Manure belt drive unit
Contents
1. 9 Storage sake FegulatiODS EE 15 Technical Sbecrhiedt OS 10 te SUD deta ance a 7 FOS DOM SHO DCS 9 TECHNICA LIC 7 Technische RE WEE 13 Technische Daten ArntrieDelVliele 13 Transport erte 7 PP 12 U VE T e ES 34 BE IP nu E E Ed c E Rx EE 7 um mbar 01 en 38 V jencomatic Hcr TH 9 V Vencobelt Biel QURE 10 um mbar 01 en 392. 8 1 11 NE 5666 UE 8 1 12 General safety ThstEU e AVETE Ln EP EY RE DERI 9 1 13 Taken safety measures for this machine 10 1 14 21514414 UU UU T MM 10 1 15 Warranty UE de EE 11 2 GENERAL DESCRIPTION seii ER RR QR DERE RR 12 2 1 Description Manure belt drive unt 12 2 2 ME 12 2 3 Producti speci me T ENTE 12 3 TECHNICAL DA DA WEE 13 3 1 Technical data Manure belt drive 13 TRANSPORT 14 4 1 Transport safety red EE aen 14 5 EE 15 5 1 Storage safely Te UO 15 6 OPERATION E 16 6 1 16 6 2 Emergency STOD E 16 6 3 clean ManureDelt sa pets cers vine ge 16 6 4 11 81 DE 17 6 5 8 cet as icc A 22 6 6 Wille ee 23 6 7 RECU N eE 27 6 8 ege FIG a as 28 SETTINGS EE 33 7 1 33 8 MAINTENANCE EE 34 9 FAILURE E 36 9 1 IUIS e EE 36 10 IND
3. n 38 um mbar 01 en 3 encomatic 1 Foreword 1 1 This manual This manual is made as a reference book for the machine that is mentioned on the cover of this document Only qualified users can use and maintain this machine in a safe way Keep the manual in the same place near the machine If the manual gets lost order a new one via your supplier This manual provides you with information about safety technical specifications operation and maintenance Take your time to read this document carefully before using the machine The machine is developed with all care and meets the CE marking Therefore it is not allowed to modify the machine The machine is inspected thoroughly before delivery to you Note the registration number of the machine You can find this number on the production label of the machine Make sure to have this number at hand in case you want to contact the service department of you supplier Vencomatic is not responsible for damage or injury caused by not following the instructions mentioned in this manual 1 2 Manual Everyone working with or near the machine should know the contents of this manual Follow the instructions in the manual The management should instruct the personnel according to this document and follow all regulations and suggestions Never change the order of the to do actions Keep this manual during the lifetime of this machine in the same place n
4. encomatic 6 8 Removing dirt 6 8 1 Removing dirt from scraper Disconect all electrical connections before proceeding operation Release scraper see 1 5 2 2 Remove with the added filling knife 3 Brush off the remaining dirt with the added brush After cleaning always check if the electrical components are dry um mbar 01 en 230960 04 0 02 008 00 0 230960 04 0 02 009 00 0 28 V encomatic 6 8 2 Removing dirt from pinch roller Disconect all electrical connections before proceeding operation 1 Release scraper see 1 5 2 2 Remove dirt with the added filling knife 3 Brush off the remaining dirt with the added brush 230960 04 0 02 008 00 0 After cleaning always check if the electrical components are dry 230960 04 0 02 011 00 0 um mbar 01 en 29 V jencomatic 6 8 3 Removing dirt from the manurebelt support Disconect all electrical connections before proceeding operation 1 Remove dirt from the manurebelt M 1 support with the added filling knife 2 Brush off the remaining dirt from the manurebelt support with the added brush 3 Repeat step 1 and 2 for all manurebelt supports 271500 06 0 02 019 00 0 xx After cleaning always check if the electrical Components are dry a e Y de ne 92 CC 271500 06 0 02 020 0
5. Discarded machines should be disposed of in an environmentally friendly way according to the local regulations The used materials can be subdivided roughly in plastic egg carrier on chain dirt tray various plugs untreated metal shafts coated metal motor and bearing block galvanized metal sheet metal fastening materials legs aluminum side profiles of section oil and grease in motor bearing block and oil lubrication system If an electrical control panel is supplied The printed circuit board s and their components in the control panel are electrical waste um mbar 01 en 8 encomatic 1 12 General safety instructions Vencomatic B V will not accept any claim for damage or injury caused by not following the safety regulations and safety instructions or carelessness during transport installation commissioning operation maintenance troubleshooting and repair of the machine and possible accessories Depending on specific working circumstances or additional accessories additional safety regulation can be needed If during previous the aforementioned activities a potential danger occurs please contact Vencomatic B V immediately 1 12 1 Installation manual user manual e Every technician has to know the contents of the installation manual The technician must follow the instructions in the installation manual conscientiously e Every authorized user has to know the contents of the user manual
6. User Manual Manure belt drive unit V encomatic 2005 Vencomatic bv um MBA MBR 01 en May 05 2005 Vencomatic B V Nederland All rights reserved The provided information can in no way be reproduced and or published in any form or by any means electronic of mechanical without prior written permission from Vencomatic B V The provided information is based on general data concerning the at the time of the release known constructions material characteristic and work methods so changes are reserved The provided information is valid for the product in the standard type Vencomatic B V can therefore not be held responsible for damage resulting from a standard type deviant specification of the product The provided information is made with all possible care but Vencomatic B V cannot be held responsible for errors or the results of errors in the information The by Vencomatic B V used usernames trading names trademarks etc can according to trading laws not be used V jencomatic Table of contents Manure pel e 11 20 1 FOREWORD BEE 4 1 1 TAS Tl 4 1 2 GEI LCE 4 1 3 Document e et 4 1 4 Stickers on EE 5 1 5 Icons in this e Lee Ton E EE 6 1 6 Available documentation 6 1 7 ME 7 1 8 service and technical HEEN eegene Eeer e 7 1 9 Identification of the system 8 1 10 THE machine and th environmen
7. adjusted To much manure on the manure Remove manure by hand and belt increase the frequency of cleaning the manure belt Water on the manure belt Remove water by hand and increase the frequency of cleaning the manure belt Motor not running To much manure on the manure manure by hand and belt increase the frequency of cleaning the manure belt Bad electrical contact Check all electrical connections Motor broken Replace motor S To much manure on the manure Remove manure by hand and increase the frequency of cleaning the manure belt Patera contact Check al electrical connections Motor makes noise Chain tension fault Tighten Drive chain If necessary replace chain and chain wheels chain lubrication Lubricate chain with lubrication No or not enough lubricant in Refill oil according to table motor reductor Dent the lid of the motorfan Remove dents from the lid of the motorfan Manure belt position in Manure unequaly spreaded rearrange the perches feeding the system Is wrong system and drinking line in the system A Pinch roller not equaly adjusted Regulate manure belt position Manure belt slips Tension on pinch roller Manure Readjust red tension springs belt return unit incorrect Manurebelt return unit um mbar 01 en 36 encomatic Driveroller slips Pinch roller wrongly tightened Tighten pinch roller equally Water Remove water by hand Look up the
8. positions are not possible 2 2 Purpose use The Manure belt drive unit is designed to drive a manure belt 2 3 Productspecifications Only manure belts driven with this machine um mbar 01 en 12 V jencomatic 3 Technical data 3 1 Technical data Manure belt drive unit 3 1 1 General Manure belt drive unit Description Material Sendzimir RVS PUR PA SBR 3 1 2 Dimensions Manure belt drive unit 27 1500 06 0 02 001 00 0 3 1 3 Electrical installation belt drive unit Motor SKO1 71 L 4 0 37KW n 27 3x230 3x400 Motor SK25 80 L 4 0 75KW n 25 3x230 3x400 Motor SK305 90 L 4 1 1KW n 22 3 230 3 400 motor type to be installed after consultation with dealer Oil 100 synthetic class ISO VG 220 Electrical data is subject to changes um mbar 01 en 13 V jencomatic 4 Transport 4 1 Transport safety regulations See also General safetyprescription and instructions um mbar 01 en 14 encomatic 5 Storage 5 1 Storage safety regulations e See also safety instructions e Respect the surrounding conditions Never store the system in a room where the temperature can get under 10 C Lower temperatures can damage sensitive parts e Store the system dry and dust free room e Place the system on a level floor e Never place heavy products on top of lighter products um mbar 01 en 15 V encomatic 6 Operation 6 1 Operation ele
9. these bolts are only used fore MBA from 2 0 meter 35 sections and lager 2 Loosen pinch roller till the springs are tensionfree see 6 6 2 3 Fasten the bolt in middle of the tensionbeam till it gets under tension Than turn the bolt 3 more times Pay attention these bolts are only used fore MBA from 2 0 meter 35 sections and larger 4 Fasten the pinch roller till the springs are pushed in halfway see 6 6 1 271500 06 0 02 026 00 0 attention adjust the red spring right and left side equally Take smale steps for example 1 turn on the left and than 1 turn on the right side um mbar 01 en 26 V Jencomatic 6 7 Return unit 6 7 1 Tighten return unit Disconect all electrical connections before proceeding operation 1 Check if the spring of the fixing handle is fixed 1 Turn the adjusting bolt to the right to tighten the manure belt 271503 06 0 02 002 00 XX 6 7 2 Release return unit Disconect all electrical connections before proceeding operation 1 Release fixing handle 2 Turn the adjusting bolt a little bit to the right 3 Keep the pressure on the adjusting bolt 4 Remove the fixing handle from the gear wheel 5 Gentlely release the pressure from the adjusting bolt release fork spanner Pay attention Carry out Step 1 up to and including 5 for the left side as well as for the right side 271503 06 0 02 003 00 um mbar 01 en 27
10. and follow the instructions in the user manual conscientiously e Never change the order of the to do actions e Store this manual carefully 1 12 2 Stickers and instructions on the machine Stickers symbols and instructions are an integral part of this machine s safety precautions It is therefore not allowed to cover them up and or remove them They have to be present and legible during the whole life cycle of the system e Replace or repair illegible stickers symbols and instructions immediately 1 12 3 Technician Transport installation and commissioning of the machine is allowed for authorized and trained technicians only See Terms and Definitions While carrying out their work they are always fully responsible for compliance of local safety regulations and guidelines Temporary personnel and persons in training are allowed to work with the machine under supervision of an authorized technician only 1 12 4 Authorized users An authorized user is the customer using the machine This use is in accordance with the purpose of the user guide The user is responsible for the operation of the machine The user takes care of periodic adjustment cleaning and maintenance of the machine These items are written down in the user manual The authorized user is also authorized for installation and commissioning of the machine um mbar 01 en 9 encomatic 1 12 5 Technical specifications The technical specifications
11. cannot be changed 1 12 6 Modifications Modification of or parts of the machine is not allowed Use original spare parts advised by the manufacturer only 1 13 Taken safety measures for this machine The following safety measure protections are present e Guard for transfer brush on drive unit e Warning stickers see Stickers on the machine Electrical protection see Manual Electrical Control Panel 1 14 CE marking intended use 1 14 1 Machinery directive The machine is constructed according to the machinery directive Therefore the machine is CE marked CE marking means that the machine at the time of delivery met the CE requirements applied to the machine at that moment The responsibility for CE conformity for the machine expires entirely or partly and changes to the buyer if the following conditions are not observed The CE marking is applied only to the machine machine can only be used in observance with the contents of this user manual e The machine can only be used within the range of the products specifications e The original state of the machine cannot be changed without written authorization of Vencomatic B V 1 14 2 Purpose Manure belt drive unit The Manure belt drive unit is a machine ton drive the manure belt Every other or further use is not regarded conform the purpose Vencomatic is not responsible for damage or injury because of this The machine is constructed according to t
12. desired direction by twisting the adjustingbolt 4 turn 230960 04 0 02 026 00 0 XX 3 Fasten bolts on position 1 en 2 4 Switch on manure belt drive unit on the central control panel B Let the manure belt run and judge the regulation see also 6 3 Clean Manurebelt 6 If necessary repeat step 1 up to and including 5 till the position of the manure belt is correct Never carry out these instructions on the motor side 77727 271500 06 0 02 012 00 0 um mbar 01 en 19 encomatic 230940 04 0 02 030 00 0 230960 04 0 02 031 00 0 xx um mbar 01 en 20 encomatic 2309 60 04 0 02 028 00 0 xx 2309 60 04 0 02 029 00 0 xx um mbar 01 en 21 encomatic 6 5 Scraper 6 5 1 Tighten scraper Disconect all electrical connections before proceeding operation 1 Hook the lever by lifting and moving sideways 2 Repeat step 1 for the left side of the Manure belt drive unit 6 5 2 Release scraper Disconect all electrical connections before B6 6 64 00 proceeding operation 1 Release the lever by lifting and moving sideways 2 Repeat step 1 for the left side of the Manure belt drive unit 27 1500 06 0 02 009 00 0 um mbar 01 en 22 encomatic 6 6 Pinch roller 6 6 1 Tighten pinch roller Disconnect all electrical connections before proceeding operation 1 Turn the adjusting bolt to the right to tighten the pinch roller The position of the pinch roller should be
13. problem and fix the leakage MBA Manure belt drive unit BSU Manurebelt return unit um mbar 01 en 37 encomatic 10 Index A Authorized I II 7 CHICKEN COO I LC DIM E I IR 12 ud o Eae 7 DUS CAL TU 8 Document Sota IU ane 4 Slab Tee 33 33 EN SOD 16 F ILD af EE RET TEE 36 7 Guarantee e E e EE 11 Let LEE 6 Identiricationr of ge E d EE 8 L 15 TIPS 7 Machine EIE 8 Machinery dire CEIVB E 10 MallitenadtiGe EG 34 17919110 4 18 EE 10 tt 5 16 Packaging materia 8 348180 8 dio Ma Ose 8 Pro 619118 lec e IO Tm 12 S E S CPUC WOW e 9 EE Lb NND EU CU 10 Se VG eastside Mr er 7 OE 33
14. 0 0 um mbar 01 en 30 V 6 8 4 Regulating pinch roller Disconect all electrical connections before proceeding operation 1 Loosen bolts 2 Move the scraper pinch roller so that the space between pinch roller and scraper is 2mm 3 Fasten bolts 271500 06 0 02 015 00 0 271500 06 0 02 016 00 0 2 e 5 CN e Es 5 Ww um mbar 01 en 31 V encomatic 6 8 5 Removing dirt from cage roller Disconect all electrical connections before proceeding operation 1 Remove the dirt in the cage roller with compressed air 2 Let the manure belt run For a moment 3 Repeat step 6 8 6 Removing dirt under manure belt drive unit Disconect all electrical connections before proceeding operation 1 Remove the dirt that is piled up under the manure belt drive unit um mbar 01 en 32 V Jencomatic 7 Settings 7 1 Settings table Disconect all electrical connections before proceeding operation Frequency What to do Settings when putting into use Check tension manure belt Check manure belt position Check if the manure belt slips Check scraper pinch roller Check if the scraper is tightened Settings during in operation situation Adjust scraper onto the manure belt o Check ifthe bearings run smooth Check tension manure belt Check manure belt position if the manure belt slips Check scra
15. ans have a minimum age of 19 years They have a solid knowledge of transport techniques Technicians are authorized to transport install place in operation and repair the machine See User The authorized user is also authorized to install and commission the machine The customer using the machine according to the purpose detailed in the concerning user manual The user is responsible for the operation and the in the user manual described periodic adjustment cleaning and maintenance of the machine Aanduiding voor elke mogelijke variant van de machine Component Aanduiding voor ieder los te schakelen deel van de machine Flock Indication for the economic life cycle of the chickens 1 8 Service and technical support When an item is not discussed in this manual contact your local Vencomatic dealer for information about specific procedures um mbar 01 en encomatic 1 9 Identification of the system The production label is placed on the drive unit See picture below 271500 06 0 02 003 00 0 The number the production label represents the order number 1 10 The machine and the environment 1 10 1 Packaging material The packaging material mainly consists of e corrugated cardboard e untreated wood e plastic packaging material Inform the customer to inquire about the possibilities for recycling and environmentally friendly disposal re use of the packaging materials 1 11 Discard the machine
16. ear the machine The manual should be at the users disposal 1 3 Document codes The document code consists of six parts Field 1 document type Field 2 product type Field 3 version number Field 4 language code Field 5 month of publication Field 6 year of publication um mbar 01 en 4 V jencomatic 1 4 Stickers on the machine Following stickers are applied to the machine See picture below um mbar 01 en 5 encomatic 1 5 Icons in this document In the manual of this machine the following icons are used 1 6 Careful Procedures that can cause damage to the product surroundings or environment This damage can occur if procedures are not carried out carefully Warning Danger for electricity electrical power Remarks suggestions and advices Pull out the plug first before proceeding operation Consult the indicated Information source first Protect against water and moisture Watch out Procedure that needs extra attention Available documentation The following documentation of the Manure belt drive unit is available e User manual Manure belt drive unit MBA 01 2005 um mbar 01 en 6 encomatic 1 7 List of terms In this manual the following terms are used Technician Authorized user User Transportbandsysteem A trained and therefore acquainted with the applied technique expert familiar with the possible dangers of the machine Technici
17. equal for left hand side as well as for the right hand side this to prevent the deviation of the manure belt 6 6 2 Loosen pinch roller Disconnect all electrical connections before proceeding operation 1 Turn the adjusting bolt to the left to loosen the pinch roller The position of the pinch roller should be equal for left hand side as well as for the right hand side this to prevent the deviation of the manure belt um mbar 01 en 271500 06 0 02 018 00 0 23 V jencomatic 6 6 3 Check pinch roller position Disconnect all electrical connections before proceeding operation 1 Check the pinch roller position in the belt adjusting unit This should be in the middle of the range Pay attention this check should be done when the system is in standstill mode e Position of the pinch roller in 271500 06 0 02 022 00 0 XX figure 271500 06 0 02 023 00 0 xx Is correct e Position of the pinch roller in figure 271500 06 0 02 024 00 0 xx 15 incorrect e Position of the pinch roller in figure 271500 06 0 02 025 00 0 xx YE vM is incorrect BE 271500 06 0 02 024 00 0 xx um mbar 01 en 24 V jencomatic JL SESS js EX uc Wd JL 271500 06 0 02 025 00 0 xx um mbar 01 en 25 encomatic 6 6 4 Adjusting Pinch roller N Disconnect all electrical connections before proceeding operation 1 Loosen the bolt in the middle of the tensionbeam so that it is tensionfree Pay attention
18. he valid requirements and standards Use the machine only in technical perfect state conform previous mentioned purpose 1 14 3 Use according to purpose The Use according to purpose as recorded in the EN 292 1 is the use where the technical product according to its specifications including its possibilities according to the sales brochure is capable of When in doubt this is the use that seems obvious resulting from construction type and function of the product Use according to purpose also includes following the instructions in the user guide um mbar 01 en 10 encomatic 1 15 Warranty regulations The warranty regulations applied to the machine are recorded in the terms of delivery and payment of Vencomatic BV registered at the chamber of commerce in Eindhoven with number 873 94 The warranty has a validity of 12 months The warranty expires if The warranty validity is past 12 months Not authorized changes and or modifications are applied to the machine Parts and consumer goods that are not supplied by the manufacturer are applied The maintenance is not carried out according to the indications in the manual The machine in not set up conform the guideline indicated by Vencomatic The machine is installed incompetently um mbar 01 en 11 V jencomatic 2 General description 2 1 Description Manure belt drive unit The Manure belt drive unit is not made up of modular components This means that different
19. ments The machine is operated from the central control panel 6 2 Emergency stop On the electrical control panel there is an emergency stop See also Manual Electrical Control Panel for further information 6 3 Clean Manurebelt 1 Tighten scraper 2 Switch on manure belt drive unit on the central control panel 3 Let the manure belt make one rotation 4 Switch off manure belt drive unit on the central control panel 5 Loosen scraper Never run the manure belt unattended e CX C e ce ee On e um mbar 01 en 16 encomatic 6 4 Manure belt 6 4 1 check manure belt position Disconect all electrical connections before proceeding operation 1 Check if the manure belt does not touches the sides At the manure belt drive side as well as the return side e Position manure belt in figure 271500 06 0 02 007 01 0 is incorrect e Position manure belt in figure 271500 06 0 02 008 01 0 xx is correct um mbar 01 en 271500 06 0 BEES e 02 007 01 0 encomatic er M 1 271 500 06 0 02 008 01 0 um mbar 01 en 18 encomatic 6 4 2 Regulate manure belt position 6 4 2 1 Manure belt position to much on the right or the left Disconect all electrical connections before proceeding operation D Loosen bolts on position I en 2 2 Regulate the belt position in the
20. om 5 Remove dirt under manure drive MBR unit 959 Remove dirt from cage roller MBR Regulate manure belt position if Adjusting bolts on MBA necessary f Regulate manure belt position i MBR necessary Maintenance after after Release return unit MBR one flock Yearly maintenance Clean MBA and MBR MBA and MBR maintenance after after 1 flock Clean motor reductor cooling fins and MBA paddle wheel Check motor reductors MBA Check oillevel motor reductor MBA Check electrical fuctions Check electrical connenctions j MBA justi MBA Lubricate adjusting bolts Check on rust corrosion MBA and MBR Check all parts that are subject to wear and MBA and MBR tear chain wheels chains plastics gear wheels thrust block only used in 2 3 m drive units pinch roller bearings adjusting bolts springs scrapers chain tightener MBA Manure belt drive unit BSU Manurebelt return unit um mbar 01 en 35 V jencomatic 9 Failure 1 Failure table 2 Disconect all electrical connections before proceeding operation Manure belt does not get Scraper is dirty or is not in Clean scraper and adjust the clean contact with the manure belt scraper onto the manure belt Drive roller is dirty Clean drive roller Pinch roller wrongly adjusted Clean entire system and subsequently tighten pinch roller Manure belt return wrongly Tighten manurebelt near MBR
21. per pinch roller 0 ifthe scraper 15 tightened Setting after one flock Release manure belt Settings before starting a new flock See Settings when putting into use um mbar 01 en 33 encomatic 8 Maintenance A Disconect all electrical connections before proceeding operation Always check if the electrical connections are dry after cleaning After installation Check tension manure belt MBR hexagon in tube Check manure belt position Adjusting bolts on MBA chainbolts on MBR Check if the manure belt slips Adjusting bolts under MBA DM Check scraper pinch roller Underside MBA Release scraper Scraper at the front of the MBA Maintenance before Tighten scraper Scraper at the front of the putting into use MBA 0 Every 2 days Clean manure belt Total system manurebeltsystems shorter then 80 meter without manuredrying Every 3 days Clean manure belt Total system manurebeltsystems shorter then 80 meter with manuredrying Every day Clean manure belt Total system manurebeltsystems longer than 80 meter without manuredrying Every 2 days Clean manure belt Total system manurebeltsystems longer than 80 meter with manuredrying MBA Manure belt drive unit BSU Manurebelt return unit um mbar 01 en 34 encomatic Maintenance after being Release scraper Situation Remove fr
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