getting familiar with your cs 486 xl
Contents
1. 486 XL can join corners to 5 stapling positions areas where the wedges will be inserted It allows the operator to set up and memorise the stapling positions just by physically bringing the wedge distributor Block H to those areas To do so 1 Standing in the advised work position Fig 2 page A behind the machine nearer to the keyboard take the left hand moulding chop on which for the first trials you may mark with a pencil at the bottom of the mitred surface the positions where you want to insert wedges 2 Put now this left moulding chop in front of the left back fence B1 on Fig 2 page A so that its mitred end is in contact with the right back fence B2 3 Turn ON the pre clamping button PG Fig 1 page A and press RESET key to clear all wedge positions P and quantities Q 4 Now push the sliding table TC forward with the moulding in front of it until the moulding reaches the re bate rabbet clamp G 1 And tighten the position of the table with handle MB e Pressing RESET key when the pre clamp button PG is ON clears the last whole assembly process from the memory of the machine e Pressing RESET key and the wedge position key P at the same time when the pre clamp button PG is OFF clears from record this memorised position e Pressing RESET key and the wedge quantity key Q at the same time when the pre clamp button PG is OFF clears the quantity and changes to 0 Notice When a wedge position is empty 1 e either n2. Button DA indicator lights blink Approximately second later the top presser plunger comes down and simulates a stapling the hammer must have taken automatically its place in the mechanism AFTER ANY INCIDENT IF THE HAMMER driver blade REMAINS STUCK IN WEDGE DISTRIBUTOR Block H REPLACE IT BY A NEW ONE TO ELIMINATE THE RISKS OF FURTHER JAMMINGS AND DAMAGING OTHER PARTS 11 START OF TRAVEL SWITCH IS DEFECT GIVING SIGNAL CONTINUOUSLY This is an internal part needed by the machine to carry out its joining cycles correctly Solution contact your regular supplier of Cassese products for technical help gt END OF TRAVEL SWITCH DEFECT GIVING SIGNAL CONTINUOUSLY This is another internal part needed by the machine to carry out its joining cycles correctly Solution contact your regular supplier of Cassese products for technical help START OF TRAVEL SWITCH DEFECT GIVING NO SIGNAL Solution contact your supplier of Cassese products for technical help gt END OF TRAVEL SWITCH DEFECT GIVING NO SIGNAL Solution contact your supplier of Cassese products for technical help gt YOU ARE TRYING TO START A CYCLE i e FOOT PEDAL PRESSED WHILE THE PRE CLAMP BUTTON PG IS STILL ON Solution Turn Pre clamping Button PG see Fig 1 page A to OFF Press RESET and then start the cycle again gt means PLEASE PROCEED WITH PREVENTIVE MAINTENANCE OF OTHER MOVING PARTS OF THE MECHANISM Your Cassese 486 XL is equ
3. in the order recorded making sure mouldings cannot rock TIP your 486 XL machine accepts stapling positions with O zero no wedges and will go to that position without inserting wedges there in this case the plunger will have enough time to come completely up This ability of the machine is very useful for some special profiles for instance like an L to prevent from hitting the profile because of the speed when the machine goes from position to position to insert wedges S ASSEMBLING FRAMES Standing in the work position used as reference Fig 2 page A first put on the machine the left hand moulding chop that has been used to make up the settings for the assembly process see chapters Place now the right hand chop in front of the right hand back fence B2 so that they form a corner To join them there is a choice between two Assembly Modes RE a AUTOMATIC MODE AUTO faster more suitable for volume production Automatic means that the machine will carry out the whole cycle just by pressing on the foot pedal will clamp mouldings at their rebate clamp them on top will go throughout all the wedge positions recorded inserting all the wedges required To do so Press AUTO key the indicator lights up Keeping mouldings well against each other press on the foot pedal RELEASE THE PEDAL ONLY AFTER THE STAPLING CYCLE IS FINISHED AND AFTER HAVING TAKEN THE MOUDINGS OFF THE JOINING TABLE b MANUAL MODE MAN
4. on each other by pressing repeatedly the Q key until ee QUANTITE p DAGRAFE the quantity chosen is there in example above 5 gomis b quay 7 b Second Stapling Position P 2 OUTSIDE INSIDE a key Wedge distributor s exit slot REARMEMENT RESUME Press P key to change it to P 2 Move the wedge distributor Block H across the moulding pressing on key WF until the POSITION wedge exit slot finds physically the second position chosen Position _ here to the inside of frame with key Now specify the jaa le O gt guantity of wedges you want to insert or stack on each other a SANTIS by pressing repeatedly the Q key until the quantity chosen WEDGE inl hint is there in example above 3 c Third Stapling Position P 3 OUTSIDE Ld key INSIDE key Wedge distributor s exit slot REARMEMENT pee Press P key to change it to P 3 Move the wedge distributor Q Block H across the moulding pressing on key UP until the POSITION IE wedge exit slot finds physically the third position chosen here postion kurd mi to the inside of frame with 4 key Now specify the guantity ON of wedges you want to insert or stack on each other by press pan ing repeatedly the Q key until the quantity chosen is there WEHE QUANTITY a in example above 3 again REGLAGE POSITION AGRAFI WEWE POSITION SETTING d Repeat the same operation as in b o
5. to an air source of 7 bars 100 psi CS 486 XL v CONTENTS IMPORTANT GETTING FAMILIAR WITH YOUR CS 486 XL CONNECTING TO COMPRESSED AIR SUPPLY INTRODUCTION ACCESSORIES SPECIFICATIONS OPTIONS GUARANTEE INSTALLATION PREPARATION CONNECTING TO ELECTRICITY CONNECTION TO POWER SUPPLY PUTTING INTO OPERATION 2 ADJUSTMENTS CHOICE OFA TOP PRESSER USE OF THE SET OF SPACER BARS ADJUSTING THE SLIDING TABLE ADJUSTING THE INCLINATION OF THE FENCES ADJUSTING THE ASSEMBLY ANGLE MEANS OF ASSEMBLY LOADING amp CHANGING THE WEDGE CARTRIDGE SELECTION OF STAPLING POSITIONS SETTING amp RECORDING AN ASSEMBLY PROCESS EXAMPLE WITH 5 WEDGE POSITIONS ASSEMBLING FRAMES MAINTENANCE ERROR MESSAGES E 0 E 1 CLEARING A WEDGE HALF ENGAGED IN WEDGE DISTRIBUTOR INCASE OF HAMMER amp WEDGE JAMMING REPLACING HAMMER ERROR MESSAGES E2 E3 E4 E5 E6 E7 E8 INTRODUCTION You have just bought a CS 486 XL numeric frame joining machine so we congratulate on your sensible choice and thank you for your trust in Cassese products The CS 486 XL benefits from the experience of the joining machines that brought Cassese a certain reputation It makes it possible to join wooden mouldings of all profiles patent n 7522814 The CS 486 XL is designed to allow the operator to move all around the machine The joining operation is carried out by using metal wedges especially designed to perform a tight
6. G to OFF position again ADJUSTMENT OF THE INCLINATION OF THE FENCES ADJUSTMENT KNOBS RI FOR THE INCLINATION OF THE FENCES If the corner has an opening on top turn the two If the corner has an opening underneath turn the adjustment buttons RI an identical value to the same two adjustment buttons RI an identical MINUS see above picture until the opening value to the PLUS until the opening disap disappears when mouldings are clamped pears when mouldings are clamped ADJUSTMENT OF THE ASSEMBLY ANGLE If several cutting machines are being used in your production or if you receive your mouldings already cut by your suppliers chop service the angles of the mouldings will be slightly different from one cutting machine to the other The wider the moulding the more visible will be this angle difference This is why the joining angle of your CS 486 XL can be adapted to find precisely the cutting angle of the cutting machine If the corner is open towards outside standing behind the machine screw in the adjust ment screw AS see picture below to correct the fault and check the quality of the angle by clamping the corner again Open Outside NN Inside If the corner is open towards inside unscrew the same angle adjuster AS to correct the fault and check the quality of the corner by clamping the mouldings again In the event of such a result check your cutting angle that is actually bad because u
7. Z 6904 5 Cassese CS 486 XL AIR OPERATED ELECTRONIC UNDERPINNER Technical and User Manual Version1 02 2006 Cassese Communicatioon GETTING FAMILIAR WITH YOUR CS 486 XL Fig 1 BUTTON DA INDICATOR INDICATOR INDICATOR REBATE CLAMP PRESSURE ADJUSTER MANOMETER TOP PRESSER SPEED ADJUSTER START STOP PRE CLAMPING BUTTON AU BUTTON PG KEY BOARD COMPRESSED AIR VALVE COMMAND Fig 2 5 TOP PRESSER PLUNGER TOP PRESSER Pr PA POTENCE BACKFENCES INCLINATION ADJUSTERS RD G2 PIVOTING CLAMP ASSEMBLY ANGLE ADJUSTER AS G1 FIXED CLAMP MB SLIDING TABLE LOCKING LEVER WEDGE DISTRIBUTOR BLOCK H amp REFERENCE WORK POSITION for explanations TC SLIDING TABLE LEFT HAND RIGHT HAND WIRE FOR WEDGE PUSHER BACKFENCE B1 BACKFENCE B2 SPRING F CS 486 XL AIR LINE FITTINGS Advised way of fitting USA STANDARD Male Connector 7 675 on Machine 7 675 guick release O R female air connector Z 749 O R US male Standard hose connector connector Z 701 Z 556 AIR SOURCE compressor CONNECTING TO COMPRESSED AIR Open the access trap of the machine with the trapdoor key supplied See above for the air fittings supplied with ma chine accessories Before connecting the compressed air arrival hose to these fittings screw into the quick release female connector QR EITHER the standard hose connector OR the US male connector Then connect it
8. e locking lever and slide the table Tc backwards Reassemble the four feet of the machine supplied among accessories and adjust the level of the machine to your floor so that the machine vibrates or moves as little as possible which is the most important reason for fast mechanical ageing of all equipment Mi Cee CONNECTING TO ELECTRICITY Your machine comes with the voltage selector S in position 220 240 V If your local tension is 110 V just follow the instruc tions below and connect machine to 220 or 110 V single phased grounded power socket either with the cable supplied with standard plug or with the one that has a US plug at its end Voltage Screw the silencer on machine s frame into nut E Put some grease on the threaded screw part of the silencer a full tube of grease 1s delivered in the accessory box of the machine To change machine to 110 V with a flat screwdriver remove from underneath the selector S and turn it lde down Push it back in The voltage needed by machine is marked in left upper corner of selector S MAIK PRESSURE PUTTING INTO OPERATION Turn on the compressed air valve The pressure shown on manometer should be between 6 to 7 bars 90 to 100 p s 1 If your compressor is sending out a higher pressure but the manometer is showing less increase the pressure at machine s regulator where the air arrival is connected EMERGENCE Y HLT TOSS Turn the r
9. e top presser speed adjuster Fig 1 p A In these two cases a wedge may be half engaged in the wedge distributor block H proceed as follows CLEARING OF A WEDGE HALF ENGAGED IN WEDGE DISTRIBUTOR During assembly one or more wedges may get stuck in the wedge distributor block H e Switch off the power and close the air valve e Try to remove the cartridge that is on machine e If it resists use the wedge pusher tool in accessory box to replace the wedge back in cartridge WEDGE PUSHER TOOL 6mm 1142 MAX EM EM I e e WEDGE In case of hammer and wedge jamming BI IBU OR see the following section 3 BLOCK H WEDGE EXIT 10 SCREW POSITIONS IN CASE OF HAMMER amp WEDGE JAMMING OF BLOCK H WEDGE DISTRIBUTOR BLOCK H SLIDING TABLE BLOCKING SCREW In case of the hammer wedge driver blade and a wedge jamming in the wedge distribution block proceed as follows after having unplugged the machine from mains supply and closed the air valve Remove the wedge cartridge from machine With the 3mm allen key supplied with machine loosen no need to remove the blocking screw of block H see above Remove the block H from machine and check 1 If there is no wedge or hammer stuck inside it put it back in machine 2 If the hammer like a very long wedge approx 8cm 3 long is stuck in it we need to open the block H to get rid of the old hammer Use for th
10. ed Start Stop button AU Fig 1 so that it comes up to START ON position Press on R key Fig 2 RESUME on the keybaord to confirm the start ric omn a all indicator lights come on and off 1 1 Jh machine introduces the version of its program e g 1 2 ai wedge position P and quantity Q indicators start to blink nei Pressing any key or the foot pedal the 486 XL initialise itself and 1s ready to be set for wedge position P 1 Now all keyboard lights are fixed 2 ADJUSTMENTS SELECTION OF A TOP PRESSER END 2 top pressers comes now with your CS 486 as a standard feature They adapt themselves on the plunger head thanks to the pin G and can be set up in 4 to 6 positions from the table Pay attention to position well the triangle the sides of the triangle must be parallel to stops B1 and B2 see fig2 page A BLACK TRIANGLE PRESSER HARD WOOD WHITE TRIANGLE PRESSER SOFT WOOD GREEN RUBBER TIPS HARD WOOD 30 and 45 mm Presser YELLOW RUBBER TIPS SOFT WOOD 30 and 45 mm Triangle top pressers are good for flat mouldings or for mouldings A presenting a flat or horizontal area to come down on The round Moulding rubber ends are good for complicated forms uphill downhill or reverse mouldings JAAN LOCATING THE TRIANGLE TOP PRESSER The moulding height capacity of the new triangle top presser support for its 4 positions 271 Z15852 LOCATING THE ROUND RUBBER TOP PRESSER A similar ad
11. ipped with an internal counter to request periodical preventive maintenance Every time the machine s mechanism the wedge distributor and top presser has moved a distance of 5 km about 3 miles the machine reminds the operator to make a short maintenance to prevent moving parts from wearing and ageing too fast See picture next Top presser plunger P must be a little lubricated using a SAE 20 40 oil Before turning the machine on again make the mechanism move by hand back and forth several times to diffuse the lubrication TO SWITCH OFF THE MAINTENANCE LIGHT o means INSUFFICIENT OR NO AIR PRESSURE below 6 bars 85 psi Please check that the source of compressed air 1s supplying the pressure needed check the arrival hoses and make sure that the air valve of the machine is turned ON You get this error message also if you turn on the power before air on the machine Once the problem is solved press RESET to cancel the error message PUSH AT THE SAME TIME ON 12
12. is the smaller 2 5mm Allen key supplied with machine and remove the 2 central screws see above GF1 amp GF2 that hold the fixed square guide of Block H in place Remove the fixed guide completely to free the old hammer If still not possible to get rid of the old ham mer remove the 4 corner screws A B C D and open the block H Two factory set locator pins E amp F allow the plates to be re positioned precisely again Remove the old hammer Assemble the block H back again PUTTING A NEW HAMMER Put a drop of grease tube of grease supplied with the machine in the bottom hole of the wedge distributor block H Insert a new hammer into the wedge distributor from the top with the hole of the hammer downwards Re position the wedge distributor in its housing on the machine with the window towards the cartridge If the upper end of the new hammer stays out of block H push it fully in with a piece of wood or mould ing Now connect the machine to air must be 6 7 bars 100 psi and to power Turn the start button to start and press R key RESUME on the keyboard Put any of the top presser ends triangle or round rubber on the machine and place a piece of flat moulding or corner on the block H under the top presser The distance between the top presser and the moulding should not exceed 50mm 2 Check that the Pre clamp button PG is OFF now keeping the RESET Key pressed press at the same time also on the Stapling
13. join These wedges come in throw away plastic cartridges without glue individually lubricated and rust protected for the toughest challenges IMPORTANT Do not use any other wedge cartridges but genuine Cassese cartridges registered mark CS ACCESSORIES SUPPLIED WITH THE MACHINE The CS 486 comes with a cardboard accessory box that contains 1 Key for machine door 1 triangle support with 1 black rubber triangle hard 1 white triangle soft 1 round rubber support with according to mouldings shape and height 2 green rubber ends for hardwood types 1 short and 1 long 2 yellow rubber ends for soft wood types 1 short and 1 long Spacer bars for small mouldings 3 allen keys for hexagonal nuts 2 5 3 5mm 1 Wedge pusher tool 1 spare hammer wedge driver blade 1 tube of grease 1 Ball lock 1 Air exhaust Silencer muffler 1 quick release female air connector for the male one that is on machine 1 quick release US male connector 1 hose connector 2 wires to connect machine to mains supply one with standard one with US plug TECHNICAL SPECIFICATIONS OF CS 486 XL Moulding width Minimum 3 mm maximum width 150 mm 6 Moulding height Minimum 5 mm 3 16 maximum 112 mm 4 1 2 Maximum width of stapling from the heel back of the moulding 127mm Minimum dimensions of a frame 85 mm x 85 mm visibly 312 x 32 Wedge sizes in cartridges of 275 pieces 5 7 10 12 and 15 mm O
14. justable support for the round rubber top pressers is now available with 6 positions for its height As the round rubbers are available in two lengths 30mm amp 45mm and in two hardness finishes orange for softwoods amp green for very hardwoods the maximum height of moulding that this optional round rubber support can work in its 6 positions are MAXIMUM HEIGHT FOR THE MOULDINGS Position hole With short round rubber With long round rubber 1 20 mm 05 mm 21 mm 37 mm 53 mm 6mm simm Omm 85mm USING THE SET OF SPACER BARS In case you have to join small mouldings with a smaller height than the fences you must put the spacer bars between the mouldings and the fences to create a distance N Uni e Ge N Z15855 INCORRECT CORRECT Wedge distributor Fences Set of spacer bars Moulding Cd ADJUSTING THE SLIDING TABLE TO THE MOULDING 1 Turn to ON the pre clamp command button PG Fig 1 page A to make advance slightly the rebate rabbet clamp of the machine G1 amp G2 Fig 2 2 Make sure that the knobs of backfences inclination adjusters RI Fig 2 page A are at O zero 3 Standing behind the machine as seen on Fig 2 page A put a moulding chop against left hand fence B1 4 Move sliding table TC fig2 pA forward as far as the moulding comes into contact with the clamp G1 fig2 pageA 5 Tighten the sliding table blocking handle MB fig2 pA 6 Now you can turn the pre clamp button P
15. l give you every time exactly the same result as the first corner NOTICE While the assembly of the corner is carried out by the machine the stapling positions and the quantity of wedges to be inserted light up as and when proceeded At the end of the assembly if more than one stapling positions has been carried out the top presser plunger of the machine initialises itself and goes to the first position ready for the next corner If the clamp safety indicator SS see Fig 1 page A lights up this means the machine is not clamping the mouldings well the reason may be that the table was not tightened well and went slightly backwards if this lights up before the start of a cycle when pushed on foot pedal the cycle will not be carried out not to waste mouldings with a bad assembly But if the clamp safety SS lights up while an assembly cycle is in progress for instance if the table with mouldings slides away progressively while the assembly is being carried out the machine will continue the cycle to the end 9 MAINTENANCE BEFORE ANY INTERVENTION UNPLUG THE POWER SUPPLY AND CLOSE THE AIR VALVE To prevent your machine from ageing prematurely by lack of maintenance your Cassese 486 XL machine is equipped with a Periodical Maintenance and easy Trouble Diagnosis System which is introduced by the ma chine as ERROR massages on its keyboard the letter E lights up in the stapling positions P section of the keyboard fo
16. llowed by a number from 0 to 8 in the wedge quantity Q section After proceeding with the maintenance required press on RESET key gt means PLEASE PROCEED WITH REGULAR MAINTENANCE OF WEDGE DISTRIBUTION Your Cassese 486 XL is equipped with an internal counter to request periodical maintenance Each time a total of 50 000 wedges has been inserted by the machine this message comes up e Remove the wedge cartridge from machine e With hexagonal Allen key 3mm accessory box loosen the locking screw of Block H wedge distributor e Remove Block H from machine and clean it with blowing air no need to dismantle it e Before putting back into machine put a little quantity of grease supplied with machine into its down hole for the lubrication of the hammer driver blade of the machine that pushes up the wedges When putting back Block H into machine make sure the its window is facing the cartridge side e And before tightening the blocking screw check the height of Block H touching with your thumb check that it is flush with the table of the machine TO SWITCH OFF THE MAINTENANCE LIGHT PUSH AT THE SAME TIME ON ae 4 4 gt PLEASE CHECK TOP PRESSER e Either the distance between the top presser and the stapling area of the moulding is more than maximum 50mm 2 allowed if so please reduce the distance using a longer top presser pad e Or the top presser is coming down too slowly in this case increase the speed with th
17. more suitable for production with profiles changing often Manual means that by pressing on the foot pedal the machine will only clamp mouldings at their rebate so that the quality of the corner can be visually checked before inserting wedges Then by pushing on the stapling button DA the machine will carry out all the rest of the cycle will clamp mouldings on top will go throughout all the wedge positions recorded inserting all the wedges required To do so Press MAN key the indicator lights up Keeping mouldings well against each other press on the foot pedal Check the quality of the corner if there is any opening on top or to the inside or to the back of the corner proceed with the adjust ments proposed see those chapters to remedy the problem After any adjustment press the foot pedal again to check the corner once more If the quality is satisfactory press on stapling button DA Fig 1 page A to finish the assembly of the corner RELEASE THE PEDAL ONLY AFTER THE STAPLING CYCLE IS FINISHED AND AFTER HAVING TAKEN THE MOUDINGS OFF THE JOINING TABLE ADVICE When you start with a new moulding or profile join the first corner in MANUAL mode to adjust perfectly the backfences assembly angle etc by clamping the mouldings and seeing the result without inserting wedges yet Then for the following corners or frames change to AUTOMATIC If all these moulding chops were cut on the same cutting machine the machine wil
18. n special order size 4 and 3 1 8 are also available for assembly of slips filets Two wedge types for soft and for hardwoods Don t use Hardwood wedges on softwoods Machine weight 100 kg 222 Ibs Dimensions Width 48 cm 19 x Depth 44 cm 17 without optional rotating extension table x Height 114 cm 45 Power supply Electric 220 V 110 V single phased Consumption 200 W Pneumatic compressed air 7 bar 100 psi Average consumption 5 liters cycle Air preparation pressure reducing valve manometer connecting pipe inside diameter 8 mm OPTIONS Independent rotating table diameter 1300 mm 50 4 to make the handling of large frames easier frame di mensions not exceeding table diameter Cassese Item Z 3074 Set of furniture clamps to join mouldings without rebate and or small frames Item Z 2763 Angle inserts for 6 sided frames Item Z 3204 for 8 sided Z 3203 or other forms on request Bar code scanner system GUARANTEE One year guarantee for parts and labour against manufacturing defects Wear parts and those damaged as a result of non appliance with the instructions of the present manual are excluded from the guarantee INSTALLATION Connecting to compressed air see page B To avoid damages due to vibrations during transit your CS 486 XL comes with a piece of wood located between the wedge distributor and the sliding table Tc To remove it loosen Mtc Sliding tabl
19. nder 45 Have the angle of your cutting machine corrected as it is impossible to make a rectangle frame with angles smaller than 90 AS SETTING SCREW FOR THE ASSEMBLY ANGLE USE MEANS OF ASSEMBLY The joining is performed by using metal wedges a Cassese invention de signed to ensure very tight corners Five standard sizes are available 5 7 10 12 and 15 mm On special request 3 amp 4 are available for slips filets They all come in throw away cartridges that are colour coded per size for easy identification Cartridge wedges exist in two versions NORMAL for soft and normal timbers and HW for very hard timbers These hardwood wedges are to be used only on hardwoods Your CS 486 XL is designed to use all sizes of Cassese cartridges without having to change any parts on the machine or having to adjust anything For the long term performance and reliability of your CS 486 XL only use genuine CASSESE wedge cartridges Beware of bad quality copies that would cause technical problems and would age your machine prematurely LOADING AND CHANGING THE WEDGE CARTRIDGE ON MACHINE Pull the wire with ball of the wedge pusher spring F fig 2 page A fully out If there 1s a cartridge on machine holding the wire pulled out remove it by simply sliding out the cartridge Holding the wire pulled out put a new cartridge on machine and pay attention that it is fully inserted in the wedge distributor s window Release gently
20. ot recorded yet or cleared from memory a dot appears next to the number of the position a If the machine has been moved to reach its maximum or minimum capacity to outside or inside of frame the MINI or MAXI keys will light up and the move of the mechanism is stopped a While setting a wedge position using key Ld If the machine s wedge distributor is stopped harshly by the sliding table TC because the machine reached the outside limit of the moulding the stepping motor count ing and recording the position may skid In this case move the machine back using key PI and turn Pre clamp button PG ON and OFF this will enable the motor to initialise itself to record correctly the next wedge position a First Stapling Position P1 outside of the frame OUTSIDE INSIDE Although the CS 486 XL accepts the stapling posi tions in any order and would carry out the assembly in the order recorded from Position 1 to 5 it is wise to memorise the stapling positions from out side to inside of frame this would make the ma chine work faster and would create for the operator a bigger space to bring the corner out of machine REARMEMENT RESUME i A Move the wedge distributor Block H to the outside across the moulding pressing on key until the wedge exit slot D AGRAFAGE AI finds physically the position chosen or marked with a pen ka POSITION L ines Now specify the quantity of wedges you want to insert or poar POSITION O stack
21. r c above for the fourth and fifth stapling positions At the end once all positions and wedge guantities are recorded turn the pre clamp button PG to OFF This will make the rebate clamp come slightly back to create the space needed to bring out the corners without hav ing to loosen the sliding table of the machine Notice There is no rule or sense to be respected for the stapling positions P 1 can be close to the rebate of the frame P 2 close to the outside then the P 3 again closer to the rebate etc Your 486 XL accepts stapling positions in any order and would carry out the assembly in the order recorded from P 1 to P 5 See advice below There is no obligation to record all 5 positions P 1 to P 5 for a small profile only one or two positions will be sufficient the machine will carry out only the positions recorded ADVICE There is no rule or sense to be respected for the stapling positions but unless there is a special reason it is advised to memorise the stapling positions from outside to inside of frame this would make the machine work faster and would create for the operator a bigger space to bring the frames out of machine In fact sometimes this may not be possible with some too difficult profiles which oblige the operator to start in a specific area to prevent the mouldings from rocking this means the Position 1 may be in the middle then a P 2 to the back and a P 3 for example to the inside the machine will carry out
22. the wire with ball of the wedge pusher spring F SELECTION OF STAPLING POSITIONS The CS 486 XL is designed to join mouldings A in 1 to 5 places positions with 1 to 5 wedges B in any of those places and on a maximum width of 127mm from the heel back of the moulding In the case of several wedges in the same position they will penetrate the wood pushing the previous wedge s deeper inside The selection of the size of wedge to be used and the number of positions depends on the width and thickness of the moulding to be assembled A MINIMUM of 2 mm clearance approx 1 8 above the wedges shall be respected The harder the wood timber the more should be this clearance to prevent the moulding from cracking Advice To get the best and tightest corners possible make sure that wedges in each position penetrate and pull together at least 2 3 of the height in this area Example As a general rule the joining must be carried out as close as possible to the thickest highest parts of the mouldings oo FEI coe POOALATIAINIIAUCOOAUNOUUORONUONAOADONOTOUODOOOOOONONAUINI minimum 2 mm approx 1 8 minimum 2 mm approx 1 8 es 7 minimum 2 mm approx 1 8 10mm 3 8 wedges MAXIMUM WIDTH 127 MM A 150mm max SETTING amp RECORDING AN ASSEMBLY PROCESS EXAMPLE WITH MULTIPLE up to 5 STAPLING POSITIONS 1 PREPARATION 0 mm Lo MAXIMUM WIDTH 127MM ESS Depending on the width of the mouldings your CS
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