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QSCPU CPU Module User`s Manual (Hardware)

1. 35mm x 1 38 inch Stopper Stopper k P i P il P J P 200mm 7 88 inch or less 29 ia Square washer DIN rail Mounting screw DIN rail 38 Side view A sl j square washer Mounting side Mounting screw e g Control panel M5x10 Side view A 2 In Position A base unit bottom screw the DIN rail to a control panel using the mounting screws and square washers included with the adaptors 3 In Position B where the base unit is not installed supplied mounting screws and square washers are not used Screw the DIN rail with user prepared mounting screws POINT 1 Use only one washer for each mounting screw Use only the square washers supplied with the adaptors If two or more washers are used together for one mounting screw the screw may interfere with the base unit 2 Be sure to align the square washer sides with the DIN rail square washer DIN rail square iad DIN rail KOR ZE Use the DIN rail that accepts M5 size screws 30 e Stopper mounting When using the DIN rail in a place of large vibration and or shock fix the base unit using the stoppers supplied with the DIN rail mounting adaptors indicated in a 1 Loosen the screw at the top of the stopper 2 stoppers 2 Hitch the lower hook of the stopper to the bottom of the DIN rail Install the stopper w
2. Main PLC inoun power supply power supply rans omer ms IDG 200VAC Oo O o o SIS PLC Relay ISIE terminal block La I O power supply aa Oo O gt I O equipment Main circuit power supply 2 O Main circuit equipment On a control panel 2 When wiring the power supply always connect the appropriate breaker or external fuse that has blown detection characteristics in consideration of the rated current and inrush current of the power supply module 3 When using the PLC independently 10A breaker or the external fuse is recommended in view of wire protection 4 100VAC and 200VAC wires should be twisted as dense as possible Connect the modules with the shortest distance Also to reduce the voltage drop to the minimum use the thickest wires possible maximum 2mm 37 5 Do not bundle the 100VAC and 200VAC wires with or run them close to the main circuit high voltage large current and I O signal lines Reserve a distance of at least 100mm 3 94 inch from adjacent wires 6 As a countermeasure to power surge due to lightening connect a surge absorber for lightening as shown below AC g L J PLC K i i 1 0 devices l tfi E2 jem e Surge absorber for lightening POINT 1 Separate the ground of the surge absorber for lightening E1 from that of the PLC E2 2 Select a surge absorber for lightening whose power supply voltage does no exceed the max
3. QS061P A1 QS061P A2 ERR contact See section 4 3 4 Rated switching voltage current 24VDC 0 5A Minimum switching load 5VDC 1mA Response time OFF to ON 10ms max ON to OFF 12ms max Life Contact output section Mechanica More than 20 million times Electrical More than 100 thousand times at rated switching voltage current Surge suppressor No Fuse No Terminal screw size M3 5 screw Applicable wire size 0 75 to 2mm Applicable solderless terminal RAV1 25 to 3 5 RAV2 to 3 5 0 8mm or less thick Applicable tightening torque 0 66 to 0 89Nem H 98mm 3 86inch External dimensions 55 2mm 2 33inch 115mm 4 53inch Weight 0 40kg POINT 4 Overcurrent protection The overcurrent protection function shuts off the 5 VDC circuit and stops the system if the current flowing in the circuit exceeds the specified value The LED of the power supply module is turned off or lights up in dim green when voltage is lowered If this device is activated switch the input power supply off and eliminate the cause such as insufficient current capacity or short Then a few minutes later switch it on to restart the system The initial start for the system takes place when the current value becomes normal 2 Overvoltage protection The overvoltage protection function shuts off the 5 VDC circuit and stops the system if
4. construction or installation of the materials construction criteria functionality use properties or other characteristics of the equipment systems or production lines into which the Products may be incorporated including any safety fail safe and shut down systems using the Products MELCO is not responsible for determining the suitability of the Products for their intended purpose and use including determining if the Products provide appropriate safety margins and redundancies for the applications equipment or systems into which they are incorporated Customer acknowledges that qualified and experienced personnel are required to determine the suitability application design construction and proper installation and integration of the Products MELCO does not supply such personnel MELCO is not responsible for designing and conducting tests to determine that the Product functions appropriately and meets application standards and requirements as installed or incorporated into the end user s equipment production lines or systems MELCO does not warrant any Product 1 repaired or altered by persons other than MELCO or its authorized engineers or FA Centers 2 subjected to negligence carelessness accident misuse or damage 3 improperly stored handled installed or maintained 4 integrated or used in connection with improperly designed incompatible or defective hardware or software 5 that fails because consumable pa
5. 0 36 to 0 48N m Module loading lever Used to load the module to the base unit Power input terminal for the QS061P A1 and connected to a Power input terminal 100VAC power supply Power input terminal for the QS061P A2 and connected to a Power input terminal 200VAC power supply 47 POINT 1 The QS061P A1 is dedicated for inputting a voltage of 100 VAC Do not input a voltage of 200 VAC into it or trouble may occur on the QS061P A1 Power module type Supply power vol tage 100VAC 200VAC Power supply module QS061P A1 Operates normally causes trouble Power supply module does not QS061P A2 cause trouble Operates normally CPU module cannot be operated 2 Ensure that the earth terminals LG and FG are grounded 3 ERR terminal cannot be used as a safety output Connect the cable for ERR contact of 30m or less in length in a control panel 48 4 3 5 Part Names of Base unit 1 QS034B Base cover Application Cover for protecting the printed circuit board of the base unit Module connector Connector for module and in installing the QS series power supply module CPU elligent function module To the connectors located in the spare space where these modules are not installed attach the supplied connector co
6. II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally Do not use or store the PLC under pressure higher than the atmospheric pressure of altitude Om Doing so can cause a malfunction When using the PLC under pressure please contact your sales representative 2 2 Performance Specifications of CPU Modules This section provides the performance specifications of the CPU modules Table 2 2 QS001CPU Performance Specifications Control method Type QS001CPU Repeated operation using stored program Remarks O control mode Refresh mode Programming language Language dedicated to sequence control Relay symbol language Function block Processing LD X0 0 10us speed sequence instruction MOV DO D1 0 35us Constant scan Function for keeping regular scan time 1 to 2000ms Setting available inims unit Setting by parameters Program capacity 1 14k steps 56k bytes Program memory drive 0 Memory capacity 128k bytes Standard ROM drive 4 128k bytes Progr
7. Manual Before constructing or designing the safety related system be sure to read the following manual Manual name Safety Application Guide Explains the overview and construction method of the safety related system laying and wiring examples application programs etc Manual No Model code SH 080613ENG 13JR90 Sold separately The following manuals are also related to this product If necessary order them by quoting the details in the tables below Detailed Manual Manual name QSCPU User s Manual Hardware Design Maintenance and Inspection Explains the specifications of the QSCPU safety power supply module safety base unit etc Sold separately Manual No Model code SH 080626ENG 13JR92 QSCPU User s Manual Function Explanation Program Fundamentals Explains the functions programming methods devices etc that are necessary to create programs with the QSCPU Sold separately Relevant Manual Manual name QSCPU Programming Manual Common Instructions Explains how to use the sequence instructions and application instructions Sold separately SH 080627ENG 13JR93 Manual No Model code SH 080628ENG 13JW01 1 OVERVIEW This manual describes the performance specifications loading and installation part names and settings of MELSEC QS series CPU modules and how to read error codes 1 1 Included Part
8. POINT When removing the module always remove the module fixing screw first and then remove the module fixing latch from the module fixing hole If the module is removed forcibly it will be damaged 35 4 2 Power Supply Wiring This section provides instructions for wiring the power supply lt gt DANGER Z CAUTION Be sure to shut off all phases of the external supply power used by the system before wiring Not completely turning off all power could result in electric shock or damage to the product When energizing or operating the module after installation or wiring be sure to close the attached terminal cover Not doing so may result in electric shock Ground the FG and LG terminals correctly Not doing so could result in electric shock or malfunctions Use a solderless terminal with insulation sleeve for wiring of a terminal block Use up to two solderless terminals for a single terminal Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in a failure Wire the module correctly after confirming the rated voltage and terminal layout Connecting a power supply of a different rated voltage or incorrect wiring may cause a fire or failure Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If t
9. Table 2 3 QS061P A1 A2 Performance Specification Performance Specifications QS061P A1 QS061P A2 Base loading position QS series power supply module loading slot Applicable base unit QS034B Input power supply 10 200 to 240VAC 10 170 to 264VAC 10 100 to 120vAC 10 85 to 132VAC Input frequency 50 60Hz 5 Input voltage distortion actor Within 5 See section 4 2 1 Max input apparent power 125VA Inrush current 20A within 8ms 4 Rated output 5VDC 6A current Overcurrent svpc 6 6A or more protection Overvoltage 5VDC 5 5 to 6 5V protection Efficiency 70 or more Allowable momenta power failure period 2 Within 20ms Dielectric withstand voltage Across inputs LG and outputs FG 1780VAC rms 3 cycles 2000 m 6562 ft Across inputs LG and outputs FG 2830VAC rms 3 cycles 2000 m 6562 ft Insulation resistance Across inputs LG and outputs FG across inputs and LG across outputs and FG 10MQ or more by insulation resistance tester Noise durability By noise simulator of 1500Vp p noise voltage 1 us noise width and 25 to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV Operation indication LED indication Normal ON green Error OFF Fuse Built in Unchangeable by user Table 2 3 QS061P A1 A2 Performance Specification Application Performance Specifications
10. connected by the USB cable 10 RUN STOP RESET switch RUN Executes sequence program operation STOP Stops sequence program operation RESET Performs hardware reset and operation initialization when an operation error occurs See section 4 3 3 11 Module fixing screw Screw used to fix a module to the base unit M3 screw 42 Application Module fixing latch Latch used to fix a module to the base unit Backup battery for the power failure compensation function of Battery program memory For connection of the battery lead wires When shipped from the factory the lead wires are disconnected from the connector to prevent the battery from discharging Battery connector pin 1 Turns ON during the initial processing self diagnostics etc right after the power on or reset cancel 2 When a cable is to be connected to the USB connector at all times clamp the cable to prevent a loose connection shifting or disconnection by pulling due to carelessness 3 Operate the RUN STOP RESET switch with your fingertips Do not use any tool such as a screwdriver because the switch part might be damaged 43 4 3 2 Switch Operation after Writing a Program Programs can be written to the CPU module in either the STOP or RUN status 1 When writing a program with the CPU module set to STOP a Set the RUN STOP RESET switch to STOP The RUN LED turns OFF and the module is
11. due to the accumulated dust Generally this is the level for inside the control box equivalent to IP54 in a control room or on the floor of a typical factory Pollution level 3 An environment where conductive dust exits and conductivity may be generated due to the accumulated dust An environment for a typical factory floor Pollution level 4 Continuous conductivity may occur due to rain snow etc An outdoor environment As shown above the PLC can realize the pollution level 2 when stored in a control panel equivalent to IP54 3 2 5 Grounding There are the following two different grounding terminals Use either grounding terminal in an earthed status Protective grounding Maintains the electrical safety of the PLC and improves the noise resistance Functional grounding amp Improves the noise resistance 20 3 2 6 External wiring 1 24VDC external power supply This power supply must include a reinforced insulation for 24VDC circuit to prevent dangerous voltage for CC Link Safety remote I O module 2 External devices When a device with a hazardous voltage circuit is externally connected to the PLC use the device whose interface circuit section to the PLC has the reinforced insulation against the hazardous voltage circuit 3 Reinforced insulation Reinforced insulation refers to the insulation with the dielectric withstand voltage shown in Table 1 Table 1 Reinforced Insulation Withstand Voltage Inst
12. machinery 11 3 1 1 Standards relevant to the EMC Directive The standards relevant to the EMC Directive are listed below Test Item Specification Test Details Standard Value 30M 230MHz QP EN55011 Radio waves from 40dB u V m 10m 32 81 ft in CISPR11 the broduct are measurement range Radiated P d 230M 1000MHz QP emission 2 measured 47dB u V m 10m 32 81 ft in measurement range EN55011 Noise from the 150k 500kHz QP 79dB CISPR11 roduict to the power Mean 66dB 1 Conducted se 4 500k 30MHz QP 73dB tans ine is measured emission Mean 60dB ENG 10002 ae ie Electrostatic i 8kV Air discharge discharge ied applied tothe 4kV Contact discharge immunity 2 cabinet of the equipment EN61000 4 3 Immunity test in Radiated which electric fields 1 4GHz 2 0GHz 80 1000MHz 10V m electromagnetic are irradiated to the 80 AM modulation 1kHz field immunity G product EN61000 4 8 Immunity test in Power which the product is frequency installed in the 50Hz 60Hz 30A m EN61131 2 Magnetic field magnetic field of the 2003 immunity 2 induction coil EN61000 4 4 Immunity test in AC power cable 2kV Electrical fast transient burst immunity 2 which burst noise is applied to the power cable and signal line DC power cable 2kV DC I O analog communication line 1kV EN61000 4 5 Surge immunity Immunity test in which lightning surge is
13. the module to the base unit F ALIVE LED ON Normal 2 Green OFF When the hardware watchdog timer error is detected ERR LED is ON Indicates the operating mode of the CPU module ON TEST MODE 3 TEST LED Flash When TEST MODE is switched to SAFETY MODE Yellow The TEST LED turns off after reset Flash interval ON 200ms OFF 200ms OFF SAFETY MODE Indicates the operating status of the CPU module ON During operation in RUN OFF During stop in STOP or when the error which stops 4 RUN LED the operation is detected Green Flash When parameters program is written during STOP and the RUN STOP RESET switch is moved from STOP to RUN Flash interval ON 200ms OFF 200ms ON When the self diagnostics error that will not stop i operation other than a battery error is detected 1 P OFF Normal 5 ERR LED 7 Red Flash When the self diagnostics error that will stop operation is detected Flash interval ON 200ms OFF 200ms When the reset operation is performed Flash interval ON 60ms OFF 60ms 6 USER LED ON When the anunciator F turns ON Red OFF Normal 7 BAT LED ON N a neien erorpas occurred due to the CPU Yellow attery voltage drop OFF Normal 8 Module loading lever Used to load the module to the safety base unit Connector used to connect to the USB compatible peripheral 9 USB connector 2 devices Connector type B Can be
14. 16 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice Printed in Japan on recycled paper
15. 6 4 3 4 Part Names of Power Supply Modules 1 QS061P A1 QS061P A2 1 7 INPUT 6 00 240VAC S0602 125VA A OUTPUT 5VDC 6A J 100 120VAC m 4 6 S0 60Hz 125VA OUTPUT 5VDC 6A e 2 vate 2 Fo e 3 Fs A 3 wD 4 wD 4 meur c meur N ia 9 10 G QS061P A2 8 5 8 5 QS061P A1 QS061P A2 Application ON green Normal 5VDC output instantaneous power failure within 20ms OFF AC power supply is ON however the power supply module is out of order POWER LED 5VDC error overload internal circuit failure fuse blown AC power supply is not ON Power failure including an instantaneous power failure of 20ms or more Turned ON when the whole system operates normally ERR terminal Turns OFF opens when the AC power is not input a stop error including a reset occurs in the CPU module or the fuse is blown Ground terminal connected to the shielding pattern of the printed circuit board Grounding for the power filter The potential of the QS061P A1 and QS061P A2 terminals are one half of the input voltage FG terminal LG terminal Terminal screw M3 5 screw Terminal cover Protective cover of the terminal block Used to fix the module to the base unit Module fixing screw M3 screw Tightening torque
16. Adaptor adaptors Large small b Adaptor installation method The way to install the adaptors for mounting a DIN rail to the base unit is given below Base unit rear Ee 9 mi Push the top of the adaptor small in the lower hole small far enough until it clicks Insert the adaptor large into the grooves Push the bottom of the adaptor large far of the base unit from below enough until it clicks c Applicable DIN rail types JIS C 2812 TH35 7 5Fe TH35 7 5Al TH35 15Fe 28 d DIN rail mounting screw intervals When using a TH35 7 5Fe or TH35 7 5Al DIN rail rail mounting screws user prepared should be tightened at intervals of 200 mm 7 88 inch or less in order to ensure that the rail has sufficient strength DIN rail mounting screw T User prepared BEEE Kp i DIN rail 35mm A 1 38 inch E When using the DIN rail in a place of strong vibration and or shock tighten the mounting screws at intervals of 200mm 7 88 inch or less according to the following method P L P ri P 200mm 7 88 inch or less In Position A base unit bottom screw the DIN rail in two places using the mounting screws and square washers included with the adaptors B 3 e A 2 B 3 Mounting screws included with adaptors Square washers Mounting screws User prepared DIN rail necessary 1_ No square washers
17. D LOW VOLTAGE DIRECTIVES For the products sold in European countries the conformance to the EMC Directive which is one of the European directives has been a legal obligation since 1996 Also conformance to the Low Voltage Directive another European Directive has been a legal obligation since 1997 Manufacturers who recognize their products must conform to the EMC and Low Voltage Directives are required to declare that their products conform to these Directives and put a CE mark on their products 3 1 Requirements for Conformance to EMC Directive The EMC Directive specifies that products placed on the market must be so constructed that they do not cause excessive electromagnetic interference emissions and are not unduly affected by electromagnetic interference immunity The applicable products are requested to meet these requirements The Section 3 1 1 through Section 3 1 5 summarize the precautions on conformance to the EMC Directive of the machinery constructed using the MELSEC QS series PLCs The details of these precautions has been prepared based on the control requirements and the applicable standards control However we will not assure that the overall machinery manufactured according to these details conforms to the above mentioned directives The method of conformance to the EMC Directive and the judgment on whether or not the machinery conforms to the EMC Directive must be determined finally by the manufacturer of the
18. MITSUBISHI Mitsubishi Safety Programmable Logic Controller MELSEC LES aries QSCPU CPU Module User s Manual Hardware QS001CPU Thank you for purchasing the Mitsubishi safety programmable logic controller MELSEC QS Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL QSCPU U HW E MODEL CODE IB NA 0800340ENG B 0610 MEE 13JR91 2006 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read these instructions before using this equipment Before using the product please read this manual the relevant manuals introduced in this manual standard PLC manuals and the safety standard carefully and pay full attention to safety to handle the product correctly In this manual the safety instructions are ranked as DANGER and CAUTION Indicates that incorrect handling may cause amp DANGER hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause A CAUTION hazardous conditions resulting in medium or slight personal injury or physical damage Note that the CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Please save this manual to make it accessible when required and always forward it t
19. a voltage of 5 5 VDC or above is applied to the circuit When this device is activated the power supply module LED is switched OFF For restart of the system turn off the input power supply and then turn on in a few minutes This allows the system to start up with initial start If the system does not start up and a LED indication remains off replacement of a power supply module is required 3 Allowable momentary power failure period e An instantaneous power failure lasting less than 20ms will cause AC down to be detected but operation will continue e An instantaneous power failure lasting in excess of 20ms may cause the operation to continue or initial start to take place depending on the power supply load 4 Inrush current When power is switched on again immediately within 5 seconds after power off an inrush current of more than the specified value 2ms or less may flow Reapply power 5 or more seconds after power off When selecting a fuse and breaker in the external circuit take account of the blowout detection characteristics and above matters 2 4 Specifications of Base Units This section provides the specification of base units 1 Base unit em QS034B Number of I O modules installed 4 Applicable module QS series modules 5 VDC internal current consumption 0 095A Weight 0 28kg 98mm 3 86inch External dimensions 245mm 9 65inch 44 1mm 1 74inch 10 3 EMC AN
20. akers mount these on a separate panel or at a distance 6 In order to avoid the effects of radiated noise and heat provide the clearances indicated below between the PLC and devices that generate noise or heat contactors and relays e Required clearance in front of PLC at least 100 mm 3 94 inch 1 Required clearance on the right and left of PLC at least 50 mm 1 97 inch 50mm 1 97 inch Contactor relay etc 1 97 inch 26 7 Install a base unit by screwing in the following procedure a Fit the two base unit top mounting screws into the enclo sure Panel b Place the right hand side notch of the base unit onto the right hand side screw Panel c Place the left hand side pear shaped hole onto the left hand side screw Panel d Fit the mounting screws into the holes at the bottom of the base unit and then retighten the 4 mounting screws Note Install the base unit to a panel with no module loaded in the right end slot Remove the base unit after unloading the module from the right end slot 27 8 Note the following points when mounting a DIN rail Mounting a DIN rail needs special adaptors optional which are to be user prepared a Applicable adapter types DIN rail adapter Applicable main base unit Q6DIN2 QS034B Included parts Quantity of included parts DIN rail mounting Adaptor
21. allation Category Il source IEC664 Rated voltage of hazardous voltage area Surge withstand voltage 1 2 50 u s 150V AC or below 2500V 300V AC or below 4000V 21 4 LOADING AND INSTALLATION When a safety PLC detects an error in an external power supply or a failure in PLC main module it turns off all the outputs Create an external circuit to securely stop the power of hazard by turning off the outputs Incorrect configuration may result in an accident DANGER Create short current protection for a safety relay and a protection circuit such as a fuse and breaker outside a safety PLC When data program change or status control is performed from a PC to a running safety PLC create an interlock circuit outside the sequence program and safety PLC to ensure that the whole system always operates safely For the operations to a safety PLC pay full attention to safety by reading the relevant manuals carefully and establishing the operating procedure Furthermore for the online operations performed from a PC to a safety CPU module the corrective actions against a communication error due to a cable connection fault etc should be predetermined as a system All output signals from a safety CPU module to the CC Link Safety system master module are prohibited to use These signals can be found in the CC Link Safety System Master Module User s Manual Do not turn ON or OFF these signals by sequence program sin
22. am memory Max number of 32 files stored Standard ROM 32 No of times of writing data into the standard ROM Max 100000 times No of I O device points 6144 points X YO to 17FF No of points usable on program No of I O points 1024 points X Y0 to 3FF No of points accessible to the actual I O module Number of loadable modules 4 Available battery Q6BAT Clock function Year month day hour minute second day of week Automatic leap year judgment Accuracy 3 18 to 5 25s TYP 2 14s d at 0 C 3 18 to 2 59s TYP 2 07s d at 25 C 12 97 to 3 63s TYP 3 16s d at 55 C Table 2 2 QS001CPU Performance Specifications Type Qs001CPU Remarks Allowable instantaneous power failure period Varies depending on the power supply module 5VDC internal current i 0 43A consumption 98mm External dimensions 55 2mm 115mm Weight 0 29kg Protection of degree IP2X 1 The maximum number of executable sequence steps is as shown below Program capacity File heade size default 34 steps For the details refer to the manual below QSCPU User s Manual Function Explanation Program Funda mentals 2 Each of parameter sequence program SFC program and device comment files can be stored 2 3 Power supply module specifications This section provides the specifications of the power supply modules
23. applied to the power cable and signal line AC power cable Common mode 2k differential mode 1kV DC power cable Common mode 1kV differential mode 0 5kV DC I O analog communication shielded Common mode 1kV DC I O analog unshielded Common mode 0 5k V differential mode 0 5kV Communication unshielded 1kV EN61000 4 6 Conducted disturbances immunity 2 Immunity test in which high frequency noise is applied to the power cable and signal line 12 0 15 80MHz 80 AM modulation 1kHz 3Vrms 1 QP Quasi peak value Mean Average value 2 The PLC is an open type device device installed to another device and must be installed in a conductive control panel The tests for the corresponding items were performed while the PLC was installed inside a control panel 3 1 2 Installation instructions for EMC Directive The PLC is open equipment and must be installed within a control panel for use This not only ensures safety but also ensures effective shielding of PLC generated electromagnetic noise CC Link Safety remote station should be used having the control panel installed 1 Control panel a b 03 D Use a conductive control panel When attaching the control panel s top plate or base plate mask painting and weld so that good surface con tact can be made between the panel and plate To ensure good electrical contact with the control panel ma
24. be read 4 Choose the Diagnostic PLC diagnostic menu 5 Click the Current error button in the PLC diagnostic dialog box to display the error code and error message 6 Choose the Help CPU error menu and check details of the corresponding error code For details of how to operate GX Developer refer to the operating manual of your GX Developer 50 6 TRANSPORTATION PRECAUTIONS When transporting lithium batteries make sure to treat them based on the transport regulations 6 1 Controlled Models The batteries for the MELSEC QS series CPU module are classified as follows Classification for Productname Model ee a transportation Q series battery Q6BAT Lithium battery Non dangerous goods 6 2 Transport Guidelines Comply with IATA Dangerous Goods Regulations IMDG code and the local transport regulations when transporting products after unpacking or repacking while Mitsubishi ships products with packages to comply with the transport regulations Also contact the transporters 51 WARRANTY Please confirm the following product warranty details before using this product 1 Limited Warranty and Product Support a Mitsubishi Electric Company MELCO warrants that for a period of eighteen 18 months after date of delivery from the point of manufacture or one year from date of Customer s purchase whichever is less Mitsubishi MELSEC Safety programmable logic controllers the Produ
25. carries a large noise content and thus short wiring means that the wire is prevented from acting as an antenna b aS The earth wire led from the earthing point must be twisted with the power supply wires By twisting with the earthing wire noise flowing from the power supply wires can be relieved to the earthing However if a filter is installed on the power supply wires the wires and the earthing wire may not need to be twisted 3 1 3 Cables The cables extracted from the control panel contain a high frequency noise component On the outside of the control panel therefore they serve as antennas to emit noise When pulling out cables which are connected to CC Link Safety master module MELSECNET H module and CC Link Safety remote I O module be sure to use shielded cables The use of a shielded cable also increases noise resistance For signal lines of CC Link Safety master module MELSECNET H module and CC Link Safety remote I O module by using shielded cables noise durability satisfies the standard value If a shielded cable is not used or not earthed correctly the noise resistance will not meet the specified requirements 1 Earthing of shielded of shield cable a Earth the shield of the shielded cable as near the unit as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed Shield section 2 3 b Take appropriate measures so that the shield section
26. ce turning ON OFF these output signals of the PLC system may cause malfunctions and safety operation cannot be guaranteed When a safety remote I O module has detected a CC Link Safety error it turns off all the outputs Note that the outputs in a sequence program are not automatically turned off If a CC Link Safety error has been detected create a sequence program that turns off the outputs in the program If the CC Link Safety is restored with the outputs on it may suddenly operate and result in an accident To inhibit restart without manual operation after safety function was performed and outputs were turned OFF create an interlock program which uses a reset button for restart 22 Z CAUTION Do not bunch the wires of external devices or communication cables together with the main circuit or power lines or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause malfunctions 4 1 Module Installation 4 1 1 Handling instructions Z CAUTION Use a safety PLC in the environment that meets the general specifications described in this manual Using this PLC in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product While pressing the installation lever located at the bottom of module insert the m
27. cts will be free from defects in material and workmanship b At MELCO s option for those Products MELCO determines are not as warranted MELCO shall either repair or replace them or issue a credit or return the purchase price paid for them c For this warranty to apply 1 Customer shall give MELCO i notice of a warranty claim to MELCO and the authorized dealer or distributor from whom the Products were purchased ii the notice shall describe in reasonable details the warranty problem iii the notice shall be provided promptly and in no event later than thirty 30 days after the Customer knows or has reason to believe that Products are not as warranted and iv in any event the notice must given within the warranty period 2 Customer shall cooperate with MELCO and MELCO s representatives in MELCO s investigation of the warranty claim including preserving evidence of the claim and its causes meaningfully responding to MELCO s questions and investigation of the problem grant MELCO access to witnesses personnel documents physical evidence and records concerning the warranty problem and allow MELCO to examine and test the Products in question offsite or at the premises where they are installed or used and 3 If MELCO requests Customer shall remove Products it claims are defective and ship them to MELCO or MELCO s authorized representative for examination and if found defective for repair or replacement The costs of removal ship
28. e and Inspection A 4 Startup and Maintenance precautions Do not touch the terminals while power is on Doing so could result in electric shock Correctly connect the battery Also do not charge disassemble heat place in fire short circuit or solder the battery Mishandling of battery can cause overheating cracks or ignition which could result in injury and fires Turn off all phases of the external supply power used in the system when cleaning the module or retightening the terminal block mounting screws terminal screws or module mounting screws Not doing so could result in electric shock Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause a drop due to the damage of the screw or module A 5 Startup and Maintenance precautions Z CAUTION The online operations performed from a PC to a running safety PLC Program change when a safety CPU is RUN device test and operating status change such as RUN STOP switching have to be executed after the manual has been car
29. e safety standard regulation or aw and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law c MELCO prohibits the use of Products with or in any application involving power plants rains railway systems airplanes airline operations other transportation systems amusement equipments hospitals medical care dialysis and life support facilities or equipment incineration and fuel devices handling of nuclear or hazardous materials or chemicals mining and drilling and other applications where the level of risk to human life health or property are elevated d MELCO SHALL NOT BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL INDIRECT OR PUNITIVE DAMAGES FOR LOSS OF PROFITS SALES OR REVENUE FOR INCREASED LABOR OR OVERHEAD COSTS FOR DOWNTIME OR LOSS OF PRODUCTION FOR COST OVERRUNS OR FOR ENVIRONMENTAL OR POLLUTION DAMAGES OR CLEAN UP COSTS WHETHER THE LOSS IS BASED ON CLAIMS FOR BREACH OF CONTRACT OR WARRANTY VIOLATION OF STATUTE NEGLIGENCE OR OTHER TORT STRICT LIABILITY OR OTHERWISE e In the event that any damages which are asserted against MELCO arising out of or relating to the Products or defects in them consist of personal injury wrongful death and or physical property damages as
30. e voltage has been reduced by two or more levels of isolating transformers from the public power distribution 3 2 4 Control panel Because the PLC is an open device a device designed to be stored within another module be sure to use it after storing in the control panel Also each network remote station needs to be installed inside the control panel 1 Electrical shock prevention The control panel must be handled as shown below to protect a person who does not have adequate knowledge of electricity from an electric shock a Lock the control panel so that only those who are trained and have acquired enough knowledge of electric facilities can open the control panel b The control panel must have a structure which automati cally stops the power supply when the box is opened c For electric shock protection use IP20 or greater control panel 19 2 Dustproof and waterproof features The control panel also has the dustproof and waterproof functions Insufficient dustproof and waterproof features lower the insulation withstand voltage resulting in insulation destruction The insulation in our PLC is designed to cope with the pollution level 2 so use in an environment with pollustion level 2 or below Pollution level 1 An environment where the air is dry and conductive dust does not exist Pollution level 2 An environment where conductive dust does not usually exist but occasional temporary conductivity occurs
31. ecifications of CPU Modules 2 3 Power supply module specifications 2 4 Specifications of Base Units 2 0 eceeeceeeeeececeeeeeeeceeeeeeeeeeeeeneeeeaeees 3 1 Requirements for Conformance to EMC Directive 3 1 1 Standards relevant to the EMC Directive 3 1 2 Installation instructions for EMC Directive 0 0 0 13 3 1 3 Cables 3 1 4 Power Supply Module 3 1 5 Others 3 2 Requirement to Conform to the Low Voltage Directive 3 2 1 Standard applied for MELSEC QS series PLC oe 3 2 2 MELSEC QS series PLC selection 3 2 3 Power supply 3 2 4 Control panel se i eeeeace eee Se Ln ETET 3 2 5 Grounding 3 2 6 External wiring LOADING AND INSTALLATION ccceccecccsssseeesseeseseseceseeeeesenseesieenseeeaneas 4 1 Module Installation 4 1 1 Handling instructions 4 1 2 Instructions for mounting the base unit 4 1 3 Installation and removal of module 4 2 Power Supply Wiring 4 2 1 Precaution when connecting the uninterruptive power supply 40 4 3 Part Names and Settings of QS001CPU 4 3 1 Part names and settings 4 3 2 Switch Operation after Writing a Program 4 3 3 Reset Operation 4 3 4 Part Names of Power Supply Modules A 9 4 3 5 Part Names of Base unit 5 ERROR CODES 5 1 Reading an error code eccecceseeeceeceseeeceeeeceeeteeeeeeesaeeeeeeceeseaeesseeteaes 6 TRANSPORTATION PRECAUTIONS 6 1 Controlled Models 6 2 Transport Guidelines About Manual Introduction
32. efully read and the safety has been ensured Following the operating procedure predetermined at designing the operation has to be performed by an instructed person When changing a program while a safety CPU is RUN Write during RUN it may cause a program breakdown in some operating conditions Fully understand the precautions described in the GX Developer s manual before use Do not disassemble or modify the modules Doing so could cause a failure malfunctions injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Use any radio communication device such as a cellular phone or a PHS phone more than 25cm 9 85 inch away in all directions of safety PLC Not doing so can cause malfunctions Completely turn off the external supply power used in the system before mounting or removing the module Not doing so may result in a failure or malfunctions of the module Restrict the mounting removal of a module base unit and terminal block up to 50 times IEC61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Do not drop or give an impact to the battery mounted to the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or given an impact dispose of it without using Before touching the module always
33. elays shipment shall be at the risk and expense of Customer c MELCO shall not be liable for any damage to or loss of the Products or any delay in or failure to deliver service repair or replace the Products arising from shortage of raw materials failure of suppliers to make timely delivery labor difficulties of any kind earthquake fire windstorm flood theft criminal or terrorist acts war embargoes governmental acts or rulings loss or damage or delays in carriage acts of God vandals or any other circumstances reasonably beyond MELCO s control 5 Choice of Law Jurisdiction These terms and any agreement or contract between Customer and MELCO shall be governed by the laws of the State of New York without regard to conflicts of laws To the extent any action or dispute is not arbitrated the parties consent to the exclusive jurisdiction and venue of the federal and state courts located in the Southern District of the State of New York Any judgment there obtained may be enforced in any court of competent jurisdiction 6 Arbitration Any controversy or claim arising out of or relating to or in connection with the Products their sale or use or these terms shall be settled by arbitration conducted in accordance with the Center for Public Resources CPR Rules for Non Administered Arbitration of International Disputes by a sole arbitrator chosen from the CPR s panels of distinguished neutrals Judgment upon the award rendered by the Arb
34. g a power supply of a different rated voltage or incorrect wiring may cause a fire or failure Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause a drop due to the damage of the screw or module Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause a fire failure or malfunctions The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from entering the module during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipation Install our PLC in a control panel for use Wire the main power supply to the power supply module installed in a control panel through a distribution terminal block Furthermore the wiring and replacement of a power supply module have to be performed by a maintenance worker who acquainted with shock protection For the wiring methods refer to the QSCPU User s Manual Hardware Design Maintenanc
35. ge of 50VAC 75VDC or above are also developed to conform to the above standard The modules which operate at the rated voltage of less than 50VAC 75VDC are out of the Low Voltage Directive application range For products with the CE mark refer to the Standard Compliance menu of the MELFANSweb homepage 3 2 2 MELSEC QS series PLC selection 1 Power supply module There are dangerous voltages voltages higher than 42 4V peak inside the power supply modules of the 100 200VAC rated input voltages Therefore the CE marked models are enhanced in insulation internally between the primary and secondary 2 CPU module base unit Using 5VDC circuits inside the above modules are out of the Low Voltage Directive application range 3 CC Link Safety master module MELSECNET H module CC Link Safety master module and MELSECNET H module are out of the scope of the low voltage directive because the rated voltage is 24VDC or less 3 2 3 Power supply The insulation specification of the power supply module was designed assuming installation category II Be sure to use the installation category Il power supply to the PLC The installation category indicates the durability level against surge voltage generated by a thunderbolt Category has the lowest durability category IV has the highest durability gt Category IV Category III Category Il Category Figure 1 Installation category Category II indicates a power supply whos
36. he Products These terms and conditions constitute the entire agreement between Customer and MELCO with respect to warranties remedies and damages and supersede any other understandings whether written or oral between the parties Customer expressly acknowledges that any representations or statements made by MELCO or others concerning the Products outside these terms are not part of the basis of the bargain between the parties and are not factored into the pricing of the Products THE WARRANTIES AND REMEDIES SET FORTH IN THESE TERMS ARE THE EXCLUSIVE AND ONLY WARRANTIES AND REMEDIES THAT APPLY TO THE PRODUCTS MELCO DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 53 3 Limits on Damages a MELCO S MAXIMUM CUMULATIVE LIABILITY BASED ON ANY CLAIMS FOR BREACH OF WARRANTY OR CONTRACT NEGLIGENCE STRICT TORT LIABILITY OR OTHER THEORIES OF RECOVERY REGARDING THE SALE REPAIR REPLACEMENT DELIVERY PERFORMANCE CONDITION SUITABILITY COMPLIANCE OR OTHER ASPECTS OF THE PRODUCTS OR THEIR SALE INSTALLATION OR USE SHALL BE LIMITED TO THE PRICE PAID FOR PRODUCTS NOT AS WARRANTED b Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 and EN954 1 ISO13849 1 from TUV Rheinland his fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicabl
37. he terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause a drop due to the damage of the screw or module Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause a fire failure or malfunctions 36 CAUTION The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from entering the module during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipation Install our PLC in a control panel for use Wire the main power supply to the power supply module installed in a control panel through a distribution terminal block Furthermore the wiring and replacement of a power supply module have to be performed by a maintenance worker who acquainted with shock protection For the wiring methods refer to the QSCPU User s Manual Hardware Design Maintenance and Inspection 1 Separate the PLC s power supply line from the lines for I O devices and power devices as shown below When there is much noise connect an insulation transformer
38. iately POINT Hold the RUN STOP RESET switch in the RESET position until reset processing is complete the flickering ERR LED goes off If you release your hand from the RUN STOP RESET switch during reset processing during rapid flickering of ERR LED the switch will return to the STOP position and reset processing cannot be completed 45 Perform reset operation with the RUN STOP RESET switch in the following procedure Start l Hold the RUN STOP RESET switch in the RESET position i STOP COs RUN STOP RESET RUN RESET switch The ERR LED flickers several times 3 to 4 times rapidly ALIVE TEST RUN USER ERR BAT Flickers The ERR LED goes off ALIVE TEST RUN USER ERR BAT Goes off tite eeee Reset operation is started using the RUN STOP RESET switch PRG Reset is accepted and reset processing is performed etteeeeee Reset is completed Return the RUN STOP RESET switch to the STOP position STOP ms RUN STOP CO4 RESET RUN RESET switch TERETERE Reset is canceled Releasing your hand from the RUN STOP RESET switch returns it to the STOP position Termination completed end POINT Operate the RUN STOP Do not use any tool such might be damaged RESET switch with your fingertips as a screwdriver because the switch part 4
39. imum allowable circuit voltage even at the time of maximum power supply voltage elevation 7 The following diagram shows the wiring example of power lines grounding lines etc to the unit Main base unit m 100 110VAC 080348 Ac 3i QS061P A1 CPU module R X Fuse ERR een Baas cat T I gt 1 pS 2avoc Ee i INPUT 400 120VAC Connect to 24VDC terminals of module that requires 24VDC internally Ground wire lt 4j _ gt Grounding 1 The ERR terminal turns ON OFF as described below The terminal turns OFF opens when the AC power is not input a 38 CPU module stop error including a reset occurs or the fuse of the power supply module is blown POINT 1 Use the thickest possible max 2 mm 14 AWG wires for the 100 200 VAC and 24 VDC power cables Be sure to twist these wires starting at the connection terminals For wiring a terminal block be sure to use a solderless terminal To prevent short circuit due to loosening screws use the solderless terminals with insulation sleeves of 0 8 mm 0 03 inch or less thick The number of the solderless terminals to be connected for one terminal block are limited to 2 Terminal block Solderless terminals with insulation sleeves 2 When the LG terminals and FG terminals are connected be sure to ground the wires Do n
40. ith the arrowhead side facing up Y 3 Hitch the upper hook of the stopper to the top of the DIN rail 4 Slide the stopper to the end of the base unit so that they are fully in contact y 5 Tighten the screw of the stopper with a screwdriver Tightening torque 1 00 to 1 35N m Make sure that the left and right stoppers are fixed securely to the DIN rail Complete 1 a Hook Hook Stopper 3 Hitch hook to top of Stopper Ur 31 Hitch hook to bottom of DIN rail Stopper POINT When stoppers are used install the base unit to a control panel considering stopper dimensions Refer to Section 4 1 2 1 for the base unit dimensions W Stopper Bess unit Stopper 8 m8 EE DIN rail Base unit width W X DIN rail center L W 18 0 71 i Unit mm inch f Side dimensions when DIN rail is attached Board side DIN rail depth D B 7 TH35 7 5Fe TH35 7 5Al 7 5 0 30 224 7 5 ase unt TH35 15Fe 15 0 59 0 30 Power supply module Z JE on 0 207 am J DIN rail adaptor j H AR 8Ap888 a DIN rail H35 7 5Fe WAUAMUY T GUM 8 TH35 7 5Al x TH35 15Fe y LI AUU g a 28 7 H H os q j LN SI t bd ty _ N
41. itrator shall be final and binding and may be entered by any court having jurisdiction thereof The place of the arbitration shall be New York City New York The language of the arbitration shall be English The neutral organization designated to perform the functions specified in Rule 6 and Rules 7 7 b 7 8 and 7 9 shall be the CPR 55 Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 l 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France TEL 33 1 5568 5568 Circuit Breaker Ind
42. l 115 4 53 joS Unit mm inch 32 4 1 3 Installation and removal of module This section explains how to install and remove a power supply CPU I O intelligent function or another module to and from the base unit 1 Mounting of module Securely insert the module fixing latch 1 into the Base unit module fixing hole so that the latch is not misaligned Base unit A E ing 1 Module loading lever f Using the module fixing hole as a fulcrum push the module in the direction of arrow to mount it into the base unit Module fixing latch Module fixing hole Module fixi Check that the module is 2 latch 1 al inserted in the base unit Module loadi securely and then fix it with cone garth the module fixing screws Module fixing hol i p Completed peee TE LEN 1 The power supply module and CPU module has two module fixing latches Insert the two module fixing latches on the right and left into the module fixing holes so that they are not misaligned 2 The power supply module and CPU module has two module fixing hooks on its top Push the center top of the power supply module and CPU module and mount the module so that the two module fixing hooks on the right and left are securely engaged with the base unit hooks Power supply module Center top Push 33 POINT 1 When mounting the module always inser
43. like fully consider its operability maintainability and environmental resistance 1 Mounting dimensions Mounting dimensions of each base unit are as follows a Safety main base unit QS034B 4 mounting screw M4 x14 245 9 65 224 5 8 85 15 5 0 61 98 3 86 80 3 15 Unit mm inch 24 2 Unit mounting position For enhanced ventilation and ease of module replacement leave the following clearances between the unit top bottom and structure parts a Safety main base unit QS034B top wiring duct or any Programmable Indicates the panel logic controller PA part position 30 1 inch mm 18 Door 5mm 0 20 inch 5mm 0 20 inch or more or more 1 For wiring duct with 50mm 1 97 inch or less height 40mm 1 58inch or more for other cases 3 Unit mounting orientation a Since the PLC generates heat it should be mounted on a well ventilated location in the orientation shown below 25 b Do not mount it in either of the orientations shown below Horizontal mounting 4 Mount the base unit on a flat surface If the mounting surface is not even this may strain the printed circuit boards and cause malfunctions 5 Avoid mounting base unit in proximity to vibration sources such as large magnetic contractors and no fuse circuit bre
44. ment to and from MELCO s designated examination point and reinstallation of repaired or replaced Products shall be at Customer s expense 4 If Customer requests and MELCO agrees to effect repairs onsite at any domestic or overseas location the Customer will pay for the costs of sending repair personnel and shipping parts MELCO is not responsible for any re commissioning maintenance or testing on site that involves repairs or replacing of the Products d Repairs of Products located outside of Japan are accepted by MELCO s local authorized service facility centers FA Centers Terms and conditions on which each FA Center offers repair services for Products that are out of warranty or not covered by MELCO s imited warranty may vary e Subject to availability of spare parts MELCO will offer Product repair services for 7 years after each Product model or line is discontinued at MELCO s or its FA Centers rates and charges and standard terms in effect at the time of repair MELCO usually produces and retains sufficient spare parts for repairs of its Products for a period of seven 7 years after production is discontinued f MELCO generally announces discontinuation of Products through MELCO s Technical Bulletins Products discontinued and repair parts for them may not be available after their production is discontinued 52 2 Limits of Warranties a MELCO does not warrant or guarantee the design specify manufacture
45. ng conduction noise in around 10MHz band and radiated noise in the 30MHz to 100MHz band It is recommended to fit ferrite cores if shielded cables pulled out of the panel do not provide sufficient shielding effects or if the emission of conduction noise from the power supply line has to be suppressed It is also recommended to fit a ferrite core to the USB cable which connects the CPU and the personal computer as measures against noise Regarding the number of winding to the ferrite core the more the better The two turns or more is recommended as the number of winding Note that the ferrite cores should be fitted to the cables in the position immediately before they are pulled out of the panel If the fitting position is improper the ferrite will not produce any effect Noise filter power supply line filter A noise filter is a component which has an effect on conducted noise It is not required to fit the noise filter to the power supply line but fitting it can further suppress noise The noise filter has the effect of reducing conducted noise of 10MHz or less The precautions required when installing a noise filter are described below a Do not bundle the wires on the input side and output side of the noise filter When they are bundled the output side noise will induct into the input side wires Input side _ Input side _ power supply side power supply side Induction Filte
46. o displayed on the product information of GX Developer describes the function information of the product The function information of the product is updated when adding functions 2 SPECIFICATIONS 2 1 General Specifications The performance specifications of QS series PLC are shown in Table2 1 Table 2 1 General Specifications Item Specifications Operating ambient 0 to 55 C temperature Storage ambient temperature 40 to 75 C Operating ambient p humidity 5 to 95 RH non condensing Storage ambient 5 to 95 RH non condensing Frequency Constant Half range acceleration amplitude Conforming Under 5 to 9Hz 3 5mm to intermittent 0 14inch mimes JIS B 3502 vibration 9 to 150Hz 9 8m s leachinX IEC 61131 2 Yz Under 5 to 9Hz Tamm continuous 0 07inch directions vibration 9 to 150Hz 4 9m s Conforming to JIS B 3502 IEC 61131 2 147 m s2 duration of action 11ms hock resistance three times in X Y Z directions respectively by sine half wave pulse No corrosive gases 2000m 6562ft max Inside control panel Il max Pollution level 7 2 max Equipment Class category ii 2 3 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category
47. o the end user Design Precautions When a safety PLC detects an error in an external power supply or a failure in PLC main module it turns off all the outputs Create an external circuit to securely stop the power of hazard by turning off the outputs Incorrect configuration may result in an accident Create short current protection for a safety relay and a protection circuit such as a fuse and breaker outside a safety PLC When data program change or status control is performed from a PC to a running safety PLC create an interlock circuit outside the sequence program and safety PLC to ensure that the whole system always operates safely For the operations to a safety PLC pay full attention to safety by reading the relevant manuals carefully and establishing the operating procedure Furthermore for the online operations performed from a PC to a safety CPU module the corrective actions against a communication error due to a cable connection fault etc should be predetermined as a system All output signals from a safety CPU module to the CC Link Safety system master module are prohibited to use These signals can be found in the CC Link Safety System Master Module User s Manual Do not turn ON or OFF these signals by sequence program since turning ON OFF these output signals of the PLC system may cause malfunctions and safety operation cannot be guaranteed When a safety remote I O module has detected CC Link Safety error i
48. odule fixing tab into the fixing hole in the base unit until it stops Then securely mount the module with the fixing hole as a supporting point Incorrect loading of the module can cause a failure or drop Secure the module to the base unit with screws Tighten the screw in the specified torque range If the screws are too loose it may cause a drop of the screw or module Over tightening may cause a drop due to the damage of the screw or module Completely turn off the external supply power used in the system before mounting or removing the module Not doing so could result in damage to the product Do not directly touch the module s conductive parts or electronic components Doing so may cause malfunctions or a failure 23 This section gives instructions for handling the CPU and power supply modules base unit and so on 1 Do not drop the module case and main module or subject them to strong impact 2 Do not remove modules printed circuit boards from the enclosure in order to avoid changes in operation 3 Be sure to install a power supply module in the power supply installation slot of QS034B 4 Tighten the module mounting and fixing screws as specified below Screw Tightening Torque Range Module fixing screw M3 x 12 screw 0 36 to 0 48 Nem Power supply module terminal screw M3 5 screw 0 66 to 0 89 Nem 4 1 2 Instructions for mounting the base unit When mounting the PLC to an enclosure or the
49. of the shielded cable from which the outer cover was partly removed for exposure is earthed to the control panel on an increased contact surface A clamp may also be used as shown in the figure below In this case however apply a cover to the painted inner wall surface of the control panel which comes in contact with the clamp Screw Clamp fitting Shielded cable Note The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended The high frequency impedance will increase and the shield will be ineffective Shielded cable Wire Crimp terminal MELSECNET H module Always use a double shielded coaxial cable MITSUBISHI CABLE INDUSTRIES LTD 5C 2V CCY for the coaxial cables MELSECNET H module Radiated noise in the range of 30MHz or higher can be suppressed by use of the double shielded coaxial cables Earth the double shielded coaxial cable by connecting its outer shield to the ground Shield P Earth here Refer to 1 for the earthing of the shield I O signal cables and other communication cables For the I O signal cables and other communication cables such as CC Link Safety always ground the shields of the shield cables as in 1 if they are pulled out of the control panel 15 3 1 4 Power Supply Module Always ground the LG and FG terminals after short circuiting them 3 1 5 Others 1 Ferrite core A ferrite core has the effect of reduci
50. ot connect the LG terminals and FG terminals to anything other than ground If LG terminals and FG terminals are connected without grounding the wires the PLC may be susceptible to noise In addition since the LG terminals have potential the operator may receive an electric shock when touching metal parts 3 The ERR terminal can not be used as a safety output In addition set the cable for ERR contact in the control panel and its length to 30m 98 43 ft or less 39 4 2 1 Precaution when connecting the uninterruptive power supply Be sure of the following terms when connecting the QS Series CPU Module system to the uninterruptive power supply abbreviated as UPS hereafter As for UPS use the online power system or online interactive system with a voltage distortion rate of 5 or less For the UPS of the commercial online power system use Mitsubishi Electric s F Series UPS serial number P or later Ex FW F10 0 3K 0 5k Do not use any UPS of the commercial online power system other than the F series mentioned above 40 4 3 Part Names and Settings of QS001CPU 4 3 1 Part names and settings 1 QS001CPU Front face With front cover open SOOTCPU ALIVE 0 EXTEST RUND OUSER ERR 0 mBAT When opening the cover put your finger here Side face Mo i i 0 0 0 d l 8 41 Name Application Module fixing hook Hook used to fix
51. placed in the STOP status Write a program from GX Developer to the CPU module in the STOP status b Reset with the RUN STOP RESET switch The CPU module is reset See Section 4 3 3 c Set the RUN STOP RESET switch to RUN The RUN LED flashes and the CPU module is placed in the RUN status 2 When writing a program during RUN When writing a program during RUN the operation for the RUN STOP RESET switch is not required POINT 1 The program modified online during boot operation is written to the program memory After making online program change also write the program to the standard ROM of the boot source memory If the program is not written in the standard ROM the old program will be executed at the next boot operation For details of boot operation refer to QSCPU User s Manual Function Explanation Program Fundamentals 2 To stop the CPU module the remote operation of GX Developer can also be used In this case the operation for the RUN STOP RESET switch is not required For details of remote operation of GX Developer refer to GX Developer Version 8 Operating Manual 44 4 3 3 Reset Operation For the CPU module the RUN STOP RESET switch of the CPU module is used to switch between the RUN status and STOP status and to perform RESET operation When using the RUN STOP RESET switch to reset the CPU module moving the RUN STOP RESET switch to the reset position will not reset it immed
52. r Output side Output side device side tT device side The noise will induct into input side Separate the input and output wires when the input and output wires are bundled b Earth the noise filter earthing terminal to the control panel with the short wire as possible less than approx 10 cm 3 94 inch Reference Noise Filter Model Name FN343 3 01 FN660 6 06 ZHC2203 11 Manufacturer SCHAFFNER SCHAFFNER Rated current 3A 6A Rated voltage 250V 17 3 2 Requirement to Conform to the Low Voltage Directive The Low Voltage Directive requires each device that operates with the power supply ranging from 50 to 1000VAC and 75 to 1500VDC to satisfy the safety requirements In Section 3 2 1 to Section 3 2 6 cautions on installation and wiring of the MELSEC QS series PLC to conform to the Low Voltage Directive are described These descriptions are based on the requirements and standards of the regulation however it does not guarantee that the entire machinery manufactured based on the descriptions conforms to the above mentioned directive The method and judgment for the conformity to the low voltage directive must be left to the manufacturer s own discretion 3 2 1 Standard applied for MELSEC QS series PLC The standard applied for MELSEC QS series PLC is EN61131 2 safety of devices used in measurement rooms control rooms or laboratories The MELSEC QS series PLC modules which operate at the rated volta
53. rts such as batteries backlights or fuses were not tested serviced or replaced 6 operated or used with equipment production lines or systems that do not meet applicable and commensurate legal safety and industry accepted standards 7 operated or used in abnormal applications 8 installed operated or used in contravention of instructions precautions or warnings contained in MELCO s user instruction and or safety manuals technical bulletins and guidelines for the Products 9 used with obsolete technologies or technologies not fully tested and widely accepted and in use at the time of the Product s manufacture 10 subjected to excessive heat or moisture abnormal voltages shock excessive vibration physical damage or other improper environment or 11 damaged or malfunctioning due to Acts of God fires acts of vandals criminals or terrorists communication or power failures or any other cause or failure that results from circumstances beyond MELCO s control All Product information and specifications contained on MELCO s website and in catalogs manuals or technical information materials provided by MELCO are subject to change without prior notice The Product information and statements contained on MELCO s website and in catalogs manuals technical bulletins or other materials provided by MELCO are provided as a guide for Customer s use They do not constitute warranties and are not incorporated in the contract of sale for t
54. s The following tables list the parts included with the corresponding modules 1 Safety CPU module Product Name Type Quantity Safety CPU module QS001CPU 1 Battery Q6BAT 1 2 Safety main base unit for QS series Product Name Quantity Safety main base unit QS034B Base unit mounting screw M4x 14 screw This manual 3 Safety power supply module Product Name Type Quantity QS061P A1 Safety power supply module 1 Ye ii QS061P A2 1 2 Confirming Serial No and Function Version The serial No and function version of the QSCPU can be confirmed on the rated plate and GX Developer s system monitor 1 Confirming the serial No on the rated plate Serial No first 5 digits function version Standard symbol for conformance is described ate MITSUBISHI ELECTRIC _ MADE IN JAPAN 2 Confirmation on the system monitor The QSCPU serial No and function version can be confirmed with Product Information List on the GX Developer s system monitor The intelligent function module s serial No and function version can also be confirmed Serial number Function version OSV file creatine Blase POINT The serial No described on the rated plate may not match with the serial No displayed on the product information of GX Developer The serial No on the rated plate describes the management information of the product The serial N
55. screws Tighten the screw in the specified torque range If the screws are too loose it may cause a drop of the screw or module Over tightening may cause a drop due to the damage of the screw or module Completely turn off the external supply power used in the system before mounting or removing the module Not doing so could result in damage to the product Do not directly touch the module s conductive parts or electronic components Doing so may cause malfunctions or a failure Wiring Precautions Be sure to shut off all phases of the external supply power used by the system before wiring Not completely turning off all power could result in electric shock or damage to the product When energizing or operating the module after installation or wiring be sure to close the attached terminal cover Not doing so may result in electric shock A 3 Wiring Precautions Z CAUTION Ground the FG and LG terminals correctly Not doing so could result in electric shock or malfunctions Use a solderless terminal with insulation sleeve for wiring of a terminal block Use up to two solderless terminals for a single terminal Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in a failure Wire the module correctly after confirming the rated voltage and terminal layout Connectin
56. sk the paint on the installation bolts of the inner plate in the control panel so that contact between surfaces can be ensured over the widest possible area Earth the control panel with a thick wire so that a low impedance connection to ground can be ensured even at high frequencies Holes made in the control panel must be 10 cm 3 94 inch diameter or less If the holes are 10 cm 3 94 inch or larger radio frequency noise may be emitted In addition because radio waves leak through a clear ance between the control panel door and the main unit reduce the clearance as much as practicable The leakage of radio waves can be suppressed by the direct application of an EMI gasket on the paint surface Our tests have been carried out on a panel having the damping characteristics of 37 dB max and 30 dB mean measured by 3 m method with 30 to 300 MHz 13 2 Connection of power and earth wires Earthing and power supply wires for the PLC system must be connected as described below a Provide an earthing point near the power supply module Earth the power supply s LG and FG terminals LG Line Ground FG Frame Ground with the thickest and short est wire possible The wire length must be 30 cm 11 81 inch or shorter The LG and FG terminals function is to pass the noise generated in the PLC system to the ground so an impedance that is as low as possible must be ensured As the wires are used to relieve the noise the wire itself
57. t the module fixing latch into the module fixing hole of the base unit At that time securely insert the module fixing latch so that it does not come off from the module fixing hole If the module is forcibly mounted without the latch being inserted the module connector and module will be damaged 2 Do not mount remove the module onto from base unit more than 50 times IEC61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector 34 2 Removing of module Remove the module fixing screw Then support the module with both hands and securely press the module fixing hook 1 with your finger Y Module fixing hook 1 Pull the module based on the supporting point of module bottom while pressing the Module module fixing hook Module y 4 While lifting the module take Base unit the module fixing latch 2 off the module fixing hole Module fixing hole y Completion gt 1 The power supply module and CPU module has two module fixing hooks on its top Push the two module fixing hooks on the right and left of the module top simultaneously with your fingers until they stop Push simultaneously 2 The power supply module and CPU module has two module fixing latches Remove the two module fixing latches on the right and left of the module bottom from the module fixing holes
58. t turns off all the outputs Note that the outputs in a sequence program are not automatically turned off If CC Link Safety error has been detected create a sequence program that turns off the outputs in the program If the CC Link Safety is restored with the outputs on it may suddenly operate and result in an accident To inhibit restart without manual operation after safety function was performed and outputs were turned OFF create an interlock program which uses a reset button for restart Z CAUTION Do not bunch the wires of external devices or communication cables together with the main circuit or power lines or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause malfunctions Installation Precautions Z CAUTION Use a safety PLC in the environment that meets the general specifications described in this manual Using this PLC in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product While pressing the installation lever located at the bottom of module insert the module fixing tab into the fixing hole in the base unit until it stops Then securely mount the module with the fixing hole as a supporting point Incorrect loading of the module can cause a failure or drop Secure the module to the base unit with
59. touch grounded metal etc to discharge static electricity from human body etc Not doing so may result in a failure or malfunctions of the module A 6 Disposal Precautions Z CAUTION When disposing of this product treat it as industrial waste Transportation Precautions CAUTION When transporting lithium batteries make sure to treat them based on the transport regulations For details of the controlled models refer to Chapter 6 A 7 Revisions The manual number is noted at the lower right of the top cover Print Date Manual Number Sep 2006 IB NA 0800340ENG A First printing Revision Oct 2006 IB NA 0800340ENG B Correction MODEL CODE Japanese Manual Version IB NA 0800339 A This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2006 MITSUBISHI ELECTRIC CORPORATION A 8 CONTENTS xt EMC AND LOW VOLTAGE DIRECTIVES OVERVIEW 1 1 Included Parts 1 1 2 Confirming Serial No and Function Version SPECIFICATIONS wiih ee ee has Ae es 3 2 1 General Specifications ceecceeeceeeeeeseceeeeeeeeeeseeeeeeeeteeeeeaeeseeeteneeeeaeeaee 3 2 2 Performance Sp
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61. ver or the blank cover module QG60 to prevent entry of dirt Module fixing screw hole Screw hole for fixing the module to the base unit Screw size M3x 12 Base mounting hole Hole for moun for M4 screw ing this base unit onto the panel of the control panel DIN rail adapter mounting hole Hole for moun ing DIN rail adapter 49 5 ERROR CODES The QS series CPU module uses the self diagnostics function to display error information LED indication and stores the information into the special relay SM and special register SD when an error occurs in the following situations When the PLC is powered ON e When the CPU module is reset When the CPU module is switched from STOP to RUN e While the CPU module is running REMARK For error codes 4000H to 4FFFu for errors occurred at communication request from GX Developer to the CPU module refer to QSCPU User s Manual Hardware Design Maintenance and Inspection 5 1 Reading an error code When error occurs GX Developer reads the error codes error messages and others to execute troubleshooting The following shows the procedure to read the error code with GX Developer 1 Start GX Developer 2 Connect the CPU module to the personal computer that started GX Developer 3 On GX Developer choose the Online Transfer setup menu and specify the port and the CPU module from which the error code will
62. well as damages of a pecuniary nature the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law If however the personal injury wrongful death and or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided by these terms then in any such event the disclaimer of and limitations on pecuniary or economic consequential and incidental damages shall nevertheless be enforceable to the fullest extent allowed by law f In no event shall any cause of action arising out of breach of warranty or otherwise concerning the Products be brought by Customer more than one year after the cause of action accrues g Each of the limitations on remedies and damages set forth in these terms is separate and independently enforceable notwithstanding the unenforceability or failure of essential purpose of any warranty undertaking damage limitation other provision of these terms or other terms comprising the contract of sale between Customer and MELCO 54 4 Delivery Force Majeure a Any delivery date for the Products acknowledged by MELCO is an estimated and not a promised date MELCO will make all reasonable efforts to meet the delivery schedule set forth in Customer s order or the purchase contract but shall not be liable for failure to do so b Products stored at the request of Customer or because Customer refuses or d

QSCPU CPU Module User`s Manual (Hardware)

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