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9.17.095 - Bronkhorst High
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1. BHT Model number read Firmware version read identification number read Device type read Usertag read Usertag write Customer model number read Alarm maximum limit read Alarm maximum limit write Alarm minimum limit read More information about modules parameters or an example of counter and alarm usage can be found in the manual 917023 Operational instructions digital instruments The description of the parameter can be found in the manual by searching for the process parameter Proc Param e g search for 1 0 to find the definition of Measure integer read This document can be found at http www bronkhorst com en downloads instruction manuals Page 13 PROFINET interface 9 17 095 BRONKHORST 3 7 A CYCLIC PARAMETER ACCESS All parameters can be read written using A cyclic communication To address these parameters a parameter index is used This index is built of 1 An instance ID This is the flowmeter instance In case of a single channel device the instance ID is always O and refers to the device on slot 1 In case of a multichannel device O MFC on slot 1 1 MFC on slot 2 2 MFC on slot 3 A process number Process numbers are listed in the Parameter list in FlowDDE or the parameter table in chapter 3 6 A parameter number Parameter numbers are listed in the Parameter list in FlowDDE or the parameter table in chapter 3 6 The a cyclic parameter in
2. NC valves will be closed NO valves will be opened fully The green and red Led on top of the instrument indicates this mode by a short flash 0 1 sec on 2 sec off As long as there is no data exchange between master and slave the instrument will stay in this mode It will leave this mode automatically when data exchange starts Via the RS232 communication interface it is possible to force the instrument out of the safe state by changing the control mode to a value other than 0 At for example control mode 18 RS232 or control mode 1 Analog input the instrument will not get into safe state Page 16 PROFINET interface 9 17 095 BRONKHORST 6 TROUBLESHOOTING 6 1 PROFINET STATUS INDICATOR Bronkhorst instruments contain an PROFINET two color status led green and red The led indicates the actual PROFINET run state green and the actual link state red The status led has several indicator states which are applicable for both green and red They are described in the table below PROFINET status indicator Green Run state Red Link state Indicator state Definition on The indicator is constantly on off The indicator is constantly off blinking The indicator is repeatedly on for 200 ms and off for 200 ms single flash The indicator is repeatedly on for 200 ms and off for 1000 ms The indicator shows repeatedly a sequence of two short flashes double flash 200 ms separated by an off phase 200 ms followed by a long off phase
3. 1000 ms 6 1 1 PROFINET run state indicator Run state Indicator state green PROFINET interface not started yet off PROFINET interface in Init state blinking PROFINET interface started correctly on 6 1 2 PROFINET link state indicator Link status Indicator state red Application relation established with IO controller off Link status OK No Application relation with O controller blinking No link on Page 17 PROFINET interface 9 17 095 6 2 INSTRUMENT LED INDICATION Page 18 Led O Green off on short flash normal flash Red off short flash long flash on Wink Mode normal wink slow wink fast wink Time Continuously Continuously 0 1 sec on 2 sec off 0 2 sec on 0 2 sec off Continuously 0 1 sec on 2 sec off 2 sec on 0 1 sec off Continuously O Green Red Green Red 0 2 sec on 0 2 sec off 1 sec on 1 sec off 0 1 sec on 0 1 sec off PROFINET interface BRONKHORST Instrument LED indication Green and Red Indication Power off or program not running Normal running operation mode e Initialization mode e Secured parameters can be changed e Safe state active Special function mode Instrument is busy performing any special function E g auto zero or self test No error application relation established No application relation established Configuration error For example a requested parameter is not available Critical error in PROFINET interface ha
4. provided they are used in accordance with the ordering specifications and the instructions in this manual and that they are not subjected to abuse physical damage or contamination Products that do not operate properly during this period may be repaired or replaced at no charge Repairs are normally warranted for one year or the balance of the original warranty whichever is the longer See also paragraph 9 of the Conditions of sales http www bronkhorst com files corporate headquarters sales conditions en general terms of sales pd The warranty includes all initial and latent defects random failures and undeterminable internal causes It excludes failures and damage caused by the customer such as contamination improper electrical hook up physical shock etc Re conditioning of products primarily returned for warranty service that is partly or wholly judged non warranty may be charged for Bronkhorst High Tech B V or affiliated company prepays outgoing freight charges when any party of the service is performed under warranty unless otherwise agreed upon beforehand However if the product has been returned collect to our factory or service center these costs are added to the repair invoice Import and or export charges foreign shipping methods carriers are paid for by the customer Page 2 PROFINET interface 9 17 095 BRONKHORST Table of contents 1 GENERAL PRODUCT INFORMATION cccccccccsccccccccccccccccccccccccc
5. 4 013 Cancel Page 11 PROFINET interface 9 17 095 BRONKHORST 3 5 SLAVE CONFIGURATION SETTINGS Bronkhorst PROFINET instruments offer many available modules parameters for operation of the instruments These modules parameters can be selected by means of the master configuration tooling software After installing the slave to the PROFINET system point to actual slave and select setup In the first table left the available module s are listed Select the module s you want to use The selected module s will be displayed in the second table right Select the Standard flowmeter module from the list of available modules s edit configuration o O 2 select a DAP to use DAP 1 Flowmeter controller Flowmeter controller configuration available modules selected modules Standard flowmeter Standard Flowmeter gt edit global parameter description description Standard flowmeter Standard Flowmeter Apply Cancel As next step the cyclic parameters you want to use in your application can be selected from the Useable Submodules list In the example below the flow measurement Measure integer read is selected The selected submodule is displayed in the right list Be Subslot c gt o 0 3 Selected module Useable Submodules Selected submodules Measure integer read a Subslot 01 Measure integer read ae Fileasure Float read Subslok 02 Setpoint i
6. CTOR The instrument is powered through the DB9 connector DB9 Connector Receptacle Pin number Description 4 OV Power 7 V power For more details of the possibilities of the DB9 connector see Hook up diagram document nr 9 16 147 Page 9 PROFINET interface 9 17 095 BRONKHORST 3 CONFIGURATION 3 1 GSDML FILE Each type PROFINET instrument has its own GSDML file with instrument specifications to tell the master configuration software which facilities features the instruments offers to the PROFINET system For Bronkhorst meter controller the file is called GSDML Vx y BHT Flowmeters yyyymmdd xml This file is available on the Multibus documentation software tool CD and describes the whole Bronkhorst product range The most actual version of the GSDML file cables can be found at http www bronkhorst com The GSDML file is a xml file containing Device identification info Here you can find general information about the GSDML file like o Vendor Bronkhorst o Vendor ID 0x02F3 o Product family Device Access Point DAP information This contains information about o Used hardware o Ethernet related settings o Supported features Modules Modules represent Bronkhorst devices i e Flowmeters pressure controllers etc Modules can be assigned to a slot of the PROFINET lO Device Depending on the hardware 1 to 3 modules can be assigned Submodules Submodules represent the variables of the Module Submodules
7. Instruction manual PROFINET lO Device interface for digital multibus Mass Flow Pressure instruments Doc no 9 17 095B Date 28 09 2015 ATTENTION Please read this instruction manual carefully before installing and operating the instrument Not following the guidelines could result in personal injury and or damage to the equipment O Bronkhorst Bronkhorst EA gt HIGH TECH CORI TECH M W Instruments a Bronkhorst company Head Office Nijverheidsstraat 1a NL 7261 AK Ruurlo The Netherlands Tel 31 573 458800 info bronkhorst com BRONKHORST Disclaimer Even though care has been taken in the preparation and publication of the contents of this manual we do not assume legal or other liability for any inaccuracy mistake mis statement or any other error of whatsoever nature contained herein The material in this manual is for information purposes only and is subject to change without notice Bronkhorst High Tech B V September 2015 Symbols Important information Discarding this information could cause injuries to people or damage to the Instrument or installation Helpful information This information will facilitate the use of this instrument Additional info available on the internet or from your local sales representative Warranty The products of Bronkhorst High Tech B V are warranteed against defects in material and workmanship for a period of three years from the date of shipment
8. PROFINET INSTALLATION 2 1 INSTRUMENT OVERVIEW MAC address label Instrument LED indication Red Green Link Activity led Manual Interface see 9 17 023 PROFINET connector PROFINET STATUS indicator DB9 connector for power 2 2 PIN ASSIGNMENT RJ45 Connector Receptacle Pin number Wire color Description 1 Yellow Transmit 1 8 2 Orange Transmit OOOO White Receive 4 Not used gt Not used A 6 Blue Receive 7 Not used 8 Not used Page 8 PROFINET interface 9 17 095 BRONKHORST 2 3 CONNECTION CABLES For a robust communication it is advised to use the dedicated PROFINET cable that uses a 4 wire robust quad cable The electrical performance is optimised for 100Base Tx and shielded against interference Example of a PROFINET cable http www profibus com More information about PROFINET cables can be found at 2 4 PROFINET CONNECTION The Bronkhorst instruments are equipped with two RJ45 connectors Both connectors can be used as input or output One of the PROINET RJ45 connectors can be used to connect the instrument with the PROFINET master and the other RJ45 connector can be used to connect to another PROFINET instruments According to IEC 802 3 the maximum cable length for 100 MBaud Ethernet is 100m 100BaseT e g between two instruments 2 5 PROFINET BUS TERMINATION A bus terminator e g using bus terminating resistors is not necessary 2 6 POWER CONNE
9. ble in the particular Bronkhorst PROFINET slave Delete the PROFINET slave configuration and add a new slave in your software this will remove a corruption in the software configuration PROFINET interface 9 17 095 BRONKHORST 7 SERVICE For current information on Bronkhorst and service addresses please visit our website http www bronkhorst com Do you have any questions about our products Our Sales Department will gladly assist you selecting the right product for your application Contact sales by e mail sales bronkhorst com For after sales questions our Customer Service Department is available with help and guidance To contact CSD by e mail support bronkhorst com No matter the time zone our experts within the Support Group are available to answer your request immediately or ensure appropriate further action Our experts can be reached at O 31 573 45 88 39 Page 20 PROFINET interface 9 17 095 BRONKHORST 8 APPENDIX A A CYCLIC PARAMETER INDICES Instance 0 Instance 1 Instance 2 Parameter name Type Process Parameter Length Index Dec Index Hex Index Dec Index Hex Index Dec Index Hex 1 0 32 Measure integer Fmeasure float Setpoint integer Fsetpoint float Analog Input integer Temperature float Actual Density float Control mode integer Setpoint slope integer Valve output integer Fluid number integer Fluid name string Capacity 100 float Capacity 0 float Capacity
10. can be added to the cyclic IO by assigning them to a subslot of the corresponding slot 3 2 CONFIGURATION SOFTWARE In this manual we use as an example the software tool PROFINET Master Simulator from Bihl Wiedemann 3 3 LoAD GSDML FILE The GSDML file must be loaded into the configuration software PROFINET Master Simulator yy Om 01 O load Setup Save Start Windows Layout Info Help Zz e QU AE Select Network Select Interface Device ar 7 Communication GSDML Windows Info Language Configuration Page 10 PROFINET interface 9 17 095 BRONKHORST 3 4 ADDSLAVE TO PROFINET lO The configuration software is able to scan the PROFINET for devices After a new scan the Bronkhorst flowmeter will be detected The MAC address of the device is shown In the example below the MAC address is 00 A0 45 00 00 09 Each instrument has its own unique MAC address The user can change the IP address subnet mask and gateway settings see screenshot below eee device selection Network adapter BeckhofF on local host Internet 192 168 0 2 new scan bronkhorst Flowmeter 197 168 54 13 00 40 45 00 00 09 Device Name Sronkhorst Flowmeter MAC Address 00 40 45 00 00 09 current settings device bronkhorst Flowmeter identify management IP 192 165 54 13 subnet mask 25 a 25 gateway 192 165 54 13 new settings IF address 197 166 054 013 subnet mask 755 255 255 000 gateway 192 165 05
11. ccccccccccccccccccccccccccccccccccccccccsccccccccecs 4 1 1 INTRODUCTION sra adds 4 1 2 MIULTIBUSTYPES 30003 AA A AA A AA AAA AAA AS E ENEE 4 1 3 REFERENCES TO OTHER APPLICABLE DOCUMENTS cccccccccccccccccccccccccccccccccccceccccccccccccccccccccccccccccccccccccccccccccocccsccccsoece 5 1 3 1 Manua and TIS Ch quid CS o OE ad Aon al ata aa 5 1 3 2 Tecan arD OWN IS oa SOROS OTe EP A iia 5 1 3 3 Sofware tOO data dd iaa c wens 5 1 4 SHORT FORM START UP orie A NE nec dices unwewuioudeue ode E A TA NOR 6 1 5 FUNDAMENTALS OF PROFINE Tasas is 7 2 PROFINET INSTALLATION o caes 8 2 1 INSTRUMENTO VER VIEW a Doo 8 2 2 PICAS IE NMEN E os 8 2 3 CONNECTION CABLES e ed 9 2 4 PROFINET CONNECTION cera coninacscin iii tesa 9 2 5 PROFINETBOSTERMINATION criada iden 9 2 6 POWER CONNECTOR e E EE 9 3 CONFIGURATION aia ad 10 3 1 OSONA o UE VEU 10 3 2 CONFIGURATION SOFTWARE vende saunenenpievensesees 10 3 3 LOAD ESO MEE rat ere Seen ese ae ecm sO NET oe nets es Na enn Sr eee ee ee ee ee ee eee nee 10 3 4 ADD SLAVE TO PROFINET JO 000 as 11 3 5 SLAVE CONFIGURATION SETTINGS ita 12 3 6 CYGLIC PARAMETER ACCESS ul lduss 13 3 7 A CGYCLIC PARAMETER ACCES Sii abacus aa a Gatocaes cance cadsab oeceledimvecdonsa Ge D 14 A SLAVE ADDRESSIING ais e be e ee db o 15 4 1 GENERAL ia 15 4 2 WAG ADDRES acne coda dos dio sae 15 4 3 IP ADDRESS AND DEVICE NAME us ds 15 4 4 FACTORY RESE Rara ias ooo 15 AN A A E EE A II ae E eS Oe ee CS 16 6 TROUBLESHOOTIN Guri cineca a ies ndacea
12. cecdaneabeacsecbeckadtenskevenss 17 6 1 PROFINET STATUS INDICATO Riscicairacar a vated ecetac a a A 17 6 1 1 PROFINET run state INCICAtOS 2 cccccccececeecececsceccscsceecececscscecesstscsesescseasaenstseecasnensusceeasnseseasnensnsensenenstsees 17 6 1 2 PROFINET HAR STGTE MOI da aaa aid 17 6 2 INSTRUMENT LED INDICATION 10 as 18 6 3 TROUBLESHOOTING HINTS AND TIPS A ao 19 T SERVICES osos 20 8 APPENDIX A A CYCLIC PARAMETER INDICES ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccs 21 Page 3 PROFINET interface 9 17 095 BRONKHORST 1 GENERAL PRODUCT INFORMATION 1 1 INTRODUCTION This manual will explain how to install a Bronkhorst instrument to your PROFINET system It only contains information which is needed most More detailed information about PROFINET can be obtained on the website of the international PROFINET organization www profibus com or on the website of the local PROFINET organization of your country when available Example of a Bronkhorst instrument with PROFINET interface Bronkhorst This includes Bronkhorst High Tech B V Bronkhorst Cori Tech B V and M W Instruments GmbH 1 2 MULTIBUS TYPES tii 4 The Bronkhorst High Tech digital instruments offers great flexibility thanks oo to the multibus concept whereby the instruments can be equipped with E PO an on board interface with DeviceNet Profibus DP PROFINET Modbus E Key EtherCAT
13. dex can be calculated as follows Index instance 4096 process 32 parameter A list with frequently used parameters can be found in appendix A Page 14 A cyclic requests must be addressed to the hardware ID of the Profinet interface slot O Head PROFINET interface 9 17 095 BRONKHORST 4 SLAVE ADDRESSING 4 1 GENERAL Addressing a PROFINET lO Device is done by means of a device name and IP addresses 4 2 MACADDRESS The MAC address of the device is an unique address and is listed on the sticker on the device The MAC address cannot be changed but can be used to identify the device on the network 4 3 IP ADDRESS AND DEVICE NAME When configuring the PROFINET lO network each device is given a logical device name to identify the device The user is free to choose the name An IP address is also assigned to the device This IP address is unique within the network 4 4 FACTORY RESET The PROFINET factory reset sets the ip address subnetmask gateway and device name to their default values The PROFINET factory reset does not apply to the device functions For resetting the device s factory settings please refer to the user manual 9 17 023 Page 15 PROFINET interface 9 17 095 BRONKHORST 5 SAFE STATE If PROFINET communication problems occur so when instrument is not in data exchange mode the instrument forces the valve controllers only into a safe state mode This safe state depends on the type of valve
14. he specified IP addresses using the DCP protocol Discovery and Configuration Protocol integrated in PROFINET IO Alternatively addressing can be performed via a DHCP serve Following address resolution the system powers up and parameters are transmitted to the lO Devices The system is then available for productive data traffic 10 Controller 1O Supervisor DHCP DNS server Name via DCP J J IP address via DCP az gt MR 3 IP Based on name Name via DCP IP address laa ay Router a fs 5 10 Devices Network segment 1 i e Network segment 2 i e network ID 1 e g 192 168 18 0 network ID 2 e g 192 168 19 0 e Master configuration software The IP address and Device name can be configured with the Master configuration software For example e PROFINET Master Simulator from Bihl Wiedemann used in this manual e Step 7 from Siemens for PLC type S7 300 2DP Most master configuration software tools work in the same way because PROFINET is a standardized fieldbus system Only on details and program operation things could be different Read user manual carefully for correct operation of other programs than Sycon and Step 7 e Bronkhorst tooling software eq FlowDDE and FlowView The Bronkhorst tooling software is able to communicate with the instrument via RS232 using a special cable If you don t have such a cable ask your local sales representative Page 7 PROFINET interface 9 17 095 BRONKHORST 2
15. nteger read Subslok 03 Setpoint integer write Subslok 04 FSetpoint Float read Subslok 05 FSetpoint Float write Subslok 06 Analog input read Subslok 07 Temperature read Subslot 08 Actual density read Subslok 09 Control mode read Subslot 10 Control mode write Subslok 11 Setpoint slope read Subslok 12 Setpoint slope write Subslok 13 Valve output read Subslok 14 Valve output uribe Subslok 15 Fluid number read E Subslot 16 wv Measure integer fread Page 12 Measure integer read PROFINET interface Cancel 9 17 095 BRONKHORST 3 6 CYCLIC PARAMETER ACCESS The parameters of the instrument can be accessed cyclically by its name e g e Measure integer read to access the measurement value e Setpoint integer write write the setpoint to the controller Cyclic Parameter Measure integer read Fmeasure float read Setpoint integer read Setpoint integer write Fsetpoint float read Fsetpoint float write Analog input read Temperature read Actual density read Control mode read Control mode write Setpoint slope read Setpoint slope write Valve output read Valve output write Fluid number read Fluid number write Fluid name read Capacity 100 read Capacity 0 read Capacity unit string read Calibration mode read Calibration mode write Serial number read
16. ons DeviceNet interface for digital multibus Mass Flow Pressure instruments Document 9 17 035 Modbus interface Document 9 17 027 RS232 interface with FLOW BUS protocol Document 9 17 063 EtherCAT interface Document 9 17 095 PROFINET interface document nr 9 16 147 9 17 095 1 4 Page 6 BRONKHORST SHORT FORM START UP All necessary settings for this module are already performed at Bronkhorst To follow next steps carefully is the quickest way to get this module operational in your own PROFINET environment START Master i Make sure your master has been installed to the PROFINET system presen Load GSDML Load GSDML file into the configuration tool software at PROFINET master Identify device on network Perform a network scan to identify the devices connected to the network Setup IP address and Setup the device s IP address and device name device name Add PROFINET lO Device to Select Bronkhorst meter controller and add new instrument to the bus system with configuration tool Depending on the instrument type a module can be added to slot 1 of the PROFINET lO Device NOTE at this point the GSDML file only supports Standard flowmeter Add module Standard flowmeter to PROFINET IO device Submodules can be added to the subslots of the module The submodules Add submodules represent the parameters of the device i e measure or setpoint These modules will be read
17. or FLOW BUS protocol Bronkhores HI TEO St gt E Page 4 PROFINET interface 9 17 095 BRONKHORST 1 3 REFERENCES TO OTHER APPLICABLE DOCUMENTS Manuals and guides for digital instruments are modular General instructions give information about the functioning and installation of instruments Operational instructions explain the use of the digital instruments features and parameters Fieldbus specific information explains the installation and use of the field bus installed on the instrument 1 3 1 Manuals and user guides General instructions Instrument type based Document 9 17 022 Bronkhorst High Tech General instructions digital Mass Flow Pressure Document 9 17 031 Bronkhorst Cori Tech General instructions CORI FLOW Document 9 17 050 Bronkhorst Cori Tech General instructions mini CORI FLOW Document 9 17 044 Bronkhorst High Tech General instructions digital LIQUI FLOW L30 M W Instruments Instruction manual MASS STREAM D 6300 1 3 2 Technical Drawings Hook up diagram MBC3 laboratory style PROFINET 1 3 3 Software tooling FlowDDE GSDML file All these documents can be found at http www bronkhorst com en downloads Page 5 PROFINET interface Operational Field bus specific instructions information Document 9 17 023 Document 9 17 024 FLOW BUS interface Document 9 17 025 PROFIBUS DP interface Document 9 17 026 Operational instructi
18. rdware turn by turn Wink mode By a command send via PROFINET the instrument can wink with Led s to indicate its position in a large system Alarm indication minimum alarm limit maximum alarm power up alarm or limit exceeded or batch reached Switch released selected action started 9 17 095 BRONKHORST 6 3 TROUBLESHOOTING HINTS AND TIPS PROFINET problems No Communication Flow is not reacting to setpoint commands Red Led has long flash Page 19 Check power supply and cabling Check all PROFINET settings at your master Master and slave settings for use of memory modules must be the same Select at least one module e g Measure integer read otherwise there will be no data exchange Check IP address Subnetmask and gateway settings of interface slave Try to reset the instrument and or restart your master Make sure all settings for your slave are downloaded to your master otherwise it won t work Contact PROFINET sales representative or service department In case of PROFINET communication problems instrument will put it s valve into a safe state This will close NC or open the valve fully NO When data exchange between master and slave has been re established instrument will respond to setpoint again For overruling safe state via RS232 interface see setpoint control modes in chapter 2 5 from doc nr 9 17 023 digital instrument description Make sure the requested parameters are availa
19. unit string string Calibration mode integer Serial number string BHT model number string Firmware Version string Identification number integer Device type string Usertag string Customer model number string Alarm maximum limit integer Alarm minimum limit integer Alarm mode integer Alarm setpoint mode integer Alarm new setpoint integer Alarm delay time integer Reset alarm enable integer Counter value float Counter unit integer Counter limit float Counter setpoint mode integer Counter new setpoint integer Counter unit string string Counter mode integer Reset counter enable integer Counter controller overrun correction float Counter controller gain float Alarm info integer Reset integer Initreset integer IO swich status integer e A Ne A ANRANRAN E O CON NM ul 0 NRO YJQd0 01 0YN BER PN WN N Rp O O e O BrPrPPrPB A rerhreAaANEe BRP BRRPRPNPRPRPNN Ww E Page 21 PROFINET interface 9 17 095
20. written cyclically Download configuration Download all configuration settings into your master Test data exchange communication between your master and the Test data exchange instrument s Ready PROFINET interface 9 17 095 BRONKHORST 1 5 FUNDAMENTALS OF PROFINET The PROFINET protocol is 100 Ethernet compatible and is used for data exchange between O Controllers PLC etc and O Devices slaves field devices It uses the proven communication model and application view of PROFIBUS DP and extends it by Ethernet as the communication medium 4 E VE PLC PROFINET JE qa q Simple PROFINET system PROFINET is a master slave bus system Bronkhorst instruments are all slaves There is no mutual communication between PROFINET slaves only between a master and slave The cycle time is 8 ms The slaves are addressed using MAC addresses and IP addresses The figure below shows a network that comprises two subnets These are represented by the different Network IDs subnet mask For PROFINET IO field devices address resolution is based on the symbolic name of the device to which a unique MAC address is assigned After the system is configured the engineering tool loads all information required for data exchange to the lO Controller including the IP addresses of the connected O Devices Based on the name and the associated MAC address an lO Controller can recognize the configured field devices and assign them t
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