USER MANUAL GT-UL 19INCH 1000-3000 UPS
Contents
1. 5 2 TVSS Transient Voltage Surge Suppressor 6 PINNING ap rctics Soccer eheowasd becinine elaatwanineniened newetieeons euadiesinaes 17 6 1 General maintenance 6 2 Batteries general 6 3 Batteries replacement 6 3 1 Battery replacement procedure 1kKVA 6 3 2 Battery replacement procedure 1 5 2 2kKVA 6 3 3 Battery replacement procedure 3kKVA 6 4 Recycling the UPS at the end of service life TROUBLESHOOTING cccccccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeaaaaaaaageeeeeeeeeeees 19 OF PUM No see certee eta tieg aivaannetees oacemmnptessuay levemumunesneneedaequeneesees a 20 A01 00004 ACE Plus Series 2 Rev A 0309 my DP OWERVAR 1 1 1 Important Safety Instructions Save these instructions This manual contains important instructions for the ACE Plus Series UPS system which should be followed during installation and maintenance of the UPS and the batteries Before attempting to install and start up the UPS carefully read this manual Keep this manual next to the UPS for future references All servicing must be done by qualified personnel Do not attempt to service the UPS unless you have had proper training WARNING By opening or removing covers you run the risk of While every care has been taken to ensure the completeness and accuracy of this manual POWERVAR accepts no responsibility or liability for any loss or exposure to dangerous voltages damage resulting from the use of the information contained in thi2. 50Hz 60Hz 4 8 Hz Power Factor 20 97 Input 8 10 90 linear load THD computer load lt 6 105 125 for 3mins 125 150 for 30secs gt 150 for 1sec Outlet Recopie nemre OOS Battery Type Lead 12V 7Ah 12V 9Ah Battery el Back up Time 6mins 4mins 5mins 5mins Typical 4 6 hours after complete discharge to recover 90 Transfer Time LED Status On line Bypass On battery Overload Battery Low Fault LED Battery Replace Battery Level Load Level RS232 dry contact SNMP Slot internal Noise At 1 Meter 40dB A 45dB A 45dB A 47dB A Environ Operating ment Temperature 0 40 C 32 104 F Humidity Transfer Time zero 0 90 non condensing Safety UL cUL RoHS Safety FCC Class A 1 5 2 2 3KVA B 1kVA EMC CISPR PUB 22 Class B TUV EMC CE 1 1 5kVA CISPR PUB 22 Class A 2 2 3kVA Lightning Battery Start yes Extended Battery l Bank yes optional for longer runtime Long Time Model yes optional Dimensions 89x439x450 mm 89x439x526 mm Appearance HxWxD 3 5x17 3x17 7 inch 3 5x17 3x20 7 inch 5 2x17 3x19 8 inch 42 lbs 53 lbs 53 lbs 75 lbs All specifications are subject to change without prior notice Approval A01 00004 ACE Plus Series 20 Rev A 0309
3. 7 POWERVA Solutions for Power Quality User manual Ace Plus Series Rack mount Uninterruptible Power Supply 1000 1500 2200 3000 VA UL version BERR RRERERER ERR R RRR RRR RRR RR a h POWERVAR Telephone 847 596 7000 1450 Lakeside Drive Fax 847 596 7100 LISTED Waukegan IL 60085 Website www powervar com l A01 00004 Rev A 03 09 Certified Quality System seS ISO 9001 EN 29001 Reg No 104 ACE Plus Series Sisgil 0 3 e a delo aTo lilo eli are 7 POWERV Solutions for Power Quality O USER MANUAL ACE Plus Series Rack mount Uninterruptible Power Supply 1000 1500 2200 3000 VA UL version The POWERVAR ACE Plus Series UPS a rack mount uninterruptible power supply protects your equipment from all forms of power interference including complete power failures Please keep this manual in a safe place for future reference and carefully read the important safety instructions in chapter 1 before installation and start up of the UPS BERR RE RE RRR RRR RR RRR RRR RRR RRR PRR RR RRR RRR FITTI POE ee PER RRRRERERRERERR ERR RRR PRR RRR Ss T PERRO pee All rights reserved Reproduction in whole or in parts without the prior written consent of POWERVAR is prohibited The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail The content of this manual may be subject to
4. A 0309 3 4 4 3 4 5 3 4 6 my DP OWERVAR Solutions for Power Quality Bypass operation lf the UPS is unable to deliver the demanded output power due to overload or over temperature the load is switched directly to the utility supply Ps The LED Bypass will light and the buzzer will sound continuously The UPS will switch back to ON LINE o 0 00 mode normal operation when the load and or temperature conditions returned to normal lf a power failure occurs during bypass Fig 3 9 Bypass operation operation the UPS will switch to battery operation and eventually when the batteries are depleted UPS output power is lost If the UPS functions under overload or over temperature conditions it may not be able to protect the load Replace battery The batteries are aged and must be replaced as soon as possible to ensure full protection for your equipment The Replace Battery LED lights and the buzzer sends out three beeps every hour until the batteries have been replaced Fig 3 10 Replace battery Short circuit In case of a short circuit in the load during ON LINE mode or ON BATTERY mode the UPS will shut down and output power is lost The Fault LED will light and the buzzer will sound continuously The situation will be cleared if the short circuit is removed lf the short circuit situation happens during BYPASS mode the input breaker will trip and the UPS o
5. F e Ifthe unit is stored for an extended period of time the batteries must be recharged periodically Connect the unit to a working wall outlet and recharge the batteries for 24 hours Storage temperature within 20 and 30 C 4 F and 86 F every 3 months Storage temperature within 20 and 45 C 4 F and 113 F every month A01 00004 ACE Plus Series 4 Rev A 0309 my DP OWERVAR Solutions for Power Quality 1 6 FCCIS Interference Statements 1kVA MODEL Federal Communications Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an
6. The AC output of the UPS needs a disconnecting switch such as a breaker which has to be provided by others The over current protection for the output AC circuit has to be provided by others All of our UPS have an electronic protection of AC output short circuit Avoid spilling liquids on or dropping any foreign object into the UPS Do not plug a laser printer or household appliances such as electric heaters or vacuum cleaners into the UPS The UPS output is intended to be used only for electronic loads such as computers and telecommunications equipment Upon installation it should be ensured that the sum of the leakage currents of the UPS and the connected loads does not exceed 3 5mA Properly trained personnel should operate the unit A01 00004 ACE Plus Series 3 Rev A 0309 Solutions for Power Quality my D OWERVAR Solutions for Power Quality 1 4 Batteries e NOTE Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries e When replacing the batteries use only the same number type and size battery GP1272 F2 CSB or NP7 12 YUASA LC R127R2P PANASONIC BP7 12 BB or HR1234W F2 CSB or BP7 12 BB GS7R2 HR9 12 BB e Avoid charging in a sealed container e CAUTION Never dispose of batteries in a fire The batteries may explode e CAUTION Do not open or mutilate batteries Released electrolyte is h
7. outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help FCC Caution To assure continued compliance use only shielded interface cables when connecting to computer or peripheral devices Any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate this equipment This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation 1 5 and 3kVA MODELS Federal Communications Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and radiates radio frequency energy and if not installed and used in accordance with the instructions manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense FCC Caution To assure
8. spikes traveling over the telephone or network line Optional SNMP Slot An optional SNMP adapter can be plugged into this port for managing the UPS via the network See chapter 4 for more detailed information A01 00004 ACE Plus Series 8 o7 we a ats tn 10 E a te 3000 VA Fig 2 1 Rear panels Rev A 0309 2 4 Installation my OWERVAR Solutions for Power Quality The unit should be installed by service personnel IMPORTANT Before making any connection and switching on the UPS please check the following conditions e Mains supply is 100 110 120 Volts and 50 60Hz e Total power demand of the connected equipment does not exceed the rated output power of the UPS indicated on the rating label 2 4 1 Mounting in a 19 enclosure 1 Install the mounting bracket See fig 2 2 2 Adjust the rails and gently slide UPS into the rails See fig 2 3 3 Fix mounting bracket on the enclosure by screws See fig 2 3 BEBRBERREARBESAB BBR EuDo a 4 i Fig 2 2 Installing the mounting brackets 2 4 2 Vertical installation The UPS is rack mountable as well as standing alone You can mount the UPS on the shelf or you can erect the UPS with supporting stands not included in delivery as shown in fig 2 4 Fig 2 4 Vertical installation A01 00004 ACE Plus Series 7 Fig 2 3 Mounting the UPS EREEREER at t 4 1
9. wiring fault LED When the UPS is still in STAND BY mode check the site wiring fault LED If the UPS is plugged into an improperly wired AC utility power outlet this LED flashes as shown in Fig 2 8 Fig 2 8 Site wiring fault The detection of site wiring faults includes a missing ground phase neutral polarity reversal and an overloaded neutral circuit If the LED lights up unplug the UPS and have the site wiring checked by a qualified electrician This step completes the installation procedure A01 00004 ACE Plus Series 9 Rev A 0309 my DP OWERVAR Solutions for Power Quality 3 1 10 11 12 13 Operation Panel Fig 3 1 Operating panel Switch TEST Off switch LED Bypass LED Line LED On Line LED On Battery Level bar Battery LED Load LED Battery low LED Replace battery LED Overload LED Fault LED A01 00004 ACE Plus Series Co o On A D S jew 8 _ e8 g d 8 8 G oe 9 lt 8 T ao 131211 10 Switches on the UPS In ON LINE mode it starts the battery test In ON BATTERY mode it mutes the buzzer Switches off the UPS The UPS is in BYPASS mode the incoming utility power is channeled directly to the load See also 3 3 5 Indicates the condition of the utility input power Continuously lighting up the input power is OK Flashing input voltage is too low too high
10. 1 Remove front panel 2 Unscrew two bolts of the battery terminal cover and remove it 3 Unplug battery connectors 4 Unscrew five bolts of the battery compartment cover and remove it Unscrew two bolts of battery fixer and remove it 6 Pull out the battery set and replace it 7 Assemble UPS by reverse procedure O1 Fig 6 2 6 3 3 Battery replacement procedure 3kVA NOTE The battery banks should be installed by service personnel Remove front panel Unscrew two bolts of the battery compartment Remove battery cover Unscrew two bolts Remove stop holder and battery terminal Grasp the tag to pull out the battery sets Be careful heavy weight Note Do not let the battery set drop accidentally 7 When you see the first warning label please disconnect all leads Continue horizontally pulling the battery set 1 until you see the next warning label See fig 6 4 7a Now you can easily release battery set 1 Gently lift it up Put battery set 1 beside 7b Continue pulling out battery set 2 Unplug all connectors of batteries Renew the batteries and re install them with reverse procedure NOIA WON SS O WO 0 Battery Set 1 6 4 Recycling the UPS at the end of service life POWERVAR in compliance with environment protection recommends that the UPS fs equipment at the end of its service life must be recycled conforming to the local applicable regulations A01 00004 ACE Plus Series 18 Rev A 0309
11. MP card supports Telnet and FTP for remote monitoring and firmware upgrading Specifications 1 Auto detecting 10 100M Network speed 2 Supporting protocol TCP IP UDP HTTP ICMP ARP TELNET BOOTP DHCP FTP and SNMPv1 3 Remote firmware upgradeable and configurable 4 Web server built in allow monitoring controlling UPS via browser 5 VT100 terminal mode or Telnet to configure SNMP Functions 1 Schedule Shutdown Restart UPS testing and control outlets Testing Scheduled testing of the battery can insure that the UPS will operate properly during a utility power failure Event log Auto record the power event Historical records Keep records of UPS status in specified interval Event handling configure special action for each power event to meet your requirements On Off UPS set up the power on off timer Outlet control configure UPS outlets NOOR OO N A01 00004 ACE Plus Series 16 Rev A 0309 7 POW ERVAR Apart from the SNMP option described in 4 4 the following options are possible 5 1 Extended Runtime Extended runtime can be obtained by connecting a separate battery extension module to the UPS The additional batteries increase the runtime and recharging time for the unit all other operational information is the same as for standard models 5 2 TVSS Transient Voltage Surge Suppressor RJ 45 RJ 11 Surge Protector To prevent damage caused by surges noise and spikes traveling over the te
12. UPS operates in ON BATTERY mode it discharges ar other the batteries Fig 3 3 On Battery mode Use Normal Operation Normal operation conditions e The utility power supply is present and within allowable tolerances e The load does not exceed the nominal rating of the UPS and e The operating temperature is below alarm level e The UPS is on Normal operation indications e LEDs Line On Line and the Load LED are on e One or more LEDs on the level bar are on 0 0 0 e The buzzer is silent Fig 3 4 Normal operation UPS self test Press the I TEST button 1 when the UPS is in ON LINE mode The UPS will shift to ON BATTERY mode and automatically perform a self test for about Ps 10 seconds as in fig 3 5 The self test function will check the condition of the battery After self test is finished and test is o O K the UPS will return to ON LINE mode Fig 3 5 UPS self test A01 00004 ACE Plus Series 11 Rev A 0309 my DP OWERVAR Solutions for Power Quality 3 3 4 Silencing the buzzer When the UPS is in ON BATTERY mode the buzzer can be turned on or off by pressing the I TEST button 1 3 3 5 Switching off 1 To switch off the UPS push the OFF button 2 until a short beep is heard Release the button after the beep After a few seconds the UPS will be in STANDBY mode it will continue keeping the batteries charged See also f
13. armful to the skin and eyes It may be toxic If exposed to electrolyte wash immediately with plenty of water e CAUTION A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance applicable to UPS and external battery supply not having a grounded supply circuit Proper disposal or recycling of the batteries is required Refer to your local codes for disposal requirements 1 5 Transport storage e No liability can be accepted for any transport damage when the equipment is shipped in non original packaging e Store the UPS in a dry location with the batteries in a fully charged state Storage temperature must be within 20 and 45 C 4 F and 113 F If the unit is stored for a period exceeding 3 months optimal battery lifetime is obtained if the storage temperature does not exceed 25 C 77
14. change without prior notice A01 00004 ACE Plus Series 1 Rev A 0309 my OWERVAR Solutions for Power Quality CONTENTS 1 IMPORTANT SAFETY INSTRUCTIONS c c cc cccccecececeecececeeess 3 1 1 Save these instructions 1 2 General 1 3 Installation 1 4 Batteries 1 5 Transport storage 1 6 FCCIS Interference statements 2 INSTALLATION uuu cccccccccccceseeeeeeeceseuseeeueeueueeueeeeuaeeueueeueeusaeueaneenens 6 2 1 Package contents 2 2 Location 2 3 Rear panel 2 4 Installation 2 4 1 Mounting in a 19 enclosure 2 4 2 Vertical installation 2 4 3 Connecting an external battery pack 2 4 4 Connecting the RS232 dry contact interface 2 4 5 Connecting the load 2 4 6 Connecting to the utility supply 2 4 7 Checking the site wiring fault LED 3 OPERA TON eee ee ee ee io eee eee eee ee 10 3 1 Operation Panel 3 2 Start up 3 2 1 Start up utility power available 3 2 2 Start up utility power not available cold start or battery start 3 3 Use Normal Operation 3 3 1 Normal operation conditions 3 3 2 Normal operation indications 3 3 3 UPS self test 3 3 4 Silencing the buzzer 3 3 5 Switching off 3 4 Use Abnormal Conditions 3 4 1 On battery 3 4 2 Battery low 3 4 3 Overload 3 4 4 Bypass operation 3 4 5 Replace battery 3 4 6 Short circuit 4 CONIMUNICA TON seese E EE E E 14 4 1 Description 4 2 RS232 4 3 Dry contact 4 4 SNMP plug in card optional 5 OP ON seca stares eee re E Ea 17 5 1 Extended Runtime
15. continued compliance use only shielded interface cables when connecting to computer or peripheral devices Any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate this equipment A01 00004 ACE Plus Series 5 Rev A 0309 my DP OWERVAR Solutions for Power Quality 2 Installation 2 1 Package contents The packing box contains an ACE Plus Series UPS system an RS232 data cable a CD ROM two mounting brackets with screws and this manual Carefully inspect the packing box and its contents If any damage is visible please immediately notify the carrier and or dealer 2 2 Location Please refer to section 1 3 of IMPORTANT SAFETY INSTRUCTIONS 2 3 Rear panel 1 Input AC utility supply power to the UPS Input breaker Protects the UPS from damage caused by high input currents Output receptacles To connect the critical load to the UPS Output circuit breaker Protects the UPS from damage caused by output overload DC connector To connect external battery pack for extended runtime Fan Electronically controlled cooling fan Make sure ventilation air can move freely around and trough the UPS Communication interface RS232 dry contact Allows communication between computer and UPS See chapter 4 for more detailed information TVSS Transient Voltage Surge Suppressor RJ 45 RJ 11 To prevent damage caused by surges noise and
16. down when a high level 5 12V is applied for at least 3 8 seconds Pin5 Signal ground Pin 6 7 Reserved Pin8 Normally open When the AC utility fails pin 8 and pin 5 are connected together via a photo coupler Cabling A special cable must be used with a pin assignment as follows PC female UPS male Pin 1 Pin 1 Battery Low Pin 3 Pin 5 GND Pin 4 Pin 3 Shutdown PIN 7 Pin 6 Pin 7 Pin 7 Pin 8 Pin 8 AC Fail A01 00004 ACE Plus Series 15 Rev A 0309 my OWERVAR Solutions for Power Quality 4 4 SNMP Plug in Card optional SNMP Simple Network Management Protocol is the most popular protocol in the network Via NMS Network Management Station you can detect the status of all facilities in the network An SNMP Interface Card can be plugged into the built in SNMP slot on rear panel of the UPS please refer to fig 2 1 This optional interface unit can integrate the UPS into the network allowing you to easily monitor the UPS status NOTE Once you install the SNMP card in the UPS you cannot get any information from the UPS via RS232 i e only either an SNMP card or the RS232 port can be used as a communication interface The SNMP card also supports SHTTP protocol you can use browser Microsoft IE or Netscape Communicator to monitor or configure the UPS Besides the SN
17. ig 2 5 2 To fully turn off the UPS and or if electric isolation is required unplug the power cord of the UPS from the wall outlet 3 4 Use Abnormal Conditions 3 4 1 On battery In case of a utility power failure the UPS will use the energy stored in the battery to supply the load The LED On Battery will light and the buzzer beeps with a 2 seconds interval When the utility power returns the UPS will switch back to normal operation In case of a long power failure the UPS will stop operating when the batteries have been depleted see Chapter 8 Battery Back up Time Fig 3 6 On battery 3 4 2 Battery low The batteries are nearly discharged during battery operation see 3 4 1 The LED On Battery and the Battery Low LED will light and the buzzer beeps with a 1 5 seconds interval Controlled shutdown of any computer equipment is absolutely o necessary at this point Fig 3 7 Battery low 3 4 3 Overload The demanded power exceeds the normal capacity of the UPS The Overload LED will light and the buzzer sounds continuously You are advised to unplug some load as o soon as possible If an overload condition persists the UPS may eventually switch to bypass operation If this is not possible UPS was operating on battery during utility failure bypass is not available the UPS output power may be lost Fig 3 8 Overload A01 00004 ACE Plus Series 12 Rev
18. ill not happen 2 Plug the power cord of the equipment into the output receptacles on the rear panel of the UPS as shown in fig 2 6 Spread the load over the output receptacles as equally as possible CAUTION Do not connect a laser printer to the UPS Fig 2 6 Connecting the UPS to the utility supply and to the load figure shows 1500VA UPS model A01 00004 ACE Plus Series 8 Rev A 0309 2 4 6 2 4 7 my DP OWERVAR Solutions for Power Quality Connecting to the utility power supply 1000 1500VA Use a suitable power cord and plug it into the input socket see fig 2 6 2200 3000VA The UPS is equipped with a fixed input power cord 1 Plug the input power cord into a working three wire grounded AC wall outlet Do not use extension cords 2 Turn on the input breaker if the breaker can be turned on on the rear panel of UPS After that the fan in rear panel will run and as a front panel test all LEDs will light up for about 2 3 seconds The UPS starts up in STAND BY mode and the battery will be charged See fig 2 7 Fig 2 7 Stand by mode Though the batteries the internal energy reserve were fully charged when the UPS left the factory they might have lost some energy during transport and or storage It is recommended to allow the UPS to recharge the batteries for at least 6 hours This way you ensure that the UPS can provide sufficient runtime in case of a utility power failure Checking the site
19. lephone line or network line 6 Maintenance 6 1 General Maintenance Apart from battery servicing the UPS is virtually maintenance free Take care of proper environmental conditions and keep air inlets outlets free of dust Please read 1 3 6 2 Batteries General The service life of the battery is from 3 to 6 years depending on the operating conditions mainly temperature and number of discharge cycles As a healthy battery is critical to the performance of the UPS it is advised to regularly perform a battery test to ensure failsafe operation see section 3 3 3 When the condition of the battery is critical a replace battery alarm will be activated see 3 1 LED 11 Replace the batteries as soon as possible See 6 3 6 3 Batteries Replacement WARNING first read the safety rules in sections 1 1 1 2 and 1 4 e Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries 6 3 1 Battery replacement procedure 1kVA Remove front panel Unscrew five bolts of the battery compartment Unplug battery connectors Unscrew one bolt Pull out the battery set and renew it Assemble UPS by reverse procedure O oRWOND A01 00004 ACE Plus Series 17 Rev A 0309 Solutions for Power Quality my DP OWERVAR Solutions for Power Quality 6 3 2 Battery replacement procedure 1 5kVA
20. lt flashes Wiring fault L N reversed Have site wiring checked by qualified electrician LED Battery low lights up Battery is close to being The UPS output will be lost soon buzzer beeps 2x sec exhausted during utility failure Shut down the load in an orderly manner LED Replace battery lights up Battery test just after a utility Allow the UPS to recharge the buzzer sounds continuously failure false alarm battery for approx 8 hours then repeat the battery test Battery is close to being worn Allow the UPS to recharge the out battery for approx 8 hours then perform battery test If the alarm persists consider battery replacement LED Overload lights up UPS is overloaded Reduce load e g by unplugging buzzer sounds continuously non critical load Buzzer sounds continuously Ambient temp too high or Reduce ambient temperature over temperature ventilation blocked enhance ventilation UPS cannot be linked to Communication cable Check cable computer defective Transmitting rate fault Adjust transmitting rate Communication port fault Check COM1 COM2 configuration of the computer A01 00004 ACE Plus Series 19 Rev A 0309 my D OWERVAR Solutions for Power Quality 8 Specifications ACE Plus ACDEF1000R ACDEF1500R ACDEF2200R ACDEF3000R Capacity tKVAMB00OW_ 1 5kVA 1200W_ 2 2kVA 1760W 3kVA 2400W_ Rated Voltage 100V 110V 120V 80V 138V full load 65V 80V 70 load
21. my OW ERVAR Solutions for Power Quality 7 Troubleshooting Whenever a malfunction occurs first check external factors e g connections temperature humidity or load to determine whether the problem is caused by the unit itself or by its environment Subsequently check the thermal circuit breaker it may be tripped If so reset it and be sure that the UPS is not overloaded The following chart is a simple troubleshooting checklist only If the suggested solution does not succeed or if the information is insufficient to solve the problem please contact 1 847 596 7000 PROBLEM POSSIBLE CAUSE SOLUTION Input Circuit Breaker tripped UPS overload Reduce load reset breaker System failure Contact your dealer or consult www powervar com UPS will not switch on Line cord not connected Connect line cord Dead wall socket outlet or Contact qualified electrician mains voltage out of limits Tripped input circuit breaker Check whether UPS is not overloaded reset breaker Battery voltage too low Allow UPS to recharge the battery Batteries not connected Contact your dealer or consult www powervar com UPS has no output UPS over temperature Allow UPS to cool down Utility failure battery depleted Wait until utility power returns Input breaker tripped Input breaker tripped tripped See above sis above LED Fault lights up buzzer Internal UPS failure Se E your dealer or consult sounds continuously www powervar com LED Fau
22. or out of frequency Off blackout or ultra high voltage gt 150Vac The UPS is operating in the normal ON LINE mode The UPS is operating in ON BATTERY back up mode utility power fails and the internal batteries supply the required power until either they are depleted or utility power returns In ON BATTERY mode shows current battery capacity In ON LINE mode showing current load level Level bar shows current battery capacity Level bar shows current load level The battery is almost depleted After a battery test the LED shows that the batteries are weak Battery replacement is recommended The load exceeds the nominal UPS rating After a short period of time the UPS will transfer to BYPASS mode The UPS is faulty 10 Rev A 0309 3 2 3 2 1 3 2 2 3 3 3 3 1 3 3 2 3 3 3 my DP OWERVAR Solutions for Power Quality Start up Start up utility power available o 1 Push the I TEST button 1 and hold for 3 seconds until a short beep is heard The bypass LED will shortly light up When the LED On Line lights up the UPS is running in ON LINE mode 2 The equipment connected to the UPS can now be switched on Fig 3 2 On Line mode Start up utility power not available cold start or battery start 1 Push the I TEST button 1 and hold for 3 seconds until a short beep is heard The battery LED and LED On Battery will light up The
23. s document This document shall not be copied nor reproduced without the permission of POWERVAR Due to technical improvements some of the information contained in this manual may be changed without notice 1 2 1 3 General CAUTION RISK OF ELECTRIC SHOCK The UPS has an internal battery supply with a nominal voltage of UPS rating voltage 1kVA 36Vdc 1 5kVA 48Vdc 3kVA 72Vdc The appliance outlets may be electrically live even when the UPS is disconnected from the utility supply Dangerous voltages may be present during battery operation The batteries must be disconnected during maintenance or service work The UPS contains potentially hazardous voltages Installation The unit should be installed by service personnel To reduce the risk of electric shock install this UPS in a temperature and humidity controlled indoor area free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Optimal battery lifetime is obtained if the ambient temperature does not exceed 30 C 86 F lt is important that the unit has adequate ventilation Maintain air movement around and through the unit Do not block the air vents Avoid placing the unit in direct sunlight or near heat sources The UPS should only be powered from a 2 pole 3 wire grounded wall outlet This outlet must be easily accessible and located near the UPS Do not use extension cords when connecting the UPS to the utility power supply
24. t 4 1 1 1 1 1 t 7 T S5ssgssssseos 0 a SRSSSSSSsS5 Sst Supporting stands not included Rev A 0309 a OWERVAR Solutions for Power Quality 2 4 3 Connecting an external battery pack 1 Before installation check whether the nominal voltage of battery pack is suitable for the UPS The voltages mentioned on the battery connectors should match 2 Utilize the battery connection cable that came with the battery pack to connect the battery pack to the UPS as shown in fig 2 5 The other connector of the battery pack can be used to connect a second third etc pack fi UPS Battery connection cable First battery pack f i Second battery pack to third battery pack etc Fig 2 5 Connecting external battery pack s to the UPS figure shows 1500VA UPS model UL 1778 safety requirement In order to allow quick removal of the battery power cord in case of emergency just plug in the battery power cord do not fix the connector with screws 2 4 4 Connecting the RS232 dry contact interface Connect the interface signal cable between the RS 232 dry contact port on the rear panel of UPS and COM1 or COM2 of your computer if necessary See fig 2 6 Refer to chapter 4 for more information 2 4 5 Connecting the load 1 Calculate the total power consumption of your loads to ensure that the UPS is able to supply the required power and overload condition w
25. te shutdown 5 12V Pin Assignment Open Collector Circuit The maximum voltage and current on pin 1 8 is 30VDC 10mA A01 00004 ACE Plus Series 14 Rev A 0309 Solutions for Power Quality my DP OWERVAR Solutions for Power Quality 4 2 RS232 The RS 232 communication port provides the following functions 1 Monitoring charger status 2 Monitoring battery status and condition 3 Monitoring inverter status 4 Monitoring UPS status 5 Monitoring the AC utility power status 6 Turn on off UPS on schedule for power saving 7 Adjust transfer voltage Pin Assignment Pin 2 PC receives line RS 232 data from UPS Pin 3 PC transmits line RS 232 data to UPS Pin 5 Signal ground Pin 4 6 7 Reserved for plug and play function The UPS data is provided at 2400 bps baud rate and made up of 8 bit 1 stop bit and no parity bit All information is encoded in ASCII format Hardware Baud rate 2400 bps Data length 8 bits Stop bit 1 bit Parity none Cabling Standard sub D 9 cable UPS side male PC side female 4 3 Dry Contact Its major functions are some or all of the following 1 to broadcast a warning when the AC utility power fails 2 to save open files before the battery is exhausted 3 to turn off the UPS via computer s Pin Assignment Pin 1 Normally open When the battery voltage level is low pin 1 and pin 5 are connected together via a photo coupler Pin3 UPS will shut
26. utput power is lost Fig 3 11 Overload A01 00004 ACE Plus Series 13 Rev A 0309 my OWERVAR 4 Communication 4 1 Description The ACE Plus Series UPS is equipped with a communications interface providing RS232 and dry contact protocols in one sub D 9 pin female connector located at the rear of the unit The communication port on the UPS can be connected to a computer This port allows the computer to monitor the UPS status and control the operation of the UPS in some conditions Using proper UPS management software and cable the UPS can be managed in LAN intranet internet environments Some computers may have a special connector to link this communication port or require a special plug in card or need special UPS monitoring software For specific information on connectivity products please contact your local dealer The dry contacts 4 3 and optional SNMP plug in card 4 4 can be connected at the same time However if both are operating simultaneously the remote shutdown facility for the dry contacts will not be available Battery low and AC failure functions remain unaffected The pin assignment of the interface connector is defined as follows PIN ASSIGNMENT DESCRIPTION RS 232 Dry Contact UPS TxD typical RS 232 level i Reserved for PNP GN Reserved for PNP Reserved Reserved for PNP Reserved Utility Fail Open collector OPEN COLLECTOR EF GND L U yp UPS RxD typical RS 232 level Remo
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