INSTRUCTIONS MANUAL
Contents
1. SECONDWASHNG THIRD WASHING sss s a kW NEN z GEARED MOTOR DESCRIPTION CHARACTERISTICS Body and tank in stainless steel construction 18 10 AISI 304 Tunnel composition 1 Wash wash arms 3 upper 2 lower 1 Rinse rinse arms 1 upper 1 lower Completely automatic Upper and lower fixed washing 60 Upper and lower fixed rinsing 85 90 Washing and rinsing arms in stainless steel constructions easy disassembly and interchangeable Double skin with thermic and acoustic insulation Slanted tank with rounded edges Stainless steel autodraining washing pump Counterbalanced door Front panel composition Main ON OFF switch Start pushbutton Stop pushbutton Emergency pushbutton Machine ON indicator Machine ready indicator Overload cutout indicator Frontal maintenance Automatic tank loading Rinse economizer Tank and pump filters Insulated Boiler SAFETY Feet adjustable and strong Pressure switch protection for Heating elements Thermic protection for washing pump Automatic stopping of pull through in case of foreign bodies Low voltage control circuit 24V for greater safety during work operation Dishes Stop with End Micro switch on the exit table Door opening safety device Gene2. STOP N J QUMA EK SIMB GBR START PUSHBUTTON STOP PUSHBUTTON TENTS POSITION 1 4 N CORNER EN LOADING ASI NL A SI FLOWMETER RINSING ON ES P s 5 A 6 DRYING ON P u PRE RINSING ON 2 v HEAT PUMP S N 2 TIMED WASHING FOR MACHINES WITH AUTOTIMER N 8 H WATER INLET THERMOMETR WASH THERMOMETER RINSING THERMOMETER PRE WASH THERMOMETER PRE RINSING THERMOMETER DRYING THERMOMETER SECOND WASHING THERMOMETER OPTIONAL WASHING OF DISHES 1 Fisrtofall remove any food residues and any oily masses 2 Knives forks and spoons should be previously softened the same applies to dishes should they be washed a long time after their use 3 Arrange the dishes as shown in the figures page 18 4 Push the rack toward the inlet of the machine The feeding system will make it step up automatically N B Insert the shelves so that dishes are faced to the inlet and trays are parallel to the machine 5 f the operator is not
3. For possible troubles occurring during the working cycles see the relevant chapter TAKE CARE BASKETS WITH DISHES OR TRAYS MUST BE PUT INTO THE WASHING TUNNEL AS SHOWN IN THE PICTURE cestelli m115 GB cdr AFTER WASHING OPERATIONS PRECAUTION INSTRUCTIONS AND CLEANING high temperatures can be reached inside the machine 90 C Affter power supply has been removed wait until the machine has reached the room temperature before working on it never leave tools parts or other loose material on or in the machine BEFORE starting machine or cycle after any maintenance or repair work make sure all protective are correctly installed At the end of the working operations 1 Push the STOP button I and rotate the switch T to position 0 For machines with Drying system Push the STOP button H and rotate the button A to switch off the machine Attention For machines with Drying system it is necessary to wait 5 minutes before pushing the button A to switch off the machine This make Fan able to cool elements Tank drain by drain valve In case of machines equipped with built in drain valve it is necessary to push the button D at the end of the working process for 3 seconds he LED will flash and on the information display you will read TANK DRAIN att
4. CA lamber DISHWASHERS WITH PULL THROUGH RACK 249 So 24 lt gt M115 INSTRUCTIONS MANUAL DICHIARAZIONE DI CONFORMITA DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE KONFORMIT TS ERKL RUNG Noi The following Nous soussign s Die Unterzeichnete Fa LAMBER snc di Affaba F e C Via Italia 6 C 26855 Lodivecchio LO ITALY dichiariamo sotto la nostra esclusiva responsabilit che il prodotto hereby declares under full responsability that the following product attestons sous notre entiere responsabilite que le produit suivant erklart unter eigener Verantwortung dass folgende Produkte LAVASTOVIGLIE A TRAINO LAVE VAISSELLE A AVANCEMENT AUTOMATIQUE DE CASIERS RACK CONVEYOR DISHWASHERS KORBTRANSPORTAUTOMATEN mod M115 al quale questa dichiarazione si riferisce conforme alle seguenti norme for which this declaration refers to the conformity of the following standards auquel se r f re cette d claration est conforme aux normes suivantes auf welche sich diese Erklarung bezieht folgendem Standard entsprechen EN 60335 1 1994 A11 A1 A12 A13 A14 A15 Sicurezza degli apparecchi elettrici d uso domestico e similare Norme generali Safety of household and similar electrical appliances General requirements EN 60335 2 58 1997 Sicurezza degli apparecchi elettrici d uso domestico e similare Parte 2 Norme particolare lavastoviglie uso collettivo Safety of ho
5. Pagina 3 di 5 IA13 AUTOMATIC SWITCH FOR THIRD TANK HEATING ELEMENT LT 14 AUTOMATIC SWITCH FOR ADDITIONAL DRYING HEATING ELEMENT INO MACHINE GENERALISOLATORWITHFUSES MACHINE START SWITCH 0 1 2 IN2 _ PRERINSESWIICH _JDRYINGSWIICH9KW INa SEL TIMERSWIICH co INS ADDITIONAL DRYING UNIT SWITCH IN6 INVERTER SWITCH S M01 TOWINGGEAREDMOTORVi MO1A TOWING GEARED MOTOR 2__ MO2 MAIN WASH 7 Mo3 PREWASHPUMP 4 FANMOTOR ____ Mo5 MOTOR FAN FOR DRYING UNIT Mo6 RINSEPUMP _____ Mo8 STEAMCONDENSERFANMOTOR M09 SECOND WASH PUMP M10 HEAT RECOVERER FAN MOTOR Mii GEARED MOTOR FOR MOTORIZED M11A_ GEARED MOTOR FOR MOTORIZED CURVE V2 _ Mi2 SECONDPRE WASHPUMP 13 MOTOR FORRACKUNLOADTABLE M14 THIRD WASH PUMP Mi5 RECYCLE PUMP Mi ADDITIONAL MOTOR FAN FOR DRYING UNIT S M17 DRAINPUMP 19 HEAT PUMP COMPRESSOR 04 CONTACTOR FOR TOWING MOTOR MT04A CONTACTOR FOR TOWING MOTOR SECOND SPEED MT04B CONTACTOR FOR TOWING MOTOR THIRD SPEED MT11 FOR PRE RINSE HEATING ELEMENT MT12 CONTACTOR FOR DOOR MAGNETIC SWITCH MATIC M39 49 59 LINEAR 01 03 2007 Pagina 4 di 5 Psoi START PUSHBUTTON PS02 STOP PUSHBUTTON CC PS03 EMERGENCY PUSHBUTTON
6. PS04 LOADING TABLE EMERGENCY PUSHBUTTON Pso5 UNLOADING TABLE EMERGENCY PUSHBUTTON PS06 RACK UNLOADER EMERGENCY PUSHBUTTON CO 609 ENTRY TABLE STOP PUSHBUTTON TC 610 EXIT TABLE STOP PUSHBUTTON O O o LINEAR CONVEYOR START PUSHBUTTON WITH AUTOTIMER ___ PS12 SELF WASH CYCLE START PUSHBUTTON _ LO PS13 DRAIN PUSHBUTTON L TC Roi BOLERHEATINGELEMENT TC R02 MVAINWASHHEATINGELEMENT CC DRYINGUNITHEATINGELEMENT_ O OOO R04 PRE RINSE HEATING ELEMENT TC 05 SECOND WASH HEATING ELEMENT CC PRE WASHHEATING ELEMENT TC 01 03 2007 Pagina 5 di 5 Ro9 THIRD WASH HEATING ELEMENT R10 ADDITIONAL DRYING UNIT HEATING ELEMENT RM01 AUTOMATIC THERMIC RELAY FOR TOWING MOTOR V1 RM01A AUTOMATIC THERMIC RELAY FOR TOWING MOTOR V2 RM02 AUTOMATIC THERMIC RELAY FOR MAIN WASH PUMP RMO3 AUTOMATIC THERMIC RELAY FOR PRE WASH PUMP RM04 AUTOMATIC THERMIC RELAY FOR FAN MOTOR RMOS AUTOMATIC THERMIC RELAY FOR DRYING UNIT FANMOTOR RMO6 AUTOMATIC THERMIC RELAY FORPRE RINSEPUMP RM09 AUTOMATIC THERMIC RELAY FOR SECOND WASH PUMP RM10 AUTOMATIC THERMIC RELAY FOR HEAT RECOVERERMOTORFAN RM11 AUTOMATIC THERMIC RELAY FOR MOTOR V1 MOTORIZED CURVE RM11A AUTOMATIC THERMIC RELAY FOR MOTOR Vi MOTORIZED 12 AUTOMATIC THERMIC REL
7. being ON D Check that fuses and remote switch coil MT16 are not broken E Check that motor 8 is not blocked nor burnt and rotates in the right direction Check that the cold water feed cock is open and water is present at a pressure of at least 2 bars G Check that cold water inlet filter D is not clogged to such an extent as to limit the flow rate The manufacturer declines any responsibility for any misprints contained in this booklet The Manufacturer also reserves the right to make any modifications to its products that don t affect the basic characteristics thereof 44 ATTENTION ENGLISH FOR A CORRECT WORKING OF THE MACHINE PUMPS FANS ETC PLEASE CHECK THAT THE PULL THROUGH CRANK INSIDE THE MACHINE FIG A TURNS ANTICLOCKWISE OR THAT THE DRIVE MOTOR SHAFT UNDER THE WASHING TANK FIG B TURNS IN THE DIRECTION INDICATED BY THE YELLOW ARROW ON THE MOTOR BODY ET MANOV TRAINO 45 TABLE CONNECTION SCHEME ESS MURO MUR WALL WAND Min 500 Min 880 A PAVIMENTO AU SOL ON FLOOR AM BODEN 46 Pagina 1 di 5 mE WIRING DIAGRAM KEY AD1 ANT JAMMINGFILTER ooo BSI _ BOILER SAFETY AUTOMATIC SWITCH RELEASE COIL 52 DRYING SAFETY AUTOMATIC SWITCH RELEASE 02 S3 5 AUTOMATIC SWITCH RELEASE COIL FOR ADDITIONAL BOILER S4 5 AUTOMATIC SWITCH RELEASE COIL FO
8. for household appliances tools and similar apparatus Pruduct family standard EN 55014 2 Edit 1997 A1 Requisiti di immunit per apparecchi elettrodomestici utensili e degli apparecchi elettrici similari EN 55014 2 Ediz 1997 A1 in base a quanto previsto dalle Direttive following the provisions of the Directives selon ce qui est prevu par les Directives aufgrund der vorgesehenen Richtilinien EC 89 336 EC 92 31 EC 93 68 li 01 01 06 data date Datum name signature or equivalent of authorized representative MODEL DESCRIPTION MODEL MODEL M115 M115 left right right left 2 ZIA I LEGEND HEATING 1 WASHING ELECTRIC 2 RINSING STEAM TECHNICAL DATA AND DESCRIPTION The table reported at page 3 shows the basic models of conveyor dishwashers and identifies the single washing areas to which additional modules can be added to improve their performance ACCESSORIES OC W Heat element nn ME STEAM CONDENSER CVM m DRYING ASM MVM kW EEE TECHNICAL SPECIFICATIONS Left Right Righi Left __ 1 speed basketsmeur 2 speed asketsnour ELECTRIC PUMP ELECTRIC PUMP ELECTRIC PUMP ELECTRIC PUMP PREWASHNG wes FRSTWASHNG
9. that the wall switch is on 2 Give power to the machine by the main selector which is placed on the top of the control box the thermometer display C1 C2 will turn on as well as the information display V where OFF will appear 3 Push on the H G D buttons at the same time on the display PARAMETERS will appear 4 Push G start in order to see all the parameters in sequence see complete list on the following page with the H stop button it is possible to go back to the previous parameter 5 Modify the parameter acting on the E button to reduce and on the D button to increase the value of this parameter 6 To validate the value of the modified parameters it is necessary to push the button G start until the last OFF appears Push the A line button on the information display you ll see that ON will appear Start the machine and check the right value of the established parameters 36 PARAMETERS M115 ASM Description Default Reset Modified Parameters er No Pre rinse Yes No Pre Rinse Start 1 0 240s first speed 25 Pre Rinse time 1 0 240s first speed 2 Pre Rinse time 2 0 240s second speed 1s Drying Yes No Non Rinse Flowmeter Yes No Speed 1 2 Auto Timer 0 20min Tank Filling Alarm 0 60min Rinse Start 1 0 240s first speed Rinse Start 2 0 240s second speed Rinse time 1 0 240s first speed Rinse time 2 0 240s second sp
10. AY FOR MOTOR V2 MOTORIZED CURVE RM13 AUTOMATIC THERMIC RELAY FOR SECOND PRE WASHPUMP RM14 AUTOMATIC THERMIC RELAY FOR THIRD WASH PUMP RMi5 THERMIC RELAY FOR RM16 THERMIC RELAY FOR ADDITIONAL DRYING UNIT MOTOR FAN RMi8 THERMIC RELAY FOR DRAINPUMP 7 RMi9 THERMIC RELAY FORHEATPUMP 51 _ SIRENFORLINEARCONVEYORBELTSTART 01 03 2007
11. ECTRICAL COMPONENTS 1st wash TEMPERATURE 50 60 C HEATERS R2 THERMOSTATS MT2 10 Rinsing insufficient An effective rinsing also depends on correct washing operations Therefore prior to checking the rinsing system make sure that washing took place correctly and specifically look at item X in the respective paragraph Having ascertained that washing was made correctly check that A The dynamic pressure of the feeding water is not less than 2 bars Should the pressure be insufficient install rinse buster pump 7 in order to increase pressure The nozzles are not clogged by calcareous residuals and they are oriented to the right direction C Water inlet solenoid valve EV1 operates correctly D The water input filter is not clogged E Energy saver microswitch FCE1 and FCP9 are effecteive F The curtain of the last tank is in the right position and does not cover the rinsing nozzles when dishes pass there G The boiler is not scaled to such an extent as to limit the water flow rate 11 Insufficient Rinsing temperature The temperature of the rinsing water should range from 80 to 90 C Should it be lower check that A The thermometer is effective and calibrated B The temperature of the feeding water ranges from 50 to 60 C specified excluding machines with drain heat recovery unit C The dynamic pressure of the feeding water does not exceed 2 bars If so
12. ENERAL NORMS ENGLISH Tank You for purchasing our Dishwashing Machine Perfect washing up results as far as hygiene concerns and a correct operation of the dishwashing machine can be assured only in case the instructions reported in the present manual are carefully followed We hope the information reported in the present manual will be helpful to You They are based on data and our best updated knowledge Carefully read the Instructions reported in the manual recommendations and suggestions included Carefully read the terms of sale too the ones limiting warranty included INTRODUCTION AND SAFETY NORMS INTRODUCTION This equipment is destined only to the use it has been conceived for tableware washing such as dishes glasses cups cutlery trays etc Using it to wash machine components or objects whose dimensions are superior to the machine working passage is improper and therefore dangerous Equipment in compliance with EEC89 336 directive concerning the suppression of radio interferences and electromagnetic incompatibility In conformity with the EEC directives and the fulfilment laws our dishwashers are built according to the regulations in force in Italy and abroad The noise of the machine running empty measured at the working positions fig 1 and at 1 6m from the floor is the following posiioi posiion2 posiion3 Leq A Level equivalent 70 70 of sound pressure dB A The level of peak sound pre
13. Maybe lamp LS1 has burnt In this case replace it The machine can work anyway 2 Lamp M LS3 of overload cutout devices ON A Chek that the overload cutouts of the individual remote switches and replace those disconnected If such a drawback occurs several times in the same device it is suggested to increase the current rate through the graduated cursor B Check that the power supply voltage is not subjected to variations in ecces of 1096 of the nominal value C Check by using an ammeter that the current drained by the motor does not exceed the rated values 3 The tank don t fill lamp G LS2 does not turn on A Check that pressures switches CP1 CP2 those existing are effective and calibrated B Check that the feeding water intercept is open and water is present in the piping system C Check that the overflows are in their housing D Check that the solenoid valve EV2 is effective and gets tension 4 The racks don t step up feeding rod still A Check that nothing is resting on limit switch micro FC1 and this is in good operating conditions B Check that there are no objects got stuck inside the tunnel between the feeding group and the fixed part of the machine C Check that the locking ringnut of the friction clutch in speed reducer M01 M01A1 is not slackened if otherwise tighten it slowly until the feeding system operates D Check that the overload cutout RMO1 is not triggered otherwise restor
14. NSTRUCTIONS FOR THE USER First Section FOR THE USER OPERATION BEFORE WORKING BEFORE STARTING THE WORKING OPERATION BE SURE THAT the wall mounted on off switch is switched on the water and steam cocks are open water and steam are present in the system the filters and the overflow are in their housings Check the seal by ushing the overflow to the bottom and rotating it slightly Attention The machines which are provided with built in drain valve do not have overflow curtains are correctly positioned the inspection doors are closed the dimensions of the dishes to be washed do not exceed the washing working dimensions Check that the detergent and rinse aid containers are not empty Switch the machine on Go to the page dealing with the model selected for steam machines only DETERGENTS In case the machine is not provided with an automatic dispenser pour the detergent directly into the washing tank and uniformly distribute it on the filters in the doses indicated by the supplier N B If you make use of chlorinated sanitizers it is always advisable to employ an automatic dispenser with feeler for the measurement of the detergent concentration because brownish spots can form on the surfaces due to chlorine reactions when pouring the detergent directly into the tank In any case the product shall be introduced near the pump suction pipe in the tank and at least 15 cm far from the bot
15. O LEGEND Overload cutout been rotated and released Subsequently G Machine ready indicator press the start button H again D Machine on indicator Stop pushbutton For subsequent operations refer to the H Start pushbutton maintenance chapter P Switch ON off 14 ELECTRONIC DISHWASHER STARTUP AND USE Alamber V H G PIO OOO o O 10 922 NN O NN p A TA C1 EI gt T Turn the voltage on by pushing the main button located on the control panel The thermometer display C1 C2 lights up Then follow the instructions 1 Push the line button A Display information V will light up ON LEVEL and automatically start the tank loading lamp B is blinking When lamp B turning on indicates that the appropriate level has been reached in the tank and the heater element has been activated the display visualizes MACHINE READY 2 Wait until the washing and rinsing temperatures reach respectively 55 C to 60 C and 80 C to 85 C Check the temperature of thermometers The display C1 indicates the number of the probe connected to the temperature indicated on display C2 pos 1 water inlet temperature pos 2 washing temperature pos 3 rinsing temperature pos 4 pre wash temperature pos 5 pre rinse temperature pos 6 drying temperature pos 7 second washing
16. R ADDITIONAL DRYING UNIT GAS FIRED BOILER ENTRY SOLENOID VALVE FROM RCL RECOVERER EXIT SOLENOID VALVE 14 15 1 SELF WASHING AREAS SOLENOID VALVES 01 03 2007 Pagina 2 di 5 FCP06 0 DOOR LIMIT SWITCH FOR ENTRY LINEAR BELT FCP07 0 DOOR LIMIT SWITCH FOR EXIT LINEAR BELT FCP08 0 SECOND PRE WASH DOOR LIMIT SWITCH FCP09 0 DOOR LIMIT SWITCH FOR TANK LOADING M115 FCP10 1 THIRD WASHING DOOR LIMIT SWITCH FCP11 DOOR LIMIT SWITCH FOR ADDITIONAL DRYING TUNNEL FS1 23 MAIN SWITCH FUSES O TEE FS4 PRIMARY TRANSFORMER FUSES FOR DETERGENT PUMP FS5 PRIMARY TRANSFORMER FUSES FOR RINSE AID PUMP FS6 FUSES FOR DETERGENT PUMP L TC FS8 PRIMARY TRANSFORMER FUSES FOR TEMPERATURE RECORDER 1A01 AUTOMATIC SWITCH PRIMARY TRANSFORMER 1A02 AUTOMATIC SWITCH SECONDARY 1A03 AUTOMATIC SWITCH FOR BOILER HEATING ELEMENT 1A04 AUTOMATIC SWITCH FOR MAIN TANK ELEMENT O O AUTOMATIC SWITCH FOR PRIMARY TRANSFORMER FOR DOORS 1A06 AUTOMATIC SWITCH FOR SECONDARY TRANSFORMER FOR DOORS B191 1A09 AUTOMATIC SWITCH FOR SECOND TANK HEATING ELEMENT IA10 AUTOMATIC SWITCH FOR PREWASH HEATING ELEMENT IA11 AUTOMATIC SWITCH FOR ADDITIONAL BOILER HEATING ELEMENT 1A12 AUTOMATIC SWITCH FOR SECOND PREWASH HEATING ELEMENT 01 03 2007
17. al If doubt persists ask your supervisor never leave tools parts or other loose material on or in the machine Before switching the equipment the equipment on make sure that the model plate data conforms to that of the electrical and water distribution network remember that even with the mains isolator in the OFF position the incoming cables are still live BEFORE starting machine o cycle after any maintenance or repair work make sure all protective are correctly installed be vigilant at all times remember that your safety and that of your fellow workers depend on you when moving or lifting the machine care must be taken to comply with all the relevant regulations governing such operations installation should be carried out by qualified personnel according to the manufacturer s instructions this equipment should be destined to the use which it has been conceived for Any other application should be considered improper and consequently dangerous the equipment should only be used by personnel trained for its use SPECIAL SAFETY REGULATIONS adjustement and repairs must be carried out only by personnel qualified Repair carried out by unskilled personnel may be dangerous perfect washing up results as far as hygiene concerns and a correct operation of the washing machine can be assured only in case the instructions reported in the present handbook are carefully followed the machine must be only used by authorized person
18. allation as specified by the electrical safety regulations in force Chack that this basic requirement is complied with and in case of doubt ask for a careful check of the installation by a qualified personal In addition the equipment shall be part of an equipotential system the effectiveness of which should be checked according to the regulations in force The connection should be made at the screw marked by the respective label located on the equipment lower side 9 It is recommended to make the electric line be checked by your own designer THE MACHINE SHALL BE CONNECTED WITH AN EFFECTIVE GROUND CLAMP The manufacturer declines any responsibility for any damages caused by lack of an effective ground installation WATER CONNECTIONS Carefully comply with any national or regional regulations in force Hot water supply Arrange a gate valve in an easily accessible place with a tap having a 3 4 gas thread spout at its end and connect to the water inlet valve fig 1 H on 42 4 Gas fig 1 temperatur between 55 and 60 C Dynamic Pressure 2 4 bar 200 400 kPa Hardness between 7 2 and 12 5 F N B Each machine is equipped with a pressure reducer In order to obtain an excellent rinsing it shall be calibrated according to the data reported on the plate located in c
19. at produced in the cooling cycle which allows to constantly regenerate energy from the hot air produced in the machine to preheat the rinsing water This device allows to feed the machine with cold water so as to save a lot of energy al least 15 5 Kw FLOWMETER RINSING optional It checks the water flow is enough for a good final rinsing cycle The blinking led M indicates a possible failure PREWASHING CORNER TUNNEL optional If a PRE WASH CORNER TUNNEL is installed the machine indicates when it is possible to insert the basket into the corner tunnel lt The led L marked with the symbol Pl lights up when there is a basket inside the corner tunnel Once the transport slide has been completed and the tunnel is free the led L goes off this indicates that it is possible to insert another basket Attention This unit cannot be connected to any automatic basket loading system Baskets can be introduced only by hand and by an operator SYMBOLS USED FOR THE CONTROLS C2 MAIN ON OFF SWITCH and MACHINE LOADING MACHINE ON LAMP DISPLAY TEMPERATURE NUMBERS TEMPERATURE DISPLAY D INN NM CONTINUOUS WS WASHING ML N SPEED BUTTON II 7 NN START
20. calibrate the pressure reducer incorporated in the machine D The rinsing nozzles have not been unduly widened or replaced 42 E The thermostats relevant to boiler CT2 is set to the right temperature and operate If the drawback is not due to any of the causes listed hereabove proceed as follows for machines with electric heating check that the coil of remote switch is not broken check all elements of boiler heaters R1 check the security thermostat CT1 is on for machines with steam heating check that the steam inlet gate is open and it is present with a pressure not less than 0 5 bars check that the filter of the condensated steam drainage is not clogged check that steam solenoid valve operates correctly check that the input steam filter is not clogged to such an extent as to prevent the normal flow rate check that the condensated steam outlet pipe can freely drain by drop check that the pipe coil of the boiler is not scaled to such an extent as to limit the heat exchange thereof 12 Insufficient drying An effective drying is strictly related to an effective washing and rinsing Prior to checking the drying system check whether washing and rinsing have been made correctly Then check that A The rinse agent liquid container is not empty and the respective proportioner operates correctly The air suction holes located on the upper panel not clogged by for
21. d brightener dispenser which shall be supplied by the manufacturer of these products ELECTRICAL CONNECTION Before connecting the machine check to make sure the voltage outlet of the mains is the same as the voltage specified on the data plate of the machine It is also necessary to check that the counter the mains and the intake are adequately dimensioned to withstand the required maximum load A main switch must be installed between the mains and the machine This safety measure also requires that the minimum distance between the switch contacts is at least 3 mm and the disconnection on all poles according to EN 60204 VDE 113 The mains must be wired to be able to handle the current drawn by the machine Ihe system must also be provided with a proper ground lead in accordance with the existings norms The 30 electric cable must be of the following type HO7RN F See specification on page 2 For a correct selection of the cable rated cross section refer to the data reported on the product data plate The cable cross section shall not be inferior to the one indicated in the Technical data and description reported in the first page of the present manual The cable shall be connected to the terminal L1 L2 L3 and to the adjacent yellow green terminal on the electric box it shall be made passed and stopped by means of the apposite cable grip It is necessary to connect the equipment to an effective ground inst
22. d visualizes the writing Roller conveyor stop activated take out the basket at roller conveyor stop The display V is blinking and visualizes the writing motor Alarm it means that there is a problem at the overload cut out indicator Call a qualified thechnician During the normal operation of the Dishwasher the display V will help you to understand which operation the machine is performing The display V is blinking and visualizes the writing CALL SERVICES The display inform that the maintenance is necessary The SERVICE function allows to program the maintenance interventions that have to be done on the machine according to the kind of use Call a qualified thechnician Optional Devices If the machine is equipped with a Drying tunnel it is possible to activate the function of 16 this optional device by pushing the button O led on If the machine is equipped with a pre rinsing device it is possible to activate the function of this optional by pushing the button P led on If the machine is equipped with a heat pump it is possible to activate the function of this optional by pushing the button Q led on WASHING AUTOTIMER optional Thanks to the AUTOTIMER device it is possible to reduce water and power consumption when the machine is not used To activate this function push the button R led on HEAT PUMP optional The system exploits the he
23. de never make use of corrosive products such as sodium hypochlorite bleach and hydrochloric acid muriatic acid acids in general wire wool and steel brushes To avoid compromising the correct operation and to keep the appliance in optimal hygienic conditions it is advisable to carry out periodical sanifications and scale removing operations ACHIEVEMENTS Any deficiency in the washing process is apparent when dirty residuals are visible Any halos might be caused by an insufficuent rinsing in this case check that the rinsing jets are clean and there is a sufficient pressure in the water distribution network 2 4 bar In the case that residuals are present check that the washing jets are clean pre washing temperatur maximum washing temperature is from 55 to 60 C rinsing temperature is from 80 to 85 C there is detergent in the right concentration the filters are clean washing water is not dirty e the positions of the objects in the rack are correct is 40 C SAFETY DEVICES The dishwashers are equipped with a number of devices in order to ensure the safety of the operator and of the appliance itself LIMIT MICROSWITCH If dishes reach the end of the unloading area before the operator has managed to unload the basket the limit switch stops the drawbar motion and therefore the baskets DOOR MICROSWITCHES Each inspection door is provided with two safety microswitches
24. diz 2000 A1 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current lt 16 A per phase EN 61000 3 2 2000 Compatibilit elettromagnetica EMC Parte 3 2 Limiti Limiti per le emissioni di corrente armonica apparecchiature con corrente di ingresso x 16 A per fase EN 61000 3 2 2000 Electromagnetic compatibility EMC Part 3 3 Limits Limitation of voltage fluctuations and flicker in low voltage supply systems for equipment with rated current lt 16 A EN 61000 3 3 1995 A1 2001 Compatibilit elettromagnetica EMC Parte 3 3 Limiti Limitazione delle fluttuazioni di tensione e dei flicker in sistemi di alimentazione in bassa tensione per apparecchiature con corrente nominale lt 16 A EN 61000 3 3 1995 A1 2001 Only for current gt 16 per phase Electromagnetic compatibility EMC Part 3 11 Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems Equipment with rated current x 75A and subject to conditional connection EN 61000 3 11 2000 Compatibilit elettromagnetica EMC Parte 3 11 Limiti Limitazione delle variazioni di tensione fluttuazioni di tensione e dei flicker in sistemi di alimentazione pubblica in bassa tensione Apparecchiature con corrente nominale lt 75A e soggetti ad installazione condizionata EN 61000 3 11 2000 Immunity requirements
25. e it This drawback is displayed by lamp M LS3 being ON E Check that the remote switch coil MT04 is effective F Check that speed reducer M01 is in good operating conditions 5 The racks don t step up feeding rod moving A Check whether one or several pawles are blocked B Check that the central rack of the rack is effective 40 6 The racks don t stop at end of stroke A Check that the wheel of micro FC1 projects sufficiently from the bracket and is operated by the shelf B Check that micro FC1 is effective and the respective cable is connected correctly 7 The tanks don t stop being filled upon reaching the desired level A Check that the trap of the pressure switch has no porosities and the connection pipe is not disconnected B Check that the pressure switch is in good conditions and is calibrated C Check that there is no dirty in the solenoid valve This drawback can be noted because the machine continues to load water whilst the main on off switch is off 8 Insufficient washing A Check that the detergent is effective of the type for industrial dishwashing machines and is proportioned for the right concentration B Check that the detergent container is not empty and operates correctely C Check that the jets of the washing and pre rinsing arms are not clogged If necessary clean them D Check that the dishes are placed in the respective racks Soup plates have to be mandato
26. e pre washing and washing areas of the rack conveyor dishwashing machines by the lower washing arms group In order to act on the control system You have to rotate the lever A by hand anticlockwise to rise the washing jet power and clockwise to reduce it If You turn it thoroughly leftwards You get the highest power pos 1 If You turn it thoroughly rightwards You get the lowest power pos 2 24 USEFUL HINTS OF STAINLESS STEEL MAINTENANCE Stainless steel is so called because it is not affected by oxidation this is due to a thin molecular layer of oxide on the surface which protects againts further oxidation There are howevwr substances which can modify or destroy this layer giving rise to corrosion besides preventing the protective film of oxide from reforming these substances corrode the stainless steel itself and can cause irreparable damage It is therefore necessary to prevent this by choosing correct cleaning products and by complying with the following simple recommendations never forget that when using these appliances the first and fundamental rule is to guarantee that the cleaning products are both non toxic and hygienic Before using any detergent to clean either the stainless steel or the immediate and sorrounding floor area always ask your supplier for the most suitable product which does not cause corrosion on the steel itself the onset of rust is most commonly caused by the use of unsuitable cleaning materials stro
27. e the drain hose is not INNEN Make sure the drain hose is resistant to a temperature of 70 C z Carefully comply with any national or regional regulations in force a As far as steam feeding is concerned Gas connect to the machine fittings indicated in the installation drawings In order to make the equipment independent from the general steam distribution network it is necessary to use gate and gas on off valves see draw 2 and 3 This type of feeding should be supplied at a pressure ranging from 1 bar 100 C to 2 bar 121 C The condensed steam exhaust shall have The steam used should be absolutely an appropriate slope toward the recovery saturated and dry installation or a blow by pump in order to guarantee an autonomous scavenging of the condensed steam N B for possible maintenance operations it is advisable to arrange a gate valve parallel with the discharge so that it is possible to deviate condensation towards a runoff pit for steam machines only 92 VAPOURS SUCTION For machines equipped with splashguard with collar or normal collar carry out the necessary connection as showed in fig 4 In any case It is necessary to provide a way to scavenge steam through a hood or a similar system TESTING Before starting mach
28. edle every week 12 Replace the filters taking care that Curtains shall have their shortest side turned towards the basket inlet see the blue signalling marks located on the doors Clean the outside part of the machine using a wet sponge Don t use water jets that beside being dangerous could also damage the electrical parts Don t use detersive abrasives steel wools or steel brushes 13 14 n order to avoid the formation of nasty smells let the doors open making sure that they are firmly linked to the apposite supports for steam machines only Machine prolonged stop In case the machine is not used for some weeks it is advisable to carry out an accurate cleaning of all components inside 21 to avoid the formation of unpleasant smells In case of a very long standstill it is advisable to oil the stainless steel surfaces with white mineral oil HELPFUL SUGGESTIONS MAINTENANCE IMPORTANT Before carrying out cleaning and maintenance operations disconnect the machine from the power supply source by means of the wall mounted switch or by means of the disconnecting switch located on the control panel WARNING Do not disconnect the switch when the machine is on Check and frequently clean the nozzles The frequency at which such operation shall be carried out will be suggested by the quantity of residues and scales and by the unsatisfying washing results To clean the machine outside and insi
29. eed Tanks drain time 0 15min Start after End Switch 0 10s Level 0 240s RESET OF TANK FACTORY PARAMETERS 1 Push buttons H stop G start A at the same time 2 While keeping the above mentioned buttons pushed give power to the machine by the main selector placed on the top of the control box 24 M115 ASM PARAMETERS DESCRIPTION Select the language to use Italian French English German Spanish Pre rinsing Yes No Select YES only for machines with pre rinsing This function can be activated or not by pressing P button Pre rinsing Start 1 0 240s a for machines with Pull through rack lag at the pre rinsing pump start from the moment of the basket contact with the rinsing economizer at the first speed b for Belt towing machines lag at the pre rinsing pump start from the moment of the basket or dish passage between the entry s photoelectric cells at the first speed Pre rinsing Start 2 0 240s a for machines with Pull through rack lag at the pre rinsing pump start from the moment of the basket contact with the rinsing economizer at the second speed b for Belt towing machines lag at the pre rinsing pump start from the moment of the basket or dish passage between the entry s photoelectric cells at the second speed Pre rinsing duration 1 0 2405 a for machines with Pull through rack lag at the pre rinsing pump stop from the moment of the exit of the basket contact with the rinsin
30. eign bodies C The Overload cutout is not triggered If so restore it This drawback is displayed by lamp M LS3 being ON D Fuses and remote switch coil MT09 are not broken E Motor MO5 is not blocked and rotates in the right direction F Using a maximum thermometer check that the temperature of the hot air jet is at least 80 C Should it be lower proceed as follows for machines with electrical heating check that thermostat CT6 is set to the right position and operates correctly check that fuses and remote switch coil MTO7 are affective check that heater element R3 are effective for machines with steam heating check that the steam inlet gate is open and is present with a pressure not less than 0 5 bars check that the filter of the condensated steam drainage is not clogged check that steam solenoid valve operates correctly check that the input steam filter is not clogged to such extent as to prevent the flow rate check that the condensated steam outlet pipe can freely drain by drop 12 Insufficient aspiration and steam condensation A Check whether foreign bodies obstruct the upper air exhaust hole B Check that the filter of the condenser battery is not clogged by fat residuals In such an event wash it with boiling water and detersive Rinse thoroughly C Check that overload cutout is not triggered If so restore it This drawback is dispalyed by lamp M LS3
31. ention The A button has to be on switch off position 20 After two minutes the drain automatically stops 2 Take off the machine by means the disconnecting switch located on the control panel 3 IMPORTANT Before carrying out the cleaning and maintenance operations disconnect the equipment from the mains voltage through the wall mounted on off switch and close the water and steam supply cocks 4 Lift the inspection doors making sure that they are firmly linked to the apposite support 5 Lift the overflows to empty the tanks 6 Wash the inside of the machine with a water jet When everything is clean and water is completely drained take out and clean carefully the flat filters and that of the pre wash if any and wash them carefully every day don t beat them against the floor or others When the tanks are empty remove and wash the slide filters and the suction pump filters Remove and wash the splash guard curtains For machines with steam condensation only remove the steam aspiration filter fig 5 end clean it 10 Check that the washing nozzles are not clogged lf necessary disassemble the nozzles and pay attention to assemble them again in the right position twice a week 11 Remove the rinsing arms by rotating them counter clockwise and check that the nozzles are not clogged if otherwise clean them using a ne
32. forming two redundant chains safety level 2 If one of the doors is opened accidentally the pumps the conveyor belt gearmotor and the rinsing area solenoid valve stop working This way all washing operations are stopped preventing dangerous jets of hot water from spurting out 22 Operation is restored only when the door are closed again and the start button H pressed In case of appliances with more complex layouts more pushbuttons near the operator can be necessary EMERGENCY STOP PUSHBUTTON The machine is equipped with a red mushroom shaped pushbutton on yellow field which if pressed stops all motors Once the trouble has been removed it is possible to restart the machine only after the pushbutton has been rotated and released Subsequently press the start button H again More pushbuttons may be necessary near the operators depending upon the appliance washing characteristics TORQUE LIMITER The drawbar forward feeding system is provided with a mechanical friction torque limiter located in the drawbar system Each time something interposes between the basket and the machine or the central drawbar is overloaded the bar motion lowers rapidly to zero In this case it is necessary to switch the machine off by means of stop or emergency pushbuttons remove the obstacle and press the start button again To calibrate this kind of device see the relevant chapter included in the second part of the manual ded
33. g economizer at the first speed b for Belt towing machines lag at the pre rinsing pump stop from the moment of the dish or basket exit from the entry s photoelectric cells at the first speed Pre rinsing duration 2 0 240s a for machines with Pull through rack lag at the pre rinsing pump stop from the moment of the basket contact with the pre rinsing economizer at the second speed b for Belt towing machines lag at the pre rinsing pump stop from the moment of the dish or basket exit from the entry s photoelectric cells at the second speed Select YES only for machines with drying tunnel This function can be activated or excluded by button Select YES only for machines with heat pump This function can be activated or excluded by Q button Flow meter Yes No Select YES only for machines with flow meter It checks the rinsing water quantity Lamp M is lighted up when the rinsing functioning is regular when the water quantity is inadequate lamp M flashes and the display shows RINSING ALERT Speed 1 2 Select 1 for machines with only one speed and select 2 for machines with two speeds E button allows to select the conveyor s or belt towing s speed The corresponding lamp F will be lighted up Autotimer 0 20min Only for machines with autotimer Select a time from 1 to 20 minutes to activate it This function anyway can be activated or excluded by R button It stops the machine after t
34. gh rack lag at the rinsing stop from the moment of the exit of the basket contact with the rinsing economizer at the first speed b for Belt towing machines lag at the rinsing stop from the moment of the dish or basket exit from the entry s photoelectric cells at the first speed Rinsing duration 2 0 240s a for machines with Pull through rack lag at the rinsing stop from the moment of the basket contact with the rinsing economizer at the second speed b for Belt towing machines lag at the rinsing stop from the moment of the dish or basket exit from the entry s photoelectric cells at the second speed Tank drain time 0 15min Only for machines with automatic drain valve It fixes the time of the drain cycle Start after the conveyor limit stop 0 Lag time for the restart of the conveyor or of the belt towing after 10s the stop by the conveyor limit stop to allow to clear the exit table This lag is activated also at the start of the washing or of the conveyor Level 0 240s Waiting time for the tank level reset at the washing pumps start It can be useful if the machine is equipped with Autotimer and subject to frequent stops and restarts A LIST OF DRAWBACKS POSSIBLY OCCURRING WITH THE USE OF THE DISHWASHING MACHINE THEIR CAUSES AND POSSIBLE REMEDIES 1 Lamp D LS1 does not turn on upon switching the machine on A Check that the wall mounting swith is ON and the respective fuses are not burnt B
35. he selected time from when the last basket or dish has passed by the rinsing economizer Boiler filling 0 10min At every daily start before filling the tanks the rinsing system is activated to guarantee the water presence in the boiler Regulate the time according to the single needs or boiler dimensions Tank filling stop 0 60s Time during which the tank filling has to continue after having reached the level of the level switch to reach immediately the optimal functioning level 38 Tank filling alert 0 60min Maximum time for the tank filling after which the machine stops and the display shows this trouble Alert in case of lack of water or anomaly on the machine drain system Rinsing Start 1 0 240s a for machines with Pull through rack lag at the rinsing start from the moment of the basket contact with the rinsing economizer at the first speed b for Belt towing machines lag at the rinsing start from the moment of the basket or dish passage between the entry s photoelectric cells at the first speed Rinsing Start 2 0 240s a for machines with Pull through rack lag at the rinsing start from the moment of the basket contact with the rinsing economizer at the second speed b for Belt towing machines lag at the rinsing start from the moment of the basket or dish passage between the entry s ohotoelectric cells at the second speed Rinsing duration 1 0 240s a for machines with Pull throu
36. icated to the installer MOTOR PROTECTION DEVICES Each motor is protected against short circuits and current overload by automatic magneto thermal relays Lamp M switching on signalizes the intervention of any of these relays In this case the machine should be switched off and qualified personnel should be asked for repair ELEMENTS PROTECTION Each element is protected against short circuit by automatic breakers Tank elements are protected against dry running by minimum level pressure switch Boiler and dryer elements by thermostats with manual reset In case of troubles ask for the intervention of qualified and authorized personnel see the paragraph dedicated to the user RESIDUAL RISKS Although the appliance is equipped with the above mentioned safety devices danger of burns to upper limbs persists As already mentioned in the paragraph DURING WASHING OPERATIONS avoid dipping your naked hands into soapy hot water of the tanks This can cause burns and skin irritations In this case immediately rinse them with plenty of water Anyway consult the product card of the detergent employed 23 WASHING FLOW CONTROL SYSTEM Highest power position 1 Lowest power position 2 The flow control system is a device that allows You to act on the intensity of the washing power This can be useful by washing glasses when it is necessary to reduce the washing jet power This device is placed into th
37. ific product DO NOT USE METAL MATS TO CLEAN THE STAINLESS STEEL INSTRUCTIONS FOR THE INSTALLER The following instructions are addressed to a qualified personnel the only one authorised to carry out checks and repair If any The Manufacturer declines any responsibility in the case of interventions made by a non qualified personnel 24 Second Section FOR THE INSTALLER The following instructions are addressed to qualified personnel who is the only one authorized to carry out the inspections and the necessary repairs The machine should be installed in Normal environment that is to say indoors free of dust explosion proof and adequately lit and well aired Before installing the machine it is necessary to arrange the electric and water connections See the reported wiring diagram supplied by the manufacturer of the selected model as far as the dimensions of pipes cables and wall mounted switch are concerned In order to prevent damages caused by the escape of vapours from the equipment make sure that adjacent materials do not deteriorate in their presence The Manufacturer cannot assume any responsibility for any damage to persons or property deriving from the non observance of the above specified norms DETERGENTS The machine should also be equipped with a detergent and brightener dispenser which shall be supplied by the manufacturer of these products N B If you use chlorinated sanitizers it is al
38. in a position to remove the shelves from the outlet bracket they upon reaching the end thereof would cause the feeding system and rinsing to stop In order to restore the operating conditions it is sufficient to remove that shelf that operates limit switch micro DURING WASHING OPERATIONS 1 Check that the water temperatures are in accordance with the specified values 2 Monitor the levels of the detergent and the rinse agent liquid in the respective containers 3 Remove the filters periodically and remove any residues therefrom it is suggested to buy another spare filter in order not to have to stop the machine for an extented period of time 18 4 Avoid dipping your naked hands into the soapy hot water present in the tanks This can cause burns and skin irritations In this case immediately rinse them with plenty of water 5 When the machine is working do not open the inspection doors too quickly 6 In case the conveyor belt is stopped by the safety device limit switch stop the machine by means of the red emergency mushroom pushbutton located near the operator before removing the obstacle causing the trouble 7 Deactivate the equipment in case of fault or malfunction For repairs only address to a technical assistance center authorised by the manufacturer and impose the use of original spare parts The non observance of the above could compromise the safety of the appliance and of the operators
39. ine During the testing operations prior to switching the dishwashing machine on check that thermostat of the rinsing boiler 0 90 C is set to zero and the direction of rotation of the pumps is correct Should the pumps rotate in the reverse direction reverse two wires of the line Make a number of empty racks to pass through then check that water jets are sprinkled fron the rinsing nozzles then adjust the thermostat of the boiler to 85 C WORKING TEMPERATURES Check that the thermostats are set according to the following working temperatures WASHING The tank thermostat CT3 also placed near the wash tank will be set according to the following temperature Washing water 55 60 C RINSING The rinsing thermostat CT2 will be set according to the following temperature Rinsing water 80 85 DO NOT TAMPER WITH THE THERMOSTAT CALIBRATION TORQUE LIMITER The limiter has already been described at paragraph SAFETY DEVICES It is located in connection with the drawbar and it is calibrated during testing by the manufacturer In case it is necessary to calibrate it again proceed as follows 1 2 3 Switch the machine off Remove the protection panel Load the whole drawbar with baskets full of dishes to be washed Loose the axial ring nut with the hexagon ring wrench type A Disengage the friction with a hooked key type B so that it slips At this point clockwi
40. ing with non return valve For the electrical connection of these dosing pumps join the auxiliary contacts of the contactors MT5 detergent pump and MT4 rinse aid pump into the lower electric box standard M115 model or the blue terminals into the upper electric box M115 with drying tunnel marked by special tags Note In order to let cables pass please use the labelled wire clamp behind the electrical control box DISPOSAL At the end of its life the machine shall be disposed according to the local laws in force by specialized and acknowledged companies in this field Its components shall be distinguished as follows metallic components body plans frames filters electric components motors remote control switch microswitches wiring plastic components baskets connections rubber components hoses sleeves 29 POSITIONING During installation carry out a good levelling of the machine in order to make it correctly work doors basket forward feeding In order to do so use the adjustable feet After removing front panels position the machine over the connections Assemble the inlet and outlet shelves for basket loading and unloading The limit switch FC1 is located on the outlet shelf or on the machine delivery if the shelf is not provided for The limit switch shall be connected to the outlet shelf The machine shall also be equipped with detergent an
41. n Dritter oder auf m ngelhafte Wartung oder Reparation zur ckzuf hren li 01 01 06 data date Datum name signature or equivalent of authorized representative Noi The following Nous soussign s Die Unterzeichnete Fa LAMBER snc di Affaba F e c Via Italia 6 26855 Lodivecchio LO ITALY dichiariamo sotto la nostra esclusiva responsabilit che i prodotti hereby declares under our responsibility that the following products attestons sous notre enti re responsabilite que le produit suivant erklart unter eigener Verantwortung dass folgende Produkte LAVASTOVIGLIE A TRAINO RACK CONVEYOR DISHWASHERS LAVE VAISSELLE A AVANCEMENT AUTOMATIQUE DES CASIERS KORBTRANSPORTAUTOMATEN mod M115 ai quali questa dichiarazione si riferisce sono conformi alle seguenti norme auquel se r f re cette d claration est conforme aux normes suivantes to which this declaration relates are in the conformity with the following standards auf welche sich diese Erklarung bezieht folgendem Standard entsprechen Limits and methods of measurement of radio disturbance characteristics of electrical motor operated and thermal appliances for households and similar purposes electric tools and similar electric apparatus EN 55014 1 Edit 2000 A1 Limiti e metodi di misura delle caratteristiche di radiodisturbo degli apparecchi elettrodomestici e similari a motore o termici degli utensili e degli apparecchi elettrici similari EN 55014 1 E
42. nel which must comply with sanitary measures do not leave the machine in environment with temperatures inferior to 0 C the machine protection degree is IP55 for Control board and IP32 for machine therefore it should not be washed with direct high pressure jets of water UNPACKING AND DELIVERY CHECKS When the case with the machine has been received unpack it as follows Remove the upper cover and the wooden case side walls take care not to damage the machine Remove possible accessories boxes Remove the protecting cellophane Make sure that the machine has not been damaged during transport Make sure that all covers and panels have been correctly fixed and that no loosen part is present Visually inspect that all electrical components are integral TRANSPORT AND INSTALLATION To lift and transport the machine insert the truck forks under the frame connected to the points indicated by the yellow adhesives applied on the machine front side see draw below 22 F disforchem115 draw A Before plugging the machine make sure that the supply voltage of the domestic wiring system and the water supply from water connection corresponds to the ones reported on the rating plate Installation should be carried out by qualified personnel according to the manufacturer s indications During instalation it is recommended to level the machine in order to ensure a correct operation 10 I
43. ngly acid chlorate based detergents or on inadequate maintenance Our appliances are made of stainless steel AISI 304 18 10 type for exterior panelling upper tops tanks etc Comply with the following instructions when cleaning and servicing parts in stainless steel Ordinary daily maintenance Carefully and frequently clean the surfaces using a damp cloth use soap and water or normal detergents so long as these do not contain abrasives or chlorine based substances such as sodium hypochlorite bleech hydrochloric acid or other such solutions These products quickly and irreparably corrode stainless steel When cleaning floors underneath or near the appliances never use the above mentioned products as vapours or splashes could subject the steel to similar destructive effects Only ever rub in the direction of the satining then thoroughly rinse with clean water and carefully dry Rust water supply pipes inevitably convey particles of rust dissolved in the water especially in new installation plants or when taps are opened after a period of inactivity These iron deposits must not be allowed to remain on the stainless steel since they produce rust by contamination Use suitable products to remove any rust marks from companies which produce detergents for industrial use After application thoroughly rinse with clean water neutralizing the action of the product with an alkaline detergent normally used to clean such appliances or with another spec
44. onnection with the reducer itself Sal N B Each machine is equipped with a pressure reducer near the water inlet valves In order to obtain an optimum rinse it is necessary to adjust it from 0 6 to 1 bar according to inlet water pressure and temperature remember that the required dynamic pressure must be 2 4 bar 200 400kPa and that inlet water temperature must be 55 60 for standard machines If a variation of rinse pressure is required while installing proceed as follows 1 make the machine work and check that the rinse is activated 2 Take away the upper protection plug on the reduction gear and turn the proper adjusting screw anti clockwise in order to decrease pressure or clockwise in order to increase it or to restore the optimum working conditions see picture 1A ale 223 NN PIC 1A PRESSURE REDUCER Cold water supply This connection is required only for machine with steam condenser Water shall be supplied at a temperature ranging from 10 15 C and at a dynamic pressure of 2 4 bar 200 400 kPa WATER DRAINING Reachable from the machine front side after opening the front panel to do this turn the two front screws out NG Arrange a discharge at floor level provided y lt 1 2 Gas with siphon and connect to the floor drain by means of a hose provided with an adequate inclination Make sur
45. ral norms page 07 Introduction and safety norms page 08 Unpacking and delivery checks page 10 1 INSTRUCTIONS FOR THE USER page 11 First section For the user Operation before washing page 12 Switch on and use of the dishwashing machine mod M115 page 14 Switch on and use of the dishwashing machine mod M115 ASM page 15 Washing of dishes During washing operations page 18 After washing operations page 20 Helpful suggestions Achievements page 21 Safety devices page 22 Washing flow control system page 24 Useful hints of stainless steel maintenance page 25 2 INSTRUCTIONS FOR THE INSTALLER page 26 Installation page 27 second section For the installer Disposal page 28 Positioning Electrical connection page 30 Water connections page 31 Water draining Steam feeding page 32 Steam exhaust Vapours suction Testing Working temperatures page 33 Torque limiter page 34 oteam condenser page 35 Modification of parameter s programming page 36 Possible drawbacks causes remedies page 39 Table connection scheme page 45 Wiring diagram page 46 INSTRUCTIONS MANUAL DISHWASHING MACHINE M115 The automatic rack conveyor dishwashing machines of the M115 series are designed to wash any kinds of dishes The modular system and the various optionals available allow the make up of dishwashing machines with the most appropriate features in order to meet your production space saving and energy saving requirements G
46. rily placed in rack type P12 16 E Check that the temperatures in the tanks are the specified ones One or several pumps don t operate in this case check that the overload cutuot didn t switch the pump in question and if necessary restore it this drawback is displayed by lamp M LS3 being ON the coil of the respective remote switch are not broken finally the pump is not blocked the motor is effective and rotates in the right direction PUMPS ELECTRICAL COMPONENTS 1st wash PUMP MO2 CONTACTOR MIS CUTOUT HM2 H Shadings or spots present on dishes specially on glasses may be caused by minerals present in the water In such an event it is suggested to analyze the water used The contents of calcium and magnesium in the water should not exceed 10 F The presence of iron should not exceed 0 1 ppm If these values are exceed it is suggested to treat the water as appropriate A preliminary softening is suggested prior to washing knives forks and spoons 41 9 Temperatures insufficient in one or several tanks A Check that the thermostats are effective and calibrated B Check that the temperature of the feeding water is from 50 to 60 C as specified C Check that the thermostats relevant to the tanks are set to the right temperatures and operate correctely D Check that the fuses and the coil of the remote switch are not broken E Check that the heater elements are effective HEATER EL
47. se turn until the drawbar manages to carry the whole dishes charge The device is considered adequately calibrated when the drawbar hardly manages to carry the whole charge in second gear 34 STEAM CONDENSER As regards the machines provided with vapour condensing device pay attention to the following The adjustment of the device is carried out by means of the regulator valve COCK V placed inside the machine base plate and marked with its special label LL CHIUSA FERMEE CLOSED ZU APERIA OUVERTE OPEN OFFEN lt DESCVMREGOL The Manufacturer should rule this cock while testing the machine Never touch this cock without a specific reason This valve rules the water flow in the vapour condensing battery If the machine needed a more precise adjustment under regular conditions adjust the valve until no more vapour comes out of the vapour condensing cap Generally it is sufficient to slightly open the valve ATTENTION An excessive opening can cause the cooling of the tank MODIFICATION OF PARAMETERS PROGRAMMING N O P Q H A B M C1 L NCA CNN 60000 E 10 e 4 VOTO NW E AA lamber 4 Ta 3 4 557 F V H G E D 1 Make sure
48. ssure Lpc is not declared as it is much inferior to 130dB C Eb J D lt 2 3 1 PRELIMINARY OBSERVATION Carefully read the instructions reported in the present user manual as it gives important indications about safety of installation operation and maintenance carefully keep the present manual for further consultations the illustrations and drawings showing the machine are intended for general reference only and are not necessarily accurate in every particular the dimensions and characteristics of the machine given in this Manual are not to be considered binding and may be changed without prior notice having removed the packing material check that all the equipment is present If there is any doubt do not use it and contact qualified personnel The packing elements plastic bags nails etc should be kept away from children because they are dangerous GENERAL SAFETY REGULATIONS THIS SAFETY CODE HAS BEEN COMPILED IN YOUR INTEREST Strict adherence to these rules will reduce the risks of injury both to yourself and to others Personnel working with this machine must adhere strictly to all statutory safety regulations as well as the specific rules listed below Failure to do so may result in personal inyury and damage to the machine DO NOT attempt to move install set up or operate this machine until you have read and fully understood this Manu
49. temperature pos 8 option 3 4 gt 6 7 Then push button D led on The machine is ready to wash the dishes the information display visualizes now WASHING ENABLED Select the conveyor speed according to the objects to wash and push button E led F corresponding to the selected speed will light up Push the START button G to start the washing and to move the racks the display information visualizes now IN CYCLE Introduce the rack in the tunnel and follow the warning instructions indicated on paragraph washing instructions see pag 17 The rinsing operation starts automatically at the passage of the dishes led N lights up the display visualizes now IN RINSING CYCLE If the lamp does not blink there is a problem at the rinsing electrovalve call a qualified thechnician LS 8 Should it be required to stop the washing operations push button H to stop the rack from moving 9 To stop temporarily the rack basket from moving and to interrupt the washing push the button D on OFF position led off The other heather elements stay ON Standby position 10 To turn off the Diswasher push the button A led A off Checking Device The display V is blinking and visualizes the writing Door open it indicates that one of the door was not closed correctly Close the door again The display V is blinking an
50. tity and name of the most suitable product you can use and that generally is an active chloride powder 100 200 ppm In order to avoid damage to the machine do not increase the quantities and once operations end rinse abundantly 1 SWITCH ON AND USE OF THE DISHWASHING MACHINE MOD M115 1 Puss on off switch P to position ON Line lamp D turns on and the H tanks start being filled automatically Lamp G turning on indicates that the appropriate level has been reached in the tank and the heater element have been swithched in the circuit 2 Wait until the washing temperature is from 55 to 60 C and the rinsing one is from 80 to 85 C Check the thermometers on the front panel P 3 Then push the start button H Washing starts and the racks move Rinsing is operated automatically in correspondence with the dishes passing through 4 At this point the machine is ready to wash the dishes see page 17 5 Should it be required to stop the washing operations push the button to stop the rack moving Conversely if the dishwashing machine has to be switched off completely set switch P to position The machine is equipped with a red mushroom shaped pushbutton on 15 yellow field which if pressed stops all lt motors Once the trouble has been removed it is possible to restart the machine only after the pushbutton has Oa Oy lt 0O U
51. tom in order to avoid corrosion Choice of the suitable cleansing agent is an essential condition if you want to obtain extremely good washing results as concerns hygienic results It is then important to consider some points First of all only highly alkaline and chlorine active antifoam products especially made for industrial dish washing machines must be used and they must be produced by well known reliable Firms Mean concentration of the cleansing agents in powder must be 1 5 2 5 g lt Mean concentration of liquid cleansing agents nust be 2 4 g lIt In order to avoid scales and corrosions put cleansing agent above water level on the nearest area of the sucking pump filter in this way it will immediately dilute and will not deposit on the tank bottom 12 DESCALING When hard water is used you can find inside the machine and also on objects calcareous sediments which must be removed both for hygienic and operating reasons by a descaling operation Operating process and frequency of this intervention are suggested by your cleansing agent supplier who has suitable products generally containing phosphoric acid In order to avoid damage to the machine do not increase the quantities and once operations end rinse abundantly HYGIENE At last each 30 days it would be useful to do this operation which guarantees the complete hygienic conditions of the machine We suggest to contact your cleansing agent supplier who will give you quan
52. usehold and similar electrical appliances Part 2 Particular requirements for commercial electric dishwashing machines EN 292 2 1992 Part 1 PART 2 Sicurezza del macchinario Concetti fondamentali Principi generali progettazione Specifiche e principi tecnici Safety of machinery Basic concepts General principles for design Tecnical principles an specification EN 61770 2000 Apparecchi elettrici connessi alla rete idrica Disposizioni per evitare il ritorno d acqua per effetto sifone e il guasto dei complessi di raccordo Electric appliances connected to the water mains Avoidance of backsiphonage and failure of hose sets in base a quanto previsto dalle Direttive selon ce qui est pr vu par les Directives on the basis of what is foreseen by the Directives aufgrund der vorgesehenen Richtilinien 73 23 CEE 89 392 CEE 91 368CEE 92 31CEE 93 44CEE 93 68CEE Decliniamo ogni responsabilit per sinistri a persone o a cose derivanti da manomissioni da parte di terzi o da carenze di manutenzione o riparazione Nous d clinons toute responsabilit pour sinistres personnes ou objets qui derivent de l intervention de la part de tiers non specialistes ou de carences de manutention ou reparation We decline any responsability for injuries or damage derived from machine misuse abuse by others or improper machine maintenance or repairs Wir lehnen jegliche Verantwortung f r Sch den an Personen oder Dingen ab die auf fehlerhaftes Eingreife
53. ways advisable to employ an automatic dispenser provided with feeler for the measurement of the detergent concentration because brownish spots can form on the surfaces due to chlorine reactions when pouring the detergent directly into the tank The feeler for the measurement of concentration must be placed on the front side of the tank through the hole A preset for such operation see drawing on page 28 In any case the LIQUID DETERGENT shall be introduced through the preset hole B on the right side of the washing tank Choice of the suitable cleansing agent is an essential condition if you want to obtain extremely good washing results as concerns hygienic results It is then important to consider some points First of all only highly alkaline and chlorine active antifoam products especially made for industrial dish washing machines must be used and they must be produced by well known reliable Firms We provide a short list just as an indication Ecolab Soilax Henkel Lever Diversey Relativ The average concentration of liquid detergents must be 2 4g Iter In any case it is essential that the producer of the detergent rules the dosage properly according to the features of the installation As regards the introduction of the liquid rinse aid product use the passage C placed near the water inlet group This coupling will allow an appropriate introduction of the liquid rinse aid product In order to do this use a fitt
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