Greenflame Indoor & Outdoor Wood Pellet Boiler 15kW
Contents
1. 0 0U1U10 000 NN EO Greenflame Wood Pellet Boiler 15kW 1 Introduction Dear Customer We wish to thank you for choosing this Greenflame pellet boiler product from T R Engineering Ltd In order to get the best performance from your appliance we recommend that you read this booklet carefully before lighting the appliance for the first time While thanking you again may we remind you that the appliance MUST NOT be used by children and that they must always be kept at a safe distance from it Revisions to the publication In order to improve the product to keep this publication up to date the manufacturer reserves the right to make modifications without any advance notice Any reproduction even in part of this manual without the consent of the manufacturer is prohibited Care of the manual and how to consult it e Take good care of this manual and keep it in a place which can easily and quickly be reached e If this manual should be lost or destroyed or if it is in poor condition ask for a copy from your retailer or directly from the manufacturer providing product identification data e Information which is essential or that requires special attention is shown in bold text e Italic text is used to call your attention to other paragraphs in the manual or for any additional clarifications ATTENTION This warning sign indicates that the message to which it refers should be carefully read and understood because failure t2. Leds Boiler Temperature Error codes must be notified to the service personnel in order to diagnose the problem 6 Boiler Operation amp Maintenance The Greenflame has been developed to ensure that the user is able to carry out the most basic functions in a safe and convenient manner Once the installation has been successfully carried out the user interaction is quite simple from a regular inspection of the combustion chamber to remove ash to filling the hopper with pellets 6 1 Turning the Boiler ON OFF It is recommended that your boiler is controlled by an external time clock The time programs should be set to the times that heat is required at different periods throughout the day You should also make allowance for the ignition time of the appliance i e the time it takes from when the time clock signals the boiler to start until the flame has fully developed in the appliance usually approx 10 20 minutes When choosing your programs on your time clock it is recommended that you program the clock for long runs instead of short runs This gives the boiler time to settle and match the heat demand of the property It is also when the boiler is most efficient If the boiler is not being controlled by a time clock then it can be turned on and off locally at the display on the boiler GREENFLAME BIOMASS BOILERS control panel Hold the ON OFF button for 3 seconds to start the boiler Hold the ON OFF button for 3 secon
3. O 230V 50Hz lt 500 164 Boiler electrical power requirement Maximum electrical consumption Average electrical consumption in normal running Line voltage fuse protection PCB fuse protection Width Height Length excluding flue Fuel hopper capacity Boiler flue diameter I D Boiler dry weight Water content 0a I Boilersafetythermostatsetting zi3lal3 3i3 3 3 3 3 g9 E B 3 3 3 Co litres 17 Greenflame Wood Pellet Boiler 15kW Flue height to be determined on site as per building regulations BIOMASS BOILERS 4 N p SS E E e O d 18 GREENFLAM Greenflame Wood Pellet Boiler 15kW r SERVICE PROVIDED SERVICE ENGINEER SERVICE PROVIDED SERVICE ENGINEER SERVICE PROVIDED SERVICE ENGINEER SERVICE PROVIDED SERVICE ENGINEER SERVICE PROVIDED SERVICE ENGINEER SERVICE PROVIDED SERVICE ENGINEER SERVICE PROVIDED SERVICE ENGINEER 19 GREENFLAM Greenflame Wood Pellet Boiler 15kW r 10 Maintenance Schedule To ensure that your Greenflame wood pellet boiler appliance operates at its highest efficiency and trouble free operation it is essential that the following maintenance schedule is adhered to by a QUALIFIED SERVICE ENGINEER e Full System Service by Service Provider Every 12 months or 1200 running hours whichever comes first Recommended just before the heating season i e October e Heat Exchanger Clean by Servic
4. GREENFLAM TRIANCO BIOMASS BOILERS Greenflame Indoor amp Outdoor Wood Pellet Boiler 15kW il Ill yp LU i jig M EE Installation Operation and Servicing Instructions PLEASE NOTE This product MUST be commissioned by a Trianco representative Please contact Trianco to arrange the commission immediately after install Please read these instructions carefully before installing and operating this appliance TO BE RETAINED BY THE HOUSEHOLDER Greenflame Wood Pellet Boiler 15kW Contents 7 8 9 Introduction Warnings and Guarantee amp Warranty Information 2 2 Safety Instructions 2 3 Operating Warnings 2 4 Guarantee amp Warranty Information 2 5 Limitations 2 6 Exclusions Pre Installation Considerations 3 1 Pellets 3 2 Considerations for Installation 3 3 Operating Area 3 4 Connection to the Flue 3 5 Operating Problems Caused Draught defects in the Flue 3 6 Plumbing Problems Installation and Assembly 4 1 Unpacking 4 2 Preparing the Base 4 3 Electrical Connections 4 4 Control Panel Schematic 4 5 Water Connections Control System 5 1 Error Codes Boiler Operation and Maintenance 6 1 Turning the boiler ON OFF 6 2 Emptying the Ash pan 6 3 Filling the Hopper with Fuel Boiler Handling Technical Data Service Log 10 Maintenance Schedule BIOMASS BOILERS qQ OO O0 00 170 HWW UJ MN H HB H HB HB H H H PP
5. TR Engineering Limited s policy is one of continuous research and development This may necessitate alterations to this specification 400001 Issue 2 February 2014
6. flue will be packaged separately The materials which make up the packaging are 10056 recyclable Their storage or recycling is therefore the responsibility of the final user in compliance with local regulations Do not store the boiler without its packaging Remove the nylon strapping cardboard packaging and bubble wrap and recycle in the appropriate manner When unpacking the boiler use the checklist below to ensure that all the required components to complete the kit have been supplied In the unlikely event of an omission you must notify the manufacturer within 48 hrs of delivery The manufacturer reserves the right to charge for items deemed lost after 48 hrs GREENFLAME BIOMASS BOILERS RECEIVED YES NO ITEM LOCATION Baffle Set 3 pieces Combustion Chamber Combustion Chamber User Manual Pack Combustion Chamber Boiler Flue Support Stainless Flue Support Single Twin Wall Flue Hooper Adaptor PP Hopper Hopper Flue Straight Lengths 1m Supplied in separate x2 packaging The user manual pack includes a user manual quick step user instructions commissioning report keys for lockable doors and a heat proof glove Preparing the Base Careful planning at an early stage will greatly help the installation process and make sure that all the required clearances are adhered to for servicing and that any potential issues with the routing of the flue can be resolved The Greenflame pellet boil
7. is free of humidity and protected from dirt The pellets are usually supplied in 10kg bags so storing them is very convenient Good quality pellets ensure good combustion thus lowering the emission of harmful agents into the atmosphere The poorer the quality of fuel the more frequently intervention will be necessary for cleaning the internal parts such as the grate and the combustion chamber The main certification of quality for pellets in the European market is Enplus A1 there ensure respect of Calorific power 4 9kW kg Water content max 1096 of weight Diameter 6mm Length max 30mm Contents 10096 untreated wood with no added bonding substances bark percentage 596 max Packaging in sacks made from ecologically compatible or biologically decomposing material A T R Engineering Ltd recommends using certified fuel in its appliances to Enplus A1 The use of fuel of inferior quality or not conforming to the specification given above compromises the running of your appliance and can Greenflame Wood Pellet Boiler 15kW therefore lead to the termination of the guarantee and of the manufacturer s responsibility for the product T R Engineering Ltd domestic pellet appliances run exclusively on pellets with a diameter of 6mm 3 2 Considerations for Installation IMPORTANT Installation and assembly of the appliance must be carried out by qualified personnel The appliance must be installed in a suitable positio
8. of encoder signal Only for product with encoder 5 1 Error Codes In the unlikely event that the appliance fails to start or shuts down unexpectedly then the error code shown on the display will give an indication as to the potential cause of the problem Some of the errors can be cleared by the house holder and they are Er01 Water Safety Thermostat Press the reset button A and then hold button B for three seconds to clear the error from the controller B A Low Exhaust Temperature Empty any un burnt pellets from the burner pot and hold button B for three seconds Er03 Accidental Extinguishing for Er04 Water over temperature Hold button B for three seconds If the problem persists contact your service agent Er12 Failed Ignition Empty any un burnt pellets from the burner pot and hold button B for 3 seconds Er15 Loss of Voltage Usually occurs after a power cut 13 Greenflame Wood Pellet Boiler 15kW Empty any un burnt pellet from the burner pot and hold button B for three seconds Er18 Lack of Pellet When the pellets reach the pellet sensor in the hopper the system extinguishes to prevent having to re prime the auger IN Other errors can appear on the display but these may only Main frame Chrono enable System State Locked Buttons Day and Time 1 14 26 Error Code p Pellet 1 36 IA Flame Status E Boiler Exhaust Temperature
9. vented Pre fitted pump system the maximum static head of water permissible is 90 ft 27 44 metres or a sealed system If plumbed into a sealed system an appropriately sized expansion vessel should be used and installed as per manufacturer s instructions The expansion vessel should be sized based on the water Capacity in the boiler and the water in the entire heating system The pump is on the return pipe work just before the boiler It is recommended that a by pass pipe between the flow and return is used with a valve to regulate the temperature of the water returning to the boiler Also the system designer should ensure that there is adequate provision in the system for heat dissipation from the boiler during the shut down extinguishing phase An automatic air vent and pressure relief valve should be piped to a drain to prevent injury to the User or Service Technicians if it is activated All unused connections should be sealed with blanking plugs A non return valve should be fitted to prevent back siphonage Once the plumbing has been completed the system should being used be fully flushed to clear any debris which may have become lodged in the pipe work The system should generally be filled from the lowest point on the system to force any air to the highest point where it can be vented The flow pipe on Drain Always check that fittings are tight and sealed when filling the boiler BSP Connections
10. D 200 95 EC AND SUCCESSIVE AMENDMENTS A T R Engineering refuses to accept any responsibility in the event that the appliance or any other accessory has been improperly used or modified without authorisation For all replacement of parts only original T R Engineering Ltd Spare parts must be used GREENFLAM BIOMASS BOILERS 3 Pre Installation Considerations 3 1 Pellets Wood pellets are manufactured by hot extruding compressed sawdust which is produced during the working of natural dried wood The compactness of the material comes from the lignin which is contained in the wood itself and allows the production of pellets without the use of glues or binders The market offers different types of pellet with characteristics which vary depending on what mixture of wood is used The diameter varies between 6mm and 8mm with a standard length in the range 5mm to 30mm Good quality pellets have a density which varies between 600kg m and 750kg m with a moisture content which varies from 596 to 896 by weight Besides being an ecological fuel exploiting timber residues to the maximum and achieving cleaner combustion than is possible with fossil fuels pellets also have technical advantages While good quality timber has a calorific power of 4 4kW kg with 1596 moisture therefore after about 18 months seasoning the equivalent figure for pellets is 4 9kW kg To ensure good combustion the pellets must be stored in an area that
11. anty 10 e Greenflame Wood Pellet Boiler 15kW 229522833 GREENFLAME 1j BIOMASS BOILERS Greenflame Auto Fill Motor Set Up for Long Straight Auger eiuourooc Eu yw Ye w PLNO ZIVNI SING 3170 N mzz WATS OUTI OUT2 OUTS c c c cm c c cm ca cm m cam cn mm cm m cc t N 18 Fo 19 F r 20 8828 885 SKF HEF 888 i222 85523220 5229 9999319 mere ene em Optional Neutral 81 HNO ZNO 5 33 ae ono 35 ses 36 om 37 18 ono 39 8 40 on 41 0 42 s Configure Controller to Operate Motor In System Menu gt Default Settings gt set P50 2 to activate the Loading Motor Function In System Menu gt Timers gt Set T24 to time duration to reach the min level sensor 300 seconds T23 is pre set to 1200 for the amount of time to fill hopper Run load to prime auger Greenflame 25 waits 30 seconds for Belimo valve Collect pellet in a suitable container DO NOT FILL BOILER HOPPER Once primed press ESC from load Re set Er18 if showing on the display Time how long it takes to fil hopper and increase decrease 123 if required Relay Contactor Motor Supply MCB Sized to Suit Motor 11 GREENFLAME Greenflame Wood Pellet Boiler 15kW c 4 5 Water Connections the boiler is fitted with a manual air vent for venting air from the boiler The sy
12. ch use relieves T R Engineering Ltd of any civil or criminal responsibility Any kind of tampering or unauthorised substation of non original spare parts can be hazardous for the safety of the operator and relieves T R Engineering Ltd of any civil or criminal responsibility Most of the surfaces of the appliance are extremely hot the boiler door the handle smoke discharge pipes etc Avoid coming into contact with these parts without adequate protective clothing or suitable implements which keeps the hands cool Carefully explain this hazard to elderly people disabled people and particularly to all children keeping them away from the appliance while it is running Under no circumstances should the appliance be run with the door open Do not touch the appliance with wet hands in view of the fact that it is an electrical appliance Before carrying out any cleaning or maintenance operation make sure in advance that the appliance is isolated from the mains electricity supply by removing the mains isolator fuse The appliance must be connected to an electrical system which is equipped with an earth conductor as laid down in directives 73 23 EEC and 93 98 EEC The fuse must be of adequate rated capacity for the stated electrical power of the appliance Incorrect installation or faulty maintenance not conforming to the requirements set out in this booklet can cause harm to people animals or property In such cases T R Eng
13. ds to turn off the boiler If a buffer sensor is being used to control the boiler then no other external controls can be used 6 2 Emptying the Ash Pan The boiler contains two areas where ash needs to be removed at regular intervals The primary ash pan is located in the main combustion chamber The frequency of emptying the ash pan is determined by the length of time the boiler has been running and under what load conditions Once the ash in the ash pan has reached the top then it should be emptied A daily check during the first few days of operation will give an indication as to when it needs to be emptied A Always make sure that before you open the main combustion chamber door that the boiler has been switched off as has been allowed to cool down sufficiently so as not to cause injury Always empty ash into a metal container as ash which may appear cool but could be hot in the centre Never use plastic brushes or dust pans to clean ash from the boiler Always use heat resistant gloves when handling the ash pan or cleaning the boiler When the combustion chamber door is opened even with the boiler in the OFF position the combustion fan will run at full power Always allow boiler to cool down before opening the combustion chamber door 14 Greenflame Wood Pellet Boiler 15kW Remove the slider plate under the grate before removing the ash pan Remove the burner pot Always replace the slide
14. e Provider six months after a full service recommended march after winter season e Emptying of ash containers by Operator Weekly e Clean down of boiler surfaces by Operator every 2 weeks Full Service e Remove baffles from main combustion chambers and clean down all heat exchanger surfaces e Remove turbulator cleaning mechanism from the boiler and clean heat exchanger tubes e Empty ash containers e Remove exhaust fan motor and clean flue gas passageways to the flue outlet e Remove and clean the flue gas thermocouple e Remove and clean the photocell commercial boilers only e Remove the air flow sensor Greenflame 15kW only and check for dust on the filament wires Never touch the wires and only clean with an air blow e Remove the fans and check for dust Never touch the wires and only clean with an air blow e Completely clean the flue through the inspection door 9 Remove burner pot and remove any loose ash in the pot holder e Ensure all the air holes in the burner pot are clear and check the rope seal that it maintains a seal when replaced in the holder e Replace the Ignitor and adjust accordingly e Check sealing rope and tape on the lower ash pan door and main combustion chamber door that it maintains a good seal Replace if necessary e Check the ceramic board on the combustion door and replace if necessary e Disconnect and remove the auger motor 9 Remove the auger and clear out any debris Re
15. er should be positioned on a concrete plinth at least 50mm high and should project a minimum of 100mm beyond the sides and the rear of the appliance and at least 600mm to the front The plinth must be capable of supporting the weight of the appliance when full with fuel and the plumbing system has been filled with water Use the template below for constructing the plinth and for positioning the flow and return pipe work and electrical supply Refer to service and access clearances around the appliance on page 6 Greenflame Wood Pellet Boiler 15kW Electrical Sup bl Flow Pipe Return Pipe Carefully position boiler over pipes Electrical Connections Electrical installations should only be carried out by suitably qualified and certified electricians If in doubt on any issue relating to the electrical connections on the appliance contact T R Engineering Ltd Technical Support or your local dealer for guidance before carrying out any connections The Greenflame boiler must be supplied with a 230V 50Hz electrical supply via a two pole isolation switch rated for overvoltage category and protected with a 6A circuit breaker Also the unit shall have a 30mA RCD installed into the mains supply It is recommended that a power isolation switch is located adjacent to the boiler to isolate the power during servicing and maintenance but also out of the reach of children and to prevent accidental turning
16. fied T R Engineering Ltd personnel Least favourable points Most favourable position WIND High pressure zone Downdraught Low pressure zone E g Down draught at 45 of 8m sec Over pressure of 17Pa E g Crosswind 2 8m sec Depression of 1 2 High pressure zones 3 4 Low pressure zones Greenflame Wood Pellet Boiler 15kW 3 6 Plumbing Connection A IMPORTANT The connection of the boiler to the plumbing system must be carried out ONLY by specialised personnel who are capable of carrying out installation properly in compliance with current standards in the country of installation If installation of the boiler will involve interaction with another pre existing system complete with heating equipment gas boiler methane boiler fuel oil boiler etc it is even more advisable to call in qualified personnel who subsequently will be responsible for conformity of the system with current applicable law T R Engineering Ltd will not be held responsible for damage to persons or things in the event of failed or incorrect operation if the aforementioned warnings are not complied with For connection of the plumbing system to the appliance the user should refer to chapter 4 INSTALLATION AND ASSEMBLY specifically paragraph 4 5 CONNECTION TO PLUMBING SYSTEM Installation and Assembly Unpacking The Greenflame 15kW pellet boiler will come packaged on a single pallet The
17. fill with fuel and re prime the auger e Check auger calibration e Check all outputs tests as per commissioning guide Heat Exchanger Clean e Remove and empty both ash containers 9 Remove baffles and completely clean down heat exchanger surfaces e Remove burner pot and remove any loose ash in the pot holder e Ensure all the air holes in the burner pot are clear and check the rope seal that it maintains a seal when replaced in the holder e Check sealing tape and rope on the lower ash pan door and main combustion chamber door respectively and check that it maintains a good seal Replace if necessary Emptying of Ash Containers and Clean Down of Boiler Surfaces e Remove and empty the main ash container every week or more frequently if required e Clean down boiler surfaces when emptying main ash container e Remove and empty the secondary ash container every 2 weeks or more frequently if required Ensure that the secondary ash pan door is fully secured and air tight 20 TRIANCO T R Engineering Ltd Unit 7 Newton Chambers Way Thorncliffe Industrial Estate Chapeltown Sheffield S35 2PH United Kingdom Tel 0114 2572300 Fax 0114 2571419 E mail info trianco co uk Web www trianco co uk TR Engineering Ltd Copyright in this brochure and the drawings and illustrations contained in it is vested in TR Engineering Ltd and neither the brochure nor any part thereof may be reproduced without prior written consent
18. for PRV and optional extras Black tappings not Manual air vent on flow 12 Greenflame Wood Pellet Boiler 15kW 5 Control System CONTROL PANEL A P4 C Ps CO P6 L1 12 13 L4 15 16 L7 18 1910 L11 L12 Qe FUNCTION DESCRIPTION ON OFF Function Ignition Extinguishing by pushing the button for 3 seconds until the acoustic signal UNBLOCK Function Unblock When the system is in block by pushing the button for 3 seconds until the acoustic signal MODIFY VALUES In modify mode change menus and submenus values P4 P6 AND SUBMENU menu ESC Function Exit managed pushing the button if in a menu P1 or a submenu Out of menu Pump Test MENU Function Enter in a menu or in a submenu MODIFY Enter in modify mode into a menu SET Savedatainamenu ENABLE CHRONO In Chrono menu Chrono PROGRAMMING program enables the selected program To lock keyboard keys keep this button pressed for 3 seconds To unlock repeat the same procedure BUTTON KEYBOARD LOCK Main frame Chrono enable System State Locked Buttons Day and Time Power OG at 14 26 Error Code Recipe Ignition Er19 36 Flame Status Boiler mE A ermostat Exhaust Temperature Leds Boiler Temperature GREENFLAMEY BIOMASS BOILERS Error activation pressure switch only With the J Er14 exhaust fan on Water over temperature EN RSS Mg FU Ero Encoder error Ero7 Error can occur for lack
19. he weight distribution of the appliance Total Dry Weight 160kg 6 3 Filling with Fuel The boiler will indicate when the level of pellets reaches a low level The system will shut down and will wait for the hopper to be refilled Open the pellet hopper lid and carefully pour approved pellets into the hopper Never fill the hopper above the guard mesh across the opening of the hopper Mm 2 3 dry weight in this area A Always protect the appliance when transporting on trolleys or hand carts A Only persons who have been trained in manual handling techniques should attempt to move the appliance Incorrect lifting techniques can cause serious injury 16 Greenflame Wood Pellet Boiler 15kW 8 Technical Data Greenflame 15kW 4 8 16 1 1 3 5 90 7 130 150 70 90 Technical Data Nominal output Nominal Fuel Input Efficiency nominal output EN 303 5 Smoke temperature at Nominal power Smoke temperature at reduced power Minimum required draught Exhaust gas mass flow CO at reduced and nominal power O e P UI 6 11 6 12 SS O 50 85 3 269 Water operating temperature range Maximum operating pressure Recommended operating pressure Water flow connection Water return connection Boiler drain Boiler safety thermostat setting Frost thermostat adjustable between 4 amp 10 Boiler class Bar kPa 22mm 22mm T 105 Factory set at 4 Class 3 o O
20. ineering Greenflame Wood Pellet Boiler 15kW Ltd is absolved from any civil or criminal responsibility 6 Adhesives sealants and paints used in the manufacture of the product are cured and present no hazards when used in the manner for which they were intended The appliance contains no asbestos IN 2 3 Operating Warnings Shut the appliance down in the event of a breakdown or bad running Pellets must not be fed manually into the burner Accumulated un burnt pellets in the burner after repeated filed ignitions must be removed before re lighting Do not wash the inside of the heat exchanger with water Do not wash the appliance with water The water could get into the unit and damage the electrical installation and cause electric shocks Do not put any fuel other than wood pellets in the hopper Install the appliance in a location which is suitable for fire fighting and equipped with all services such as air and electricity supply and provision for discharging combustion gases If there is a fire in the flue pipe extinguish the appliance disconnect it from the power supply and never open the door Then contact the competent authorities If the appliance is in storage it should be in a place that is free of damp and it should not be exposed to extremes of temperature It is inadvisable to base the appliance directly on a floor if located indoors and if the floor is made of flammable material it must be s
21. n to allow the normal operations of opening and ordinary maintenance The site must be Capable of providing the environmental conditions for operation Equipped with power supply 230V 50Hz EN73 23 Capable of taking an adequate system for smoke discharge Provided with external ventilation complying with CEI 64 8 The appliance must be connected to a flue pipe or an internal or external vertical duct conforming to current standards UNI7129 7131 9615 The boiler must be positioned in such a way that the power isolation fuse is accessible A IMPORTANT The boiler must be connected to a flue pipe or a vertical duct which can discharge the fumes at the highest point of the building The fumes are however derived from the combustion of wood products and if they come into contact with or close to walls they can cause smoke staining Also take care because the fumes are very hot and almost invisible and can cause burns on contact 3 3 Operating Area For proper functioning the appliance should be positioned in a location where it is able to take in the air necessary for combustion of the pellets about 40m h must be available as laid down in the standard governing the installation and in accordance with local national standards All louvers on the external casing of the boiler must be un obstructed at all times as these allow air for combustion and for cooling to enter the appliance enclosure Heavy snowfall can also obstr
22. nd advised to your local dealer in order to validate the warranty The requirements for the flue installation particularly in relation to draught are the responsibility of the system owner Compliance with Local Building Regulations must be adhered to The warranty does not cover misuse of the product or sabotage Any consequential loss or damage caused by the failure of a component on this product is not covered T R Engineering Ltd refuses to accept any responsibility for any damage which may be caused directly or indirectly by persons animals or things in consequence of the failure to observe all the prescriptions laid down in the instruction booklet especially those concerning warnings on the subject of installation use and maintenance of the appliance Damage caused by transport and or handling is excluded from the guarantee The guarantee will be invalidated in the event of damage caused by tampering with the appliance atmospheric agents natural disasters electrical discharges fire defects in the electrical system and caused by lack of or incorrect maintenance in terms of the manufacturer s instructions Claims under the Guarantee The request for action under the guarantee must be addressed to the Dealer Retailer who will forward the claim to T R Engineering Ltd s technical assistance service T R ENGINEERING LTD DECLARES THAT THE APPLIANCE WHICH YOU HAVE PURCHASED COMPLIES WITH EEC DIRECTIVE 2004 108 EC AN
23. o comply with what these notices say can cause serious damage to the boiler and put the user s safety at risk INFORMATION This symbol is used to highlight information which is important for proper boiler operation Failure to comply with these provisions will compromise use of the boiler and its operation will not be satisfactory OPERATING SEQUENCES Indicates a sequence of buttons to be pushed to access menus or to make adjustments MANUAL Indicates that you should carefully read this manual or he related instructions 2 Warnings and Guarantee Warranty Information 2 2 Safety Instructions Installation of the boiler making the electrical connections GREENFLAME BIOMASS BOILERS checking its operation and maintenance are all tasks which should be carried out by qualified and authorised personnel Install the boiler in accordance with the regulations in force in your local area region and country For the correct use of the appliance and to prevent accidents the instructions given in this booklet must always be followed Use adjustment and programming must be carried out by adults Errors or incorrect settings may cause hazardous conditions and or poor operation Before beginning any operation the user or whoever is preparing to operate on the appliance must have read and understood the entire contents of this instruction booklet All responsibility for improper use is taken entirely by the user and su
24. off of the mains power Room thermostats shall be supplied controlled by safety extra low voltage Brown Time Clock Control Live Black Permanent Live Blue Neutral Green Yellow Earth Only authorised T R Engineering Ltd personnel may open the control panel on the boiler Any interference with the wiring in the control panel will invalidate the warranty The boiler and complete plumbing system must be adequately earthed and bonded in accordance with Local Building Regulations and Bye Laws Greenflame Wood Pellet Boiler 15kW 4 4 Boiler Control Panel Schematic Electrical Connections LINE 230Vac 50 60 Hz 2252229253 nF N3 INAT3 OUT OUT OUTS 4 Auger m 5 EN Lum ws 11 A Safety Pressure Switch B h lt i 17 Safety Thermostats N 9 62 366 uS F 10 W Ignition Resistance aem P r1 ES N 59 o teg LJ Pump 58 oe Forr 14 5 wo 8 N 15 Domestic Water Valve 56 5 Fw 16 65 cu For 17 Pump N 18 E Fox 19 WA Burner Cleaning Motor g For A 52 N 51 sec de 49 48 SEG w 5 NO qw wu NC 46 SEG 2 m T 450 5 F Belimo Valve Pellet B Loading Pellet Motor ur c Pellet Light Exhausting Probe Control Panel Only authorised T R Engineering Ltd personnel may open the control board Any tampering with the PCB will immediately invalidate the warr
25. r plate once the ash pan has been emptied Ash pan full Carefully remove ash and empty into a metal container Carefully remove the ash pan and dispose of the ash into a metal container Remove any ash from pot using the tool provided Secondary ash pan area Carefully remove secondary ash pan and dispose of ash into a metal container The secondary ash pan is located under the main combustion chamber This needs to be emptied less frequently Secondary ash pan area 15 Greenflame Wood Pellet Boiler 15kW NOS BOILERS Never allow any foreign material to enter the hopper This will lead to the malfunction of the auger system and could cause damage to the appliance and invalidate your warranty Always close the lid to the hopper once it has been filled with pellets Unscrew locking nuts Never leave the hopper lid open for prolonged periods as rain or moisture can affect the pellet Always supervise children when the hopper lid is open in case foreign material is placed into the hopper or children climb into the hopper 7 Boiler Handling One of the key features of the Greenflame 15 is its size and Carefully remove secondary ability to be transported to and located in confined spaces ash pan and dispose of ash Care should also be exercised when manoeuvring the into a metal container appliance into position The illustration below indicates t
26. ression or over pressure dynamic pressure caused by the wind An up draught always increases depression and hence draught A crosswind increases depression provided the cowl has been installed properly A down draught always decreases depression at times inverting it Besides the direction and force of the wind the position of the flue and the cowl with respect to the roof of the building and the surrounding landscape is important The wind also influences the operation of the chimney indirectly by creating high pressure and low pressure zones not only outside the building but inside as well In rooms directly exposed to the wind 2 an indoor high pressure area can be created which can augment the draught in boilers stoves and fireplaces but it can be counteracted by the external high pressure if the cowl situated on the side exposed to the wind 1 On the other hand in the rooms on the opposite side from the direction of the wind 3 a dynamic depression can be created which competes with the natural thermal depression developed by the chimney but this can be compensated for sometimes by locating the flue on the opposite side from the direction of the wind 4 GREENFLAM BIOMASS BOILERS IMPORTANT The operation of the pellet boiler is noticeable sensitive to the conformation and position of the flue which is adopted Hazardous conditions can only be overcome by suitable setting up of the boiler carried out by quali
27. sioning took place The guarantee is conditional on the commissioning report being filled in and returned to the manufacturer within 10 days and requires that the product be installed and commissioned by an approved T R Engineering installer according to the detailed instructions given in the instruction booklet supplied with the product The term guarantee is to be understood to denote the free of charge replacement or repair of parts recognised to have been defective at the start by reason of manufacturing defects 2 5 Limitations The above guarantee does not cover parts subject to normal wear such as gaskets fibre board on doors and parts which can be removed from the firebox such as burner pot baffles and ash box The replacement parts will be guaranteed for the remainder of the guarantee period starting from the date of commissioning of the product Greenflame Wood Pellet Boiler 15kW 2 6 Exclusions The warranty excludes all ancillary products associated with the system e g flue pipes external circulation pumps bulk hoppers and augers plumbing and electrical system The warranty does not cover Third Party damage to the product or damage caused by the plumbing an example would be an inappropriately sized expansion vessel or electrical system Warranty does not cover issues arising from pellets that do not conform to ENplus A1 Recommendations advised to the Customer to be carried out during commissioning must be completed a
28. stem must then be filled and the pump can The diagram below indicates the plumbing connections at be run continuously for a few hours to completely de aerate the rear of the boiler The return connection is factory fitted the system Hold the ESC button on the controller for 3 with a 25 6 standard pump seconds to activate the pump Repeat the procedure to turn it off Only when the system has been fully vented can the boiler be commissioned The installation and the design of the central heating system must be in accordance with BS EN 14336 2004 Heating systems in Buildings Installation and commissioning of water based systems BS EN 12828 2003 Heating Systems in Buildings Design of water based heating systems BS EN 12831 2003 Heating Systems in Buildings Method for calculation of the design heat load A Always ensure that all connections are making a watertight seal If a buffer probe is being used to control the boiler then no other external controls can be used and P35 should set to 5 in the system menu under default settings If the system is a Y plan or S plan and external controls will be used to control the boiler then P35 should be set to 1 Incorrectly sized expansion vessel will invalidate the warranty A minimum 18 litre expansion vessel is recommended for the boiler PLUS additional expansion for 24 Flow the heating and domestic hot water system Water pressure sensor The boiler can be plumbed into either an open
29. uct the air in take louvers and cause the appliance to not burn clean Smoke emanating from the flue is a symptom of this Snow must be cleared from around the appliance at the earliest opportunity A Where the appliance is to be installed indoors it is not permissible to install the appliance where another heating GREENFLAME BIOMASS BOILERS appliance is installed fireplace stove etc which does not have its own independent air intake Locating the appliance in a room with an explosive atmosphere e g workshop or tool shed is prohibited The floor of the room where the appliance is to be installed must be strong enough to take its weight If the walls are flammable position the appliance with a clearance to the rear of at least 45cm For flammable walls keep a minimum distance of 450mm at the rear 300mm on the sides and 1500mm at the front A If the flooring is made of wood provide a floor protection surface in compliance with current national standards Service Clearances The minimum service clearances around the appliance are as follows Rear 600mm Side lid hinge side 600mm Side lid open side 900mm Front 1200mm 1200mm r 3 4 Connection of the Flue A full range of straight offset elbow and T elements is available to overcome any obstruction which the flue should avoid The proper draught conditions in the flue are critical for the efficient working of
30. uitably insulated Do not light the appliance with flammable materials if the ignition system breaks down 6 2 4 Guarantee and Warranty Information In case of any problems get in touch with your dealer or a qualified engineer authorised by T R Engineering Ltd and if a GREENFLAM BIOMASS BOILERS repair is necessary insist on the use of original spare parts Use only the fuel recommended by T R Engineering Ltd Enplus A1 may be used with this appliance Periodically check and clean the smoke outlet ducts connection to the flue pipe Accumulated un burnt pellets in the burner after repeated failed ignitions must be removed before lighting Always keep the cover of the fuel hopper closed Keep this instruction manual carefully because it must stay with the appliance throughout its working life If the appliance is sold or transferred to another user always make sure that the booklet goes with the product If it gets lost ask T R Engineering Ltd or your authorised dealer for another copy Guarantee Conditions T R Engineering Ltd offers the following warranties on this appliance Leaks in the heat exchanger 5 years Faulty electrical components motors fan controller 1 year Pump Ignition Element 1 year From the date of first ignition of the appliance as proved by a valid commissioning report which gives the name of the installer commissioning engineer and the date on which the commis
31. wood pellet boilers The flue can exit the boiler house garage through the roof or through the wall by using a bend on the flue The combustion works in negative pressure The smoke duct for the discharge of fumes will also be under negative pressure when connected to an efficient flue pipe as directed Greenflame Wood Pellet Boiler 15kW All sections of the flue must be capable of inspection and removable to enable periodic internal cleaning Position the appliance bearing in mind all the instructions and considerations above A Important All 90 degree changes of direction in the flue pipe must be either removable or capable of inspection THE FLUE PIPE RUN MUST NOT INCLUDE MORE THAN 2 3 METRES OF HORIZONTAL PIPE MUST BE AND NOT MORE THAN THREE 90 ELBOWS INCLUDING T s IT IS ALSO ADVISABLE NOT TO EXCEED 8 METRES IN LENGTH WITH THE PIPE 80mm The flue connection on the boiler is 80mm T R Engineering Ltd recommends the use of 100mm flue for use with this appliance so a 80mm to 100mm adaptor is needed 3 5 Operating Problems Caused by Draught Defects in the Flue Of all the weather and geographical conditions which affect the operation of a flue pipe rain fog snow altitude a s l exposure to sunlight direction of facing the wind is unquestionably the most decisive In fact along with thermal depression caused by the difference in temperature inside and outside of the chimney there is another type of dep
Download Pdf Manuals
Related Search