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        Datacard CD800 User Manual PDF
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1.    Single Hopper Optional Multi Hopper    Configuration  Label         Printer Access  Cover Lock       Cable Lock  Receptacle Printer Manual Advance Printer  Connections Knob Connections  Configuration Label The label shows the location and date of manufacture  the    printer serial number  and lists the options installed   Manual Advance Knob The knob moves a card in the track to clear a card jam     Cable Lock Receptacle The receptacle allows you to insert the security plate before  attaching the optional Kensington   lock     Printer Connections Printer connections include   e Power receptacle    e USB connection    e Network connection    Printer Access Cover Lock The lock provides secure access to the printer  A lock is  available as an option on the CD800 single hopper printer     4 About the Pnnter    Pnnter Right Side    Printhead Printer Supplies  Access Door        Reject card tray    Printhead The printhead transfers images to cards using the print  ribbon    Printer Supplies Access The door provides access to the printhead and ribbon on the   Door optional multi hopper printer    Reject Card Tray Unfinished cards or cards not processed properly are placed in    the reject card tray     C D800 Card Pnnter User s Guide    Pnnter with Single Input Hopper    Cover            Card Input F SS  Hopper fi fae      gt     i i Ribbon Cartridge  mi Handle  Output     E  Hopper   Front Panel  Cover Open the cover to access the printhead and ribbon   Latch Button Push the lat
2.    The temperature for  applying the overlay is  set too high     The heated roller is  damaged     The card has features   such as a smart card chip   that interfere with  application of the  overlay        Solution    Clean the printer  Refer to    Run a Cleaning  Card    on page 32     Store and handle supplies carefully  Keep  supplies in the original packaging until you  are ready to use them     Clean the laminator  Refer to    Clean the  Laminator    on page A 13  If the problem  continues to occur  contact your service  provider     Process another card to allow the overlay  material to reset itself  If it doesn   t  remove  the cartridge and turn the take up spool  clockwise several turns     Load the overlay material correctly  Refer to     Load Laminator Overlay Material    on  page A 9     Make sure that the cartridge is seated in the  laminator properly     Process several cards to allow the overlay  material to center itself     Align the edges of the overlay on the take up  spool     Replace the laminator cartridge     Decrease the laminator temperature setting   Refer to the Printer Manager    Laminate  Type    section of the printer   s Installation and  Administrator   s Guide     Power down the system  Contact your service  provider for assistance     Use the correct patch material for your card  type  Refer to    Laminator Overlay Materials     on page A 6 for a description of overlay  types     Troubleshooting    Problem    The patch shows opaque  areas a
3.   3  Close the multi hopper and lock the printer when you finish loading cards   Load the Print Ribbon    Load the print ribbon when you install the printer and when the ribbon runs out     1  Unlock the printer  if necessary  and open the printer supplies access door on the optional  multi hopper     2  Open the printer cover        3  Remove the print ribbon cartridge     24 Using the System    4  Load a full roll of print ribbon  the blue spool  onto the  spindle closest to the cartridge handle until it clicks  into place     5  Place the silver take up spool on the spindle with the  black gear until it clicks into place     6  Wind the take up spool counterclockwise one full  turn        Load the Cleaning Sleeve    Load a new cleaning sleeve when you load a new roll  of print ribbon  when you notice debris on the  printed cards  or when the cleaning sleeve is no  longer sticky     l  Remove the cleaning roller spindle from the  ribbon cartridge     2  Slide the spindle into the continuous cleaning  sleeve  a      3  Place the spindle with the cleaning sleeve onto  the ribbon cartridge  b         4  Remove the protective wrapper from the cleaning sleeve  c      C D800 Card Pnnter User s Guide 25    Install the Ribbon Cartndge    Install the assembled print ribbon cartridge into the printer     1l  Open the printer cover     2  Hold the print ribbon cartridge by the handle and lower it into the printer with the handle  toward the front of the printer        3  Make sure tha
4.   Printer Messages do not display on the PC on page 47    Troubleshooting    Problem    The Printer Properties  gt   Status tab shows the  printer is not available     Message 500 displays  after you send a card to  print     The network is not  operating properly     The printer is not  connected to the  network  or the PC is  not connected to the  network     Problem    The Printer Properties  gt   Status tab shows the  printer is available  but  Message 500 displays  after you send a card to  print     C D800 Card Printer Users Guide       The Card Pnnter Diver doesnot detect the network   connected pnnter    Solution    Make sure that you use the same type of data cable   USB or  network   that was used when the printer was installed  You  cannot switch the type of data cable after installation     Make sure that the current printer IP address is the same as  the IP address on the Printer Properties  gt  Ports tab  For more  information about retrieving the printer   s IP address  refer to     Retrieve the Printer   s Network IP Address    on page 18     If this happens often  consider switching from DHCP network  addressing to static IP addressing  For more information about  setting the Card Printer Driver network communication value   refer to the    Printer Manager    section of the card printer   s  Installation and Administrator   s Guide     Test the network using another device and fix or report  network problems  To test the network  print to a different   paper 
5.   The printer did not find magnetic stripe data on card   1  Make sure that you are using magnetic stripe cards that match the printer settings     2  Make sure that the cards are placed in the printer correctly     Press the USER button on the printer to clear the message  On the PC  click Retry  or click Cancel  to cancel the card     HINTS  amp  TIPS   e The card might not match printer settings or the data sent    e Ask the system administrator to verify that the card  the data  and the printer settings match   107  Magstnpe read data enor   The printer failed to read the magnetic stripe data from the card  The card will be canceled    1  Make sure that you are using magnetic stripe cards that match the printer settings    2  Make sure that the cards are placed in the printer correctly    Press the USER button on the printer  or click OK on the PC to clear the message    HINTS  amp  TIPS   e The data might use a different format than the current printer setting    e Ask the system administrator to verify that the card  data  and printer settings match   108  Magstnpe read no data   The printer did not find any magnetic stripe data on card  The card will be canceled    1  Make sure that you are using magnetic stripe cards that match the printer settings    2  Make sure that the cards are placed in the printer correctly    Press the USER button on the printer  or click OK on the PC to clear the message    HINTS  amp  TIPS   e The card might have been turned the wrong way   
6.   Update both the printer and laminator to the latest firmware versions     223  Laminator system mismatch  The printer and laminator are not compatible     The laminator is not supported by your printer model  Contact your service provider for the  correct laminator model     C D800 Card Printer Users Guide    79    Drver Only Messages    The following messages are issued by the Card Printer Driver and display on the PC that sent the  card print job  These messages do not display on the printer LCD panel     500  The pnnter isnot available  The computer cannot communicate with the printer  To complete the current card   1  Make sure that the printer is powered on and in the Ready state     2  Make sure the printer is connected to the computer using a USB or network cable  but not  both     When the printer is ready  click OK   Click Cancel if you want to cancel the card    501  The printer connection was lost    The computer lost communications with the printer during printing  The card will be canceled   1  Make sure the printer is powered on   2  Make sure the printer connection to the computer is secure   Click OK to clear the message   502  The card data is missing or isnot usable    The printer driver has detected invalid or missing data  The card will be canceled     Make sure the data being sent is formatted properly and matches the options and settings in the  printer     Click OK to clear the message     504  The card data is missing or isnot usable  The printer dri
7.   assigned in factory        SN  C01234  Serial Number    535500 004    About the Pnnter    Chapter 3  Using the System    This section provides information about how a card travels through the  printer  printer controls  printing a test card  loading and replacing  supplies  and cleaning the printer        How the Card Travels    Card processing begins when you send the card to print from the PC  The hopper pick mechanism  picks a card and moves the card into the printer for processing     Optionally  the card moves to the magnetic stripe encoding area or to the smart card park station   depending on the type of card selected  Encrypted data is decrypted and written to the card  If  the system includes a laminator  the card then moves into the laminator where the overlay  material is applied to the card  The finished card exits the printer through the card output hopper     C D800 Card Printer Users Guide 11    Card Pnnter System Overview    The card printer is used with other equipment and software to create a card production system   The system produces cards for a specific purpose  and the cards must meet requirements     Equipment    The system can include     L    A PC  with software to support the printer  such as    m The XPS Card Printer Driver for Windows     m  D software designed specifically to capture  format  and save the data for cards    a A retail application such as Microsoft   Word or Adobe   Photoshop      Capture devices  such as    a A digital camera co
8.   e The card might not have a magnetic stripe     68 Troubleshooting    109  Prnt nbbon problem  The print ribbon is not moving properly   1  Open the printer and remove the ribbon cartridge   2  Reposition  repair  or replace the ribbon and advance the repaired area one full turn   3  Replace the ribbon cartridge and close the printer     Press the User button on the printer to clear the message  On the PC  click Retry  or click Cancel to  cancel the card     110  Pint nbbon out or missing    The printer does not have usable ribbon  To complete the current card   1  Open the printer and remove the ribbon cartridge   2  Install a new ribbon and cleaning roller     3  Replace the cartridge and close the printer     Press the User button on the printer to clear the message  On the PC  click OK  or click Cancel to  cancel the card     HINTS  amp  TIPS    Used ribbon has negative images of printed data  To keep the data confidential  follow your  company policy to discard used ribbon     111  Card not picked    The printer did not pick a card  To complete the current card     For printers with an input hopper  open the input hopper  add or reposition cards  and close the  hopper     For printers with single card feed  push the card in until the printer picks it     Press the USER button on the printer to clear the message  On the PC  click OK  or click Cancel to  cancel the card     112  Card hopper empty  The printer did not detect cards in the input hopper   Add cards to the in
9.   eee eee eee eens 6  Printer with Optional Multl Hopper         0    eens 7  Pane RIDDON C Gunde  erse sanded ees eee eee S ee ee ee bark Sa ee ee E i 8  Printer with Optional CLM Laminator          0    0c eens 9  Sy Mea Del aaaah ee oo eae pees PR a a Oe a ee eee eae 9   Chapter 3  Using Ine SVSIPIN 62s ccecas ese heres beeen sea Cee ene eew wee ews 11  How Wie Cani TNAVGGS 6066664596580 ea ee ee eee 11  Card Printer System OVeIVieW      0 0  cee 12   SAC LAE o    4642 46461 ee eae es CRS ek ae ea Poe ca eee 12  Vane UG  25 40nsewe ds 050d nas oa eee nes ee  gt   Le eas Peas eee 12  Primer Contos 666 40 102 400 sewhadded iwi esos Len kewhie en EETA 13  POWO DUTON crr tc rani agi create or Gee eo cos ek ee es ate ge E E E a tab 13  Down Arow  Up Arow  and EnterKey         0    0c eee eens 13   CD Panel MCNUS  s  2144 en tead tenes ae eae EAE neue hae 14  User Button ana HOWE 14 5s64ee88 6 ete paris EErEE ba he ks ER Os oes es 16  RODON GON 126108 64 04  pan eek ee oe n A eee eee ere ones eae eres 17  Car MGs rarere 504 bee oba si eae Ge dee eee esate bs ops ee eee wea 17  Retrieve the Printers Network IP AddreSS          000 c eee eee 18  Retrieve an IPV4 Address     1    ee eee eee nett eens 18  Retneve an IPVOACCIESS nananana nananana 20  Pinta TES Cale 44 0 000i040  40 cee ieee ee oe 604 hae een eneee nen 22  Load and Replace SupplieS  is bia ce beer shar eee esa eee eben 23  Eor Gat Sy an os ba be oe he eek ek eR a ak ee ee oe 23  JINI HODDE Sawa tr a ae eae ee ee Paes 
10.   s Installation and Administrator   s  Guide     e Topcoat particles  or flash  can become  attached to the card  Try to brush off the  particles     e Clean the laminator  Refer to    Clean the  Laminator    on page A 13     e Decrease the laminator temperature for  the overlay material  Refer to the Printer  Manager    Laminate Type    section of the  printer   s Installation and Administrator   s  Guide     Note  Reducing the temperature can reduce  the number of particles  but does not  eliminate them     Decrease the laminator temperature for the  overlay material  Refer to the Printer  Manager    Laminate Type    section of the  printer   s Installation and Administrator   s  Guide     Decrease the laminator temperature for the  overlay material  Refer to the Printer  Manager    Laminate Type    section of the  printer   s Installation and Administrator   s  Guide     If the problem continues to occur  contact  your service provider for assistance     Process another card to allow the overlay  material to reset itself  If it doesn   t  remove  the cartridge and turn the take up spool  clockwise several turns     Troubleshooting    Problem    The hologram of the  topcoat doesn   t appear  on the card     A long edge of the  topcoat doesn   t stick to  the card     Probable Cause    The Card Printer Driver  Laminate card setting is  set to Do not apply     Clear topcoat is installed  in the cartridge     The overlay material is  wound in the wrong  direction on the take 
11.  4s   iarns eee  tarde ewe ee ae a ah eae a 76  206  IZ SUD DIY DIODE Mkini eases aba eae Vea eae ee Poe ee eae 77  207212 SUD DIY out OF MNSSING 44 0 6 iste Gia PEAS AR ee i ER a a 77  208  12 SUD DIV pE DIODEN   4  josc4aren boned sere eaad oon eae dae awe ta 77  209  2 SUD DIY NOT SUD PONE  ccis bcuwaacheadawaice ears yews 8 Koi mat eee bw h 77  2O  2 SUP DIY NOU IGENUNEGs ihc se Cae ee ee eS 77  ZAG A peate DVO DIGI erei raea e a A a ern  Wie Aik ack G 71  212 2 heaterproOble M errea er ra a aN eee Re a 77  213  L1 heater sensor problem         0    eee eee eens 78  214  L2 heater sensor problem    1    0    eee eens 78  215 neater ivller DrODIEINik 4 txs eanad ta be a are ee Sobe hid Peas 78  216  L2 heaterrollerproblemM     1 0 0    0c ee eee tenes 78  ZAI EDEDOW PODEM Geass Fe a ais oh Gas Bw es Go ee Ae a 78  218  Impresser probleM  sieve ap eee Re eee Ok GeO TG ee 78  219  ImpressersensorprobleM       sanasana aaan aaea 79  220  Impresser heater problem       0    0  ee eee eee 79  221  Barcode sCannerproblem           mea eee eee r 79  222  Firmware version mismatch         0    ee eet eee teens 79  223  Laminator system mismatch         2    ee eee eee tenes 79  Driver Only MESSAGES asuna nananana 80  500  The prnter is not available           0    eee eens 80  501  The prnter connection waslost     ansus eee 80  502  The card data is missing orisnotusable            0  cc ee 80  504  The card data is missing orisnotusable        0    cc ee 80  505  USB communicati
12.  5  Enter the new computer name on the Computer Name   Domain Changes dialog box and click OK    Note  If your computer is part of a corporate domain  you may not   be allowed to change the computer name  Contact your network   administrator for more information     Card Appearance    Card appearance problems can be caused by many different factors  Click the link below that best  describes the card appearance issue on the printed card     C D800 Card Printer Users Guide    Something did not print on page 48    Printing includes unexpected data on page 49    The color printing has flaws on page 49    The printing is too light on page 51    The printing is too dark on page 51    The monochrome printing has flaws on page 52    47    Something did not pnnt    Problem    Nothing is printed on the  card     Printing is not visible     Color printing on top of a  black background does  not print on the card     48    Probable Cause    The Disable Printing  option in the Card Printer  Driver is set to All  Front   or Back     The print ribbon is loaded  incorrectly     The page size was not set  to ISO ID 1     The entire card was    printed using the UV  F   panel     The black panel of the  ribbon is printing over  the color panels        Solution    Open the Preferences  gt  Layout  gt  Advanced  tab and change Disable Printing to Off     Remove the print ribbon and install it  correctly     Use your card production application to  access the printer   s print setup and select  I
13.  TIPS    To remove magnetic stripe data  you or your system administrator may need to   e Clear a check box in the card production application     e Change the font from Mag Trackx XPS Card Printer to a printable font such as Arial  Verdana   or Calibri  Refer to    Magnetic Stripe Fonts    in your printer   s Driver Guide     Troubleshooting    117  Readernot available    The printer does not support the personalization being requested for the card  The card will be  canceled     Change the card data to match the printer   s options and settings or print to a printer that is  configured to support the personalization being requested     Press the USER button on the printer  or click OK on the PC to clear the message   HINTS  amp  TIPS    To remove the reader request  you or your system administrator may need to clear a check box in  the card production application     118  Print nbbon type problem  The printer cannot use the ribbon installed  The card will be canceled   Use ribbon designed for this printer   Press the USER button on the printer  or click OK on the PC to clear the message   HINTS  amp  TIPS  e Purchase ribbon from your dealer or authorized reseller   e Check the Datacard website for newer firmware that supports new ribbon types   119  Print nobon not supported  The printer cannot use the ribbon installed  The card will be canceled   Press the User button on the printer  or click OK on the PC to clear the message   HINTS  amp  TIPS  e Purchase ribbon from your
14.  a printer plug in  which makes the data in the card  production software available in the form the Card Printer Driver can use     Other components of the system    An ID or badge system usually includes a camera to take photos  and may include other  capture devices for biometric data  The proper use and maintenance of these components is  important to the quality of cards you produce     Troubleshooting    Locate a Problem with Basic Pnnter Functions    If the system is not working as expected  follow these steps in the order listed to isolate the  source of the problem before you contact your service provider     1  Make sure that the power cord is plugged in and the printer is powered on   2  Does the printer power on and display Ready on the front panel within 1 minute   a lf the printer powers on correctly  continue to step 3     a lf the printer powers on  but Improper Shutdown displays on the LCD panel  press the  User button for approximately 2 seconds  Ready should display     a If the printer powers on but does not display Ready  the printer is not working properly   Request service for the printer     m If the printer does not power on  make sure that the printer power supply is working  properly        Ifthe power supply is working properly  request service for the printer from your  system administrator        Ifthe power supply is not functioning  replace it and begin with step 1   3  Print atest card  Refer to    Print a Test Card    on page 22 for more infor
15.  cards  load blank card stock into the input hopper  and load print  ribbon and a cleaning sleeve onto the print cartridge         If your system includes the optional laminator  also load overlay material into the L1    and L2  if equipped  laminators  Refer to    Load Laminator Overlay Material    on  page A 9  for information about loading the laminator cartridges     Load Cards    Do the following to load cards in the printer     Single Hopper  l     Unlock the printer  if necessary  and open the  input hopper     Load the cards into the input hopper   Cards  can stick together  Slide or fan the cards to  separate the edges before placing them in the  input hopper      m Insert ISO magnetic stripe cards with the  stripe  back side  facing down and to the  right        ma Insert smart cards with the smart card chip facing up and toward the back of the hopper     Close the input hopper and lock the printer  if necessary     C D800 Card Printer Users Guide 23    Optional Multi Hopper  1  Unlock the printer and open the multi hopper   2  Load the cards into the hoppers     The input hoppers are labeled H1 through H6   You can load up to 100 cards into each hopper    Cards can stick together  Slide or fan the cards  to separate the edges before placing them in  the input hoppers      m Insert ISO magnetic stripe cards with the  stripe  back side  facing down and to the  right     m  Insert smart cards with the smart card  chip facing up and toward the back of the  hopper      
16.  cause  harmful interference to radio communications  Operation of this equipment in a residential area  is likely to cause harmful interference in which case the user will be required to correct the  interference at their own expense  Changes or modifications not expressly approved by the party  responsible for compliance could void the user s authority to operate the equipment     Notice forCanada  Industry Canada    This digital apparatus does not exceed the Class A limits for radio noise for digital apparatus set  out in the Radio Interference Regulations of the Canadian Department of Communications     Le pr  sent appareil num  rique n   met pas de bruits radio  lectriques d  passant les limites  applicables aux appareils num  riques de la classe A prescrites dans le R  glement sur le brouillage  radio  lectrique   dict   par le ministere des Communications du Canada     RSS Gen  Issue 3  December 2010  Section 7 1 3 User Manual Notice    This Device complies with Industry Canada License exempt RSS standard s   Operation is subject  to the following two conditions  1  this device may not cause interference  and 2  this device  must accept any interference  including interference that may cause undesired operation of the  device     Cet appareil est conforme avec Industrie Canada RSS standard exemptes de licence s   Son  fonctionnement est soumis aux deux conditions suivantes  1  ce dispositif ne peut causer des  interf  rences  et 2  cet appareil doit accepter toute inte
17.  changes     Solution    Change the design to use smaller areas of  dark color     Contact your service provider   Change the color adjustment settings  Refer  to    Color Printing    in the printer   s  nstallation    and Administrator   s Guide  and    Color  Adjustment Tab    in the printer   s Driver Guide     51    The monochrome pninting has flaws    Problem Probable Cause Solution    Text has broken  partly The monochrome  K  If the card does not include a bar code   printed  characters  power setting is balanced   increase the monochrome intensity  If the  to print both fine text card includes fine text and bar codes  change  and bar codes  the text to improve printing  Refer to     Monochrome Printing    in the printer   s  Installation and Administrator   s Guide     The text is formatted to Contact your service provider  Format text to  print with color  and the print black so that the text is not dithered   card is being printed with   monochrome ribbon     Printing is uneven or is The monochrome  K  Increase the monochrome intensity  Find a  missing in some areas  power setting is too low    balance between printing all card data and  The cards require a causing wrinkles   different setting     A black and white image   The Windows Picture Use another application  such as ID software  prints using the color Print Wizard or Picture or Microsoft Word  to create the card   panels  and Fax Viewer is printing   the file  Many   applications use the   Windows tool to p
18.  dealer or authorized reseller     e Check the Datacard website for newer firmware that supports new ribbon types     C D800 Card Printer Users Guide 71    120  User paused the pnnter    The printer was paused while printing   To complete the current card press the printer   s User button     On the PC  click OK to clear the message and complete the current card  or click Cancel to cancel  the card     HINTS  amp  TIPS    e lf the user pressed the User button for several seconds  the card has been canceled     e lf this message occurs often  ask your system administrator to set the button sensitivity to a  lower value     121  Print nbbon not identified    The printer cannot use the ribbon installed  The card will be canceled    Use ribbon designed for this printer    Press the USER button on the printer  or click OK on the PC to clear the message   HINTS  amp  TIPS    Ask your dealer or authorized reseller for a replacement ribbon     122  Magstnpe format problem    The magnetic stripe data sent does not match the format set in the printer  The card will be  canceled     Press the User button on the printer  or click OK on the PC to clear the message     123  Insert new card side 1 up    l  Insert a new card in the printer with side 1 facing up   2  Ifthe card is not immediately picked  press the printer   s User button or click OK     Click Cancel on the PC if you want to cancel the card     124  Insert same card side 2 up    72    1  Take the card from the printer    2  Tu
19.  display on the printer LCD panel when you are using a laminating system   They also display in a message on the PC that issued the card print job     177  Laminator not available  The printer and laminator cannot communicate  The card will be canceled   1  Make sure the data cable from the laminator to the printer is securely plugged in   2  Press the printer Power button to power off the system   3  Press the Power button again to power on the system     196  Laminator enor cnitical    The laminator has encountered a critical error  The card will be canceled   1l  Press the printer Power button to power off the system   2  Request service  The system must remain powered off     197  Laminator entry card problem    The card is not where it should be in the laminator   1  Open the laminator    2  Turn the knob to remove the card    3  Close the laminator     198  L1 area card problem    The card is not where it should be in the laminator    1  Open the laminator and remove the L1 supply cartridge    2  Turn the knob to remove the card    3  Replace the supply cartridge and close the laminator   199  L2 area card problem   The card is not where it should be in the laminator    1  Open the laminator and remove the L2 supply cartridge    2  Turn the knob to remove the card     3  Replace the supply cartridge and close the laminator     C D800 Card Printer Users Guide 75    200  Laminator exit card problem  The card is not where it should be in the laminator   1  Open the laminat
20.  in the input hopper    C  Install a new cleaning sleeve on the ribbon cartridge and remove the protective cover   Refer to    Load the Cleaning Sleeve    on page 25 for the steps to follow    d  Replace the ribbon cartridge and close the printer cover  Press down on the ridges on the  front of the cover to latch it properly   Press the USER button to return the printer to Ready  The  printer is available to print cards again    e  Discard the used cleaning card and cleaning sleeve    HINTS  amp  TIPS    e Use the cleaning card and cleaning sleeve one time only     e Change the cleaning sleeve each time you clean the printer or change the print ribbon     If the card light is blinking amber and there are cards in the input hopper  the printer   s  configured cleaning count has been reached and it is time to clean the printer  The  cleaning count is set in Printer Manager  Refer to the printer   s Installation and  Administrator   s Guide for complete information about using Printer Manager     System Maintenance    Optional Multi Hopper    Cleaning a printer equipped with the optional multi hopper involves two steps  cleaning the  printer and cleaning the hopper rollers  To start the cleaning process  refer to    Prepare the Printer  for Cleaning        Prepare the Pnnter for Cleaning  1  Power on the printer     2  Unlock the printer and open the printer supplies  access door     3  Open the printer cover and remove the print ribbon  cartridge     4  Remove the cleaning slee
21.  not glossy  finish     The rollers are dirty     The printhead is dirty     Unprinted cards have  scratches     Cards have embedded  particles  an uneven  surface  or the card edge  has burrs     The rollers are dirty or  the card packaging  contains debris     Cards have fingerprints  or other dirt on them     A signature panel is  located on the other side  of the card     The rollers are dirty or  the card packaging  contains debris        Solution    Use cards that meet the requirements for the  printer  Refer to    Cards    in the printer   s  Installation and Administrator   s Guide for  specifications     Run a cleaning card  Refer to    Run a Cleaning  Card    on page 32     Clean the printhead  Refer to    Clean the  Printhead    on page 30     Handle cards carefully  Refer to    Card Quality  Guidelines    in the printer   s Installation and  Administrator   s Guide     Use cards that meet the requirements for the  printer  Refer to    Cards    in the printer   s  Installation and Administrator   s Guide     Run a cleaning card  Refer to    Run a Cleaning  Card    on page 32     Handle cards carefully  Refer to    Card Quality  Guidelines    in the printer   s Installation and  Administrator   s Guide     Design the card to avoid printing photos over  signature panel residue     Run a cleaning card  Refer to    Run a Cleaning  Card    on page 32  Use cards that meet the  requirements for the printer  Refer to    Cards     in the printer   s  nstallation and  Admini
22.  not identified        0    0  eee eens 72  122  Magstnpe format problem         0    eee ena 72  123  Insert new Card side LUP         eee eee ees 72  124  NSeresaime cad SGC 2 UDr enr in pee wach Be CA ee ee ETE 72  149  OPTION NOUINSCAIEG sje ine dni na bey aay ee DA ae Peete EO  Os 73  150   Pane While unlocked casei a 6 RANA SEERA ER EP ee ee 73  tSr Faled LOMOC Kwa 2  dpa daw Aedes oped Ae ae ee eh E Ae ee A Pe oe hd 73  152  Insert new card side 2UP   1    ee eee eee teens 73  153  Nsom Same Cale  SCC 2 UDe reenen ea ie leak Va NW da aka ea ake ee 74  170  Insert new card side LUP    1    ananena 74  171  Insert same card side LUD    nnana aaa 74  E72  INSEE ClCANING CONG  cio soi eo eee EEOAE A T 74  173  improper SNULGO Wir esrsis oe Barnes Hak a a a a ne ie aa 74  LAMiNa tor Mesage nannaa aa aa a a a a a ahaa aks 75  177  Laminatornotavallable      0    ee eee teens 75  LOG  Lamnatorenorcenucaleere ra rna Eaa EEA TAE E EA 75  197  Laminator entry card problem           0  ccc eee ees 75  198  Ll area Card DIODIEM a c 25 00 e1 2s 4b ee wae rir Aerar AEA E AE 75  199 2 area card DIODICM eri na rA EREE ee ROCE 75  200  La minator exit card problem    1 0      ce eee 76  201 le SUBIOIY PODE Miaa aa a aea a Poop aAA 76    202  LL SUP DIY OUE OF MISSING  lt 4 a  ack BS 8  Po DEER EA eR eee EAS EE OSs oS Y 76    ZOSEIEL SUD DIV  TVPG DID DIGI     cn c4sicis sone a ea A A a ee ae A ne ne a 76  204  Ll supply not supported eeri rei eee eee nes 76  205  EVSUD DIY NOt IGGNUNEG
23.  one of the following     e Press the up or down arrow key while the printer displays Ready  Refer to    Down Arrow  Up  Arrow  and Enter Key    on page 13     e Use the LCD menu system Status menu     The printer supports both IPv4 and IPv6 addressing  Because an IPv6 address is much longer than  an IPv4 address  the LCD displays the two types of addresses differently     Retneve an IPv4 Address    To display an IPv4 address using the Status menu  do the following  You also can display the  subnet mask  gateway address  and MAC address  if necessary     Begin with the printer power connected  and the printer connected to the network   1l  Press the Power button  if needed  to power on the printer   2  Access the Status menu in the LCD menu     a  Press the USER button to suspend the printer     b  Press ENTER to enter the menu system     C  Press the down arrow to display Status on line 2  m  Main Menu    E gt  Maintenance          d  Press ENTER to enter the Status menu     Main Menu  ya  gt  status       18 Using the System    e  Press the down arrow key twice to display  Network IPv4 on line 2     f  Press ENTER to display the Network IPv4 menu     3  Press the down arrow key until IP Address displays on line 2     4  Press ENTER to display the IP address  Record the IP address     5  Press ENTER to return to the Network IPv4 menu  Subnet Mask  displays on line 2     6  Press ENTER to display the subnet mask  Record it  if necessary     7  Press ENTER to return to the Net
24.  or click OK on the PC to clear the message     66 Troubleshooting    102  Card not in position    The card is not positioned in the printer correctly   1  Open the printer and remove the ribbon cartridge   2  Turn the knob to remove the card     3  Replace the ribbon cartridge and close the printer     Press the User button on the printer to clear the message  On the PC  click Retry  or click Cancel to  cancel the card     103  Printer problem  The printer had an error  The card will be canceled   l  Press the printer Power button to power off the printer   2  Press the Power button again to power on the printer   Click OK on the PC to clear the message    104  Critical problem  The printer had a serious error  The card will be canceled   l  Press the printer Power button to power off the printer     2  Request service   The system must remain powered off     Click OK on the PC to clear the message    105  Magstnpe data enor  The printer failed to verify that the correct magnetic stripe data was written on the card   1  Make sure that you are using magnetic stripe cards that match the printer settings   2  Make sure that the cards are placed in the printer correctly     Press the USER button on the printer to clear the message  On the PC  click Retry  or click Cancel to  cancel the card     HINTS  amp  TIPS  e The card might have been turned the wrong way     e The card might not have a magnetic stripe     C D800 Card Printer User s Guide 67    106  Magstnpe data not found  
25.  printer or verify the availability of network drives     Make sure that both ends of the data cable are connected   Replace defective cables if needed     The Card Pnnter Diver doesnot detect the USB connected  pnnter    Solution    Make sure that you use the same type of data cable   USB or  network   that was used when the printer was installed  You  cannot switch the type of data cable after installation    Make sure that both ends of the data cable are connected   Replace a defective USB cable if needed     45    Problem    The Card Printer Driver  sample card or magnetic  stripe test cards do not  print     The Ribbon Low light on  the printer and the Card  Printer Driver status do  not match     A print job disappears  from the print queue but  does not print     The Card Printer Driver  Printer Status page  shows a USB connected  printer as Ready  but a  card sent to the printer  does not print     Driver status or Windows pnnt queue doesnot provide  expected data    Solution    Check the following    e Enable bidirectional support must be selected on Printer  Properties  gt  Ports tab to allow printing from the Card  Printer Driver     e lf Print directly to printer is selected in the Printer  Properties  gt  Advanced tab  clear the selection to allow  printing of the Card Printer Driver sample cards     The percentage of ribbon remaining that causes the printer  Ribbon Low light can be set using the Printer Manager  FrontPanel printer setting  The driver displays th
26.  recommended  solutions to those issues  Choose from the following topics     e USB Installation Troubleshooting    e Network Installation Troubleshooting on page 44    42 Troubleshooting    USB Installation Troubleshooting    Problem    The cable is loose     The data cable is  damaged or frayed     The system has a  temporary  communication problem     The PC USB port does not  communicate with the  printer USB port     C D800 Card Printer Users Guide    Solution    Reconnect the USB cable to the ports on the PC and the  printer  Power the printer off  and then back on  If the PC and  printer still do not communicate  restart the PC     Power off the printer  Replace the cable if you have a spare   Contact your service provider to order a new data cable     Check for the following     USB extension cables can cause communication problems   The recommended USB cable is 6 ft   2 meters  long  Make  sure that the cable is rated for USB 2 0 data transmission     If you are using a USB hub  a self powered hub is  recommended     Power management on the PC has shut down USB  communication  Check the following     Open Device Manager and the list of USB devices  Disable  shutdown for each hub in the list  Restart the PC to make  the changes take effect  if necessary     Hibernation on a laptop requires several moments to  enable USB communication  Unplug the USB printer port  and then connect it again     Replace the PC port or the PC  Contact your PC or port  vendor if you need a
27.  sided  sticky laminator cleaning  card and insert the card under the rollers of the card exit slot of the laminator  When it is in  the correct location and pushed in far enough  the card stays in place        4  Usethe LCD menu system to start the cleaning cycle     a     Begin when the printer displays Ready and the User button  shows steady green  Press the USER button     Suspended displays on line 1 of the LCD panel     Press ENTER to enter the menu system     Suspended  Menu available    Maintenance displays on line 2 of the LCD panel  Press ENTER  to enter the Maintenance menu     Cleaning Card displays on line 2 of the LCD panel  Press  ENTER to enter the Cleaning Card menu     Printer displays on line 2 of the LCD panel  Press the down  arrow        CLM Laminator    f  Laminator displays on line 2  Press ENTER     Cleaning Card  g  Laminator    g  Start displays on line 2 of the LCD panel  Press ENTER to start  the cleaning process        h  Insert cleaning card displays on the LCD panel  Press the       Insert cleaning  User button to start the cleaning cycle  card 17        The laminator pulls the cleaning card from the card exit slot into the laminator and moves it   back and forth through the L1 and L2 cartridge areas  the card entry area  and the exit rollers  several times  If the system has locks  the used card is ejected into the laminator reject tray  If  the system does not have locks  the used card is ejected into the laminator output hopper     5  Inspec
28.  the printer   s Installation and Administrator   s Guide     C D800 Card Printer User s Guide A 11    Clear Laminator Card Jam    1  Open the laminator access door     2  Remove the L1 and L2  if installed  laminator cartridges        Turn the manual advance knobs inside of the laminator until the card is accessible   Remove the card     Replace the laminator cartridges     D U A W    Close the laminator access door     A 12 CLM Laminator    Clean the Laminator    Clean the laminator when at least one laminator cartridge is loaded with holographic overlay  material and any of the following are true     e Particles appear on the laminated cards     e Particles are visible inside the laminator     For examples of problems that require laminator cleaning  refer to    Laminator Problems    on  page 55        This procedure uses a double sided  sticky cleaning card that removes holographic  overlay particles from the laminator  When you clean the CD system using a regular  cleaning card  the card also moves into the laminator and cleans the laminator  rollers  the card entry area  and the impresser exit rollers  This is sufficient if you are  not using holographic overlay  Refer to    Run a Cleaning Card    on page 32     1  Unlock the laminator access door and remove the L1 and L2 laminator cartridges        2  Remove printed cards from the output hopper  if necessary     C D800 Card Pnnter User s Guide A 13    A 14    3  Remove the protective paper from both sides of the double
29.  to power off the system   2  Request service  The system must remain powered off     217  Debow problem    The laminator has encountered an error in the debow area    l  Remove the card    2  Press the printer Power button to power off the system    3  Press the printer Power button again to power on the system   4  Ifthe problem occurs again  request service     218  Impresser problem    The laminator has encountered a critical error  The card will be canceled   1l  Press the printer Power button to power off the system     2  Request service  The system must remain powered off     78    Troubleshooting    219  Impresser sensor problem  The laminator has encountered a critical error  The card will be canceled   1l  Press the printer Power button to power off the system   2  Request service  The system must remain powered off    220  Impresser heater problem  The laminator has encountered a critical error  The card will be canceled   1l  Press the printer PowER button to power off the system   2  Request service  The system must remain powered off     221  Barcode scanner problem    The bar code scanner cannot read the bar code on the overlay  This can indicate a scanner  problem  an unreadable bar code  or an incorrect L1 cartridge     Try the card again     If the problem occurs again  request service     222  Firmware version mismatch    The printer and laminator firmware versions are not compatible  The system cannot laminate  cards until the firmware has been updated   
30. 2 transport access door to see the label           C D800 Card Pnnter User s Guide    Laminator Setup    The laminating system supports full color print ribbons that do not have a topcoat  T  panel   including YMCK and YMCK K ribbon  The topcoat or patch overlay applied by the laminators  provides protection against wear and color fading  so the print ribbon topcoat panel is not  needed  However  the DuraShield clear overlay requires that the ribbon topcoat be applied to the  card first     The system also supports full color print ribbon with a front side ultraviolet  UV  fluorescing  panel  YMCKF KT  The UV  F  panel is designed to create an optically variable image on the card   Refer to the printer   s Driver Guide for information about designing a card to use a UV ribbon     Laminator Overlay Matenals    The L1 and L2 laminators can apply either topcoat or patch material  Topcoat is a continuous film  and patch is a die cut polyester shape     Topcoat Patch    Patch overlays have a registration mark that is used by the printer to align the patch with the  beginning of the card  The registration mark is a rectangular hole between the patches     Patches can cover the entire card  can have an opening for a smart card chip  or can cover the  card under the magnetic stripe  If both L1 and L2 laminators are installed  each laminator can  apply different overlay material  For example  you might apply a patch that covers the complete  card on the front  and a patch sized for a 
31. A laminator system consists of a CD series card printer and a CLM laminator  The system can print  cards and apply an overlay material on the front and back of the card for increased durability and  security  Using an overlay material with holographic or other transparent images also improves  the security of the card  These materials are tamper evident  making it difficult to reproduce or  modify a card     Your laminator may look different from the one shown in the illustrations  based on  the options installed  The information described in this appendix applies to all CLM  laminators        Printer       Laminator       C D800 Card Pnnter User s Guide A 1    Outside the Laminator    Use the following information to become familiar with the laminator     Laminator Back and Left Side             Printer Mounting       Card Entry Pins  Area  Laminator Status  Printer Light  Mounting Pin  Reject Card    Tray    Printer Mounting    Lock  Laminator Power    Connection   Printer Mounting Pins The pins align the printer with the laminator    Printer Mounting Lock The lock secures the printer to the laminator    Laminator Status Light The light shows the status of the laminator  Refer to     Laminator Status Light    on page A 3    Card Entry Area The card entry area receives the card from the printer and  places it into position for laminating    Reject Card Tray Unfinished cards or cards not processed properly are placed  in the reject card tray    Laminator Power The power conne
32. Datacard   CD800    Card Printer  Users Guide    February 2015    Part No  527443 001  Rev  B    Notice    Please do not attempt to operate or repair this equipment without adequate training   Any use  operation or repair you perform that is not in accordance with the information  contained in this documentation is at your own risk     Trademark Acknowledgments    Datacard is a registered trademark and service mark of Entrust Datacard Corporation in  the United States and other countries     MasterCard is a registered trademark of MasterCard International Incorporated    Visa is a registered trademark of Visa International Service Association    All other product names are the property of their respective owners   Propnetary Notice    The design and information contained in these materials are protected by US and  international copyright laws     All drawings and information herein are the property of Entrust Datacard Corporation  All  unauthorized use and reproduction is prohibited     Copyright    2014  2015 Entrust Datacard Corporation  All rights  reserved     Compliance Satements  Liability  The WARNING and CAUTION labels have been placed on the equipment for your safety  Please do    not attempt to operate or repair this equipment without adequate training  Any use  operation   or repair in contravention of this document is at your own risk     Safety    All Datacard   products are built to strict safety specifications in accordance with CSA UL60950 1  requirements and 
33. ONnG 10 Messe OCS  ake ries pe hee eee Bee eae hee eT 66  PANE MESAGE 4  ds isthe aia as psd eee lis ae a ea ae ee ae ee ea ee 66  Coss ANd  IOC K GOOIS   is 4b Wed dace ea BAe RE As A A RI 66  100  Request not supported    1    ete eee 66  101 Job could notcomplete          0 0    cette 66  102  Carn NOE IA  pOH eese since kw wee E ak 70 ee Ads Bel a BA dh le ha 67  103  Printer DIO DIEM  riis H4 0956 4545 beds oe boa AAS ORNL EAA eR 67  TOA CFIC AN OVO DIGI iera ie eco acy to cde tb  ese gern cena ais ota Atte Sa Ge de tela BE Gece 67  105  Magstnpe data CNOr       ee eee eee etna 67  106  Magsnpe  diata NOTIOUNG sis ssqaen sers E ESEE Ree WO eae too fae 68  107  Magstnpe read data CNOPr        cette eens 68  108  Magstnpe read no data        sanasana aaaeeeaa 68  109  Pint nb DOM PrODleM esie tese beei edu Paw   ee edad ite Mae eae ocd 69  110  Prnt nhbboOn out OFMISSING         00  ce eee eee teens 69  TATE OrainOr DICKS   fsa 4a v4 BG oh ERS De A Re ee ee Oe 69  TAZ Cat NODDEF emo y reiri dave WA gles ae hae ee ee ae Wi eae ee 69  113  Close  cover to CONENUGC ss  645 atk wha ea eee tol Bee aw Rae ES 70  114  Coveropened during JOD          0    ce ee eee nae 70  116  Magstnpe notavallable           ce eee nes 70  T17  Reagernotavallablies viaccess die ita ws eee age hda eek eek twas 71  118  Prnt nbbon type problem             cc eee eens 71  119  Prnt nhobon not supported      1    ee ete ees 71  120  User paused the printer        0    ce eee teens 72  121  Prnt nbbon
34. Open the printer supplies access door and the printer  cover  Remove the print ribbon cartridge     Install a new cleaning sleeve on the ribbon cartridge  and remove the protective cover  Refer to    Load the  Cleaning Sleeve    on page 25 for the steps to follow     Replace the ribbon cartridge     Close the printer cover  Press down on the ridges on  the front of the cover to latch it properly        Close the printer supplies access door     Open the reject card tray and remove the used cleaning card     C D800 Card Printer Users Guide 37    38    10  Lock the printer     The printer returns to Ready and is available to print cards    Ready Ens  Aea AA Model                     11  Discard the used cleaning cards and cleaning sleeve  MAH    HINTS  amp  TIPS    Use the cleaning cards one time only     Change the cleaning sleeve each time you clean the printer or change the print ribbon     System Maintenance    Chapter 6  Troubleshooting    This section helps you identify and fix basic issues that can occur during printing  Also refer to  your printer   s Driver Guide or OpenCard manual for additional troubleshooting information     The section starts with an overview of card production and printer issues you may encounter   e Locate a Problem Within the Card Production System on page 40    e Locate a Problem with Basic Printer Functions on page 41    This section also describes troubleshooting for the following   e Installation Problems on page 42   e Card Printer Driver P
35. SO ID 1 for the page size  The correct page  size is available after you select the printer     Print only small areas of text and images  using the UV panel     The printer uses the print ribbon panels in  sequence  the Y panel prints first  then M   and so on  The black panel of the print ribbon  is used last and prints over the color panels   For best results  change the 100  black  background to a color near black  so that it  prints using the YMC  color  panels of the  print ribbon  Refer to    Elements of Card  Design    in the printer   s Installation and  Administrator   s Guide for more information  about color printing     Troubleshooting    Pnnting includes unexpected data    Problem    Text that was intended  for the magnetic stripe  printed on the card  instead     Several blank cards are  ejected before the full  card prints     Probable Cause    The magnetic stripe font  was not applied to the  text     The escape was typed  incorrectly     The text to encode was  longer than one line     The application uses the  page size that is in effect  when a card design  document is created   Setting the page size after  creating the document  can cause errors        The color pnnting has flaws    Problem    One or more lines appear  on the card     The print quality changes  from the previous card     One color panel is not  aligned correctly with  other color panels     Probable Cause    The printhead is dirty or  damaged     The ribbon type was  changed while card jo
36. as two laminators using different overlay materials  the quickest way to  process a card is to apply the overlay in L1 to the front of the card and the overlay in L2 to the  back of the card     You can fine tune the settings that control the application of the overlay using Printer Manager   Refer to the printer   s Installation and Administrator   s Guide for information about using Printer  Manager     Venfy Setup    After you set up the printer  print several test cards to determine how well the laminator applies  material to the card  You can print test cards from the Card Printer Driver  refer to the printer   s  Driver Guide   from the printer LCD panel  refer to    Print a Test Card    on page 20   or from Printer  Manager  refer to the printer   s Installation and Administrator   s Guide   You may need to print  multiple test cards to make sure that the overlay is positioned correctly  The card stock  the card  design  and the printer   s environment all can affect the appearance of cards     When evaluating a card  make sure that   e The overlays are being applied properly    m Each overlay is applied completely to the card      The material adheres well to the edges of the card      The overlay does not come off when the card is bent or twisted   e The card is debowed correctly     e The impression is positioned correctly and has the proper depth     If you need to make adjustments to the laminator or overlay settings  refer to the    Printer  Manager    section of
37. bs  were in the printer  queue     The cards are slipping in  the track     The cards are not the  correct size for the  printer        C D800 Card Printer Users Guide    Solution    Refer to    Magnetic Stripe Fonts    in the  printer   s Driver Guide     Refer to    Magnetic Stripe Escapes    in the  printer   s Driver Guide     Reduce the font size to keep all text on one  line     Use the page setup feature of the application  to set the page size before creating the  document  Consider creating a template for  cards that opens at the correct page size     Solution    Clean the printhead  Refer to    Clean the  Printhead    on page 30     The type of ribbon installed in the printer  determines the color profile used when the  card is sent to print  If the ribbon type  changes while jobs are queued  the card may  not print correctly  Allow all queued jobs to  complete before changing the type of ribbon  in the printer  Changing to a ribbon of the  same type does not affect printing     Run a cleaning card  Refer to    Run a Cleaning  Card    on page 32     Use cards that meet the size requirement for  the printer  Refer to    Cards    in the printer   s  Installation and Administrator   s Guide for  specifications  If you must use the cards you  have  ask your system administrator for help     49    Problem    Printing is blurred     The printed card has  small unprinted areas     Part of the printed image  is discolored     50    Probable Cause    The cards have a matte  
38. ccur  contact your  service provider     Change the Laminate card setting to apply  the overlay  Refer to the printer   s Driver  Guide for information about specifying  lamination settings     Solution    Clean the printer  Refer to    Run a Cleaning  Card    on page 32     Store and handle supplies carefully  Keep    supplies in the original packaging until you  are ready to use them      gt      Problem    There are repeating  marks in the topcoat     The holographic topcoat  shows irregular darker  areas     There are particles of  holographic topcoat  beyond the trailing edge  of the card     The topcoat shows wavy  lines along the length of  the card     The topcoat shows  Opaque areas along a  short edge of the card     The topcoat is spotty   especially on the leading  edge of the card     58    Probable Cause    The heated roller is dirty     The temperature for  applying the holographic  topcoat is too high     The temperature for  applying the holographic  topcoat is too high     The temperature for  applying the topcoat is  too high     The temperature for  applying the topcoat is  too high     The overlay material is  wound in the wrong  direction on the take up  spool        Solution    Clean the laminator  Refer to    Clean the   Laminator    on page A 13  If the problem  continues to occur  contact your service   provider     Decrease the laminator temperature for the  overlay material  Refer to the Printer  Manager    Laminate Type    section of the  printer 
39. ch button to release the cover and open the printer   Cover Ridges Press down on the ridges when closing the cover to make sure    that it latches properly on both sides     Ribbon Cartridge Use the handle to remove the print ribbon cartridge from the  Handle printer   Card Input Hopper The input hopper loads cards to print  The hopper holds up to    100 cards  0 030 in  or 0 762 mm thickness    Front Panel The front panel lets you work with the printer  It includes the  UsER button  the status lights  the power button  and the LCD    panel with navigation keys     Output Hopper The output hopper holds up to 25 completed cards     6 About the Pnnter    Pnnter with Optional MultitHopper            Latch Button    Print Ribbon  Cartridge    Multi Hopper            Cover         Cover Ridges    Front Panel  Card Hoppers  H1 through H6  Cover Open the cover to access the printhead and ribbon   Latch Button Push the latch button on top of the cover to release it and  access the printhead and ribbon   Cover Ridges Press down on the ridges when closing the cover to make sure  that it latches properly on both sides   Print Ribbon Cartridge The print ribbon cartridge is accessible when the cover is  open  Use the cartridge handle to remove it from the printer   Multi Hopper Cover Unlock the printer and open the multi hopper cover to load  card stock   Card Hoppers H1 The H1 through H6 hoppers hold up to 100 cards each   through H6    C D800 Card Pnnter User s Guide    Pint Ribbon Cart
40. ction provides a plug in connector for the   Connection laminator power supply     A 2 CLM Laminator    Laminator Status Light    The status light shows the status of the laminator     Solid green Ready  Blinking green Busy   Solid blue Idle Sleeping  Blinking blue Heating  Blinking red Error    Laminator Front and Right Side            Impresser     if nsa       Card Output _    a    Hopper    Laminator Access  Door Lock    Laminator Access  Door    Card Output Hopper The card output hopper holds up to 100 completed cards   Laminator Access Door The access door provides access to the laminator supplies     Laminator Access Door The optional lock provides secure access to the laminator     Lock Note  If the laminator has a lock  the printer also must have a  lock   Impresser The optional impresser is located inside the laminator just    before the card exit slot     C D800 Card Pnnter User s Guide A 3    Inside the Laminator    The CLM laminator has one standard laminator  in the L1 position  with an optional second  laminator in the L2 position  The laminators apply topcoat or patch overlay material to the card   Topcoat is a continuous film and patch is a die cut polyester shape  Both laminators can apply  either overlay type  Refer to    Laminator Overlay Materials    on page A 6     Manual Advance  Knobs           Optional Bar  Code Scanner          L1 Laminator Access Door Access Door    Manual Advance Knobs The manual advance knobs move the card through the  laminator t
41. e Messages display on the PC that sent the card print job     e If you cancel a job at the printer  the message is removed from the PC  Any additional  messages for the canceled job  for example  for a broken ribbon  do not display on the PC     e Messages can display in the background  behind the application sending the card  On some  operating systems  the message displays in the status bar  Click the blinking Explorer  folder   icon in the status bar to open the message     e If more than one message was issued  the next message displays after you close the current  message     e lf there is more than one card printer installed on the PC  messages display one at a time  The  title bar of each message shows the printer name     e If there is more than one card printer installed on the PC and each has issued errors  the  printer driver displays the messages received  even if you cleared the error at the printer     e The Card Printer Driver can issue messages that do not display on the printer LCD panel  Refer  to    Driver Only Messages    on page 80 and    Driver SDK Messages    on page 82 for a list of  these messages     Messages from Pnnter Manager    Printer Manager issues messages that display in a web browser window  Click Continue in Printer  Manager to continue working with the printer  Refer to    Printer Manager    in your printer   s  Installation and Administrator   s Guide     Other Messages    e The card production application you use also may display message
42. e actual  percentage of ribbon remaining and cannot be changed  As a  result  the indicators may not be in agreement     The printer USB cable was disconnected after the application  sent the job  Reconnect the cable and try the job again     The Windows print queue is offline  This can result if the  printer is powered on before the computer  Do one of the  following     e Unplug the USB cable  and plug it back in     or  e Place the print queue online         Open the Devices and Printers control panel         Right click the printer icon and select See what   s printing  to display Windows Print Manager         Clear the check mark from Use Printer Offline in the  Printer drop down list     We recommend that you turn on the PC and wait until it has  started  Then  power on the printer     Troubleshooting    Pinter Messagesdo not display on the PC    Problem    A USB connected printer  issues a message on the  LCD but the message  does not display on the  PC     Solution    Windows has a 15 character limit for the computer name  If the   computer name is longer than 15 characters  it treats the name as   not valid and does not display the message  Do the following to   change the computer name    1  Press the USER button on the printer to clear the message on  the LCD    2  On the PC  open Control Panel System and Security System    3  Locate the computer name and click Change settings    4  On the Properties window  click Change next to the rename  this computer    field  
43. e value printed on each serialized  overlay patch by reading the matching bar code printed on the lamination material next to the  patch  This value is returned to your application  which can store the information in a file to  provide a traceable identifier that links the patch applied to the card with the other data used to  personalize the card        T    Registered Holographic Serialized Patch    The bar code scanner is located inside the laminator in front of the L1 laminator cartridge  The  serialized overlay is always loaded in the L1 cartridge     You must use the XPS Windows Driver Software Development Kit  SDK  to incorporate serialized  overlay in your card production  Refer to the SDK Programmer   s Reference Guide for complete  information     CLM Laminator    Load Laminator Overlay Matenal    Load the overlay material in one laminator cartridge at a time     The L1  green  and L2  orange  cartridges fit only in their assigned locations inside  the laminator  They are not interchangeable     1  Unlock and open the laminator access door     2  Remove the L1  green  laminator cartridge  from the printer  Place the cartridge ona  smooth level surface for loading     3  Push the release latch  a  and open the gate  on the laminator cartridge  b         4  Remove both used spools from the cartridge  if present      C D800 Card Pnnter User s Guide A 9    5  Load the new roll of laminator overlay material     a  Put the blue supply spool on the blue supply  spindle of 
44. ee ee hae 2 nae aor ae 23  Optional Multh HOPper        ee eee eee teens 24   Load the Pint RIDDO   6404004244 iena retk Cie ena oder EEREN sede eaae eee 24  Load the Cleaning Sleeve     0      ce eee tenet eens 25  Install the Ribbon Cartndge      0      ccc eee eee eee nes 26    Before Saring O Printtisiistccsieciederi ine inere aaa aa wrneweas 27  PU AS 56 46 5948 ae a ee ae ee ee ee 28  Pant nom   B SOTWale x14 49156 0e 2atas eho ohaaengen sha eed Seat edie 28  Print from Other Software          ce ee eee eee eee eens 28  Chapter 5  System Maintenance       0cc cece 29  Clean me PRE ie 6 6 0560650550099  0 EO ews 29  Clean the Printhead 6 6 54 baw 84 5 08 io 8 9 ee eee eee aes 30  Mina Cleaning CaM sicccivatucieicasicidecnieaan deat EARN Ea Na E 32  SG Ie HOD UC  44494 raene e EI EER EERO ae es be eae a es 32  Optional MultitHopper      0    eee eee tenet eens 35  Prepare the Prnnterfor Cleaning           0    ce ee eee eens 35   Clean the PINGI sass orn ester spore aoe enh Gg eee Ta Mane Pipes eect es 36   Clean the Hopper Rollers    0    0    cc eee eet eens 37  Prepare the Printerfor Use        0    0    eee eens 37  Chapter 6  Troubleshooting        00 ccce seen eee 39  Locate a Problem Within the Card Production System        00 cee 40  Locate a Problem with Basic Printer Functions         00c cence ees 41  Installation ProblemS  66 4 60 6965 6000S hE WE556 DEAE 6 EES Ee EES 4 ONES re HOO ES ORS 42  USB Installation Troubleshooting     1    ee eee eee eee eae 43  Net
45. enu system  and the ENTER key to make a  selection     Press the up or down arrow key while the LCD panel displays Ready to display additional  information about the printer on line 2  including the firmware version  printer model  serial  number  and network IP address or USB IP address  If your system includes a laminator  the  laminator firmware version and laminator serial number also display  If you don   t press a key for  30 seconds  the LCD panel returns to the default Ready message     When you use the arrow keys to view the printer IP address  only the IPv4 address  displays  To see the IPv6 addresses available to the printer  you must use the LCD  Status menu  Refer to    Retrieve an IPv6 Address    on page 20     C D800 Card Printer Users Guide 13    LCD Panel Menus    The LCD panel shows the printer   s menu system and displays printer messages or conditions   When the printer is in the Ready status  the LCD displays the model number of the printer     Refer to    Respond to Messages    on page 66 for more information     Main Menu        Cleaning Card    Maintenance    Card Counters          Serial Number      Versions       Magstripe    Network IPv4 Supply Type       Network IPv6       Network IPv4     Speaker       Network IPv6 OpenCard      LCD Backlight          Magstripe    Enable      Disable          14 Using the System    The menu system has four major branches     e Use the Maintenance menu to run a cleaning card  print a test card  or reset the locks o
46. essed to turn  the printer off   Blinking amber The printer has an error   g   a      Color Cycle  The system is not ready or a door on the    Amber  Green  system is open  The colors cycle quickly     Light Green  Off Close and Lock Doors displays on the C    LCD panel if no other message is present     16 Using the System    Ribbon Light    The ribbon indicates the status of the print ribbon in the printer  Indicators include the following     Off    Blinking amber    Card Light    The print ribbon is okay  T  A blinking light indicates one of the TE E  following  p    a    e The printer problem applies to the print  ribbon     e The print ribbon is low     e The print ribbon is out     The card light indicates the status of cards in the printer  Indicators include the following     Off    Blinking amber    Cards are okay     A blinking light indicates either of the   iy  following      e Nocard is detected for the print job    Insert a card to continue printing     e Scheduled printer cleaning is due  Insert  a cleaning card now  or set aside time to  run a cleaning card     C D800 Card Printer Users Guide 17    Retneve the Pnnter   s Network IP Address    You need to know the printer IP address to perform some tasks  For example  the XPS Card  Printer Driver asks you to enter the network IP address during installation  You also use the IP  address when launching Printer Manager  the printer   s web interface  from a browser window     To display the IP address  you can do
47. f line 1 indicates which section of  the address is being displayed     C D800 Card Printer Users Guide       Manual Address 0  Pee XXX XXXXIXXXXI    Manual Address  1  NE EE                         Manual Address 2  SOM KM EMM CK                               21    A stateless  SLAAC  configuration  if enabled  can have multiple values depending  on the router setup  The LCD displays up to four SLAAC addresses  An additional  digit in line 1 indicates which address is being displayed     Record the address   Press the down arrow key until Exit displays on line 2     Press ENTER  Then  press the UsER button to return the printer to Ready  The USER button  glows green     Printa Test Card    The printer includes a test card that runs without using a driver or other source of card data  Use  it to verify that the printer is working     l     22    Begin with the printer Ready  The UsER button shows steady  green     Press the User button to display Suspended on line 1 of the  LCD panel     Press ENTER to enter the menu system           Press ENTER to enter the Maintenance menu     Press the down arrow until Test Card displays on line 2   Maintenance  YA  Cleaning Card    With Test Card displayed on line 2  press ENTER to display Start z  line 2 Maintenance  on Hine  lt    gt  Test Card          Press ENTER to print the test card           After the card prints  the printer returns to Ready          Using the System    Load and Replace Supplies    To prepare the printer to print
48. g a magnetic stripe problem  run a cleaning  card to clean the magnetic stripe head  Refer to    Run a  Cleaning Card    on page 32     To use the cards you have  select low coercivity encoding   Refer to the Printer Manager    Printer Setting Menu    in the  Installation and Administrator   s Guide for more information   To encode with high coercivity  obtain cards manufactured for  high coercivity encoding  Refer to    Print a Test Card    on   page 22     To use the cards you have  select high coercivity encoding   Refer to the Printer Manager    Printer Setting Menu    in the  Installation and Administrator   s Guide for more information   To encode with low coercivity  obtain cards manufactured for  low coercivity encoding     Cancel the current print job  Make sure that you know which  characters are allowed on the track  Change the data to be  encoded  and resend the print job  Refer to    Magnetic Stripe  Design    in the printer   s Installation and Administrator   s Guide  for more information     53    54    Problem    The magnetic stripe data  was sent in an encoding  format not supported by  the track     The application sent track  data for a track not  supported by the  magnetic stripe module     Solution    Review the encoding format setting for the tracks in Printer  Manager  Refer to the Printer Manager    Printer Setting  Menu    in the Installation and Administrator   s Guide  Make  sure that the application is using the selected encoding  format for the t
49. he Card  Printer Driver  Refer to the printer   s Driver  Guide     Change the card debow time  Refer to the  Printer Manager    Laminator    section of the  printer   s Installation and Administrator   s  Guide     Lower the laminator temperature for the  overlay material  Refer to the Printer  Manager    Laminate Type    section of the  printer   s Installation and Administrator   s  Guide     Switch to a different card stock     Increase the laminator temperature for the  overlay material  Refer to the Printer  Manager    Laminate Type    section of the  printer   s Installation and Administrator   s  Guide     Clean the laminator  Refer to    Clean the  Laminator    on page A 13  If the problem  continues to occur  contact your service  provider     55    Problem    There are scratches or    particles under the patch     There are repeating  marks on the patch     The patch doesn   t adhere  to the trailing edge of the  card     The patch is not centered  between the long edges  of the card     The patch has wavy lines  along the length of the  card     56    Probable Cause    The inside of the printer  is dirty     The supplies have debris    on them     The heated roller is dirty     The overlay is wound    incorrectly on the take   up spool     The overlay is not loaded    correctly in the cartridge     The laminator cartridge is  not fully seated in the  laminator     The overlay material is  wound unevenly on the  supply roll     The laminator cartridge is  damaged  
50. inter       About the C D800 Card Pnnter    The card printer applies images  text  and encoded data to plastic cards  It prints full color and  monochrome images  depending on the print ribbon installed     A busy issuance site might issue up to 10 000 cards a month  During these busy times  the site  might use more than one printer to keep up with demand  The printer issues cards either one ata  time or in batches   up to 100 cards at a time  A 200 card input hopper is available and can be  installed without tools  In addition  an optional multi hopper with six input hoppers  each with a  100 card capacity  is available     Other options available for the card printer include magnetic stripe and smart card modules  The  configuration label on the printer shows the options installed  Refer to    System Label    on page 9  for more information about recognizing the factory installed options on your card printer  An  optional laminator also is available when you purchase your printer or as a field upgrade  refer to  Appendix A   CLM Laminator         Pinter Components    Refer to the following to view the printer components and the different options   e Printer Left Side on page 4   e Printer Right Side on page 5   e Printer with Single Input Hopper on page 6   e Printer with Optional Multi Hopper on page 7   e Print Ribbon Cartridge on page 8   e Printer with Optional CLM Laminator on page 9    e System Label on page 9    C D800 Card Printer Users Guide 3    Printer Left Side 
51. lash  Laminator exit card problem   Green Flash Red Flash  201  L1 supply problem Off Amber Off Red Flash Error  Flash  202  L1 supply out or missing Off Amber Off Red Flash Warning  Flash  203  L1 supply type problem Off Amber Off Red Flash Error  Flash  204  L1 supply not supported Off Amber Off Red Flash Error  Flash  205  L1 supply not identified Off Amber Off Red Flash Error  Flash  206  L2 supply problem Off Amber Off Red Flash Error  Flash  207  L2 supply out or missing Off Amber Off Red Flash Error  Flash  208  L2 supply type problem Off Amber Off Red Flash Error  Flash  209   L2 supply not supported Off Amber Off Red Flash Error  Flash  210  L2 supply not identified Off Amber Off Red Flash Error  Flash  211  L1 heater problem Green Flash Red Flash    C D800 Card Printer Users Guide 6    UJ    Supply Laminator  No   LCD eevee l User aa Light Card Light   Light  212    E a feara a a e ea    I ed  Bar code scanner problem Ce off Red Flash Flash Eror    Firmware version mismatch   Green Flash        Green         Flash Error  Flash  7 Laminator system mismatch   Green Flash Green Flash   Red Flash  Flash       64 Troubleshooting    Messages from the XPS Card Pnnter Driver on the PC    e The Card Printer Driver displays the same messages as those on the printer LCD panel  The  messages that display on the PC provide additional information about the condition that  caused the message and contain recovery instructions  Click the appropriate button to clear  the message     
52. ls          0    ccc eee ee teens A 6  Senalized Overlay with BarCode       ce ee eee eee teens A 8  Load LaminatorOverlay Matenal         0 0    ccc eens A 9  Cait WESC 4 isa 24 ona o oo eae oe oa Pee Gs es ee OE oe ee A A 11  Vey OUD Vaya tone a ego we sy 6 ea gee ead Hews ogee ee aus Fae owe gene es A 11  Clear Laminator Card    AW  46656000 6b 60 646605665000 040e renee ere eeeees A 12    Clean the LaminatOr       0000ce ween eee A 13    XIV    Chapter 1  Intoduction       About this Manual    This manual provides user information for the CD800 Card Printer  The manual includes   e An overview of printer components and options  and a description of the system label     e How to use the printer  including how to power the printer on and off  how to use the front  panel and LCD menus  card processing basics  how to print a test card  and how to load and  replace supplies     e How to perform routine maintenance and troubleshooting tasks     An additional Installation and Administrator   s Guide is available for use by administrators or  other professionals responsible for setting up the printer to print cards  Refer to the Owner   s  Library CD     Intended Audience    The manual is intended for the printer operator who prints cards  loads and replaces supplies   maintains the printer  and performs troubleshooting     Technical Support    Contact Datacard Technical Phone Support at 1 800 328 3996     C D800 Card Printer Users Guide    Introduction    Chapter 2  About the Pr
53. magnetic stripe on the back        Complete Card Smart Card Magnetic Stripe    A 6 CLM Laminator    Both patch and topcoat overlays can be clear or can have a transparent holographic image on    them  The holographic materials are called holographic topcoat or holographic patch and can be  ordered with a custom image            Clear Patch Clear Topcoat                            Random Holographic Patch Random Holographic Topcoat    In addition  both holographic topcoat and holographic patch can be designed with a registered  image that is located in the same position on each card  Registered holographic topcoat has a  registration mark so that the image can be aligned with the card  Refer to the printer   s  Installation and Administrator   s Guide for information about ordering overlay material        i a  zA  C   ee  El     A a get    Registered Holographic Patch Registered Holographic Topcoat      If you use a custom holographic overlay  make sure that you know the location of  important card features  such as photos and logos  Do not place holographic images  where they interfere with the appearance of photos or machine readable features     C D800 Card Printer Users Guide A 7    Senalized Ovenay with BarCode    A 8    Serialized overlay is a special patch that is designed to provide an additional level of security to  your cards  The overlay includes a unique serialization code matched with a bar code  The  optional bar code scanner in the laminator retrieves the uniqu
54. mation   a lf the test card prints  the printer is working correctly  Continue to step 4     a lf the test card does not print  the printer is not working correctly  Request service for the  printer     4  Connect the printer data cable  if necessary  Make sure that you use the same type of cable   USB or network  used when the printer was installed     5  If you use the XPS Card Printer Driver  print a driver sample card  For the steps to follow  refer  to your printer   s Driver Guide     a  fthe sample card prints  the printer and driver are working correctly  Continue to step 6     a  fthe sample card does not print  the printer and driver have a communication problem   Determine the cause of the problem and try the sample card again     If you are not using the Card Printer Driver  ask your service provider or software provider for  assistance     C D800 Card Printer Users Guide 41    6  Print a card using your card production software     a lf the card prints  your software is working successfully with the printer  Troubleshoot the  card design     a lf the card does not print  check the following      Inthe application  is the correct printer selected in the Print Setup or Print dialog     Ifthe printer produced a blank card  review the page size or other settings     If the card causes an error  the card might have a type of data the printer does not  support     Installation Problems    This section describes issues that prevent a successful installation and provides
55. na  system with locks     e Use the Status menu to see settings and data about the printer   e Use the Configuration menu to change settings     e Use the Activate menu to enable or disable secure features of the printer     Q Use the Activate menu only during installation or removal of systems that  require activation   HINTS  amp  TIPS  e You can access the menu system when Ready displays on line 1 of the LCD panel     e The printer returns to the Ready status after 2 minutes of no activity  Changes not applied are  lost     e To leave a selection without changing the value  press the up or down arrow key until Exit  displays  and then press ENTER     C D800 Card Printer Users Guide 15    User Button and Light    The printer   s USER button displays with a border of light that indicates the system status  Use the  USER button to     e Suspend printer activity   press the User button when the LCD panel displays Ready   e Clear a message   press the USER button once   e Clear all messages   press the USER button for 2 seconds or more     e Clear all cards currently printing   press and hold the User button for 2 seconds or more    Make sure that this action is allowed in your card system      e Determine whether the printer is ready  busy printing  or not available  Indicators include the    following   Off The printer is off or suspended      Green The printer is ready     Blinking green The printer is busy   E   wT  Amber The printer is not ready     The POWER button was pr
56. ndge    Print Ribbon    Cartridge SS    oS       Ribbon Cartridge  Handle    Print Ribbon    Replaceable  Cleaning Sleeve    Print Ribbon Cartridge The cartridge holds the ribbon for printing     Print Ribbon The ribbon applies images to cards   Replaceable Cleaning The cleaning sleeve removes dust and other particles from  Sleeve cards to maintain print quality     Ribbon Cartridge Handle Use the handle to remove and replace the ribbon cartridge in  the printer     8 About the Pnnter    Pinter with Optional CLM Laminator       Printer  Laminator  Laminator Access  Door  Laminator The optional laminator attaches to the printer and applies  patch or topcoat overlay material to the card   Laminator Access Door Open the door to access the laminator cartridges     Refer to Appendix A   CLM Laminator    for complete information about using a laminating  system     System Label    The printer configuration label on the side of Configuration Label  the cover swingarm shows the components  installed  It provides information that is useful  when requesting service     The label shows the following information     e Printer model and serial number       e Configuration  which includes options  installed in the printer    e Date and country of assembly    e MAC address to use when the printer is connected via an Ethernet network    Information for components installed by the dealer or sales group is handwritten on the label     C D800 Card Pnnter User s Guide 9    10    MAC Address     
57. ning guidelines for  your site to keep the printer in good working condition     Clean the printer when    e There is debris on completed cards    e Anewroll of print ribbon is installed   You can perform the following cleaning tasks   e Clean the Printhead on page 30   e Runa Cleaning Card on page 32    e Clean the Laminator on page A 13    C D800 Card Printer Users Guide 29    Clean the Pnnthead    Clean the printhead when   e The printhead is replaced     e There are unprinted lines on the finished card  This usually indicates dirt or contaminants on  the printhead     e The printhead is touched accidentally  Oils from hands can affect print quality and damage  the printhead     Do the following to clean the printhead   1  Power off the printer     2  Unlock the printer  if necessary  and open the printer supplies access door on the optional  multi hopper     3  Open the printer cover and remove the print ribbon cartridge        4  Open and remove a cleaning swab from its package     5  Use gentle pressure  move the cleaning swab back and forth along the full length of the  printhead edge until it is completely clean        30 System Maintenance    6  Replace the print ribbon cartridge  Avoid bumping the printhead when you install the print  ribbon cartridge        7  Close the printer cover  Press down on the ridges on the front of the cover to make sure that  it latches properly on both sides  Close the supplies access door on the optional multi hopper  and lock the prin
58. nnected to the PC to take photos for ID badges and other cards    m A signature capture pad  fingerprint reader  or PIN pad   The printer with supplies and a facility power source     A data connection between the printer and PC  which can be a USB connection or a network  connection   You cannot use both with one printer      Tasks and Users    Typical roles in a card production system include     12    The operator  who makes cards  loads supplies  and handles minor problems such as card  jams     The system administrator  who sets up the card printer and other hardware  sets up card  designs  configures card production software  and identifies the best use of the card printer  in the organization     Using the System    Pinter Controls    The front panel of the printer provides the controls for operating the printer  The front panel  controls are described in the following sections     LCD Panel    Status Lights  Ribbon  Cards    Power  Button       User Light  amp   Down Up Enter User Button  Arrow Arrow       Power Button    Use the POWER button to power off and power on the printer  All lights show steady amber while  the printer powers on     To power off the printer  press the button for 1 to 2 seconds until the printer begins to shut down     To power off the printer while it is processing cards  press the button for 2 seconds or more  Card  jobs in the printer are not completed     Down Arow  Up Arow  and Enter Key    Use the arrow keys to move through the printer m
59. nter     3  If the card is not immediately picked  press the printer   s User button or click OK     Click Cancel on the PC if you want to cancel the card     C D800 Card Printer Users Guide 73    153  Insert same card side 2 up  1  Take the card from the printer and turn it over end to end so side 2 is facing up   2  Insert the card in the printer   3  If the card is not immediately picked  press the printer   s User button or click OK   Click Cancel on the PC if you want to cancel the card    170  Insert new card side 1 up  l  Insert a new card in the printer with side 1 facing up   2  Ifthe card is not immediately picked  press the printer   s User button or click OK   Click Cancel on the PC if you want to cancel the card    171  Insert same card side 1 up  1  Take the card from the printer and turn it over end to end so side 1 is facing up   2  Insert the card in the printer   3  Ifthe card is not immediately picked  press the printer   s User button or click OK   Click Cancel on the PC if you want to cancel the card    172  Insert cleaning card  l  Insert cleaning card   2  Ifthe card is not immediately picked  press the printer   s User button or click OK   Click Cancel on the PC if you want to cancel the cleaning card    173  Improper shutdown  Always use the power button to power off the printer   Press and hold the User button to set the printer to Ready     Click OK on the PC to clear the message     74 Troubleshooting    Laminator Messages    The following messages
60. nter   s  Installation and Administrator   s Guide for more information about enabling IPv6     To display an IPv6 address using the Status menu  do the following    Begin with the printer power connected  and the printer connected to the network   1  Press the Power button  if needed  to power on the printer    2  Access the Status menu in the LCD menu     a  Press the User button to suspend the printer              b  Press ENTER to enter the menu system     C  Press the down arrow to display Status on line 2     Main Menu  Q  Maintenance      d  Press ENTER to enter the Status menu        20 Using the System    e  Press the down arrow key until Network IPv6 displays  on line 2     f  Press ENTER to display the Network IPv6 menu     3  Press the down arrow key until the address method used  by your network displays on line 2       DHCP   m SLAAC  m Manual  m Local    Press ENTER to display the IP address                             Q The example shows the LCD display for an IPv6 Manual address  DHCP  SLAAC     and Local addresses behave the same  as does the gateway address for a manual    address     An IPv6 address is represented as eight groups of four  hexadecimal digits separated by colons  The address  requires 39 characters to display  Because the LCD is limited  to 16 characters per line  the IPv6 address is spread across  three screens of the LCD  You can press either the down  arrow or the ENTER key to display the next section of the  address  A digit at the end o
61. o remove it from the system  Use the knobs to  clear a card jam     L1 Laminator  green The L1 laminator cartridge holds the overlay material and  cartridge  applies it to the card    L2 Laminator  orange The L2 laminator cartridge holds overlay material and applies  cartridge  it to the card  The L2 laminator is optional    Optional Bar Code The bar code scanner reads a bar code printed on special  Scanner serialized overlay material and matches it to the card    identification information  Refer to    Serialized Overlay with  Bar Code    on page A 8     Laminator Access Door The access door provides access to the L1 and L2 laminators  to load supplies or to clear a card jam     L2 Transport Access Door The L2 transport access door replaces the L2 laminator    cartridge if the optional second laminator is not installed   Open the door to access the laminator card transport     A 4 CLM Laminator        If your system includes the optional second laminator  L2   make sure that the  laminator cartridge is always installed even if the cartridge is not loaded with  overlay material  If the cartridge is not in place  cards are not supported as they  travel through the system and can fall into the bottom of the laminator     Laminator Configuration Label    The laminator configuration label is located inside the laminator beneath the L2 cartridge  Open  the laminator access door and remove the L2 laminator cartridge to see the label  If an L2  laminator is not installed  open the L
62. on ISSUC  2    eee eee teens 81  506  A card iscurrently ProCeSSINg     1    ee eee eee eee 81  507  The printerisunlocked            0c cc ee eee eee eee nes 81  508  The printer is shutting GOWN          0    eens 81  509  The pninter is offline Or suspended      1    eee tenes 81  510  The printerisunlocked            0c eee eee eens 81  Driver SDK MESSAGES    1    eee eee teen eee eens 82  511  Cannot lock or unlock the pnnter  Locks are not installed                    82  512  Cannot lock or unlock the printer  The password isincorectorinvalid         82  513  Cannot lock or unlock the pnnter  The pnnterisbusy                 00005  82  514  Cannot lock or unlock the pnnter  The COVeriSOPeNn             0 0c eee eee 82  515  Failed to lock or unlock the pnnter  The locksdid not function                82  516  Timeout expired before barcode could be read         eee ee 82    SLA WIONG  DHNTEFIOO D erre eese a pon ede wea e kA EAE Be ae A le bd 82    Appendix A  CLIM Laminator iti vise tte keene sk ieee ener enew ees A 1    About the Laminator System         ccc A 1  Outside the Laminator        0    eee eee eee teens A 2  Laminator Backand Left Side       ee eee eens A 2  Laminator Status ight        0    0  ee eee eee etna A 3  Laminator Front and Right Side    ansaan naaa aaaea A 3   Inside the Laminator    sunusu naaa aaaea A 4  Laminator Configuration Label          ee eee eens A 5  LA SOD ais crs ered 05 646090 Cle eee eae eee ee eae ae A 6  Laminator Overay Matena
63. or   2  Turn the knob to remove the card   3  Close the laminator   201  L1 supply problem  The L1 supply is not moving properly  To try another card   1  Open the laminator and remove the L1 cartridge   2  Reposition  repair  or replace the supply and advance the repaired area one full turn   3  Replace the cartridge and close the laminator   202  L1 supply out or missing  The laminator does not have usable supplies   1  Open the laminator   2  Replace the supply   3  Close the laminator   203  L1 supply type problem  The laminator cannot use the supply installed     Use supplies designed for this laminator     204  L1 supply not supported  The laminator cannot use the supply installed     Use supplies designed for this laminator     205  L1 supply not identified  The laminator cannot use the supply installed     Use supplies designed for this laminator     76 Troubleshooting    206  L2 supply problem    The L2 supply is not moving properly  To try another card     1  Open the laminator and remove the L2 cartridge     2  Reposition  repair  or replace the supply and advance the repaired area one full turn     3  Replace the cartridge and close the laminator   207  L2 supply out or missing  The laminator does not have usable supplies   1  Open the laminator   2  Replace the supply   3  Close the laminator   208  L2 supply type problem  The laminator cannot use the supply installed   Use supplies designed for this laminator   209  L2 supply not supported  The laminator cannot 
64. position 65 Compliance    WARNING  This product contains chemicals  including lead  known to the State of California to  cause cancer  and birth defects or other reproductive harm  Wash hands after handling     Datacard Group believes that its products are not harmful when used as designed  However  the  above warning is made in compliance with the State of California Safe Drinking Water and Toxic   Enforcement Act of 1986  which requires warning labels on products that may contain elements  that the State of California considers harmful     Revision Log  C D800 Card Printer Users Guide    Revision Date Description of Changes    A March 2014 First release of this document  formerly Part No   527248 001   Updated for CLM laminator and XPS Card  Printer Driver 5 0     B February 2015 Updated for XPS Card Printer Driver 6 0  added IPv6  information     vill    Contents    Chapiri INGGOUCNON is ie tics ade cea ienwn ener eae eer ewes cee ees 1  Aboutthis Manual  6 05  8 5 554 6 406416004 O ON OS SOON 1  Intended Audience bs ccack dee dne sd beent ek eee en eee ed eee eee 1  TECHNIC at SUD OE 00056 0008 55008 0540400 STE e a 1   Chapter 2  About the Printer         0 00 ccc e eee 3  About the CD800 Card Printer    1    2 0 cece 3  Printer Components sis cpa d6ae eee cee ieee ek hn one ee eee eee sean 3   Perlen SCG  ero seared 64 eh cine absense bee  ee oo ga yee bs 4  Pinter RONCES past cpaaoweetenpecae eked heh eee oe oe eR eee eee 5  Printer with Single Input HOpper          00
65. put hopper     Press the USER button on the printer to clear the message  On the PC  click OK  or click Cancel to  cancel the card     C D800 Card Printer Users Guide 69    113  Close coverto continue    The cover is open or the print ribbon cartridge is missing   Confirm that the print ribbon cartridge is installed and then close the cover     Press the USER button on the printer to clear the message  On the PC  click OK  or click Cancel to  cancel the card     HINTS  amp  TIPS    e Make sure that the ribbon cartridge is installed properly with the cartridge handle even with  the edges of the printer     e Press down on the cover ridges to make sure that the cover latches properly on both sides     114  Coveropened dunng job    The printer cover was opened while printing   Push down on the cover to latch it     Press the USER button on the printer to clear the message  On the PC  click Retry  or click Cancel  to cancel the card     HINTS  amp  TIPS    e Make sure that the ribbon cartridge is installed properly with the handle even with the edges  of the printer     e Press down on the cover ridges to make sure that the cover latches properly on both sides     116  Magstnpe not available    70    The printer does not have a magnetic stripe option  The card will be canceled     Remove magnetic stripe data from the card or use a printer that has a magnetic stripe option  installed     Press the USER button on the printer  or click OK on the PC to clear the message   HINTS  amp 
66. rack    If the application and track are set to the same format  and    the error message displays repeatedly  contact the application  provider for assistance     Verify the type of magnetic stripe option in the printer    If the printer label indicates a 3 track ISO module  you can  send data for tracks 1  2  and 3    If the printer label indicates a single track JIS module  you can  send data for track 1    The magnetic stripe option and cards must be capable of  accepting and encoding each track of data sent by the card  production software     Troubleshooting    Laminator Problems    This section describes problems that might occur when you are using a laminator to apply overlay    to the card     Patch Appearance Problems    Problem  Smart cards don   t work    after the overlay is  applied     Cards are bowed too  much     The patch comes off    when the card is flexed     Probable Cause    The Debow card option is  selected     The Debow card option is  not selected     Debow time is not set  correctly     The temperature is too  high for the card stock  used     The card stock doesn   t  work with the overlay     The temperature is too  low for the overlay  material     A patch is stuck to the  heated roller        C D800 Card Printer Users Guide    Solution    Make sure that the Debow card option in the  Card Printer Driver is not selected  Refer to  the printer   s Driver Guide for information  about specifying the debow option     Select the Debow card option in t
67. review   and print graphics  The   tool does not render to   true black and white        52 Troubleshooting    Magnetic Stipe Problems    To begin troubleshooting a magnetic stripe problem  first print a magnetic stripe test card from  Printer Manager or the Card Printer Driver  For the steps to follow  refer to the    Printer Manager     section of the printer   s Installation and Administrator   s Guide or    Print a Driver Sample Card    in  the card printer   s Driver Guide     The printer uses the coercivity set using the LCD panel or in Printer Manager  and the data format    set using Printer Manager     Problem    Cards are not loaded  correctly     Cards do not have a  magnetic stripe     The card has dirt or  damage on the magnetic  Stripe     The magnetic stripe on  the card is low coercivity  material and the High  Coercivity setting is  selected     The magnetic stripe on  the card is high coercivity  material and the Low  Coercivity setting is  selected     The data for this job  includes characters not  allowed by the magnetic  stripe format selected for  the track     C D800 Card Printer Users Guide    Solution    Load ISO cards with the magnetic stripe  back side  facing  down and to the right  Refer to    Load Cards    on page 23     Load magnetic stripe cards in the input hopper  If the cards  have a magnetic stripe  check the quality of the cards  Change  card stock  if needed     Encode and send a new card to print  If an error message  displays indicatin
68. rf  rence  y compris les interf  rences qui  peuvent causer un mauvais fonctionnement du dispositif     Notice for Europe  The EU Declaration of Conformity can be found on Datacard com    We hereby certify that this printer complies with EMC Directive 2004 108 EC  R amp TTE Directive  1999 5 EC  and the EU RoHS Directive EU Directive 2011 65 EC  This printer conforms to Class A of  EN 55022 and to EN 301 489 5  Operation of this equipment in a residential environment may  possibly cause interference  In the event of interference  the users  at their own expense  will be  required to take whatever measures are necessary to correct the problem     Notice for Europe and Australia    This is a Class A product  In a domestic environment this product may cause radio interference  in  which case the user may be required to take adequate measures     Notice forChina  Simplified Chinese     BLK FE   Sc    DOA A Bean  gt  TESTE GE  gt   Pao 2  Be ee CZ i  EXA T  gt  HAE mH A  IFRS EITI ENE       Notice for Taiwan  Traditional Chinese     So te Ala    lace ABA Bale m  EEEH  Feta Pe AGA  ope Ea a AY  TH  Tiatiai ht  eae    Notice for  apan    Japanese Voluntary Control Council for Interference  VCCI  class A statement       Os els  JIA A eRe CT  CORE RER CHATS  TREZE TTI EHAU ET   COMSICISERAD BURR  emo ALIBKENZCEMHVET  VCCI A    Korea Communications Commission  KCC  statement    Ol NIE SPSAS lS ANWASIE  AV HIA SRE ASAE Ol SS FAAI  Greet  Pras ASOA AS oe AS Fs  aog Flic     Califomia Pro
69. rinting   Make sure that all access doors are closed securely and locked     Click OK to clear the message  or click Cancel to cancel the card     C D800 Card Printer Users Guide 81    Driver SDK Messages    The following messages are issued when you use the Card Printer Driver Software Development  Kit  SDK  to define your card printing  The messages are returned by the SDK to the application  that sent the print job  These messages do not display on the printer LCD panel or on the PC that  sent the job         The messages returned to the SDK are determined by the printer model and the  options installed on the printer  The following messages may not apply to all printers     511  Cannot lock or unlock the pnnter  Locks are not installed     Severity  Critical    512  Cannot lock or unlock the pnnter  The password isincorect or invalid     Severity  Critical    513  Cannot lock or unlock the pnnter  The pnnter is busy     Severity  Notice    514  Cannot lock or unlock the pnnter  The cover isopen     Severity  Notice    515  Failed to lock orunlock the pnnter  The locks did not function     Severity  Critical    516  Timeout expired before barcode could be read     Severity  Notice    517  Wrong pnnter job ID     Severity  Critical    82 Troubleshooting    Appendix A  CLM Laminator    This appendix provides information about the optional CLM laminator  that you can add to your system at the time of purchase or later  as a field  upgrade        About the Laminator System    
70. rn the card over end to end so side 2 is facing up    3  Insert the card in the printer    4  Ifthe card is not immediately picked  press the printer   s User button or click OK     Click Cancel on the PC if you want to cancel the card     Troubleshooting    149  Option not installed    The printer does not support the personalization being requested for the card  The card will be  canceled     Change the card data to match the printer   s options and settings  or print to a printer that is  configured to support the personalization being requested     Press the User button on the printer  or click OK on the PC to clear the message   HINTS  amp  TIPS    In the card format  don   t include references to hardware that cannot be accessed by the system   For more information  refer to your ID software documentation or ask your system administrator     150  Pnnt while unlocked    The printer is unlocked  The card will be canceled   Make sure that all access doors are closed securely and locked     Click OK on the PC to clear the message   151  Failed to lock    An attempt to lock the printer failed  The card will be canceled   1  Make sure that all access doors are closed securely     2  Try locking the printer again   Click OK on the PC to clear the message   HINTS  amp  TIPS    Make sure that the reject tray is installed properly before locking the printer   152  Insert new card side 2 up   l  Turn anew card over end to end so side 2 is facing up    2  Insert the card in the pri
71. roblems on page 44   e Card Appearance on page 47   e Magnetic Stripe Problems on page 53   e Laminator Problems on page 55   e Card Jams on page 60    e Messages and Conditions on page 61    C D800 Card Printer Users Guide       39    Locate a Problem Within the Card Production  System    For typical components of the system  refer to    Card Printer System Overview    on page 12  If any  one of the following components does not work properly  printing cards can be affected     40    The XPS Card Printer Driver    If you need to reinstall the Card Printer Driver to fix a problem  we recommend you  download the latest version of the driver from http   www datacard com  Select Support  amp   Drivers  gt  Drivers  amp  Downloads from the menu  Enter your printer model in the Enter  Product Name or Number area  and click Go     Card production software    Card production software formats the types of data used to print cards  Make sure that the  card production software features you use work with your printer     If you do not use card production software  make sure that the software you use supports  the requirements for creating cards  If you use magnetic stripe data  use an application that  saves text as text and not as a graphic   For example  Microsoft Paint only saves graphic data   while Adobe Photoshop saves both graphic and text data   Fonts and escapes require that  text is sent from the application as text     Printer plug in    Card production software might require
72. s     e Other printers can cause messages if more than one model of card printer is installed     C D800 Card Printer Users Guide 65    Respond to Messages    You can respond to printer messages using the printer front panel buttons or by clicking the  appropriate response in the message displayed by the Card Printer Driver on the PC     Pinter Messages    The following messages display on the printer LCD panel and in a message on the PC that issued  the card print job when you use the Card Printer Driver  Use the recovery instructions to respond  to the message       The messages that display are determined by the printer model and the options  installed on the printer  The messages described in the following sections may not  display on all printers     Close and lock doors    A secure door is physically unlocked on the system   1  Gently try to open all secure doors on the system   2  Close any open door and lock the printer and or embosser using the key     100  Request not supported    The printer does not support the personalization being requested for the card  The card will be  canceled     Change the card data to match the printer   s options and settings  or print to a printer that is  configured to support the personalization being requested     Press the USER button on the printer  or click OK on the PC to clear the message     101  Job could not complete  The card took too much time to complete   The card will be canceled     Press the USER button on the printer 
73. sent  it issues a condition  Conditions display on the  LCD panel on the front panel of the printer  If you use the XPS Card Printer Driver  the printer  driver also displays the condition as a message on the PC  In a shared printer environment   messages can differ slightly from the messages and conditions described in this section     e Messages on the Printer LCD  e Messages from the XPS Card Printer Driver on the PC on page 65  e Messages from Printer Manager on page 65    e Other Messages on page 65  Messageson the Pnnter LCD    All messages are associated with a print job  The printer issues messages that focus on recovering  from problems     e The printer displays a message number and a short description for each message     e If more than one message was issued  the next message displays after you correct the  problem and press the User button     e The lights on the front panel flash while messages display on the LCD panel     so  iowa ure  sien  et  ooma    cosines eran OF OF ew    C D800 Card Printer Users Guide 61       Pavan onran OF Ow    62 Troubleshooting    No  LCD ee User Light Supply Light   Card Light Sound  10    Supply Laminator  LCD Message User Light   Light Card Light   Light    196    Laminator error critical Green Flash   Amber Green Flash   Red Flash Error  Flash  197  Laminator entry card Green Flash   Off Off Red Flash Error  problem    L1 area card problem Green Flash Red Flash  Off                   L2 area card problem Green Flash of OF Red F
74. shooting Tools    Printer Manager provides access to card design settings and additional troubleshooting tools   Printer Manager also allows you to perform advanced troubleshooting with the guidance of your  service provider  Refer to    Printer Manager    in the printer   s Installation and Administrator   s  Guide for more information     C D800 Card Printer Users Guide    59    Card Jams    A card jam occurs when the card does not reach the proper position for the next action  such as  printing or ejecting the card     You usually can resolve the error by pressing the USER button so that the printer displays Ready  If  the error persists  do the following to remove the card from the printer        1  Unlock the printer  if necessary  and open the printer  cover    2  Remove the print ribbon cartridge    3  Turn the manual advance knob to move the jammed  card until it is accessible from the rollers or exits into  the output hopper    4  Remove the card    5  Replace the ribbon cartridge and close the printer  cover    6  Lock the printer  if necessary    7  Press the User button on the printer or click Retry in the PC message    HINTS  amp  TIPS    Check the ribbon to make sure that it is not torn  Refer to    109  Print ribbon problem    on page 69  to repair or replace the ribbon  if needed         For laminator card jams  refer to    Clear Laminator Card Jam    on page A 12     60    Troubleshooting    Messages and Conditions    When the printer cannot process the card 
75. ssistance     43    Network Installation Troubleshooting    Problem    The network cable is  loose     The Status page of  Printer Properties shows  the printer is not  available  but the printer  displays Ready on the  LCD panel     The printer is not  configured with the  correct network address    Solution    Reconnect the data cable to the network port and the printer   Restart the printer     Follow your network troubleshooting procedures to isolate  and test each component of the computer to printer  communication link     Suggestions   e Verify the computer to network connection by accessing a  network resource  such as a network drive     e The network administrator can test communication  between a server and the printer     e Make sure that the user is logged on to the network     Make sure that the server name or IP address is entered in the  Port Settings or Configure Port dialog box on the computer   For more information about retrieving the printer   s IP  address  refer to    Retrieve the Printer   s Network IP Address     on page 18    Make sure that Ready displays on the printer s LCD panel     Card Printer Driver Problems    The Card Printer Driver and printer can have the following communication problems     44    The Card Printer Driver does not detect the network connected printer on page 45     The Card Printer Driver does not detect the USB connected printer on page 45     Driver status or Windows print queue does not provide expected data on page 46   
76. strator   s Guide     Troubleshooting    The pninting is too light    Problem    Photos look faded     The printing is very light     Probable Cause    The image capture  system needs  adjustment     The ribbon is loaded  incorrectly     The card was previously  printed and has topcoat  on it     The printhead is not  installed correctly     The printhead power is  too low        The pnnting istoo dark    Problem    The card shows wrinkles  in darkly colored areas     All color printing is darker    than intended     Probable Cause    The card includes very  dark areas     The printhead is not  aligned correctly     Color adjustment is too  dark  A change in the  card stock you use can  alter the appearance of  printed cards        C D800 Card Printer Users Guide    Solution    Color settings might not be optimal     Adjust color settings  Refer to the  documentation for the image capture system      Color Printing    in the printer   s Installation  and Administrator   s Guide  and    Color  Adjustment Tab    in the printer   s Driver Guide     Load the print ribbon correctly  Refer to    Load  the Print Ribbon    on page 24     Print only new cards  Refer to    Cards    in the  printer   s Installation and Administrator   s  Guide     Contact your service provider for instructions  to install the printhead correctly     Log on to the Printer Manager as a  WebAdmin  Open the Printer Settings  gt  Print  menu  Increase the YMCPower setting  and  click Set Current to save your
77. t the laminator cartridges for particles  If particles are present     a  Retrieve the laminator cleaning card and use it to remove the particles of overlay  material from the cartridges     b  If particles still remain on the cartridge and inside of the laminator  use a vacuum cleaner  with a small plastic hose attachment to carefully remove the particles  Also clean any  remaining particles from the output hopper     HINTS  amp  TIPS    e Ifthe cleaning card is not pulled into the laminator  the card is not in the correct position  The  cleaning card must be located under the rollers of the card exit slot inside the output hopper     e Atthe end of the laminator cleaning cycle  the card can stick to the rollers in the output  hopper  Pull on the card to remove it     e Discard the laminator cleaning card after one use   e Avoid contact with the heated roller  which contains sensitive electronic components     e lf cleaning the laminator does not solve the problem  contact your service provider for  assistance     C D800 Card Printer User s Guide A 15    3  J O Brien Co    amp     SECURITY SOLUTIONS       40 Commerce Street  Springfield  New Jersey 07081  P 877  379 8844   F 973  379 8373    www jobrien com  www idcardprinterrepair com    A 16 CLM Laminator    
78. t the leading edge  of the card     The patch extends  beyond one of the short  edges of the card     The patch is missing from  the finished card     Topcoat Appearance Problems    Problem    There are scratches in the  topcoat     Probable Cause    The temperature for  applying the overlay is  too high     There is slack in the  overlay material     The overlay material is  wound incorrectly on the  take up spool     The card or overlay  registration settings are  not correct     The supply spool is not  positioned correctly in  the cartridge     The overlay was moved  on the spool and the  patch was used  previously     The Card Printer Driver  Laminate card setting  was set to Do not apply        Probable Cause    The inside of the printer  is dirty     The supplies have debris  on them        C D800 Card Printer Users Guide    Solution    Decrease the laminator temperature setting   Refer to the Printer Manager    Laminate  Type    section of the printer   s Installation and  Administrator   s Guide     If the problem continues to occur  contact  your service provider for assistance     Process another card to allow the overlay  material to reset itself     Remove the laminator cartridge and turn the  take up spool clockwise several turns     Contact your service provider for assistance     Make sure that the overlay is loaded  correctly  Refer to    Load Laminator Overlay  Material    on page A 9     Advance the overlay past the used area  If the  problem continues to o
79. t the ribbon cartridge is positioned correctly in the guides     4  Close the printer cover  Press down on the ridges on the front of the  cover to make sure that it latches properly on both sides     5  Close the supplies access door on the optional multi hopper  Lock the  printer  if necessary        26 Using the System    Chapter 4  Pnnting Cards       Before Starting to Print    This section explains how to print a card  Make sure that   e Cards are loaded in the printer or available to insert     e Ribbon is loaded in the printer  For the steps to follow  refer to    Load the Print Ribbon    on  page 24  If your system includes the optional laminator  refer to Appendix A   CLM  Laminator    for information about preparing the laminator     e The card design is set up  If you need to set up or modify the design  refer to    Elements of  Card Design    in your printer   s Installation and Administrator   s Guide     HINTS  amp  TIPS    e Make sure that magnetic stripe cards are loaded correctly  The printer shows the correct  position     e Do not touch the card surface to be printed  Handle cards by their edges or wear gloves   You also can   e Print atest card directly from the printer  Refer to    Print a Test Card    on page 22     e Printa driver sample card  Refer to    Print a Driver Sample Card    in your printer   s Driver  Guide     C D800 Card Printer Users Guide 27    Prnt Cards    Make sure that cards are loaded in the printer or available to insert when promp
80. ted  For the  steps to follow  refer to    Load Cards    on page 23     Prnt from ID Software    l   2  3   4  5    6     From the ID software  select the template or design for the card     Select the printer if you use more than one printer     Enter the data for the card  Follow the instructions for your software     Capture the photo for the card  if necessary     Click the Print button to send the card to the printer     At the printer  insert a card into the printer  if necessary     Prnt from Other Software    L     28    Open the software application and select the card  printer as the current printer     Use the applications setup page to select the ISO ID 1  page size  or set the page size to 2 13 x 3 38 in     Set the margins to O  zero    Select an orientation   portrait or landscape   Create the card design     a  Add graphics  such as a company logo or  background     b  Adda photo     C  Add text information  such as name  address  or  employee number     For information about additional card features  refer to     Elements of Card Design    in your printer   s Installation  and Administrator   s Guide     Click Print to send the card to the printer     At the printer  insert a card into the printer  if necessary              a  m mus Tu   el ihre r aa imm Ea       wail   4 ces Mle A a a ee   aki  F          Printing Cards    Chapter 5  System  Maintenance       Clean the Pnnter    The printer performs best when it is cleaned on a regular basis  Follow the clea
81. ter  if necessary     8  Power on the printer     9  Print a sample card to verify the quality of printing  Refer to    Print a Test Card    on page 22 for  more information     HINTS  amp  TIPS    e Avoid touching the printhead edge with your fingers  Contamination due to skin oils  eventually can damage the printhead     e Avoid touching the printing edge of the printhead cartridge with any sharp objects that can  permanently damage the printhead     e Use only the cleaning swab to clean the printhead  Other materials can stick to the printhead  and cause damage     e Usea cleaning swab one time only  Discard it after you clean the printhead     C D800 Card Pnnter User s Guide 31    Run a Cleaning Card    Run a cleaning card to clean debris from the inside of the printer and from the hopper rollers  The  cleaning card can remove most contaminants from the printer  Run a cleaning card after every  250 cards processed by the printer  or more often depending on your environment or if print  quality diminishes     Single Hopper  l  Prepare the printer for cleaning   a  Power on the printer     b  Unlock the printer  if necessary     C  Open the printer cover and remove the print ribbon  cartridge     d  Close the cover     e  Open the input hopper and remove any unprinted  cards        f  Open the cleaning card package and remove the  cleaning card     g  Load the cleaning card in the input hopper   Plan  to clean the printer immediately  The cleaning  card dries out if it is o
82. the Low Voltage Directive 2006 95 EC     Therefore  safety issues pertaining to operation and repair of Datacard   equipment are primarily  environmental and human interface     The following basic safety tips are given to ensure safe installation  operation  and maintenance  of Datacard equipment     e Connect equipment to a grounded power source  Do not defeat or bypass the ground lead     e Place the equipment on a stable surface  table  and ensure floors in the work area are dry and  non slip     e Know the location of equipment branch circuit interrupters or circuit breakers and how to turn  them on and off in case of emergency     e Know the location of fire extinguishers and how to use them  ABC type extinguishers may be  used on electrical fires     e Know local procedures for first aid and emergency assistance at the customer facility   e Use adequate lighting at the equipment location     e Maintain the recommended temperature and humidity range in the equipment area     Regulatory Compliance  Notice for USA  FCC notice     This equipment has been tested and found to comply with the limits for Class A computing  devices  pursuant to Part 15 of FCC rules  These limits are designed to provide reasonable  protection against harmful interference when the equipment is operated in a commercial  environment  This equipment generates  uses  and can radiate radio frequency energy  If this  equipment is not installed and used in accordance with this instruction manual  it may
83. the USER  button to start the cleaning cycle  f card 17     The printer picks the cleaning card from hopper 2  H2  and    a m      moves it through the printer several times  The used cleaning A  card is placed in the reject card tray     Insert cleaning       The printer returns to Ready when the cleaning cycle completes     Continue with    Clean the Hopper Rollers    on page 37     36    System Maintenance    Clean the Hopper Rollers    ix    Access the LCD menu system and enter the Cleaning Card    menu  Maintenance     Ii Cleaning Card  Select the hoppers for cleaning  B    a  Press the down arrow key until Hopper displays on line 2  of the LCD panel     Cleaning Card   lt E  gt  Hopper    b  Press ENTER to enter the Hopper menu     C  Press the down arrow key and choose All to clean  hoppers H1  H3  H4  H5  and H6   Or  continue pressing  down to select hoppers 1 through 6 to clean a hopper     z        individually         Press ENTER to start the cleaning process     The printer moves the cleaning cards back and forth across the hopper rollers several times  and then ejects the cleaning cards back into the hoppers     The printer returns to Ready when the cleaning cycle completes     To complete the cleaning process  continue with    Prepare the Printer for Use        Prepare the Pnnter for Use    L     2  3   4    Unlock the printer and open the multi hopper door   Remove the used cleaning cards from the hoppers   Replace the unprinted cards in the input hoppers     
84. the cartridge  c   The overlay supply  roll can go on only one way and only fits on the  correct spindle     b  Put the empty silver take up spool on the silver  take up spindle  d      C  Turn the take up spool clockwise to remove  slack from the material  e   The overlay  material loads in an S shape     Make sure that the overlay material is between  the guides on both the take up and supply  sides of the cartridge        6  Close the laminator cartridge gate  f   Push it in  until the latch clicks in place  g   Make sure that the  overlay material is not pinched by the cartridge  gate     7  Replace the loaded laminator cartridge in the  printer     8  Remove the L2  orange  cartridge  if installed  from  the laminator     9  Repeat steps 3 through 7 to load the overlay onto  the L2 cartridge        10  Close and lock the laminator access door     A 10 CLM Laminator    Card Design    Set up your card design using your card production software or another application  such as  Microsoft Word  You can specify your lamination preferences using the Card Printer Driver  Your  card production software also may provide lamination settings     The Card Printer Driver allows you to specify both printer and lamination preferences  Refer to  your printer   s Driver Guide for complete information about setting up printing preferences and  lamination options     e Ifthe printer has one laminator  you can apply the overlay material to one or both sides of  the card     e Ifthe printer h
85. up  spool     The overlay is not loaded    correctly in the cartridge     The temperature of the  heated roller is too low    Print ribbon that includes  a topcoat  T  panel is  loaded in the printer     The cards do not meet  specifications     The overlay material was  wound in the wrong  direction on the take up  spool     There is debris on the  heated roller        Solution    Change the Laminate card setting to apply the  overlay  Refer to the printer   s Driver Guide for  information about specifying lamination  settings     Remove the cartridge and change the overlay  to the correct type     Process another card to allow the overlay  material to reset itself  If it doesn   t  remove  the cartridge and turn the take up spool  clockwise several turns     Remove the cartridge and reload the overlay   Refer to    Load Laminator Overlay Material     on page A 9     Increase the laminator temperature for the  overlay  Refer to the Printer Manager     Laminate Type    section of the printer   s  Installation and Administrator   s Guide     Change the print ribbon to one that doesn   t  include a T panel     Use a different supply of cards     Process another card to allow the overlay  material to reset itself  If it doesn   t  remove  the cartridge and turn the take up spool  clockwise several turns     Process several cards to see if the problem  corrects itself  If it doesn   t  clean the  laminator  Refer to    Clean the Laminator    on  page A 13     Use Advanced Trouble
86. use the supply installed   Use supplies designed for this laminator   210  L2 supply not identified  The laminator cannot use the supply installed   Use supplies designed for this laminator   211  L1 heater problem  The laminator has encountered a critical error  The card will be canceled   1l  Press the printer PowER button to power off the system   2  Request service  The system must remain powered off   212  L2 heater problem  The laminator has encountered a critical error  The card will be canceled   1l  Press the printer Power button to power off the system     2  Request service  The system must remain powered off     C D800 Card Printer Users Guide    71    213  L1 heater sensor problem    The laminator has encountered a critical error  The card will be canceled   1  Press the printer Power button to power off the system   2  Request service  The system must remain powered off     214  L2 heater sensor problem    The laminator has encountered a critical error  The card will be canceled   1  Press the printer Power button to power off the system   2  Request service  The system must remain powered off     215  L1 heater roller problem    The laminator has encountered a critical error  The card will be canceled   1l  Press the printer Power button to power off the system   2  Request service  The system must remain powered off     216  L2 heater roller problem    The laminator has encountered a critical error  The card will be canceled   1  Press the printer Power button
87. ut of its package for more  than a few minutes      h  Close the input hopper and lock the printer  if  necessary        32 System Maintenance    2  Use the LCD menu system to start the cleaning cycle     a  Begin when the printer displays Ready and the User  button shows steady green  Press the USER button     Suspended displays on line 1 of the LCD panel     b  Press ENTER to enter the menu system   Suspended    C  Maintenance displays on line 2 of the LCD panel  Press    E he Mai Main Menu  NTER to enter the Maintenance menu  FSA  gt  Maintenance _     d  Cleaning Card displays on line 2 of the LCD panel  Press  ENTER to enter the Cleaning Card menu     e  Start displays on line 2 of the LCD panel  Press ENTER to as  Cleaning Card  start the cleaning process   gt  Start    f  Insert cleaning card displays on the LCD panel  Press the      Insert cleaning      UseER button to start the cleaning cycle  f card 172    The printer moves the card through the printer several  times and ejects it into the output hopper            If you are cleaning a system with a laminator  the cleaning card moves into the  laminator after cleaning the printer and cleans the laminator rollers and card  entry area  The cleaning card is ejected into the laminator output hopper     3  Remove the used cleaning card  Wait a few minutes for the rollers to dry     C D800 Card Printer Users Guide 33    34    4  Prepare the printer for use        a  Unlock the printer  if necessary    b  Replace the cards
88. ve from the ribbon  cartridge   The ribbon must remain installed on the  ribbon cartridge      5  Replace the ribbon cartridge in the printer and close  the cover        6  Open the multi hopper door and remove any  unprinted cards     7  Open the cleaning card package  remove the  cards  and insert the cleaning cards into the  hoppers   Plan to run the cleaning cards  immediately  The cleaning cards dry out if they are  out of the package for more than a few minutes      8  Close the multi hopper door and lock the printer   The front panel displays Ready and the User light  shows steady green     Continue with    Clean the Printer    on page 36        C D800 Card Pnnter User s Guide 35    Clean the Pnnter    L     Make sure that you have prepared the printer for cleaning  Refer to    Prepare the Printer for  Cleaning    on page 35     Press the USER button     Suspended displays on line 1 of the LCD panel     Press ENTER     Menu available    Sa          Maintenance displays on line 2 of the LCD panel  Press ENTER    h   Main Menu  to enter the Maintenance menu    gt  Maintenance _    Cleaning Card displays on line 2 of the LCD panel  Press      E t ter the CI ne Card Maintenance  NTER to enter the Cleaning Cara menu  Cleaning Card    Printer displays on line 2 of the LCD panel  Press ENTER     Start displays on line 2 of the LCD panel  Press ENTER to start    the cleaning process  Cleaning Card    B gt  Start  lea       Insert cleaning card displays on the LCD panel  Press 
89. ver has detected invalid or missing data  The card will be canceled     Make sure the data being sent is formatted properly and matches the options and settings in the  printer     Click OK to clear the message     80 Troubleshooting    505  USB communication issue    An important driver component is not running  The card will be canceled   l  Restart the computer  The component should start automatically     2  If this message is displayed after restarting  notify your printer support contact     Click OK to clear the message     506  A card iscurrently processing  The printer is busy processing an interactive job  The card will be canceled   Wait until the current card is complete and then try again     Click OK to clear the message     507  The printer is unlocked  The printer must be locked to print   To complete the current card make sure that all access doors are closed securely and locked     Click OK to clear the message  or click Cancel to cancel the card     508  The prnter is shutting down  The printer is shutting down or resetting  The card will be canceled   When printer is powered back on  try again     Click OK to clear the message     509  The pnnter is offline or suspended  The printer must be online to print     To complete the current card press the printer   s User button until the printer returns to the Ready  state     Click OK to clear the message  or click Cancel to cancel the card     510  The pnnter is unlocked  The printer must be locked to resume p
90. work IPv4 menu  Gateway  Address displays on line 2     8  Press ENTER to display the gateway address  Record it  if  necessary     O  Press ENTER to return to the Network IPv4 menu   10  Press the down arrow key to scroll to Exit on line 2     11  Press ENTER  Then  press the User button to return the printer  to Ready  The User button glows green     C D800 Card Printer Users Guide    Status     gt  Network IPv4    Network IPva     a gt  Address Mode                                  Network IPv4    Subnet Mask _    Se a          Subnet Mask  RAR MAA AAA RAA                                  19    Retneve an IPv6 Address    A printer on an IPv6 network can be configured to use one or more of the following methods   depending on how the network is set up     e Link Local IPv6 address  The printer and PC clients are restricted to the same subnet  Link  local is enabled automatically when IPv6 is enabled and offers the best security for your  network     e DHCPv  6  A DHCPV6 server is externally configured to give out an IPv6 address     e Stateless Address AutoConfiguration  SLAAC   One or more routers with IPv6 enabled on the  subnet give out a subnet prefix that allows access to IP addresses     e Manual IPv6 Address  The printer has a designated IPv6 address on a specified subnet  The  address does not change without manual intervention  This is similar to an IPv4 static IP  address     The method used is enabled or disabled using the LCD Configuration menu  Refer to the pri
91. work Installation TroubIeSNOOtINg     1    ee eee eae 44  Card Printer Driver ProblemS i6 bii iis Pie ee Cede RNa ee ee ees 44  The Card Pnnter Diver doesnot detect the network connected pnnter              45  The Card Pnnter Diver doesnot detect the USB connected pninter                 45  Driver status or Windows print queue doesnot provide expected data              46  Printer Messagesdo not display onthe PC         ce es 47  Can sie 1   oa eee ee re ee ee ee ee ee 47  Something did not print         0    eee eee teen aA 48  Printing includes unexpected data           ccc eee eee 49  The colorpninting hasflaws          0 0    eee eee teeta 49  The printing iStoo light         0    0  ce eee eee ete eens 51  The printing iStoO dak    1    eee ee eee eenaee 51  The monochrome pninting hasflawS            00  eee eee eee 52  Magnetic Stipe Problems           00  c cece 53  LAMINaWr PIODIGING 6 60 54 056 60h hs ed 9 a a 55  Patch Appearance Problems          0  cc teen teens 55  TopcoatAppearance Problems      1    ccc ee eet teeta 57  Use Advanced Troubleshooting ToolS        sssssssnsssnnnunnnnnnnnnnnnnnnnunnnnnn 59  ee PING ana r A Oe ees 60  Messages and Conditions        0ce cece 61  Messages on tne  Punter LCD anaana dee Cee Re eee Ra Ra aes ke Ee ae eS 61  Messages from the XPS Card PnnterDnveronthe PC           cee ee 65    Messagesfrom PnnterManager            0 ccc ee eee eee eens 65    Other Mesa GES iar 5G hdoste ha elie Ea a a EEA EAGER EWS EN ERA RES 65    RES
    
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