AFE Controller User`s Manual
Contents
1. SCR Control Board Configuration amp Control Tool User s Manual UM 0041 11 Continental Blvd Merrimack NH 03054 v 603 546 0090 f 603 386 6366 oztekcorp com 10 BuLyuLyy dALZeAOUUT UOL E LUSWINAYSUT pue About Oztek Oztek Corp is proven innovator of power control and instrumentation solutions for the most demanding industrial applications Oztek products include variable motor drives grid tie inverters frequency converters stand alone inverters DC DC converters and DSP based control boards for power control applications Trademarks OZSCR is a trademark of Oztek Corp Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright Oztek SCR Board Configuration amp Control Tool User s Manual January 2011 Oztek Corp All rights reserved Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING Oztek Corp Oztek A MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION B ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK C IF THIS MANUAL IS IN ANY LANGUAGE OTH2. 1 0 1 0 0 0 0 0 0 1 0 vd ANA_IN_CFG Z LINE_VOLT_FDB_AN_IN_F w LINE_VOLT_UV_THOLD Z LINE_VOLT_OV_THOLD _ w LINE_VOLT_PH_IMB_THOI vd ANA_IN_TRIM_EN w ANA_IN_TRIM_IN_SEL w ANA_IN_TRIM_FS Z INHIBIT_SOFT_DIG_IN_EK Z INHIBIT_SOFT_START_RA Z INHIBIT_SOFT_START_AN Z INHIBIT_SOFT_STOP_RAT Z INHIBIT_SOFT_STOP_ANC Z INHIBIT_SOFT_KEEP_FIRI w INHIBIT_REG_DFLT vd PHS_ANGLE_CONTROL_A wd PHS_ANGLE_DFLT_SETPC vd PHS_ANGLE_AN_IN_SEL vd PHS_ANGLE_SLEW_RATE wd PHS_ANGLE_MIN vd PHS_ANGLE_MAX wd ZERO_CROSS_TOTAL_CC wd ZERO_CROSS CNTRL_M 7 Write All L Load New File CFG90126 0000_rev6_0_0 ozCfg 4 a j Values eng _ Reset Defauits Device Password Open File Save To File IV Select Deselect All COMD open Figure 9 Changing PID Display to Hexadecimal 5 2 2 Data Type The Data type specifies the size and type of data for the parameter as follows e U16 unsigned 16 bit value e S16 signed 16 bit value e U32 unsigned 32 bit value e S32 signed 32 bit value 5 2 3 Name The Name is a unique text identifier given to a parameter The name is often descriptive to imply its function in the SCR application 5 2 4 Description This column gives a brief description of how the parameter is used by the SCR Controller 5 2 5 User s Value The User s Value column is the only field that can be edited by the user These cells are limited to numbers in the form of integers real numbers
3. File Save To File IW Select Deselect All COM9 open Figure 10 Configuration Tool Write All Reload Reminder 5 4 2 Loading New Target Parameter Values The Load New Values Reset Device button causes the OZSCR controller to perform a soft reset This forces the application to re read all of the parameters stored in non volatile memory This button should be used after the user enters one or more new values in the User s Value column after a Write All operation or after a Reset Defaults operation If the Load New Values operation is not used any changes to non volatile memory will not affect operation until the next time the OZSCR board is powered up If the Load New Values button was previously highlighted in red it will return to normal following a successful reload operation ATTENTION The Load New Values operation will only be b executed by the target OZSCR board if it is not presently operating i e firing is INHIBITED otherwise the command is ignored 5 4 3 Reset to Factory Default Parameters The Reset Defaults button allows the user to return all parameters to their specified factory defaults Factory reset requires the user to enter a password in order to avoid unintentionally SCR Control amp Configuration Tool User s Manual Using the Programming Tool resetting the configuration parameters to the factory default values Before pressing the Reset Defaults button enter the value 795A in
4. SCC provides can be accessed by either the menu bar s Tool item or by pressing one of the buttons on the tool bar Publication UM 0041 Using the Configuration Tool 4 2 1 K Opening the Configuration Tool The Configuration Tool can be used to modify various settings on the OZSCR board This tool can be opened by either selecting the Tools gt Configuration menu item or by pressing the blue gears button on the tool bar For more information on the Configuration Tool see section 5 4 2 2 Opening the Programming Tool The Programming Tool can be used to update the OZSCR s Bootloader PLD Image or Application Image This allows the OZSCR board s functionality to be updated in the field To access the Programming Tool select the Tools gt Program menu item or press the blue down arrow t button on the tool bar 4 3 The Help Menu The Help menu item provides links to the SCC User s manual as well as other literature related to Oztek s SCR controller products Selecting the Help gt About menu item will display version information about SCC Selecting the Help gt Target Revision Information menu item will display information about the target s software when connected 5 Using the Configuration Tool The Configuration Tool can be used to read or modify the various parameters used by the SCR board s application software These parameters are non volatile so that once modified the new value will persist even whe
5. Using the Programming Tool is very important to configure the Serial Port and Device ID prior to launching the Programming Tool To exit the Programming Tool press the Close button when the programming operation is complete The tool automatically remembers the files that were previously chosen to simplify configuration the next time the tool is used 6 1 Main Application Programming Instructions To reprogram the main OZSCR application SW90126 follow these instructions Configure the communication settings Power up the OZSCR board Open the Programming Tool Select the Main Application Tab Press the Browse button this will open a File Dialog Window Navigate to the S W90126_revMM_mm bin file available from the Oztek web site After selecting the file press OK 6 Verify that the OZSCR board is powered Ae i a i ATTENTION It is extremely important to not remove power from the OZSCR board during the reprogramming operation 7 Press the Program button The Tool will connect to the embedded bootloader and begin the operation of updating the main application The status will be displayed at the bottom of the window as shown in the figure below The OZSCR board will also blink an LED to indicate that programming is in process The update will take a few minutes to complete Flash Programmer Main Application Embedded Bootloader Hw Programmable Logic Select bin file Figure 12 In System Progra
6. damaged by misuse or incorrect installation if other conditions of the warranty have not been met or if no dated proof of purchase is available your unit may be serviced or replaced for a flat fee If a unit cannot be serviced due to damage beyond salvation or because the repair is not economically feasible a labor fee may still be incurred for the time spent making this determination To return your product for out of warranty service contact Oztek Customer Service for a Return Material Authorization RMA number and follow the other steps outlined in Return Procedure Payment options such as credit card or money order will be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or units with excessive damage an additional fee will be charged If applicable you will be contacted by Customer Service once your unit has been received Publication UM 0041
7. displays the value that is stored in the target OZSCR board s non volatile memory When a configuration file is first loaded all parameters will display a in this column indicating that the tool has not yet read these values from the OZSCR board The tool will then automatically read the target s values and populate this column with actual data This process may take a couple of seconds when first starting up the tool 5 2 7 Units The Units column gives information about the scaling and legal values that a user may enter Typical units include volts degrees amps percentages Boolean numbers etc As described earlier some values have units of Q16 A Q16 value is a method used to store a real number with a fractional amount as a fixed point number Q16 numbers allocate the most significant 16 bits as the signed integer part of the number and the least significant 16 bits as the fraction part of the number The Configuration Tool handles all scaling so that the user needs only enter in a real number i e 3 14 the conversion to a fixed point 32 bit Q16 number will be handled internally Similarly when displaying the Target s Value the tool will display the real number for the user 5 2 8 Default The Default column is used for informational purposes only It shows the factory default value that is loaded when the user presses the Reset Defaults button Publication UM 0041 Using the Configuration Tool 5 2 9 Min The
8. the text box labeled Password The Reset Defaults operation only updates the non volatile memory it does not put the new values into use immediately To load the new values the user must press the Load New Values button To help the user remember this step the Load New Values button background will change to red as shown in Figure 10 ATTENTION The Reset Defaults operation will only be executed by the target OZSCR board if it is not presently operating i e firing is INHIBITED otherwise the command is ignored 6 Using the Programming Tool The Programming Tool provides in system programming of the various embedded applications on the OZSCR Control Board e FW90147 OZSCR Programmable Logic Device Image e SW90126 OZSCR Main Application Image e SW90139 OZSCR Embedded Bootloader The Programming Tool is displayed by selecting the Tools gt Program menu item or by hitting the Program Device toolbar button 5 1 The programming window is shown in the figure below Flash Programmer Main Application Embedded Bootloader Hiv Programmable Logic Select bun file Figure 11 Programming Tool Window When the Programming Tool is launched it disables all other features of the SCC main window This is to prevent any accidental communications from any of the other SCC tools while the controller is being reprogrammed The communication properties are also disabled therefore it Publication UM 0041
9. ER THAN ENGLISH ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED OZTEK CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW OZTEKCORP COM Date and Revision November 2014 Rev C Part Number UM 0041 Contact Information USA Telephone 603 546 0090 Fax 603 386 6366 Email techsupport oztekcorp com Table of Contents C Table of Contents L ORUC CON E 3 1 1 PRET r nce DOCE E 3 1 2 Rate e aer E encarta sinaameneiatnnias Meuconadenasiosas aausioaawaetienae taconaiececevanaeeses 3 2 System Requirements ssessescescecceeccoescesceccoescesceeceecoeccesceeceescescesceecoeccescecceesoescecceeceecceee 4 3 Installation lee EE 5 4 Using the SCR Configuration amp Control Tool ssesessesessesessscecoscecesoesesoesesoecesoecsessecessecesee 7 4 1 Configuring the Communications Bus 8 ALl Conhigu re e el Ta e E 8 A2 COMMECE Reiefolg e CN 9 4 1 3 e Ce uge g ei nl One gie EE 9 4 2 Bielsa Ke 6 EE 9 4 2 1 Opening the Configuration Tool 10 4 2 2 Opening the Programming Tool 10 4 3 Det E MEN E 10 5 Using the Configuration TOol csscscsscccscscsccecscsccccccscsccccccscsccccccecsceccccecscescececscesescess 10 Sd Configuration Parameter DT 12 SAL Loading a CONMEULAtION UE 12 S12 SAVIO UO E 13 5 2 erame KE 13 Sar FID E E ee roe ee 13 SC ER CR Ke 14 SE e e EE 14 SeA Rei ge 4 0 ME 14 ee EE 0 gt n
10. FLT_SETPOINT_A Phase Angle Default Setpoint U16 PHS_ANGLE_AN_IN_SEL_A Phase Angle Control Analog In wi OP_MODE A w LINE_VOLT_UV_THOLD Z LINE_VOLT_OV_THOLD _ Z LINE_VOLT_PH_IMB_THOI w ANA_IN_TRIM_EN w ANA_IN_TRIM_IN_SEL w ANA_IN_TRIM_FS w INHIBIT_SOFT_DIG_IN_EN Z INHIBIT_SOFT_START_RA w INHIBIT_SOFT_START_AN w INHIBIT_SOFT_STOP_RAT w INHIBIT_SOFT_STOP_ANC w INHIBIT_SOFT_KEEP_FIRI w INHIBIT_REG_DFLT w PHS_ANGLE_CONTROL_h w PHS_ANGLE_DFLT_SETPC w PHS_ANGLE_AN_IN_SEL_ w PHS_ANGLE_SLEW_RATE w PHS_ANGLE_MIN U16 PHS_ANGLE_SLEW_RATE Phase Angle Command Slew v PHS_ANGLE_MAX vw ZERO_CROSS_TOTAL_CC U16 EHS ANGLE MIN Phase Angle Minimum Firing A wi ZERO_CROSS_CNTRL_M 7 Write All Load New File CFG90126 0000_rev6_0_0 ozCfg 3 m 2 Values Reset Reset Defaults Device Password Open File Save To File Iw Select Deselect All COM9 open Figure 8 Parameter Display in the Configuration Tool As seen in the above figure the Configuration Tool consists of three sections the main parameter table a Sort Options section on the right and a set of control actions at the bottom of the display 5 1 Configuration Parameter Files The Configuration Tool uses Oztek Parameter Config Files ozCfg to store parameter settings As was described above the latest factory default file CFG90126 can be downloaded from the Oztek web site Once loaded into the Configur
11. Min column shows the minimum allowed value for a particular parameter If a user tries to enter a value less than the minimum the minimum value will be used instead When the minimum value is enforced the Error Field see section 5 2 12 will be temporarily illuminated to inform the user that they entered an illegal value 5 2 10 Max The Max column shows the maximum allowed value for a particular parameter If a user tries to enter a value greater than the maximum the maximum value will be used instead When the maximum value is enforced the Error Field see section 5 2 12 will be temporarily illuminated to inform the user that they entered an illegal value 5 2 11 Access The Access field indicates whether a parameter is readable or writable Most parameters are RW or Read Write Some may be Read Only R or Write Only W Password protected parameters will display a P in this column 5 2 12 Error Field If an error occurs during data entry or target communication a red circle will be temporarily displayed to the left of the PID 5 3 Sorting Parameters Because there can be a large number of configuration parameters there are several methods available to help the user filter which parameters are displayed in the Configuration Tool 5 3 1 Show Filter The user can select this filter method by clicking on the radio button labeled Show Filter The text box will now be enabled Only configuration parameters that contain the
12. OP_RATE INHIBIT_SOFT_STOP_ANGLE INHIBIT_SOFT_KEEP_FIRING INHIBIT_REG_DFLT PHS_ANGLE_CONTROL_MODE_A PHS_ANGLE_DFLT_SETPOINT_A PHS_ANGLE_AN_IN_SEL_A PHS_ANGLE_SLEW_RATE Line Voltage Feedback Analog In Line Voltage Under voltage Thres Line Voltage Over voltage Thresh Line Voltage Phase Imbalance Th Analog Input Trim Control Enable Analog Input Trim Input Select Analog Input Trim Full Scale Soft Inhibit Digital Input Enable Soft Stat Ramp Rate Soft Start Inital Firing Angle Soft Stop Ramp Rate Soft Stop Final Angle Soft Inhibit Keep Firing Enable Inhibit Registers Default Values Phase Angle Control Mode Ch A Phase Angle Default Setpoint Ch Phase Angle Control Analog Input Phase Angle Command Slew Rate Hide Filter wi OP_MODE D y LINE_VOLT_UV_THOLD wi LINE_VOLT_LOV_THOLD _ vw LINE_VOLT_PH_IMB_THOI y ANA_IN_TRIM_EN y ANA_IN_TRIM_IN_SEL y ANA_IN_TRIM_FS y INHIBIT_SOFT_DIG_IN_Eh vw INHIBIT_SOFT_START_RA yY INHIBIT_SOFT_START_AN y INHIBIT_SOFT_STOP_RAT y INHIBIT_SOFT_STOP_ANC INHIBIT_SOFT_KEEP_FIRI INHIBIT_REG_DFLT y PHS_ANGLE_CONTROL_h y PHS_ANGLE_DFLT_SETPC y PHG AMGLE AN IN GEI wv PHS_ANGLE_SLEW_RATE vw PHS_ANGLE_MIN vw PHS_ANGLE_MAX PHS ANGLE MIN Phase Angle Minimum Firing Angle 0 wv ZERO_CROSS_TOTAL_CC Z ZERO_CROSS_CNTRL_M 7 Write All Load New File CFG90126 0000_rev6_0_0 0zCfg d mm d Values Reset Reset Defaults Device Password Open
13. R USB to RS 485 transceiver Oztek recommends B amp B Electronics USPTL4 LS http www bb elec com The SCR Configuration amp Control tool uses Microsoft Windows Serial Ports to communicate with OZSCR boards A converter must be used to communicate with the board via its RS 485 interface SCR Control amp Configuration Tool User s Manual Installation Procedure 3 Installation Procedure Before installing the SCR Configuration amp Control tool be sure to install any necessary drivers for the chosen RS 485 transceiver adapter For instruction on how to install the drivers please refer to the product manufacturer s documentation After the drivers are installed the SCC can be installed as follows 1 Download the SCC setup program SW90142_ setup_version exe from http www oztekcorp com product support Product Literature Technical Documents version is a string of numbers indicating the version of SCC that will be installed 2 Double click on SW90142 setup_version exe to open the installer wizard shown in Figure 1 E oztek SCC Setup Welcome to the Oztek SCC Setup Wizard This wizard will guide you through the installation of Oztek EIS It is recommended that you close all other applications before starting Setup This will make it possible to update relevant system Files without having to reboot your computer Click Next bo continue Cancel Figure 1 SW90142 setup exe Welcome Screen 3 Pr
14. R OR NOT ARISING OUT OF OZTEK S NEGLIGENCE AND ALL LOSSES OR DAMAGES TO ANY PROPERTY OR FOR ANY PERSONAL INJURY OR ECONOMIC LOSS OR DAMAGE CAUSED BY THE CONNECTION OF A PRODUCT TO ANY OTHER DEVICE OR SYSTEM AND c ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT IF YOU ARE A CONSUMER RATHER THAN A PURCHASER OF THE PRODUCT IN THE COURSE OF A BUSINESS AND PURCHASED THE PRODUCT IN A MEMBER STATE OF THE EUROPEAN UNION THIS LIMITED WARRANTY SHALL BE SUBJECT TO YOUR STATUTORY RIGHTS AS A CONSUMER UNDER THE EUROPEAN UNION PRODUCT WARRANTY DIRECTIVE 1999 44 EC AND AS SUCH DIRECTIVE HAS BEEN IMPLEMENTED IN THE EUROPEAN UNION MEMBER STATE WHERE YOU PURCHASED THE PRODUCT FURTHER WHILE THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS YOU MAY HAVE OTHER RIGHTS WHICH MAY VARY FROM EU MEMBER STATE TO EU MEMBER STATE OR IF YOU DID NOT PURCHASE THE PRODUCT IN AN EU MEMBER STATE IN THE COUNTRY YOU PURCHASED THE PRODUCT WHICH MAY VARY FROM COUNTRY TO COUNTRY AND JURISDICTION TO JURISDICTION SCR Control amp Configuration Tool User s Manual Warranty and Return Return Material Authorization Policy Before returning a product directly to Oztek you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unautho
15. anty is provided by Oztek Corp Oztek and covers defects in workmanship and materials in your OZSCR controller This Warranty Period lasts for 18 months from the date of purchase at the point of sale to you the original end user customer unless otherwise agreed in writing You will be required to demonstrate proof of purchase to make warranty claims This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the Warranty Period Subsequent owners also require original proof of purchase as described in What proof of purchase is required What will Oztek do During the Warranty Period Oztek will at its option repair the product if economically feasible or replace the defective product free of charge provided that you notify Oztek of the product defect within the Warranty Period and provided that through inspection Oztek establishes the existence of such a defect and that it is covered by this Limited Warranty Oztek will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Oztek reserves the right to use parts or products of original or improved design in the repair or replacement If Oztek repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired pr
16. ation Tool the parameters may be changed and then saved to a new user specified file This allows the system designer to save a set of custom configuration parameter settings that can then be loaded onto other boards at a later time 5 1 1 Loading a Configuration File To load a configuration file into the Configuration Tool press the Open File button A File Dialog Window will be opened Navigate to the ozCfg file to be loaded and press OK Once a configuration file is loaded the Configuration Tool will initially only display the user settings contained in the file Then the Configuration Tool will attempt to read the corresponding actual parameter values stored on the Target If successful the data read from the board will be displayed in the Target s Value column This process takes a couple of seconds to complete SCR Control amp Configuration Tool User s Manual Using the Configuration Tool during which the data in the User s Value column will be highlighted in red and the Target s Value column will be highlighted in yellow indicating that the Configuration Tool has not completed reading the Target as seen in Figure 8 No data is written to the SCR Control board when loading a configuration file Once the target values are initially read back any user s value that doesn t match the target s value will be highlighted in RED indicating that this data does not match the target and has not yet been written see Write A
17. e Configuration Tool for the First Time 10 Figure 7 Configuration Tool Default View 11 Figure 8 Parameter Display in the Configuration Tool 12 Figure 9 Changing PID Display to Hexadecimal 14 Figure 10 Configuration Tool Write All Reload Reminder esssssssseseseesesrenseseersserrserreresrreresreresrressseeress 18 Figure 11 Programming Tool WINdOW E 19 Figure 12 In System Programming IN Process 20 SCR Control amp Configuration Tool User s Manual Introduction 1 Introduction This document is intended to provide instruction on how to use the SCR Configuration amp Control Tool SCC with an Oztek OZSCR control board It describes installation and use of the Graphical User Interface GUI The tool provides a simple method for configuring an OZSCR control board as well as in system programming and monitoring 1 1 Referenced Documents Set be UM 0040 OZSCR1x00 User s Manual DR 0015 OZSCR1000 Quick Start Guide 1 2 Definitions Graphical User Interface HMI Human Machine Interface n System Programming SCC SCR Control Board Configuration Tool SCR Semiconductor or Silicon Controlled Rectifier Publication UM 0041 EA System Requirements 2 System Requirements e Microsoft Windows XP or newer based PC with either an available Serial Port or USB Port e NET Runtime 3 5 or higher available from http www microsoft com e RS 232 to RS 485 Logic Level converter O
18. e E ne 14 SES PES HIE 15 SS UNO pan cease eee pci tpn teens eee on headend 15 e E ame B cc E 15 e EC He WEE 16 od Ce HE E 16 e EEN ACC CSS ers cene sere EA cian vere tut A E A pein E E REE E A E E 16 E el ge al gi 0 ee 16 5 3 Sorting Para Gl l S excinstdacsupetracoiatenpcciscnrnseirhtaucieleccntebisaueisdeeuseheids wtnsddvenciatronusudponieieabderasetanees 16 SE E INOW FIO costae cdeeece cates eed succes acces E E deat 16 SE EC A e A Le 16 SE CUIG EOIN EE 17 5 4 Accessing Parameters on the OZSCR Board 17 541 Writing All Pala MC tel S isede E S 17 5 4 2 Loading New Target Parameter Values 18 5 4 3 Reset to Factory Default Parametere 18 6 Using the Programming Tool ccsccccscsceccccscsceccccscsccccccecscsccccecscscescecscsceccscecscesescecnces 19 6 1 Main Application Programming Ipnstructons 20 6 2 Embedded Bootloader Programming Instructions 21 6 3 PED Haraware ge Cl vn ln EE 22 Warranty and Product Information sesessesessesessesesescecescecesoecessecessscessecesesoecssoecesoessssesesses 23 Return Material Authorization Policy sesessesessecessecesoscesescesescesssoesesoesesoecessecessecessecoeseecesee 25 Publication UM 0041 E Table of Figures Table of Figures Figure 1 SW90142 setup exe Welcome Screen 5 Figure 2 Specify Installation Folder EEN 6 Figure a tai LION Complete EEN 7 Fede SCC Derault E 8 Figure 5 Communication Properties Dialog 9 Figure 6 Running th
19. er markings have been defaced altered or removed f The product if it is located outside of the country where it was purchased g Any consequential losses that are attributable to the product losing power whether by product malfunction installation error or misuse Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY OZTEK IN CONNECTION WITH YOUR OZTEK PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRACT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL OZTEK BE LIABLE FOR a ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOST PROFITS LOST REVENUES FAILURE TO REALIZE EXPECTED SAVINGS OR OTHER COMMERCIAL OR ECONOMIC LOSSES OF ANY KIND EVEN IF OZTEK HAS BEEN ADVISED OR HAD REASON TO KNOW OF THE POSSIBILITY OF SUCH DAMAGE b ANY LIABILITY ARISING IN TORT WHETHE
20. ered Se bt A ATTENTION It is extremely important to not remove power from the OZSCR board during the reprogramming operation 7 Press the Program button The tool will connect to the embedded bootloader and begin the operation of updating the bootloader itself The status will be displayed at the bottom of the window The OZSCR board will also blink an LED to indicate that programming is in process The update will take several seconds to complete 8 If no errors occur a message box will be displayed indicating the reprogramming was a success After the Bootloader is successfully programmed the OZSCR board will jump to its main application If an error occurs during the bootloader update the bootloader itself will likely be invalid and your board may fail to start up If this occurs the board will need to be sent to the factory to be erased and reprogrammed Therefore it is absolutely critical that the RS 485 bus be properly terminated that the controller s Publication UM 0041 Using the Programming Tool power remain ON and that the SCC Programming Tool not be interrupted during the bootloader update 6 3 PLD Hardware Programming Updating the PLD on the OZSCR controller is not yet supported by the Programming Tool SCR Control amp Configuration Tool User s Manual Warranty and Return Warranty and Product Information Limited Warranty What does this warranty cover and how long does it last This Limited Warr
21. essing the Next button will bring up the second screen of the Installer shown in Figure 2 This lets the user specify the install location s Destination Folder Publication UM 0041 E Installation Procedure Oztek SCC Setup Choose Install Location Choose the Folder in which bo install Qztek SCC Setup will install Gztek SCC in the Following Folder To install in a different Folder click Browse and select another Folder Click Install to start the installation Destination Folder C Program Filesoztek Corpis 901 42 500 Space required 13 8MB Space available 10 766 Figure 2 Specify Installation Folder 4 After specifying the Destination Folder press Install to load the SCC onto the computer After the installation is completed the user has the option of running SCC immediately as shown in Figure 3 The default behavior is to run SCC after a successful install SCR Control amp Configuration Tool User s Manual E Oztek SCC Setup Completing the Oztek SCC Setup Wizard Oztek SCC has been installed on your computer Click Finish to clase this wizard Back Cancel Figure 3 Installation Complete 5 The installation can be canceled at any time by pressing Cancel 6 The installer will place a shortcut on the User s Desktop and create a START menu group called Oztek Corp gt Oztek SCC The installer will also install an Uninstall application that can be used to later remove SCC The Un
22. file When opened the configuration file contents will be displayed as shown in Figure 8 Publication UM 0041 Using the Configuration Tool EI Cc SCR Control Center Target Configuration LI es E File Comms Tools Help amp x ai Se A Descipt User s Value Target s Value Unit SEOS scription sers Value larget s s e Filter gt aoe TG OP_MODE Operating Mode 2 ENUM oO 4097 U16 ANA IN_CFG Analog Input Configuration 015 ENUM wee Hide Filter 4098 U16 LINE_VOLT_FDB_AN_IN_FS Line Voltage Feedback Analog 1649 1V 4099 U16 LINE_VOLT_UV_THOLD Line Voltage Under voltage Th 50 0 1 U16 LINE_VOLT_OV_THOLD Line Voltage Over voltage Thr 950 0 1 U16 LINE_VOLT_PH_IMB_THOLD Line Voltage Phase Imbalance 50 01 U16 ANA_IN_TRIM_EN Analog Input Trim Control Enable 0 boolean U16 ANA IN TRHIM IN SEL Analog Input Trim Input Select 2 ENUM U16 ANA_IN_TRIM_FS Analog Input Trim Full Scale U16 INHIBIT_SOFT_DIG_IN_EN Soft Inhibit Digital Input Enable 0 boolean U16 INHIBIT_SOFT_START_RATE Soft Start Ramp Rate 180 U16 INHIBIT_SOFT_START_ANGLE Soft Start Inital Firing Angle Degree U16 INHIBIT_SOFT_STOP_RATE Soft Stop Ramp Rate Deg Sec U16 INHIBIT_SOFT_STOP_ANGLE Soft Stop Final Angle Degree U16 INHIBIT_SOFT_KEEP_FIRING Soft Inhibit Keep Firing Enable 0 boolean U16 INHIBIT_REG_DFLT Inhibit Registers Default Values U16 PHS_ANGLE_CONTROL_MODE_A Phase Angle Control Mode C 0 U16 PHS_ANGLE_D
23. installer is located in the Destination Folder and is called uninstall exe The Uninstaller can also be accessed via the START menu folder The user is not required to uninstall a previous version before updating to a newer version of the tool 4 Using the SCR Configuration amp Control Tool The SCC Tool can be launched by clicking on the Shortcut on the Desktop or in the START menu folder When SCC is launched the window shown in Figure 4 will be shown SCC consists of this Main Window and several child windows that can be opened within the Main Window The menu bar and tool bar at the top of the window can be used to access any of the SCC functions The status bar at the bottom of the window displays useful information to the user Publication UM 0041 Using the SCR Configuration amp Control Tool Scr Control Center File Comms Tools Help Figure 4 SCC Default View 4 1 Configuring the Communications Bus The communications bus can be configured opened or closed from either the menu bar or the tool bar 4 1 1 K Configure Communications To change the serial port used by SCC the serial baud rate or the SCR board s device address select the Comms gt Properties menu item or press the blue wrench CU button on the tool bar The Communication Properties Dialog window shown in Figure 5 will be shown SCR Control amp Configuration Tool User s Manual Using the SCR Configuration amp Control Tool ER CG P
24. ll operation described later in this document 5 1 2 Saving a Configuration File Creating a new custom configuration file is simple load an existing file modify the User s Values in the Configuration Tool and then press the Save To File button A Save File dialog will ask what file name and directory to save to All data in the User s Value column in the Configuration Tool will then be saved to the specified file ATTENTION Saving to a file only saves what is displayed in the AN User s Value column not necessarily the actual values on the target OZSCR board 5 2 The Parameter Table The parameter table lists the individual parameters and their associated attributes This section will give a brief description of each of the parameter table columns 5 2 1 PID The PID or Parameter Identifier is a unique identifier for each parameter Parameters that have data types of 32 bits actually have two PIDs one for the least significant word and one for the most significant word However the user does not need to be concerned with both PIDs as the Configuration Tool handles all 32 bit accesses internally The user can display the PIDs as either integers default or hexadecimal strings Right clicking on any PID will display a context menu with the option to Show Hex The menu is shown in Figure 9 Clicking the menu item will change the PID display state Publication UM 0041 Using the Configuration Tool GE SCR Co
25. mming in Process 8 If no errors occur a message box will be displayed indicating that reprogramming was a success The application is automatically restarted after a successful reprogramming SCR Control amp Configuration Tool User s Manual Using the Programming Tool attempt If an error occurs while downloading a message box will be displayed with a brief description of the problem If downloading fails the SCR image will most likely be invalid and the bootloader will not allow execution of the new image In this case the user should double check their connection with their target board and attempt to reload the application ATTENTION To avoid communications errors during the downloading process it is critical that the RS 485 bus connected to the target OZSCR board be properly terminated at both ends See the OZSCR1x00 User s Manual UM 0040 for further details 6 2 Embedded Bootloader Programming Instructions Field updates to the embedded bootloader SW90139 are expected to be very infrequent In the event that the bootloader does need to be updated follow these instructions Configure the communication settings Power up the OZSCR board Open the Programming Tool Select the Embedded Bootloader Tab Press the Browse button This will open a File Dialog Window Navigate to the W90139_revMM_mm bin file available from the Oztek web site After selecting the file press OK 6 Verify that the OZSCR board is pow
26. n What does this warranty not cover Claims are limited to repair and replacement or if in Oztek s discretion that is not possible reimbursement up to the purchase price paid for the product Oztek will be liable to you only for direct damages suffered by you and only up to a maximum amount equal to the purchase price of the product This Limited Warranty does not warrant uninterrupted or error free operation of the product or cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This warranty does not apply to and Oztek will not be responsible for any defect in or damage to a The product if it has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment b The product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Oztek product specifications including high input voltage from generators and lightning strikes c The product if repairs have been done to it other than by Oztek or its authorized service centers hereafter ASCs d The product if it is used as a component part of a product expressly warranted by another manufacturer e The product if its original identification trade mark serial numb
27. n power is removed from the SCR board The ability to easily change these configuration values allows a single SCR board to be adapted to numerous different system topologies For more details on the various configuration parameters for the SCR board consult the OZSCR1X00 User s Manual UM 0040 When opening the Configuration Tool for the first time after installing the SCC the tool will display the following message Configuration File Load A configuration file has not been previously loaded or no longer exists The latest SCC configuration file CFG90126 can be downloaded from the Support page on the Oztek web site at www oztekcorp com Figure 6 Running the Configuration Tool for the First Time SCR Control amp Configuration Tool User s Manual Using the Configuration Tool As the message indicates the user must download the latest SCC configuration file from http www oztekcorp com product support Product Literature Technical Documents After clocking the OK button the Configuration Tool will open with no parameters listed as shown in the following figure Use Value Targets Value Unts De White All Load New File Values Reset Reset Defaults Device Password Open File Save To File Figure 7 Configuration Tool Default View After downloading the latest SCC configuration file CFG90126 click the Open File button on the bottom of the window to navigate to the location of the desired
28. ntrol Center Target Configuration Le li ks E File Comms Tools Help X Ai Se A Data SES A A A Sort Options PID Ce Name Description Show Filter 1000 U16 OP_MODE _ 01001 Analog Configuration E SE FE Hide Filter 1002 B_AN_IN_FS Line Voltage Feedback Analog In 1003 Up LINE_VOLT_UV_THOLD Line Voltage Under voltage Thres 0k1004 U16 LINE_VOLT_OV_THOLD Line Voltage Over voltage Thresh Custom 0x1005 U16 LINE_VOLT_PH_IMB_THOLD Line Voltage Phase Imbalance Th v OP_MODE 01008 01009 100A 1010 amp 1011 1012 1013 1014 1015 1016 1020 01023 1026 U16 U16 U16 U16 U16 U16 U16 U16 U16 U16 U16 U16 U16 U16 U16 ANA_IN_TRIM_EN ANA_IN_TRIM_IN_SEL ANA_IN_TRIM_FS INHIBIT_SOFT_DIG_IN_EN INHIBIT_SOFT_START_RATE INHIBIT_SOFT_START_ANGLE INHIBIT_SOFT_STOP_RATE INHIBIT_SOFT_STOP_ANGLE INHIBIT_SOFT_KEEP_FIRING INHIBIT_REG_DFLT PHS_ANGLE_CONTROL_MODE_A PHS_ANGLE_DFLT_SETPOINT_A PHS_ANGLE_AN_IN_SEL_A PHS_ANGLE_SLEW_RATE PHS_ANGLE_MIN Analog Input Trim Control Enable Analog Input Trim Input Select Analog Input Trim Full Scale Soft Inhibit Digital Input Enable Soft Start Ramp Rate Soft Start Inital Firing Angle Soft Stop Ramp Rate Soft Stop Final Angle Soft Inhibit Keep Firing Enable Inhibit Registers Default Values Phase Angle Control Mode Ch A Phase Angle Default Setpoint Ch Phase Angle Control Analog Input eee Slew Rate 0 Di 0 50 50 50 0 0 0 0
29. oducts become the property of Oztek Oztek covers both parts and labor necessary to repair the product and return shipment to the customer via an Oztek selected non expedited surface freight within the contiguous United States and Canada Alaska Hawaii and locations outside of the United States and Canada are excluded Contact Oztek Customer Service for details on freight policy for return shipments from excluded areas How do you get service If your product requires troubleshooting or warranty service contact your merchant If you are unable to contact your merchant or the merchant is unable to provide service contact Oztek directly at USA Telephone 603 546 0090 Fax 603 386 6366 Email techsupport oztekcorp com Direct returns may be performed according to the Oztek Return Material Authorization Policy described in your product manual What proof of purchase is required In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Oztek Proof of purchase may be in any one of the following forms e The dated purchase receipt from the original purchase of the product at point of sale to the end user e The dated dealer invoice or purchase receipt showing original equipment manufacturer OEM status e The dated invoice or purchase receipt showing the product exchanged under warranty Publication UM 0041 Warranty and Retur
30. rized returned without an RMA number clearly marked on the outside of the shipping box if they are shipped collect or if they are shipped to the wrong location When you contact Oztek to obtain service please have your instruction manual ready for reference and be prepared to supply e The serial number of your product e Information about the installation and use of the unit e Information about the failure and or reason for the return e A copy of your dated proof of purchase Return Procedure Package the unit safely preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging Include the following e The RMA number supplied by Oztek clearly marked on the outside of the box e A return address where the unit can be shipped Post office boxes are not acceptable e A contact telephone number where you can be reached during work hours e A brief description of the problem Ship the unit prepaid to the address provided by your Oztek customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and you are fully responsible for all documents duties tariffs and deposits Out of Warranty Service If the warranty period for your product has expired if the unit was
31. roperties Serial Fort Baud Rate 19200 z Device ID 2 Figure 5 Communication Properties Dialog The serial port and baud rate can be changed by selecting from the drop down menus If the desired serial port is not displayed insure that your adapter is connected to the computer and press the Refresh button to update the list The Device ID is a unique identifier used to identify an OZSCR board in a Modbus System By default every OZSCR has a Device ID of 2 The primary reason to change Device ID is to support a system configuration that requires communication with more than one OZSCR board on the same RS 485 network Pressing OK will save the settings to SCC and reopen the Communications Port if it was previously opened Pressing Cancel will abort any changes made and have no affect on the communications port settings 4 1 2 Connect Communications Before using any of the tools in the SCC communications must be established with the SCR board This can be done by selecting the Comms gt Connect menu item or by pressing the green circle button on the tool bar 4 1 3 Disconnect Communications To close the connection to the target board and stop all tools from communicating with the targe select the Comms gt Disconnect menu item or press the red circle button on the tool bar The target board is automatically disconnected when the program is closed 4 2 Opening Tools The various tools that
32. text typed into this box will be shown in the window If no text is entered all configuration parameters will be displayed The value entered is case insensitive so entering DELT or dflt will create the same filter 5 3 2 Hide Filter The user can select this filter method by clicking on the radio button labeled Hide Filter The text box will now be enabled Only configuration parameters that do not contain the text typed into this box will be shown in the window If no text is entered all configuration parameters will be displayed The value entered is case insensitive so entering DELT or dflt will create the same filter SCR Control amp Configuration Tool User s Manual Using the Configuration Tool 5 3 3 Custom Filter The user can select this filter method by clicking on the radio button labeled Custom The list box will now be enabled Only configuration parameters that are checked will be displayed If no boxes are checked no parameters will be shown in the window A Select Deselect All option is available at the bottom of the list to aid in quickly selecting all or none 5 4 Accessing Parameters on the OZSCR Board Before reading or modifying the OZSCR board s configuration parameters the communications bus must be opened If the bus is disconnected the Write All Reset Defaults and Load New Values Reset Device buttons will be disabled 5 4 1 Writing All Parameters When the Write All button is pressed
33. the Configuration Tool will attempt to write all of the parameters shown in the parameter table to the OZSCR board s non volatile memory This feature is useful when first opening a configuration file that contains several user values that differ from the actual target values Using this button will force the tool to write every parameter shown in the list to the target board A typical use for this button is when the user has a custom configuration file that they want to load on multiple boards that were previously loaded with the factory defaults The Write All operation only updates the non volatile memory it does not put the new values into use immediately The user must press the Load New Values Reset Device button in order to force the OZSCR controller to use the new values To help the user remember this step the Load New Values Reset Device button will change to red following a Write All operation as shown in Figure 10 Publication UM 0041 Using the Configuration Tool SCR Control Center Target Configuration Co E E File Comms Tools Help amp xX ai Sa A Sort Options Show Filter gt 4096 U16 OP_MODE lt 4097 U16 ANA IN CG U16 U16 U16 U16 U16 U16 U16 U16 U16 LINE_VOLT_FDB_AN_IN_FS LINE_VOLT_UV_THOLD LINE_VOLT_OV_THOLD LINE_VOLT_PH_IMB_THOLD ANA_IN_TRIM_EN ANA_IN_TRIM_IN_SEL ANA_IN_TRIM_FS INHIBIT_SOFT_DIG_IN_EN INHIBIT_SOFT_START_RATE INHIBIT_SOFT_START_ANGLE INHIBIT_SOFT_ST
34. with fractional amounts or hexadecimal characters Hexadecimal values must be preceded by an x or Ox If an invalid value is entered the field will return to the last valid value SCR Control amp Configuration Tool User s Manual Using the Configuration Tool Additionally the Configuration Tool will check to make sure that the entered value falls into the legal range defined by the Min and Max columns If the user enters a valid greater than the Max value specified the tool will enter the Max value Likewise if the user enters a value less than the Min value specified the tool will enter the Min value When entering a new value for a parameter it is automatically written to the target The tool then reads the parameter back from the target and updates the Target s Value cell to confirm that the new value was stored correctly The text in the User s Value cell will be red whenever the value does not match the target s value with one exception Parameters that are stored as 32 Q16 numbers contain 16 bits of integer data and 16 bits of fractional data When the user enters their desired real number the value loaded into the target will set to the nearest value with a resolution of 278 For this reason the value that is read back may not exactly match the user s value For example if the user enters a value of 1 13 this will be stored and read back as 1 129989 5 2 6 Target s Value This column
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