgroup 0 6 Default value 65535 7 16 14 Fans fault warning A warning signal will be given if the fans are not working properly There could be dust or other mechanical blocking in the softstarter fans Risk of overheating Contact ABB sales office for service Fans fault warning is configured with the following parameters Parameter Description Setting range Default value 25 04 Faulty fan out 25 05 Faulty fan Specifies the Event groups this warning belongs to Enables Faulty fan warning Eventgroup O 6 7 16 15 Modbus configuration warning A warning signal will be given if the built in Modbus RTU slave is enabled parameter 12 02 but the Com3 function is not set to Modbus RTU slave To use modbus RTU the RTU slave must be enabled and the Com3 port must be configured to be used for the Modbus RTU slave Modbus configuration warning is configured with the following parameters Parameter Description Setting range Default value 25 06 Modbus_RTU w o auxport out Specifies the Event groups this warning belong to Eventgroup O 6 4 Phone 800 894 0412 Fax
7. The start ramp time can be longer depending on if the motor is to start with a very heavy load Exampel If the Start ramp time is set to 2 seconds and the motor is supposed to start with a heavy load This can cause that the output current does not go below set 120 of nominal motor current when the pre set start rampt time is reached Torque start ramp is configured with the following parameters Parameter Description Setting range Default value 02 01 Start mode Set to Torque ramp 02 03 Start ramp Initial level initiates 02 04 Start ramp time Sets Sets he limit for the torque during soft start with torque control 03 05 Torque limit level 28 06 Torque profile start Sets the shape of the torque ramp during start e Constant setpoint is for centrifuge e Linear is for compressor e High inertia pump is for long conveyor belts e Progressive curve is for centrifugal pump 28 07 Torque finish setting in percentage of base torque 28 08 Torque tune Sets the adjustment of resistive losses 28 09 Torque ctrl gain start and stop It seldom needs to be changed but if a dip occur in the torque curve during stop increasing this value might solve it 28 10 Torque PI intergration time Sets the integration time of PI controller 28 11 Torque slip in percentage 28 12 Torque diff reference and actual torque in percentage Sets the torque level from where the start ramp Sets the operational torque for Torque
8. to choose the scaled minimum value that is to be shown in the Home view Use the Navigation keys to change value Press Save to save the value See in Figure 56 Display signal max as Choose the scaled maximum value that is to be shown in the Home view Use the Navigation keys to change value Press Save to save the value See 6 in Figure 56 Display unit Type in the unit which is to be displayed in the Home view It is possible to type a unit with up to 10 characters Use the Navigation keys to change the characters C Save to save the Home view unit name See in Figure 56 6 3 3 Active faults protections and warnings Path in menu Options Active faults protections Options Active warnings Active faults protections warnings are also found in the Options menu The menus contain information about faults and warnings that have occurred during operation and what protections that are active Active faults protections and warnings menus are highlighted black when a fault protection or warning has occurred For navigation see Figure 57 For more information about fault warnings protections see chapter 10 Troubleshooting ABB Local Motor current Motor voltage 1SFC132081M0201 Figure 56 Display slot Edit home view Active faults protections gt Active warnings p gt Warnings Edit home view Active faults p
9. 888 723 4773 Web www clrwtr com Email info clrwitr com 7 17 Faults The softstarter is equipped with a number of fault detection functions to protect the softstarter Faults detection is always running as default and cannot be turned of by the user If a signal is malfunctioning in the softstarter the motor or in the power network level a fault will occur Supervised faults can be divided in internal and external faults Internal fault There has been a fault in equipment connected to the softstarter see chapter 10 Troubleshooting and contact ABB sales office if necessary External fault There has been a fault in the softstarter see chapter 10 Troubleshooting and contact ABB sales office if necessary When a fault occur the type of fault will be described on the home screen the red Fault LED light will illuminate and the powersupply to the motor which is connected to the softstarter will be turned of Direct stop When any of the faults are detected these basic actions will be performed Fault LED will light up The type of event is displayed The type of event is logged on the event list Faults cannot be configured in other way then to set the reset mode to stop automatic or stop manual Faults can be set to have automatic reset or manual reset For every fault there is parameter options called Operation which can be set as e Stop Automatic The engine stops and resets automatically after the
10. Curr imb out Curr imb operation rload op l oa evel load out i 305 lt 308 0 127 Off Stop Manual Stop Automatic Indication 80 arn erences 87 0 3 xle is 10s s 0000010 Off 10s 30s 0000010 Off ee eos Y EE E NA Protections list 3 Voltage imb out Over voltage level Over voltage trip time Over voltage out Under voltage level Under voltage trip time Under voltage op Under voltage out Voltage imb level Voltage imb op 70 850V 0 1 Off Stop Manual Stop Automatic Indication 170 0 1 850 V 100 0 s Of Stop Manual Stop Automatic Indication Ed a ve 1 100 9 AO PD E Stop Manual Stop Automatic Indication MS 850 V 1 0s 0000010 10 0000010 waite Off Protections list 4 Freq range lower trip v Phase rev out Phase rev operation jes range trip time Freq range operation By pass open out By pass open operation 40 as Freq range upper trip M Qu 127 Off Stop Manual Stop Automatic Indication 72 Hz 72 Hz 60 08 127 Off Stop Manual Stop Automatic Indication o 127 Off Stop Manual Stop Automatic Indication 0000010 Off 45 Hz 66 Hz 0000010 off Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Parameter number Description Setting range Number of decimal
11. N Check and correct the wiring Connect the control supply voltage according to the circuit diagram See chapter 11 Wiring diagrams Try different ramp times some adjustments can be necessary for best result See chapter 7 Functions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Status Possible cause Solution Bad motor sound during start Incorrect Initial End level Incorrect Current limit level or Torque limit level The motor is too small Current is out of measuring range Thyristor not conducting properly Incorrect ramp time for stop Start and stop command given at the same time The Operational voltage is below 175 V See chapter 7 Functions Try different settings for the parameter Initial End Voltage See chapter 7 Functions or contact your ABB Sales Office Try different settings for the parameter Current limit level or Torque limit level See chapter 7 Functions or contact your ABB Sales Office Check that the softstarter corresponds to the motor size For test purposes it is possoble to use small motor mode See chapter 7 Functions Contact your ABB Sales Office Try different ramp times for stop Some adjustments can be necessary for best result Check that start and stop command is not given at the same time Check the Operational voltage Motor does not start when given start command by the hardwir
12. Off Stop Manual Stop Automatic Indication 0 Switch of HMI control pe Stop Manual Stop Automatic Indication o o o Switch to VO control l o 127 Off Stop Manual Stop Automatic Indication 0 100 0000010 Off Off C T a mae 0000010 fa AN Off 20 Warnings list 1 20 01 20 02 Beh 20 03 20 04 20 05 20 06 20 08 T 20 09 EOL level o T enha aan e i AS Locked rotor level Locked rotor init time Locked rotor out aan Pe S is Thyristor OL out Thyristor OL 40 0 0 2 1 0 10 0 Xlg 30 05 0 127 On Off O 127 On Off 99 0 o 127 On Off 0000100 in 3 0 Xle 1 0s Beate E nni 0000100 Off Warnings list 2 08 21 z 21 10 Curr underload Curr underload level Curr underload delay time Pwr actor under oad level actor under oad trip actor underload out actor underload actor underload delay Curr underload trip time Curr underload out aut On Off L h oinioio 5s 0 4 xle 1 s 0000100 Ton 0 50 5s 1s Off Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter number Description Setting range Number of decimal Fieldbus ID Default value Actual setting 21 Warnings list 2 21 41 21 12 21 13 Current imb level Current imb out Cu
13. Parameter to enable Under voltage warning 208 850 V Eventgroup 0 e 208 V y es Saeed Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 16 9 Voltage imbalance warning A warning signal will be given if the voltage imbalance between the phases is higher than the set warning level Check the main voltage Voltage imbalance warning is configured with the following parameters Parameter Description Setting range Default value 22 09 Voltage imb level The warning level is specified in 22 10 Voltage imb out warning belongs to Enables Voltage imbalance warning 22 11 Voltage imbalance _ Specifies the Event groups this 1 100 a os 5 7 16 10 Electronic overload time to trip warning A warning signal will be given if the predicted time before EOL trip has fallen below the set warning level Electronic overlad time to trip warning is configured with the following parameters Parameter Description Setting range Default value 23 01 EOL time to trip time Sets how long time before the EOL protection trips the warning is activated 23 02 EOL time to trip out warning belongs to Enables EOL time to trip warning 23 03 EOL time to trip Specifies the Event groups this 1 1000s Eventgroup 0 6 aes ola BS 7 16 11 Total Harmonic Distortion THD warning A warning signal will be given if t
14. T 12 31 Fieldbus A110 _ Sets Sets Sets Sets analo Sets analo Sets analo analo Sets analo analo Sets analo analo Sets analo he Al 1 programmab input signal oO e Al 2 programmab e input signal eAl3 programmab e input signal input signal input signal input signal input signal input signal input signal Sets analo G ZOZO ZOZO ZO ZO ZO ZO Z O e Al 10 programmable input signal e Al 4 programmable leerme eee rae pe Seay tila oe Phase L1 L2 L3 current Active energy resettable Active power Active power HP Apparent power EOL time to cool EOL time to trip ains voltage Power factor otor voltage ains frequency otor connection ax phase current otor current otor current percent otor run time resetable otor temperature otor temperature percent None Number of starts resettable P D hase sequence T100 temperature PTC resistance Reactive energy resettable Reactive power Thyristor run time resettable Remaining time to start Thyristor temperature Thyristor temperature percent Top event code Motor connection Phase L2 current Phase L3 current ains frequency otor voltage Number of starts resettable resettable Top event code ax phase curent otor temperature otor run time Restrictions on which baudrates that can be used for differen
15. The engine stops and have to be reset manually after the fault condition has been corrected e Off e Indication You cannot reset a fault before the fault condition is corrected Example If stop manual is set at EOL Fault engine is too warm you can only reset the softstarter once the engine has cooled down to the right temperature Protections can be set to an Event group by a parameter option called Out The Event group can be configured for relay output to control other devices in an application As default all parameters are set to one Eventgroup Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 15 1 EOL Protection The motor has been overloaded because of too high current over a certain time Check starting conditions and EOL settings EOL protection is configured with the following parameters Parameter Description Setting range Default value 13 01 EOL mode 13 02 EOL class 13 03 EOL dual class 13 04 EOL out 4 3 05 EOL operation Set the EOL mode to Normal or Dual Sets the EOL trip class Sets the protection class used when in top of ramp This parameter is only applicable when EOL protection mode is set to dual Specifies the Event groups this protection belongs to Sets the operation of this protection Normal Dual 104 10 20 30 yer ee 20 30 Stop Automatic Indication Normal 10 2 Stop Manual 7 15 2 Lo
16. ae aia eee a a es o control l Motor Jog o o Run the motor as long as Jog is pressed For intormation about Motor jog see chapter 6 2 4 Motor jog To reach the Motor Jog follow this path in menu Menu K Motor jog 6 2 1 Start key The start key is the start switch for the softstarter By pressing this key the motor will start and operate according to the set parameters See in Figure 52 6 2 2 Stop key The stop key is the stop switch for the softstarter By pressing this key the motor will stop according to set parameters It is possible to press stop command during the start ramp if required See O in Figure 52 6 2 3 R L key R L key stands for Remote or Local control This key gives you the option to control the softstarter remote from digital input fieldbus or local from the HMI See in Figure 52 1SFC132081M0201 Figure 52 Local control Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 2 4 Motor jog Path in menu Menu Motor jog i For navigation see Figure 54 E Parameters For Motor jog parameter settings s see chapter 7 9 Slow speed Assistants 5 Motor jog Event log v Jog is an slow speed drive function to drive the motor with low voltage output This feature can be useful to Backups handling gt ositio
17. parameters Too long current limit protection is configured with the following parameters Parameter Description Setting range Default value 18 08 Too long curr lim trip time 18 09 Too long curr lim out 18 10 Too long curr lim op Sets the trip time for the too long time at current limit protection Specifies the Event groups this protection belongs to Sets the operation of this protection 1 600s Eventgroup 0 6 Off Stop manual Stop auto Indication 10s Off 7 15 18 HMI failure protection This protection detacts if there is communication disturbance between the softstarter and the HMI If the communication with the HMI is lost for more than approximatlely 600 ms this protection is activated This protection has a special action in addition to the common types of operation Switch to O control HMI failure protection is configured with the following parameters Parameter Description Setting range Default value 19 01 HMI failure out Specifies the Event groups this protection belongs to Sets the operation of this protection Eventgroup O 6 Off Stop manual Stop auto Indication 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 15 19 Fieldbus failure protection This protection detacts if there is a communication disturbance between the softstarter and the PLC If the soft
18. 6 Off Stop manual Stop auto Indication 2 7 15 13 Voltage outputs protection This protection detects if the 24 V voltage outputs has been overloaded or shorted Check the connections Voltage outputs protection is configured with the following parameters Parameter Description Setting range Specifies the Event groups this protection belongs to 16 10 Voltage outputs out 16 11 Voltage outputs op Sets the operation of this protection Eventgroup O 6 Off Stop manual Stop auto Indication Default value 2 7 7 15 14 Temperature sensors 7 15 14 1 External thermal sensor PTC protection The external thermal sensor has detected a temperature higher than the trip level The softstarter has a temperature inout where a PTC element can be connected This can be configured to trip if it goes above a certain temperature Check the root cause of the overheating External thermal sensor PTC protection is configured with the following parameters Parameter Description Setting range Default value Sets the External thermal sensor modes 10 11 Ext therm sensor ID Specifies the Event groups this protection belongs to 17 02 PTC op Sets the operation of this protection No sensor PTC PT100 3Wire PT100 2Wire Thermistor switch Eventgroup 0 6 Off Stop manual Stop auto Indication No sensor On Phone 800 894 041
19. Fieldbus ID Default value Actual setting 16 Protections list 4 16 10 16 11 17 Voltage outputs out Voltage outputs op Protections list 5 o y 127 Off Stop Manual Stop Automatic Indication 82 81 0000010 Off PTC out PTC of op CT 00 2wire res PT 00 trip temp PT1 00 reset temp PTI 00 out PT100 op Olas 127 Tor Stop Manual Stop Automatic Indication o 0 100 o 0 S 250 C nt o 197 Off Stop Manual Stop Automatic Indication 88 98 0000010 Off 1 00 0 o so 40 o 000001 o Off Protections list 6 User defined DI status Earth fault out User defined trip time User defined out User defined op Earth fault trip time Earth fault op Too long curr lim trip time Too long curr lim out Too long curr lim op Active low Active high 0 0 60 0 s o 127 Off Stop Manual Stop Automatic Indication l f Aa i de l O 127 ems Stop Manual Stop Automatic Indication 1 08 e 600 s 0 127 Off Stop Manual Stop Automatic Indication Fast ramp aio Active high 10s Off 0 5s 0000010 Off ee l E 0000010 Off 0000010 l 19 Protections list 7 19 01 19 02 19 04 19 06 19 07 Fieldbus HMI failure out Oi 127 HMI failure op ailure out Fieldbus failure op Ext IO failure trip time Ext IO fai ure out Ext IO fai ure op o 127 30000 ms
20. Fieldbus IP address 12 06 Fieldbus IP gateway 12 07 Fieldbus IP netmask 12 08 Fieldbus IP DHCP client 10 11 Ext therm sensor ID 11 09 1DOO function 12 09 FB baud rate For full parameter list see chapter 7 For full parameter list see chapter 7 12 10 FB parity 12 Communication 12 11 FB stop bits 12 12 Fieldbus DI 1 For full parameter list see chapter 7 10 10 AO min value ings li 13 19 Protections list Warnings list 20 24 25 Internal faults 3719 Protections lis 20 01 EOL level 25 01 Shunt fault out 3 02 EOL class 20 02 EOL out 25 02 Shunt fault op 3 03 EOL dual 20 03 EOL warning 25 03 Short circuit out 3 04 EOL out 20 04 Locked rotor level 25 04 Short circuit op 3 05 EOL operation E Z 20 05 Locked rotor init time 25 05 Open circuit thyr out 3 06 Locked rotor level 20 24 Warnings list 1 5 gt 20 06 Locked rotor out 25 06 Open circuit thyr op 3 07 Locked rotor trip time 20 07 Locked rotor 25 07 Thyristor OL out 3 08 Locked rotor delay time 20 08 Thyristor OL out 25 08 Thyristor OL op 3 09 Locked rotor out 20 09 Thyristor OL 25 09 Heat sink over temp out For full parameter list see chapter 7 25 10 Heat sink over temp op 13 19 Protections list 1 7 class 3 10 Locked rotor op 3 11 Max no of starts per hour 25 Internal faults K AAA 25 11 Unspecified fault out 3 12 Max no of starts per hour out 25 12 Unspecified fault op 3 13 Max no of starts per hour op 26 External faults For full parameter
21. GND 424V 0 5 Nm 0 2 2 5 mm 4 3 Ib in FS 2x0 2 1 5 mm T 0 138 x 0 024 in 0 2 2 5 mm OO OD H 2x0 2 1 5 mm 2 15FC132081M0201 A conventional circuit with auxiliary relay is also possible See Figure 30 PSTX 1SFC132081M0201 l f l l Figure 30 Conventional circuit maintained start signal requierd Tightening torques and cable dimensions M3 3 5 x 0 6 mm AWG 12 24 10 11 12 13 14 15 16 17 18 19 20 21 22 0 138 x 0 024 in 0 2 2 5 mm T a DW y oe 0 5 Nm 0 2 2 5 mm Start Stop Ind ni In2 DGND GND 24V 15FC132081M0201 4 3 lb in FS 2x0 2 1 5 mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com External control voltage The softstarter can if required also be controlled with an external 24 V DC source from a PLC or similar Connect the cables according to Figure 31 or Figure 32 depending on which type of control method is used A WARNING Terminal 13 14 15 16 and 17 should be connected using 24V DC only Other voltages may damage the softstarter and the warranty may no longer be valid Figure 31 Holding circuit with external control voltage pulse for start is enough x4 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 4 R eee He 4 ABB PSTX F
22. H3 H4 es B 4 t apt eik CXFU 24 20 21 DGND 18 GND 19 STOP 13 START 14 100 250v T 50 60 Hz ZN Modbus PTC Al Extension I O _ PT100 24 23 24 25 26 27 2 Anybus Fieldbus B Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email infoOclrwtr com 12 Revisions The following revisions is done on this document Document number Revision Chapter First release Description Date 2014 06 27 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com
23. Ind Inl In2 DGND GND 24V Tightening torques and cable dimensions Figure 27 Functional earth terminal 22 M3 0 0 5Nm 4 3 Ib in 3 5 x 0 6 mm 0 138 x 0 024 in y 3 5 x 0 6 mm 0 138 x 0 024 in y AWG 12 24 0 2 2 5 mm _ 2x0 2 1 5 mm 0 2 2 5 mm 2x0 2 1 5 mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1SFC132081M0201 1SFC132081M0201 1SFC132081M0201 1SFC132081M0201 5 1 2 3 Start and Stop terminals 13 14 18 19 20 21 Internal control voltage The PSTX Softstarter has a built in holding circuit and does not require sustained signals on start input Use internal control supply voltage from terminals 20 or 21 Connect start and stop terminals using conventional circuit with push buttons See Figure 28 and 29 1SFC132081M0201 Tightening torques and cable dimensions 3 5 x 0 6 mm 2 X 12 13 14 15 16 17 18 19 20 21 22 0 138 x 0 024 in Gated ia 1 2 oo U 2x0 2 1 5 mm 00 250V 0 5 Nm 0 2 2 5 mm 0 60 Hz a Stop ind Ini In2 DGND GND 24V 1SFC132081M0201 4 3 Ib in 2x0 2 1 5 mm 1SFC132081M0201 Figure 29 Holding circuit pulse for start is enough Tightening torques and cable dimensions M3 3 5 x 0 6 mm AWG 12 24 AD A 000008 19 20 21 22 bos 0 6 a Stop Z Y l DEND
24. MS 10 mm 0 394 in 1SFC132081M0201 5 1 2 Control supply and control circuit Wires in industrial control applications are divided into three groups main power supply control supply and control circuit Main power supply 111 3L2 5L3 211 4T2 6T3 Control supply voltage terminals 1 and 2 Control circuit terminals 13 21 5 1 2 1 Control supply voltage terminals 1 and 2 Connect neutral and phase to terminal 1 and 2 See Figure 27 lil Check that you have the correct supply voltage U See chapter 3 2 1 General 4 5 6 7 8 9 10 14 12 13 14 15 16 17 18 19 20 21 22 00 250 K4 K5 K6 10 60 H Start Stop In0 Ini In2 DGND GND 24V Tightening torques and cable dimensions 5 1 2 2 Functional earth terminal 22 Softstarters type PSTX85 PSTX370 should be earthed using the terminals as shown in Figure 27 one connection is sufficient Connect the cable to an earthing point close to the softstarter The cable should be as short as possible A suitable earthing point is next to the softstarter on the mounting plate Which should also be earthed li INFORMATION This is not a protective earth it is a function earth The earthing cable should be as short as possible Maximum length 0 5m INFORMATION Do not use functional earth in Marine applications and IT networks e 2 X 5 10 11 12 13 14 15 16 17 18 19 20 21 22 OO 00 AA OOF BREESE SOF 0 60 H 4 K5 Start Stop
25. The icon symbols a wrench 3 Press the C Select to enter the Settings menu 4 Highlight the first alternative and press C Select and then Edit to enter Language settings 5 Use YD and to select language See Figure 72 6 Press Save to save the selected language B Parameters gt ES Motor jog A System info v T Settings Language Date and time Display settings K Reset from defaults Figure 71 Language navigation Language Arabic Czech German English Spanish Finnish French Italian Dutch Polish Portuguese Russian Swedish Turkish Chinese Local Language Spanish Finnish French Italian Figure 72 Language menu Enalish Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1SFC132081M0201 6 4 6 2 Date and time Path in menu Menu Settings Date and time For navigation see Figure 73 EN Date and Time settings includes all date and time ES Parameters gt configurations for the softstarter Assistants gt To change the settings in the Date amp Time menu press Edit to enter the setting Press Save to save the set value See Figure 74 Date and time Backup handling gt Aly ers D Table 8 Date amp Time settings H system info Option l Funeian LE Nal en aere Settings Language K Date amp time Da
26. a fault is detected is to do a direct stop If the the Fire pump is enabled and a fault is detected the softstarter will try to run the motor according to the start and stop signals ignore safety and continue to run regardless of consequences The softstarter can manage to run the motor depending on what fault is detected 7 17 1 Internal faults 7 17 1 1 Shunt fault The softstarter has been shorted and can not stop the power down to the motor when it is connected in line the motor can not be turned off If the user puts shunt fault on one relay and connect it to a line contactor or a circuit breaker the user can break off the motor Contact ABB sales office for service Shunt fault is configured with the following parameters Parameter Description Setting range Default value 25 01 Shunt fault out Specifies the Event groups this Eventgroup 0 6 1 fault belongs to eee SS o cats o a o E C S auto Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 17 1 2 Short circuit fault The softstarter has a short circuit or By pass The softstarter can run in Limp mode function even if one phase become shorted If one or several thyristors are shorted Contact ABB sales office for service Short circuit fault is configured with the following parameters Parameter Description Setting range Default value 25 03 Short circuit out
27. a quick stop ramp from full voltage down to set Step down voltage level Then the softstarter controls the output voltage in a stop ramp It is only meaningful to adjust the step down level for torque control When using voltage ramp it shall be set to 80 Depending on the load it can be necessary to adjust the step down level Step down level is configured with the following parameters Parameter Description Setting range Default value 28 05 Step down level Set the level from where the stop 10 100 ramp initiates 80 7 18 8 System mode Select between e Normal mode e Demo mode e Small motor mode Normal mode Normal mode is the default setting and is used in all situations except the ones described below Demo mode Demo is used mainly for training purposes to simulate a load condition without having the softstarter connected to main power Small motor mode small motor mode is used for basic testing purposes when using a smaller motor than the PSTX is specified for The softstarter will be able to start the motor but some functions and protections are disabled System mode is configured with the following parameters Parameter Description Setting range Default value 28 40 System mode Sets the run mode motor Normal Demo small Normal Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 19 Settings The set
28. displayed as Done on the display Reset operating data Reset operating data is divided in e Active energy e Rective energy e Number of starts e Motor run time e Thyristor run time Use the Navigation keys to select which data to reset Press CJ Reset to reset or press L Back to return to Reset to defaults menu Confirmation of reset will be displayed as Done on the display El Parameters Assistants gt Language S Date amp time Motor jog Event log K Backup handling gt A System info Display settings Reset from defaults Figure 76 Reset to defaults Reset from defaults Reset home view layout Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 Functions 7 1 Voltage ramp 71 1 Voltage start amp 69 71 2 Voltage stop raMp TU 7 2 Torque ramp 7 2 1 Torque start ramp 2 7 2 2 Torque stop AMP 9 7 3 Full voltage start 74 7 4 Direct stop 74 7 5 Stand still brake 74 7 6 Current limit TE 7 7 Kick start 76 7 8 Slow speed 77 7 9 Motor heating 78 7 10 Sequence start 79 7 11 Automatic restart 7 12 Inputs outputs 712 1 Digital inputs DI O en en ere ene er 7 13 Fieldbus 7 14 Event groups 91 7 15 Protections 92 712 1 Digital inputs D
29. fault it thyristor o Open ci circui Thyristor overload Heat sink over temp Faulty connection Faulty us usage Close b bypass curr rM o Simulation motor Simulation a load Simulation connection System mode oo Limp mode Motor connection 0 001 0 1 0 1 pate On Off 10 mae EEA O MSBP 3 5SMC 6k le High inertia load Invalid ID 30 37 45 60 72 85 105 142 170 210 250 300 370 470 570 720 840 1050 1250 o 65535 r ms 100 Constant setpoint Linear ramp Progressive curve High inertia curve 30 500 re N 1000 a lt 10 00 cone 100 nnn 0 01 0 01 100s 60 Hz manual lock 1 0 ms so On Off cE 4 0 Xle le 7 4 A M2AA 180MLA 6G le 29 3 A M2AA 180MLB 4G le 39 9 A M3AA 250SMA 8 le 62 3 A M3AA 200MLB 2 le 59 2 A M2AA 225SMA 2G le 74 7 A M2BP 250SMA 4G le 96 6 A M2BA 280SMB 2L le 144 9 A M2BA 315SMB 4L le 221 8 A M2BA 315MLA 2L le 319 6A M4BP 200MLB 2G le 59 3 A M3BP 315LKB 4K le 330 4 A M3BP 315MLA 2M le 255 4 A M3BP 280MLA 4M le 151 5 A A 0 load inear Load Auto In line phase L1 shorted Two phase L2 shorted Two phase L2 shorted Unknown Normal Demo Small motor Ton or Auto In line Inside delta Ul Inside delta IU Two phase L1 shorted Two phase L2 shorted Two pha
30. fault condition has been corrected e Stop Manual The engine stops and has to be reset manually after the fault condition has been corrected Faults cannot be reset before the fault condition is corrected Example If stop manual is set at EOL Fault engine is too warm the softstarter can only be reset once the engine has cooled down to the right temperature When the engine has reached below a certain temperature the fault condition will be gone and then reset The fault will be cleared from the fault list and the engine can be started again Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Faults can be set to an Event group by a parameter option called Out The Event group can be configured for relay output to control other devices in an application As default all parameters are set to one Eventgroup At occurrence the following action is decided based on user preference e Stop motor and manually reset is required e Stop motor and automatic reset is performed e Only indication will be given fire pump mode only e Auto restart possibilities In addition to the basic actions depending on the fault further actions can be added or the basic actions can be modified If several faults occur they are all stored in a sequence and an individual reset for each fault must be done if manual reset is selected Fire pump Faults disabled The normal operation of the softstarter when
31. for fieldbus communication Through this interface it is possible to control the softstarter retreive status information as well as upload and download of parameters 8 2 1 Instructions Instructions for the set up of input and output telegrams parameter settings instructions etc are available at ABB Website e DeviceNet 1SFC132084M0201 e Profibus DPVO DPV1 15FC132085M0201 e Modbus RTU 1SFC132086M0201 e Modbus TCP 1SFC132087M0201 e EtherNet IP 1SFC132088M0201 8 2 2 Required accessories The following Anybus CC connection devices are available e DeviceNet e Profibus DPVO DPV1 e Modbus RTU e Modbus TCP e EtherNet IP 8 3 ABB Fieldbus plug interface option The PSTX Softstarter has an interface on the front for connecting the ABB Fieldbus Plug Adapter FBPA used for fieldbus communication With this interface it is possible to control the softstarter retreive status information as well as upload and download parameters The interface between the softstarter and the FieldBusPlug is independent of the fieldbus protocol used Independent of softstarter size or delivery date it is possible to connect any of the available Fieldbus protocols later on since this is defined in the FieldBusPlug itself The fieldbus communication plug shall be connected to the communication interface on the front of the PST Make sure that the plug is in correct position and tighten the screw with 0 8 Nm 7 1 Ib in and ad
32. imbalance between the phases has exceeded the warning level Power factor underload warning The power factor has decreased below the adjustable value during continuous operation Current underload warning The motor current has fallen below the warning level Check that the motor current parameter le is set correctly Faulty fan warning The fans are not working properly because dust or mechanical blocking The sofstarter could be overheated Check that the fans are working and rotating freely The blades shall rotate without any resistance CAUTION The fans may only be checked when in voltage free state If the fault remains contact ABB sales office Locked rotor warning The motorcurrent has exceeded the warning level A damaged bearing or a stuck load could be possible causes Thyristor overload warning The calculated thyristor temperature has exceeded the warning level Short circuit warning There is an internal short circuit and the softstarter is running in limp mode See chapter 7 Functions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 11 Wiring diagrams 11 1 Circuit diagram PSTX 11 1 3 Circuit diagram PSTXSO PSTX170 IEC version 144 111 4 Qircuit diagram PSTXS0 PSTXITO UL Versi n cr Phone 800 894 0412 Fax 8
33. info clrwtr com 5 1 2 8 PTC PT100 input If the motor is equipped with PTC or PT100 elements the cables shall be connected to terminals 23 and 24 See chapter 7 Function settings for programming The PTC input uses the same terminals as the 0e Z T Torero Analogue output and only one of these functions PS gt gt a can be used at the same time la ba A 3 wire measurement for PT100 To minimize the influence of the wire resistance a three wire connection is usually used By means of the additional wire two measuring circuits are created One of these two circuits is used for reference This way the tripping device can calculate and take into account the wire resistance automatically See Figure 41 1SFC132081M0201 Figure 41 PT100 3 wire 3 5 x 0 6 mm AWG 12 24 AB LA TL T2 T3 an GND 0 138 x 0 024 in Ee _ 02 2 5 mm 66000660 ai y e 23 24 25 26 27 28 29 30 4 3 Ib in FS 2x0 2 1 5 mm 1SFC132081M0201 Tightening torques and cable dimensions 2 wire measurement for PT100 When using 2 wire temperature sensors the sensor resistance and the wire resistance are added together The resulting systematic errors must be taken into Z account when adjusting the tripping device A jumper ltet T tofeo must be connected between the terminals T2 and T3 Sh 6 0 Table 1 Line length in meter can be used Tor PT100 sensors to determine the t
34. l l X a a O A es UN al Ea etl a E o E UNO LORO O LGA OO O in Current imbalance warning x Over voltage warning Under voltage warning EOL time to trip warning f f f xIx xI xIx X EOL warning S 7 me 7 a 7 ae i wae po Total Harmonic Distortion THD warning OE AS on ae Voltage it imbalance warning DE xxx X Power factor underioad warming PSION E EA da pe aca h a warning q O E kaui tans wanna peene o ara angi granny go A E E pene ton pa Taar overload warning sna gyi ingyen Skoit reut ane SA aa ESA I lg Te III hs le da ias Warnings XXX X XK KEK KK XK X For motor control states description see chapter 7 Functions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 4 Protection indication shown on screen For Protections description see chapter 7 19 Protections group 0 6 Table 2 Protection indication Status Possible cause Solution EOL Protection The motor has been exposed to an overload condition because the current over a certain time is too high The load on the motor shaft is too high In Line Inside Delta At start Check starting conditions and EOL settings Check and correct the reason for the overload Check that Current limit level is not set too low Check that the ramp time for start is not too long Check that correct overload class is used Check that parameter Setting la is correct Continuous
35. list see chapter 7 26 01 Phase loss out 26 02 Phase loss op 26 External faults gt 26 03 Bad network out 26 04 Bad network op 26 05 Low supply voltage out A 27 Presentation 27 Presentation K 27 01 Language 27 02 Basic set up at power on 28 Service 28 01 ID 28 02 Line contactor close time 28 03 TOR relay delay time 28 04 Start without start command 28 05 Step down level 28 06 Torque profile start 28 07 Torque finish 28 08 Torque tune 28 09 Torque ctrl gain 26 06 Low supply voltage op 26 07 High current out 26 08 High current op 26 09 Faulty usage out 26 10 Faulty usage op 26 11 Faulty connection out 26 12 Faulty connection op 28 10 Torque Pl intergration time 28 Service 28 11 Torque slip 28 12 Torque diff 28 13 Torque filter time For full parameter list see chapter 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 6 4 1 2 Favorites Path in menu Menu gt Parameters Favorites Complete list gt Favorites For navigation see Figure 60 Es Parameters gt Edit Assistants gt Modified gt The Favorites menu makes it possible to add favorite parameters for quick selection Choose between parameters such as Start and stop Current limit Kick start Torque control etc Motor jog Press Select to enter the Favorites menu and then press C Select to edit the Favorites list Use the Navigation keys to
36. oe 3 TOR Run reverse ae Ka function tada ae a O N a ed a E n a van S O NTA aaa aat os o aa a A ODT E C v a a cello Event group 1 Event group 2 Event group 3 Event group 4 Event group 5 Event group 6 Sequence 1 Run Sequence 2 Run Sequence 3 Run i G pee T ita a E o 20 ae i 20 an 40 v ETEN units C lts Gas S oe os nee i ae aa ie eae a oS a S ON A R E S oa e Ct 10 09 10 10 10 11 AO n max x value AO min value Ext therm sensor ID 0 0 ai power kW Active power HP Reactive power kVAr Apparent power kVA Active energy kWh Reactive energy kVArh COS COS 0 Motor temperature Motor voltage Mains frequency Hz Thyristor temperature PT100 temperature centigrade PTC resistance 9 1000000 0 0 0 1000000 o nies sensor PTC element Three wire PT100 Two wire PT100 Thermistor switch A 0 0 No sensor Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter Description Setting range Number of Fieldbus Default value Actual number decimal ID setting 11 External lO 11 01 1DIO function None Reset Enable Slow speed forward 0 145 None Slow speed reverse Motor heating Stand still brake Start reverse User defined protection Emergency mode Fieldbus disable control Start 1 Start 2 Start 3 11 02 1DI1 function Cet 146 None cZ h
37. protection belongs to no E A ena OLE Sets the time to trip Sets the operation of this protection G Specifies the Event groups this Eventgroup 0 6 ee nn Ae Stop auto Indication 4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 15 16 Earth fault protection Programmable digital input can be used in combination with external device sensor to provide the possibility of handling their own defined protection This protection detects if the absolute value of the sum of the three line currents is too high which indicates that there is an earth fault Note that the currents measurements in the softstarter is not accurate or fast enough to protect people The only purpose of this function is to protected equipment Earth fault protection is configured with the following parameters Parameter Description Setting range Default value 18 05 Earth fault trip time Sets the trip time for the earth fault protection 18 06 Earth fault out protection belongs to 18 07 Earth fault op Specifies the Event groups this Sets the operation of this protection 0 1 1 0s Eventgroup 0 6 Off Stop manual Stop auto Indication 0 5 s 7 15 17 Too long current limit protection This protection detacts if the current limit has exceeded the set value The starting condition is too heavy for the set current limit Check starting conditions and
38. run Check the rating of the plate for le Check operational voltage Chose a motor with more power and a softstarter rated for higher current Check and correct the reason for the overload Check that correct EOL Class is used Locked rotor protection The motor is running stiff by some reason A damaged bearing or a stucked load could be possible causes Check the bearings of the motor and load Check that the load is not running stiff Phase reversal protection The phase sequence is not correct Current imbalance between the phases Change the phase sequence on the line side to L1 L2 L3 Restart the motor and check the main currents and voltage Current imbalance protection Current imbalance between the phases Restart the motor and check the main currents and voltage Over voltage protection The main voltage is to high Check the main voltage Under voltage protection The main voltage is to low Check the main voltage Earth fault protection Voltage imbalance protection Equipment protection In a symmetrical three phase system the sum of the instantaneous line currents is equal to zero Earth fault indicates if the sum differs more than a settable value This can indicate a serious condition of the motor Voltage imbalance between the phases Check motor cables Check the motor Check the main voltage and restart the motor Voltage outputs pr
39. select a parameter group Press lt Open to open the group Figure 60 Favorites navigation Rress C Select to select parameters A checkmark will be shown by the selected parameter press J Unselect to unselect the parameter Press C Done to save and exit See Figure 59 Favorites Motor rated current le Start and stop Limit Kick start Slow speed Motor heating Motor braking Sequence start Automatic restart gt Internal IO gt External IO Communication gt Protections list 1 7 Warnings list 1 5 Internal faults External faults Presentation Service The selected Favorites will show directly in Favorites menu for quick selection Local Edit favorites list Press C Back to return to previous menu Clear all Motor rated current le v Start and stop Y Start mode Figure 59 Favorites menu Complete list K 6 4 1 3 Modified Path in menu Menu Parameters Complete list Modified For navigation see Figure 61 The Modified menu contains modified parameters that differs from defaults Press Select and then CI Edit to edit the parameter which differs from default Press C Save to save and return to previous menu Or press lt Cancel to return to previous state without saving Figure 61 Modified navigation 1SFC132081M0201 Modified Modified parameters List of
40. shipment but it is also possible to use your own RJ45 network cable The cable length should be max 3m long to minimize distortion of the communication lil The softstarter HMI is IP66 approved when mounted on the enclosure door The detachable HMI can also be used to copy parameters from one softstarter to another during commissioning temporarily handheld a S A 2 a ice N M H O r un ad Included with the softstarter comes e Rubber gasket Plastic screw nut RJ45 Network cable 1 Remove the detachable HMI from the softstarter by unsnapping the plastic latch under the detachable HMI see O and O in Figure 20 2 Drill a hole were the detachable HMI is to be mounted Maximum size of the hole is 26 9 1 02 see O in Figure 21 Put the rubber packing around the threaded network connector on the detachable HMI see in Figure 21 Press the the threaded network connector through the drilled hole See in Figure 21 Fasten the plastic screw nut on the threaded network connector with 2 Nm 17 7 Ib in 1SFC132081M0201 3 Remove the RJ45 plug see O Connect one end of the network cable to the network port on the front of the softstarter O in Figure 21 4 Connect the other end of the network cable to the network port on the back of the detachable HMI see in Figure 22 1SFC132081M0201 5 Make sure that the network cable is properly inserted into bot
41. start ramp Sets the speed of the voltage regulator during torque Sets the maximum desired difference between Sets the Torque control filter time in seconds Voltage ramp Torque ramp Full voltage start 10 99 20 200 Constant setpoint Linear ramp Progressive curve High inertia curve a MA ee 0 1000 e A A 10 1 100 e e Voltage ramp he time it takes for the voltage to reach 100 Linear ramp Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwir com 7 2 2 Torque stop ramp When using the Torque stop ramp the output voltage to the motor is controlled so that the torque will follow a predefined optimal curve from the Step down level to end voltage during stop This has the benefit that the mechanical stopping behaviour of the equipment driven by the motor will be much softer than when using voltage ramp See Figure 81 This can be especially useful in pump applications where a sudden stop can cause water hammering and pressure surges Figure 81 Torque stop ramp Torque stop ramp is configured with the following parameters 1SFC132081M0201 Parameter 02 02 Stop mode l 02 05 Stop ramp end level ae ae or nan 28 07 Torque finish 28 08 Torque tune eee a OE 28 10 Torque PI intergration time a a O E E 28 12 Torque diff e ri aspiran Description Set to Torque ramp Sets the level from where t
42. start stop and when the heat sink temperature is above a certain level The temperature is monitored by a thermistor 9 1 1 Operation functions Available functions are listed below e Voltage ramp start e Voltage ramp stop e Torque ramp start e Torque ramp stop e Full voltage start e Direct stop e Stand still brake e Normal current limit e Dual current limit e Ramp current limit e Kick start e Slow speed e Motor heating e Sequence start e Automatic restart e Small motor mode e Fire mode e Limp mode e Pump cleaning alz Protection functions The PSTX softstarter is equipped with a number of protection functions to protect the softstarter motor and other equipments All protections can be set to have automatic reset or manual reset Protection can be enabled or disabled by the user Available protections are listed below e EOL protection e Locked rotor protection e Phase reversal protection e Current imbalance protection e Over voltage protection e Under voltage protection e Earth fault protection e Voltage imbalance protection e Voltage outputs protection e External thermal sensor PT100 protection e External thermal sensor PTC protection e Power factor underload protection e Current underload protection e User defined protection e Too long current limit protection e By pass open protection e Fieldbus failure protection e Extension lO failure protection e HMI failure protectio
43. the following parameters Parameter Description Setting range Default value 20 04 Locked rotor level Sets the Locked rotor warning level 0 2 10 0 x le 3 0 x le 20 05 Locked rotor init time Sets the time delay after top of 1 0 30 0s 1 0s ramp when the warning is enabled 20 06 Locked rotor out Specifies the Event groups this Eventgroup 0 6 4 warning belongs to ep re gs oe aia ae inni ae Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 16 3 Thyristor overload warning A warning signal will be given if the thyristor temperature has exceeded the settable warning level The warning says that the softstarter is approaching overheating value and will tripp if the heat is not removed Check the starting conditions and the fans Increase current limit if needed Thyristor overload warning is configured with the following parameters Parameter Description Setting range Default value 20 08 Thyristor OL out Specifies the Event groups this warning belongs to Eventgroup O 6 4 7 16 4 Current underload warning A warning signal will be given if the line current decreases below the settable value during continuous operation Check that the motor current parameter le is set correctly Current underload warning is configured with the following parameters Parameter Description Setting range Default value 21 01 Curr un
44. the motor to terminals 2T1 4T2 6T3 on the motor side see Figure 25 and 26 The terminal marking is printed on the front of the softstarter For tightening torques and cable thickness see chapter 5 1 1 1 Tightening torques and cable dimensions Figure 24 In line 1 and inside delta 2 connection Line side Figure 3 Terminal connection bars Motor side Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1SFC132081M0201 1SFC132081M0201 1SFC132081M0201 SAA PSTX18 105 111 312 513 211 472 613 A 11 6 16 UNF 2A O 275 lb in 211 472 6T3 iL 312 513 3 4 16 UNF 2A O 375 lb in 211 472 6T3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com O 8 Nm 71 Ib in Du AWG6 2 0 Cu 75 C only Rigid 10 95 mm Flexible 10 70 mm Rigid flexible 2x6 2x35 mm Using connection modu ATK185 AWG4 to 300kcmi Al Cu 75 C only Using connection modu ATK300 AWG4 to 400kcmil ATK300 2 AWG4 to 500kcmil or 2xAWG4 to 2x500kcmil UO Al Cu 75 C only Tightening torques and cable dimensions 0 18 Nm 160 lb in moO 28 Nm 240 Ib in Using connection bars max 22 mm 0 866 in max 24 mm S max ZES 0 945 in LE 8 mm 0 315 in Using connection bars max 30 mm max 1 181 in 30mm y ZES 1 181
45. when the main and supply voltage is connected lil ABB personell have to follow the ABB CISE 15 4 instructions The softstarter normally indicates a fault with LED Fault and the display shows which type of fault that has occurred When a protection is activated it will be indicated with LED Protection and the display shows what type of protection which is active When a warning occurs the type of warning will be shown in the display Issues like i e humming sounds which are not displayed by the softstarter can also be found in this chapter 10 2 Troubleshooting Table 1 Status Troubleshooting Possible cause Solution Motor humming starts without given By pass relay closed due to start signal inaccurate handling PSTX30 170 only closed position By pass contactor relay stuck in Shorted thyristor N Switch off operational voltage control supply voltage and remove USB cable from the computer if connected Switch on voltage in correct succession 1 Control supply voltage on terminals 1 and 2 See chapter 5 1 2 Control supply and control circuit 2 Wait 4 seconds and then switch on operational voltage on terminals L1 L2 and L3 If same fault remains contact your ABB Sales Office S Contact your ABB Sales Office l N Contact your ABB Sales Office Bad motor sound during start The motor connection is not correct Incorrect ramp time for start
46. 00000 al 199 mm 7 8 in 165 mm 6 5 in 1SFC132081M0201 Figure 11 Dimensions PSTX142 170 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com PSTX 210 370 1SFB536268G1012 12 43 7 mm 1 7 in 4x 10 5 mm 0 4 in 19 6 mm 0 8 in 6x JEL Ne 009 OHO HOS OOO 020000 e000 E S 2 5 mm 0 2 in 389 mm 15 3 in 451 mm 17 8 in 470 mm 18 5 in Dal 260 mm 10 2 in 276 mm 10 9 in 151 mm 5 9 in 20000000 200 mm 7 9 in 258 mm 10 2 in maat 1SFC132081M0201 Figure 12 Dimensions PSTX210 370 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 4 Mounting 4 1 Receive unpack and check 28 4 2 Mount 29
47. 01 Catalog Softstarters Type PSTX and PSTB These documents are available online in PDF format A printed version of the Installation and comissioning Short form is included with the softstarter The following manuals will be available as online PDF files Table 1 Languages Document ID Language o a ae wenn nn 18FC132081M4601 CS Czech o rta A oe a Noe a a 1SFC182081M0701 ES Spanish oe cummin enon cr ct ne A el 1SFC182081M0901 TIT Italian eo nnn T i a N L es i a e es 1SFC132081M3401 SV Swedish 4SFC132081M1901 TR Turkish These documents will be found at ABB Website Select the link Control Products on the site and then continue to Softstarters Ngee Installation and commissioning manual This manual Softstarters Type PSTX30 PSTX370 Installation and comissioning manua contains instructions on how to install commission and maintain the softstarter It covers procedures for mechanical and electrical installation and installation of communication devices lt also covers energizing settings and configuration To start quickly read chapter 2 Quick start or use the short form manual 1SFC132082M9901 For chapter content see Table 2 Chapter contents below Table 2 Chapters contents Chapters 1 Introduction 2 Quick start 8 Description 4 Mounting 5 Connection 6 Human Machine Interface 7 Functions 8 Communication 9 M
48. 1SFC132081M0201 EN Rev A Softstarters Type PSTX30 PSTX370 Installation and commissioning manual Power and productivity for a better world Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Original instruction This is the Installation and commissioning manual for Softs tarters Type PSTX30 PSTX370 Document number 1SFC132081M0201 Revision A Issue date 2014 06 27 Data can be changed without notice We reserve all rights to this document even in the event that a patent is issued and a different commercial proprietary right is registered Improper use in particular reproduction and dis semination to third parties is not permitted This document has been carefully checked If the user detect an error he or she is kindly asked to notify us as soon as pos sible The data contained in this manual is intended solely for the product description and is not to be deemed to be a state ment of guaranteed properties In the interests of our cus tomers we constantly seek to ensure that our products are developed to the latest technological standards As a result there may be some differences between the softstarter and the information in this manual Author s address ABB AB Control Products Low Voltage Products SE 721 61 VASTERAS Sweden Copyright 2014 All rights reserved Data can be changed without notice Phone 800 894 0412 Fax 888 723 4773 Web www clrw
49. 2 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 15 14 2 External thermal sensor PT100 protection The external thermal sensor has detected a temperature higher than the trip level The softstarter has a temperature input where a PTC element can be connected This can be configured to trip if it goes above a certain temperature Check the root cause of the overheating External thermal sensor PT100 protection is configured with the following parameters Description Sets the External thermal sensor modes Parameter 10 11 Ext therm sensor ID Sets he two wire resistance for PT100 17 03 PT100 2wire res l ore ee Po protection belongs to 17 07 PT100 op Sets the PT100 reset temperature Specifies the Event groups this Sets the operation of this protection Setting range No sensor PTC PT100 3Wire PT100 2Wire Thermistor switch LO 100 Ohm Off Stop manual Stop auto Indication Default value No sensor 100 Ohm gt 7 15 15 User defined protection Programmable digital input can be used in combination with external device sensor to provide to the customer the possibility of handling their own defined protection User defined protection is configured with the following parameters Parameter Description Setting range Default value 18 01 User defined DI status Sets if the signal is active high or active low no a PEE EE e a ernie
50. 2 rs Start Stop Ind Inl In2 DGND GND 24V He in 2x0 2 1 5 mm x 10 11 12 13 14 15 16 17 18 19 20 21 22 0 009500 666 0 60 H 15FC132081M0201 Tightening torques and cable dimensions x 12 13 14 15 16 17 18 19 20 21 22 709 909 009 IRR iid Int 2 DONO GND 30 ABB PTX 1SFC132081M0201 Figure 35 External control voltage 3 5 x 0 6 mm AWG 12 24 11 12 1314 15 16 17 18 19 20 21 22 M3 799 99 TPF TR Oo IR 300215 mm 1 2 amp L N 100 250V 50 60 Hz Start Stop Ind Inl In2 DGND GND 24V 0 5 Nm 2 2 0 2 2 5 mm 4 3 Ib in ZES 9 02 1 5 mm 15FC132081M0201 Tightening torques and cable dimensions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Programmable inputs Sequence start The softstarter can start and stop up to three individual motors used in different applications with different parameter sets The parameter set is chosen via input signals to the softstarter If the softstarter trips for any reason and the trip is supposed to stop the motor all motors will be stopped When sequence start is going to be used the wiring should be according to Figure 36 or Figure 37 The start command terminal 13 14 16 and 17 must be maintained during operation otherwise a direct stop will be performed Soft stop can only be performed for the mot
51. 30 24 12 4 2 4 Maximum mounting angle El Make sure that the distances to the surrounding walls are sufficient The mounting angle shall be within specifications shown in Figure 18 Maximum mounting angle for all PSTX softstarters is 30 see Figure 2 4 2 5 Dimensions and drilling plan For dimensions and drilling plan see chapter 3 2 6 Dimensions Drilling plan is also printed on the box WARNING Risk of damage to property Ensure that no liquids drilling swarf dust or conductive parts enter the softstarter A WARNING Using a too small enclosure and or not following the instructions in other ways may result in overheating of the softstarter and operational disturbances 4 2 6 Detachable keypad The PSTX keypad is detachable for i e door mounting Connect the keypad with the included 3 meter cable managing both serial communication and power supply The cable shall be connected to the network port on the front of the softstarter Detach the keypad by pressing the lock with a screwdriver according to O and in Figure 19 1SFC132081M0201 Figure 17 Minimum enclosure size 1SFC132081M0201 Figure 18 Maximum mounting angle 1SFC132081M0201 Figure 19 Detach the keypad Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 4 2 6 1 Mounting Detachable HMI El A cable is included in the
52. 4 2 6 Detachable keypad Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 4 2 4 Handling when Mounting osu 4 2 2 Minimum distance to wall front 4 2 3 Minimum enclosure size susan 4 2 4 Maximum MOUNTING ANGIE cc ci 4 2 5 Dimensions and drilling Dian 4 2 6 1 Mounting Detachable HMI 29 29 30 30 30 21 This chapter contains instructions on how to receive the softstarter and how to mount it in a proper way A WARNING If you do not obey these instructions it can cause the softstarter to become overheated or not operate correctly 4 1 Receive unpack and check A WARNING Do not lift the softstarter by the connection bars as this can damage the softstarter A WARNING Risk of damage to property Make sure that no liquids dust or conductive parts can go into the softstarter e Check that the package is placed with the correct side up see Figure 13 e Remove the transport casing e Check that the order code corresponds with the delivery documents e Check that all items are included according to the delivery note See Table 1 Delivery note e Check the softstarter as well as the packaging In case of damages please contact the transport company or the ABB reseller Office immediately a Q A 2 8 N mM m o re Dal a e Until the softstarter is mounted it should be stored in its packaging Figure 13 Receiving unpacking and che
53. 5 18 185 w Technical data according to UL 508 bees laca a eS Approvals 6066606 23 24 25 26 27 28 29 30 Anybus connection Symbol for lorque control Terminal marking of l l control circuits Fieldbus connection Com1 1SFC132081M0201 Motor side connection Figure 8 Softstarter overview Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 1 6 Type designation 3 1 8 Specifications Table 1 Type designation See Figure 9 Table 2 Specifications Designation Desription General data Description i e PSTX370 600 70 Degree of protection PSTX30 105 IP10 PSTX142 370 IPOO PSIX Softstarter type Main circuit SS PENIS an Rn Res ert ee Fa een S ees a A a y AE S a y 370 370A Supply and control a ainda a ee ee ane eae aes a A a ate oo He Pe T 690 400 690V 50 60 Hz Ambient temperature Storage 40 C to 70 C 70 l Supply Voltage l ind ad 70 100 250V 50 60 Hz Operation 25 C to 60 C PSTX 370 600 70 Supply Voltage 70 100 250V 50 60 Hz Main voltage 600 208 600V 50 60 Hz 690 400 690V 50 60 Hz Current rating 370 370A Softstarter range Figure 9 Type designation alr Environmental influence The product is designed to minimize the environmental affects during manufacturing and use of the product Most of the materials used are recyclable and s
54. 5 minutes e Graph 30 minutes e Graph 1 hour e Graph 24 hours e NA Use the Navigation keys to select display style press Select to set the parameter Display decimals Choose the amount of decimals to be shown in the home view It is possible to choose between O to 9 depending on parameter Use the Navigation keys to change displayed decimals Press Save to save the value Decimals are shown by in Figure 55 Display name It is possible to change the name of the chosen signal The new name can be up to with 20 characters Use the Navigation keys to change the characters Press Save to save the display name Display name is shown by in Figure 55 Signal min Choose the minimum value to be shown in the Home view Use the Navigation keys to change value Press Save to save the value Value is shown by 6 in Figure 55 Signal max Choose the maximum value to be shown in the Home view Use the Navigation keys to change value Press J Save to save the value Value is shown by in Figure 55 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 3 2 4 Scale value range Use Navigation keys to mark Scale value range and press YU Select to enable Scale value range Three more options will then illuminate in the display slotmenu e Display signal min as e Display signal max as e Display unit Display signal min as Press C Edit
55. 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com This chapter describes basic maintenance for the PSTX Softstarter A 9 1 9 2 Service and repair In case the PSTX Softstarter has to be repaired CAUTION Make sure that the softstarter is de energized before preforming maintenance Do not open the softstarter or touch any live parts when the main and supply voltage is connected A CAUTION Hazardous voltage Can cause death or serious injury Turn off and lock out all power that supply this device before you start work on the equipment INFORMATION ABB personell have to obey the instructions in ABB CISE 15 4 Service and repair should be performed by authorized personnel only Note that unauthorized repair affects saftey and warranty Regular maintenance CAUTION Make sure that the softstarter is de energized before checking the connections Check that all mounting bolts screws are fastened Check that all connections of main control and supply circuits are fastened For tightening torques see chapter 5 1 1 1 Tightening torques and cable dimensions Tighten the terminal screws and bolts on the connection bars if needed For tightening torques see chapter 5 1 1 1 Tightening torques and cable dimensions CAUTION Make sure that the softstarter is de energized before tightening the bolts screws Check that the cooling airways are free from di
56. 88 723 4773 Web www clrwtr com Email info clrwtr com 11 1 Circuit diagram PSTX 11 1 3 Circuit diagram PSTX30 PSTX170 IEC version A CAUTION Terminal 22 is a function earth it is not a protective earth It shall be connected to the mounting plate r a l l ctl EP q A T T Ee Foe ee eet ee a E A i lo ce gt 2 f c3 i a bd 21 20 i Intemal control voltage lig mo L met 19 GND 1 eI F ha DGND Stop Start 120 21 LG In2 1 16 i 13 u p Inl las Ind Low Voltage Board 114 SL L J laa Stop v 13 Start Y v2 aa amas 19 la poa HM L 118 int t e l T mo t ke Ld S intemal 20 21 10 t ZK V3 Bypass aa 13 ls l TSE Y va K Contador y l14 8 t s Stop Start S K5 l F x v5 6 i 1 Y V6 5 ka T Extemal control voltage 24v DC gt 63 118 T 113 12 100 250V 114 L 50 60 Hz e ig coed ee ee ee eee Ll 2324 25 2627 28 2 30 E 8 A Ayos Fiddous Mobs PIC 247 Aralogot GND Extension lO PT100 2999999 11 1 4 Circuit diagram PSTX30 PSTX170 UL version A CAUTION H Terminal 22 a is a function earth it is not a protective earth It shall be connected to the mounting plate INCOMING LINES OPTIONAL HOA WIRING A B OFF CHFU CHFU HAND AUTO ls H19 H29
57. 9 30 The output signal ranges available are 0 10 V O 20mA or 4 20mA The default setting is 4 20mA The analogue output has its own terminal for the positive output it is not shared with any other function on the softstarter and it shall refer to the functional ground The analogue output can be selected to show A U V P KW P Hp Q kVAr S kVA cos Phi Motor temp SCR temp and Energy kWh 15FC132081M0201 If the analogue output is used the cables shall be Fights 43 Analogue output connected to terminals 29 and 30 See Figure 43 See chapter 7 Function settings for programming The PTC input uses the same terminals as the Analogue output and only one of these functions can be used at the same time ma Temp In Analog out M3 3 5 x 0 6 mm AWG 12 24 0 138 x 0 024 in See 02 25 mm 55500000 0 U 2x0 2 1 5 dl 0 5 Nm 0 2 2 5 mm 2 23 24 25 26 27 28 29 30 4 3 Ib in S 2x0 2 1 5 mm 2 1SFC132081M0201 Tightening torques and cable dimensions 5 1 3 Optional accessories To connect external devices that support RS485 based communication the following accessory is used e BB Stotz DX1xx FBP extension module Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 6 Human machine interface HMI 6 1 Navigation Overview
58. C The parameter analogue output type AO type can be selected to show e Motor current A e Mains voltage V e Active power kW e Active power HP e Reactive power kVar e Apparent power kVA e Active energy kWh e Reactive energy kVArh e cos fi e Motor temperature e Thyristor temperature e Motor voltage e Mains frequency Hz e PT100 temperature centigrade e PTC resistance Ohm The voltage or current output can be set by a configuration parameter AO reference in the softstarter The selection of voltage or current must be set to adapt to the analog meter or the PLC The settings are e 0 10V voltage output e 0 10mA current output e 0 20mA current output e 4 20mA current output AO is the referens to the output voltage in 0 100 of the set parameter AO max and AO min Example e AO type is set to Motor current e AO reference is set to 0 10V e AO min to O and AO max to 3000 This means that when the motor current is e 3000 A the output voltage will be 10V e OA the output voltage will be O V e 1500 A the output voltage will be 5 V Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Internal Analog output is configured with the following parameters Parameter Description Setting range Default value 10 07 AO reference a PS atari _ a A pao 10 10 AO min value Sets the Analog output reference Sets the min analo
59. Green N Off When control supply voltage Ug is O off or unconnected N Flashing light When control supply voltage Ug is On and operational voltage Ug is Off Steady light When control supply volt age Ug is On and operational voltage Ug is On Run Green N Off When the motor is not running O Flashing light When softstarter is controlling operational voltage Ue during start or stop ramp N Steady light When full operational volt age Ug is on at Top of Ramp Protection Yellow Off When the softstarter has not tripped on any protection N Flashing light The protection has tripped and reset is possible N Steady light The protection has tripped and reset is not possible Fault Red N Off When the softstarter has not tripped a on any fault N Flashing light Fault has occurred and reset is possible N Steady light Fault has occurred and reset is not possible See Figure 45 LED status When fault or protection LED is activated the display will show the actual fault or protection as an event code and an indication text Press information key for further information See chapter 10 Troubleshooting for description of fault protections and warnings Figure 44 HMI N n y S Fault Figure 45 LED status Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1
60. Kick Sart level INFORMATION I Current limit function will not work during kick 1 start i I KckSart time Figure 83 Kick start Kick start is configured with the following parameters 15FC132081M0201 Parameter Description Setting range Default value 04 01 Kick start Enables a voltage peak at the beginning of the start ramp On Off Off 04 02 Kick start level Sets the level of the Kick start in percentage of rated voltage 50 100 70 04 03 Kick start time Sets the duration of the Kick start in seconds 0 20 2 00 s 0 20 s Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 8 Slow speed Slow speed is an individual function or a pre start function to run the motor with low voltage output This feature can for example be used to position a traverse or millband This function can be operated via the HMI lO or fieldbus Slow speed has four pre defined speeds e Fast jog e Jog e Creep The motor strength can be adjusted with separate parameters Choose a suitable value for the application INFORMATION Too high value of the motor strength could cause oscillations and if too low the motor may not start It is possible to run the motor in both the forward and reverse direction with different slow speed speeds in both directions When a Slow speed signal is given the motor will accelerate up to a constant speed that is slower th
61. N speed reverse Sic ow speed rev wv strength Fast jog Jog Creep 10 100 l Fasti jog Jog Creep CA 10 100 O O O O Jog auss o dedos Jog 7 a n Motor heating otor heating capacity 10 100000 W 10 W Motor braking Stand still brake strength Sequence start 10 100 50 Sequence mode le seq 1 Start mode seq 1 Start ramp time seq 1 Start ramp init M seq 1 Curr lim level seq U Kick start seq 1 Kick start level seq 1 Kick start time seq 1 Torque lim M seq 1 Torque tune seq 1 T orque ctrl gain seq 1 le seq 2 Start mode seq 2 Start ramp time seq 2 0 01 On Off 9 0 99 7 5 xle On Off 05 100 E 50 0 20 20 200 0 1000 10 0 G 1260 o a EE E E Voltage ramp Torque ramp Full voltage start 120s 99 Voltage ramp Torque ramp Full voltage start 2 08 Kick start level seq 2 Orol Off Voltage ramp 10s ce a PO ee 7 Ox le Off Pe sl 0 208 das 150 w ore oio o oO ooo Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 08 66 08 67 Kick start level seq 3 Kick star im seq 3 sioi es A bol ideas TT Parameter Description Setting range Number of Fieldbus Default value Actual number decimal ID setting 08 Sequence start 08 37 Kick start time se
62. SFC132081M0201 1SFC132081M0201 6 1 2 Keypad The softstarter has 10 keys on the keypad see Figure 46 This chapter describes the function of each key Selection softkeys The Selection softkeys normally have more than one function such as selecting exiting changing and storing depending on present dialogue The display above the key shows the current softkey function See 1 in Figure 46 Navigation keys The Navigation keys are used for navigating in the menu and change the parameter values A menu value that are highlighted black in the display can be changed or scrolled When selecting from a list the scrolling is done in a closed loop See in Figure 46 R L key R L key stands for Remote or Local This key gives you the option to switch the control of the softstarter between local control from the HMI and remote control from hardwire input or fieldbus See in Figure 46 i key The i key is an information key for the HMI and provides context related information about the softstarter status and settings Press this key for help and general information about the current setting in the HMI See in Figure 46 Stop key The Stop key is the stop switch for the softstarter By pressing this key the motor will stop according to set parameters It is possible to press stop command during the start ramp if required Only active in local control mode See in Figure 46 Start key The Start key is the start
63. Specifies the Event groups this Eventgroup O 6 1 fault belongs to 25 04 Short circuit fault op Sets the operation of this fault Stop manual Stop Stop manual auto 7 17 1 3 Open circuit thyristor fault The softstarter cannot close one or more thyristors Open circuit thyristor fault is configured with the following parameters Parameter Description Setting range Default value 25 05 Open circuit thyr out Specifies the Event groups this Eventgroup 0 6 1 fault belongs to 25 06 Open circuit thyr out Sets the operation of this fault Stop manual Stop Stop manual auto 7 17 1 4 Thyristor overload fault The thyristors in the softstarter are overloaded If the estimated thyristor junction temperature exceeds the maximum allowed value this fault is signaled to protect thyristors from overheating Check the starting conditions and the fans Increase current limit if needed Let the thyristors cool down before restart Thyristor overload fault is configured with the following parameters Parameter Description Setting range Default value 25 07 Thyristor OL out Specifies the Event groups this Eventgroup 0 6 1 fault belongs to auto Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 17 1 5 Heat sink over temperature The sofstarter measures the heat sink temperature If the temperature gets to high this fault is signaled The purpose of the heat sink is to cool the thyristors Heat sink o
64. about the Fault Press 7 Back to return to Faults log menu Protections Use the Navigation keys to select a Protection and press Details to read details about the Protection Name On time and Event count Press the i key to see information about the Protection Press C Back to return to Protections log menu Warnings Use the Navigation keys to select a Warning and press Details to read details about the Warning Name On time and Event count Then press the i key to see further information about the Warning Press L Back to return to Warning log menu Parameter changed Use the Navigation keys to select a parameter and press Details to read details about the parameter which has been changed Name On time and Event count Press C Back to return to Warning log menu Run Use the Navigation keys to select a run event and press Details to read details about the run event Name On time and Event count Press C Back to return to Warning log menu Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email ES Parameters gt Assistants gt Motor jog K K Event logs Event log gt Faults gt Protections Warnings Backup handling p gt i Parameter changed Run H System info gt Settings gt Figure 65 Event log navigation Local PSTX Event logs Protections Warnings Parameter change
65. aintenance 10 Troubleshooting 11 Wiring diagrams 12 Revision a Description Introduces the reader to this manual Contains information on how to in the o quickest way install the softstarter and get it into operation Describes the softstarter with specifications l and list of functions Contains information of the delivery how to i unpack and mount the softstarter Contains instructions on how to make the electrical connections as well as connections for communication devices Describes the local Human Machine Interface how it works and what it contains Describes all settings and how to navigate the menu systems Describes all functions included in 1 the softstarter with their minimum maximum and default values This chapter is intended for the experienced user Describes the communication ports of the softstarter Describes what maintenance i is s needed and how to do it Contains instructions on how to quickly find and correct the most common faults Contains electrical and application diagrams for the softstarter Shows all revisions of the manual 13 Index Index of the content of this manual 1 1 2 Installation and commissioning manual Short form The Softstarters Type PSTX30 PSTX370 Installation and comissioning manual Short form contains brief information about the softstarter Installation Electrical connections Basic funtions Troubleshooting
66. an the nominal speed for as long as the slow speed signal remains active When the Slow speed signal is deactivated the softstarter immediately cuts the voltage applied to the motor and the motor stops For navigation see chapter 6 2 4 Motor Jog Slow speed is configured with the following parameters Parameter Description Setting range Default value 02 07 Pre start function Off Motor heating Stand still brake Jog forward Jog backward Set to Slow speed forward or Slow speed reverse 02 08 Pre start time Sets the duration of the pre start function C a a A 33 Jog forward is 15 and Creep forward is Creep 8 of the nominal motor speed 06 02 Slow speed forward strenght Parameter related to the torque that is 10 100 generated during Slow speed in the forward direction 06 03 Slow speed reverse Sets the Slow speed reverse Fast jog reverse is 33 Jog reverse is 20 and Creep reverse is Creep 9 of the nominal motor speed 06 04 Slow speed rev strength Parameter related to the torque that is 10 100 generated during Slow speed in the reverse direction 0 0 7200 08 Sets the Slow speed forward Fast jog forward is Fast jog Jog Off C S C atas f e S a ENESE T Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 9 Motor heating Motor heating can be used as a pre start function to heat the motor before actual sta
67. at stop Check that the mains are connected and that no line contactor or breaker is open Check and replace fuses for all three phases Check and correct operational network supply Check and close contactor breaker or any external switch device Control Line contactor with Run signal relay on l terminal 4 See 5 1 2 5 Programmable output relay K4 terminals 4 5 and 6 Add a time relay before contactor opens If Stop Ramp not is needed set Stop mode to direct stop High current fault A fault current higher than 8 times the softstarter rated current has occurred Check the circuits including the motor for any insulation fault phase to phase or earth fault Low supply voltage fault The control supply voltage is too low on terminals 1 and 2 Short power loss on the control supply network Check for voltage dips or interruptions and correct control supply voltage Check control supply network for short interruptions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Status Possible cause Solution Bad network fault Excessive disturbances in the operational supplying network Short power loss on all three phases in the operational network Check for harmonics or frequency disturbancein the supply network and correct supplying operational network Check and correct supplying operational network Thyristor overload
68. atic reset or to indications only Bi metal switch It is possible to combine temperature input with bi metal switches or thermo click elements for detecting over temperature These temperature sensors behave like a switch that opens or close at the trip temperature Both types NO normally open or NC normally closed is supported and short circuit detection must be turned off since it is not applicable The maximum current through the bi metal switches is 100 mA Temperature sensor is configured with the following parameters See chapter 7 14 14 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 13 Fieldbus PSTX has one Anybus port one fieldbus plug adaptor port FBPA and one Modbus RTU port Only one bus at the time can be used e the user cannot connect the softstarter to multiple fieldbuses The port used for Modbus RTU is a multifunction port that can also be used for connecting an Extension lO module If an Extension lO module is required it is not possible to use the port for Modbus RTU use an Anybus Modbus RTU module instead In the IP based fieldbuses such as Modbus TCP the user have to specify IP address gateway subnet mask and DHCP client Fieldbus type When fieldbus communication is used the present type of fieldbus must be selected The following fieldbus types are available in the softstarter e Modbus TCP e Modbus RTU e DeviceNet e Profibus e EtherN
69. cked rotor protection The motor is running stiff A damaged bearing or a stucked load could be possible causes This protection is only operational in the top of ramp state Check the load and the motor Locked rotor protection is configured with the following parameters Parameter Description Setting range Default value 3 06 Locked rotor level 3 07 Locked rotor trip time 3 08 Locked rotor delay time oo picado Set the locked rotor trip level Sets the time that the current has to be protection is enabled Specifies the Event groups this protection belongs to Sets the operation of this protection 0 5 8 0 X lo 1 0 30 0 s ps Eventgroup 0 6 Stop Automatic Indication 4 0 x le 1 0s 7 15 3 Max number of starts protection TBD Max number of starts protection is configured with the following parameters Parameter Description Setting range Default value 13 11 Max no of starts per hour 13 12 Max no of starts per hour out 13 13 Max no of starts per hour op Sets the limitation in number of starts per hour Specifies the Event groups this protection belongs to Sets the operation of this protection 1 100 Eventgroup 0 6 Off Stop Manual Stop Automatic Indication 6 Off Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 15 4 Current underload protection The mo
70. cking Table 1 Delivery note Softstarter Items included with the softstarter type PSTX30 105 e 1SFB262001D1000 HMI Mounting Kit e 1SFC132082M9901 PSTX Short Form Manual PSTX142 170 1SFB262001D1000 HMI Mounting Ki e 1SFC132082M9901 PSTX Short Form Manual e 1SFA899221R1002 Terminal Kit PSLE 185 Barres ee C S odia e 1SFC132082M9901 PSTX Short Form Manual e 1SFA899221R1003 Terminal Kit PSLE 300 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 2 Mount The PSTX30 370 softstarters are available in three different physical sizes and all of them should be mounted with M6 bolts or bolts with the same dimension and strength 4 2 1 Handling when mounting WARNING Do not lift the softstarter by the connection bars as this can damage the softstarter PSTX30 370 can be taken out of the package and be mounted without lifting equipment See 3 2 4 Weights for weights 4 2 2 Minimum distance to wall front lil Make sure that the distances to the surrounding walls are sufficient For the minimum distance to front and wall see Figure 16 and Table 2 WARNING Risk of damage to property Ensure that no liquids dust or conductive parts enter the softstarter A WARNING If you do not obey these instructions this can cause the softstarter to become overheated or not operate correctly To get s
71. clrwitr com 7 6 Current limit Current limit sets a maximum value of the starting current output to the motor The time it takes to reach full voltage can be longer than the set Start ramp Time when Current limit is enabled There are three different Current limit functions e Normal current limit e Dual current limit e Ramp current limit A WARNING If the load is very heavy current limit can prevent the current to decrease below the set current level and cause overheating Normal current limit When using Normal current limit and the set current limit is reached the output voltage stays stable until the current level falls below the set current limit Then the start ramp continues Dual current limit Dual current level has two settable current limit levels When the first current limit is reached the current limit will keep the output voltage constant untill the configured time has passed or the current decreases If the current decreases the softstarter continues the voltage ramp If the second configured Current limit time has passed and the current has not decreased the softstarter increases the current to the second level and then it continues the voltage ramp See Figure 82 If the current reaches the second current limit the softstarter will behave as for the normal current limit Dual current limit can be used as a back up function to prevent overheating Ramp current limit When the current reaches the f
72. ctive earth it is a functional earth The earthing cable should be as short as possible Maximum length is 0 5 m The earthing cable should be connected to the mounting plate were the softstarter is mounted which should also be earthed Look at the diagram see Figure 5 and connect the start stop circuits terminal 13 14 18 19 and 20 21 with the internal 24V DC terminal When using internal 24 V DC terminals 20 or 21 the terminals 18 and 19 should be connected to each other For external control circuit voltage see Chapter 5 1 2 3 Start and Stop terminals 13 14 18 19 20 21 WARNING Use 24V DC only when you connect terminal 13 14 15 16 and 17 Other voltages can cause damage to the softstarter and the warranty will no longer be valid For more information about terminal 15 16 and 17 see chapter 5 1 2 4 Programmable inputs terminals 15 16 and 17 Connect terminals 4 5 6 7 8 9 10 11 and 12 to use the signal output relays These are potential free contacts for maximum 250 V AC 1 5 A AC 15 and 30 V DC 5 A DC 12 See Figure 6 Check that the operational voltage and control supply voltage corresponds to the softstarter ratings Switch on the control supply voltage The green Ready LED will flash on the HMI as in Figure 7 After switching on the softstarter the language settings will appear on the display choose your language and press selection softkey OK The HMI will now d
73. d Run Done 12 00 Figure 64 Event log info clrwtr com 1SFC132081M0201 6 44 Backup handling Path in menu Menu Backup handling E Parameters K For navigation see Figure 66 Assistants gt The detachable keypad can be used to transfer EI Motor jog arameters from one softstarter to another durin panne i commissioning Backup handling K Create backup gt 01 11 2014 gt Transfer of parameters To transfer or copy parameters from one softstarter to Figure 66 Backups handling another connect the keypad to the chosen softstarter and follow the instructions in chapter 6 4 4 1 and chapter 6 4 4 2 below 6 4 4 1 Create backup 1 Press Select to enter the Backups handling menu 2 Press Create backup to create a backup PST EMI 3 The download of parameters will show as in e doi Figure 67 The name of the backup file is displayed as the day month and year it was created Replace backup The softstarter can store two backups Use the Navigation keys to select a earlier backup and press Replace to replace a backup Fig 67 Downloading parameters 1SFC132081M0201 6 4 4 2 Uploading of parameters e After finishing the download of parameters detach the HMI from the softstarter 2 Connect the HMI to the softstarter that is to receive Local amp PSTX HMI the backup from the HMI Restoring parameters 3 En
74. d rate of internal s the DI 2 programmable s the DI 3 programmable s the DI 4 programmable o s the DI 5 programmable o s the DI 9 programmable s the DI 9 programmable None Test Modbus RTU slave Extension lO FbPlug Modbus RTU Anybus None O 65535 1200 2400 4800 9600 19200 38400 57600 76800 115200 125000 250000 500000 Auto No parity Odd parity Even parity 1 Stop bit 2 Stop bits Event group 0 6 status Fault reset feedback Line Motor heating feedback one Phase sequence Run reverse status Run status Sequnce 1 3 Run status Sequence 1 3 TOR status Slow speed rev feedback Slow speed forw feedback Stand still brake feedback Start 1 3 feedback Start feedback Start reverse feedback Stop feedback TOR status User defined feedback Emergency mode feedback Test None 0 There are restrictions on which baudrates that can be used for different protocols See separate Table below Even parity 1 Stop bit a o ada Event group O status a es Start feedback Stop feedback Eventgroup 2 sta us Eventgroup 3 sta us i Eventgroup 4 status Eventgroup 5 status Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter Description Setting range Default value 12 22 Fieldbus Al 1 12 23 Fieldbus Al 2 _ 12 24 Fieldbus Al 3 A A E A Lag ggep
75. d with the following parameters Parameter Description Setting range Default value 01 01 Motor Current le Set the nominal current of the motor For good performance it 9 0 A 1250A 79 0 A is important that it is set to the correct value For Inside Delta connection this parameter shall be set to 58 of the nominal motor current Depends on softstarter model Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 1 Voltage ramp When using the Voltage ramp the voltage increases linearly from Initial start level to full voltage during start and decreases linearly from the Step down level to Stop end voltage level during stop see Figure 77 Since the torque depends on both the voltage and the current the torque will not always follow the voltage curve This has the effect that the the torque will not increase or decrease linearly par Voltage start ramp When the softstarter is given a start signal the softstarter quickly increases the voltage to the Initial voltage level to set Start ramp initial level The softstarter then controls the output voltage in a start ramp When the output voltage reaches Top of ramp the softstarter closes the by pass see Figure 78 To reach Top of ramp the following conditions are needed e Pre set Start ramp time have passed i e 100 output voltage e The current is below 1 2 x nominal motor current The Start ramp time is the tim
76. derload level Sets the Current underload warning level 21 02 Curr underload trip time Sets the time delay after Top of ramp when the warning is enabled 21 04 Curr underload out Specifies the Event groups this warning belongs to 21 05 Curr underload o Enables Current underload warning Sets the time that the current has to 0 4 1 0 x le Some a ae Eventgroup 0 wG 0 4 x le 1s 7 16 5 Power factor underload warning A warning signal will be given if the power factor is below the settable warning level Power factor underload warning is configured with the following parameters Parameter Description Setting range Default value 21 06 Pwr factor underload level 21 07 Pwr factor underload trip time 21 08 Pwr factor underload delay time Sets the Power factor underload limit The time it has to be below limit until trip in seconds Top of ramp Specifies the Event groups this warning belongs to The time until diagnoser starts to work in Enables Power factor underload warning 0 0 1 0 0 30s l Eventgroup 0 6 0 5 5s 1s N Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 16 6 Current imbalance warning A warning signal will be given if the phase imbalance between the currents is higher than the set value The difference in current between phases is measured in Restart the motor and check t
77. ditional 1 4 turn The following Fieldbus protocols are available e DeviceNet e Profibus DPVO DPV1 e Modbus RTU PC 8 3 1 Instructions Instructions for the set up of input and output telegrams parameter settings instructions etc are available at ABB Website e DeviceNet 1SFC132090M0201 e Profibus DPVO DPV1 1SFC132091M0201 Modbus RTU 1SFC132092M0201 8 3 2 Required accessories To connect the PSTX Softstarter to a fieldbus system the following accessories are required e ABB Fieldbus Plug Adapter for presenting fieldbus protocol check that the cable length is sufficient e Connectors for bus connection e End plug some protocols e Software for PLC set up Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 8 4 Mini USB interface The PSTX Softstarter has an USB interface to be able to support communication with external devices such as PCs The USB interface is located on the front of the detachable HMI With this interface it is possible to control the softstarter retreive status information as well as upload and download parameters The USB port is located at the bottom of the HMI Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 9 Maintenance 9 1 Regular maintenance 130 9 2 Service and repair 130 Phone
78. e O 0 5V 1 15 33 V Maximum voltage input is 33 V and minimum is 0 5 V Outside these voltage ranges the digital value is undefined and can be either O or 1 Internal digital Inputs Internal 10 is configured with the following parameters Parameter Description Setting range Default value 10 01 In0 function Function of programmable digital None Reset Enable Slow speed Reset input forward Slow speed backward Motor heating Stand still brake Start reverse User defined protection Emergency mode Fieldbus disable control Start 1 Start 2 Start 3 E er pedo T lespeiotas ts o A 10 03 In2 function l l Same as Ind l l None External digital Inputs extension IO is configured with the following parameters Parameter Description Setting range Default value 11 01 1DIO function Function of programmable digital input None Reset Enable Slow speed Reset forward Slow speed backward Motor heating Stand still brake Start reverse User defined protection Emergency mode Fieldbus disable control Start 1 Start 2 Start 3 ies ee rer wagner ice SE a a Sea ceca a m ee e eam Cor a Bana NT Ia 11 08 2DI7 function Same as 1DI0 Same as 1DIO Motor Current A Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwir com 7 12 2 Relay outputs The softstarter is equipped with three relay outputs for a configurable output signa
79. e delay time from Top Of Ramp until 0 0 300 0 s 0 0s the Top Of Ramp relay is activated 7 18 5 Limp mode This feature allow the PSTX to operate with only two controlled phases in case of short circuit of one set of thyristors A warning will be activated if the short circuit warning is enabled and the thyristors should be replaced as soon as conveniently possible Limp mode is configured with the following parameters Parameter Description Setting range Default value 28 41 Limp mode If this parameter is enabled and Off On Off if a thyristor is shorted there will be an automatic transition to limp mode Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 18 6 Start without start command This feature could be used for a customer that would like to use the softstarter in the same way as a contactor is used i e as soon as the control supply to the softstarter is turned on the softstarter will automatically start the motor No wiring of start and stop signals is needed Start without start command is configured with the following parameters Parameter Description Setting range Default value 28 04 Start without start command Starts the motor without needing Off On an external start command Off 7 18 7 Step down level When the softstarter is given a stop signal the softstarter first decreases the output voltage to the motor in
80. e ee ern CN sar ai PSTX142 600 70 130 e O O O a ea Ba ane PSTX210 600 70 192 O O O O tot Ip sel S O O O A O A ae L Baia H Ha He S SI Ia Te a PSTX300 600 70 302 PSTX300 690 70 450 302 PSTX370 600 70 361 o O O O O Ia ana pete ee PSTX142 170 PSTX210 370 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 20 Dimensions PSTX 30 105 1SFB536268G1010 30 mm 1 2 in 4x La 7 5 mm 0 3 in M6 1 4 in Y T T OOO OOO OOO 900000 oopo 13 mm 0 5 in 6x Y 314 mm 12 4 in 300 mm 11 8 in 258 mm 10 2 in 3 mm 0 1 in L h 150 mm 5 9 in 90 5 mm 3 6 in 179 mm 7 in 119 mm 4 7 in 194 mm 7 6 in 1SFC132081M0201 Figure 10 Dimensions PSTX30 105 PSTX 142 170 1SFB536268G1011 11 35 mm 1 3 in 4x 7 5 mm 0 3 in E OO OOO OOS OOO 000000 0000 5 mm 0 2 in E a 17 5 mm 0 7 in 6x g QY m DAS al a EE E Z E E E E N mM EE m pu 220 mm 8 7 in 235 mm 9 3 in 07 5 mm 4 2 in es0
81. e inputs Control wiring is not correct Start and stop command given at the same time Keypad is in Local control mode Check connections for start and stop Check that start and stop command is not given at the same time Check that the keypad is not in Local Control mode Press the R L key to change to Remote Control mode Check that parameter Fieldbus control is set to No Perform a reset on any active event Reset tripping events Motor does not start with fieldbus Softstarter has tripped on fault or Protection Softstarter is in Local mode Fieldbus operation when fault parameter is set to Switch to I O control Perform a reset on any active event Reset tripping events Check that the Stop bit of the binary output telegram setting is set to 1 Verify that parameters are matching between the PLC and the softstarter fieldbus documentation for the fieldbus protocol used Check that the Auto mode bit of the binary output telegram setting is set to 1 Check if the HMI is set to remote mode Check that the Local Mode digital input on the ABB FieldBusPlug adapter is set to Remote Check that Fieldbus disable control in DI is not connected Check that the Fieldbus control parameter is set to On If the parameter Fieldbus failure op is set to Switch to I O control when fault occurs there will be a 10 seconds delay before it is possible to re start after communication is re establis
82. e it takes to go from Initial voltage level to full voltage The actual time to reach the Top of ramp state also depends on the current which means that the time to reach Top of ramp can be longer than the set Voltage ramp time If the motor is to start with a very heavy load the start ramp time can be longer than usual Exampel If the Start ramp time is set to 2 seconds and the motor is supposed to start a heavy load This can cause the output current to not go below set 120 of nominal motor current when the pre set start ramp time is reached Voltage start ramp is configured with the following parameters p Time Sop ramp Figure 77 Start and stop ramp Top of ramp Nominal voltage 100 Sart ramp initial level U Sart ramp time Figure 78 Voltage start ramp 1SFC132081M0201 1SFC132081M0201 Parameter Description Setting range Default value 02 01 Start mode Set the Start mode to Voltage ramp Voltage ramp Torque ramp Full voltage ramp Voltage ramp 02 03 Start ramp Initial level 02 04 Start ramp time Set the voltage level from where the start ramp initiates Set the effective time it takes for the voltage to reach 100 1 120s 10 99 10s Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 1 2 Voltage stop ramp When the softstarter is given a stop signal the softstarter decreases the output voltage to
83. e limit level 02 Start and stop 03 Limit 04 Kick start 04 01 Kick start 04 02 Kick start level 04 Kick start 04 03 Kick start time 05 Slow speed 05 01 Slow speed forward 05 02 Slow speed fwd strength 05 03 Slow speed reverse 05 04 Slow speed rev strength 05 Slow speed A 06 Motor heating 08 Sequence start 06 Motor heating 06 01 Motor heating capacity 08 01 Sequence mode 08 02 le seq 1 08 03 Start mode seq 1 08 04 Start ramp time seq 1 A 08 05 Start ramp init lvl seq 1 07 Motor braking E 3 08 06 Curr lim level seq 1 07 Motor braking 07 01 Stand still brake strength 08 07 Kick start seq 1 08 08 Kick start level seq 1 08 09 Kick start time seq 1 08 10 Torque lim lvl seq 1 08 11 Torque tune seq 1 08 12 Torque ctrl gain seq 1 For full parameter list see chapter 7 08 Sequence start 09 Automatic restart 09 01 Auto reset delay time 09 02 Auto restart 09 03 Auto restart max attempts 09 Automatic restart 10 Internal 10 03 In2 function 10 04 K4 function 10 05 K5 function 10 06 K6 function 10 Internal IO 11 External 10 10 07 AO reference 10 08 AO type 10 09 AO max value 11 External lO 11 01 1DIO function 11 02 1DI1 function 11 03 1DI2 function 11 04 1DI3 function 11 05 1DI4 function 11 06 2DI5 function 11 07 2DI6 function 11 08 2DI7 function 12 Communication 12 01 Com function 12 02 FB interface connector 12 03 Fieldbus control 12 04 Fieldbus address 12 05
84. ee ha a E 4 ee initia tanner e sana aana T 11 04 199 function None Reset Enable Slow speed forward 148 None Slow speed reverse Motor heating Stand still brake Start reverse User defined protection Emergency mode Fieldbus disable control Start 1 Start 2 Start Ss ad S G ole a o SATE G E de T mitts esa sed 3 NEE LEN me ree ae as a poe a bere an eS inipcisoodinn ad S S 2 a 7 G I Renee rere 11 07 2DI6 function l l 0 Se o l l 0 l 151 l None Too o af E ia D ie O Dicer tere MacNee tthe Bena oN A S y G ato None A A ay are oe NEET a e as i er a E E a S ion AE wer ae 7 e Fa A Event group 1 Event group 2 Event group 3 Event group 4 Event group 5 Event group 6 Sequence 1 Run Sequence 2 Run Sequence 3 Run Sequence 1 TOR Sequence 2 TOR Sequence 3 TOR ate i 0 E 0 11 11 2D02 function Oa io 0 155 T Mone e o hase a ada cian e e C S aie C 7 oe 11 13 1A00 reference 0 10 mA 0 20 mA 4 20 mA 0 10 V o 2157 4 20 mA 11 14 1A00 type l otor current A Mains voltage M Active o l 0 i i 158 l Motor current R power kW Active power HP Reactive power A kVAr Apparent power kVA Active energy kWh Reactive energy kVArh COS 8 Motor temperature Thyristor temperature otor voltage ains frequency Hz PT100 temperature centigrade PTC resistance Q ET crs oe Ma a a A ed S 7 C f nr dla ae ec ae i n e ETA A eens C S P EE T 12 Communication 12 01 Com3 function No
85. el PSTX142 500 690 143 2 500 170 l ie a L O A PSTX370 500 Tk L 7OM6021 M6019 3 2 4 Weights Table 6 Weights Type Weight in kg re aif Utica mney aia PSTX 142 170 Tae PSTX 210 370 12 7 Weight in Ibs Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 2 5 Softstarter ratings PSTX30 370 Temp lt 40 C 104 oF 4 le in 10 sec Motor power Motor power Rated current IEC when connected In Line when connected Inside Delta le 220 380 220 380 Inside 230V 400V 500V 690V 230V 400V 500V 690V In Line Delta Softstarter type kW kW kW kw kw kw kw kw A A PSTX30 600 70 PSTX30 690 70 PSTX37 600 70 PSTX37 690 70 eius O t a mare waa O zn eiaa hag inn sereg H HT PSTX30 170 PSTX72 600 70 PSTX72 690 70 PSTX85 600 70 PSTX85 690 70 PSTX105 600 70 PSTX105 690 70 PSTX142 600 70 Baa fen nf in PSTX170 600 70 4 PSTX170 690 70 PSTX210 600 70 B O marta me o O A A O Ha o O A mate PSTX142 170 PSTX210 370 PSTX30 370 Temp lt 40 C 104 of 4 le in 10 sec Motor power Motor power Full load current when connected In Line when connected Inside Delta Max FLA 220 440 550 220 440 550 Inside 208v 240v 480v 600V 208v 240v 480v 600v InLine Delta Softstarter type A A PSTX30 600 70 28 48 PSTX30 170 Serr E O A ET saws e
86. em stays contact your ABB Sales Office Check the RJ45 plug Check the RJ45 Network cable Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 10 3 Overview of faults protections and warnings This table shows in which state the different indications for protections faults and warnings may show up Motor control states Init start X Start prerequisites x Separate func X Start Ramp X Close bypass x Open bypass X Stand by X Pre start X Stop ramp EOL protection Locked rotor protection Phase reversal protection Current imbalance protection i gt X lt x Xx X x Xx x lt i x lt Earth fault protection Voltage imbalance protection Voltage outputs protection XX X XiX xi xx x Top of ramp xxx x Xx x lt KK KOO Cp a oe protection AY is deus nan eens omelet ee o ad A eae a defined protection aaa ee E E AU a ae ao oe ar er er E nae o o A PEE a EEN E A A L S protection E EE X o prolaci n O A EEE a X X Protections x x x x x x x x x x x x x xxx x x x HMI failure protection X O E Phase loss fault xX X XxX X oe a fault e a a P S LE Kr i E L A TTT Ta S C O faut E aC a 4 Short raul faut e L L ee ain aaa X X P a stas lt X x x x x Faults Heat sink overtemperarure fault xX X Open circuit thyristor fault l
87. emperature errors caused by the line length See Figure 42 15FC132081M0201 Figure 42 PT100 2 wire SE 20 2 1 5 mm 23 24 25 26 27 28 29 30 4 3 Ib in s M3 3 5 x 0 6 mm AWG 12 24 8 48 10 172 13 oat GND 0 138 x 0 024 in Se 022 5 mm z WD 2x0 2 1 5 mm 3 56600066 C Y ca ome ra 2 Tightening torques and cable dimensions Error caused by the line The error resulting from the line resistance amounts to approx 2 5 Kelvin Ohm If the resistance of the line is not known and it is not possible to measure the error caused by the line can be estimated using the following table Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Temperature errors in C K The table below shows temperature errors at an ambient temperature of 20 C depending on the line length and conductor cross section for PT100 sensors Table 1 Temperature errors in XX Line length in m Wire size mm 0 80 075 1 4 5 es as ee ce ee a Dari 75 13 6 l 9 0 e 6 8 4 5 o pi a ave E a ier aan Ta G G wenn a a 5 1 2 9 Analogue output The softstarter has one output for a configurable analog output signal terminals 29 and 30 The load resistance is maximum 500 ohm for current output and minimum 500 Com3 enp Analog out HB A TL T2 T3 24v GND ohm for voltage output 90000000 23 24 25 26 27 28 2
88. er Ue Rated operational voltage on the motor three phase main voltage feeding the motor Us Rated control supply voltage feeding the electronics in the softstarter For definition see IEC 60947 1 edition 5 0 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 2 Quick start 2 1 Connection 2 2 Configuration O tt 2 2 2 Application set up 10 2 3 How to start stop the motor Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com This chapter is a short guide on how to connect configure and start the softstarter in an easy way This product has been carefully manufactured and tested but there is a risk that damage can occur from abnormal handling during transportation Therefore the instructions below must be followed A CAUTION jalo 2 1 jalo Hazardous voltage Can cause death or serious injury Always turn off and lock out all power that supply this device before you start to work on the equipment WARNING Mounting and fastening of electrical connections must be made by authorized personnel and in accordance with existing laws and regulations WARNING Before you connect the softstarters PSTXSO PSTX170 to operational voltage for the first time apply control supply voltage in order to o
89. et IP Fieldbus control If the softstarter is going to be used with fieldbus communication the fieldbus interface must be enabled before any action can be taken Fieldbus address If the softstarter is going to be used with fieldbus communication set a fieldbus address for the softstarter Select a suitable and unoccupied number as the address A CAUTION The motor may start unexpectedly if there is a start signal present when performing any of the actions listed below e Switching from one type of control to another fieldbus control hardwire control e Remember that when Fieldbus auto disable is active this switch can be done automatically e Re programming of the programmable inputs e Reset all Settings programmable input set to Enable Fieldbus auto disable With fieldbus auto enabled the control of the softstarter will automatically switch over from the fieldbus to the hard wire inputs if the fieldbus malfunctions for instance due to power loss or broken cable When the fieldbus starts working again the control is automatically switched back to the fieldbus Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Fieldbus Inputs Outputs Functions set in the softstarter as Fieldbus digital inputs DI are in fact the digital inputs to the PLC e the data flow from the softstarter through the network to the PLC Fieldbus digital outputs DO are not configurable T
90. ev out a paa A AA ER Specifies the Event groups this protection belongs to Sets the operation of this protection Eventgroup 0 6 o PN eon Stop auto Indication 0000010 7 15 11 Frequence range protection TBD Frequnce range protection is configured with the following parameters Parameter Description Setting range Default value 6 03 Freq range lower trip lvl 6 05 Freq range trip time l 16 06 Freq range out o 6 07 Freq range op Sets the lower trip level for the frequency Sets the upper trip level for the frequency Sets the time that the frequency has to be outside the trip range to trip Specifies the Event groups this protection belongs to Sets the operation of this protection 40 72 Hz 0 60s Eventgroup T lt Off Stop manual Stop auto Indication 45 Hz 1s Off Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 15 12 By pass open protection This protection detects if the By pass contactor or relay has not closed when Top of ramp is reached Contact ABB sales office for service By pass open protection is configured with the following parameters Parameter Description Setting range Default value Specifies the Event groups this protection belongs to 16 08 By pass open out 16 09 By pass open operation Sets the operation of this protection Eventgroup O
91. fault The thyristors are overheated Check the starting conditions and the fans Decrease current limit if possible Let the thyristors cool down before restart Short circuit fault One or several thyristors are shorted Check and contact your ABB sales office for replacement kit Shunt fault The softstarter can not stop the motor due to internal short circuit By pass relay closed due to inaccurate handling PSTX30 170 only Contact ABB sales office for service Switch off operational voltage and control supply voltage Switch on voltage in correct succession 1 Control supply voltage on terminals 1 and 2 See chapter 5 1 2 Control supply and control circuit 2 Wait 4 seconds and then switch on operational voltage on terminals L1 L2 and L3 If same fault remains contact your ABB Sales Office Unspecified fault N A Disconnect and reconnect the supply voltage Us and make a restart If same fault remains contact your ABB sales office Heat sink fault The heat sink temperature is too high If the fault remains after reset the heat sink is too warm and needs to cool down Check that the fans are working in a proper way Check that cooling airways are free from dirt and dust Check that the ambient temperature is not too high Open circuit thyristor fault One or several thyristors are not conducting The Operational voltage is below 175 V The motor i
92. faults gt Settings Language gt Date amp time Date Time Show date as Shoe time as Show clock Date and time Display settings Reset from defaults Reset Home view layout Figure 70 Settings navigation LEA B Parameters K Assistants gt Softstarter Motor jog FW version Serial number Softstarter gt HMI FW version Serial number Fig 69 System info navigation Language Arabic Czech German English Spanish Finnish French talian Dutch Polish Portuguese Russian Swedish Turkish Chinese XX XX 20XX XX XX XX day month year 24 hour Display settings 80 80 Contrasts Brightness Powersave White on black Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 6 4 6 1 Language Path in menu Menu Settings Language For navigation see Figure 71 The interface can be set to any of the following languages Table 7 Language o Language Arabic Czech German English Spanish Finnish French Italian Dutch Polish Portuguese Russian Swedish Turkish Chinese simplified chinese Abbreviation on the display AR DE Follow the instructions below to access the language settings menu start from Home view 1 Press Select once to enter the menu 2 Use Navigation keys to navigate to the Settings menu
93. g output value Sets the Analog output type Sets the max analog output value 0 10mA 0 20mA 4 20mA 0 10V Motor current Mains voltage Active power Active power Reactive power Apparent power Active energy Reactive energy cos fi Motor temperature Thyristor temperature Motor voltage Mains frequency PT100 temperature PTC resistance 0 0 1000000 0 0 1000000 4 20mA Motor current A External Analog output Extension IO is configured with the following parameters Description 11 13 1A00 reference 11 14 1400 type C co a en 11 16 1A00 min value Description Sets the Analog output reference Sets the Analog output type Sets the max Analog output value Sets the min Analog output value Setting range 0 10mA 0 20mA 4 20mA 0 10V Motor current Mains voltage Active power Active power Reactive power Apparent power Active energy Reactive energy cos fi Motor temperature Thyristor temperature Motor voltage Mains frequency PT100 temperature PTC resistance 0 0 1000000 0 0 1000000 Default value 4 20mA Motor current A Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 12 4 Temperature sensor Temperature inputs There is one temperature input The user can set three different types of temperature sensors e PTC e PT100 e Bi metal switch These can be connected to diffe
94. ged and some or all parts might need to be replaced Type 2 The device should be operable after the event of a short circuit Type 2 coordination is achieved by using a semiconductor fuse A coordination table is found in the catalogue and online via ABB Website To be able to claim warranty for any damage on the thyristors the coordination type 2 must be achieved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 10 Troubleshooting 10 1 General 134 10 2 Troubleshooting 134 10 3 Overview of faults protections and warnings 137 10 4 Protection indication shown on screen 138 10 5 Fault indication shown on screen 139 10 6 Warning indication shown on screen 141 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 10 1 General This chapter is a guide that can be used in case problems would occur with the softstarter or the application A CAUTION Hazardous voltage Can cause death or serious injury Turn off and lock out all power that supply this device before you start work on the equipment A CAUTION Make sure that the softstarter is de energized before performing maintenance Do not open the softstarter or touch any live parts
95. h ports Roll the rest of the hanging cable so it will not get clamped by the door see in Figure 23 Close the door of the enclosure and switch on the operational voltage to control that the external HMI is working 15FC132081M0201 Figure 5 Roll the rest of the hanging cable Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 5 Connection 5 1 Electrical connection 5 1 1 Main circuit 34 5 1 1 1 Tightening torques and cable dimensions D 5 1 2 Control supply and control circuit cc D 5 1 2 1 Control supply voltage terminals 1 and 2 00 5 1 2 2 Functional earth terminal 22 DD 5 1 2 3 Start and Stop terminals 13 14 18 19 20 21 1 37 5 1 2 4 Programmable inputs terminals 15 16 and 17 29 5 1 2 6 Programmable output relay KS terminals 7 8and9 A 5 1 2 7 Programmable output relay K6 terminals 10 11 and 12 41 5 1 2 8 PTC PT100 input 42 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com This chapter describes the electrical connections as well as connections for communication devices that can be connected to the softstarter A WARNING Mounting and electrical connections of the softstarter shall be made in accordance with local laws and regulations and be performed by authorized personnel A CAUTION Hazardous voltage Ca
96. hall be handled and recycled according to local laws Further information regarding used material and recycling of the product can be found at ABB Website 1SFC132081M0201 Altitude Pollution degree Relative humidity Standards Standards UL o PTC input EMC Marine approvals with derating 0 7 100 m 0 22 1 OOft 77 F to 104 F De rating 40 C to 60 C 104 F to 140 F with derating 0 6 1 C 0 33 1 grF 1000 m 3281 ft above sea level without derating 1000 4000 m 3281 13123 ft 3 5 95 non condensing aa EL EC 60947 1 EC60947 4 2 UL508 EC 60947 8 Mark A detectors DIN 44081 and DIN 44082 EC 60947 4 2 Class A Contact your ABB sales office 1 The softstarter is designed for class A equipment Use of the product in domestic environments can cause radio interference If so it can be necessary to use more mitigation procedures Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 2 Sata General Technical data Table 3 General _ General data 24 v output Ra ed insulation voltage Rated operational Rated supply voltage Us Voltage tolerance Rated frequency Frequency tolerances 3 programmable Re lay outputs nputs TT a S P aa preformance Aedo ouput ON S E Coa ol T n Santas Recommended fuse Control supply circuit Communication 1 Communication protoco
97. he output DO describes data flow from the network to the softstarter i e appears as an input from the softstarter point of view Fieldbus communication is configured with the following parameters Parameter Description Setting range Default value 12 01 Com3 function 12 09 FB baud rate 12 10 FB parity 12 11 FB stop bits 12 17 Fieldbus DI 6 12 18 Fieldbus DI 7 12 19 Fieldbus DI 8 2 02 FB interface connector 4 a ases e ip 12 04 Fieldbus address Serer a ceci 12 07 Fieldbus ip netmask A H e e e S PR a le Sets the function of the Com3 port Sets the Fieldbus interface selection Enables control from fieldbus Sets the Bus address a a a ARE address Fieldbus IP Sets the default gateway Fieldbus IP Sets the netmask Modbus RTU interface Anybus DeviceNet and Anybus Modbus RTU Sets parity for Anybus Modbus RTU i Selec stop bits for Anybus odbus RTU s the DI 1 programmable ital input signal igital input signal ital input signal igital input signal igital input signal s the DI 6 programmable ital input signal s the DI 7 programmable igital input signal s the DI 8 programmable ital input signal igital input signal CEC QT GV GIT GWT GSO GCC GIT Ge S d S d S d S d S d S d S d S d S d S d igital input signal Fieldbus IP Enables dhcp Sets the bau
98. he actual power system voltage differ from the ideal sine wave THD has exceeded the warning level Check the quality of the network Total Harmonic distortion THD warning is configured with the following parameters Parameter Description Setting range Default value 23 04 THD U level Sets the warning level for Total Harmonic Distortion U 23 05 THD U out warning belongs to Enables Total Harmonic Distortion warning 23 06 THD U Specifies the Event groups this i 1 100 Eventgroup 0 6 Off On l 10 Off Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 16 12 Short circuit warning A warning signal will be given if there is an internal short circuit and the softstarter is running in limp mode Contact ABB sales office for service Short circuit warning is configured with the following parameters Parameter 23 07 Short circuit out Specifies the Event groups this warning 23 08 Short circuit Description belongs to Enables Short circuit warning o Setting range Eventgroup 0 6 Off On Default value 4 Off 7 16 13 Number of starts limits A warning signal will be given if the number of starts exceeds the configured trip level The number of starts counter can be reset to zero from the HMI The purpose of the warning is to allow for planed maintenance of the equipment based on number of starts
99. he main currents and voltage Current imbalance warning is configured with the following parameters Parameter Description Setting range Default value 21 11 Current imb level Sets the Current imbalance warning level Specifies the Event groups this warning belongs to Enables the Current imbalance warning 10 80 Eventgroup O 6 70 7 16 7 Over voltage warning A warning signal will be given if the voltage is higher than the set value Check the main voltage Over voltage warning is configured with the following parameters Parameter Description Setting range 22 01 Over voltage level User configured warning level in Volts User configured time until warning in seconds Specifies the Event S a om warning belongs to Parameter to enable Over voltage warning 208 850 V Eventgroup 0 6 Default value 208 V 7 16 8 Under voltage warning A warning signal will be given if the main voltage is higher than the set warning level Check the main voltage Under voltage warning is configured with the following parameters Parameter Description Setting range Default value 22 05 Under voltage level 22 07 Under voltage out 22 08 Under voltage User configured warning level in Volts User configured time until warning in seconds Specifies the Event groups this warning belongs to
100. he stop ramp ends and the power to the motor is cut voltage level for Voltage stop and torque level for Torque stop Sets the time it takes for the voltage to reach end level Sets the level from where the stop ramp initiates Sets the operational torque for Torque start ramp settings in percentage of base torque Sets the adjustment of resistive losses Sets the speed of the voltage regulator during torque start and stop It seldom needs to be changed but if a dip occur in the torque curve during stop increasing this value might solve it Sets the integration time of Pl controller Sets the slip difference from nominal to pull out torque in percentage Sets the maximum desired difference between reference and actual torque in percentage Sets the Torque control filter time in seconds Setting range No ramp Voltage stop ramp Torque stop ramp 10 99 30 500 D aa 0 007 105 ic rer ae 0 1 100 eo TE Default value No ramp 130 CN Ree l S 100 0 002 s X ae E Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 3 Full voltage start When using the full voltage start the softstarter shall ensure that the motor accelerates up to full speed as fast as possible This is done by providing a full voltage start in which the motor voltage ramps up to full voltage in Y seconds INFORMATION Curre
101. hed Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Status Possible cause Solution Loading of parameters with fieldbus does not work properly Fieldbus settings Verify that parameters match between the PLC and the softstarter fieldbus documentation for the fieldbus protocol used Check that the Auto mode bit of the binary output telegram setting is 1 Check if the HMI is set to remote mode Check that the Local Mode digital input on the ABB FieldBusPlug adapter is set to Remote Check that Fieldbus disable control in DI is not connected Check that the Fieldbus control parameter is set to On Displayed phase currents in screen does not correspond to motor current Inside Delta connection If the softstarter is connected Inside Delta the phase currents displayed are 58 1 3 of the motor current Displayed current in screen is not stable The motor is too small The load on the motor is too small Current is out of measuring range Check that the softstarter corresponds to the motor size Dark screen and LED is active Power save mode Touch any key on the keypad Blank screen and no LED is active Supply voltage is not connected between the HMI and the softstarter RJ45 Network cable is damaged The RJ45 plug is missing Connect the Supply voltage according to the circuit diagram If probl
102. hlighted black Then Press or OD to change the value of the 30 A selected number Press C Save to save See Figure 48 Local PSTX30 Motor rated current le 1SFC132081M0201 Figure 48 Numeral setting On off switch Select 1 or O on or off with the on off switch Use gt and on the Navigation keys Press C or TJ to change the value of the selected switch Press C Save to save See Figure 49 Poca S Shunt fault event mask 41 gt Event group O Event group 1 Event group 2 Event group 3 Event group 4 1SFC132081M0201 Selection list Use the Navigation keys to navigate up and down in the lists The selected option is highlighted black Press J Save to save See Figure 50 Current limit type Off Normal Dual 1SFC132081M0201 Figure 50 Selection list Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 1 4 How to set a parameter This chapter shows some examples of parameters that can be set on the PSTX softstarter 6 1 4 1 Changing the Rated motor current Setting le Path in menu Menu Parameters Complete list 01 Motor rated current le For more information about Motor Current le see chapter 7 Functions Motor rated current le il The Home view is the top level Press Menu to enter the menu The display now appears a
103. hone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 20 1 Table Application settings Recommended basic setting Stop ramp time Start ramp initial level Stop ramp end level Current limit level Start mode Stop mode O Start ramp time 3 O A Z Z O g 3 U Band saw 1 wo o tage ramp Bow thruster 10 0 O 30 3 Voltage ramp No ramp Centrifugal pump 10 10 30 30 4 Voltage ramp Torque ramp Circular saw 10 30 30 4 Voltage ramp o ramp Conveyor belt short 10 40 30 3 5 Voltage ramp o ramp Cutter 10 30 30 4 Voltage ramp o ramp Escalator 10 30 30 3 5 Voltage ramp No ramp Normal start class 10 High pressure pump 10 10 40 30 4 5 Voltage ramp Torque ramp Hydraulic pump 10 30 30 3 Voltage ramp No ramp Lift Elevator 10 30 30 3 5 Voltage ramp No ramp Piston compressor 5 50 30 3 Voltage ramp No ramp Scroll compressor 2 50 30 3 Voltage ramp No ramp Axial fan 10 30 30 4 Voltage ramp o ramp Conveyor belt long 10 S 40 30 3 5 Voltage ramp o ramp Crusher 10 30 30 4 Voltage ramp o ramp Centrifugal fan 10 30 30 4 Voltage ramp o ramp Heavy duty start class 30 Grinder 10 30 30 4 Voltage ramp o ramp Mixer 10 30 30 3 5 Voltage ramp o ramp Note Use the parameter values above as guidance only Additional tuning can be necessary because of variat
104. igure 32 Conventional circuit with external control voltage maintained start signal is requierd M3 T 11 12 13 14 15 16 17 18 19 20 21 22 re Ope res a W 00 250V 0 60 Hz Start Stop In0 Inl In2 DGND GND 24V 0 5 Nm 4 3 lb in Tightening torques and cable dimensions 3 5 x 0 6 mm 0 138 x 0 024 in y AWG 12 2 0 2 2 5 mm 2x0 2 1 5 mm 0 2 2 5 mm 2x0 2 1 5 mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1SFC132081M0201 1SFC132081M0201 1SFC132081M0201 5 1 2 4 Programmable inputs terminals 15 16 and 17 A WARNING Terminal Terminal 13 14 15 16 and 17 should be connected using 24V DC only Other voltages may damage the softstarter and the warranty may no longer be valid The softstarter has three programmable inputs e nO default reset event 15FC132081M0201 e Int default none Figure 33 Terminals 16 and 17 e n2 default none Ga i For programming the softstarter inputs see chapter 7 Function settings Connect the cables according to Figure 33 34 or 35 depending on whether internal or external source is used lil Wiring for sequence start see next page x 12 13141541 PPE TYY TT Tt 2 OGNO GND WO 1 ABB PSTX 1SFC132081M0201 M3 3 5 x 0 6 mm AWG 12 24 D 0 138 x 0 024 in i 2 OD U Kes 02 15 mm
105. ind the Assistants menu by pressing C Menu and then scroll to Assistants with the Navigation keys Press C Select to enter the Assistants menu 2 Scroll to the Basic set up menu by using the Navigation keys and then enter the menu by pressing Select 3 The Basic set up will start with step 1 Language Press Edit to change language Use the Navigation keys to select language and then press Save 4 Press to enter step 2 Date and time Press O Edit and use the Navigation keys to edit date and time then press O Save 5 Press to enter step 3 Motor data Press Edit to change the Motor rated current le Use the Navigation keys to change the value and then press C Save 6 Press 6 to enter step 4 System configuration Here it is possible to set if the softstarter shall enter the Basic set up at power on or not Use the Navigation keys to select Yes or No and then press TU Save Fe Dress and then Press Done to finish the Basic setup For more settings enter Application set up 2 2 2 Application set up ER Find the Assistants menu from the Home view by pressing Menu and scroll to Assistants with the Navigation keys Press C Select to enter the Assistants menu 2 Scroll to the Application set up menu by using the Navigation keys and then enter the menu by pressing CD Select 3 The Application set up will sta
106. ing cannot stop the softstarter and a reset of a warning is not necessary The warning level and any other additional information needed to enable the warning can be set by the user A warning will be logged in the event list when it occurs Warnings can be Enable or Disable There is also a percentage setting were the user can set at which percentage level the warning shall occur The percentage setting is within 10 80 Warnings can be set to an Event group by a parameter option called Out The Event group can be configured for relay output to control other devices in an application As default all parameters are set to one Eventgroup Warnings are displayed on the HMI but otherwise they do not affect the behaviour of the softstarter 7 16 1 Electronic overload warning A warning signal will be given if the motor temperature exceeds the settable warning level of max temperature Electronic overload warning is configured with the following parameters Parameter Description Setting range Default value 20 01 EOL level Sets the EOL warning level 40 0 99 0 90 0 A E e a a a S Cp warning belongs to o o nnn C a A Ss CCSD GE Re ce ee 7 16 2 Locked rotor warning A warning signal will be given if the current exceeds the settable warning level The motor is running stiff A damaged bearing or a stuck load could be possible causes Check the load and the motor Locked rotor warning is configured with
107. ions in load conditions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 21 Complete parameter list Parameter number Description Setting range Number of decimal Fieldbus ID Default value Actual setting 01 Motor rated current le 01 01 otor rated current le 9 0 1250 0 A 9 0 A 02 tart and stop 02 01 02 02 20 03 pil 02 04 02 05 art mode top mode tart ramp time S S Si S tart ramp initial level S Si s top ramp time Pre start function Pre start time top ramp end level 0 0 Voltage ramp Torque ramp Full voltage start No ramp Voltage ramp Torque ramp 99 ii 120s Pre start off Motor heating Stand still brake Slow ne forward Slow nee reverse 7200 Os S OIN O Qik wn Voltage ramp No ramp e F Fe Cee eae ee 10s an S 10s Pre start off Limit Current limit type Current limit level 2nd curr lim level 2nd curr lim time Torque limit level o os 5 Off Normal Dual Ramp 1 5 7 5 Xle 7 5 Xlg 120s 200 18 19 S En EEA oa Off 4 0 xle 8s 150 Kick start Kick start Kick start level Kick start time 50 On Off 0 2 2 08 de 100 A eee S N Z 22 Off 0 2 S S POER T Slow speed S ow speed forward S ow speed fwd strenght Slow
108. irst current limit level the output voltage restricts the current from increasing at a maximum linearly curve up to the second current limit The configured time determines the time it takes for the current limit to reach the second current level When the current reaches the second current limit the softstarter will behave as for the normal current limit Ramp current limit can be used as a back up function to prevent overheating Current limit is configured with the following parameters Current limit Dual current limit 2nd current limit time Figure 82 Dual current limit 1SFC132081M0201 Parameter Description Setting range Default value 03 01 Current limit type Set the Current limit type Off Normal Normal Dual Ramp 03 02 Current limit level Sets the first level to which the current is limited during start 1 5 7 5xle 4 0xle 03 03 2nd curr lim level Sets the level of the second current limit l 1 5 T AS xle 7 0 xle 03 04 2nd curr lim time Sets the time limit from the starting signal when the second 2 120s 88 current limitation will be activated Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 7 Kick start Kick start function is a function to kick loose the motor initial friction during a set time and level If Kick start is enabled the start ramp starts directly after Kick start See figure 83 UA
109. l depending of selected function The relay outputs are K4 K5 and K6 The relays outputs are 30VDC 250VAC Ith 5A le 1 5Amp AC 15 The relay opens and closes depending on set configurations All relay outputs are programmable Functions or an event group can be related to the physical signal through a drop down menu on the HMI The programmable options for each relays are None No function on the relay outpt Run Indicates when the softstarter gives voltage to the motor Top of ramp TOR Indicates that motor runs on full voltage Event group 0 6 Faults protections warning are all selectable by customer Sequence 1 3 Run TBD Sequence 1 3 TOR TBD Run reverse TBD As default K4 is configured to function Run K5 to Top of ramp and K6 to Eventgroup 0 Description of the relay terminals Each relay has three terminals one common terminal COM one normally open terminal NO and one normally closed terminal NC See Figure 84 Common TBD Normally open Circuit is open in normal mode circuit is not shorted to common Normally closed Circuit is in normal mode the circuit is continuously shorted to common Internal relay outputs internal lO is configured with the following parameters r a l l Common 1 230V l bee Sed Contactor l l Normally a Se l l Normally Closed R a e e k open Figure 84 A contacor may for examp
110. le 9 Display settings Displ tti Eventios vr ET Option Function Display settings K Brightness 80 ST A OT EET RSE ie i ia z aii SR Backup handling gt play 9 Powersave Contrast Set the contrast intensity White on black 0 100 coe IHD systeminio gt i ES Parameters Date amp time Brightness Set the brightness intensity Power save This option turns off the display backlight after selected time l l l You can set the Power save to Figure 75 Display settings start within 30 minutes 1 2 or 5 hours or Never White on black White on black display On Off Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 6 4 6 4 Reset to defaults Path in menu Menu Settings Reset to defaults For navigation see Figure 76 The Reset to defaults menu is used to reset home view layout parameters or operating data back to factory default settings The control supply voltage should be disconnected and reconnected The real time clock the hour run meter the number of starts and the presentation language will not be affected by the reset Als Press C Select to enter the Reset to defaults menu 2 Use the Navigation keys to select between Home view layout Parameters Operating data 3 Press Select to select the data which is to be reset 4 Press Yes to reset or press C No to cancel Confirmation of reset will be
111. le be connected 230 volts 1SFC132081M0201 Parameter Description Setting range Default value 10 04 K4 function 10 05 K5 function 10 06 K6 function Function of programmable output relay K4 K5 K6 Same as K4 function Same as K4 function None Reset Enable Slow speed forward Slow speed backward Motor heating Stand still brake Start reverse User defined protection Emergency mode Fieldbus disable control Start 1 Start 2 Start 3 Same as K4 function Same as K4 function Run Top of ramp Event group O External relay outputs extension IO is configured with the following parameters Parameter Description Setting range Default value C en T 11 11 2DO2 function 11 12 2DO3 function 11 09 1DO0 function Function of programmable output relay 1DOO extention IO Same as 1D00 5 o or A eer cect Same as 1D00 None Reset Enable Slow speed forward Slow speed backward Motor heating Stand still brake Start reverse User defined protection Emergency mode Fieldbus disable control Start 1 Start 2 Start 3 oe ee la Same as 1DOO Same as 1DOO Run eE S EAr Event group O Motor Current A Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 12 3 Analog output The softstarter is equipped with one analog output for a configurable analog output signal to an analog meter or the PL
112. lect to enter the Basic set up The Basic set up menu is divided in 5 steps Local Language Date and time Motor data System Application set up 1 4 configuration and Setup complete Application set up Bow Ue The Application set up are quick settings for Applications Centrifugal pump Values and Tune settings Circular saw Use the Navigation keys to select Application set up Conveyor belt short Press C Select to enter the Application set up Select Select what type of application the softstarter is used for by pressing C Select See Figure 62 1SFC132081M0201 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 4 3 Event log Path in menu Menu Event log For navigation see Figure 65 The Event log menu checks the event log in the softstarter When entering this menu the 100 latest events in the log are listed in chronological order with the latest event as No 1 the second latest as No 2 etc The events are shown with type of event and date For details about all events press details Use navigation keys to view all entries in the event log The types of event logs are e Faults e Protections e Warnings e Parameter changed e Run See Figure 64 Faults Use the Navigation keys to select a Fault and press Details to read details about the Fault Name On time and Event count Then press the i key to see information
113. ls T 600 V 690 V Rated impulse withstand Number of controlled phases Description 24 V 5 Max 250 mA A V 50 60 He is 10 to 15 50 60 Hz 10 6 kV Operation circuit 4 kV Control and supply circuit 3 Start stop 3 programmable inputs Digital I O InO IN1 IN2 temperature sensor input Relay outputs K4 K5 K6 250 V AC Ith 5A ls 1 5A AC 15 2825 ohm 20 switch off resistance 1200 ohm 20 switch on resistance Fan 6 A Delayed MCB use Cc characteristics 3 Fieldbus ports Extension VO DeviceNet Profibus DP Modbus i EtherNET IP Modbus TCP 3 2 2 Technical data for external keypad Table 4 Technical data for external keypad Display Status indicating LEDS Ambient temperature Degree of protection UL approval Marine approvals Display type Power on Green Protection Yellow Fault Red Storage 25 C to 70 C L 13 oF to 158 F Operation 25 C to 60 C 13 F to 140 F Contact your ABB sales office 3 2 3 Semi conductor fuses A WARNING G Semiconductor fuses must be used to warranty on the thyristors keep the INFORMATION To achive a type 2 coordination semi conductor fuses must be used Table 5 Semiconductor fuses Type Ue V SIE O Size A Type So a PSTX37 500 690 37 looo 125 170M1568 A E ae wi OE PSTX72 500 690 72 000 250 170M1571 eee AA a a
114. manual auto 7 17 2 2 Bad network fault Bad network quality fault is signaled if there is too much frequency disturbance in the network Then it will be too dificult to control the triggering of the thyristors in a safe way Check for harmonics or frequency disturbance in the supply network Bad network fault is configured with the following parameters Parameter Description Setting range Default value 26 03 Bad network out Specifies the Event groups this Eventgroup O 6 1 fault belongs to 26 04 Bad network op Set the operation of this fault Stop manual Stop Stop manual auto 7 17 2 3 Low supply voltage fault Too low control supply voltage on terminals 1 and 2 A fault signal will be given if the softstarter detects that the control supply voltage is too low Then it will stop the motor and save unsaved data However if the control supply voltage goes up before the softstarter is completely turned off the low supply voltage fault will be activated If the voltage is too low it can no longer assure proper function of the softstarter and this fault is signaled This fault can only be asserted after some time since low voltage will also be detected when the softstarter is unplugged and shutdown Check for voltage dips or interruptions Low supply fault is configured with the following parameters Parameter Description Setting range Default value 26 05 Low supply voltage out Specifies the Event groups this Eventgroup O 6 1 fault belong
115. mit is not activated during Kick start Sets the level of the Kick start in percentage of rated voltage Sets the duration of the Kick start in seconds Sets the level to which the torque is limited during the start wih torque control Sets the speed of the voltage regulator during torque start and stop It seldom needs to be changed but if a dip occur in the torque curve during stop increasing this value might solve it Off Start several motors 9 0 1250 0 A Voltage start ramp Torque start ramp Full voltage ramp 1 1208 Adjustment of resistive losses 10 99 0 5 7 5 x le O ne rc a O 1000 0 01 10 0 Off 9 0 Voltage start ramp tos a Off l S anada d f a OIE A as geran 0 24 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 11 Automatic restart The softstarter automatically restarts the motor after a fault has occurred The primary requirement is that if a fault or protection has been asserted the softstarter shall automatically restart the motor in order to ensure an uninterrupted process The event is reset only after the Auto reset delay time has transpired If Auto restart is enabled an internal start signal is given and the fault relay is not directly activated This is because the fault relay can sometimes be connected to a breaker located upstream Until a successful start is carried ou
116. n e Limit number of starts Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 3 1 2 1 User defined protection Programmable digital input can be used in combination with external device sensor to provide to the customer the possibility of handling own defined protection The protection is activated when the input signal reaches high level fieldbus or physical 1 0 3 1 3 Warning functions The softstarter is equipped with a number of warning functions that signal potential risks before activating a protection The difference between a warning and a protection is that a warning can not stop the softstarter and that a reset of a warning is not necessary The warning level and other parameters needed to enable and configure the warning are settable Warnings will be logged in the event list when it occurs Available warnings are listed below e Current imbalance warning e Over voltage warning e Under voltage warning e EOL time to trip warning e EOL warning e Total Harmonic Distortion THD warning e Voltage imbalance warning e Power factor underload warning e Current underload warning e Faulty Fans warning e Locked rotor warning e Thyristor overload warning e Short circuit warning 3 1 4 Fault detection functions The softstarter is equipped with a number of fault detection functions to signal malfunctioning at softstarter motor or power network level The softsta
117. n cause death or serious injury Turn off and lock out all power supplying this device before any work on the softstarter A WARNING Apply the control supply voltage to make sure that the by pass relays are in open position before you connect the softstarters PSTX30 PSTX170 to operational voltage for the first time If not the equipment can start accidentally This is necessary to avoid unintentional starting of the equipment during the connection Al INFORMATION ABB personell have to obey the instructions in ABB CISE 15 4 For basic connection see chapter 2 Quick start For wiring diagrams see chapter 11 Wiring diagrams 5 1 Electrical connection A WARNING Capacitors for power factor compensation are not allowed in between the softstarter and the motor since this can cause current peaks which can burn the thyristors in the softstarter If such capacitors are to be used they should be connected on the line side of the softstarter 5 1 1 Main circuit INFORMATION The voltage dips may not be more than 5 between softstarter and motor The cable lenght does not matter jalo Softstarters PSTX30 PSTX370 can be connected both In Line see Figure 24 and Inside Delta see Figure 24 Use wire connection for PSTX30 105 see Figure 25 and terminal connection for PSTX 142 370 see Figure 3 e Connect the line side to terminals 111 3L2 5L3 see Figure 25 and 26 e Connect
118. n for example a conveyor belt E P 9 A System info gt The jog has three predefined speeds Settings gt e Fast Jog e Jog Figure 54 Motor jog navigation e Creep The speeds can be adjusted with separate parameters For example Fast jog backward and jog forward This function can be operated via the HMI I O or Fieldbus Local PSTX HMI Press J Menu to enter E Motor jog menu and Motor Jog then select Motor Jog Use Y and Y to jog forward and backwards See in Figure 53 The motor will start and accelerate to the rated speed according to the set parameters as long as the Jog command is activated The motor stops immediately as soon as the command is released 1SFC132081M0201 It is possible to run the motor both in the forward and reverse direction with at least two different slow speeds Figure 53 Motor jog Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 6 3 Options screen Bion Overview In Options screen it is possible to change the apperence of the Home view of the softstarter and access Active faults protections and Active warnings Option screen includes the following menues e Edit home view e Active faults protections e Active warnings Press C Options to enter the Options screen 6 3 2 Edit home view Path in menu Options Edit home view For navigation see Figure 54 Local PSTX HMI Motor current A x 4 Mot
119. ne Test Modbus RTU slave Extension VO 0 26 Test o aS ieee eae ee cia a S o o PORS 7 ane eS ds Nowe aE Ree eee eee aoe A Fieldbus control E a jon Ri ing A E Berek eh oa el ae E ETENA 7 ee T H 12 04 Fieldbus address O 65535 0 IN o ee oe Shue ene i 000 0 000 000 000 hanes o e es 7 ae aei aa 12 06 l Fie dbus IP gateway _ o 000 000 000 000 l 0 i 59 i 0 el 12 07 Fieldbus IP netmask 255 255 255 000 o 83 4294967040u sis p phop clea a ee el M E 7 Pe Satta eee ll basa tet karat crs on a ee ene mee e PE A e o a ea A An 57600 76800 115200 125000 250000 500000 auto 12 10 l FBp parity l No parity Odd parity Even parity o l 136 E Even parity AA 42 14 FB stop bits 1 Stop bit 2 Stop bits o 4441 Stop bit Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter number Description Setting range Number of decimal Fieldbus ID Default value Actual setting 12 Co mmunication 12 13 Fieldbus DI 1 None Start feedback Stop feedback Fault reset feedback Slow speed rev feedback Slow speed forw feedback Start 1 feedback Start 2 feedback Start 3 feedback Motor heating feedback User defined feedback Stand still brake feedback Emergency mode feedback Start reverse feedback Run status TOR status Line Phase sequence Event group O status Event group 1 status Event group 2 status Event group 3 status Event gr
120. nfo clrwitr com 7 15 Protections The softstarter is equipped with a number of protection functions to protect the softstarter motor and other equipments A protection can be completely turned off configured to stop the motor or indicate that the event has occurred There are two options if the protection shall stop the motor either a manual reset is required or the softstarter will automatically reset the protection when the protection goes inactive i e when the conditions that triggered the event are gone In addition to the type of operations mentioned above which are avilable for all protections some protections have more options When the protection acts as a warning it will indicate that something is wrong When the protection acts as a fault it will stop the motor when fault occur Direct stop Protections can be enabled or disabled by the user The protection parameters can only be configured if the protection is activated When any of the protections signals a risk of damage the following basic actions will be performed Protection LED will light up The type of event is displayed The type of event is logged on the event list Protections can be set to have automatic reset or manual reset For every protection there is parameter options called Operation which can be set as e Stop Automatic The engine stops and reset automatic after the fault condition has been corrected e Stop Manual
121. ns and parameters By pass open protection By pass contactor or relay does not close when reached TOR Check and contact your ABB sales office Fieldbus failure protection There is a communication di softstarter and PLC sturbance between the Check that the fieldbusplug is connected correctly Check that correct type of fieldbusplug is used Check that the parameter Fieldbus Type is set according to the present fieldbus type Extension I O failure protection There is communication di softstarter and the extension l O sturbance between the module Check and correct the connections HMI failure protection There is communication disturbance between the softstarter and the HMI The HMI has been removed Check and correct the connections Place back the HMI again Limit number of starts The softstarter has exceeded the pre set limited number of starts Wait for the next start interval For parameter setting see chapter 7 Functions 10 5 Fault indication shown on screen For Faults description see chapter 7 21 Faults 26 Internal faults 27 External faults Table 3 Fault indication Status Possible cause Solution Phase loss fault Voltage to one or more phases is missing Fuse is blown Power loss on operational current for one or several phases The line contactor or circuit breaker is open Line contactor opens too quickly
122. nt ax phase Mains requency Motor voltage Motor emperature percent current Phase L1 Number of starts resettable Motor run time resettable Top event code Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter number Description Setting range Number of decimal Fieldbus ID Default value Actual setting Protections list 1 Locked rotor level Locked rotor delay time EOL mode EOL class EOL dual class EOL out EOL operation Locked rotor trip time Locked rotor out Locked rotor op Max no of starts per hour ax no of starts per hour out ax no of starts per hour op 0 5 1 0 Normal Dual 0 127 Off S 5 8 0 Xlg 0 2 10 05 0 oe 127 1 100 0 127 10A 10 20 30 Stop Manual Stop Automatic Indication 30 0 s Stop Manual Stop Automatic Indication Stop Manual Stop Automatic Indication 55 56 57 84 e a sti Normal 10A 000001 0 Stop Manual 4 0 xle 1 00 s 5005 EEEE EEA 0000010 O 6 off Protections list 2 Curr underload level Pwr ac time time Curr underload trip time Curr underload delay time 0 Curr underload out Dv Lor under Pwr fac or under oad trip Pwr fact or underload delay or r under Pwr fact Curr imb level Curr imb trip time Curr imb delay time
123. nt limit is ignored for full voltage start Full voltage start is configured with the following parameters Parameter Description Setting range Default value 02 01 Start mode Set to Full voltage start Voltage ramp Torque ramp Full voltage ramp Voltage ramp 7 4 Direct stop When using the Direct stop the output voltage to the motor is 0 Direct stop is configured with the following parameters Parameter Description Setting range Default value 02 02 Stop mode Set to No ramp No ramp Voltage stop ramp Torque stop ramp Voltage ramp 7 5 Stand still brake The Stand still brake breakes the output to the motor and can be used during pre start to assure that the motor is standing still before Start ramp is initiated Stand still brake can also be controlled from a digital I O or a fieldbus Stand still brake is configured with the following parameters Parameter Description Setting range Default value 02 07 Pre start function Po nears at S 07 01 Stand still brake strength Set to Stand still brake suitable value for the application Set the duration of the pre start function Set the Braking strength 10 100 Choose a Off Motor heating Stand still brake Jog forward Jog backward 0 0 7200 0 s Off 50 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info
124. or currently fed by the softstarter and will be achieved by giving a stop command terminal 4 Xx 11 12 13 14 15 16 17 18 19 20 21 22 Y PoP Ce Oey HT sts ae Start Stop In0 Inl In2 DGND GND 24V 160 Tightening torques and cable dimensions 10 11 12 13 14 15 16 17 18 19 20 21 22 Y PEP TEP PLT SREP L009 100 250V 50 60 Start Stop Ind Inl In2 DGND GND 24V Tightening torques and cable dimensions 1st Start seq Stop 2nd Start seq 3rd Start seq 1SFC132081M0201 Figure 36 Internal control voltage M3 3 5 x 0 6 mm AWG 12 24 OD 0 138 x 0 024 in 0 2 2 5 mm 2 U 2x0 2 1 5 mm 0 5 Nm 0 2 2 5 mm 4 3 lb in E 2x0 2 1 5 mm 15FC132081M0201 1st Start seq 2nd Start seq 3rd Start seq Stop A x 13 14 15 16 17 18 19 20 21 2 PSTX 1SFC132081M0201 Fig 37 External control voltage M3 3 5 x 0 6 mm AWG 12 24 O 0 138 x 0 024 in 0 2 2 5 mm 2 U 2x0 2 1 5 mm 2 0 5 Nm a 0 2 2 5 mm 4 3 Ib in 15FC132081M0201 gt 2x0 2 1 5 mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 1 2 5 Programmable output relay K4 terminals 4 5 and 6 The output relay gives a signal depending on the selected function Default Run See chapter 7 Function settings for p
125. or voltage Edit home view gt 0 0 Active faults Active warnings gt Figure 54 Edit home view navigation Options Use Edit home view to change the appearance of the home view of the softstarter 6 3 2 1 Add information screens to home view t Press C Options to select Edit home view 2 Use the Navigation keys to determine were you want to add an information screen 3 Press Add to add the new information screen to the home view 6 3 2 2 Edit information screens in home view 1 Press 7 Options and then select Edit home view 2 Use the Navigation keys to select the display slot you want to edit 3 Press C Edit and enter the Display slot menu Refer to options in chapter 6 3 2 3 Display slot to set the new screen in the Display slot menu 6 3 2 3 Display slot Local a current O ee voltage 4 0 0 15FC132081M0201 Figure 55 Display slot In the Display slot menu the new screen can be set according to the following options Signal Press Edit to see the list of signals which can be shown in the home view Use the Navigation keys and then press lt Select to select the signal Selected signal is shown by in Figure 55 Display style Choose the display style for the home view Selected display style is shown by in Figure 55 Choose between numeric gauge or graph data e Numeric e Gauge bar e Graph 1
126. otection The 24V voltage outputs has been overloaded or shorted Check the connections External thermal sensor PTC protection PT100 protection The external thermal sensor has detected a temperature higher than the trip level in the motor or PT100 Check the root cause of the over heating Check that the PTC or PT100 circuit is closed and that the inputs are connected Check and correct the reason for the over temperature Wait for the motor to cool sufficiently and restart Power factor underload protection The power factor has fallen below the normal level Check and correct the reason for the underload Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Status Possible cause Solution Current underload protection The motor current has fallen below the settable value Check and correct the reason for the underload Check that the motor current parameter le is set correctly User defined protection Programmable digital input can be used in combination with external device sensor to provide to the user the possibility of handling own defined protection Set the programmable input signal to inactive state before resetting the protection event Too long current limit protection The time at current limit has exceeded the set value The starting condition is too heavy for the set current limit Check starting conditio
127. oup 4 status Event group 5 status Event group 6 status Sequence 1 Run status Sequence 2 Run status Sequence 3 Run status Sequence 1 TOR status Sequence 2 TOR status Sequence 3 TOR status Run reverse status 142 Line 12 25 12 26 12 27 12 28 42 30 12 31 Fi D Fi dbus Al 1 ieldbus Al 7 ieldbus Al 4 ieldbus Al 6 0 D DL E 0 dbus Al 9 D dbus Al 10 di None Phase L1 current Phase L2 current Active power HP Active power Apparent power Mains voltage Power factor Motor voltage Active energy resettable EOL time to trip Mains frequency Max phase current Motor current Motor run time resettable Motor temperature Motor temperature percent Number of starts resettable Phase sequence PT100 temperature PTC resistance Reactive energy resettable Reactive power Remaining time to start Thyristor temperature Thyristor temperature percent EOL time to cool Top event code Motor current percent Thyristor run time resettable Motor connection 0 3D e Oro Bore OS e a G2 n kA 0 29 he me O BD th me Queens sos 174 177 179 lt E status Phase sequence Event group O status Event group 1 status Start feedback Stop feedback Even group 2 Event group 3 status Event group 4 status Event group 5 status current Phase L2 current Phase L3 curre
128. output voltage or torque The Start ramp ends and goes into Top of ramp state when the output voltage reaches 100 voltage Settable start functions are e Voltage start ramp e Tourge start ramp e Full voltage start ramp Stop ramp In Stop ramp state the softstarter runs stop functions to soft stop a motor by controlling the output voltage or torque The stop ramp state ends and goes into stand by state when the output voltage reaches the pre set Stop ramp end level Settable stop functions are e Voltage stop ramp e Tourge stop ramp e No ramp Top of ramp When the motor reaches Top of ramp 100 nominal speed the softstarter closes the by pass and do not control the motor In Top of ramp state the softstarter only runs diagnostics Stand by In Stand by state the softstarter runs no functions except diagnostics Individual function In Individual function state the softstarter runs individual functions Individual functions are e Motor heating e Stand still brake e Slow speed forward Slow speed reverse Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Motor Current le Set the motor current before the softstarter is used for the first time The setting of this parameter shall be configured to the rated nominell current of the motor WARNING All PSTX softstarters must be configured to the rated current of the motor Motor Current le is configure
129. ownload language data from the softstarter Which may take several minutes When this is completed the HMI will switch to Home view Configure applicable parameters as given in chapter 7 Functions or use the assistants as described in chapter 2 2 Configuration 18 19 20 22 Start 24V DC Stop 17 111 3L2 513 12 13 14 15 1617 18 1920 21 22 Figure 5 Circuit diagram PSTX30 PSTX370 Fuse and contactor version 111 312 513 12 13 14 15 161718 1920 21 22 1 BAA mI 211 4T2 613 45 6 7 8 9 1011 12 Figure 7 Flashing Ready LED Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 1SFC132081M0201 1SFC132081M0201 1SFC132081M0201 1SFC132081M0201 2 2 Configuration For a quick configuration of the softstarter you can use the Assistants menu The Assistants menues are divided into e Basic set up The Basic set up menu is divided into four steps 1 Language 2 Date and time 3 Motor data 4 System configuration e Application set up The Application set up is divided into three steps 1 Application set up 2 Keep Change values 3 Tune settings 2 2 1 Basic set up This set up will automatically appear when you start the softstarter It can be turned off so that it does not start automatically See step 6 below 1 F
130. parameters that differs from their default values Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 4 2 Assistants Path in menu Menu Assistants For navigation see Figure 63 EN Parameters gt Assistants gt Basic set up Application set up gt For more detailes on how to set Basic set up and Application set up see chapter 2 Quick start i ES Motor jog L Event log Backup handling K A System info gt The Assistants menu contains predefined settings and Settings parameters This should be used if an easy and quick setup is required Only a few parameters have to be set before a start of the motor is possible All necessary input data will show up in an automatic loop The Assistants menu is divided in For more information about Assistants and Application list see chapter 7 21 Assistants T Figure 63 Assistants navigation e Basic set up e Application set up li After selecting an application and performing the desired setting the application should not be selected again If this is done all the settings will be reset to the default settings for the selected application Enter the Assistants menu Find the Assistants menu by pressing Menu and select Assistants with the Navigation keys Press Select to enter the Assistants menu Basic set up Use the Navigation keys to select Basic set up Press C Se
131. parameters for examples on when to use which curve The curves are e Constant e Linear e High inertia e Progressive When using the Torque start ramp start the rotational speed is constant if the set torque curve corresponds to the actual load curve The output voltage will not increase linearly as when using the voltage start ramp see Figure 80 The Torque ramp benefits the mechanical starting behaviour of the equipment driven by the motor to be softer than when using the Voltage start ramp 1SFC132081M0201 Figure 80 Torque start ramp For Torque stop ramp there is one fixed torque curve This fixed torque curve is optmimized for pump applications Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com F225 Torque start ramp When the softstarter is given a start signal the softstarter makes a quick ramp to set Start ramp initital level Then the softstarter controls the output voltage so that the output torque will follow a predefined optimal torque curve during pre set time to 100 nominal torque When the output voltage reaches 100 nominal voltage Top of ramp the softstarter closes the by pass To reach Top of ramp the following conditions need to be met e The output voltage reaches 100 nominal voltage e The current is below 1 2 x nominal motor current The time between the start signal and when nominal torque is reached is the start ramp time
132. pen the by pass relays see step 6 in chapter 2 1 Connection Opening the by pass relays is necessary to avoid unintentional starting of the equipment while it is being connected to operational voltage INFORMATION ABB personell have to obey the instructions in ABB CISE 15 4 Connection Mount the softstarter according to chapter 4 Mounting Motor side INFORMATION PSTX softstarters can be connected both In Line 1 and Inside Delta O see Figure 1 Connect the main circuit terminals 111 3L2 5L3 to the line side O and terminals 211 4T2 613 to the motor side O see Figure 2 Use wire connection for PSTX30 105 see Figure 2 and terminal connection for PSTX 142 370 see Figure 3 Connect the line side to terminals 111 3L2 5L3 see 1 Figure 2 and 3 Connect the motor to terminals 2T1 4T2 6T3 on the motor side see O Figure 2 and 3 INFORMATION Use only wires of the same dimension when you connect 2 wires to each terminal Possible for PSTX30 105 only Figure 3 Terminal connection bars Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1SFC132081M0201 1SFC132081M0201 1SFC132081M0201 10 11 12 Connect the control supply voltage 100 250V 50 60HZ to terminal 1 and 2 Comnect the functional earth terminal 22 to an earthing point close to the softstarter See Figure 4 The earthing is not a prote
133. power transfer This can switch between softstarters and their specific parameter settings Sequence start is configured with the following parameters Parameter Description Setting range Default value 08 01 Sequence mode 08 02 le seq 1 08 30 seq 2 08 60 seq 3 08 03 Start mode seq 1 08 31 seq 2 08 61 seq 3 08 04 Start ramp time seq 1 l 08 32 seq 2 08 62 seq 3 08 05 Start ramp init lev seq 1 08 33 seq 2 08 63 seq 3 08 06 Curr lim lev seq 1 08 34 seq 2 08 64 seq 3 08 07 Kick start seq 1 08 35 seq 2 08 65 seq 3 a E ee Jose an 08 36 seq 2 08 66 seq 3 08 09 Kick start lvl seq 1 08 37 seq 2 08 67 seq 3 08 06 Torque lim lvl seq 1 08 38 seq 2 08 68 seq 3 08 10 Torque tune seq 1 08 39 seq 2 08 69 seq 3 08 11 Torque ctrl gain seq 1 08 40 seq 2 08 70 seq 3 Torque start Enable sequence start of motors Sets the nominal current for the motor For good performance it is important that the nominal current is set to the correct value For Inside Delta connection this parameter shall be set to 58 of the nominal motor current Sets the desired start mode Sets the time it takes for the voltage to reach 100 Sets the level from where the start ramp initiates voltage level for Voltage start and torque level for Sets the level to which the current is limited during start Enables a voltage peak at the beginning of the start ramp Information The funciton Current Li
134. q 2 0 20 2 00 So 2 0 0 20 s aes tee Torque imit Tr azea o ERI IETA oe leia E rere beeen E aal E 50 e lidad leds 08 39 Torque tune seg2 0 1000 0 o 10 en ee Terdue el ot a a TE 00 or C 00 ETE A E ead wdc la 2 ie 02 O tance te aes 60 arash 28 E o 1250 A ceso bes E sate me E so OA TT 08 6 61 l Start mode seq 3 E ramp Torque ramp Full voltage start l E 0 l 0 Voltage ramp S eee Start orp tine os 5 al 120 elias ese E ra ere ae S na 08 63 Start ramp init M seq 3 99 0 0 30 08 64 Curr lim level seq 3 l 0 5 75 Xe l o o 1 0 7 0 xlg l 08 os ore a stat ae 3 a a A P i S Eo a 08 68 Torque limit IM seq 3 08 69 Torque tune seq 3 o 1000 o l O ound ee ee a 24 e a a a A eee s 09 Automatic restart 09 01 Auto reset delay time 0 3600 s 0 Os S TE E ole tae Se eh ai eile T a EEE PET A NE EET o a a Cee S T TT EE RA 10 Internal lO 10 01 InO function None Reset Enable Slow speed forward 0 130 Reset Slow speed reverse Motor heating Stand still brake Start reverse User defined protection Emergency mode Fieldbus disable control Start 1 Start 2 Start 3 10 02 Int function Dias 15 131 None po i na ion ad ane S S H H a AN Pe E a he EAEN Racal tt a a S S B a oe e a n an a O a sites ae ae ae A senate group 1 Event group 2 Event group 3 Event group 4 Event group 5 Event group 6 Sequence 1 RUN Sequence 2 RUN Sequence 3 RUN Sequence 1 TOR Sequence 2 TOR
135. rent protections A protection can be set to switch on if a particular temperature occurs PTC The PTC temperature input can measure a motor temperature in the range of 25 to 250 The PTC measuring shall follow the standard for a Mark A detector according to IEC60947 8 The temperature control system has a short circuit detector that will detect if the input resistance is less than 10 ohm This detector will only work if the total length of the connected cable is less than 10 ohm i e about 140 m with 0 5 mm cable 240m with 1 0 mm cable and 440m with 1 5 mmz If a short circuit is detected then the error is reported to the user It is possible to detect if a sensor is connected to the softstarter It is also possible to enable the temperature measurement and to manual reset automatic reset or get indication only PT100 The softstarter has a 3 wire PT100 input that can be combined and share terminals with the PTC input The trip temperature is set by the user The maximum trip temperature is 250 and lowest is 25 The PT100 measuring shall have an accuracy of 3 with three wires measuring if the three connecting cables have the same resistance If a short circuit is detected then the error is reported to the user The softstarter is also be able to detect if a sensor is connected to the softstarter It is possible to enable the temperature measurement lt is also possible to perform a manual reset autom
136. rip level 14 06 Pwr factor underload level Sets the time that the Power factor has to be below the trip level to trip 1 4 07 Pwr factor underload trip time 14 08 Pwr factor underload delay time ramp that the protection is enabled 14 09 Pwr factor underload out Specifies the Event groups this protection belongs to 14 10 Pwr factor underloadop Sets the operation of this protection Sets the time after Top of 0 0 0 1 0 0 10s O 30s Eventgroup O 6 Off Stop manual Stop auto Indication 0 7 1s Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 15 6 Current imbalance protection This protection detects if there is imbalance in the currents Normally it should be same current amount in all three phases If the current amount is different in the phases the engine can go bumpy This protection is only operational in the Top of ramp state Current imbalance protection is configured with the following parameters Parameter Description Setting range Default value 14 11 Curr imb level Sets the Current imbalance trip level EET SR Rea er eae AO imbalance has to be below the trip level to trip e error E EREA O the protection is enabled 14 14 Curr imb out protection belongs to 14 15 Curr imb operation Sets the time that the Current o Sets the time after Top of ramp that Specifies the Event gro
137. ription 4 Mounting 5 Connection 6 Human machine interface HMI 7 Functions 8 Communication 9 Maintenance 10 Troubleshooting 11 Wiring diagrams 12 Revisions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com C3 N Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 Introduction 1 1 Documentation for softstarter PSTX30 PSTX370 E 8 1 1 1 Installation and commissioning manual 1 2 Intended audience cc 1 3 Revision notes and other documents oo cosussuununununnnnnnnne 1 4 Acronyms and abbreviations oo cossmsnnannnnunnnunununnunenee 10 10 50 1 4 Acronyms and abbreviations ici Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com This chapter describes the softstarter documentation It describes manuals and its chapters releases intended audience and it explains concepts 1 1 Documentation for softstarter PSTX30 PSTX370 For the softstarter types PSTX30 PSTX370 the following manuals and catalogs are available 1SFC132081M0201 This document Installation and comissioning manual English version See chapter 1 1 1 Installation and commissioning manual more information 1SFC132082M9901 Installation and comissioning manual Short form See chapter 1 1 2 Installation and commissioning manual Short form for more information 1SFC132009C02
138. rogramming Connect the cables to terminal 4 5 and 6 See Figure 38 Recommended to control line contactor 1SFC132081M0201 Tightening torques and cable dimensions 3 5 x 0 6 mm 12 13 14 15 16 17 18 19 20 21 22 0 138 x 0 024 in ati 0 5 Nm 4 3 Ib in o A o 00 N M ad o w wn A 5 1 2 6 Programmable output relay K5 terminals 7 8 and 9 The output relay gives a signal depending on the selected function Default Top of ramp See Chapter 7 Function settings for programming Connect the cables to terminal 7 8 and 9 See Figure 39 1SFC132081M0201 Tightening torques and cable dimensions 3 5 x 0 6 mm 10 11 12 13 14 15 16 17 18 19 20 21 22 0 138 x 0 024 in IUTA A 6 K5 K6 Start Stop Ind Inl In2 DGND GND 24V 0 5 Nm 4 3 lb in 6 1SFC132081M0201 5 1 2 7 Programmable output relay K6 terminals 10 11 and 12 The output relay gives a signal depending on the selected function Default Event See chapter 7 Function settings for programming Connect the cables to terminal 10 11 and 12 See Figure 40 1SFC132081M0201 Tightening torques and cable dimensions 3 5 x 0 6 mm 13 14 15 16 17 18 19 20 21 22 0 138 x 0 024 in 199 009 94 Saro Start Stop Ind Inl In2 DGND GND 24V Xx r 1 0 15FC132081M0201 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email
139. rotections gt Faults Figure 57 Active fault warnings protections navigation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 4 Menu screen The menu screen contains seven submenues described in the following chapters Table 4 Menu screen Chapter Description 6 4 1 Parameters Parameter settings for different types of softstarts 6 4 2 Assistants Predefined parameters for common applications Pee reer N a o a a TAER l 6 4 3 Event Log Show the Event Log Faults Pro l tections and Warnings 6 4 4 Backup handling Backup parameter settings 6 4 5 System info Show product name type Firmware version etc C ets a a x NAT ere Language Date and Display Use Navigation keys to navigate in the submenues Press C Select to enter a menu Press C Save to save a new setting Press Cancel to exit a setting without saving Press C Back to return to previous menu 6 451 Parameters Path in menu Menu gt Parameters The parameter menu contains three submenues described in the following chapters Table 5 Parameters screen Chapter Description 6 4 1 1 Complete list Shows all parameters for advanced setup 6 4 1 2 Favorites Choose favorite parameter 6 4 1 3 Modified Shows modified parameters functions for quick selection Use Navigation keys to navigate in the submenues Press C Select to enter a menu Pre
140. rrent imbalance 0 80 o iar aidant H On Off 102 103 101 70 0000100 22 Warnings list 3 22 01 22 02 Under voltage level Under voltage out Over voltage level Over voltage trip time ver voltage Under voltage trip time Under voltage Vol lage imb level Voltage imb out Voltage imbalance 208 850 V 01 10008 intrincada incite 104 105 208 850 V o 127 On off 100 On Off 108 s 109 rals 0000100 111 B 19 BU 118 208 V 108 105 Off Off Warnings list 4 Short circuit out EOL time to trip time EOL time to trip out EOL time to trip THD U level Short circuit On 0 On o On O 1000 s O 0 0 0000100 Warnings list 5 Faulty fan out Faulty fan Modbus_RTU w o auxport out ae O 127 ojo 79 176 0000100 Internal faults Shunt fault out ort circuit fault op _ Open ci circuit thyr out TI hyristor OL out hyristor OL op Heat sink over temp out Heat sink over temp op Unspecified f fault out Unspecified fault op Open circuit thyr op 4 a o inai 2 a a Stop Manual Stop Automatic oo o o _ 0000001 0000001 Stop Manual 0000001 Stop anual Stop anual Stop anual 0000001 External faults Phase loss out hase loss op Bad ni network out E Bad ne
141. rt and dust CAUTION Do not use pressurized air to clean If the softstarter is mounted inside a cabinet check external filters Clean if needed Check that the fan is working and rotating freely The blades shall rotate without any resistance This can be checked at voltage free state Check the Real Time Clock and adjust if necessary In case of a fault or if a fault can not be reset see chapter 10 contact your ABB reseller Office or contact ABB via Website CAUTION Make sure that the softstarter is de energized before preforming maintenance Do not open the softstarter or touch any live parts when the main and supply voltage is connected CAUTION Hazardous voltage Can cause death or serious injury Turn off and lock out all power that supply this device before you start work on the equipment INFORMATION ABB personnel have to obey the instructions in ABB CISE 15 4 Service and repair should be performed by authorized personnel only Note that unauthorized repair affects saftey and warranty CAUTION In the event of a short circuit on the load side of a softstarter the device could be completely destroyed and possibly cause danger to personnel By using a correctly rated short circuit protection device e g a fuse or a circuit breaker the damage will be limited to one of the two categories defined in IEC 60947 4 2 and EN 60947 4 2 Type 1 The softstarter might be dama
142. rt with step 1 Application type Scroll to the appropriate application type and then press Select For a full Application list see chapter 7 21 1 Application settings list 4 Press to enter step 2 Values You can choose to Keep actual values or Change to recommended values Scroll to the selection of your choice and Press Select to apply A WARNING Note that previously saved parameter values will be lost if you select Change to recommended values 5 Press to enter step 3 Tune settings In most cases the recommended values work well but sometimes fine tuning is needed For fine tuning press Edit and then use the navigation keys to set Start ramp time 1 120s Stop ramp time 1 120s Start ramp initial level 10 99 Stop ramp end level 10 99 Current limit level 1 5 7 5 xle Start mode Voltage ramp Torque ramp or Full voltage start Stop mode No ramp Voltage ramp Torque ramp DC brake or Soft brake 6 Press and then press J Done to finish the Application set up If needed fine tuning can also be made in the Parameters menu Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 3 How to start stop the motor A CAUTION Hazardous voltage Can cause death or serious injury Turn off and lock out all power that supply this device before you start work on the equipment A WARNING Mo
143. rt without any rotation to the motor It can also be used as an individual function operated from a digital input or fieldbus The softstarter supplies a current to the engine without reaching the torque level that starts the engine This warms up the engine without starting it Motor heating is configured with the following parameters Parameter Description Setting range Default value 02 07 Pre start function Set to Motor heating Off Motor Off heating Stand still brake Jog forward Jog backward 02 08 Pre start time a o Sets the duration of the pre start function l 0 0 ml 7200 0 s l 1 0 0 s C a ne ee o Fee S anal value for the application Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 10 Sequence start The softstarter can start up to three different motors sequentially sequence 1 2 and 3 This is suitable when setting up the softstarter with different applications Choose the parameter set via input signal to the softstarter Parameter settings and physical connections for programmable inputs must correspond For connections see chapter 5 Parameters set for sequence start 1 2 and 3 are equal If the softstarter trips for any reason and the trip is supposed to stop the motor all motors will be stopped Example Start 1 Start mode seq 1 is configured to Run 1 relay K4 K5 or K6 the relay closes when the startsignal is given which leads to a
144. rter differentiates between external and internal faults Fault detection functions can not be disabled by the user Available faults are listed below e Phase loss fault e High current fault e Low supply voltage fault e Bad network fault e Thyristor overload fault e Short circuit fault e Shunt fault e Unspecified fault e Heat sink overtemperarure fault e Open circuit thyristor fault e Faulty usage e Faulty connection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 1 5 Softstarter overview Settings can be done via Keypad and Fieldbus communication With the keypad settings can be set as individual parameter settings or as a selection of predefined parameters for different applications Most parameters have one possible setting but some parameters have extra settings for sequence start The default parameter settings are stored in the unit so that a reset to default can be done at any time When the fieldbus communication is selected most parameters can also be modified from this interface Overview See Figure 8 Terminal marking of control circuits Supply voltage Us Line side connection PSTX Order code Protection Yellow Fault Red Keypad Technical data accordning to rs ET Country of origin acres IEC 60 947 4 2 a el ronne ena soo y W Utilization code le sans inte 7
145. s 0 a l 20 oes 24 Warnings groups 0 4 25 Internal faults 26 External faults For navigation sheets see chapter 6 4 Parameters Set the parameters via Fieldbus PLC When Fieldbus is used parameters can be modified from the PLC More details about parameter settings modified via Fieldbus PLC are provided in a separate document specification TBD to be determined Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Softstarter states The softstarter has several operational states in which different functions are available Functions can be operational in one or more softstarter states If a function is not operational in all states this is noted in the respective function description The softstarter has the following states e Individual function e Pre start e Stand by e Start ramp e Stop ramp e TOR Top of ramp Pre start In Pre start state the softstarter runs functions that are intended to run before the softstarter goes into Start ramp state A pre start function runs during a configurable pre set time Then the softstarter continues to Start ramp state Pre start functions are e Motor heating e Stand still brake e Slow speed forward e Slow speed reverse The pre start functions can also be run as individual functions Start ramp In Start ramp state the softstarter runs different settable start functions to soft start a motor by controlling the
146. s in 30 0 A Figure 51 2 Press O Select to select Parameters menu 8 3 Press C Select to select Complete list E 4 Press Select to select 01 Motor rated Figure 51 Motor current le current le 5 Press Edit to edit the rated current in Motor rated current le 6 Use gt Navigation keys to set the rated current Use Y and Y to select number the current selected number is highlighted black Then press or to change the value of the selected number Save the new setting by selecting J Save See Figure 51 If you want to quit you select C Cancel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 6 2 Local control from keypad A CAUTION When you switch from local control to remote control the setting will apply immediately If the remote setting has direct motor start it could start the motor automatically and lead to personnel injury When you switch from remote control to Local control the softstarter remains in present state when control is changed to local control ae This chapter describes how the Local control interface works The Local control is used to start and stop the motor from the keypad When Local control is selected the softstarter can only be controlled by the keypad Local control is listed below Table 3 Local control from keypad Function Description c TA iaa e eet ws da keypad
147. s to 26 06 Low supply voltage op Sets the operation of this fault Stop manual Stop Stop manual auto Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 17 2 4 High current fault A fault signal will be given if the motor current exceeds the fixed set level which is 8 Ir for the duration of the fixed set time which is 200 ms Check the circuits including the motor for any insulation fault phase to phase or earth fault High current fault is configured with the following parameters Parameter Description Setting range Default value 26 07 High current out Specifies the Event groups this Eventgroup O 6 1 fault belongs to C nanna as O a ae OS ier e aora auto 7 17 2 5 Faulty usage fault Faulty usage fault is activated if the user tries to use motor heating and slow speed functions and the motor is connected inside delta Faulty usage fault is configured with the following parameters Parameter Description Setting range Default value 26 09 Faulty usage out Specifies the Event groups this Eventgroup O 6 1 fault belongs to 26 10 Faulty usage op _ Sets the operation of this fault Stop manual Stop Stop manaul auto 7 17 2 6 Connection fault Connection fault signals a fault when a fault connection is detected for both type of connections in line and inside delta Connection fault is configured with the following parameters Parame
148. s too small Current is out of measuring range Contact your ABB sales office for service Check that the softstarter corresponds to the motor size For test purposes it is possoble to use small motor mode See chapter 7 Functions Faulty usage Inside delta motor connection when trying to jog forward jog backward heat motor or doing stand still break Do not use named functions with Inside delta motor connection Faulty connection Motor connection unknown when trying to start motor Check motor connection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 6 Warning indication shown on screen For Warnings description see chapter 7 20 Warnings group 0 4 Table 4 Warning indication Status Cause Possible cause Current imbalance warning Current imbalance between the phases has exceeded the warning level Over voltage warning Under voltage warning The RMS phase to phase voltage has exceeded the adjustable value The RMS phase to phase voltage has decreased below the adjustable value EOL time to trip warning The predicted time before EOL trip has reached the warning level EOL warning The calculated motor temperature has exceeded the warning level Total Harmonic Distortion THD U warning THD U has exceeded the warning level Check the quality of the network Voltage imbalance warning Voltage
149. se L2 shorted Unknown oe oe G PEA rogressive load Inside delta UI Inside delta IU Two O OLO OLG 171 S E Invalid ID e a dotada Linear ramp 0 02 0 004 s 1 0 ae PEE 0 02 s Automatic lock a 25 2508MA 8 le 62 3 A Progressive load S S P D E C o deta cts In line Normal Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 8 Communication 8 1 Built in modbus RTU 126 8 2 Anybus CompactCom option 126 8 3 1 Instructions 8 2 2 Required accessories nt 8 3 ABB Fieldbus plug interface option tele ae 126 8 3 1 Instructions 8 3 2 Required accessories 0 8 4 Mini USB interface eee Je 127 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 8 1 Built in modbus RTU The PSTX Softstarter has an RS485 physical interface to be able to support external devices that have support for RS485 based communication With this interface it is possible to control the softstarter retreive status information as well as upload and download parameters The softstarter has a Modbus RTU slave implemented via the RS485 interface 8 2 Anybus CompactCom option The PSTX Softstarter has an interface on the front for connecting the Anybus CompactCom CC module used
150. ss C Save to save a new setting Press C Cancel to exit a setting without saving Press Back to return to previous menu 6 4 1 1 Complete list Path in menu Menu Parameters K Complete list The Complete list menu should be used if a more advanced parameter setup is required The complete list menu contains groups of parameters arranged by functions such as Start and Stop Communication etc For navigation see Figure 58 Use the Navigation keys to navigate the submenues Press Select to enter a menu Press CI Save to save a new setting Press C Cancel to exit a setting without saving Press C Back to return to previous state For function settings and full parameter list see Chapter 7 Functions E Parameters Assistants Motor jog Event log Backup handling K A System info gt Settings Figure 58 Complete list navigation Complete list gt l Favorites ll Modified Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Complete list 01 Motor rated current le 02 Start and stop 01 Motor rated current le 02 01 Start mode 02 02 Stop mode 02 03 Start ramp initial level 02 04 Start ramp time 02 05 Stop ramp end level 02 06 Stop ramp time 03 Limit 02 07 Pre start function 03 01 Current limit type 02 08 Pre start timea 03 02 Current limit level 03 03 2nd curr lim level 03 04 2nd curr lim time 03 05 Torqu
151. starter is normally controlled over the fieldbus the fieldbus failure protection parameter specifies what will happen This protection has a special action in addition to the common types of operation Switch to I O control Fieldbus failure protection is configured with the following parameters Parameter Description Setting range Default value 19 03 Fieldbus failure out Specifies the Event groups this Eventgroup 0 6 2 protection belongs to A ada a e lee cee Si waa lalallala protection Stop auto Indication 7 15 20 Extension IO failure protection This protection detacts if there is communication disturbance between the softstarter and the Extension I O module Extension IO failure protection is configured with the following parameters Parameter Description Setting range Default value 19 05 Ext IO failure trip time Sets the trip time for extension 300 30000 ms 1000 ms IO failure protection 19 06 Ext IO failure out Specifiesthe Event groups this Eventgroup0 6 2 protection belongs to See aay carn oa A E a A a ae aaa protection Stop auto Indication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 16 Warnings The softstarter is equipped with a number of warning functions to signal malfunctioning or other potential risks before asserting the protection or fault The difference between a warning and a protection is that a warn
152. switch for the softstarter By pressing this key the motor will start and operate according to the set parameters Only active in local control mode See in Figure 46 1SFC132081M0201 Figure 46 Keypad Table 2 Keypad Figure 46 Position Key 1 Selection softkeys A a a ie aR eee NRE O i key 6 s ad Po aae Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 1 3 Navigation screen With the keypad settings can be set individualy or E PSTX30 as a selection of predefined parameters for different Mana Backup handling applications The default parameter set is stored in the unit for a possible reset to default values When the fieldbus communication is selected parameters can also be modified from this interface Press Menu to go to the meny and then use and UD to select parameter and Y and Y to select menu The selected parameter is then highlighted black Press the Select to make your selection lt See Figure 47 Figure 46 Navigation screen 1SFC132081M0201 6 1 3 1 Edit parameter values The numerical setting Use the numerical setting when a numerical value is to be set in the softstarter Use 2 and Y on the Navigation keys to select number the selected number is hig
153. t several attempts to restart are made with a fixed time interval between each During the time between each restart the start digital input signal is ignored If the fault still remain by the time a restart is made this will be seen as a failed restart attempt The fault relay will only be activated after the maximum number of restarts have failed If a stop signal is given the auto restart sequence is aborted and the fault relay is not activated Automatic restart is configured with the following parameters Parameter Description Setting range Default value 09 01 Auto reset delay time Delay time after which the event is reset O 3600 s Os a P E E er e a C a C iaaiiai 09 03 Auto restart max attempts l Max number of auto restart attempts l 1 B 10 5 l Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 12 Inputs outputs This chapter describes input and output signals such as digital inputs relay outputs analog outputs temperature inputs and extension lO option Chapter Function 7 12 1 Digital inputs 7 12 2 Relay outputs 7 1 2 3 o Analog outputs 7 12 4 Temperature sensor Internal lO Internal IO are the integrated signals to the softstarter The internal lO provides the following e 5 Digital inputs e 3 Relay output e 1 Analog output Extension lO Option The softstarter can be extended with more inputs and outpus by using the Ex
154. t protocols Baudrate Modbus RTU on Com 3 Modbus RTU Anybus Devicenet on Anybus 1200 x 2400 x 4800 xX A O a 125000 x 250000 x iodo add ee i cos ne ee eed en aN ea ada Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 14 Event groups Event groups consists of supervision functions divided in seperat lists in the HMI Supervision functions are functions to indicate when an event occurrs to the motor There are three different types of supervision functions e Faults e Warnings e Protections The supervision functions generate events based on different conditions in the motor and in the softstarter itself Each individual event can be assigned to one or more Event groups An Event group can be mapped to a relay output or and a fieldbus signal For each supervision function there is a parameter for assigning the corresponding event to one or more Event groups In PSTX there are seven Event groups numbered from O to 6 All event functions are set as default to one Event group There are seven event groups that can be used in whatever way appropriate to the user Event groups 4 6 will be completely unassigned by default and are convenient to use for custom applications The other groups will have or may have in the future events assigned to them by default Example TBD Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email i
155. te 27 06 2014 Time 12 00 00 Show date as day month year Shoe time as 24 hour Y Show clock Motor jog Date Set date Day month and year Time Set time Hour minutes and Figure 73 Date amp time seconds Show date as The date can be displayed in three different ways depending on the selected type The following will be displayed at top level CE day month year US month day Year el SO year month day Show time as Setthetimetobe displayed in 12 hour or 24 hour Show clock Show clock On Off Date amp Time _ 2 Real time clock The Real time clock is the local time in the softstarter The Time 12 00 00 clock stays running 2 hours after control supply power Show date as day month year has been turned off Set date and time again if a longer Show time as 24 hour power outage would occur MESSONGIER 3 When the configuration of the time setting is completed 5 it is possible to return to the Home view top level by 5 pressing Back 3 times Figure 74 Language menu 6 4 6 3 Display settings Path in menu Menu Settings Display settings Settings For navigation see Figure 75 Language The Display settings includes all display configurations of the softstarter To change the Display settings Press CI Edit to enter the setting level Press Save to save Assistants 2 the set value E Motor jog K Tab
156. tension IO module Extension lO provides the following e 8 Digital input e 4 Relay output e 1 Analog output To use an extension lO provides the same possibilities to use all the softstarters functions as for the programmable internal lO Available Extension IO TBD For example an Extension lO is useful when a sequence start is required Connect the Extension lO e Set parameter Coma3 function 12 01 to Extention lO e Connect the DX111 or the DX122 1Ca and 1Cb to Com3 terminals e Use parameter group 11 to program the function of each DX111 DX122 input and output External digital inputs Extention 10 is configured with the following parameters Parameter Description Setting range Default value 12 01 Com3 function Set the function of the Com3 None Test Modbus RTU slave Test port to Extension lO Extension lO Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 12 1 Digital inputs DI The softstarter is equipped with five digital inputs for basic control of the unit The five digital inputs are terminal 13 14 15 16 and 17 The Inputs are named e Start e Stop e Ind e Int e n2 Start and Stop inputs are fixed to start and stop function and can not be configured InO Int and In2 are programmable inputs Functions can be related to the physical signal through a drop down menu on the HMI The programmable options are e None No function on
157. ter Description Setting range Default value 26 11 Faulty connection out Specifies the Event groups Eventgroup O 6 this fault belongs to 26 12 Faulty connecion op Oo Sets the operation of this Stop manual Stop Stop manaul fault auto Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 18 Special feature This chapter describes features that are available to all users but beyond the normal range of use for the softstarter The features are e Line contactor close time e TOR relay delay time e Start without start command e Step down level e System mode e Limp mode e Motor connection 7 18 3 Line contactor close time This feature allow time for the line contactor to close before the softstarter assumes that it has correct three phase supply This is useful to avoid timing problems that can lead to unnecessary trips on for example Phase loss protection Line contactor close time is configured with the following parameters Parameter Description Setting range Default value 28 02 Line contactor close time Allow time for line contactor to close Sets the time between start signal and beginning of diagnostic measurements O 65535 ms 245 ms 7 18 4 TOR relay delay time TBD TOR relay delay time is configured with the following parameters Parameter Description Setting range Default value 28 03 TOR relay delay time Set th
158. ter the Backup handling menu and use the Navigation keys to select the backup 4 Press Select to upload parameters The upload of parameters will show as in Figure 68 1SFC132081M0201 Fig 68 Uploading parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 4 5 Path in menu Menu System info System info For navigation see Figure 69 The System info menu contains system info such as Firmware version and Serial number In the System info menu it is possible to see system info of Softstarter and HMI Press lt Select to enter the System info menu Use the Navigation keys to make your selection Press CU Back to return to previous menu 6 4 6 Settings Path in menu Menu Settings For navigation see Figure 70 The settings menu contains softstarter set up parameters The settings are described in the following chapters Table 6 Settings menues Chapter 6 4 6 1 Language 6 4 6 2 Date amp time 6 4 6 3 Display settings 6 4 6 4 Reset to defaults Description Change language of the HMI Set date and time for the softstarter Change Contrast brightness etc Home view layout Will be available in a future release Reset fault log Reset all parameters Settings can be set with Keypad and Fieldbus communication Ga Parameters S Motor jog Settings gt Reset from de
159. the digital input e Reset Fault protection reset e Enable TBD e Slow speed forward While the digital input is high the motor will slowly move forward e Slow speed reverse While the digital input is high the motor will slowly move in the reverse direction s Motor heating While the digital input is high the motor heating is active e Stand still brake While the digital input is high the stand still brake is active e Start reverse TBD e User defined protection When activated the protection can be programmed to be active low or high the user defined protection will be activated e Fieldbus disable control When the digital input is set high the motor cannot be controlled from the fieldbus Instead the start stop digital input must be used or the HMI e Start 1 Start motor 1 See chapter 7 10 Sequence start e Start 2 Start motor 2 See chapter 7 10 Sequence start e Start 3 Start motor 3 See chapter 7 10 Sequence start Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The inputs shall be used with 24 V and shall be of current sinking type 10 mA The digital input is isolated and can withstand up to 100V in potential difference between the softstarter functional earth and the earth of the interconnected system The inputs is be possible to use both with internal 24 V or external 24 V supply The digital input values for respective input voltag
160. the motor in a quick stop ramp from full voltage down to set Step down voltage level For best performance the step down level shall be set to 80 When step down level is reached the softstarter controls the output voltage during pre set Stop ramp time to End voltage level and cuts the output voltage to the motor Sep down voltage End voltage see Figure 79 A Sop ramp time Figure 79 Voltage stop ramp Voltage stop ramp is configured with the following Time 15FC132081M0201 parameters Parameter Description Setting range Default value 02 02 Stop mode Set to voltage ramp No ramp Voltage No ramp ramp Torque ramp DC Brake Soft brake 02 05 Stop ramp end level Sets the level from where the stop ramp ends and the 10 99 30 power to the motor is cut voltage level for Voltage stop and torque level for Torque stop 02 06 Stop ramp time Sets the effective time it takes for the voltage to reach end 0 120s 10s level 28 05 Step down level Sets the level from where the stop ramp initiates 10 100 80 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 2 Torque ramp When using the Torque ramp the output voltage is controlled so that the output torque will follow a predefined optimal torque curve during start and stop ramp For Torque start ramp there is four different adjustable torque curves See description of torque profile
161. tings menu contains softstarter set up parameters e Language e Date 4 Time e Display settings for HMI e Reset from defaults For settings and navigation see chapter 6 4 6 Human Machine Interface HMI 7 20 Assistants The Assistants menu contains of predefined settings and parameters This is should be used if an easy and quick setup is required Only a few parameters have to be set before start of the motor is possible All necessary input data will show up in an automatic loop The Assistants menu is divided in e Basic set up e Application set up lil After selecting an application and performing the desired tuning the application should not be selected again If this is done all the tuning will be reset to the default settings for the selected application Enter the Assistants menu Find the Assistants menu by pressing right Selection softkey Menu and select Assistants with the Navigation keypad Press the right Selection softkey Select to enter the Assistants menu Basic set up The Basic set up menu is divided in 5 steps Language Date and time Motor data and System configuration Application set up The Application set up i quick settings for Applications Values and Tune settings Select what type of application the softstarter is used for by pressing right Selection softkey Select For more detailes in how to set Basic set up and Application set up see chapter 2 Quickstart P
162. tor current has fallen below the settable value The voltage to the softstarter is too low The protection measures voltage and checks if the voltage is too low if it is too low the softstarter will trip This protection is only operational in the Top of ramp state Check that the motor current parameter le is set correctly Current underload protection is configured with the following parameters Parameter Description Setting range Default value 14 01 Curr underload level Sets the Current underload trip level 14 02 Curr underload trip time has to be below the trip level to trip 14 03 Curr underload delay time Sets the time after Top of ramp Specifies the Event groups this protection belongs to protection that the protection is enabled Eventgroup O 6 Sets the operation ofthis Sets the time that the current 0 0 3 0 9 x le 0 108 0 30s Stop auto Indication 0 3 X le 1s C 7 15 5 Power factor underload protection The power factor has fallen below the normal level The Power factor underload protection can be used to supervise the load of the motor If the load decreases the power factor will decrease as well This protection is only operational in the Top of ramp state Power factor underload protection is configured with the following parameters Parameter Description Setting range Default value Sets the Power factor underload t
163. tr com Email info clrwtr com Read this first Warning and saftey Thank you for selecting this ABB PSTX softstarter Carefully read and make sure that you understand all instructions before you mount connect configure the softstarter This manual is intended for installation and advanced usage of the PSTX softstarter For quick and easy installation see 18FC132082M9901 Softstarters Type PSTX30 PSTX370User Manual short form The manual is available on ABB website When this manual refers toABB website Select the link Control Products continue to Softstarters and type in the specified reference in the search field e Only authorized and appropriately trained personnel are allowed to install and make the electrical connection of the softstarter in accordance with existing laws and regulations e Only authorized personnel are allowed to do service and repair on the softstarter e Unauthorized repair will effect the warranty e ABB personell have to obey the instructions in ABB CISE 15 4 e This manual is a part of the PSTX softstarter Always keep this manual available when working with the PSTX softstarter e Examine the softstarter and the package when you unpack your new PSTX softstarter If there are damages please contact the transportation company or the ABB reseller office immediately e Do not lift the softstarter by the connection bars as this can do damage to the softstarter Saftey notes In this
164. twork op Low supply voltage out High current out High current op Faulty connection out Faulty connection op S o ee a aagi aaia Stop Manual Stop Automatic omati ooo 0000001 00000 Stop 0000001 Stop anual 0000001 Stop 1 anual 0000001 Stop anual Language Basic set up at power on English Spanish Finnish French Italian Dutch Polish Portuguese Russian Swedish Turkish Chinese simplified chinese Arabic o oioioio Czech German Yes No English Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter number Description Setting range Number of decimal Fieldbus ID Default value Actual setting 28 Service 28 01 l TOR relay delay time Torque Phase loss trip time Short circui ID Line contactor close time j Start w without start command Step di down level Torque profile start Torque po Torque ctrl gain 7 Torque P intergration time l Torque slip Torque diff Torque filter time s oie aes one sind Minimum trig time Accel adapt U start ramp U start ramp switch level T start ramp switch level Stop ra ramp switch level o n Line gain Inside delta gain Phase loss l Phase loss during TOR o il Phase loss trip angle 1 Bad network quality Low supply voltage Shunt
165. uitable cooling the softstarter has to be mounted vertically and in such a way that the airways are not blocked see Figure 14 Table 2 Minimum distance to wall front Softstarter type A B C A B C mm mm mm in in in PSTX30 105 100 10 35 394 039 1 38 PSTX142 170 100 10 35 394 0 39 1 38 PSTX210 370 100 10 35 3 94 0 39 1 38 Figure 14 Flow of air for cooling purposes Figure 15 Minimum distances to wall EN TNS GI Sg a I Figure 16 Minimum distances to front Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 1SFC132081M0201 1SFC132081M0201 1SFC132081M0201 AS Minimum enclosure size In applications where the softstarter is installed in an enclosure the following minimum enclosure sizes are recommended Sizes are according to Figure 17 And Table 3 and 4 Table 3 Minimum enclosure size IEC IEC Minimum enclosure sizes Softstarter type W mm H mm T p ummi PSTX30 105 508 508 305 PSTX142 170 508 508 305 PSTX210 370 762 914 305 Table 4 Minimum enclosure size UL Minimum enclosure dimensions cus Softstarter type W in H in D in Min number of latches PSTX210 370
166. unting and fastening of electrical connections must be made by authorized personnel and in accordance with existing laws and regulations A WARNING Before you connect the softstarters PSTXSO PSTX170 to operational voltage for the first time apply control supply voltage in order to open the by pass relays see step 6 in chapter 2 1 Connection Opening the by pass relays is necessary to avoid unintentional starting of the equipment while it is being connected to operational voltage li INFORMATION ABB personell have to obey the instructions in ABB CISE 15 4 1 Switch on the operational voltage 2 To start the softstarter from the keypad press the R L key to select local control then press the Start key Press Stop to stop the softstarter 3 To start from hard wire control press the R L key to select hard wire control then press the Start key Press Stop to stop the softstarter Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 3 Description 3 1 Overview 3 1 1 Operation functions 18 3 1 2 Protection functions S 3 1 2 1 User defined protection 19 3 1 3 Warning functions 19 3 1 4 Fault detection Functions 19 3 1 5 Softstarter MI 20 3 1 6 Type designation ZT 3 1 8 Specifications ica ieraadinler tena eased namnosateanedies 3 2 Technical data
167. ups this o Sets the operation of this protection 10 80 Eventgroup 0 6 Off Stop manual Stop auto Indication 80 Off 7 15 7 Over voltage protection This proection detects if the main voltage is too high Check the main voltage This protection is not operational in the Standby state Over voltage protection is configured with the following parameters Parameter Description Setting range Default value 15 01 Over voltage level Sets the Over voltage trip level 18 02 Over voltage trip time be above the trip level to trip 15 08 Over voltage out N Specifies the Event groups this protection belongs to 15 04 Over voltage op Sets the time that the voltage has to Sets the operation of this protection 170 850 V 0 1 100 05 Eventgroup0 6 E a N Stop auto Indication 850 V 1 0s 7 15 8 Under voltage protection This protection detects if the main voltage is too low Check the main voltage Under voltage protection is configured with the following parameters Parameter Description Setting range Default value 15 05 Under voltage level Sets the Under voltage trip level o S o a eg a ee ae be below the trip level to trip protection belongs to Sets the time that the voltage has to Sets the operation of this protection 170 850 Y S a 7 a a o e Stop auto Indication Eventgroup o 8 208 V
168. user manual these symbols are used A CAUTION Caution symbol indicates the presence of a hazard which could result in personal injury A WARNING Warning symbol indicates the presence of a hazard which could result in damage to equipment or property INFORMATION Information sign alerts the reader to relevant facts and conditions e Modifications to data in this manual can be applied without notice General saftey information A CAUTION Only authorized and appropriately trained personnel are allowed to install and make the electrical connection of the softstarter in accordance with existing laws and regulations A WARNING Examine the softstarter and the package when you unpack your new PSTX softstarter If there are damages please contact the transportation company or the ABB reseller office immediately A WARNING Do not lift the softstarter by the connection bars as this can damage the softstarter A WARNING Only authorized and appropriately trained service personnel are allowed to do service and repair on the softstarter Note unauthorized repair will effect the warranty Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Softstarters Type PSTX Installation and commissioning manual 1 Introduction 2 Quick start 3 Desc
169. ver temperature fault is configured with the following parameters Parameter Description 25 09 Heat sink over temp out Specifies the Event groups this fault belongs to 25 10 Heat sink over temp op o o Sets the operation of this fault 7 17 1 6 Unspecified fault This fault is a grouping of several internal faults that are quite unlikely and does not need to specified as individual faults Unspecified fault is configured with the following Setting range Eventgroup 0 6 Stop manual Stop l auto Default value Stop manual parameters Parameter Description Setting range Default value 25 11 Unspecified fault out Specifies the Event groups this Eventgroup 0 6 1 fault belongs to 25 12 Unspecified fault op Set the operation of this fault Stop manual Stop Stop manual auto Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwitr com 7 17 2 External faults 7 17 2 1 Phase loss fault Voltage to one or more phases missing For example this detects an open line contactor Check that the mains are connected Check that no line contactor or breaker is open Phase loss fault is configured with the following parameters Parameter Description Setting range Default value 26 01 Phase loss out Specifies the Event groups this Eventgroup O 6 1 fault belongs to 26 02 Phase loss op Set the operation of this fault Stop manual Stop Stop

Type PSTX30-PSTX370 Installation & Commissioning Guide

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Type PSTX30-PSTX370 Installation &amp; Commissioning Guide

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Type PSTX30-PSTX370 Installation & Commissioning Guide