Rhino-Rack Roof Bars Installation Instructions
Contents
1. be halved For example if the vehicles maximum roof load rating is 70kgs sub tract 5kg weight of crossbar and legs these racks when fitted to this vehicle should have no more than 35kgs loaded on them Caution The handling characteristics of the vehicle changes when you transport a load on the roof For safety reasons we recommend you exercise extreme care when transporting wind resistant loads Special consideration must be taken into account when cor nering and braking Please remove crossbars when putting vehicle through an automatic car wash Note for Dealers and Fitters It is your responsibility to ensure instructions are given to the end user or client Rhino 2500 series for Euro Crossbar When these roof racks are to be used on a vehicle that is driven off sealed roads the manufacturer B ae 70kg load rating 35kg load rating maximum roof load rating to be Urban road Off road 70kg 2 found in the vehicles User Manual should be halved Do not forget to subtract 5kg from your maximum Carrying capacity due to the weight of the crossbars and legs WARNING Important Load Carrying Instructions With utility vehicles the cabin and the canopy move independently Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy Instead rigidly fix to either the2. cabin roofracks or the canopy roofracks Rhino 2500 series for Euro Crossbar item componentName ay re Camp a Te FoctPiate 4 ref tego a NOTE Refer to the DK Specification sheet for correct placement Front or Rear Left or Right of the FOOT PLATE 4 Q 6 ny GF Le 7 5 9 Tools Required Security key inc in kit Side Cutters Scissors Tape Measure Rubber Mallet NOTE ALL MEASUREMENTS AND FITMENTS SHOWN APPLY FOR THE EURO CROSSBAR Insert the euro crossbar adaptor 4 legs Fasten the M6 x 25mm screw flat and spring washer into the leg square holes and snap the assembly to the M6 Square nut as shown Leave loose at adaptor inplace this stage Rhino 2500 series for Euro Crossbar Clip the foot plate onto the leg with the arrow facing in the correct direction IN or Out according to your vehicle listed in the DK specification sheet Diagram shows arrow facing OUT Foot pad must swing freely a If the nut is removed insert the pivot nut into the back of the leg Ensure the nut snaps inplace Note large portion of the nut to face the rear of the leg This face to rear of Insert the M8 clamp bolt through the clamp and from the front of the leg screw the bolt into the pivot nut DO NOT TIGHTEN AT THIS STAGE 7 Turn the crossbar over and clip the bar measuring strip into the cut out ensure the end of the strip locates against the end of the cut out Slide a
3. NTRE of door jamb to CENTRE arrow of leg foot plate Measurement B CENTRE of Frontcross bar to CENTRE arrow of leg foot plate Open doors Pull rubber door seal back Fit clamp L After cross bars and clamp are correctly fitted re fit the rubber door seal VEHICLE Build Date Weight Rating nies racks 5kg Tbs Chevrolet Colorado LS Crew Cab pickup 2004 on 300mm 11 13 16 750mm 29 17 32 60kg 132 lbs GMC Canyon Crew Cab pickup 2004 on 300mm 11 13 16 750mm 29 17 32 60kg 132lbs Chevrolet Colorado LS Regular Cab pickup 2004 on 260mm 10 1 4 N A 25kg 55lbs GMC Canyon Regular Cab pickup 2004 on 260mm 10 1 4 N A 25kg 55lbs da Rhino Rack 2500 Series DK147 Supplement Fitting Instruction Chevrolet Colorado GMC Canyon Regular Cab MeasurementA Measure forward from door jamb 260mm 10 1 4 to centre arrow on foot plate Open doors Pull wae eS x After cross bars and clamp are rubber door seal r 77 correctly fitted re fit the rubber back Fit clamp IN ees a door seal FRONT anit REAR RHINO RACK CARGO CARRIERS ROOF BARS
4. RHINO RACK Rhino 2500 series for Euro Crossbar Important Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations Check the contents of kit before commencing fitment and report any discrepancies Place these instructions in the vehicle s glove box after installation is complete IMPORTANT Care Instruction Wash and clean the vehicle roof prior to fitting the Roof racks PLEASE READ THROUGH INSTRUCTIONS BEFORE FITTING aA Maximum carrying capacity 75kg 165lbs evenly distributed over crossbars Please refer to your vehicle manufacturers handbook and DK Specification sheet for maximum roof loading Always use the lower of the two figures Recommendations It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars Bolt con nections should be checked again at regular intervals probably once a week is enough depending on road conditions usage loads and distances travelled You should also check the crossbars each time they are refitted Make sure to fasten your load securely Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible Use only non stretch fastening ropes or straps Load Ratings When these roof racks are to be used on a vehicle that is driven off sealed roads the manufacturer maximum roof load rating to be found in the vehicles User Manual should
5. ssembled leg into the cut out untill it butts up against the end of the Bar measurement strip Refer the DK Specifica tion sheet for bar strip cut length Ensure the Square nut locates into the Euro crossbar Rhino 2500 series for Euro Crossbar Tighten the leg security screw to 3 4N m with the allen key provided DO NOT OVERTIGHTEN Press the endcaps onto the ends of the crossbars a rubber mallet may be needed to gently tap the end caps on Stick the leg position labels inside the leg The labels identify the position of the leg on the vehicle roof and are used as a guide when refitting the crossbars after removal Refer layout below RL REAR LEFT MOON ER Note The front and rear leg positoning labels FL i Front Left a5 ONLARIN provided are stuck onto the legs to identify front i Rear Right and rear crossbar positons X when refitting the racks Rhino 2500 series for Euro Crossbar Wipe the roof clean before placing the assembled roof racks on Open the doors and hook the metal strap in at the top of the door jam underneath any rubber seals that may be there Tighten the M8 Clamp bolt TENSION THE BOLTS ON EACH SIDE OF THE VEHICLE EVENLY DO NOT TIGHTEN ONE SIDE ATA TIME TIGHTEN TO 4 5N M DO NOT OVER TIGHTEN 13 Insert the two lugs on the side of the front cover into the leg using the key provided tum the lock barrel to the open position O engage the locking tab into the leg and turn
6. to lock Refer instruction 14 below for lock positions T Eu i A SAL U T d Check that the assembly is tight by shaking the crossbars vertically and a TRT a horizontally Rhino Rack 2500 Series DK147 FRONT Cross Bar Date FRONT FRONT RIGHT FRONT LEFT Arrow Direction Strip Length per side distance x Chevrolet Colorado LS Crew Cab pickup 20040n_ 1260mm 49 19 32 M368 SUB0179 M368 SUB0179 OUT 924mm 36 3 8 GMC Canyon Crew Cab pickup 20040n 1260mm 49 19 32 M368 SUB0179 M368 SUB0179 OUT 924mm 36 3 8 see note page 2 Chevrolet Colorado LS Reg Cab pickup 20040n_ 1260mm 49 19 32 M368 SUBO0179 M368 SUBO0179 OUT 922mm 36 17 64 GMC Canyon Reg Cab pickup 20040n 1260mm 49 19 32 M368 SUB0179 M368 SUB0179 OUT 922mm 36 17 64 see note page 3 REAR Cross Bar VEHICLE Build Cross Bar Pad Clamp Pad Clamp Foot Plate Bar Measurement HD Cross Bar Date REAR REAR RIGHT REAR LEFT Arrow Direction Strip Length per side distance x Chevrolet Colorado LS Crew Cab pickup 20040n 1260mm 49 19 32 M368 SUB0179 M368 SUB0179 OUT 902mm 35 33 64 GMC Canyon Crew Cab pickup 2004 on 1260mm 49 19 32 M368 SUB0179 M368 SUB0179 OUT 902mm 35 33 64 see note page 2 Chevrolet Colorado LS Reg Cab pickup 2004 on N A GMC Canyon Reg Cab pickup 2004 on N A da Rhino Rack 2500 Series DK147 POSITIONING OF CROSS BARS ON THE ROOF MeasurementA CE
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