Kabola - Equipment
Contents
1. O f 7 O Ne a LLL LII O O TITTTT LUE A i ed N y 3 NA L Le E a IN D AN D A FR an Led El g3 212 14 5 B 17 8183 1 2 8 4 2 3 4 15 16 7 8 8 10 11 12 4 2 1 Fuse Fuss pump burner WAT 348AT NON A 2 1 2 3 4 c 2 a a aia Black Brown E Maximum 1 SAT hermastal Plus b c burger Celoriier Probe thermesiaat NIE 1 3 4 5 6 Pump 230 VAC E Sway valve 26 VAC LI N Ti T2 59 Ba ESCAS RT LI ejN ra re ss 84 Eaithing Dashboard H Sl A B User manual B boiler series 19 Appendix D Electrical diagram 24 V2. SJ N PS L LJ ee al a O is N PE ESTA p d N f fr L LLLI Lp TS LEE sd IS EST ET dee SES H AY O N C A B 213 4 5 1617 8 8 1 2 381 4 21311415 6 7 8 9 10 11 12 ol Fusa pump SIE AT Pump 24 VDE ANC MN N VIN ANS NN NIN an UNN A FTN E 1 Py CIN gt Galorofler Ihermostal Probe ge NTG 3 3 green yellow VAAR Main IDD ya switch k QN 2 by Maximum REX thermostat Ping Burner away valve 24 VAG x Main fuse 10 A T L SIN I O mm gt mm L IN In A E Room Frast thermovie guard User manual B boiler series Appendix E Troubleshooting Listed below you will find a list with possible problems their reasons and solutions When you encounter problems not listed you should contact your dealer Never try to solve problems on your own Problem Possible reason Possible solution Burner will not start Oil supply interrupted Bleed the oil filter Change contaminated filter element Fill the oil tank Power supply interrupted Check the fuses Check the power supply Burner stops Burner stops Resetburner once Flame protection dirty photo cell Clean glass of flame protection NES i Boilerdty 1 Cleanbler pod il supply interrupted See above Nozzle defective Replace nozzle Burner shows error o Beset burner once O L been removed
3. I 0 88ST 8361 46 396 3508 8593 00 o w 80 10 130 150 Chimney 1 4X 80 80 80 100 125 150 CH ometn r vr se Se w IP value 50 11 AA SEAS Burner 230 V 2 B009 2 B010 2 B011 2 B012 2 B013 2 B014 24 V 3 C012 3 C013 3 C014 3 C015 3 C016 3 C017 Nozzle 60 1 Nom Capacity kW min 8 11 2 19 7 max 11 0 1 19 7 2 1 9 Max oil consumption kg h 1 1 3 7 0 4 i 12 14 19 38 Test pressureinbar 35 5 5 5 Working pressureinbar 3 3 3 3 so a w 18 Water volume 20 30 28 4 6590 6590 6590 E 14 4 9 5 3 Weight 65 94 30 36 0 30 4 64 65 90 65 90 65 90 65 90 Insulation thickness in mm 30 30 30 50 Efficiency in 9 9 e 9 9 88 88 8 90 1 5 2 3 9 0 2 0 0 0 7 4 Waterside efficiency 96 Relative standby loss 3 96 User manual B boiler series 17 Appendix B Spare parts Listed below you will find the most important parts for the boilers These parts can be ordered from your Kabola supplier please state type and serial number The numbers refer to the image 1 Boiler top cover 2 Insulation Mineral wool thickness Appendix A 3 Boiler cover 4 Boiler gasker For B8 a plate 5 Maximum thermostat 6 3 way valve 24 VAC 7 Dashboard 8 NTC probe 9 Control PCB KBC specification 10 On Off switch No light in 24 VDC version 11 Pump coupling
4. Hint Check if the inspection opening on the mounting plate can be reached If this is not the case the mounting plate can be turned 180 to reach the opening easier For a B12 you need to saw an extra piece off the flance The mounting of the burner is done in the following way 1 Place the nut for the flange bolt in the dedicated position screw the bolt into the nut and place the gasket 2 Mount the flange with 4 supplied M bolts and hand tighten these on the mounting plate The arrow on the flange should point upward Hint Smear some sealant in the crack in the flange to seal 3 3 1 Measure and set the distance from the back of the gasket mounted behind the mounting plate to the front of the flange using the table below and figure 8 Boiler type Distance in mm B12 B17 60 B25 B35 B45 155 3 2 Scribe the distance on the burner 3 3 Push the flame tube gently in place up to the scribed position see figure 8 Figure 8 4 Lift de burner a little according to 7A figure 9 5 Fasten bolt 7 Figure 9 on the flange to clamp the burner 6 The bolts which have been hand tigthened should now be fastened using a spanner Attention Take care that the flame tube is not damaged during installation Repairs to the flame tube are very expensive and don t fall under warranty User manual B boiler series 11 4 1 8 Connecting the oil filter and oil burner To connect the filter to the burner follow the pro
5. User manual B boiler series 2 Table of contents Preface Table of contents 1 Introduction 1 1 General 1 2 Range of application 1 3 Product description 1 4 Technical specifications 2 Safety 2 1 General safety 2 2 Safety instructions 3 Transport and storage 3 1 Transport 3 2 Storage 4 Installing and preparing for first use 4 1 Installation 4 1 1 Fitting the boiler 4 1 2 Connection to the central heating system 4 1 3 Connection of domestic hot water supply 4 1 4 Flue gas outlet 4 1 5 Electrical connection 4 1 6 Filling the central heating system 4 1 7 Mounting the oil burner 4 1 8 Connecting the oil filter and oil burner 4 2 Starting your system 5 Operating the boiler 5 1 Explanation of the dashboard 5 2 Operation of the frost guard 5 3 Function of the domestic hot water supply 6 Cleaning and maintenance 6 1 Points for attention 6 2 Cleaning and maintenance 7 End of life of the boiler Appendix Appendix A Technical specifications Appendix B Spare parts Appendix C Electrical diagram 230 V Appendix D Electrical diagram 24 V Appendix E Troubleshooting Appendix F CE declaration User manual B boiler series GO l l 4 O O O O O O Q O Q PSP A RAR LG MM 1 Introduction 1 1 General Congatulations with your purchase of this Kabola boiler This user manual covers the B series with intgrated calorifier control The B series with integrated calorifier control cover a wide range of boilers with a broad range of applications By purch
6. 12 Circulation pump 13 Seal 5 4 Two 14 Elbow Dependent on type 1x1 5 4x1 or 1x1 15 Pressure valve pressure Wavicom gauge fill drain cock 16 Main connector 17 Fire inspection opening 18 Oil burner See specification 19 Burner mounting plate 20 Gasket burner mounting plate 21 Boiler cover side front 22 Boiler cover back 23 Oil filter not shown in max 25um Pmax 6 bar picture max capacity 200 l h total 6000 I max vacuum 0 5 bar 24 Room thermostat not L amp G REV 11 shown in picture The following spare parts are available 25 Nozzle See technical specifications For the yearly maintenance Kabola Heating Systems have compiled a set of spare parts often used during maintenance 26 Service set consisting of 4423425 User manual B boiler series 18 Appendix C Electrical diagram 230 V
7. Replace the top cover of the boiler make sure the earthing wire is fitted correctly 1 14 Replace the burner mounting plate and remount the burner see 4 1 5 2 Clean the chimney 3 Clean the watertrap if installed 4 Change the oil filter element 5 Clean the burner see manual of the burner Hint Kabola Heating Systems has a standard set of replacement parts for the yearly maintenance see Appendix B Attention The old oil filter element has to be processed as chemical waste 7 End of life of the boiler When the boiler is scrapped take note of the points listed below Process the oil filter and the oil hose as chemical waste Separate the metal from the plastic parts and dispose off them separately Process any excess oil in an environmentally freindly way Transport the boiler according to the instructions in chapter 3 Recycle this manual User manual B boiler series 15 Appendix User manual B boiler series 16 Appendix A Technical specifications bart B Ge yp _ A gt 1 1 55 800 670 90 90 90 B 1 1 1 B a m 45 45 45 C 0 0 ns fib 115 15 15 D 895 361 46 46 48 48 El 82 393 40 388 494 580 G 1 mm 70 0 70 70 70 70 H 0 5 jJ 290 35 32 385 385 385
8. especially near the boiler Attention Install a bleeding point near the boiler especially when the piping does not go up Connect the piping to the boiler as follows see figure 2 1 Install the feed to the CH at outlet B of the 3 way valve 2 Install the return of the CH on the circulation pump Hint You may install a shunt with pressure equaliser when thermostatic radiator valved are applied Attention The couplings in the 3 way valve are not sealed at the factory Make sure that the couplings are sealed preferably with hemp and fitters kit when the system is installed Figure 2 4 1 3 Connection of domestic hot water supply Connect the domestic water supply as follows figure 2 1 Install the hot water feed to the calorifier to outlet A of the 3 way valve 2 Install the return from the calorifier on the return of the CH circuit using a T connection 3 Connectthe calorifier thermostat according to 4 1 5 DESCRIPTION OF THE DOMESTIC HOT WATER SUPPLY When the calorifier drops below its set temperature the boiler will switch on the heat up the calorifier The calorifier has preference over the central heating When the calorifier is heated the boiler will be run at 90 C whatever the setting of the boiler thermostat is Once the calorifier has reached the required temperature the boiler will continue to heat the calorifier for another 3 minutes When the after purge time is finished the rest of the heat will be dum
9. related points for operating the boiler 2 1 General safety Warning Although Kabola Heating Systems designs and producees its products according to the current safaty standards it is possible that dangers may present themselves which could lead to injuries or damage to the boiler if the safety instructions in this manual are not complied with The user must Have read and understood the chapter safety Avoid any actions which may lead to dangers to his health or others Avoid any actions which may lead to damage to the boiler Ensure that the boiler is only used when the boiler is in sound technical condition Ensure that the safety regulations are observed whilst operating the boiler Attention No alterations to the boilers may be done without the explicit written consent of Kabola Heating Systems 2 2 Safety instructions In this chapter we emphasise the safety related points for operating the boiler MEASURES FOR A SAFE INSTALLATION Don t store any flammable and or gaseous products in the room where the boiler is installed to avoid explosions and fires Install the boiler iin a non humid environment on a firm horizontal base Ensure that there is sufficient ventilation in the room where the boiler is installed See also 4 1 1 Make sure before you start connecting the boiler that the system is disconnected from the power supply Only use multi stranded wire for electrical connections Do not change the pol
10. Follow the procedure below for filling the CH system see figure 6 1 Switch off the boiler 2 Turn nut 1 loose 3 Install the hose connection on the opening 4 Connectthe hose with a hose clamp to the connection and slowly open the valve 2 Fill the system slowly with water until the pressure indicator indicates a pressure of 2 bar Close the valve 2 Bleed the CH system If necessary fill with water again up to 2 bar of pressure Switch on the boiler and let the pump run for about 5 minutes 0 Switch off the boiler 1 Check the water pressure if it is too low repeat steps 5 through 10 12 Remove the hose e ee O Figure 6 Hint The CH system can be filled with cooling fluid suited for CH systems pH value 8 5 worden gevuld BLEEDING THE CIRCULATION PUMP The circulation pump can only be bled when the electrical circuit is connected because this has to be done with a running pump Follow the points listed below to bleed the pump see figure 7 1 Checkif the rotor can rotate without problems by turning the pump by hand see manual pump 2 Loosen the screw on front of the pump 1 2 to 1 turn with a screw driver 3 Fasten the srew when water comes out of the opening 4 The pump is bled Figure 7 User manual B boiler series 10 Attention When locking pump couplings are supplief with the boiler the adjusting grooves must point towards the pump 4 1 7 Mounting the oil burner
11. Gebruiksaanwijzing User manual Gebrauchsanweisung Mode d emploi Kabola B series with calorifier control Kabola Heating Systems Populierenweg 41 NL 3421 TX Oudewater Preface This user manual is written to enable the safe operation of the B series central heating boilers with integrated calorifier control The user must read this manual before installation of the boiler and must follow the instructions within this manual Therefore this manual must be kept with the boiler In chapter 2 the safety instructions are detailed which have to be complied with when installing and using the boiler In othe chapters you will fiind safety instructions that can be identified in the following way Hint This gives the user suggestions and advise to facilitate the executioon of certain tasks Attention Additional information is supplied to the user and possible problems are indicated Warning Watch out for possible life threatening injuries For any remarks wishes or omissions you can contact your supplier of Kabola Heating Systems We also welcome any remarks to improve this manual We wish you a lot of pleasure from your purchase Kabola Heating Systems Populierenweg 41 NL 3421 TX Oudewater The Netherlands Tel 31 0 348 561277 Fax 431 0 348 562484 Site www kabolan E mail post kabola nl O 2005 Kabola Heating Systems Copying of parts of this manual is only allowed with written consent Kabola Heating Systems
12. alled chimney pipe Hint To reduce the noise from flames it is wise to install a silencer in the flue Your Kabola supplier can provide you with all components which may be en for installation such as Cowls Figure 4 Flexible piping Single and double walled chimney pipes Hull and deck fittings Silencers Water traps Insulation User manual B boiler series 8 4 1 5 Electrical connection Warning Disconnect the power supply from the boiler before you start the installation The quality of 230 VAC power supply to the boiler should be as good as the power supply from a land line ELECTRICAL CONNECTION The supplied room thermostat should be installed as listed below Connecting the room thermostat see figure 5 and electrical diagram in Appendix C 1 Remove the cover of the main connector situated below the dashboard 2 Remove if present the wire between point 1 and 2 3 Connect point 1 of the connector to point L of the room thermostat 4 Connect point 2 of the connector ro point L1 of the room thermostat Figure 5 Attention The core diameter of the connections mentioned above must be 0 75 mm maximum The wires should be suitable for the voltage used Connection of the frost guard 1 Connect the switch to points 3 and 4 of the main connector Operation of the frost guard is explained in chapter 5 Connection of the calorifier thermostat Connect the calorifier thermosta
13. asing this boiler you have acquired a product which is of high quality through the application of the latest European standards and directives 1 2 Range of application The B series boilers with integrated calorifier control are designed to generate heat for the heating of water for a central heating system By means of the integrated calorifier control the boilers can also be used for the generation of domestic hot water through an external calorifier This calorifier is not included in the standard boiler set The dimensions of the rooms to be heated have to be taken into consideration These boilers are not designed for direct heating of the rooms in which they are installed 1 3 Product description The boilers of the B calorifier series heat the boiler water by means of a pressure jet burner which is installed on front of the boiler The boilers are available in both 230 VAC and 24 VDC versions The 230 VAC model requires a small 24 VDC power supply for control purposes All B calorifier series boilers work in the same way they only differ in the dimensions and the capacities of the boilers see also technical specifications in Appendix A For fuel diesel oil has to be used 1 4 Technical specifications The most important technical specifications are listed on the plate on the front of the boiler More technical details are listed in Appendix A User manual B boiler series 4 2 Safety In this chapter we emphasise the safety
14. burner see 4 1 5 e Store the boiler standing up e Store the boiler on a firm horizontal base 4 Installing and preparing for first use In this chapter you will find directions and hints for a correct placement and fitting of the boiler and accompanying parts Warning Do not storee any flammable or gaseous substances in the room where the boiler installed This is to ensure that no explosions or fires can occur 4 1 Installation 4 1 1 Fitting the boiler e Install the boiler in a dry place e Install the boiler on a firm horizontal base e Make sure there is sufficient supply of fresh air in the room isn nis Ak where the boiler is installed see hint below N N N N N N N N N N N N N N N N N N N N N Hint As a rule of thumb for the ventilation openings take 2 5 Figure 1 times the diameter of the flue gas outlet e To avoid movement secure the base of the boiler by means of spotwelds or with nuts and bolts e Keep a minimum distance of 250 mm behind the boiler for the flue gas outlet see figure 1 Use an earthed plug socket for connecting the 230 Volt AC versions to the power supply User manual B boiler series 4 1 2 Connection to the central heating system PIPING Take note of the following points when installing the piping e Install the piping in such a way that the boiler cover and dashboard remains accessible e Provide enough bleeding points in places where air may collect
15. cal fllue where the heel angles of the boat may be larger The following installationn examples are most common HORIZONTAL FLUE GAS OUTLET It is possible to fit a horizontal flue gas outlet to the boiler The following points need to be observed The maximum allowed length Figure 3 is 5 metres Make sure that the outlet is positioned at a sufficient height above the waterline If this is not possible use a swan neck bend in the pipe as in figure 3 Use the correct hull fittings for installing the flue through a hullside Don t use more than 5 elbows of 90 Every elbow of 90 is equivalent to 1 metre straight pipe When a 80x60 silencer is installed only the last meter of the chimney may be installed using 60 mm pipe VERTICAL FLUE GAS OUTLET This way if installation is preferable for seagoing boats and sailing boats because these boats encounter large angles of heel through waves and under sail For this kind of flue gas outlet the following points are important Install a proper storm cowl oon top of the chimney thismust stop rain from entering figure 3 Install deck fittings for installing the flue through a deck Install a water trap figure 4 to trap possible water caused by condensation Keep the chimney as vertical as possible Don t use more than 5 elbows 90 The maximum allowed lenght is 10 metres Every elbow of 90 counts as 1 metre Use outside double w
16. cedure below see also figure 9 Figure 9 1 Remove the burner cover 1 2 Connect the oil pump 2 to the oil filter 3 using the included fuel hoses Make sure that the flow directions on the pump comply with those on the filter 3 Connect the fuel line from the tank to the filter BA The fuel line must have an outer diameter of 8 mm and must be made from copper or steel The fuel line has to be connected directly to the oil tank Correct functioning of the burner can not be guaranteed when a fuel manifol or T connection is installed 4 Connect the plug 4 from the boiler to the burner Hint When the oil tank is situated below the boiler or when the oil supply line comes from below the boiler it is advisable to use a self bleeding oil filter This prevents unnecessary malfunctioning of the burner In the manual of the burner you will find an overview with the allowed dimensions of the oil supply line 4 2 Starting your system When everything is connected follow the procedure below 1 Connect the boiler to the power supply Both the 230 VAC and the 24 VDC will need to be connected for the 230 VAC version and only the 24 VDC for the 24 VDC version 2 Switch the boiler on with the on off switch on the dashboard The lamp in the switch will indicate that the system is active This lamp is not present in the 24 VDC version The LED on the top left of the dashboard should be lighted for both versions Set the requi
17. dure below figure 11 1 Switch the frost guard switch 1 on the side of the room thermostat to the off position up 2 LED 3 on the dashboard is ligthing If you only want to use the domestic water supply follow the procedure below 1 Switch the frost guard switch on the side 1 of the thermostat to the on position down 2 LED 3 on the dashboard is now off 5 3 Function of the domestic hot water supply When the calorifier drops below the set temperature the boiler will switch on to heat the calorifier The calorifier has priority over the central heating When the calorifier is heated the boiler will be run at 90 C independent of the set boiler temperature Has the calorifier reached its set temperature the pump will continue to run for 3 minutes to provide heat to the calorifier after which the rest heat will be diverted to the central heating circuit Using the pump timer you can determine how long the pump will keep pumping water through the central heating Attention The calorifier thermostat must be set to 70 C 6 Cleaning and maintenance 6 1 Points for attention Spare parts must be ordered through your Kabola supplier For warranty purposes only original spare parts must be used When ordering spare parts state the type of boiler and its serial number Your Kabola supplier will then be able to supply the correct parts In Appendix B the main spare parts are listed 6 2 Cleaning and maintenance Warni
18. e with the pole of the battery for the 24 Volt DC power supply MEASURES FOR A SAFE OPERATION Never change the settings of the burner Don t use any aggressive solvents which may affect the boiler like petrol or turpentine Insulate the chimney when it can be touched by body parts Don t damage the fire bricks Make sure that the boiler and burner are checked annually by a skilled expert Make sure that before you start any work on the boiler that the system is disconnected form the power supply Make sure that any surplus oil is collected in case of oil spillage We advise you to have any maintenance or repairs carried out by skilled experts User manual B boiler series 5 3 Transport and storage 3 1 Transport Take following precautions before transporting the boiler e Drain the water from the boiler e Uncouple the fuel system e Remove the burner see 4 1 5 replacing the burner While transporting the boiler take following precautions e Don t damage the boiler use a blanket to cover the boiler e Transport the boiler standing up is this not possible transport the boiler lying down on its back e For the boiler models B 25 onwards use the hoisting eye to move the boiler This hoisting eye is located below the top of the boiler cover 3 2 Storage Take the following precautions when the boiler is stored for a longer period of time e Store the boiler and accompanying parts in a dry place e Dismount the
19. ng Maintenance and repairs should only take place when the boiler is switched ff this is because the boiler may start unexpectedly Take the plug form the wall socket for the 230 VAC versions Disconnect the power supply for the 24 VDC version Warning Maintenance and reppairs may only be performed by personnel who have read and understood the information in this manual preferably an expert installer or mechanic Every week e Drain the water from the water trap if installed User manual B boiler series 14 Every year 1 Clean the boiler 1 1 Remove the burner see 4 1 7 1 2 Remove the burner mounting plate from the boiler 1 3 Remove the top cover be careful not to damge the earthing wire for the 230 VAC version 1 4 Remove the top insulation 1 5 Remove the 4 bolts on the boiler top 1 6 Remove the boiler top Hint With a B 8 boiler you can remove the upper fire brick to facilitate the cleaning of the heat exchanger When replacing the fire brick you have to be careful to fit the fire brick to the back of boiler sch 7 Clean the inside of the boiler using a stiff brush 8 Clean the space between the heat exchanger with a thin metal strip Attention Do not use any aggressive solvents like thinner or gasoline 1 9 Clean the boiler with a vacuum cleaner 1 10 Replace the boiler top if necessary use a new gasket 1 11 Replace the 4 bolts and fasten these 1 12 Replace the insulation 1 13
20. on fo the boiler is very simple 1 The required temperature is set using the lower knob 8 figure 10 2 The after purge cycle of the circulation pump is set with the upper knob 7 figure 10 This cycle can be set from 3 to 10 minutes The required temperature is set with the room thermostat which controls the boiler The calorifier thermostat controls the 3 way valve on the boiler The operation of the room thermostat is explained in the manual of the room thermostat If problems arise with the operation of the boiler you will find a list of possible problems and solutions in Appendix D 5 1 Explanation of the dashboard The LED s on the dashboard display the active functions of the boiler 1 This LED indicates if the control panel is connected to the 24 VDC power supply 2 This LED indicates if the room thermostat is switched on This LED indicates if the frost guard is active This LED if the burner is active This LED indicates if the circulation pump is active 6 This LED indicates if the 3 way valve is active this indicates that the calorifier is heated NAO Figure 10 User manual B boiler series 13 5 2 Operation of the frost guard The switch which is mounted on the room thermostat is used when you leave the boat and wish to switch off the central heating system The central heating system will then only switch on when the ambient temperature falls 5 C To activate the frost guard follow the proce
21. ped in the CH circuit The time for the heat dump is set by the pump timer on the dashboard Attention The calorifier thermostat must be set to 70 4 1 4 Flue gas outlet GENERAL The flue gas outlet is an essential part of your heating installation An incorrect flue gas outlet reduces the lifespan of your boiler considerably and has a negative impact on the efficiency Remember when installing the flue that even the best boiler won t work properly unless the flue is properly installed Warning Because the flue gas temperature lies between 180 240 it is advisable to insulate the flue with heat resistant material on those parts where contact with human body parts is possible For a correct flue gas outlet the following points need to be observed e Use the proper diameter use a diameter equal to the diameter of the flue gas outlet on the boiler see also technical specification e Use double walled chimney pipe outside to prevent a rapid cooling of the dlue gasses which may result in condensation in the chimney User manual B boiler series 7 Hint When using an existing chimney of a larger diameter than the diameter on the boiler you can install flexible piping of the correct diameter insides the existing chimney The flue can be installed in several different ways You must carefully coonsider under which circumstances the boiler will be used For sea going boats and sail boats we advise the installation of a verti
22. red boiler temperature between 55 and 90 C using the boiler thermostat Set the room thermostat so that it is switched on see manual of the room thermostat Starting of the oilburner see figure 9 5 1 Open the valve in fuel line 5 5 2 Install the bleed hose 3C on the bleed opening of the oil filter UD User manual B boiler series 12 5 3 Open the valve on the oil filter 5A 5 4 Start the oil burner 5 5 The burner switches on this wull take approximately 1 5 minutes because of the oil pre heating element 5 6 Open the bleed valve on the oil filter 3B 5 7 Check if oil is coming out of the hose 3C 5 8 Check all oil connections for leaks 5 8 1 If the burner does not start the control light 8 will light 5 8 2 Close the bleed valve 3B on the oil filter 5 8 3 Wait approximately 3 minutes 5 8 4 Reset the burner by pushing button 8 and return to 5 4 repeat if necessary 5 9 Close the bleed valve 3B when only oil and no bubbles come out of the hose Attention The oil burner is tested by the manufacturer not adjusted The adjustment of the burner has to be done by an experienced installer because this requires expert knowledge To be eligible for warranty the boiler has to be adjusted by an approved installer Contact your Kabola supplier to make an appointment Never adjust the burner using your own initiative 5 Operating the boiler When the boiler has been started and adjusted according to 4 2 operati
23. room thermostat between 1 and 2 el Boiler thermostat incorrectly Adjust boiler thermostat adjusted A A Battery of room thermostat flat Replace battery Water is not circulating Pump couplings are closed Burner shows error Pump not connected to electricity Connect pump suppl Rotor of pump is stuck Turn pump with your hand see pump manual The LED s on the dashboard can display the following error codes LED Voltage 1 3 way valve 6 Reason Fast flashing Out Voltage too high Slowly flashing Out Voltage too low Slowly flashing Slowly flashing Probe incorrectly installed or defect Out Flashing Current too high 3 way valve motor defective The boiler will reset automatically when the problem has disappeared Action from the user is only required when the NTC probe is incorrectly installed the user needs to have the connection of the NTC probe checked User manual B boiler series 21 Appendix F CE declaration Machinefabriek Gebr Post B V Populierenweg 41 3421 TX Oude water Netherlands KABOLA heating systems EC declaration of conformity We Machinefabriek Gebr Post B V Populierenweg 41 3421 TX Oudewater Netherlands declare under our own responsibility that the product Boiler with calorifier control Kabola B boiler 8 12 17 25 35 45 to which this declaration relates complies with the following standards EN 303 1 EN 303 2 EN 304 EN 50081 1 EN 50082 1 EN 61010 follo
24. t to the dedicated connections see Appendix C Electrical installatioon 24 VDC poweer supply for 230 VAC version Warning Never change the pole with the pole on the battery see figure 5 1 Connect point 5 of the main connector to the pole of the battery 2 Connect point 6 of the main connector to the pole of the battery 3 Replace the cover on the main connector When no 24 VDC power supply is available an adapter 230 x 24 Volt may be used Ordernr 9 1051 When a 12 VDC power supply is available a DC converter 12 V in 24 V out may be used Ordernr 15 P001 The wire diameter for the supply mentioned above has to be 1 mm for the 230 VAC version Attention The calorifier and room thermostat both switch 24 VDC User manual B boiler series 9 Electrical installation 24 VDC power supply for 24 VDC version Warning Never change the pole with the pole on the battery see figure 5 1 Connect point 5 of the main connector to the pole of the battery 2 Connect point 6 of the main connector to the pole of the battery 3 Replace the cover of the main connector The core diameter of the wires form points 5 and 6 of the main connector have to comply with the values from the table below Table 1 Distance to the battery Core diameter 6 mm 10 mm 16 mm 4 1 6 Filling the central heating system The pressure in the system should Never be lower than 0 5 bar cold e Never be higher than 2 5 bar hot
25. wing the provisions of the following EC directives 73 23 EEG 89 336 EEG 92 42 EEG amended by 93 68 EEG Nederland Oudewater 1 4 2005 P Alles Directeur User manual B boiler series 22
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