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NETC01-M3 User Manual

1. Top screen of the e Top screen of the monitor mode parameter mode non PAr t ser t set y p RS 485 communication System parameter scan time Top screen at power ON PRr 5945 AScAn T SET ji RS 485 communication er Connection SET Enable SET Processing is status Heo address number 0 I t gt in progress A riSyS 4 a2 blinking display can Y Address number 0 to 7 Disable SET Processing is cont HIHN ee a ee ij address number 1 blinking display 5945 4 0 Address number 8 to15 cone HHHH Connection address number 2 a 5495 4 02 7 y v Alarm record 1 latest D M gt A L i Vv 7X Connection fA R address number 15 gt D 5945 4 15 7X Alarm record 10 oldest AL 0 7X an aN v Vv Alarm reset SET lt a gt Processing is in progress AL ra E blinking display T W Vv Clear alarm records SET SP ee ONE ee ai rocessing is in progress Alr EEr blinking display EN v m Warning record 1 latest anu 7 sYntb Warni Yap Clear Un F gt Processing is in progress blinking display In the lower level except the top screen press the key to return to the previous level Note e For the parameter mode and copy mode if the SET key is pressed while processing the memory of the NETCO1 M3 via MECHATROLINK I communication the screen cannot m
2. e wn is wn 52 E How to read the LED indicators When the operation mode is changed or an alarm or warning generates a corresponding LED will be lit While the edit lock function is enabled the condition is also indicated by the illumination of a corresponding Operation using the OPX 2A LED Lit in the monitor mode Notused m Lit in the parameter mode Not used r Litin the copy mode Not used MON DATA PAR TEST COPY LALM WNG MOVE LOCK Not used Lit when the edit lock function is enabled 13 5 OPX 2A error display Not used Lit when a warning is present Lit when an alarm is present Not used Errors displayed on the OPX 2A are explained Error display Meaning Action EinEoueEll A communication error occurred between the OPX 2A and NETCO1 M3 e Check if the OPX 2A is connected securely e Check if the OPX 2A cable is disconnected or damaged e The OPX 2A or the communication part of the NETCO1 M3 may have damaged Contact your nearest Oriental Motor sales office 53 Operation using the OP X 2A 13 6 Screen transitions
3. Note e Operation data or parameters set via RS 485 communication or MECHATROLINK II communication will be written to the RAM of the CRD KD The data stored in the RAM will be erased when turning off the power supply of the CRD KD When saving the data to the non volatile memory execute the batch NV memory write command of the maintenance command e The operation data or parameters set by the OPX 2A or MEXEO2 will be saved to the non volatile memory of the CRD KD e The non volatile memory can be rewritten approx 100 000 times STEP5 Execute positioning operation Control the I O signal of the CRD KD using the standard I O command DATA_RWA 20h of MECHATROLINK I communication 1 Select the data No 1 by turning the MO of the address number 0 2 Execute positioning operation by turning the START of the address number 0 to ON STEP6 Were you able to operate the motor properly How did it go Were you able to operate the motor properly If the motor does not function check the following points e Is any alarm present in the NETCO1 M3 or CRD KD e Are the address number transmission rate and termination resistor set correctly e Are the connection parameters of the NETCO1 M3 set correctly e Is the C ERR LED lit RS 485 communication error e Is the ERR LED lit MECHATROLINK I communication error e Is the operation data set correctly e Is the motor for the CRD KD excited Or is the excitation setting c
4. 5 7 Operation using the OP X 2A E System parameter Parameter name Description Setting range Initial value args peux display Connection address number 0 SYS 4 00 Connection address number 1 SYS 4 01 Connection address number 2 SYS 4 02 Connection address number 3 SYS 4 03 Connection address number 4 SYS 4 04 Connection address number 5 SYS 4 05 Connection address number 6 Sets whether to SYS 4 06 Connection address number 7 enable or disable the 0 Disable o Disable SYS 4 07 Connection address number 8 communication with the 1 Enable SYS 4 08 Connection address number 9 connected product SYS 4 09 Connection address number 10 SYS 4 10 Connection address number 11 SYS 4 11 Connection address number 12 SYS 4 12 Connection address number 13 SYS 4 13 Connection address number 14 SYS 4 14 Connection address number 15 SYS 4 15 Note e f operations are limited by the edit lock function p 51 parameters cannot be edited e The non volatile memory can be rewritten approx 100 000 times 13 9 Copy mode E Download Parameters saved in the OPX 2A can be copied NETCO1 M3 to the NETCO1 M3 If a download error occurs a code indicating the description of the error will blink on the display Download will not be performed and the display will return to the top screen of download Upload NETCO1 M3 Refer to Error of the copy mode for the error
5. ERR LED Red This LED is lit when the MECHATROLINK II communication error has p 45 generated RS 485 communication transmission Sets the transmission rate of RS 485 communication 17 rate setting switch SW1 Factory setting 7 625 kbps P Data edit connector CN3 Connects a PC in which the MEXEQ2 has been installed or an accessory p 13 OPX 2A sold separately Power supply connector CN1 Connects a 24 VDC power supply p 11 Sets the station address in the 03h to EFh range MECHATROLINK II station address Factory setting 61h x10 6 x1 1 48 setting switches STATION No x1 x10 x10 Sets the upper of the station address p x1 Sets the lower of the station address Sets the operation mode i i e SW2 No 1 Sets the remote I O occupied size Spe Tellonmede SERTO PN Factory setting OFF 16 bit mode 17 SW2 Nos 1 to 3 sails p e SW2 No 2 No 3 Sets the number of transmission bytes Factory setting No 2 OFF No 3 ON 32 bytes LINK1 LED Green These LEDs are lit while MECHATROLINK II communication is properly z LINK2 LED Green connected MECHATROLINK II communication connector CN2 1 CN2 2 rere Connects the MECHATROLINK II communication cable p 13 RS 485 icati t C ART SONOS Connects the RS 485 communication cable p 12 CN6 Installation 4 Installation This chapter explains the installation location and installation methods of the NETCO1 M3 The installation and wiring methods in compliance with the EMC
6. Installation e Install the NETCO1 M3 in the enclosure in order to prevent injury e Keep the area around the NETCO1 M3 free of combustible materials in order to prevent fire or a skin burn s e Do not leave anything around the NETCO1 M3 that would obstruct ventilation Doing so may result in damage to equipment Connection e The power supply connector CN1 MECHATROLINkK I communication connector CN2 data edit connector CN3 and RS 485 communication connector CN6 of the NETCO1 M3 are not electrically insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the NETCO1 M3 and these equipment to short damaging both Operation e Use the NETC0O1 M3 in combination with the designated applicable product Failure to do so may result in fire e When operating the product do so after making preparations that an emergency stop can be performed at any time Failure to do may result in injury e Set a suitable operation speed and acceleration deceleration rate Improper setting may cause loss of the motor synchronism and moving the load to an unexpected direction which may result in injury or damage to equipment e Immediately when trouble has occurred stop running and turn off the NETCO1 M3 power Failure to do so may result in fire or injury e Always use an insulated screwdriver to adjust the switches of the NETC
7. Master to NETCO1 M3 NETCO1 M3 to master 0 DATA_RWA 20h DATA_RWA 20h 1 WDT RWDT 2 A CMD_CTRL CMD_STAT 4 5 Reserved Connection status 6 Address number 0 remote Address number 0 remote 7 I O input I O output 8 Address number 1 remote Address number 1 remote 9 I O input I O output 10 Address number 2 remote Address number 2 remote 11 1 O input I O output 12 Address number 3 remote Address number 3 remote 13 1 O input I O output Remote I O 14 Address number 4 remote Address number 4 remote 15 I O input I O output 16 Address number 5 remote Address number 5 remote 17 I O input I O output 18 Address number 6 remote Address number 6 remote 19 I O input I O output 20 Address number 7 remote Address number 7 remote 21 I O input I O output 22 Register add b Register address number pee eae ae 23 response 24 Command code response Command code TRIG 25 TRIG response STATUS 26 27 DATA DATA response 28 29 30 Register add b Register address number SIS S A R 31 response 32 Command code response Command code TRIG 33 TRIG response STATUS Remote register 34 35 DATA DATA response 36 37 38 Register add b Register address number ad 39 response 40 Command code response Command code TRIG 41 TRIG response STATUS 42 43 DATA DATA response 44 45 30 Details of command Comm
8. 0001h It varies depending on the type of the RS 485 communication compatible products or commands 42 E Monitor remote register A U N a response Specify the register address number Check the register address number response Turn the TRIG from OFF to ON The selected monitor command is executed The DATA response value is updated while the TRIG is ON 5 Turn the TRIG from ON to OFF and check that the TRIG_R was turned from ON to OFF When monitoring the Master to NETCO1 M3 Register address number TRIG OFF Command code DATA NETCO1 M3 to master Register address number response TRIG_R a OFF Command code response DATA response command position TM TS x2 Details of command 0001h 0s or more TM TS x2 After checking the TRIG_R was turned from OFF to ON check the command code response and DATA 0 s or more 2063h TM TS x2 100 0064h X 200 00C 8h 43 Details of command E When an error has occurred remote register wo N gt A and DATA Specify the register address number Check the register address number response Turn the TRIG from OFF to ON The selected parameter or operation data is started writing When the written value is an error the STATUS is turned from OFF to ON Check the command code 5 Turn
9. 6 remote I O output 13 Address number 7 remote I O input Address number 7 remote I O output Remote I O 14 Address number 8 remote I O input Address number 8 remote I O output 15 Address number 9 remote I O input Address number 9 remote I O output 16 Address number 10 remote I O input Address number 10 remote I O output 17 Address number 11 remote I O input Address number 11 remote I O output 18 Address number 12 remote I O input Address number 12 remote I O output 19 Address number 13 remote I O input Address number 13 remote I O output 20 Address number 14 remote I O input Address number 14 remote I O output 21 Address number 15 remote I O input Address number 15 remote I O output 3 Register address number Register address number response 24 Command code response TRIG Command code TRIG 25 response STATUS 26 27 DATA DATA response 28 29 30 31 Register address number Register address number response 32 Command code response TRIG Command code TRIG 33 response STATUS Remote register 34 35 DATA DATA response 36 37 38 39 Register address number Register address number response 40 Command code response TRIG Command code TRIG 41 response STATUS 42 43 DATA DATA response 44 45 34 Details of command Command Response Byte Type Master to NETCO1 M3
10. The data setter lets you set parameters for your NETCO1 M3 with ease and monitor the communication time Model OPX 2A E Data setting software The data setting software lets you set parameters for your NETCO1 M3 and monitor the communication time using a PC The software comes with a PC interface cable 5 m 16 4 ft The cable is connected to the USB port on the PC Model MEXE02 E RS 485 communication cable The RS 485 communication compatible product can be connected Model CC001 RS4 0 1 m 0 3 ft CC002 RS4 0 25 m 0 8 ft 60 61 62 63 e Unauthorized reproduction or copying of all or part of this Operating Manual is prohibited If a new copy is required to replace an original manual that has been damaged or lost please contact your nearest Oriental Motor branch or sales office e Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to change without notice e While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office e Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries MECHATROLIMK is a registere
11. 14 15 Reserved Reserved 28 e Remote I O occupied size 16 bit mode Number of transmission bytes 32 byte mode Command Response Byte Type Master to NETCO1 M3 NETCO1 M3 to master 0 DATA_RWA 20h DATA_RWA 20h 1 WDT RWDT 2 A CMD_CTRL CMD_STAT 4 5 Reserved Connection status 6 Address number 0 remote Address number 0 remote 7 I O input I O output 8 Address number 1 remote Address number 1 remote 9 I O input I O output 10 Address number 2 remote Address number 2 remote 11 1 O input I O output 12 Address number 3 remote Address number 3 remote 13 1 O input I O output Remote I O 14 Address number 4 remote Address number 4 remote 15 I O input I O output 16 Address number 5 remote Address number 5 remote 17 I O input I O output 18 Address number 6 remote Address number 6 remote 19 I O input I O output 20 Address number 7 remote Address number 7 remote 21 I O input I O output 22 Register add b Register address number pee eae ae 23 response 24 Command code response Command code TRIG 25 TRIG response STATUS Remote register 26 27 DATA DATA response 28 29 30 F Reserved Reserved Details of command 29 Details of command e Remote I O occupied size 16 bit mode Number of transmission bytes 48 byte mode Command Response Byte Type
12. 1872 ORIENTAL MOTOR ITALIA s r l INA ORIENTAL MOTOR CO LTD Tel 02 93906346 F ax 02 93906348 KOREA Tel 080 777 2042 Fax 02 2026 5495 ORIENTAL MOTOR CO LTD Headquarters Tokyo J apan Tel 03 6744 0361 Fax 03 5826 2576
13. 3 Setup device command CONFIG 04h This command is used to set up the NETCO1 M3 E Data format Byte Command Response y Master to NETC01 M3 NETCO1 M3 to master 0 CONFIG 04h CONFIG 04h 1 WDT RWDT 2 A CMD_CTRL CMD_STAT 4 CONFIG_MOD CONFIG_MOD 5 to 31 Reserved 0h Reserved 0h E Explanation of command Device group Communication type Common command group Asynchronous command Completion of command e Confirms by the response RCMD CONFIG 04h CMD_STAT CMDRDY 1 and CONFIG_MOD e When the CMD_STAT D_ALM or CMD_STAT D_WAR is equal to 1 use the ALM __ RD to read out the present alarm or warning codes and take appropriate action operation e When the CMD_STAT CMD_ALM or CMD_STAT COMM_ALM is other than 0 take appropriate action according to the code Refer to Command status CMD_STAT on p 37 for details e This command can be used in the phase 2 and 3 Note e CONFIG_MOD Configuration mode If the CONFIG_MOD data is invalid 9 is set for the CMD_ALM CMD_ALM 9 Command parameter e CONFIG_MOD 0 Parameter re calculation and setup CONFIG command and operation status The following table shows the state of each status before during and after processing the CONFIG command See Command status CMD_STAT on p 37 for the ALM and CMDRDY Status Before CONFIG processing During CONFIG processing After CONFIG processing ALM Current state Current s
14. 8 units or 16 units it varies depending on the operation mode E MECHATROLINK I communication specification Type of Connection Cascade connection Star connection Point to Point connection Transmission cable Connector Transmission distance MECHATROLINK II dedicated cable CAT5e STP To connect the NETCO1 M3 the dedicated cable with connector is recommended Industrial mini I O connector Tyco Electronics AMP 6300 m 20669 3 ft maximum Distance between stations 100 m 328 1 ft maximum 200 mm 7 87 in minimum Baud rate 100 Mbps Transmission method 4B 5B MULT 3 Access control method Master Slave Electrical insulation between devices and transmission lines Transformer Number of stations connected Up to 62 stations Station address 03h to EFh Factory setting 61h Communication mode Cyclic communication mode Asynchronous command Transmission cycle 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 8 0 ms Data size 16 32 48 64 Factory setting 32 bytes Implemented commands Standard I O profile command 50 Operation using the OPX 2A 13 Operation using the OPX 2A This chapter explains the overview and operation using a data setter OPX 2A 13 1 Overview of the OPX 2A The OPX 2A is a data setter that lets you set parameters and monitor the communication time In addition the OPX 2A can be used to save the data of NETCO1
15. Address number 6 remote I O input Address number 6 remote I O output 13 Address number 7 remote I O input Address number 7 remote I O output 14 JE Reserved Reserved 32 e Remote I O occupied size 8 bit mode Number of transmission bytes 32 byte mode Details of command Byte Tee Command Response Master to NETCO1 M3 NETCO1 M3 to master 0 DATA_RWA 20h DATA_RWA 20h 1 WDT RWDT CMD_CTRL CMD_STAT 4 5 Reserved Connection status 6 Address number 0 remote I O input Address number 0 remote I O output 7 Address number 1 remote I O input Address number 1 remote I O output 8 Address number 2 remote I O input Address number 2 remote I O output 9 Address number 3 remote I O input Address number 3 remote I O output 10 Address number 4 remote I O input Address number 4 remote I O output 11 Address number 5 remote I O input Address number 5 remote I O output 12 Address number 6 remote I O input Address number 6 remote I O output 13 Address number 7 remote I O input Address number 7 remote I O output 14 Ree Address number 8 remote I O input Address number 8 remote I O output 15 Address number 9 remote I O input Address number 9 remote I O output 16 Address number 10 remote I O input Address number 10 remote I O output 17 Address number 11 remote I O input Address number 11 remote I O output 18 A
16. E6h Network connection product error va e Do not turn off the NETCO1 M3 power while alarm records are being cleared while the display is blinking Doing so may damage the data e If an alarm generates communication between the NETCO1 M3 and RS 485 communication compatible product is stopped The remote I O parameter command maintenance command and monitor command of the RS 485 communication compatible product cannot be used e To reset the alarms cycle the NETCO1 M3 power e Present warning When a warning generates a corresponding warning code will be displayed Warning records can be checked and cleared Warning code list Warning code Warning type E4h RS 485 communication error E5h RS 485 communication timeout Note e Do not turn off the NETCO1 M3 power while a warning records are being cleared while the display is blinking Doing so may damage the data e Warning records can be cleared automatically by turning off the NETCO1 M3 power 13 8 Parameter mode When a parameter has been changed the new parameter will become effective after the NETCO1 M3 power is cycled E Application parameter Ae a OPX 2A screen Parameter name Description Setting range Initial value display Sets whether it is possible to edit using 0 Disable Data setter edit 1 Enabl TASE the OPX 2A 1 Enable nee It can be changed by setting canceling the edit lock function on the OPX 2A
17. Master to NETCO1 M3 TM4TS TM TS Remote I O input Input disabled Input enabled can be accepted Input disabled Input enabled can be accepted NETCO1 M3 to master ON ESS Connection status OFF x N W TM TS x2 A AEE TM TS x2 Remote I O output Output not specified Output updated Output maintained Output updated When the connection status is OFF turn the signals to start operation START HOME etc to OFF 38 Details of command m When the power supply is turned on remote register 1 Turn on the power supply of the NETCO1 M3 2 Turn on the power supply of the RS 485 communication compatible product 3 Check the connection status is turned from OFF to ON For the next step refer to the next section read parameter and operation data remote register Power supply input NETco1 m3 ON SSS sss OFF RS 485 communication on compatible product OFF y Master to NETCO1 M3 Register address number 0001h ON ee TRIG OFF 1 Pa r a Z Command code 0000h 1 0000h 1 DATA 2000 07D0h NETCO1 M3 to master ON Connection status OFF Register address number response TRIG_R OFF Command code response 0000h 1200h X 0000h 1201h DATA response 0000h 1000 03E8h X 0000h 2000 07D0h 1 When the connection status
18. NETCO1 M3 to master 46 Reserved Reserved 47 e Remote I O occupied size 8 bit mode Number of transmission bytes 64 byte mode Command Response Byte Type Master to NETCO1 M3 NETCO1 M3 to master 0 DATA_RWA 20h DATA_RWA 20h 1 WDT RWDT 2 3 CMD_CTRL CMD_STAT 4 f 5 Reserved Connection status 6 Address number 0 remote I O input Address number 0 remote I O output 7 Address number 1 remote I O input Address number 1 remote I O output 8 Address number 2 remote I O input Address number 2 remote I O output 9 Address number 3 remote I O input Address number 3 remote I O output 10 Address number 4 remote I O input Address number 4 remote I O output 11 Address number 5 remote I O input Address number 5 remote I O output 12 Address number 6 remote I O input Address number 6 remote I O output 13 Address number 7 remote I O input Address number 7 remote I O output Remote I O 14 Address number 8 remote I O input Address number 8 remote I O output 15 Address number 9 remote I O input Address number 9 remote I O output 16 Address number 10 remote I O input Address number 10 remote I O output 17 Address number 11 remote I O input Address number 11 remote I O output 18 Address number 12 remote I O input Address number 12 remote I O output 19 Address number 13 remote I O input Address number 13 remote I O output 20 Address number 14 remote I O input Address number 14
19. at a right angle Place the AC input cable and output cable of a noise filter separately from each other E Example of NETCO1 M3 installation and wiring OPX 2A RS 485 communication cable lt NETCO1 M3 RS 485 communication compatible product Shielded cable _ Master station Noise DC power AC filter supply hh Si y Power supply cable M communication cable Shielded cable I HMLE FG PE PE Grounded panel FG lec E Precautions about static electricity Static electricity may cause the NETCO1 M3 to malfunction or suffer damage While the NETCO1 M3 is receiving power handle the NETCO1 M3 with care and do not come near or touch the NETCO1 M3 Always use an insulated screwdriver to change the switches of the NETCO1 M3 Note The NETCO1 M3 uses parts that are sensitive to electrostatic charge Before touching the NETCO1 M3 turn off the power to prevent electrostatic charge from generating If an electrostatic charge is impressed on the NETCO1 M3 the NETCO1 M3 may be damaged 10 Connection 5 Connection This chapter explains the connection method of the NETCO1 M3 and power supply communication cable as well as the grounding method 5 1 Connection example RS 485 communication MEXE02 connector CN6 RS 485 communication cable NE
20. code response C d code TRIG 41 PA E TRIG response STATUS 31 Details of command Command Response Byt TB he ie Master to NETCO1 M3 NETCO1 M3 to master 42 43 DATA DATA response 44 45 Remote register 46 Register address number Register address number 47 response 48 Command code response C d code TRIG 49 AATRE COCE TRIG response STATUS 50 51 DATA DATA response 52 53 54 Register add b Register address number Pe eee AAS 55 response 56 Remote register r ommand code response C d code TRIG 57 NACRE TRIG response STATUS 58 59 DATA DATA response 60 61 62 64 Reserved Reserved e Remote I O occupied size 8 bit mode Number of transmission bytes 16 byte mode Command Response Byte Type Master to NETCO1 M3 NETCO1 M3 to master 0 DATA_RWA 20h DATA_RWA 20h 1 WDT RWDT 2 F CMD_CTRL CMD_STAT 4 7 Reserved Connection status 6 Address number 0 remote I O input Address number 0 remote I O output 7 Address number 1 remote I O input Address number 1 remote I O output 8 Address number 2 remote I O input Address number 2 remote I O output 9 Address number 3 remote I O input Address number 3 remote I O output Remote I O 10 Address number 4 remote I O input Address number 4 remote I O output 11 Address number 5 remote I O input Address number 5 remote I O output 12
21. for the RS 485 communication compatible product connecting to a NETCO1 M3 Set the remote I O occupied size using the operation mode setting switch SW2 No 1 and set the number of transmission bytes using the SW2 No 2 and No 3 If the operation mode is changed cycle the power Factory setting No 1 OFF Remote I O occupied size 16 bit mode No 2 OFF No 3 ON Number of transmission bytes 32 bytes Sw2 Description Factory setting No 1 Sets the remote I O occupied size OFF 16 bit mode Up to 8 units can be connected ON 8 bit mode Up to 16 units can be connected OFF No 2 No 3 Sets the number of transmission bytes No 2 OFF No 3 OFF 16 bytes No 2 OFF No 3 ON 32 bytes No 2 ON No 3 OFF 48 bytes No 2 ON No 3 ON 64 bytes No 2 OFF No 3 ON Note The SW2 No 4 is not used 17 Setting 7 3 Station number Set the station number using the two MECHATROLINK II station number setting switches STATION No x1 and x10 When connecting two or more MECHATROLINK II compatible products do not set duplicate station numbers Set the tens place with the STATION No x10 switch and the ones place with the STATION No x1 switch Setting range 03h to EFh Factory setting 61h x10 6 x1 1 Note 00h to 02h and FOh to FFh cannot be used 18 MECHATROLINK II communication format 8 MECHATROLINK II communication format This chapter explains the MECHATROLINK I communi
22. is OFF set the command code to 0000h and turn the TRIG to OFF 2 When the power supply of the RS 485 communication compatible product is OFF the most significant bit of the register address number response becomes 1 39 Details of command E Read parameters and operation data remote register Specify the register address number wo N Check the register address number response Turn the TRIG from OFF to ON The selected parameter or operation data is started reading A After checking the TRIG_R was turned from OFF to ON check the command code response and DATA response 5 Turn the TRIG from ON to OFF and check that the TRIG_R was turned from ON to OFF When reading the position 1000 of the operation data No 0 Master to NETCO1 M3 TM TS x2 Register address number 0001h 0 s or more 0 s or more TM4TS x2 TRIG an OFF 7 0 s or more Command code X DATA NETC01 M3 to master Register address number ooon response TRIG_R a OFF Command code response X X 0200h DATA response 1000 03E 8h 40 Details of command E Write parameters and operation data remote register A U N response 5 Specify the register address number Check the register address number response Turn the TRIG from OFF to ON The selected parameter or operation data is started writing After checking t
23. number can be executed using serial communication When remote register of the NETCO1 M3 is assigned to the register of the master station it is possible to control using remote register via the NETCO1 M3 The following functions can be executed using remote register e Reads the parameters from the RS 485 communication compatible product e Writes the parameters to the RS 485 communication compatible product e Monitors the status of the RS 485 communication compatible product E Data format Byte Command Response y Master to NETC01 M3 NETCO1 M3 to master 0 DATA_RWA 20h DATA_RWA 20h 1 WDT RWDT 2 3 CMD_CTRL CMD_STAT 4 5 Reserved 0h Connection status 6 to 31 OUTPUT INPUT E Explanation of command Device group Standard I O profile group Communication type Asynchronous command Completion of d omprenon of command Confirms by the response RCMD DATA_RWA 20h and CMD_STAT CMDRDY 1 operation e This command can be used in the phase 2 and 3 e OUTPUT Note Output data Refer to the I O data e INPUT Input data Refer to the I O data 2 7 Details of command E Connection status The connection status with the RS 485 communication compatible product can be monitored by the response of the DATA_RWA command For the connection status shown in the next section I O data when the master station properly communicates with the RS 485 communication compatible produ
24. parameters to the OPX 2A display Download OPX 2A parameters to the NETCO1 M3 E Upload Parameters saved in the NETCO1 M3 can be copied to the OPX 2A E Verification Parameters in the OPX 2A can be verified against the corresponding parameters in the NETCO1 M3 If the verification finds that the two sets of parameter match Good will be shown If the two do not match Error will be shown If a verification error occurs a code indicating the description of the error will blink on the display Verification will not be performed and the display will return to the top screen of verification Refer to Error of the copy mode for the error display E Initializing parameters Parameters saved in the NETCO1 M3 can be restored to the initial values 58 Operation using the OPX 2A E What happens when the set key is pressed while the edit lock function is enabled While the edit lock function is enabled you cannot move to any lower level from the top screen of the copy mode Pressing the SET key will generate an error and LocK Err will be shown Be sure to cancel the edit lock function IL ochA Err before pressing the SET key Refer to p 51 for the procedure to cancel the edit lock function Note e If the SET key is pressed while processing the memory of the NETC0O1 M3 via MECHATROLINK II communication the screen cannot move to the lower level from the top screen a
25. power supply input voltage of the NETC01 M3 within the specified range Failure to do so may result in fire e For the power supply of the NETC01 M3 use a DC power supply with reinforced insulation on its primary and secondary sides Failure to do so may cause electric shock e Connect the cables securely according to the wiring diagram Failure to do so may result in fire e Do not forcibly bend pull or pinch the cable Doing so may cause fire Applying stress to the connection area of the connectors may cause damage to the product Operation e Turn off the NETCO1 M3 power in the event of a power failure Or the motor may suddenly start when the power is restored and may cause injury or damage to equipment e When an alarm of the NETC01 M3 is generated stop the motor Failure to do so may result in fire injury or damage to equipment Repair disassembly and modification e Do not disassemble or modify the NETCO1 M3 Doing so may cause injury Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage General e Do not use the NETC0O1 M3 beyond its specifications Doing so may result in injury or damage to equipment e Keep your fingers and objects out of the openings in the NETCO1 M3 Failure to do so may result in fire or injury
26. supply cable by means of stray capacitance E How to ground The cable used to ground the NETC0O1 M3 and noise filter must be as thick and short as possible so that no potential difference is generated Choose a large thick and uniformly conductive surface for the grounding point E Wiring the power supply cable and I O signal cable e Use a shielded cable of AWG22 0 3 mm or more for the power supply cable of the NETCO1 M3 and keep it as short as possible e For the MECHATROLINK II communication cable use a dedicated connector cable e To ground the power supply cable use a metal cable clamp or similar device that will maintain contact with the entire anielded cable Cable clamp circumference of the cable Attach a cable clamp as close to the end of the cable as possible and connect it as shown in the figure Installation E Notes about installation and wiring e Connect the NETCO1 M3 and other peripheral control equipment directly to the grounding point so as to prevent a potential difference from developing between grounds e When relays or electromagnetic switches are used together with the system use noise filters and CR circuits to suppress surges generated by them e Keep cables as short as possible without coiling and bundling extra lengths e Place the power cables such as the motor and power supply cables as far as 100 mm 3 94 in from the signal cables If the power cables and signal cables have to cross cross them
27. warning e Up to ten most recent alarms warnings can be displayed starting from the latest one e The present alarm can be reset e Alarm warning records can be cleared E Monitor items e RS 485 communication scan time The communication time between the NETCO1 M3 and connected product can be monitored in real time unit msec e RS 485 communication status The communication status of the connected product can be checked Address number 7 6 5 2 10 Address number Oto7 We w ee sal coni il Connection request Lit Connection parameter is enabled Unlit Connection parameter is disabled Connection response Lit Communicating properly Unlit Communication error or connection parameter is disabled Address number 1514 1312 1110 9 8 Address number 8 to 15 Connection request Lit Connection parameter is enabled Unlit Connection parameter is cone HIN disabled Connection response Litt Communicating properly Unlit Communication error or connection parameter is disabled 56 Operation using the OPX 2A e Present alarm When an alarm generates a corresponding alarm code will be displayed Also alarm records can be checked and cleared Alarm code list No of ALARM Alarm LED blinks code 9 Ath EEPROM error E3h Communication switch setting error Alarm type 7 E4h RS 485 communication error
28. 85 communication compatible product corresponding to nee command format the command change Returns the echo of the CMD_ID of the command format The CMD_ALM is independent of the COMM_ALM D_ ALM and D_WAR If a normal command is received CMD ALM 0 No command error after the occurrence of a command error the CMD_ 1 Command error state ALM is automatically cleared The CMD_ALM alarm warning classification is specified in the NETC01 M3 specifications Refer to p 45 for details d Nocommunieaionerrr The COMM_ALM is independent of ma CMD_ALM D_ COMM ALM 1 MECHATROLINK II ALM and D_WAR The COMM_ALM is cleared at the communication error state leading edge of the CMD_CTRL ALM_CLR or by the ALM_ CLR command Refer to p 45 for details 37 Details of command 9 9 Timing chart of the data READ WRITE_A command The command codes in the following timing charts are examples of the AR Series FLEX DC power input Built in controller type TM Communication cycle between the master station and NETCO1 M3 TS Communication cycle between the NETCO1 M3 and RS 485 communication compatible product When the power supply is turned on remote I O 1 Turn on the power supply of the NETCO1 M3 2 Turn on the power supply of the RS 485 communication compatible product 3 Check the connection status is turned from OFF to ON Power supply input NETCO1 M3 ON OFF RS 485 communication ON compatible product OFF
29. Directive are also explained 4 1 Location for installation The NETCO1 M3 has been designed and manufactured for use as a component to be installed inside equipment Install it in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions e Inside an enclosure that is installed indoors provide vent holes e Operating ambient temperature O to 40 C 32 to 104 F non freezing e Operating ambient humidity 85 or less non condensing e Area that is free of explosive atmosphere or toxic gas such as sulfuric gas or liquid e Area not exposed to direct sun e Area free of excessive amount of dust iron particles or the like e Area not subject to splashing water rain water droplets oil oil droplets or other liquids e Area free of excessive salt e Area not subject to continuous vibration or excessive shocks e Area free of excessive electromagnetic noise from welders power machinery etc e Area free of radioactive materials magnetic fields or vacuum 4 2 Installation method Install the NETCO1 M3 to a 35 mm 1 38 in width DIN rail f mm 1 97 in There must be a clearance of at least 50 mm 1 97 in in the r more horizontal and vertical directions between the NETC01 M3 and enclosure or other equipment within the enclosure When installing two or more NETCO1 M3 in parallel it is possible to install them closely in the horizontal direction Provide a mini
30. ECHATROLINK I communication connector CN2 1 or CN2 2 of the NETCO1 M3 For the MECHATROLINkK I communication cable use a dedicated cable with connector Other MECHATRLINK II communication compatible products can be connected to the vacant connector MECHATROLINK IL communication cable MECHATROLINK IL communication connector CN2 1 5 5 Connecting the data setter Connect the OPX 2A cable or communication cable for the data setting software to the data edit connector CN3 on the NETCO1 M3 Data edit connector CN3 OPX 2A cable or communication cable for the data setting software onal PE A Caution The power supply connector CN1 MECHATROLINK II communication connector CN2 1 CN2 2 data edit connector CN3 and RS 485 communication connector CN6 of the NETCO1 M3 are not electrically insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the NETCO1 M3 and these equipment to short damaging both 13 Guidance 6 Guidance If you are new to the NETCO1 M3 read this section to understand the operating methods along with the operation flow As an example this chapter explains how to perform positioning operation for the CRK Series FLEX Built in controller type described as the CRD KD in this manual using the NETCO1 M3 via MECHATROLINK I communication Note e Before operatin
31. M3 There are four destinations data banks to save data NETCO1 M3 OPX 2A Set parameters Up to 4 sets of parameters can be saved Data bank 0 nnnnnnnnnnnnnnnnnnnnnunnnnnnn NETC01 M3 Copy one set to the NETCO1 M3 Data bank 1 Or erer rere eee Data bank 2 Pere er retiree rer some Penne Serer rr Terres Data bank 3 Peer ee ere eres The OPX 2A can be used for the following purposes e The parameters for the NETCO1 M3 can be set e The communication time and status can be monitored e The alarm records can be checked and cleared e The parameters set in the NETCO1 M3 can be saved to the OPX 2A e The parameters saved in the OPX 2A can be copied to another NETCO1 M3 connected to the OPX 2A E Edit lock function Enable the edit lock function if you want to prevent parameters from being edited or cleared Parameters cannot be changed or deleted while the edit lock function is enabled e Setting the edit lock function In the top screen of each operation mode press the Ga key for at least L oc A 5 seconds The display will show Lock and the edit lock function will be SSeSqgugs enabled The LOCK LED in the LED indicator area will also be lit LOCK lit e Canceling the edit lock function Again in the top screen of each operation mode press the S2 key UnL I for at least 5 seconds The di
32. Motor conducts EMC measurements on its NETCO1 M3 in accordance with Example of NETCO01 M3 installation and wiring on p 10 The user is responsible for ensuring the machine s compliance with the EMC Directive based on the installation and wiring explained below E Power supply This network converter is a product of DC power supply input Use a DC power supply switching power supply etc that conforms to the EMC Directive E Noise filter e Connect a noise filter in the DC power supply input to prevent the noise generated in the NETCO1 M3 from propagating externally through the power supply line e When using a power supply transformer be sure to connect a noise filter to the AC input side of the power supply transformer e For anoise filter use HF2010A UPF SOSHIN ELECTRIC CO LTD FN2070 10 06 Schaffner EMC or equivalent product e Install the noise filter as close to the AC input terminal of DC power supply as possible Use cable clamps and other means to secure the AC input cables AWG18 0 75 mm or more and output cables AWG 18 0 75 mm or more firmly to the surface of the enclosure e Connect the ground terminal of the noise filter to the grounding point using as thick and short a wire as possible e Do not place the AC input cable parallel with the noise filter output cable Parallel placement will reduce noise filter effectiveness if the enclosure s internal noise is directly coupled to the power
33. O1 M3 Disposal e To dispose of the NETCO1 M3 disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste Contact your nearest Oriental Motor office if you have any questions Introduction 2 Introduction E Before use Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section 1 Safety precautions on p 3 The product described in this manual has been designed and manufactured for use in general industrial equipment Do not use for any other purpose For the power supply of the NETCO1 M3 use a DC power supply with reinforced insulation on its primary and secondary sides Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning Operating Manuals for the NETCO1 M3 Operating manuals for the NETC0O1 M3 are listed below After reading the following manuals keep them in a convenient place so that you can reference them at any time Network converter MECHATROLINK II compatible NETCO1 M3 USER MANUAL This manual explains the function installation and connection of the NETCO1 M3 as well as operating method For the command code or remote I O of the RS 485 communication compatible product that can be connected to the NETCO1 M3 refer to the USER MANUAL of the corresponding RS 485 communication compatible product Network converter MECHATROLINK II co
34. Orientalmotor IDA HM 60093 2 Network converter MECHATROLINK II compatible NETCO1 M3 USER MANUAL CE Thank you for purchasing an Oriental Motor product This manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available Table of contents Safety precautions ssesesssssososesessescscoscses 3 Introd ctiONssississisciisscssssiririsissessss 4 PRC Paha aia cscssiviisessivnivesdessiniinaniianinledess 6 3 1 Checking the produ ct eecsssesssccseessneecsseessees 6 3 2 Names and functions of parts 6 Installation ssssssssssesssisserssssscrisisssssssesesisssis 8 4 1 Location for installation 0 8 4 2 Installation method 4 3 Installing and wiring in compliance with EMG Dire Ctive yi tecaiihscciscctacs neta cise owner 9 COMMECHION sccvssssessicsssssecsessesessiensesscaranteneas 5 1 Connection example 5 2 Connecting the power supply and grounding the NETCO1 M3 ccsee 11 5 3 Connecting the RS 485 communication CADIS sc E E E E 12 5 4 Connecting the MECHATROLINK II COMMUNICATION CADIE eessesssesseeesseeseeesneesees 13 5 5 Connecting the data Setter eens 13 Guidance essesssesososesosescsosesosssesosesesssesessse 14 Setti sii tacutsicessicceussies duaaaccaccessssssssaieauteuss 17 7 1 Transmission rate of RS 485 COMMUNICATION cessesseececseeceeseeees 17 7 2 Opera
35. PX 2A ssssssssssssssssss 51 13 2 Names and functions Of parts 52 13 3 INOLATIOMN sccsavsccaxssssssssonssesasterancmacieassesseasvanncestetinanse 52 13 4 How to read the display seeesssssecseeecees 52 13 5 OPX 2A error display cseeeccsssesccneeecsseeeeees 53 13 6 Screen transitions s sesssssssssesscsseseessossecoscoseesesee 54 13 7 MONITOR MOMS viccsisscscssssscssrsscssstsccossscnssasncssanccesess 56 13 8 Parameter MOE sssccsssccsseccseecsssecsseecsneeesees 57 V3 9 COPY IOS acsionou 58 14 Accessories sold separately 60 1 Safety precautions Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Z N Warning A Caution Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death General e Do not use the product in explosive or corrosive environments in the presence of flammable gases locations subjected to splashing water or near combustibles Doing so may result in fire or injury e Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire injury or damage to equipment Connection e Keep the
36. RM and RS 485 MECHATROLINK I sunt set oat blinking DK Oa Mae t lit green N Glas 7 times TO au 7 communication communication error Ocon O om tibl d ct C ERR Oesa C ERR cam compatible produc lit red lit red POWER AA POWER POWER CONT OD rower only lit AARM ERR only lit Ofman ly li ly li Q CER O emma 46 Troubleshooting and remedial actions Alarm type System status Cause Remedial action EEPROM error Communication switch setting error RS 485 communication error Network connection product error Communication between the NETCO1 M3 and RS 485 communication compatible product cannot be performed The stored data of the NETCO1 M3 was damaged Initialize data using any of the maintenance command OPX 2A or MEXEO2 The transmission rate setting switch SW1 of RS 485 communication was set outside the range 8 and above Set the transmission rate setting switch SW1 to 7 The RS 485 communication error has been detected three times consecutively e Check the transmission rate of RS 485 communication e Check the connector or cable of RS 485 communication The communication address number parameter is outside the setting range Set either 0 Disable or 1 Enable Unsupported command Command execution condition error Phase error Invalid data FCS error Cyclic data not received Sy
37. TCO1 M3 Q POWER CONT O ALARM O C DAT MECHATROLINK M communication connector CN2 1 Data edit connector CN3 MECHATROLINK I P ower supply connector CN1 communication cable 24 VDC GND CN2 2 LINK2 Orientalmotor 5 2 Connecting the power supply and grounding the NETCO1 M3 E Connecting the power supply Connect the power supply cable AWG22 0 3 mm to the power supply connector CN1 of the NETCO1 M3 using the supplied CN1 connector 3 pins E Grounding the NETCO1 M3 Ground the Frame Ground terminal FG of the NETCO1 M3 as necessary Ground using a wire of AWG24 to 16 0 2 to 1 25 mm and do not share the protective earth terminal with a welder or any other power equipment E CN1 connector pin assignments Pin No Signal name Description 24 VDC 24 VDC 0 2 Aor more GND Power supply GND FG Frame Ground fea e When connecting pay attention to the polarity of the power supply Reverse polarity connection may cause damage to the NETCO1 M3 e Do not wire the power supply cable of the NETCO1 M3 in the same cable duct with other power lines Doing so may cause malfunction due to noise 11 Connection E Connecting method 1 Strip the insulation cover of the lead wire connector and tighten 2 Insert each lead wire into the CN1 3 Insert the CN1 connector into the CN1 and tighten the screws using a screwdriver by 7 mm 0 28 in the screw usin
38. able controller or master device MECHATROLINK IL communication cable CRD KD NETC01 M3 STEP3 Turn on the power and check the setting Check that the LED condition has become as shown in the figures NETC01 M3 CRD514 KD Green Lit off Green Lit off Green Lit Off Green Lit Off Green Lit Off C DAT LO C ERR CO 345 RESO CIA z Ee EERE O Vo Say e When C ERR red of the CRD KD or NETCO1 Ms3 is lit Check the transmission rate or address number of RS 485 communication e When ERR red of the NETCO1 Ms3 is lit Check the type of the MECHATROLINK II communication error STATION No 15 Guidance STEP 4 Setthe parameters of CRD KD Set the parameters of the CRD KD using any of the OPX 2A MEXE02 RS 485 communication or MECHATROLINK II communication 1 Set the START input mode 1C00h parameter of the CRD KD to 0 RS 485 communication Initial setting I O 2 Set the position travel amount 1001h and operating speed 1101h to the operation data No 1 of the CRK KD 3 Set the Data No input mode 1CODh parameter of the CRD KD to 0 RS 485 communication Initial setting I O 4 Set the STOP contact configuration 1C03h parameter of the CRD KD to 0 Normally open Initial setting Normally closed
39. and Response Byte Type Master to NETCO1 M3 NETCO1 M3 to master 46 a Reserved Reserved 47 e Remote I O occupied size 16 bit mode Number of transmission bytes 64 byte mode Command Response Byte Type Master to NETCO1 M3 NETCO1 M3 to master 0 DATA_RWA 20h DATA_RWA 20h 1 WDT RWDT 2 3 CMD_CTRL CMD_STAT 4 F Reserved Connection status 6 Address number 0 remote Address number 0 remote 7 I O input I O output 8 Address number 1 remote Address number 1 remote 9 1 O input I O output 10 Address number 2 remote Address number 2 remote 11 1 O input I O output 12 Address number 3 remote Address number 3 remote 13 I O input I O output Remote I O 14 Address number 4 remote Address number 4 remote 15 I O input I O output 16 Address number 5 remote Address number 5 remote 17 I O input I O output 18 Address number 6 remote Address number 6 remote 19 1 O input I O output 20 Address number 7 remote Address number 7 remote 21 1 O input I O output 22 Register add b Register address number Pane eee TEMAST 23 response 24 Command code response C d code TRIG 25 STAROS TRIG response STATUS 26 27 DATA DATA response 28 29 30 Register add b Register address number i a E ta cad 31 response 39 Remote register m ommand code response Cc d code TRIG 33 CASTS TRIG response STATUS 34 35 36 DATA DATA response 37 38 Register add b Register address number a A ala 39 response 40 Command
40. ation address number parameter to 1 Enable 47 Troubleshooting and remedial actions Product Type LED status Alarm NETCO1 M3 RS 485 communication compatible product code Between NETCO1 M3 and RS 485 communication compatible product MECHATROLINK I communication error oat a lit green g z6 Ol c var C ERR O lit red C DAT lit green ALARM L Eln 7 blinking con 7 times _ POWER Orne only lit OJ mam Oem 10 2 Warning If a warning generates the D_WAR of the command status CMD_STAT for the NETC01 M3 is turned ON 1 The motor will continue to operate Once the cause of the warning is removed the warning will automatically cleared and the D_WAR will be turned OFF 0 The present warning can be checked using the OPX 2A or MEXEQ2 You can also check the records of up to ten most recent warnings starting from the latest one or clear the warning records Kal The warning records can be cleared by turning off the NETCO1 M3 power Warnin F 9 Warning type Cause Remedial action code peuae e Check the transmission rate of RS 485 j or The RS 485 communication communication E4h communication aor error was detected e Check the connector or cable of RS 485 communication RS 485 Even though the receiving cycle Check the connector or cable of RS 485 g Sio igs of RS 485 communication has communication E5h communication time
41. cation format that the NETCO1 M3 supports 8 1 Data format The outline of the data format for MECHATROLINK II communication is shown below The NETCO1 M3 is compatible with the cyclic communication mode The cyclic communication mode of MECHATROLINK II communication specifies that the header fields are 0 byte to 3 bytes and the data fields are 4 bytes and later Byte Command Response Master to NETCO1 M3 NETCO1 M3 to master 0 CMD RCMD Header field 2 dail CMD_CTRL CMD_STAT Data field 4 to 31 Command data field Response data field 8 2 Phase The communication phases of MECHATROLINK II communication are classified as follows Phase Description 0 This is a state at power on When turning on the power for the master station and slave station operation switches to the phase 1 1 This is a state waiting for the connection establishment between the master station and slave station 2 Asynchronous communication between the master station and slave station is enabled Only asynchronous command can be used 3 Synchronous communication between the master station and slave station is enabled Both asynchronous command and synchronous command can be used 4 This is a state that the communication between the master station and slave station is stopped and the connection is disconnected 5 This is a state turning off the power for the master station and slave station 19 Details o
42. communication communication communication communication 0 0 1 0 Bit 8 to bit 31 are all reserved 0 List of supported main commands 32 byte Array This is the list of the main commands that the product supports The main commands of the NETCO1 M3 are allocated as shown in the table below Command not supported 0 Command supported 1 bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO Reserved 0 ALM CLR ALM_RD CONFIG ID_RD PRM_WR PRM_RD NOP 0 1 1 1 1 0 0 1 bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 DISCONNECT CONNETC SYNC_SET Reserved Reserved Reserved Reserved Reserved 0 0 0 0 0 1 1 0 0 0 0 0 0 30h Bit 16 to bit 23 are all reserved 0 bit31 bit30 bit29 bit28 bit27 bit26 bit25 bit24 Reserved MEM_WR MEM_RD PPRM_WR PPRM_RD Reserved Reserved Reserved 0 0 0 0 0 0 0 0 0 0 0 0 bit39 bit38 bit37 bit36 bit35 bit34 bit33 bit32 R d R d R d R d R d R d eserve eserve eserve eserve eserve eserve DATA_RWS DATA RWA 0 0 0 0 0 0 0 0 0 0 0 0 0 1 Bit 40 to bit 255 are all reserved 0 Main device name 32 byte ASCII This is the main device name ASCII code The main device name of the NETCO1 M3 is NETC01 M3 byte0 byte1 byte2 byte3 byte4 byte5 byte6 byte7 80h N E T C 0 1 M byte8 byte9 byte10 byte11 byte12 byte13 byte14 byte15 3 00 The blank spaces and the byte 16 to byte 31 in the table are all represented by null 22 Details of command 9
43. ct the bit corresponding to the address number shown in the table below becomes 1 If the connection setting is disabled or if the communication error has occurred the bit becomes 0 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Address Address Address Address Address Address Address Address number 7 number 6 number 5 number 4 number 3 number 2 number 1 number 0 Address Address Address Address Address Address Address Address number 15 number 14 number 13 number 12 number 11 number 10 number 9 number 8 E O data The OUTPUT and INPUT respectively correspond to the command and response of the data field as shown below Controlling the I O signal of the RS 485 communication compatible product reading and writing operation data or parameters and monitoring can be executed e Remote I O occupied size 16 bit mode Number of transmission bytes 16 byte mode Command Response Byte Type Master to NETCO1 M3 NETCO1 M3 to master 0 DATA_RWA 20h DATA_RWA 20h 4 WDT RWDT 2 a CMD_CTRL CMD_STAT 4 E Reserved Connection status 6 Address number 0 remote Address number 0 remote 7 I O input I O output 8 Address number 1 remote Address number 1 remote 9 I O input I O output Remote I O 10 Address number 2 remote Address number 2 remote 11 I O input I O output 12 Address number 3 remote Address number 3 remote 13 I O input I O output
44. d trademark of the MECHATROLINK Members Association Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and references to their names shall not be construed as any form of performance guarantee Oriental Motor is not liable whatsoever for the performance of these third party products Copyright ORIENTAL MOTOR CO LTD 2013 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP ORIENTAL MOTOR EUROPA GmbH SHANGHAI ORIENTAL MOTOR CO LTD Technical Support Tel 800 468 3982 Headquarters and Dusseldorf Office Tel 400 820 6516 Fax 021 6278 0269 8 30 a m to 5 00 p m P S T M F Tel 0211 52067 00 Fax 0211 52067 099 7 30 a m to 5 00 Pm C S T M F Munich Office TAIWAN ORIENTAL MOTOR co LID a Tel 02 8228 0707 Fax 02 8228 0708 E mail techsupport orientalmotor com Tel 089 3181225 00 Fax 089 3181225 25 www orientalmotor com Hamburg Office ORIENTAL MOTOR ASIA PACIFIC PTE LTD Tel 040 76910443 Fax 040 76910445 Tel 65 6745 7344 Fax 65 6745 9405 ORIENTAL MOTOR UK LTD ORIENTAL MOTOR MALAYSIA SDN BHD Tel 01256 347090 Fax 01256 347099 Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR FRANCE SARL ORIENTAL MOTOR THAILAND CO LTD Tel 01 47 86 97 50 laa 82 45 16 Tel 66 2 251 1871 Fax 66 2 251
45. ddress number 12 remote I O input Address number 12 remote I O output 19 Address number 13 remote I O input Address number 13 remote I O output 20 Address number 14 remote I O input Address number 14 remote I O output 21 Address number 15 remote I O input Address number 15 remote I O output 23 24 25 26 27 28 29 Remote register Register address number Register address number response Command code TRIG Command code response TRIG response STATUS DATA DATA response 30 31 Reserved Reserved 33 Details of command e Remote I O occupied size 8 bit mode Number of transmission bytes 48 byte mode Command Response Byte Type Master to NETCO1 M3 NETCO1 M3 to master 0 DATA_RWA 20h DATA_RWA 20h 1 WDT RWDT 2 A CMD_CTRL CMD_STAT 4 5 Reserved Connection status 6 Address number 0 remote I O input Address number 0 remote I O output 7 Address number 1 remote I O input Address number 1 remote I O output 8 Address number 2 remote I O input Address number 2 remote I O output 9 Address number 3 remote I O input Address number 3 remote I O output 10 Address number 4 remote I O input Address number 4 remote I O output 11 Address number 5 remote I O input Address number 5 remote I O output 12 Address number 6 remote I O input Address number
46. ed via RS 485 communication NETCO1 M3 ERR LED Red This LED is lit when an error has occurred via MECHATROLINK I communication STATION No E When an alarm in the NETCO1 M3 unit was generated If an alarm in the NETCO1 M3 unit has generated RS 485 communication is stopped and the ALARM LED blinks The present alarm can be checked by counting the number of times the ALARM LED blinks The present alarm can also be checked using the OPX 2A or MEXE0O2 You can check the records of up to ten most recent alarms starting from the latest one or clear the alarm records e ALARMLED status Example RS 485 communication error Approx 200 ms i Approx 200 ms 7 Approx 1 4 s Interval Note If an alarm is generated the communication between the NETCO1 M3 and RS 485 communication compatible product is stopped When RS 485 communication is stopped the parameter command maintenance command and monitor command of the RS 485 communication compatible product cannot be used e Alarm reset Before resetting an alarm always remove the cause of the alarm and ensure safety and then cycle the power to reset the alarm REA The alarm in the NETCO1 M3 unit cannot be reset by the OPX 2A MEXEO2 or via MECHATROLINK II communication m When the MECHATROLINK II communication error has occurred When the MECHATROLINK III communication error has occu
47. f command 9 Details of command This chapter explains the common commands and standard I O command that the NETCO1 M3 supports Profile command Command Description Ref code Hex 00 NOP This command is used as no operation command p 20 03 ID_RD This command is used to read the product information as ID data p 21 04 CONFIG This command is used to set up the NETC01 M3 p 23 This command is used to read the alarm code warning code or 05 ALM_RD MECHATROLINK I communication error code that is currently p 24 occurred Common command This command is used to reset the alarm warning or 06 ALM_CLR MECHATROLINK II communication error that is currently p 24 occurred This command is used to establish a connection of JE CONNECT MECHATROLINK II communication p 25 This command is used to release a connection of oF DISCONNECT MECHATROLINK I communication pee Standard 1 0 Operation commands to the RS 485 communication compatible Saale 20 DATA_RWA product reading and writing parameters and monitoring can be p 27 executed via remote I O or remote register 9 1 No operation command NOP 00h This command is used as no operation command A response returns the present status E Data format Byte Command Response y Master to NETC01 M3 NETC01 M3 to master 0 NOP 00h NOP 00h 1 WDT RWDT 2 3 CMD_CTRL CMD_STAT 4 to 31 Reserved 0h Reserved 0h E Explanation
48. g a screwdriver Connector screw size M2 5 Connector screw size M2 Tightening torque 0 4 N m 56 oz in Tightening torque 0 22 to 0 25 N m 7mm 31 to 35 oz in ne 0 28 in power supply GND Lead wire Power supply connector connector CN1 5 3 Connecting the RS 485 communication cable Connect the NETCO1 M3 and RS 485 communication compatible product using the supplied RS 485 communication cable Connect the RS 485 communication cable to RS 485 communication connector CN6 Since RS 485 communication cables of two lengths are supplied use either one of the two You can also use a commercial LAN cable to link drivers COO RS 485 communication connector CN6 Via v A ARV lA NI TO vel i Yay Be 7 O AA RS 485 communication compatible product fh NETCO1 M3 m CN6 connector pin assignments Pin No Signal name Description e NETCO1 M3 internal circuit and termination resistor 1 N C Not used Do not connect anything 2 GND GND 3 TR RS 485 communication signal 4 N C Not used oe a 5 6 TR RS 485 communication signal 7 K N C Not used ov The GND line is used in common with CN1 not insulated 12 Connection 5 4 Connecting the MECHATROLINK II communication cable Connect the MECHATROLINK II communication cable to the M
49. g the motor check the condition of the surrounding area to ensure safety e Refer to 13 8 Parameter mode on p 57 for how to set parameters STEP 1 Set the transmission rate station address and address number E Using the parameter 1 Set the connection address number 0 parameter of the NETCO1 M3 to 1 Enable 2 Cycle the NETCO1 M3 power Note e Connection parameters will be enabled after the power is cycled e When setting the parameters of the NETCO1 M3 use the OPX 2A or MEXEO2 Using the switches e Setting condition of CRD KD e Address number of CRD KD 0 e Connection device of CRD KD Network converter Setting condition of NETCO1 M3 MECHATROLINK II station address 61h RS 485 transmission rate 625 kbps Remote I O occupied size 16 bit mode Number of transmission bytes 32 bytes MECHATROLINK IIT station number 61h SN RS 485 transmission 5s x10 6 CRD KD CRD KD address rate 625 kbps NETCO1 M3 2 a24 number 0 CITN SEYE xl 1 SEA SW1 7 one oN SWL 0 QOI SGD SWI a08 Remote I O occupied size Connection device 16 bit mode Network converter SW4 OFF SW1 to 3 ON Number of transmission bytes 32 bytes SW2 No 3 ON LINI SW2 No 2 OFF 14 Guidance STEP 2 Check the connection and set the termination resistor Termination resistor SW3 ON RS 485 communication cable Programm
50. group Communication type Asynchronous command Completion of command operation Controls the command transmitting time of the mater station as at least two communication cycles Note e This command can be used in all phases e Upon receipt of this command the following operation is performed Shifts the phase to the phase 1 The DISCONNECT is sent to the RS 485 communication compatible product 26 Details of command 9 8 Data READ WRITE_A command DATA_RWA 20h Operation commands to the RS 485 communication compatible product reading and writing parameters and monitoring can be executed via remote I O or remote register e Remote I O Remote O is one of the data used in communication between the master station and RS 485 communication compatible product The control like the ON OFF switching of I O signals can be executed using serial communication When remote I O of the NETCO1 M3 is assigned to the register of the master station it is possible to control using remote I O via the NETCO1 M3 The following functions can be executed using remote I O e Controls the ON OFF status of the input signal to the RS 485 communication compatible product e Checks the output signal from the RS 485 communication compatible product e Remote register Remote register is one of the data used in communication between the master station and RS 485 communication compatible product Reading and writing the numerical
51. he clear alarm or warning command To reset the alarm and warning of the NETCO1 M3 cycle the power E Data format Byte Command Response y Master to NETC01 M3 NETC01 M3 to master 0 ALM_CLR 06h ALM_CLR 06h 1 WDT RWDT 2 A CMD_CTRL CMD_STAT 4 ALM_CLR_MOD ALM_CLR_MOD 6 to 31 Reserved 0h Reserved 0h 24 Details of command E Explanation of command Device group Common command group Communication type Asynchronous command Completion of command operation Note e Confirms by the response RCMD ALM_CLR 06h CMD_STAT CMDRDY 1 and ALM_CLR_MOD e When the CMD_STAT D_ALM or CMD_STAT D_WAR is equal to 1 use the ALM __ RD to read out the present alarm or warning codes and take appropriate action e When the CMD_STAT CMD_ALM or CMD_STAT COMM_ALM is other than 0 take appropriate action according to the code Refer to p 32 CMD_STAT for details e This command can be used in the phase 2 and 3 e ALM_CLR_MOD Reading mode If the ALM_CLR_MOD is invalid 9 is set for CMD_ALM CMD_ALM 9 Command parameter e ALM_CLR_MOD 0 This command is used to reset the MECHATROLINK II communication error that is currently occurred 9 6 Establish connection command CONNECT OEh This command is used to establish the MECHATROLINK II communication connection E Data format Byte Command Response Master to NETCO1 M3 NETCO1 M3 to
52. he TRIG_R was turned from OFF to ON check the command code response and DATA Turn the TRIG from ON to OFF and check that the TRIG_R was turned from ON to OFF When writing 1000 to the position of the operation data No 0 Master to NETC01 M3 Register address number TRIG a OFF Command code DATA NETCO1 M3 to master Register address number response TRIG_R an OFF ATM4TS x2 0001h 0 s or more 0 s or more TM TS x2 4 a i 0 s or more TM TS x2 Command code response X X 1200h DATA response X X 1000 03E 8h 41 Details of command E Maintenance remote register Specify the register address number N Check the register address number response oO Turn the TRIG from OFF to ON The selected maintenance command is executed A After checking the TRIG_R was turned from OFF to ON check the command code response and DATA response 5 Turn the TRIG from ON to OFF and check that the TRIG_R was turned from ON to OFF When executing batch NV memory write Master to NETCO1 M3 TM TS x2_ Register address number 0001h 0 s or more 0 s or more TM TS x2 TRIG an OFF r 0 s or more Command code X 30C9h DATA NETCO1 M3 to master Register address number response TRIG_R a OFF Command code espe ID I TT DATA response X X 1
53. hing synchronous communication and detecting watchdog error in synchronous communication Since the NETCO1 M3 is a control device by asynchronous command the WDT is disregarded E Command control CMD_CTRL In the cyclic communication mode the second and third bytes of the command format are specified as the CMD_CTRL area The bit fields of the CMD_CTRL are shown in the table below bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 CMD_ID Reserved Reserved ALM_CLR Reserved Reserved Reserved bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 Reserved Explanation of bit field Bit field Description CMD_ID This is not used in the NETCO1 M3 ALM_CLR 0 Disable alarm clear and warning clear 1 Enable alarm clear and warning clear 36 E Command status CMD_ STAT Details of command The bit fields of the CMD_STAT are shown in the table below bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 RCMD_ID Reserved Reserved R CMDRDY D_WAR D_ALM bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 COMM_ALM CMD_ALM Explanation of bit field Bit field Definition Description This is a bit that indicates the alarm state of the NETCO1 M3 When the specific alarm of the NETCO1 M3 occurs the D_ALM status bit is set to 1 D_ALM 1 Except 0 No alarm for the COMM_ALM CMD_ALM and MECHATROLINk II D_ALM 1 The NETCO1 Ms3
54. is in the communication error alarm state The D_ALM is independent of the COMM_ALM and CMD _ ALM When the NETCO1 M3 shifts from the alarm state to the normal state as a result of the execution of the ALM _ CLR command this bit is set to 0 D_ALM 0 This is a bit that indicates the warning state of the NETCO1 M3 When the specific warning of the NETC0O1 M3 occurs the D_WAR status bit is set to 1 D_ 0 No warning WAR 1 Except for the COMM_ALM CMD_ALM and D_WAR 1 The NETCO1 Ms3 is in the MECHATROLINK II communication error warning state The D_WAR is independent of the COMM_ALM and CMD_ALM When the NETC0O1 M3 shifts from the warning state to the normal state as a result of the execution of the ALM_CLR command this bit is set to 0 D_WAR 0 CMDRDY 0 the STATUS bit 2 is equal to 0 represents 0 Command cannot be that the command processing of the NETCO1 M3 is in CMDRDY accepted progress Although the current command processing is 1 Command can be accepted continued only the DISCONNECT command is executed immediately regardless of the value of the CMDRDY bit ALM_CLR_CMP 0 Alarm clear unprocessed 1 Completion of alarm clear processing ALM_CLR_CMP 1 represents that CMD_CTRL ALM__ CLR 1 has been received and the alarm clear processing has been completed The ALM_CLR_CMP can be cleared by setting the CMD_CTRL ALM_CLR to 0 Echo back of the CMD_ID in the The RCMD_ID represents the response data of the RS 4
55. master 0 CONNECT 0Eh CONNECT 0Eh 1 WDT RWDT CMD_CTRL CMD_STAT 4 VER 30h VER 30h 5 COM_MODE COM_MODE 6 COM_TIME COM_TIME 7 PROFILE_TYPE 30h PROFILE_TYPE 30h 8 to 31 Reserved 0h Reserved 0h E Explanation of command Device group Common command group Communication type Asynchronous command Completion of command operation e Confirms by the response RCMD CONNECT 0Eh CMD_STAT CMDRDY 1 VER COM_MODE COM_TIME and PROFILE_TYPE e When the CMD_STAT D_ALM or CMD_STAT D_WAR is equal to 1 use the ALM_ RD to read out the present alarm or warning codes and take appropriate action e When the CMD_STAT CMD_ALM or CMD_STAT COMM_ALM is other than 0 take appropriate action according to the code Refer to Command status CMD_STAT on p 37 for details Note e This command can be used in the phase 1 It is disregarded in the phase 2 and 3 e VER MECHATROLINK application layer version COM_MODE Communication mode COM_TIM Communication cycle setting PROFILE_TYPE Profile type setting If any of the VER COM_MODE COM_TIM or PROFILE_TYPE is invalid 9 is set for CMD_ALM CMD_ALM 9 25 Details of command Command parameter e COM_MODE The bit allocation is shown in the table below bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO SUBCMD 0 0 0 DTMODE SYNCMODE 0 SYNCMODE Synchronous setting 0 Asynchronous communication Detecting the wa
56. mpatible NETCO1 M3 OPERATING MANUAL This manual explains safety precautions connector pin assignments and others Data setting software MEXEO2 OPERATING MANUAL This manual explains the parameter setting method or monitor function using the MEXEO2 Overview of the product The NETCO1 M3 is a communication converter between MECHATROLINK II and RS 485 communication By converting the MECHATROLINK II communication protocol of the upper level to the RS 485 communication protocol of the lower level Oriental Motor RS 485 communication compatible products can be operated via MECHATROLINK II communication The RS 485 communication protocol of the lower level is Oriental Motor s own RS 485 communication protocol Parameters of the NETCO1 M3 cannot be set with the master station When setting the parameters of the NETCO1 M3 use an accessory OPX 2A or MEXEO2 both are sold separately Introduction m System configuration Termination resistor ON MECHATROLINK M RS 485 communication communication J 7 Master station RS 485 RS 485 RS 485 communication communication communication compatible compatible compatible products products products NETCO1 M3 MECHATROLINK I MECHATROLINK I communication communication compatible product compatible product The termination resistor for RS 485 communication is built into the product m CE Marking Because the input power supply voltage of thi
57. mum clearance of 50 mm 1 97 in in the vertical direction BEE Be sure to install the NETCO1 M3 vertically vertical position If the NETCO1 M3 is installed in the direction j other than vertical position its heat radiation effect will deteriorate 0 mm 1 97 in r more E Mounting to DIN rail Pull down the DIN lever of the NETC01 M3 and lock it Hang the hook at the rear to the DIN rail and push in the NETCO1 Ms3 After installation secure the both sides of the NETCO1 M3 with the end plate Hook DIN rail End plate 7 DIN lever Installation Removing from DIN rail Pull the DIN lever down until it locks using a flat tip screwdriver and lift the bottom of the NETCO1 M3 to remove it from the rail l Use force of about 10 to 20 N 2 2 to 4 5 Ib to pull the DIN lever to lock it Excessive force may damage the DIN lever 1 p 4 4 3 Installing and wiring in compliance with EMC Directive Effective measures must be taken against the EMI that the NETC01 M3 may give to adjacent control system equipment as well as the EMS of the NETCO1 M3 itself in order to prevent a serious functional impediment in the machinery The use of the following installation and wiring methods will enable the NETCO1 Ms3 to be compliant with the EMC directive Refer to CE Marking on p 5 for the applicable standards Oriental
58. nchronous frame not received Synchronization interval error Communication between the NETCO1 M3 and master station cannot be performed The command that was not implemented was executed The order Sequence of the command that has been sent is not correct The command not being permitted in the current phase was executed Re examine the command sending sequence of the master station e The parameter number or data address is not correct e The data in the command is not correct Re examine the command data content that the master station sends The MECHATROLINkK II communication cable is affected by electrical noise e Check the wiring and surrounding area of the communication cables e Take measures for protection against electrical noise The transmission cycle besides specification was set Re examine the setting of the transmission cycle of the master station Communication between the NETCO1 M3 and RS 485 communication compatible product cannot be performed The power supply of the NETCO1 M3 was shut off while communicating via RS 485 communication Check the power supply of the NETCO1 M3 The setting of the SW1 of the NETCO1 M3 is not the same as that of the transmission rate of RS 485 communication compatible product Check the setting of the switch The communication address number parameter is set to 0 Disable Set the communic
59. nd mEm busy is displayed Be sure to wait until the memory processing is completed before pressing the SET key e When a system parameter has been changed the new parameter will become effective after the power is cycled When system parameters were changed by downloading cycle the NETCO1 M3 power e Do not turn off the NETCO1 M3 power while the download is still in progress while the display is blinking Doing so may damage the data E Error of the copy mode If an error occurs in download or verification the error code will blink on the display At this time the processing will not be executed and the display will return to the top screen Blinking display Description Action Prod Err There is a discrepancy between the selected product series and the data being processed e Check the product series e Check the data bank number on the OPX 2A HEAd Err bec Err An error occurred while processing Execute the processing again If the same error occurs the parameters saved in the OPX 2A may have damaged Upload and set the parameters of the OPX 2A again no dALA The specified data bank number does not contain data Check the data bank number dRER Err An error occurred while parameter was being downloaded Perform download again 59 Accessories sold separately 14 Accessories sold separately E Data setter
60. of command Device group Common command group Communication type Asynchronous command Completion o operation e Confirms by the response RCMD NOP 00h and CMD_STAT CMDRDY 1 e When the CMD_STAT D_ALM or CMD_STAT D_WAR is equal to 1 use the ALM_ f command RD to read out the present alarm or warning codes and take appropriate action e When the CMD_STAT CMD_ALM or CMD_STAT COMM_ALM is other than 0 take appropriate action according to the alarm code Refer to p 32 CMD_STAT for details 20 Details of command 9 2 Read ID command ID_RD 03h This command is used to read the product information as ID data Select ID data by specifying the ID_ CODE Refer to the ID_ CODE list for details Data format Byte Command Response Master to NETCO1 M3 NETCO1 M3 to master 0 ID_RD 03h ID_RD 03h 1 WDT RWDT CMD_CTRL CMD_STAT 4 ID_CODE ID_CODE 5 OFFSET OFFSET 6 7 SIZE SIZE 8 to 15 Reserved 0h ID E Explanation of command Device group Common command group Communication type Asynchronous command Completion of command operation e Confirms by the response RCMD ID_RD 03h CMD_STAT CMDRDY 1 ID_ CODE OFFSET and SIZE e When the CMD_STAT D_ALM or CMD_STAT D_WAR is equal to 1 use the ALM __ RD to read out the present alarm or warning codes and take appropriate action e When the CMD_STAT CMD_ALM or CMD_STAT COMM_ALM is other than 0 take appro
61. orrect e Are the CRD KD parameters set correctly e Is the STOP input of the CRD KD I O turned ON For more detailed settings and functions refer to the following pages 16 7 Setting Setting This chapter explains how to set the functions of the NETCO1 M3 RS 485 communication transmission rate setting switch SW 1 NETCO1 M3 CQ rower as O ALARM O C DAT OJ cere STATION No MECHATROLINK IIstation number setting switches STATION No x1 x10 Operation mode setting switch SW2 Nos 1 to 3 Note Be sure to turn off the NETCO1 M3 power before setting the switches If the switches are set while the power is still on the new switch settings will not become effective until the NETCO1 M3 power is cycled 7 1 Transmission rate of RS 485 communication Set the transmission rate using the transmission rate setting switch SW1 Factory setting 7 625 kbps fea e For the SW1 always set to 7 If the switch is set to the dial of 8 or higher the communication switch setting error alarm will be generated when turning on the power And do not set the switch to the dial of 0 to 6 because they cannot be used An alarm will not be generated e For the transmission rate of the RS 485 communication compatible product set to 625 kbps 7 2 Operation mode Set the remote I O occupied size and number of transmission bytes
62. out passed the response frame was not completed receiving e Check the power supply of the RS 485 communication compatible product 48 Inspection Alarm type System status Cause Remedial action Communication between the NETCO1 M3 and RS 485 communication compatible product cannot be performed The RS 485 communication compatible product corresponding to the communication address number parameter does not exist Check the address number of the RS 485 communication compatible product The communication of the RS 485 communication compatible product was shut off while communicating e Check the RS 485 communication cable e Check the power supply of the RS 485 communication compatible product When the RS 485 communication cable was connected incompletely or it was not connected the power supply was turned on Check the RS 485 communication cable 11 Inspection It is recommended that periodic inspections for the items listed below are conducted after each operation of the motor If an abnormal condition is noted discontinue any use and contact your nearest Oriental Motor sales office e Is any of the NETCO1 M3 DIN rail mounting parts loose e Is any of the connection parts of the NETCO1 M3 loose e Is there attachment of dust etc on the NETCO1 M3 e Are there any strange smells or appearances within the NETCO1 M3 Note The NETCO1 M3 use
63. ove to the lower level from the top screen and mEm busy is displayed Be sure to wait until the memory processing is completed before pressing the SET key e The following limitations are present while the edit lock function is enabled e Parameter mode copy mode Although they are displayed on the screen they are unable to operate e Clearing the alarm and warning records They are not displayed on the screen 54 Top screen o py mode coPy the ic E8 SET Download gt Lofd 7X stlLoA Data bank se d 7K ection 0 ection 3 SET SET B ection 2 SET F gt in progress ection 1 SET gt in progress Upload SAuE r Data ba 15 Au nk se E 7N ection 0 SET Data ba Data bank selection 1 SET e Processing is gt in progress blinking display Processing is gt in progress T inking display Processing is blinking display Processing is blinking display Processing is gt in progress blinking display Processing is gt in progress blinking display Processing is f gt in
64. priate action according to the alarm code Refer to Command status CMD_ STAT on p 37 for details Note m ID_CODE list e This command can be used in the phase 2 and 3 e D_CODE ID data selection code OFFSET ID read offset SIZE Read data size byte ID ID data If any of the ID_ CODE OFFSET SIZE or ID is invalid 9 is set for the CMD_ALM CMD_ALM 9 When the CMD_ALM has occurred the ID data is indefinite ID_CODE Description Data size Data type Vendor ID code 4 byte Binary 01h This is an ID code to specify the vendor Vendor ID code of ORIENTAL MOTOR CO LTD 00 00 00 05h Device code 4 byte Binary 02h This is a code specific to each product It is specified as a unique number for each product series associated with the vendor ID code Device code of the NETC01 M3 00 00 0C D1h 3281 21 Details of command ID_CODE Description Data size Data type Supported communication mode 4 byte Binary This is the supported status of the communication mode The NETCO1 M3 is compatible with the cyclic communication mode Not supported 0 Supported 1 bit7 bit6 bit5 bit4 Reserved 0 Reserved 0 Reserved 0 Reserved 0 20h 0 0 0 0 bit3 bit2 bit1 bitO Ether net Message Cyclic Event driven
65. progress blinking display Processing is gt in progress blinking display Operation using the OPX 2A Vv Verification SET uEr F 4 7X i amp y m Data bank selection 0 SE ma t Er F4 0 7X a JO Data bank selection 3 SET uEriFY 3 L 7 A D V Data bank selection 2 uEr F 4 2 7X e Data bank selection 1 uEr F4 7N a T AA Parameter initialization SET ine X Y Initialize all parameters Ser in ALL Verification result Matched Good Verification result Unmatched Errar Monitor mode Processing is gt in progress blinking display Broken line indicates that data writing cannot be executed when internal processing is in progress via MECHATROLINK I communication mEm bUSy is displayed even when the ser key is pressed 55 Operation using the OP X 2A 13 7 Monitor mode E Overview of the monitor mode e Monitoring the communication status The communication scan time and communication status can be monitored e Checking alarms warnings clearing alarm warning records and resetting alarms e f an alarm or warning generates a corresponding alarm code or warning code will be displayed You can check the code to identify the details of the alarm
66. remote I O output 21 Address number 15 remote I O input Address number 15 remote I O output 22 33 Register address number Register address number response 24 Command code TRIG Command code response TRIG 25 response STATUS 26 27 DATA DATA response 28 29 30 34 Register address number Register address number response 45 Remote register Command code TRIG Command code response TRIG 33 response STATUS 34 35 DATA DATA response 36 37 38 l 36 Register address number Register address number response 40 Command code response TRIG Command code TRIG 41 response STATUS 35 Details of command Command Response Byte Type Master to NETCO1 M3 NETCO1 M3 to master 42 43 DATA DATA response 44 45 46 Remote register a7 Register address number Register address number response 48 Command code response TRIG C d code TRIG 49 AnS Gaee response STATUS 50 51 DATA DATA response 52 53 54 55 Register address number Register address number response 56 Remote register z a ommand code response TRI C d code TRIG 57 NANESE response STATUS 58 59 DATA DATA response 60 61 62 64 Reserved Reserved E Watchdog Data WDT RWDT During synchronous communication synchronous data is exchanged for every communication cycle between the master station and RS 485 communication compatible product This synchronous data is called the watchdog data and used for establis
67. rred the ALARM LED is successively blinking or lit and the ERR LED is lit The motor operation is stopped but RS 485 communication is continued How to reset the MECHATROLINK II communication error Before resetting an error always remove the cause of the error and ensure safety and perform one of the reset operations specified below e Execute the alarm reset for the NETCO1 M3 or RS 485 communication compatible product using the OPX 2A or MEXEO2 e Cycle the power of the NETCO1 M3 or master device e Execute the clear alarm or warning command ALM_CLR 06h of MECHATROLINK II communication 45 Troubleshooting and remedial actions E List of alarm and MECHATROLINK II communication error LED status Product Type RS 485 icati pel mmunication yE NETC01 M3 eee ae code compatible product NETCO1 M3 ALARM Ath blinking 9 times E3h POWER Orn NETCO1 M3 unit Alarm ALARM NETCOT M3 only lit 2 hd blinking Jean 7 times C ERR E4h lit red E6h 08h OAh MECHATROLINK I AE command error a ear oe och successively eee itre CMD_ALM blinking ALARM Between master and ae 09h NETC01 M3 C DAT lit green 08h 09h MECHATROLINK I NETCO1 M3 communication error ALARM a mO ERR OAh COMM_ALM lit red as lit red OBh POWER NETCO1 M3 POWER CONT Oj rower A ALARM MARM ERR Oran only lit cc blinking BS ae 7 times Oem Between NETCO1 M3 NEFCOTING ALA
68. s product is 24 VDC it is not subject to the Low Voltage Directive but install and connect this product as follows e This product is designed and manufactured to be installed within another device Install the product in an enclosure e For the power supply of the NETCO1 M3 use a DC power supply with reinforced insulation on its primary and secondary sides e Overvoltage category I e Pollution degree 2 e Degree of protection IP20 e EMC Directive This product has received EMC compliance under the conditions specified in Example of NETCO1 M3 installation and wiring on p 10 Since the conformity to the EMC Directive of the customer s equipment will be affected by various conditions such as other control system devices used together with the NETCO1 M3 as well as configuration of electrical components wiring and installation condition it therefore must be verified through EMC measurements of the equipment by the customer Applicable standards e EMI EN 61000 6 4 EN 55011 group 1 class A e EMS EN 61000 6 2 m Hazardous substances The products do not contain the substances exceeding the restriction values of ROHS Directive 2011 65 EU Preparation 3 Preparation This chapter explains the items you should check as well as the name and function of each part 3 1 Checking the product Verify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you p
69. s semiconductor elements Handle the NETC01 M3 with care since static electricity may damage semiconductor elements Static electricity may damage the NETCO1 M3 49 General specifications 12 General specifications E Environment specification Storage environment Shipping environment 25 to 70 C 13 to 158 F non freezing Operation environment 0 to 40 C 32 to 104 F Ambient temperature j non freezing Humidity 85 or less non condensing Up to 1000 m 3300 ft above Up to 3000 m 10000 ft above Altitude sea level sea level Surrounding atmosphere No corrosive gas dust water or oil E Insulation specification Insulation resistance 100 MQ or more when 500 VDC megger is applied Between FG terminal and Sufficient to withstand 500 VAC at 50 60 Hz applied for power supply terminals Dielectric strength i g 1 minute leak current 10 mA or less m RS 485 communication specification In conformance with EIA 485 straight cable Use a twisted pair cable TIA EIA 568B CAT5e or higher is recommended and keep the total wiring distance including extension to 50 m 164 ft or less Electrical characteristics Communication mode Half duplex Asynchronous mode data 8 bits stop bit 1 bit parity none Transmission rate 625 kbps Protocol Frame size 10 bytes fix binary transmission Maximum number of connected units
70. splay will show UnLock and the edit lock function will be cancelled The LOCK LED in the LED indicator area will turn off LOCK off 1 Tock C 51 Operation using the OP X 2A 13 2 Names and functions of parts OPERATIONAL UNIT OPX 2 Display This area shows the parameters alarms etc aa LED indicators These LED indicators are used to indicate the mode of the OPX 2A and NETCO1 M3 status Use this button to change the operation mode or move to the next upper level Use this button to select data or change the displayed item or move to the next lower level Use these buttons to change the selected item or set the parameters M Use these buttons to increase or decrease the value or NY change the selected item 3 Use these buttons to navigate through each data or parameter to a desired digit 13 3 Notation In this manual keys are denoted by symbols such as S J SETI IPI VI gt In figures a simplified illustration of the display and LED indicators is used as shown below HHHOH 13 4 How to read the display The display consists of 7 segment LEDs The number 5 and alphabet S are the same e Numbers Peep Jt He Sbp Teas Ged AebcerdtbrF HH ob ok Ak L Arneo Peger 5 E U Vu Yy
71. tate Current state CMDRDY 1 0 1 Other status Current state Indefinite Current state 23 Details of command 9 4 Read alarm or warning command ALM_RD 05h This command is used to read the alarm code warning code or MECHATROLINK II communication error code that is currently occurred E Data format Byte Command Response y Master to NETC01 M3 NETCO1 M3 to master 0 ALM_RD 05h ALM_RD 05h 1 WDT RWDT 2 A CMD_CTRL CMD_STAT 4 E ALM_RD_MOD ALM_RD_MOD 6 E ALM_INDEX ALM_INDEX 8 to 31 Reserved 0h ALM_DATA E Explanation of command Device group Common command group Communication type Asynchronous command Completion of command Confirms by the response RCMD ALM_RD 05h CMD_STAT CMDRDY 1 ALM_ operation RD_MOD and ALM_INDEX e This command can be used in the phase 2 and 3 e ALM_RD_MOD Reading mode ALM_INDEX Alarm index ALM_DATA Stores the alarm codes or warning codes If any of the ALM_RD_MOD ALM_INDEX or ALM_DATA is invalid 9 is set for CMD_ALM CMD_ALM 9 Note e ALM_RD_MOD 0 Reads the present alarm or warning status e ALM_INDEX 0 If 0 is specified the latest alarm or warning can be read Command parameter 9 5 Clear alarm or warning command ALM_CLR 06h This command is used to reset the MECHATROLINK II communication error that is currently occurred Note Only the MECHATROLINK II communication error can be reset by t
72. tchdog data error is disabled and synchronous command cannot be used 1 Synchronous command Not used in the NETCO1 M3 DTMODE Communication mode 00b Single transmission 01b Consecutive transmission Not used in the NETCO1 M3 10b 11b Reserved SUBCMD Subcommand setting 0 Subcommand is disabled e COM_TIM Sets a coefficient to calculate the communication cycle natural number COM_TIME Communication cycle Transmission cycle e PROFILE_TYPE Set 30h since the NETCO1 M3 is the standard I O profile 9 7 Release connection command DISCONNECT OFh This command is used to release a connection of MECHATROLINK II communication When releasing a connection the master station transmits the release connection command for two or more communication cycles The NETCO1 M3 interrupts the current processing and performs the initialization required to reestablish the connection Then it waits for the connect establishment request from the master station The release connection command can be sent regardless of the state of the CMD_STAT CMDRDY If the command is sent when the CMD_STAT CMDRDY is equal to 0 CMD_STAT CMDRDY 0 the processing is interrupted and the release connection command is processed Data format Byte Command Response Master to NETCO1 M3 NETCO1 M3 to master 0 DISCONNECT 0Fh DISCONNECT 0Fh 1 to 31 Reserved 0h Reserved Oh Explanation of command Device group Common command
73. the TRIG from ON to OFF and reset the error status Kal If an error has occurred in data transfer the STATUS is turned ON When specifying data that is outside the setting range write 1000 to the STOP input action parameter Master to NETCO1 M3 Register address number TRIG ee OFF Command code DATA NETCO1 M3 to master Register address number response status 0 OFF TRIG_R O OFF Command code response DATA response TMS x2_ 0001h 0s or more Osor more TM TS x2 7 ra 0 s or more 4 1100h M 1000 03E 8h Sa 0001h TM TS x2 an laa X i 1000 03E 8h 44 Troubleshooting and remedial actions 10 Troubleshooting and remedial actions The NETCO1 M3 provides alarms that are designed to protect the NETCO1 M3 from poor connection error in operation etc protective functions as well as warnings that are output before the corresponding alarms generate warning functions 10 1 Alarms and MECHATROLINK I communication error When an alarm or MECHATROLINK II communication error has occurred the ALARM LED on the NETCO1 M3 is blinked or lit If the MECHATROLINK II communication error has occurred the ERR LED is also lit ALARM LED Red This LED is blinked or lit when an alarm or MECHATROLINK IL communication error has occurred C ERR LED Red This LED is lit when an error has occurr
74. tion Mode eeessessssseccssecsseecsseeesneeeneees 17 7 3 Station NUMDE L ou eeeecceesssesssecssecsseesseesseesneeeses 18 MECHATROLINK IT communication fOrMat sanisssdeareisssvnasiorsiaviaerativansssieeuin 19 8 1 Data fOr at c cssessssssssssssessssssesssssesessssssseessseeseesss 19 8 2 Phase Details Of COMMANG sscescececneesceees 20 9 1 No operation command NOP OOh 20 9 2 Read ID command ID_RD O3h 21 9 3 Setup device command CONFIG 04h 23 94 Read alarm or warning command ALM_RD O5N ccssssesssssssssessssessssessssecsssecssneessses 24 9 5 Clear alarm or warning command ALM CUR OGM csosssicssdvseiesdecscsdetesivsvassdeotectbeceeass 24 9 6 Establish connection command CONNECT OER ireren reunien 25 9 7 Release connection command DISCONNECT OFh csscssssssessessssssssesseeeseenees 26 9 8 Data READ WRITE_A command DATA_RWA 20h cccssssssssssssssesseessseessseeseesees 27 9 9 Timing chart of the data READ WRITE_A COMMANA inn n N 38 10 Troubleshooting and remedial aled o o E E AAE EEEE A 45 10 1 Alarms and MECHATROLINK II COMMUNICATION ErfOf sssssesessossssessceseocosssssssesese 45 102 Wami G sicccarsscdsssssstcosssesscensessersosvsssssasvesocotsrsansendihs 48 11 Inspection sssssesssosossesesossesesosossesesosossese 49 12 General specifications ssssssssessesesessoses 50 13 Operation using the OPX 2A 51 13 1 Overview of the O
75. urchased the product o NETCOI M3S 000 eee eeeeeeeees 1 unit e CN1 connector 3 pins ee 1 pe e RS 485 communication cable 2 pcs 0 1 m 3 94 in 0 25 m 9 84 in each 1 pc e OPERATING MANUAL 1 copy e USER MANUAL CD ROM 1 pe 3 2 Names and functions of parts RS 485 communication connector CN6 POWER LED Green ALARM LED Red CONT LED Green C DAT LED Green ERR LED Red C ERR LED Red m MECHATROLINK II station number setting switches STATION No x1 x10 RS 485 communication transmission rate setting switch SW1 Operation mode setting switch SW2 Data edit connector CN3 LINK1 LED Green CN2 1 LINK1 MECHATROLINK IIL communication connector CN2 1 Power supply connector CN1 LINK2 LED Green CN2 2 LINK2 MECHATROLINK IL communication connector CN2 2 DIN lever Preparation Name Description Ref POWER LED Green This LED is lit while the power is input This LED will blink or illuminate steadily when an alarm or ALARM LED Red 45 Rgd MECHATROLINK I communication error has generated P C DAT LED Green This LED is uk while transmitting and receiving data via RS 485 _ communication C ERR LED Red This LED is lit when an error has occurred via RS 485 communication CONT LED Green This LED is lit while a connection is established

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