Hoof trimming crush - WOPA Klauwverzorging Nederland
Contents
1. The machine must always be connected to an earthed socket to avoid the risk of fire or electric shocks the earth connection is coded green yellow The electrical installation including the sockets must be connected in accordance with local regulations The power cable must always be free and nothing must be placed on top of it Replace the power cable immediately if it is damaged CAUTION Preparing for transportation is the reverse procedure to making ready for use see 4 1 With crushes equipped with an axle and drawbar it is essential that all locking mechanisms are correctly installed Page 21 of 34 Le OPA User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE a Version 24 09 14 KLAUWVERZORGIAG 5 Operation CAUTION e Take account of the instructions in Section 3 when carrying out any activity Failure to follow these instructions may lead to serious injury 5 1 Starting up What to do Action o No Wh Switch on the power e Insert the plug in the socket Reset the emergency e Pull out the emergency stop buttons The control unit is stop now ready for use Page 22 of 34 Le OPA User manual a Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE S KLAUWVERZORGING Version 24 09 14 5 2 Emergency stop CAUTION The emergency stop button must always be pressed in in the event of an emergency All motions will cease following operation of the emergency stop button In o2. Version 24 09 14 3 2 During normal use Check before commencing operations that no work is being carried out on the installation and that it is ready for use Unauthorised persons must not enter the operational area of the installation It is the operator s task to check this Components of the hydraulic system may reach high temperatures Contact with these components may cause injury Operating personnel must be aged 18 or above Only authorised persons may carry out work with or on the installation Only work for which proper training has been received must be carried out This applies both to maintenance activities and normal use The operating personnel must be familiar with all potential situations so that rapid and effective action can be taken in an emergency Where a member of operational staff observes defects or risks or is not in agreement with the safety measures this must be reported to the owner or the manager Safety footwear is mandatory Suitable work clothing is mandatory All employees must observe the safety instructions to avoid presenting a risk to themselves and others Comply strictly with the operating instructions at all times Page 17 of 34 l VO p A User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 4 Installation EXPLANATION e Consult the technical data and the circuit diagram provided for the correct specifications 4 1 L
3. Wo p A User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZOAGING Version 24 09 14 6 2 Clean the machine EXPLANATION e A high pressure cleaner may be used for cleaning e Avoid bearings winches and motors when cleaning with a high pressure cleaner Spraying in these areas may result in a sharp reduction in service life 6 3 Lubrication of rear gate EXPLANATION e The rear gate is slid out with the aid of gas springs fitted to the gate To prevent grease entering the gas springs and causing damage the gate must only be lubricated when it is fully drawn back Figure 7 lubrication of rear gate No Whattodo 1 Retract the rear gate e Attach the rear leg winch to the rear gate and tighten until the gate is fully retracted 2 Grease the nipples e Lubricate the rear gate nipples using a grease gun Page 28 of 34 W O P A User manual FE Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE NW KLAUWVERZOARGIAG Version 24 09 14 6 4 Check oil level replace oil EXPLANATION Checking the oil level ensures that the necessary minimal amount of oil is present The cylinders must be retracted for this purpose The general rule is that the oil and filter should be replaced every two years e Put the cylinders in the installation in their retracted position by operating the valves e The oil level must now be between the minimum and maximum levels see instructions on changing
4. hydraulic accumulator is present this must be depressurised Test the installation on completion of maintenance work or repairs to ensure that it can be used again safely Only trained technical personnel may carry out the maintenance activities Check on panic locks and Renew where damage is visible hooks described or repair work See Section Check ropes and chains Renew where damage is visible Check plugs cables controls Alert a competent fitter where and connections damage is visible 6 1 Maintenance diagram The diagram below shows the maintenance activities to be carried out Activity General Every 2 years Every 100 animals Annually Check that the left and right front Where these are driven by a single leg ropes are hanging at equal motor lengths Cleaning Clean themachine 1 y e Lubrication Grease nipples on rear gate Bearing grease sliding section Other grease nipples Hydraulic installation Check the oil level Checks must be carried out after 500 cows or where leakage occurs Replace oil and fier RS Axle and wheels Check gei newe person person Page 26 of 34 User manual Hoof trimmingcrush SA0039 SA0039B Version 24 09 14 WOPA KLAUWVERZORGIAG Drawbar Play in ball mounting Replace where minor play is evident or see markers on the side of the ball mounting Check the shaft bolts Every 10 000 km Page 27 of 34
5. transport on public roads strap is lifted hydraulically behind the front legs SA0039 crush for transport on public roads Transport set draw bar e A draw bar arm is attached to the crush for arm transport on public roads SA0039 Transport set manual winch 2 3 4 O e With the manual winch on brake the crush can be lifted from and into the transport position on SA0039 the left side of the crush e A hydraulic option is also available e As an option the crush can also be equipped with folding gates Belly strap e This belly strap is lined with a rubber layer so it wel ends up lying nice and flat on the floor when you lower it so the cow simply steps over it J 1 12 U oT e Ji b gt hd Page 11 of 34 O p A User manual Lay Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZORGIAG Version 24 09 14 2 2 Electrical installation FUNCTION The electrical installation supplies the power for the hydraulic power unit lighting and sockets See the electrical diagram on the control panel of every crush for the rest of the structure and controls of the electrical installation included in the delivery The placement of the control components on your installation may differ from the photo below ATTENTION Work on the electrical installation can only be carried out by a technical expert Figure 2 overview of the electrical installation The installation cons
6. 4 W O P A User manual FE Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE NW KLAUWVERZORGIAG Version 24 09 14 8 Appendix 8 1 Logbook The logbook must include the following e The annual maintenance work e Major replacements and any accidents e Modifications e Tests on emergency stop buttons and safety features Carried out by Description authority nature of the activities components replaced wm Page 33 of 34 W O P A User manual FE Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZOAGIAG Version 24 09 14 Carried out by Description authority nature of the activities components replaced technician Rage 34088400
7. 9 14 EC conformity declaration copy We Wopa Constructiebedrijf BV Rector Hulshofstraat 10 7135 JV Harreveld The Netherlands a 31 0 544 372415 dei 31 0 544 372445 Email info wopa com Website www wopa com declare entirely under our own responsibility that the product machine Hoof trimmingcrush type SA0039 to which this declaration pertains is consistent with the stipulations in Directives 2006 42 EC Machine Directive 2004 108 EC EMC Directive the following standards were taken into account NEN EN ISO 12100 Safety of machinery Basic definitions general design principles NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN ISO 13849 1 Safety of machinery Parts of the control systems with a safety function Section 1 General design principles NEN EN 4413 Hydraulics General rules and safety requirements for systems and their components NEN EN 60204 1 Safety of machinery Electrical equipment of machines Section 1 General requirements The undersigned is authorised to compile the Technical Dossier The Netherlands Harreveld September 2014 J W A Wopereis Managing Director Page 6 of 34 Le OPA User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE D Version 24 09 14 KLAUWVERZORGIAG Overview of symbols The following symbols are used for all actions that jeopardise the safety of the user and or technician
8. User Manual Hoof trimmingcrush SA0030 SA0039B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 User manual Hoof trimming crush 5A0039 SA0039B WOPA User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Manufacturer Wopa Constructiebedrijf BV Rector Hulshofstraat 10 7135 JV Harreveld The Netherlands a 31 0 544 372415 dei 31 0 544 372445 Email info wopa com Website www wopa com Copyright 2014 No part of this publication may be reproduced stored in a search system or transferred in any form whatsoever either electronically or mechanically or by photocopying or recording or in any other way whatsoever without prior written consent from Wopa Constructiebedrijf BV hereinafter in this manual also referred to as Wopa Page 2 of 34 W OP A User manual ra Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE a KLAUWVERZOAGING Version 24 09 14 Introduction Wopa Constructiebedrijf BV specialises in development and manufacture of hoof trimming and treatment crushes for cows and bulls for professional users as well as for cattle farmers Our crushes are developed and manufactured in the highest possible quality according to the strictest requirements as far as safety user convenience animal welfare and hygiene are concerned always striving for an optimum This manual contains information and instructions relevant to installation operation and ma
9. YMBOLS 1 ccccccccecceccececcenecesencencensenceuseneenseneeaeenneaeeaseaseaseasenseaseaseneenesseeaeeanenseasenseanenseuseness 7 PEG TC LEE 8 1 TECHNICAL INFORMATION 0 cccccceccececcencescencencensencencensenseneeneeseeaeeaseaeensenaeanenseueenesaeeusensenseasenneanens 9 2 DESCRIPTION OF THE INSTALLATION 00 cccccccceccececcceceecesneecesneeneeneeeeneenseeneeneeesneseesnesneseeeseuseas 10 2 1 DESCRIPTION OF THE MAIN COMPONENTS SA0039 SA0039B aaanannnnnnnnnnannnnnnnnnnnnannnnnnnnnnnnrnnne 10 2 2 ELECTRICAL INSTALLATION unnan naau Leana LALALALA LEARAAR EALAR R LALAR Leannan annann 12 2 8 HYDRAULIC INSTALLATION anana nn nunaa nanne nAAL ALAARA AALER RAA RAAL L ELR A Anann n ananena 14 3 OAF ET EE 16 3 1 EE WEEN 16 3 2 DURING NORMALISE weccueusvewcvous sx soevesntenstaxunpewevsuswswounseuevsevevsbsmwewousvewswsweun voapodanebseidsxumueetwentde 17 3 3 OPERATING DPERSONNEL nunana nnana annaua ARALAR LEALL AALER AARLE LALEA RAAL a naanakan annn 17 4 INSTALLA HON EE 18 4 1 EOAR te tate iat ietodncaaetameneeuamassda tute tatesaudaramecameaameneaantetaecen 18 4 2 CONNECT THE MACHINE swidacascsnacausuctntinetstatededneisasaandaawdacnsandetannedeaetebaeaawaeauautagegebensededecetesaeenaces 21 4 3 PREPARING FOR TRANSPORTATION cceececccececccececcccccenaceaceccecceceucencecauecuectenuuesesuucaseaeaneanes 21 5 QPR A ON EE 22 5 1 EELER e 22 5 2 iere Gy EH Ke 23 5 3 OIG WON essere ete te er snes ene vk vce se
10. and require caution Attention Hazard High temperature Tip Offers quick insight or tips to carry out certain actions more easily and simply Hazard High voltage Page 7 of 34 Wo D A User manual l Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE i KL UWVERZORGING Version 24 09 14 Pictograms A number of pictograms and alerts are affixed to the installation to indicate possible risks to users among other things Pictogram Description Location Type plate On the machine frame Read the user manual On the machine frame Wear safety goggles when operating machine Wear hearing protection when operating machine e Warning pictograms On either side of the frame System under pressure Warning pictograms for mechanical On the machine frame and electrical hazards Crushing hazard By the rear gate if present ATTENTION e Check regularly whether the pictograms and signs are still clearly recognisable and legible Replace if this is no longer the case Page 8 of 34 W O P A User manual FE Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE NW KLAUWVERZORGIAG Version 24 09 14 1 Technical information SA0039 SA0039B Ambient temperature during 10 to 40 10 to 40 i operation Noise production lt 75 lt 75 Machine dimensions E E Length mm Width mm Height Weight Maximum product dimensions Il Length mm Width mm Height mm Weight o 600 ae Electrical connection Standard optio
11. e on the purchasing document The warranty is limited to production and material errors and therefore does not cover any breakdowns due to a part of the product exposed to any type of wear Normal wear as can be expected from using this product is therefore excluded 1 2 3 Wopa s responsibility remains limited to replacing defective parts we recognise no claims to any other type of loss or costs The warranty is automatically void in case of overdue or poorly implemented maintenance Should you have any doubts regarding maintenance work or should the machine fail to operate correctly contact the supplier The warranty does not apply if the defect is the result of incorrect or negligent use or of maintenance carried out contrary to the instructions in this manual The warranty is void if any repairs or adaptations are made to the product by third parties Defects ensuing from damage or accidents caused by external factors are excluded from the warranty If we replace any parts in accordance with the obligations ensuing from this warranty the parts we replaced become our property Page 4 of 34 User manual Hoof trimmingcrush SA0039 SA0039B WOPA CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Table of Contents INTRODUC TN BEE EEN 3 WARRONT EE 4 TABLE OF CONTENTS EE 5 EC CONFORMITY DECLARATION COPY cccsccsccscnnsnsscsscnccccnsensensensenseuscuscusenseuseuensensensensenseuseuscusensensenssss 6 OVERVIEW OF S
12. es ee E E oan we pa aes aaa ve cna 24 5 4 eS Did ee Lech eel een ar E A EE E AA EEEE 25 6 MAINTENANCE Ee 26 6 1 MAINTENANCE DIAGRAM cccceccececceccccecceccacceccececueccecceneaueccecceneesseccenestesueauesesuesueceecesneeanenes 26 6 2 EA E l E EEE EE E E T EEE 28 6 3 LUBRICATION OF REAR e REN 28 6 4 ize 4o EE 29 6 5 ie deoa Dis an e Ee EE EEE E EEEE 30 6 6 PART ENEE 31 7 DISPOSAL AS WASTE EE 32 EES NEE 33 8 1 HOO KK EE 33 LIJST MET AFBEELDINGEN FIGURE 1 OVERVIEW GAOOUZOIGAOOZObR 0 ccc ccc ccccccccecceccececccccccsceaceccecenececeesuesuesueaeececueaueaeens 10 FIGURE 2 OVERVIEW OF THE ELECTRICAL INSTALLATION ccecceccececcccccccaccncecceccenecueanecuenecuecuenueneeneeauentens 12 FIGURE 3 OVERVIEW OF THE HYDRAULIC INSTALLATION cccceccececcecceccaceccaccecccccccecueacececuecueaueacecueaueaeeas 14 FIGURE 4 LOCATION OF CRUSH 18 FIGURE 5 DETAILS OF CONVERSION FROM TRANSPORT SET UP TO WORKING SET UP cccecceccccecceccecccears 19 FIGURE 6 DETAIL OF HOOKING UP FRONT LEG cccceccecccccccccccccceaccececcecueccecaecuecucecuecuectauauesuecaueaueaseaueans 25 FIGURE 7 LUBRICATION OF REAR GATE annann nnen a nnana nAAL LALLA LELLA L AR LLRA AKALLA Anena nannaa annan 28 e FIGURE 8 HYDRAULIC FLUIDS TO BE USED ccccceccecceccccccceccceccecceccecceececaeeacecuecuecsaueecueeuseauesneanes 29 Page 5 of 34 User manual Hoof trimmingcrush SA0039 SA0039B WOPA CONSTRUCTIE KLAUWVERZOAGING Version 24 0
13. intenance of the machine The machine is not suitable for use in explosive hazardous environments All persons responsible for operation must at minimum read and comprehend the sections on operation and safety of these operating instructions All persons responsible for assembly installation maintenance and or repair must read and comprehend all these operating instructions The user is responsible for interpretation and use of this manual under all conditions Should you have any doubts or questions regarding the correct interpretation please contact the owner or the supervisor Keep this manual nearby the installation and within the users reach Keep a log of all major maintenance work adaptations to the installations and observations see Annex 8 1 Changes to the installation machine are not permitted without prior written approval from the supplier Contact the supplier for any special maintenance work not included in this manual Comply with the safety requirements as given in Section 3 at all times Proper functioning as well as the safety of the system can only be guaranteed if the recommended maintenance is carried out correctly and on time Page 3 of 34 WOPA CONSTRUCTIE User manual Hoof trimmingcrush SA0039 SA0039B KLAUWVERZOAGING Version 24 09 14 Warranty The warranty is subject to the following limitations The warranty period for products supplied by Wopa is 12 months from the dat
14. ists of the following components location 3 Power unit start stop Pushing the button switches the power unit on or off button You can order the hydraulic valves with automatic shut off as an option in which case the hydraulic power unit starts when the valve is operated and Page 12 of 34 W O P A User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZOAGIAG Version 24 09 14 location ee does not have to be started or stopped separately 4 5 wants to connect to The hydraulic power unit can only pump oil in 1 of these positions If no oil is being pumped the switch must be flipped immediately to prevent damage to the installation E Three phase current e This switch is only present if the controls are suitable switch for 3 phase current option e The switch must be set to position 1 or 2 depending on the direction of rotation of the power network one 5 Sockets option e The grinders can be connected to these Page 13 of 34 l af User manual OPA Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE Version 24 09 14 KLAUWVERZORGIAG 2 3 Hydraulic installation FUNCTION The various functions are driven by means of the hydraulic installation See the hydraulic diagram for a detailed description of the installation The placement of the control components on your installation may differ from the photo below ATTENTION Work on the hydraulic installation can only be carried
15. n Power supply 1 phase 3 phase 1 phase 3 phase National voltage 230 400 230 400 Required fuse 8 7 5 9 8 7 5 9 Connected value 1 5 2 5 1 5 2 5 Hydraulic installation Maximum operating pressure Tank volume Type of oil See Figure 7 See Figure 7 O Q wW 2 Weieng a National voltage Required fuse _ _ Connected value _ NO O NO O DA x X z o AEE Data for road transport Axial load Maximum drawbar load Coupling Connection plug see electrical diagram Page 9 of 34 W User manual OP A Hoof trimmingcrush SA0039 SA0039B CONSTRUCTI E Version 24 09 14 KLAUWVERZORGIAG 2 Description of the installation FUNCTION This section gives an overview of the most important components and functions If detailed information is available elsewhere in the manual you are referred to the specific sections The design of your crush may differ from the figures below 2 1 Description of the main components SA0039 SA0039B FUNCTION The SA0039 and SA0039B were developed especially for dairy cattle hoof trimming Version SA0039 is equipped with an axle with a draw bar and is suitable for transport on public roads The main components of the crush are shown in the illustration below Options in this illustration Rear gate folding gates socket Figure 1 Overview SA0039 SA0039B Main components SA0039 SA0039B Component Description See Section 1 Rear gate
16. n must ensure that the instructions in this manual are followed in practice The safety features provided must not be removed Correct operation and safety of the system can only be guaranteed where maintenance is carried out correctly and in good time as prescribed Where work is to be carried out on the installation it must be disconnected from the power supply the power supply must be locked off and the system must be depressurised There is a risk of trapping when operating driven moving parts It is the operator s responsibility to ensure that the installation is only started up when no parts of his own or other people s bodies are in the vicinity of the trapping zone Only authorised persons appointed by the owner may carry out work on the electrical installation Ensure by means of internal procedures and supervision that all applicable power supplies have been switched off The installation must not be used during cleaning inspection repairs or maintenance and must be disconnected from the electrical supply by means of the plug and or the main switch Welding work must not be carried out on the installation unless the cable connection to the electrical components has first been disconnected The power supply to the control cabinet must not be used for the connection of machinery other than the hand tools provided for Page 16 of 34 W O P A User manual a Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE a KLAUWVERZOAGIAG
17. ocation CAUTION The machine must be transported and installed upright Place the machine on a level and stable substrate Take account of the instructions in Section 3 when carrying out any activity Failure to follow these may lead to serious injury Figure 4 location of crush Page 18 of 34 W User manual OP A Hoof trimmingcrush SA0039 SA0039B co NST RU CT IE Version 24 09 14 Whattodo TI Action _ Install the anti tipping Slide the anti tipping bar Figure 4 3 bar into the recesses in the crush to increase lateral stability Slide out the front The stops Figure 4 1 are slid in for gate stops transportation SA0022 SA0026 SA0 e Press in the locking balls Figure 4 2 Slide out the stops to allow maximal travel of the front gate 1 Tip the crush back e Tip the crush so that the drawbar is clear of the ground 2 Take tension off the e The belly belt Figure 5 1 holds the This stabilises the belly belt drawbar under tension during drawbar during transportation transportation e Loosen the belly belt 5 2 and slide the drawbar frame out of the recesses board crush away E away Tip the crush e Lift the rear of the crush so that it tips Lift by the rear gate 7 Remove the e Loosen the locking elements Figure mudguards 5 3 and lift the mudguard out of the adapter Page 19 of 34 Wi Remove the drawbar e Remove the locking pins 2 Figure Le OPA User manual H
18. oof trimmingcrush SA0039 SA0039B CONSTRUCTIE D KLAUWVERZORGING Version 24 09 14 Tip the axle Take the tension off the locking pin by bringing the hand winch Figure 5 4 up to tension Where no winch is provided there will be no tension on the lever Remove the locking pin Figure 5 10 Turn the winch until the weight is off the wheels and there is no longer any tension on the lever Figure 5 5 Where no winch is provided place your right foot on the wheel and lower the lever Figure 5 5 by hand Ensure that nobody is standing in front of the lever or behind the crush Remove the locking pin Figure 5 6 from the lever Place the lever Figure 5 5 in the storage position Figure 5 7 and secure with the locking pin e Rotate the winch again until the cable is under tension Hydraulic tipping optional SA0039 Remove the locking mechanism Operate the valve until the weight is off the wheels Slide out the front The stops Figure 5 8 are slid in for gate stops transportation Press in the locking balls Figure 5 9 Slide out the stops to allow maximal travel of the front gate Caution the locking mechanism must always be applied when preparing for transportation Page 20 of 34 User manual Hoof trimmingcrush SA0039 SA0039B WOPA CONSTRUCTIE KLAUWVERZOAGING Version 24 09 14 4 2 Connect the machine CAUTION Check that the voltage specified on the machine plate matches the mains supply
19. option e The photo in the illustration shows the version with the rear gate option because this is nearly always chosen in actual practice Page 10 of 34 l User manual WOP A Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE vain KLAUWVERZORGING ersion 24 09 14 Component Description Section e After the cow is moved into the crush the rear gate is placed against the back of the animal hydraulically e The standard crush is equipped with a rump chain which is stretched tightly behind the animal and secured on the right hand side Electrical connection e The crush must be connected to the electricity cable network for power supply for operation and the hydraulic power unit Front gate e The front gate can be set to 3 positions with the hydraulic controls e Entirely open the cow can exit the crush at the front e Partially open the cow can move its head through the front gate but not its shoulders e Closed the front gate is closed behind the animal s head Front leg support e The cow s front leg can be secured to the front leg support with a rope and hook so the leg is secured and can be treated The standard version is hydraulic The side that is not used remains suspended in an elastic band so this rope stays tight and does not get tangled up 5 Hind leg hydraulic e After the belt is attached round the hind leg the leg can be lifted with the hydraulic winch so the hoof can be treated SA0039 crush for
20. out by a technical expert Figure 3 overview of the hydraulic installation The installation consists of the following components Valve block in The valves control the following functions general Hind legs Front gate Hydraulic shaft option SA0039 Belly strap Rear gate option To operate the valves operating levers have been installed to allow operating from either side for most functions Page 14 of 34 Le OPA User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 location machine to the power supply 3 Front leg valve e t operates the front leg winch e Asan option the crush can be equipped with a hydro motor on each side Page 15 of 34 W OP A User manual ra Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE a KLAUWVERZOAGING Version 24 09 14 3 Safety 3 1 General The guarantee will lapse and no liability will be accepted in the event of damage caused by repairs and or modifications not authorised by the supplier In the event of faults please contact the supplier The working area around the installation must be safe The owner of the installation must take the necessary precautionary measures in order to operate the installation safely Starting up the installation in an area with a risk of explosion is prohibited The installation has been so designed that production is safe under normal ambient conditions The owner of the installatio
21. rder to take the machine back into use after an emergency stop the emergency stop button must first be reset Before resetting the emergency stop button it must be ensured that restarting the moving parts of the machine will not lead to a hazardous situation e Reset the emergency stop No Whattodo Reset the emergency Reset the emergency stop button by The machine is now stop button pulling it out or rotating it depending ready for use on the type installed so that it returns to its original position Page 23 of 34 User manual WOP OPA Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE W i KLAUWVERZOAGIASG ersion 24 09 14 5 3 Production What to do Action o e See Section 5 1 is ready for use Place the front gate e Open the front gate so that the head of the animal can pass through but not its withers When the front gate is closed hydraulically it will stop at the correct position and the handle can be released This means that the holding position is always the same e Lead the cow into the crush until its head has passed through the front gate e Close the front gate Attach the rump chain e Tighten the rump chain around the or optional rear gate animal and secure it with the hook Or lower the rear gate hydraulically Raise the ae belt Bring the belly belt up under the belly of the cow SBS heal a rear hoof e Place the belt around the rear leg and raise the leg e Process
22. the oil 1 e See the instruction on gauging the oil tank level allow the oil to run out until it is empty 3 4 Check the oil level e The oil must be between the two lines on the filler cap dipstick e The following types of oil are suitable for use in the hydraulic installation e AW Hydraulic Oil 68 e Q8 Le Haydn68 e Figure 8 hydraulic fluids to be used Page 29 of 34 WOPA User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE TES KLAUWVERZORGING ersion 24 09 14 6 5 Check play in the wheels EXPLANATION e Raise the wheels from the ground and feel if any play is present e f play can be detected this must be corrected by a competent person or otherwise the bearings and seals must be replaced Page 30 of 34 Le OPA User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 6 6 Parts EXPLANATION e Consult the website at www wopa com for information on the available options and the parts available to order Page 31 of 34 WOPA User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZORGIAG Version 24 09 14 7 Disposal as waste Oil and components must not be disposed of as domestic waste When replacing components or oil or at the end of the machines service life ensure that all materials are collected and destroyed or reused in a legal and environmentally friendly manner Page 32 of 3
23. the rear hoof e Allow the leg to drop and release it Place the cow in the Process a front hoof e Unhook the front gate rope from the See 5 4 elastic cord if provided Attach the front leg with the hook as shown in Figure 6 Turn the winch hydraulically until the leg is fixed to the block then run the short tension rope past the knee of the front leg and fasten it to the side of the front leg support using the hook e Process the front hoof e Release the short tension rope e Unhook the rope Hook it onto the elastic cord again if provided Lower the belly belt e Reverse the winch until the belly belt is on the ground Check that all ropes and belts have been freed Release the crush e Open the front gate e Lead the cow out of the crush J Release the rump Loosen the rump chain or chain or raise the rear e Raise the rear gate option gate option Page 24 of 34 W A User manual OP A Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE KLAUWVERZOAGING Version 24 09 14 5 4 Hook up the front leg CAUTION e To avoid injury to the front leg the rope must be applied correctly see Figure 6 Figure 6 detail of hooking up front leg Page 25 of 34 W O P A User manual Hoof trimmingcrush SA0039 SA0039B CONSTRUCTIE a KLAUWVERZOAGING Version 24 09 14 6 Maintenance CAUTION Always disconnect the machine from the power supply by pulling out the plug Where a
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