Owner`s Manual - Northern Tool + Equipment
Contents
1. bolt Lid catch Step 2 Install handles by inserting them into the tubes welded on each side of the melt kettle Use the provided bridge pins to secure each handle 1 For transporting or moving the melt kettle by hand insert the bridge pins into hole A 2 For storing or transporting by other means insert the bridge pins into hole B Slide handles Bridge pins 13 Assembly Step 3 Install torch mount brackets using 2 5 16 x 1 2 bolts and 2 5 16 flange nuts Note Ensure that the Torch Mount fits between the Mount Brackets You may need to loosen the fasteners and adjust the spacing between the brackets so they will accept the torch mount 5 16 nuts 1 S gt 5 16 x 1 2 bolts amp Brackets Step 4 Thread valve into outlet Ensure valve is tight to prevent leaking Valve should be oriented as shown with outlet facing down Valve Outlet 14 Assembly Step 5 a Attach lanyard to pin Insert 18 lanyard through catch pin wire and then back through its own loop b Insert pin catch through hole in valve Attach lanyard to melt kettle Insert 5 16 x 1 2 bolt through the washer then through the lanyard loop and secure to the melt kettle leg with 1 5 16 flange nut Pin catch Lanyard X Valve Washer 5 16 nut Step 6 a Attach lanyard to melt kettle Insert one end of lanyard t2. Long cotton pants without cuffs that cover the top of the boot Gloves cotton or leather that cover the wrists and fit snug at cuff Proper non skid protective footwear that covers the ankle If required by the material manufacture wear a properly rated respirator and or additional protective gear e EXERCISE EXTRA CAUTION around children and pets Keep Melt Kettle and filler material away from them at all times Important Safety Information DO NOT MIX OR POUR filler in an enclosed unventilated area ALWAYS ensure there is adequate ventilation when mixing pouring or applying Crack filler material storage ALWAYS store crack filler material per the manufacturer s recommendations Health monitoring Monitor the health of operators who are frequently exposed to crack filler materials as recommended by the crack filler material label or local federal regulations Filler Material Application Safety A WARNING Caution must be used when applying crack filler materials to avoid unsafe exposure to humans and the environment Heed the warnings below and follow all instructions carefully Before Use WEAR appropriate clothing to prevent any possibility of skin contact See General Filler Material Safety section above INSPECT and PREPARE the Melt Kettle before each use as directed in this manual MAKE SURE SPOUT IS ORIENTED to pour straight down before starting to use the Melt Kettle An incorre
3. 1 Review safety Review the Important Safety Information section provided in this information manual 2 Inspect amp repair Inspect and test the asphalt Melt Kettle thoroughly a Position the Melt Kettle so it is at least 7 feet from combustible material and on level ground b Liquid Petroleum Gas LPG cylinder must be upright and secured so it can not tip over and located away from the Melt Kettle or any source of flame Check local laws for the exact distance c Attach torch assembly to LPG cylinder Make sure connections are tight d Never operate the torch without the regulator Note Torch is designed for vapor propane only e Make a visible inspection of the LPG cylinder and components for damage or defects If damage or defects are found replace or repair before using this product f Make sure torch valve is off Turn on the LPG cylinder valve approximately one half turn Use a soap solution to check for leaks If a leak is detected turn off the cylinder valve Repair all leaks and continue only if there are no leaks Step Two Lighting the Torch Burner well e Carefully load or determine there is at least 60 to 90 Ibs of material in the Melt Kettle Never overfill or allow the torch to fire into an empty Melt Kettle Make sure Melt Kettle is free of any moisture or water e Open the LPG cylinder valve slowly all the way e With the torch removed from the Melt Kettle and using a spark lighter
4. M402302A 2 Owner s Manual Instructions for Assembly Test Operation and Servicing Proven Performance 30 Gallon Asphalt Melt Kettle Direct Fire Asphalt repair product used to heat and dispense hot pour crack filler into pour pots crack banders and other crack fill applicators AWARNING READ and UNDERSTAND the Owner s Manual completely before using this Melt Kettle Assemble test and use only in accordance with the Owner s Manual instructions Improper use of the Melt Kettle could result in serious injury to the operator or nearby persons animals Store this manual in the provided manual tube located on the product s stir handle Manual Manual tube cap FiGo3405 Any Questions Comments Problems or Parts Orders Call North Star Product Support 1 800 270 0810 Hazard Signal Word Definitions This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER red indicates an imminently A D AN G E R hazardous situation which if not avoided will result in death or serious injury WARNING orange indicates a potentially A WARN N G hazardous situation which if not avoided could result in death or serious injury CAUTION yellow indicates a potentially
5. A C AU TI O N hazardous situation which if not avoided may result in minor or moderate injury CAUTION yellow used without the safety C AU TI O N alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage fig01453 Table of Contents About Your Asphalt Melt Kettle sess enne 4 Important Safety Information sessi entretenir enne 5 During Assembly During Operation Component Identification amp Warning Label Location sse 11 ANTT cr 12 toten dbi pc lied bi teneas tme 13 Operation Using the Melt Kettle 17 Troubleshoolme o onte probo aM EE E Ea M uL EE x RM 20 wiuddliriin ete cls ates a RS 20 Exploded V1e wi ao ee N bao ma ease 21 MW aEranty oco necat ope ko 23 About Your Asphalt Melt Kettle Thank you for purchasing your Northstar Asphalt Melt Kettle About Your Melt Kettle This asphalt Melt Kettle is designed for heating DIRECT FIRE HOT POUR CRACK FILLER material The technical specifications for your asphalt Melt Kettle are provided in the Specifications section of this manual A WARNING Read and understand this owner s manual completely befo
6. sections of this owner s manual for more details e EXERCISE CAUTION Follow the steps listed in the Assembly section of this manual in exact sequence when assembling the Melt Kettle e CHECK and TEST completed assembly as directed in this manual Serious injury could result from filler material leaks if the Melt Kettle is improperly assembled e DO NOT MODIFY the Melt Kettle design General Filler Material Safety A WARNING e Heed the warnings below and follow all instructions carefully e Improper handling of crack filler material can result in serious injury or cause damage to the environment e READ and FOLLOW the filler material label instructions and warnings e AVOID inhaling ingesting or coming into contact with any filler material e KNOW applicable licensing and regulatory requirements Refer to any applicable licensing restrictions or state federal regulations with regard to the application of the particular crack filler material you plan to use e KNOW emergency procedures before handling the filler material Carefully review Filler Material Accident Procedures listed below and later in this manual Also see First Aid instructions on the filler material label e NEVER operate Melt Kettle without proper safety equipment Melt Kettle operator must wear Hard hat with face shield It is recommended that goggles be worn under the shield for additional safety Long sleeve cotton shirt buttoned at cuff
7. light the torch by partially opening the torch valve slowly e Adjust the torch valve so you have a low flame e Insert the torch back into the burner well of the Melt Kettle without smothering the flame Torch assy 17 Operation Using the Asphalt Melt Kettle e After waiting a moment to allow the circulation of air to start around the vat the valve can be adjusted as needed For regular operation half the normal flame provides sufficient heat Never cover or block Melt Kettle vent holes while torch is in operation this will block airflow around the vat and smother the flame e Note If the burner goes out at any time it will not relight itself It is extremely important to turn off the LP valve and allow any unburned gas in the burner well to be vented before relighting and reinserting the torch Step Three Filling the Melt Kettle DO NOT OVER FILL THE VAT ON THE MELT KETTLE e Monitor the temperature of the material and adjust the flame accordingly e When adding cold material to existing hot material never drop or throw the material into the vat The Melt Kettle is considered full when liquid material is approximately two to three inches below the top of the vat Step Four Dispensing Filler material e Make certain material is hot enough for proper application and that the drain valve is thawed e Stir material prior to drawing off and frequently during the melting process Stirring will increase melting rat
8. of Material not coming out dispensing valve may not be thawed wire or screw driver to remove the blockage or continue to heat material but do not over heat Material slow to Heat up spout and hopper with propane torch or come out Not hot enough continue to heat material but do not over heat If the torch is inserted into the burner well when the flame is running full it is likely to be smothered before it can start an updraft If the torch is smothered while in the burner well of the kettle it is Flame will not Smothering i stay lit flame wind extremely important to allow any unburned gas in the burner well to vent before reinserting the torch If wind is a factor locate the Melt Kettle so the burner is operating down wind Shielding may also be necessary Tank valve on The Torch Assembly is equipped with an excess supply LPG tank flow valve Close the tank valve bleed the gas No Gas to burner was opened to system and reopen the valve slowly to prevent the quickly excess flow valve from automatically shutting Specifications 402300 Asphalt Melt Kettle Capacity 30 Gallons Package Dimensions 58 L x 50 W x 55 H Product Dimensions 56 Lx48 W x 49 H Weight 440 lbs The manufacturer reserves the right to make improvements in design and or changes in specifications at any time without incurring any obligation to install th
9. or determine there is at least 60 to 90 Ibs of material in the Melt Kettle Never overfill or allow the torch to fire into an empty Melt Kettle Risk of Fire and Explosion This Melt Kettle is designed for vapor LP fuel only Improper installation of Liquid petroleum Gas LPG system can cause injury or death LPG is a lethal and explosive gas Check hoses fittings and valves for leaks before each use Never operate equipment that is damaged Important Safety Information Always have two fully charged ABC rated dry chemical fire extinguisher within 20 feet of the Melt Kettle Never use water to put out a Melt Kettle fire Position the Melt Kettle burner so it is at least 7 feet from combustible material Do not over heat material Due to the possibility of flashing and fire never heat material above manufactures recommendation or 50 F below flash point If material does become too hot remove the torch immediately Always remove torch from Melt Kettle before lighting Do not use a disposable lighter or matches to light the burner Use a spark lighter If the torch goes out while in the burner well of the Melt Kettle it is extremely important to allow any unburned gas in the burner well to be vented before reinserting the torch Never allow the torch to fire into an empty Melt Kettle Never leave Melt Kettle unattended during operation Propane is heavier than air which can cause it to accumulate in low areas Be certain all a
10. the top of the vat e Make certain material is hot enough for proper application and that the drain valve is thawed e Stir material prior to drawing off and frequently during the melting process Stirring will increase melting rate and keep un melted material away from the drain valve e Place the container to be filled under the drain valve and open the valve slowly Never attempt to pry or hit the drain valve if it will not open e Children pets ALWAYS exercise extra caution when applying near areas accessible to children and pets e Eating smoking DO NOT eat drink smoke rub your eyes or touch any part of your bare skin while handling crack filler material e Spills ALWAYS clean up spills immediately per instructions on the crack filler material label e Unattended DO NOT leave Melt Kettle unattended when hot e Troubleshooting ALWAYS refer to the safety instructions in the Troubleshooting Section before attempting any repairs e Melt Kettle lid Always keep lid closed while in use In case of fire 1 Close Melt Kettle lid Never throw water on fire 2 Shut off LP Gas cylinder valve 3 Use an ABC type fire extinguisher on any flame outside of vat to prevent spread of fire 4 If fire threatens to spread call the fire department e Torch Shut off 1 Turn off LPG cylinder valve 2 Allow gas to burn out of hose 3 After the flame has gone out turn the flame adjusting valve to the off or closed position e Disconnecting to
11. anufactured or parts of equipment manufactured to be free from defects in material or workmanship for a period of 30 days from the date of purchase by user This warranty applies to the original purchaser of the equipment and is non transferable Verification of purchase is the responsibility of the buyer Parts will be replaced or repaired at no charge except when the equipment has failed due to lack of proper maintenance Any misuse abuse alteration or improper installation or operations will void warranty Determining whether a part is to be replaced or repaired is the sole decision of North Star NOTE Some services performed by parties other than North Star may void warranty This warranty covers parts only It will not provide for replacement of complete products due to defective parts Components not manufactured by North Star are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a North Star approved facility is the responsibility of the buyer and not covered under warranty North Star can supply you with the service center location in your area This warranty specifically excludes the following failure of parts due to damage caused by accident fire flood windstorm acts of God applications not approved by North Star in writing corrosion caused by crack filler material use of replacement parts which do not conform to manufac
12. ctly positioned spout may pour filler material on you or others CLEAR work area of people pets and POST warning notices to restrict access for the period recommended on filler material label KEEP Melt Kettle and filler material away from children pets DO NOT ALLOW anyone younger than 18 to use the Melt Kettle Melt Kettle preparation ALWAYS inspect and prepare the Melt Kettle before use according to the directions provided in this manual Excess water ALWAYS remove any excess water that may be left inside the Melt Kettle If hot filler material comes in contact with the water it may spatter and cause burns Operator age You must be 18 years of age or older to operate this Melt Kettle Position the Melt Kettle so it is at least 7 feet from combustible material and on level ground Liquid Petroleum Gas LPG cylinder must be upright and secured so it can not tip over and located away from the Melt Kettle or any source of flame Check local laws for the exact distance Make sure connections are tight when attaching the torch assembly to LPG cylinder Never operate the torch without the regulator Note Torch is designed for vapor propane only Make a visible inspection of the LPG cylinder and components for damage or defects If damage or defects are found replace or repair before using this product Check for leaks If a leak is detected turn off the cylinder valve Repair all leaks and continue only if there are no leaks Carefully load
13. e and keep un melted material away from the drain valve e Place the container to be filled under the drain valve and open the valve slowly Never attempt to pry or hit the drain valve if it will not open Step Five Torch Shut off Disconnecting Torch from supply Cylinder Torch Shut Off e Turn off LPG cylinder valve e Allow gas to burn out of hose After the flame has gone out turn the flame adjusting valve to the off or closed position Disconnecting torch from supply Cylinder e Be certain the supply cylinder valve is turned off e Disconnect the P O L fitting from the supply cylinder e Replace the protective plastic plug on the cylinder valve outlet Step Six Moving Transporting This product is not designed or intended to be used for transporting hot materials Before transporting or moving the Melt Kettle be sure the following requirements are met Burners are off Lid is closed and secured See pg 15 for instructions Drain valve is locked See pg 15 for instructions Melt Kettle is cooled down below 212 F material inside is solidified Melt Kettle is secured to truck or trailer to prevent overturning when vehicle is moving Un RUP Note Mount the melt kettle using the provided holes located on the feet of the melt kettle legs The holes are sized for 3 8 Bolts Grade 5 or higher See figure located on the next page for mounting hole pattern dimensions 18 Operation Using the Asp
14. e source of the spill If the source of the spill is a container leak place the leaking container in a larger watertight container Keep unprotected people away from the spill site 2 Contain the spill so that it does not spread and get into water sources Use a shovel or other tool to make a dike around the spill with soil sod or absorbent material 3 Clean up the spill immediately per the crack filler material manufacturer s instructions 4 Seek additional advice from the crack filler material manufacturer Crack filler material manufacturer The crack filler material label provides contact information for the crack filler material manufacturer 10 Component Identification amp Warning Label Location OPERATING INSTRUCTIONS FIGO3397 Lid Covers the melting vat The lid should always be keep closed expect when loading material Stir handle Manual tube The stir handle is used to agitate stir the crack fill material during the melting process The Handle is also a manual tube for storing the owner s manual Handles The slide handles are for transporting the Melt Kettle by hand see the Moving Trans porting section of this manual for proper procedure Torch assembly The torch assembly consists of a torch mount torch LP hose torch valve and regulator Frame weldment The frame weldment directs heat generated by the torch around the vat which melts the crack filler
15. ed clothing if possible without causing harm Seek medical attention if needed 2 Seek medical advice if instructed on the label or the victim experiences symptoms of harmful effects Bring the filler material label for reference Poisoning by ingestion or inhalation In case of poisoning from ingestion or inhalation IF THE VICTIM HAS COLLAPSED OR IS NOT BREATHING CALL 911 Otherwise 1 Avoid breathing fumes Fumes can cause eye and respiratory track irritation and may cause nausea and dizziness If inhaled remove individual to fresh air If irritation persists seek medical attention 2 If you are the victim immediately seek assistance from nearby personnel because you may become incapacitated 3 Follow the emergency first aid instructions on the crack filler material label in the First Aid or Statement of Practical Treatment section 4 Call a poison control center for further advice In the U S call 1 800 222 1222 to 9 Important Safety Information be automatically linked to the nearest certified poison control center Have the crack filler material label available for reference Crack filler material spills Crack filler material spills must be quickly contained and properly cleaned up Refer to the crack filler material label for any specific clean up instructions with regard to the crack filler material spilled General procedures include 1 Control the spill by stopping th
16. em on units previously sold An uestions Comments Problems or Parts Orders Call North Star Product Support 1 800 270 0810 20 402302 Exploded View Rev A 2 Item Part Description Qty Item Part Description Qty 1 783356 Lid 1 amp 782689 Lanyard 2 2 782456 Stir handle manual tube 1 9 778498 Pin catch 1 3 782599 1 3 4 vinyl cap 1 10 38071 Cotterless pin 1 4 782477 Temperature gauge 1 11 782473 Melter tank 1 5 30313 Bridge pin 4 12 782470 Torch assembly 1 6 782483 Slide handle 4 13 782586 Torch mount 1 7 782478 Pour valve 1 14 782583 Torch mount bracket 2 15 782449 Lid catch 1 21 This page has intentionally been left blank 22 Limited Warranty Dear Valued Customer The NorthStar Product you just purchased is built with the finest material and craftsmanship Use this product properly and enjoy the benefits from its high performance By purchasing a North Star product you show a desire for quality and durability Like all mechanical equipment this unit requires a due amount of care Treat this unit like the high quality piece of machinery itis Neglect and improper handling may impair its performance Please thoroughly read the instructions and understand the operation before using your product Limited Warranty North Star shall warranty any piece of equipment m
17. g Transporting This product is not designed or intended to be used for transporting hot materials Before transporting or moving the Melt Kettle be sure the following requirements are met Zn qe uper Burners are off Lid is closed and secured Drain valve is locked Melt Kettle is cooled down below 212 F material inside is solidified Melt Kettle is secured to truck or trailer to prevent overturning when vehicle is moving Crack Filler Material Accident Procedures A WARNING below Before you fill the Melt Kettle review the following information with regard to handling accidents Crack filler material spills Melt Kettle leaks personal contamination and poisoning are accident situations which you may encounter All require an immediate response See instructions Skin and Eye contact with crack filler material Personal contamination can occur when crack filler materials splash spill or spray directly onto a person 1 Follow the emergency first aid instructions on the crack filler material label listed in the First Aid or Statements of Practical Treatment section General procedures include a Eyes immediately flush with water Seek medical attention b Skin wash all contaminated skin surfaces with soap and water If splashed with hot material cool the burned area with water Do not attempt to remove material from the burned area and seek medical attention c Clothing Remove contaminat
18. halt Melt Kettle ql B t 8 2 406 Note See the Assembly section of this manual for details on securing the handles for storage and transporting by hand Step Seven Storage Do not store torch in locations where it may be damaged Never attempt to store the torch while it is hot When the torch is stored indoors the connection between the LPG supply cylinder and torch must be disconnected The cylinder must be removed from the torch and stored in accordance with Chapter 5 of ANSI NFPA 58 the standard for storage and handling of liquefied petroleum gases 19 Troubleshooting A WARNING Before troubleshooting or attempting to service read the following safety rules to avoid accidental exposure Before attempting to service the Melt Kettle 1 Personal Wear personal protective equipment as directed on the crack filler material protective label while servicing your Melt Kettle equipment 2 Review Review the Troubleshooting Table below for the type of problem you are troubleshooting experiencing However DO NOT attempt to repair until the steps listed below table are followed PROBLEM CAUSE SOLUTION Spout blocked or Allow Melt kettle to cool and use a stiff piece
19. hrough bottom hole on lid lock bracket and then pull other end through its own loop b Attach pin to lanyard Thread other end of lanyard through key ring end of pin c Insert pin through top hole on lid lock bracket Lanyard Lid lock bracket 15 Assembly Step 7 Install torch mount to torch assembly Slide torch mount over the head of torch until it hits the stopper on the torch mount Lock torch mount into place using 5 16 x 1 2 bolt FiG03404 Torch assembly Torch mount 5 16 x 1 2 bolt Step 8 On product manual storage Roll up manual and place inside stir handle tube Enclose with 1 3 4 vinyl cap Stir handle tube Manual Vinyl cap 16 Operation Using the Asphalt Melt Kettle Step One Inspect Repair If the asphalt Melt Kettle has been used previously it must be prepared BEFORE EACH SUBSEQUENT USE A WARNING Read instructions below carefully for inspecting and preparing the asphalt Melt Kettle Damaged or missing components could result in injury to the operator or bystanders Hot filler material may spatter when it comes in contact with water left in the Melt Kettle Important safety rules e Replacement parts If a part needs replacement only use parts that meet the manufacturer s specifications Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the asphalt Melt Kettle
20. material Mounting holes in each leg are also proved for securing the melt kettle during transport See the Moving Transporting section of this manual for details on mounting the melt kettle Pour valve The pour valve is used for dispensing melted crack filler material into pour pots crack banders and other crack fill applicators Temperature gauge The temperature gauge is for monitoring the temperature of the crack filler material inside the vat Warning decal part 782564 To reorder call NorthStar product support 1 800 270 0810 11 Unpacking Closely inspect all contents in the shipping carton Note that some parts are shipped inside the manual bag e f you have missing or damaged components Contact NorthStar Product Support at 1 800 270 0810 The following items are found in the manual bag and vat IS LES H O SY QZ 5 16 NYLOC NUT SABE UA 5 16 FLAT ary 1 WASHER QTY 1 ary 1 QTY 3 ES i A 5 16 X 1 2 BOLT 18 LANYARD QTY 4 3 8 pd QTY 2 Cua n J PIN CATCH BRIDGE PIN QTY 1 TORCH T V 1 ORCH MOUN QTY 1 POUR VALVE QTY 1 SLIDE HANDLE QTY 4 TORCH MOUNT 1 3 4 VINYL BRACKET FIGO3408 QTY 1 QTY 2 Uma LILLIE 12 Assembly Step 1 Install lid catch using a 5 16 x 3 4 bolt and 5 16 nyloc nut 5 16 nut Lid 5 16 x 3 4
21. rch from supply Cylinder 1 Be certain the supply cylinder valve is turned off 2 Disconnect the P O L fitting from the supply cylinder 3 Replace the protective plastic plug on the cylinder valve outlet e Clean Melt Kettle A Clean kettle heats better and lasts longer Frequency of cleaning depends on usage and circumstances It is recommended that the inside of the Melt Kettle be completely cleaned at least once a year Some trouble signs to watch for are Excessive carbon build up Carbon build up can create a fire hazard reduce the useable capacity of the melt kettle and negatively affects the heating performance 2 Material on the outside of the Kettle Material on the outside of the kettle that is not cleaned off makes kettle fires more difficult to put out and increased the chances of fire spreading beyond the kettle e Crack filler material disposal storage ALWAYS dispose of or store remaining crack filler materials properly as recommended on the crack filler material label 8 Important Safety Information e Storage Do not store torch in locations where it may be damaged Never attempt to store the torch while it is hot When the torch is stored indoors the connection between the LPG supply cylinder and torch must be disconnected The cylinder must be removed from the torch and stored in accordance with Chapter 5 of ANSI NFPA 58 the standard for storage and handling of liquefied petroleum gases e Movin
22. re using the asphalt Melt Kettle Improper use of the asphalt Melt Kettle could result in serious injury for the operator or nearby persons animals Follow all safety precautions presented throughout this manual Contact North Star Product Support at 1 800 270 0810 for any questions about the appropriate use of this asphalt Melt Kettle and or optional accessories Warranty Registration Please fill in the warranty registration information and have it on hand when you call in on a warranty claim Attention All Rental Companies and Private Owners who loan this equipment to others All persons to whom you rent loan the melt kettle must have access to and read this manual Keep this owner s manual with the Melt Kettle at all times and advise all persons who will operate the machine to read it You must provide instruction on how to safely operate the Melt Kettle and remain available to answer any questions a renter borrower might have Important Safety Information A WARNING Read and understand this owner s manual completely before using the Melt Kettle Read the asphalt crack filler label instructions before handling the material Improper use of the Melt Kettle or handling of the filler material could result in serious injury to the operator or nearby persons animals or cause damage to the environment LISTED BELOW is a summary of safety information of particular importance See individual
23. reas are well ventilated Propane has a distinct odor If you smell it immediately discontinue work extinguish all flames locate the leak and correct it before lighting torch Never operate Melt Kettle in or on a building Never move or transport Melt Kettle while burner is running Never lift or hoist Melt Kettle overhead Burn hazard Use extreme caution at all times The torch has an intense open flame Disregard of safe practices can result in severe fire damage personal injury or possible death Never direct torch flame toward any person or animal Keep hands and head out from under the Melt Kettle s lid and do not touch hot surfaces or material Before lighting Melt Kettle lift cover lid to be sure it will open freely exhaust openings are unobstructed and remove any water or moisture from vat Do not open cover lid while agitating material Load material into Melt Kettle carefully to prevent splashing Melt Kettle lid should be secured and dispensing valve locked when Melt Kettle is not in operation Do not secure the lid when Melt Kettle is in operation Never move or transport Melt Kettle when HOT Department Of Transportation regulations require that no material in this Melt Kettle be transported at a temperature of 212 F or higher Residue hot material in Melt Kettle can be lowered in temperature to comply with federal regulations by the addition of cold material Do not transport Melt Kettle when more than half full Per
24. sonal Protective Equipment Never operate Melt Kettle without proper safety equipment Melt Kettle operator must wear e hat with face shield It is recommended that goggles be worn under the shield for additional safety Long sleeve cotton shirt buttoned at cuff Long cotton pants without cuffs that cover the top of the boot Gloves cotton or leather that cover the wrists and fit snug at cuff Proper non skid protective footwear that covers the ankle If required by the material manufactures wear a properly rated respirator and or additional protective gear During Use e EXERCISE EXTRA CAUTION when pouring near areas accessible to children and pets 7 Important Safety Information e CLEAN up spills immediately per instructions on the filler material label e SEE troubleshooting section of this manual before attempting any repairs Wear personal protective equipment and follow safety instructions e If the burner goes out at any time it will not relight itself It is extremely important to turn off the LP valve and allow any unburned gas in the burner well to be vented before relighting reinserting the torch e Monitor the temperature of the material and adjust the flame accordingly DO NOT over heat material e When adding cold material to existing hot material never drop or throw the material into the vat The Melt Kettle is considered full when liquid material is approximately two to three inches below
25. turer s specifications and damage caused by vandalism Additional exclusions loss of running time inconvenience loss of income or loss of use including any implied warranty of merchantability of fitness for a specific use Warranty does not cover items subject to normal wear on parts subject to direct physical contact by the public This warranty does not cover any personal injury or damage to surrounding property caused by failure of any part This warranty is in lieu of any other warranty expressed or implied and North Star assumes no other responsibility or liability outside that expressed within this warranty Please fill in the following information and have it on hand when you call in on a warranty claim Customer Number Date of Purchase North Star Serial Number Item Number 23 NO RT IHE Proven Performance Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 24
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