Platform User Manual (exp proof) - Precision Weighing Balances
Contents
1. vW 29 LbL 91 198 areiBsnens so e0 et fq poseerey suononnsul pue uopeunoju SNIJOJJES e aeusner 90 E0 E q pam jn y He i eoeoe p i ddns juswdinbs Ayayes pue uoneyeisu ayeibsne y Aq u llu IM go eo el Aq uenum s Sup i v4 fo fo oo amp gt i p ijddns juawdinbs p epug s Ul papnyjoul 0u Huryreds uou SUOITEDO SNopIezey JO q e ins jqe Buiyye a Buipunoio uo do qeS5 Bulpunosb e 1Jo 8uuoo JO S W gt sd s JNOA Jo 3421 Ajmojs woed Bu uBI A y Nd AyId11 909 9 S 1e1s Hureau p pioay p pu x q UPD s1 ot J wsiueyoow HuyT VAALALA a a a a a T a a A a p ijddns u wd nb puepuels Pa Ul p pn oui ou Buryreds uou 4 SUOITeEOO SNOPsezeY 104 ajqelins gjqeo Buiulue Bulpunoly uondQ p i ddns juawdinbs puepuels u papnyjoul S1 O1 OSE qeS5 Bulpunosb e o uuoo JO s u gt sd s JNOA Jo 3421 Ajmojs woed Bu UBI A y Nd a A 1191419319 S3 1e1s Hurjesousb pioay uo 1e5o snopiezeH 27 Sartorius AG Weender Landstrasse 94 108 37075 Goettingen Germany Phone 49 551 308 0 Fax 49 551 308 3289 www sartorius com Copyright by Sartorius AG Goettingen Germany All rights reserved No part of this publication may be reprinted or translated in any form or by any means without the prior written permission of Sartorius AG The status of the information specifications and illustration2. m 6 Capacities Up to 3000 kg with restrictions when the load is distributed on the load plate Accessories Options Order no Additional drive on ramps Available on request Frame for pit installation Available on request Floor mounting set for attaching YFPO11 the weighing platfrom to the floor Columns can be manufactured to order on request Dimensions Designation GG 1G TI LG LI LL NL NN RN RR WR D mm 600 800 800 1000 1000 1000 1250 1250 1500 1500 2000 W mm 600 600 800 600 800 1000 1000 1250 1250 1500 1500 Resolutions Resolution Weighing capacity L Weighing capacity 15 000d 30 000d in kg ing ing 150 10 5 300 20 10 600 50 20 1000 100 50 1500 100 50 3000 200 100 The IUX Weighing Platforms Key to model designations IUXS 4 3000 NI x x SS Weighing Dimensions Stainless capacity k Number of k load cells L Resolution not verifiable 15 000 d L 30 000 d 1 Stainless steel versions Weighing capacities from 300 kg to 3000 kg 1 size Euro pallet 4 weighing capacities 4 models 15 000 d 30 000 d Material surface finishing AISI type 304 or 316 Ti stainless steel bead blasted or electropolished IP67 IP68 rating Stainless steel load cells Customized versions possible Specifications General Specifications for the IUXS4 Models Model Allowable ambient operating temperature C For verified models IP rating Length of built in
3. F to 104 F see enclosed Control Drawing 35739 003 07 A4 Division 1 includes Division 2 Zone 1 includes Zone 2 and Zone 20 includes Zones 21 and 22 If the weighing platform is used in Class 1 11 111 Division 2 Group A B C D E F G or Class 1 Zone 2 or Class 1 Zone 22 and is connected to a non intrinsically safe device the instructions given on page 2 of the enclosed Control Drawing must be followed The weighing platform can be operated indoors or outdoors Improper use or handling however can result in damage and or injury The installation must be done in accor dance with the Control Drawing 35739 003 07 A4 enclosed at the end of this manual If you use this equipment in installa tions and under ambient conditions requiring higher safety standards you must comply with the provisions as specified in the applicable regulations for installation in your country Please make sure the currently valid regulations e g National Electrical Code and standards for installation in the hazardous locations are strictly observed The weighing platform may be used and operated by qualified personnel only The permitted uses of the weighing platform are specified in the Certificate of Compliance Do not expose the weighing platform to aggressive chemical vapors or to extreme temperatures moisture shock or vibration The permissible temperature range during operation only for the platform is 20 C
4. Make sure that no liquid enters the IF housing Unplug the system from power before cleaning or performing maintenance or repair work Clean the system regularly to remove all impurities Avoid generating static electricity Devices rated to IP65 can be rinsed down with a jet of water that strikes the load plate from above A When using high pressure cleaning equipment to clean the scale do not point the jet of steam directly at the load cells gt If the water that you use to clean the scale is too hot or too cold the difference in temperature between the water and the scale can cause condensation inside the scale housing This condensation can lead to malfunctions in the equipment Cleaning Beneath the Load Plate Option T8 Important Note The load plate must be locked into the vertical position or held in this position by a second person Warning Danger of personal injury Make sure to observe all warnings and the safety precautions All personnel must wear steel toed boots while performing work that involves lifting or raising the load plate Use the handle to lift the front of the load plate upwards Observe all warnings and safety precautions Important Lock the load plate into the vertical position Use the foot switches on the right and left and lower the safety catch 16 Unlock the load plate from the vertical position use the handle
5. SENSE_POS Sense Green Bridge supply voltage 3 OUT_POS Measuring voltage positive gt White 4 OUT_NEG Measuring voltage Red 5 SENSE_NEG Sense Gray Bridge supply voltage 6 BR_NEG Bridge supply voltage Black or brown Use a screwdriver to tighten the terminal screws Note on connecting the FCTO1 X The bridge supply voltages are protected by 62 mA fuses To prevent the fuses from reacting if wires are incorrectly connected resistors between pin 1 and pin 6 between pin 1 and the housing and between pin 6 and the housing must measure greater than 140 ohms Low ohm connections are also required between pin 1 and 2 and between pins 5 and 6 15 Care and Maintenance Service Regular servicing by a Sartorius technician will extend the service life of your scale or weighing system and help to ensure its continued weighing accuracy Sartorius can offer you service contracts with your choice of regular maintenance intervals ranging from 1 month to 2 years Repairs A Disconnect defective equipment from power immediately Repairs may be performed only by authorized Sartorius service technicians using genuine Sartorius parts Any attempt by untrained persons to perform repairs may result in considerable hazards for the user A If a cable or cable gland is damaged or defective replace the cable as a complete unit with all its connectors Cleaning A Always handle the equipment in keeping with its IP protection rating
6. a safe place Lubricate the threaded fasteners regularly so that the caps can be removed and the hand cranks attached at any time without difficulty Attach the two hand cranks to the two threaded fasteners at the front of the scale Turn the cranks clockwise to lower the transport rollers O Repeat this procedure for the two rear rollers Important Make sure there is no load on the platform before you move it The scale can now be pushed into the desired position rate of speed lt 1m s Please observe the safety instructions Connecting the IUXS or IFXS Connecting Cable IUXS or IFXS to Indicator V V Signal Signal Sense Sense Ground Supply voltage Supply voltage Output signal Output signal Shield No EX PN OA Q1 2 py Gs c2 la S Cable type A white brown green yellow pink gray If available fasten the towing bar optional as shown The scale can now be pulled into the desired position rate of speed lt 1 m s Please observe the safety instructions This procedure is useful for example for cleaning the surface beneath the scale at the place of installation Return the weighing platform to the place of installation and retract the rollers Remove the hand crank Replace the four threaded caps Fasten the drive on ra
7. cable m on weighing platform standard equipment Capacities Up to 3000 kg with restrictions distributed load Accessories For stainless steel versions Inset plate stainless steel For weighing platforms in electropolished material or made entirely of stainless steel AISI 316 Ti stainless steel For attaching the weighing platform to the floor Floor mounting set Options Columns can be manufactured to order on request Surface finishing Electropolished surface AISI 316Ti stainless steel Dimensions Table All dimensions given in millimeters A B C D E 1370 1190 600 1080 200 IUXS4 20 to 40 4 to 104 F IP68 stainless steel models 6 Order no YTPO2I1U YFPO11 12 Installation Instructions Unpacking the Equipment Please read the enclosed operating instructions carefully before putting the equipment into operation After unpacking the equipment please check it immediately for any visible damage Open the wooden pallet at the top Lift the scale until it is completely free of the wooden pallet see below Note The height of the load bearing feet can be adjusted The scale is adjusted at the factory for a level floor Improper handling of the scale can result in damage to the components which negatively affects the safety of the device Make sure to read and follow the safety instructions Fasten the straps in four places as shown h
8. installed outside hazardous locations or must be approved certified by an NRTL for use in hazardous locations 6 WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY a ae Title IH m 2005 11 11 r G oom green Control Drawing Drawing gi Sartorius Reviewed by 2005 11 11 Klausgrete Drawing number Revision lt Page Released by 2005 11 11 Klausgrete 35739 003 07 A4 oo 00 VV c9 LVL OLLOE AY suon nasuj pue uoneunojzu SNIJOJJES Ayayes pue uolje e su D lan O A slojawesed 1d oSuoo Aug ulm snyeseddy JESIBAIUP D Jll19O peaoiddy Auy uOI e90 snopiezeu uoN WW p 1SP e JO U01I 98S SS019 y m BIQed BuNosuu0y z Jeqsnq Bulpuog jenuazodinbg sabyeyo 917E S01 99 Bu o l i p 10 ajqeo p u 19S pap alys X LOLOA 49 N ESXIO JOyeOIPU uo e25o snopiezeH 25 VV c9 LVL OLLOE Ayayes pue uo1ejjesul uo e23o SNOpseZeU UON aye1 sneiy 90 0 EL Aq p se ti suo onilsuil pue UOI EWOJU snli101 18eS a aeubsne 90 E0 E Aq pemalney pana fupanaio vom wa GL GOEV 2 I IN VSN 94 u sn 104 AjUO OL9GHd pue ELZLUd be pV Z0 00 6EZSE Buiweiq Ionuoo 10 z abed uo G pue p lou s WW p se9 e JO U0lI 98S SS019 y m jqeo Huosuuon Jeqsng Bulpuog jenusjodinby sabieyo S11e1so1199 Bu 153 J p 104 ajqeo p u 19S p p us snieseddy p y peaoiddy Auy uol e90 snopiezeH 26
9. power and notify your nearest Sar torius Service Center The weighing platform specifications for Ui li Pi Ta tempera ture class Ci and Li are listed in the enclosed Control Drawing These parameters Entity Concept must be taken into account when connecting an indicator to the platform Sartorius confirms that the Sartorius indicators CIXS3 U and FCT01 X may be con nected to these platforms see Control Drawing and Verification of Intrinsic Safety in the manual of the indicator The explosion protected weighing system must be installed in accordance with acknowledged rules of engineering These include national laws and regulations e g National Electrical Code Furthermore national regulations for accident prevention and environmental protection must be observed at all times Before the platform is operated in a hazardous location it must be inspected either by a certified electrician or under the guidance and supervision of a certified electrician to make sure that the weighing system com plies with the applicable regulations Determine whether the installation must be registered with technical inspection authori ties in your country Regular inspections must also be performed on the system during operation The system should be inspected at intervals short enough to permit the prevention or early detection of defects that arise as a result of normal wear and tear The longest permissible interval period is 3 ye
10. to 40 C 4 F to 104 F The accuracy of the platform cannot be guaranteed for higher temperatures Make sure to observe the applicable _ safety rules and regulations for the prevention of accidents Do not damage the cable junction box or the load cells during transportation Installation in a hazardous location must be performed by a trained techni cian who is familiar with the assembly and operation of the equipment as well as with the procedure for putting the system into operation Furthermore the trained technician must have the required qualifications and must be familiar with the relevant guidelines and _ regulations If you need assistance contact your local Sartorius dealer or the Sartorius Service Center _ Any installation work that does not conform to the instructions in this man ual will result in forfeiture of all claims under the manufacturer s warranty Be sure to observe all restrictions listed in the Certificate of Compliance and the enclosed Control Drawing Operating _ the weighing platform beyond the limits imposed by these restrictions is not permitted and is considered use of the equipment for other than its intended purpose Have the equipment inspected at appro priate intervals for correct functioning and safety by a trained technician _ The junction box may be opened only by authorized service technicians who have been trained by Sartorius and who follow Sartorius standar
11. to lower the load plate and secure the safety catches on the right and left Important If you do not unlock the load plate the locking mechanism will be damaged Make sure the warnings and safety precautions are observed Clean the area beneath the load plate Cleaning Stainless Steel Surfaces Clean all stainless steel parts regularly Use a damp cloth or sponge to clean any stainless steel parts on the system You can use any commercially available household cleaning agent that is suitable for use on stainless steel Clean stainless steel surfaces by wiping them down Then rinse the equipment thoroughly making sure to remove all residues Wipe down stainless steel parts again using a clean damp cloth or sponge Afterwards allow the equipment to dry If desired you can apply oil to the cleaned surfaces as additional protection Do not use stainless steel cleaning agents that contain soda lye caustic acetic acid hydrochloric acid sulfuric acid or citric acid The use of scrubbing sponges made with steel wool is not per mitted Solvents are permitted only for cleaning stainless steel parts Corrosive Environment Remove all traces of corrosive substances on a regular basis Safety Inspection If there is any indication that safe operation of the is no longer warranted i e lf there is visible damage to the connecting cable If the device no longer functions properly If the equipment has been stor
12. 2 4300 F 781 762 9375 www fmapprovals com CERTIFICATE OF COMPLIANCE HAZARDOUS LOCATION ELECTRICAL EQUIPMENT This certificate is issued for the following equipment CIXS3 and CW3X U Indicators and Complete Scales IS l Il lll 1 2 ABCDEFG 65607 000 07 A4 T4 Entity see control drawing 1 11 1 20 AEx ib IIC T4 65607 000 07 A4 T4 Entity see control drawing AEx ta I II III 1 2 ABCDEFG 65607 000 07 A4 T4 Entity see control drawing 1 20 AEx ib IIC T4 65607 000 07 A4 T4 Entity see control drawing CAPX U lUX 4 and IFX 4 Platforms IS L UL MI 1 2 ABCDEFG 35739 003 07 A4 or 65607 000 07 A4 T4 at Ta Entity l Il 1 20 AEx ib IIC T4 35739 003 07 A4 or 65607 000 07 AEx iia l ll IIl 1 27 ABCDEFG 35739 003 07 A4 or 65607 000 07 A4 T4 at Ta Entity 1 20 Ex ib IIC T4 35739 003 07 A4 or 65607 000 07 Vmax Ta Ci cable Li cable 440mA 12wWw 6 17 Vdc 10mA 125W 162 pF m 0 6uH m 13 Vdc 410mA 200W 162 pF m 0 6uH m see table YDI05 Z Interface Converter AIS I II 1 1 2 ABCDEFG 65710 800 07 A4 Entity 1 11 1 20 AEx ib HB IIC 65710 800 07 A4 Entity AEx taJ AIS I 11 11I 1 2 ABCDEFG 65710 800 07 A4 Entity 1 20 AEx ib IIB IIC 65710 800 07 A4 Entity Equipment Ratings FM Approvals HLC 1 06 3023378 Page 1 of 3 FM Approvals Member of the FM Global Group Intrinsically safe circuits or connections for Class II HI Divisi
13. C 4 F and 104 F The allowable structural load carrying capacity of a floor or surface must be sufficient to support both the weight of the weighing platform and its maximum weighing capacity If you need to use the weighing platform in areas exposed to heavy traffic e g fork lift trucks you should install a protective frame consisting of angular braces around the weighing platform Do not expose the weighing platform unnecessarily to aggressive chemical vapors or to extreme temperatures moisture shock or vibration which could result in damage The air bubble must be centered within the circle on the level indicator If the weighing platform is in a hazardous location it must be grounded i e an equipotential bonding conductor must be connected This connection should be made by a trained technician All Combics weighing platforms are equipped with a connector for the grounding conductor This is located either below the load pan on the junction box or on the lower frame of the weighing platform The position is marked in each case by the symbol shown here indicating the grounding connection The grounding conductor is connected to a threaded bolt or terminal screw or a drill hole is provided If a drill hole is provided use a stainless steel screw and nut to connect the grounding conductor Use of a tooth lock washer is recommended to prevent the screw from coming loose The wire used for the grounding conductor sho
14. ale at the place of installation using the level indicator Check the angularity of the base frame and make sure it is correct Measure the diagonals to check this dimension Fasten the scale as follows Drive in the anchors and tighten the bolts size M10 wrench size 17 Check the gap between the down holders right and left and the scale it should be 2 mm Use a 2 mm thick spacing plate or Measure the gap Check this gap at regular intervals to make sure the 2 mm space is maintained Adjust the gap as needed If necessary loosen the bolts that attach the downholder Bolt size M8 wrench size 13 Before the scale platform can be raised to a vertical position loosen the stop bolts on the right and left A Danger of damage to the stop bolts The rear stop bolts must be disengaged Grasp the platform by the handles and raise it to the vertical position Note Two persons are required for raising the platform A Please observe the safety instruc tions as there is a hazard of personal injury Always wear safety gloves while raising or lowering the platform A Warning Danger of personal injury Do not stand or move beneath the platform Turn the left and right stop bolts The bolts slide into the side plate and secure the platform in the verti cal position The surface under the platform can now be cleaned easily Install the pneumatic springs right and left as s
15. ars Other conditions and standards that regulate the installation and operation of the equipment and are applicable in your country must be met as well When performing inspections generally acknowledged rules of engineering relevant to these conditions must also be applied If the terminal housing is opened by anyone other than persons authorized by Sartorius or if the terminal is installed or operated incorrectly this will result in forfeiture of the approval for use in the stated hazardous location s and of all claims under the manufacturer s warranty The IFX Weighing Platforms Example of model designation IFX S 4 1500 RR L KA S Stainless Number of Weighing Dimensions Resolution not verifiable steel load cells capacity in kg 15 000 d L 30 000 d 1 1500 x 1500 WR 2000 x 1500 Stainless steel models Weighing capacities from 150 kg to 3000 kg 11 different sizes 6 weighing capacities 59 models 3000 e 2x 3000 e Cl Ill depends on model 15 000 d 30 000 d Material surface finishing AISI 304 or AISI 316 Ti stainless steel brushed or electropolished IP67 IP68 rating Stainless steel load cells Drive on ramp customized versions possible Specifications General Specifications for the IFXS4 Models Model IFXS4 Allowable ambient operating C 20 to 40 4 to 104 F IP protection 1P68 stainless steel models Length of built in cable standard equipment
16. d operating procedures for maintenance and repair work _ Always make sure the weighing platform is disconnected from AC power before performing any installation cleaning maintenance or repair work If the equipment housing is opened by anyone other than persons authorized by Sartorius all claims under the manu facturer s warranty are forfeited _ Use only original Sartorius spare parts Handle the equipment in accordance with its protection IP rating The international protection rating of the weighing platform is IP67 dust tight and protected against short term immersion Do not damage the IP pro tection when cleaning the equipment The IP protection rating is ensured only if the rubber gasket is installed on the junction box and all cable gland screw fasteners are connected securely Any installation work that does not conform to the instructions in this manual will result in forfeiture of all claims under the manufacturer s warranty If you use cables purchased from another manufacturer check the pin assignments Before connecting the cable to Sartorius equipment check the pin assignments in the cable against those specified by Sartorius and disconnect any wires that are assigned differently The operator Shall be solely responsible for any dam age or injuries that occur when using cables not supplied by Sartorius When using the weighing platform in hazardous locations make sure there is no current or
17. ed for a relatively long period under unfavorable conditions or If the equipment has been subjected to rough handling during shipment Make sure all safety instructions are observed and notify your nearest Sartorius Service Center or the International Technical Support Unit based in Goettingen Germany Maintenance and repair work may be performed only by authorized Sartorius service technicians who have access to the required maintenance manuals and have received the necessary training A The seals affixed to this equipment indicate that only authorized service technicians are allowed to open the equipment and per form maintenance work so that safe and trouble free operation of the equipment is ensured and the warranty remains in effect Storage and Shipping Conditions The packaging used for shipping your Sartorius equipment is optimally designed to prevent damage during transport It is a good idea to save the box and all parts of the packaging for future storage or shipment of the equipment Only the original packaging provides the best protection for shipment Allowable storage temperature 20 C to 75 C 4 F to 167 F Allowable humidity during storage max 90 Please refer to the information under Warnings and Safety Precautions Certificates of Compliance FM Approvals Member of the FM Glohal Group FM Approvals 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA T 781 76
18. ents that contain soda lye caustic acetic acid hydrochloric acid sulfuric acid or citric acid The use of steel wool sponges is not permitted Solvents are permitted for use only on stainless steel parts Model specific Information Serial Number Coding The month and year of manufacture are encoded in the serial number as follows YMMxxxxx Y Year 2000 2006 2007 2013 2014 2020 2021 2027 2028 2034 2035 2041 2042 2048 2049 2055 2056 2062 WON AM L bs The first digit represents a 7 year period as indicated in the table above The next 2 digits represent the month The months are numbered consecutively starting with 13 over the entire 7 year period Thus the number representing the month also indicates the specific year of manufacture 2000 13 24 2001 25 26 Example 113xxxxx gt January 2000 The individual platforms are numbered consecutively in the last 5 digits starting from 00000 again at the beginning of each month Safety Instructions The weighing platform is approved certified by FM Approvals for use in hazardous locations in the USA and in Canada according to FM Approvals and CSA standards respectively see enclosed Certificates of Compliance This intrinsically safe device is suitable for use in Class 1 Il Ill Division 1 Group A B C D E F G T4 Class 1 Zone 1 Group IIC T4 and Class Il Zone 20 hazardous locations at an ambient temperature range of 20 C to 40 C 4
19. ere Front handles Rear carrier frame Lift the scale evenly Move the scale to the place of instal lation Warning Danger of personal injury Do not stand or move beneath the scale while it is suspended Make sure to read and follow the safety instructions Lower the scale evenly to the place of installation The place of installation must be clean level and able to withstand the weight of the scale and any load that will be placed on it Eliminate any unevenness of the floor surface Level the scale at the place of instal lation using the level indicator Check the angularity of the base frame and make sure it is correct Measure the diagonals to check this dimension Mark the positions for drilling anchor holes 8 fastening anchors sizes M10 to M15 length 85 mm are included in delivery Clear the place of installation Lift the scale evenly Warning Danger of personal injury Do not stand or move beneath the scale while it is suspended Make sure to read and follow the safety instructions Drill the holes size M10 for the anchors Minimum depth 65 mm Check the depth remove all dust from the bore hole use a blower if necessary Clean the place of installation Carefully re position the scale at the place of installation Make sure to align the holes drilled for the anchors with the bore holes on the base frame Level the sc
20. his equipment generates uses and can radiate radio frequency energy and if not installed and used in accor dance with the instruction manual may cause harmful interfer ence to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his Own expense Shielded Cables Connections between the devices and peripher als must be made using shielded cables in order to maintain compliance with FCC radio frequency emission limits Modifications Any modifications made to this devices that are not approved by Sartorius AG may void the authority granted to the user by the FCC to operate this equipment Cleaning Stainless Steel Surfaces Clean all stainless steel parts regularly Remove the stainless steel weighing pan and thoroughly clean it separately outside the hazardous location Use a damp cloth or sponge to clean any Stainless steel parts on the scale You can use any commercially available household cleaning agent that is suitable for use on Stainless steel Clean stainless steel surfaces by wiping them down Then clean the load plate thoroughly making sure to remove all residues Use a damp cloth or sponge to wipe down any stainless steel parts on the scale again Afterwards allow the scale to dry If desired you can apply oil to the cleaned surfaces as additional protection Do not use stainless steel cleaning ag
21. hown in the illustration Tighten the bolts size M10 wrench size 17 Following installation return the platform to the horizontal position Turn the rear stop bolts right and left The bolts slide out of the side plate and release the platform Danger of damage to the stop bolts The stop bolts must be disengaged Grasp the platform by the handles and lower it to the horizontal position Note Two persons are required for lowering the platform A Please observe the safety instruc tions as there is a hazard of personal injury Always wear safety gloves while raising or lowering the plat form Do not stand or move beneath the platform The platform is now in the horizon tal position Place your foot on the right hand downholder to press the side plate of the scale to the floor repeat this procedure on the left hand side as well Position the front stop bolts right and left to fix the scale in position and turn the lever Remove the right and left mounting aids as follows Unscrew the four M8 bolts as shown wrench size 13 Hook the drive on ramp onto the right and left retainers 13 Transporting the IFXS4 Option T7 Remove the drive on ramp from the front of the scale Make sure there is no load on the scale Make sure to observe the safety instructions Remove the threaded caps from the four threaded fasteners and save them in
22. mp to the front of the scale Make sure to observe the safety instructions Cable type B blue black white red green gray Installation of the Indicator Connect the cable of the weighing platform to a suitable indicator such as the CIXS3 U or FCTO1 X from Sartorius Note The cable gland along with the screw fasteners is already pre assembled Use extreme care when attaching or detaching a cable pO l rer qw00000t oo p bim m m m aana B np Strip off the insulation at the cable end and attach the cable as follows Route the cable through the cable gland Properly tighten the screw fasteners of the cable gland Remove the sheathing from a section of the cable end see illustration The shield 1 must have contact with the clamps 2 Expose approximately 15 cm 6 inches of the wires 3 for installation Attach the cable to the weighing platform as follows Expose approximately 5 cm 2 inches of the wires for installation Expose approximately 1 cm 1 2 inch of the wires and attach ferrules to the wires Securely attach the wires to the screw terminals Wiring Diagram for the Indicator No Signal name Meaning Conductor coloring 1 BR_POS Bridge supply voltage Blue 2
23. ndicates an item in a list Indicates a hazard Make sure you observe the following warning and safety information in its entirety during installation and operation as well as while performing maintenance and repair work on the equipment It is important that all personnel using the Combics equipment understand this information and have access to it at all times Furthermore the warning and safety information supplied with any electrical equipment connected such as the indicator must be observed as well The warning and safety information can be supplemented by the equipment operator Make sure all operating personnel are informed of any additions to these instructions Intended Use The weighing platform and the connected indicator are intended exclusively for use in weighing Warranty Do not miss out on the benefits of our full warranty Please con tact your local Sartorius office or dealer for further information If available complete the warranty registration card indicating the date of installation and return the card to your Sartorius office or dealer EMC Declaration This equipment has been tested in conjunction with Sartorius indicators e g CIXS3 U FCTO1 X and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment T
24. on 1 Groups A B C D E F and G T4 Class I Zone 1 AEx ib IIC T4 Class ll Zone 20 per control drawing 65607 000 07 A4 hazardous classified locations and will appear in the Approval Guide a publication of FM Approvals as follows FM Approved for SARTORIUS AG WEENDER LANDSTRASSE 94 108 D 37070 G TTINGEN GERMANY FM Approvals HLC 1 06 3023378 Page 2 of 2 FM Approvals Member of the FM Global Group This certifies that the equipment described has been found to comply with the following Approval Standards and other documents Class 3600 1998 Class 3810 2005 Class 3610 1999 ANSI ISA 12 16 01 2002 ANSI ISA 12 23 01 2002 Class 3611 1999 Original Project ID 3023378 Approval Granted fis OG Subsequent Revision Reports Date Approval Amended Report Number Date Report Number Date FM Approvals LLC i Pek S ca fds George A ith Date Assistant Vice President FM Approvals HLC 1 06 3023378 Page 3 of 3 FM Approvals FM Approv als Member of the FM Global Group 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA T 781 762 4300 F 781 762 9375 www fmapprovals com CERTIFICATE OF COMPLIANCE HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS This certificate is issued for the following equipment YRB02 X Ex RECHARGEABLE BATTERY PACK AIS L I WI 1 ABCDEFG 65656 000 07 A4 I 1 Ex e m ib IIC 35960 000 07 A4 H HI 2 ABCDFG T4 Zone 20 YDI05 Z Inte
25. on must be in accordance with the National Electrical Code NFPA 70 Article 504 or 505 and ANSI ISA RP 12 6 In Canada The installation must be in accordance with the Canadian Electrical Code Part1 Section 18 2 In the USA The Apparatus must be connected to a suitable ground electrode per National Electrical Code NFPA 70 Article 504 or 505 The resistance of the ground pad must be less than 1 ohm In Canada The Apparatus must be connected to a suitable ground electrode per Canadian Electrical Code Part 1 The resistance of the ground pad must be less than 1 ohm 3 The Entity Concept allows interconnection of intrinsically safe apparatus with associated apparatus not specifically examined in combination as a system when the approved values of Voc Isc and Pmax resp Uo lo Po of the associated apparatus are less than or equal to Vmax Imax and Pmax resp Ui li Pi of the intrinsically safe apparatus and the approved values of Ca and La resp Co and Lo of the associated apparatus are greater than Ci and Li of the intrinsically safe apparatus plus all cable parameters 4 Ambient temperature range 20 C 40 C or 60 C 4 F 104 F or 140 F Maximum ambient temperature for IUX 4 IFX 4 1 t40 C 104 F 5 WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY e00 28006 Tate Name Tite air ae writen by 2005 11 11 Control Drawing jiii Sartorius Revie
26. rface Converter AIS I II III 1 2 ABCDEFG 65710 800 07 A4 Entity 1 11 4 20 Ex ib IIB IIC 65710 800 07 A4 Entity Ex ia AIS I II II 1 2 ABCDEFG 65710 800 07 A4 Entity 1 20 Ex ib IIB IIC 65710 800 07 A4 Entity CAPX U lUX 4 and IFX 4 Platforms IS 1 11 111 1 2 ABCDEFG 35739 003 07 A4 or 65607 000 07 A4 T4 at Ta Entity l ll 1 20 Ex ib IIC T4 35739 003 07 A4 or 65607 000 07 Ex ia I II 11 4 2 ABCDEFG 35739 003 07 A4 or 65607 000 07 A4 T4 at Ta Entity 1 20 Ex ib IIC T4 35739 003 07 A4 or 65607 000 07 see table Vmax Ta Ci cable Li cable 410mA __ 6 410 mA 162 pE m CIXS3 and CW3X U Indicators and Complete Scales ISA I UI 4 2 ABCDEFG 65607 003 07 A4 T4 Entity see control drawing 111 4 20 Ex ib IIC T4 65607 000 07 A4 T4 Entity see control drawing Ex ia I lI III 1 2 ABCDEFG 65607 000 07 A4 T4 Entity see control drawing 1 20 Ex ib IIC T4 65607 000 07 A4 T4 Entity see contro drawing FM Approvals HLC 1 06 3023378C Page 1 of 3 Equipment Ratings FM Approvals Member of the FM Global Group Intrinsically safe circuits or connections for Class II III Division 1 Groups A B C D E F and G T4 Class I Zone 1 Ex ib IIC T4 Class II Zone 20 per control drawing 65607 000 07 A4 hazardous classified locations and will appear in the Approval Guide a publication of FM Approvals as follows FM Appro
27. s in this manual is indicated by the date given below Sartorius AG reserves the right to make changes to the technology features specifications and design of the equipment without notice Status March 2006 Sartorius AG Goettingen Germany Printed in Germany on paper that has been bleached without any use of chlorine W4A000 KT Publication No WCA600 e0603 1
28. sartorius Operating Instructions Sartorius Pallet Scale Flat bed Scale for Use in Hazardous Locations Models 1UXS4 TFXS4 PO TULL 98648 014 72 General View of the Equipment Weighbridge Handle Level indicator Junction box Load cell with load bearing foot Transport roller OY O1 N Configuration Example IUXS4 Pallet Scale with Combics Indicator Hazardous Location Non hazardous Location i J f r TUXS4 CIXS3 U Zener barrier PC Interface Converter e g YDIOS ZU General View of the Equipment Weighing platform Handles guide bars Level indicator Drive on ramp Load cell with load bearing foot Junction box o gt OY O1 N Configuration Example IFXS4 Flat bed Scale with Combics Indicator Hazardous Location Non hazardous Location n s IFXS4 CIXS3 U Zener barrier PC Interface Converter e g YDIOS ZU o OA O 12 15 16 17 O gt Contents Symbols Intended Use Warranty Safety Instuctions Setting Up the Scale The IFX Weighing Platforms Operating Limits The 1UX Weighing Platforms Installation Instructions Installation of Indicator Care and Maintenance Certificates of Compliance The following symbols are used in these instructions Indicates required steps Indicates steps required only under certain conditions Describes what happens after you have performed a certain step I
29. uld have a gauge or cross sectional diameter of at least 4 mm 0 006 in2 with a suitable ring lug attached Connect all equipment including peripheral devices to the equipotential bonding conductor Conditions for Installation in Hazardous Locations Before putting the equipment into operation it is important to make sure that the cable of the power supply is correctly connected to the power outlet mains supply All equipment must be connected to the equipotential bonding conductor via grounding cable not included in delivery connected to the grounding terminals on each device The dimensions of the grounding cable are specified in national regulations for electrical installations Installation must be performed by a trained technician in accordance with national regulations and generally acknowledged rules of engineering Use only cabling and extensions approved by Sartorius as these are made in accordance with the restrictions on permissible cable lengths imposed by both the capacitance and inductivity values see Control Drawing and the requirements for electromagnetic compatibility Before putting the weighing system into operation for the first time make sure there is no hazard of explosion present at the place of installation If there is any indication that the equipment does not function properly e g display remains blank or no display backlighting due to damage during transportation dis connect the equipment from
30. ved for SARTORIUS AG WEENDER LANDSTRASSE 94 108 D 37070 GOTTINGEN GERMANY FM Approvals HLC 1 06 3023378C Page 2 of 3 21 22 FM Approvals Member of the FM Global Group This certifies that the equipment described has been found to comply with the following Approval Standards and other documents CSA C22 2 No 142 1987 C22 2 No 157 92 1992 ANSIASA 12 16 01 2002 ANSI SA 12 23 01 2002 Original Project ID 3023378C Approval Granted 3 f ce OG Subsequent Revision Reports Date Approval Amended Report Number Date Report Number Date FM Approvals LLC _ YK 3 Jra 06 George A Smith Date Assistant Vice President FM Approvals HLC 1 06 3023378C Page 3 of 3 Hazardous Classified Location Class I IL III Division 1 Groups A B C D E F G T4 Class I Zone 1 Groups IIA IIB IIC T4 Class Il Zone 20 a E E EEE 5 s Sartorius Weighing Platform CAPX U or IUX 4 or v N S A a R Rae WN ey E E T p E E E VEE R EAE A R EES SEEN J Sensor Output FM Global or CSA Approved Certified Universal Apparatus with Entity Concept parameters see note 3 See also Control drawing of this Apparatus Parameters of the weighing platform ufi mn G u a 410mA 1 25 W 162 pF m 49 pf ft 0 6 yH m 0 18uH ft 60 C 140 F 410 mA 2 00 W 162 pF m 49 pfft 0 6uH im 0 18uH ft 40 C 104 F 1 In the USA The installati
31. voltage in the equipment before connecting or disconnecting current carrying cables to or from the platform Disconnect the platform from AC power before connecting or disconnecting cables Avoid exposing the weighing platform to static electricity be sure to connect the equipotential bonding grounding conductor to the junction box Discon necting equipotential bonding conduc tors is not permitted If you see any indication that the weighing platform cannot be operated safely for example due to damage turn off the platform and lock it in a secure place so that it cannot be used for the time being Observe the relevant safety precautions and inform personnel as required The cable jacket of all connecting cables as well as the conductors inside the equipment housing is made of PVC Chemicals that corrode these materials must be kept away from these cables Make sure the weighing instrument is not exposed to substances that release chlorine ions at the place of use If such exposure cannot be ruled out the oper ator is responsible for establishing and observing appropriate safety precau tions to be checked at regular intervals for continued effectiveness L _ Setting Up the Scale Choose a suitable place to set up the weighing platform This place should have a dry horizontal and even surface The operating temperature range only for the platform is between 20 C and 40
32. wed by 2005 11 11 Klausgrete Drawing number Revision 7 Page 1 of 2 Released by 2005 11 11 Klausgrete 35739 003 07 A4 oo 23 Hazardous Classified Location Class J II 1II Division 2 Groups A B C D E F G T4 Class I Zone 2 Groups IIA IIB IIC T4 Class Il Zone 22 Sartorius Weighing Platform CAPX U a ubata Wate ae lt gt ee 1 In the USA The installation must be in accordance with the National Electrical Code NFPA 70 Article 504 or 505 and ANSI ISA RP 12 6 In Canada The installation must be in accordance with the Canadian Electrical Code Part1 Section 18 2 In the USA The Apparatus must be connected to a suitable ground electrode per National Electrical Code NFPA 70 Article 504 or 505 The resistance of the ground pad must be less than 1 ohm In Canada The Apparatus must be connected to a suitable ground electrode per Canadian Electrical Code Part 1 The resistance of the ground pad must be less than 1 ohm 3 Ambient temperature range for the weighing platform 20 C 60 C 4 F 104 F or 140 F 4 The cable from the indicator to the weighing platform must be a NRTL approved certified flexible conduit or the cable is connected to the output of the indicator via NRTL approved certified barriers limitation to maximum voltage of 17V or the indicator is NRTL approved certified for Division 2 5 The indicator must be
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