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MH-400E - Aztech Converting Systems

1. OTHER WARRANTY IS EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTIC ULAR PURPOSE SELLER IS NOT LIABLE FOR INCIDEN TAL OR CONSEQUENTIAL DAMAGE SUCH AS BUT NOT LIMITED TO LOSS IN PROFITS LOSS OF USE OF EQUIPMENT OR INCREASED IN OPERATING COSTS OR EXPENSES 7 2 Technical Service In the event that your MH 400 is not functioning properly or if you have any technical questions an AZTECH Tech nical Service representative is available to assist you Contact information is as follows Phone 1 800 829 8351 Fax 1 480 998 5409 E Mail techservice a aztech converting com Rev 1 0
2. AZTECH CONVERTING SYSTEMS e Drive 212 W Lod www aztechconverting com g TEMPE AZ 85283 PHONE 430 951 835 FAX 480 998 5409 AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL A AZTECH TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION 1 5 SECTION 2 MACHINE SETUP 5 SECTION 3 MACHINE OPERATION 6 9 SECTION 4 MAINTENANCE AND REPAIRS 10 SECTION 5 STATION DETAILS 11 12 SECTION 6 REPLACEMENT PARTS 13 SECTION 7 WARRANTIES AND SERVICE 14 AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL Section 1 General Information TZA 1 1 Introduction The AZTECH RollRunner Model 400E Roll Handling Cart is designed and manufactured to help re duce workplace injuries by performing various material handling functions utilizing AZTECH s inno vative quick change attachment system The RollRunner with its all steel construction and simplis tic design will prove to be an invaluable product for your work environment and is sure to provide your company many years of safe dependable service The 400E series is an augmentation of the MH 400 featuring electric winch operation to further reduce on the job strain 1 2 Machine Information and Specifications 62 MAX LIFT 48 MAX LIFT 07 MAX LIFT MH 400EA un 7 MH 400EB MH 400EC Fig 1 1 MAX LIFT HEIGHTS The MH 400 operates on a cable and winch lift system The lift hieght is limited by the height of the upright boom Currently three differ
3. ECH CONVERTING SYSTEMS MH 400E USER MANUAL 3 3 Changing Attachments The Rollrunner utilizes a EZ Change Attachment System which makes it capable of performing numerous tasks To change attachments simply lift attachment off the trolley and lower into place making certain that retainer tab slides into the Slot at the top of the trolley 3 4 Available Attachments Roller Core Boom For load ing and unloading rolls from the side position by supporting the roll through the roll s core 360 Degree Swivel Cradle Supports the roll from the bottom and can be turned 360 degrees for precise alignment AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL SLIDE HANDLE FORWARD TO UNLOAD CORE EJECTOR CORE Allows the operator to manually unload the roll without walking around the machine BOOM ACESSORIES MAY BE ORDERED INDIVIDUALLY Please contact your AZTECH sales representative for more information 8 Rev 1 0 AZTECH CONVERTING SYSTEMS A MH 400E USER MANUAL A LOCK amp LOAD EJECTOR Allows the operator to automat ically unload the roll by operat ing a crank RETRACT e E AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL AZTECH 4 1 Periodic Inspections Section 4 Maintenance and Repairs To keep your RollRunner operating properly AZTECH recommends performing the following peri odic inspection Inspect cable for frayed strands or wear I
4. Seller s satisfaction to be defective in either material or workmanship Seller at its sole discretion shall a repair or replace defective parts on the Equipment at Seller s cost or b grant a reasonable allow ance on account of such a breach If within the Warranty Period the Seller receives no tice from Buyer of defects in parts or materials Seller will ship ground prepaid replace ment parts and invoice Buyer for the full cost of the replace ment parts Buyer will receive a Return Authorization RMA from seller and return defective 14 AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL Section 7 Warranties and Service parts or materials to Seller who at its sole discretion shall deter mine whether defective parts or materials are or are not subject to exclusion from this warranty as provided herein Any de fective parts or material not excluded from the Warranty Period will then be fully credit ed to Buyer EXCLUSIONS THE FOLLOWING ITEMS ARE EXCLUDED FROM THIS WARRANTY e Defects or damage caused by careless or improper use e Parts that need periodic replacement from wear during normal operation e Routine maintenance and adjustment e Failure or damage caused by improper installation or inade quate maintenance by Buyer e Failure or damage caused by equipment modifications by Buyer e Equipment damage resulting from an accident or abnormal conditions of operation DISCLAIMER NO
5. eel Clevis Pin 1 2 Dia 1 1 4 Length 1 Usable Length Zinc Plated Steel Cotter Pin 1 8 18975 Diameter 1 Length 14207 MH40 ROLLER SUPPORT SHAFT REAR 2152 MH40 TROLLEY BRAKE WELDMENT 40 TROLLEY BRAKE CAM 12154 NELDMEN 9007 EXTENSION SPRING AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL Section 5 2 Schematic O O CHASSIS ON OFF 06 87 87 3 DOWN LIMIT e O UP DOWN a 2 LOAD CELL LIMIT Se e BLK 85 86 DISCONNECT BATTERY BEFORE ATTEMPTING ANY SERVICE 12 Rev 1 0 AZTECH CONVERTING SYSTEMS A NIH 4OOE USER MANUAL gt Section 6 Replacement Parts 6 1 Replacement Casters 6 2 Replacement Lift Cables FRONT 5002 781 MH 400EA 17823 REAR w BRAKE CAS084 894 400 17824 MH 400EC 17825 13 AZTECH 7 1 Warranties amp Provisions WARRANTIES All equipment manufactured and sold by AZTECH Convert ing Systems Seller is war ranted to be free of defective materials and workmanship under normal use and service for a period of one 1 year from the date of delivery to Buyer s premises All commercial components not manufactured by Seller carry the original manufactur er s warranty At Seller s discre tion Seller may provide on site warranty service for a period of ninety 90 days from the afore mentioned date REMEDIES If within the Warranty Period any such Equipment is proven to
6. ent lift heights are offered They are the 400A 400B and 400C Their respective maximum lifts are shown in Fig 1 1 The 400A and the 400B have similar footprints while the 400C is slightly larger Their respective sizes are shown in Figs 1 2 1 3 amp 1 4 AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL 33 UT IE 9 L EE BI L EE E MH 400EA MAX LOAD 400 LBS 181 kg MAX Lift Height 38 25 97cm Dimensions 28 25 X 34 X 57 25 All dimensions are inches unless otherwise specified GL 2 9 4 574 45 r 14 p EFI 1i due Qj TL IF Fig 1 2 THE MH 400A Rev 1 0 AZTECH CONVERTING SYSTEMS A MH 400E USER MANUAL 33 L 1747 ea panmi p T 287 d 552 TA D 0 g 400 e dU DK 9 4 A 664 54 I T ILILIB TL X3 Fig 1 3 THE MH 400B MAX LOAD 400 LBS 181 kg MAX Lift Height 48 122cm Dimensions 28 25 X 34 X 50 75 All dimensions are inches unless otherwise specified AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL MH 400EC MAX LOAD 400 LBS 181 kg MAX Lift Height 62 00 157cm Dimensions 28 25 X 39 X 73 35 All dimensions are inches unless otherwise specified Fig 1 4 THE MH 400C Rev 1 0 AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL 1 3 Care and Maintenance The RollRunner is re
7. f any are found replace the cable immediately e Inspect the pulley on the trolley to assure that it turns easily e Inspect the lift attachment s If any cracks or damage is found have the attachment repaired or replaced Inspect the springs on the safety brake to assure they are connected at both ends e Inspect the toe brake on the rear heels for proper operation e Check water level in battery and add distilled water as needed 4 2 Charging the Battery As noted in 2 2 your RollRunner utilizes a 12V Deep Cycle Bat tery that on occasion will need to be charged utilizing the charger supplied with the unit or any automotive battery charger you may have 10 Rev 1 0 AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL A Section 5 Station Details AZTECH Section 5 1 Trolley Assembly ITEM NO PART NUMBER DESCRIPTION EXPLODED QTY IZEN 5 3 8 E erata ua ee Ea 1616 BEARING 172 ID by 1 1 8 OD 2 7 BY 3 8 WIDE 2 HALF COLLAR 1 2 SET COLLAR 12157 MH40 TROLLEY BRAKE SUPPORT PIVOT PIN 12158 MH40 TROLLEY BRAKE SPRING ARM D N t s 7 250 20 SOCKET SET SCREW SUP POINT 1 4 NC 0 P 18984 PUSHIN NYLON 9 00208 2 O D x 1 2 ID PULLEY 10 13101 MH40 ROLLER SUPPORT SHAFT 1 18983 WASHER 1 1 2 OD X 1 ID X 077 18990 1641 BEARING T ID X 2 OD X 563 WIDE SHIELDED 13 IN SET COLLAR 1 SET COLLAR 19 HEX BOLT 375 16 HEX BOLT 3 8 16 X 3 4 GRADE 5 NC 0 MP li 18976 St
8. latively maintenance free generally only re quiring periodic inspections Over time you may need to replace the lift cable which is simply performed by removing the old ca ble and inserting the new cable and crimping at the open end 1 4 Safety The RollRunner is equipped with a safety brake which will automatically engage in the event of lift cable breakage see Figure 1 5 Fig 1 5 SAFETY BRAKE DETAIL Operate the ROLL RUNNER without the safety cover Lift load over people Exceed the 400 LB weight limitation Use the ROLL RUNNER to transport people NEVER Section 2 Machine Setup 2 1 Uncrating amp Inspection ble break To assure itis work charged periodically dependant After carefully removing your ing properly check to see on use Generally the higher RollRunner from the crate that the 2 springs that activate the cold cranking amps CCA check to assure that all the the safety brake have tension the battery is rated at the less bolts are tight and that no and are attached at both ends frequently it would need to be components have come loose charged during shipment Carefully 2 2 Battery Connection inspect all 4 wheels making The RollRunner s motorized 2 4 Winch amp Cable Inspec sure they roll freely and are lift utilizes a 12 Volt deep cycle tion free of damage If any visible battery not provided which Before lifting a load for the damage has occurred in ship may be purchased at virtually fir
9. st time remove the protec ment contact AZTECH imme any automotive or department tive winch cover and visually diately store To connect the battery inspect to assure that the simply connect red cable to cable is seated properly in the 2 2 Safety Brake Inspection the positive terminal and grooves of the pulleys As noted in 1 4 your RollRun the other cable to the negative ner is equipped with a safety terminal The RollRunner brake which will prevent load comes with an auxillary battery from falling in the event of a ca charger and will need to be Fig 1 5 CRANK OPERATION 3 2 Rear Wheel Safety Brakes The RollRunner 1 eguipped with back wheel safety brakes which are to be used to hold the cart in place once in de sired position and as a safety feature to keep the cart from rolling while in the stationary position To operate simply press handle down and snap into place to activate brake and lift to de activate brake Fig 1 5 SAFETY BRAKE AZTECH CONVERTING SYSTEMS MH 400E USER MANUAL Section 3 Machine Operation 3 1 Operating Lift To operate the motorized lift raise switch to UP position to raise the load and lower switch to DOWN position to lower the load see Fig 1 5 The RollRunner is equipped with upper and lower limit switches which will automatically shut down the machine when the load reaches its highest and lowest points of travel PRESS TO LOCK Rev 1 0 AZT

MH-400E - Aztech Converting Systems

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