Nastec Control Panel Operating Manual
Contents
1. gt we moveit faster gt Operating Manual manPILOT_ eng 03 docx Index I PILOT Introduction aaa 3 2 Saletvinstructions allaccia 3 3 Fechnical characteristies isla 4 A PILOT Wall MOUNTINE sirno E E E E 4 aa A ATE 5 TIZ er E a a a 5 KAPLO 7 6 PILOT Use ana Programming tacca 10 CENSAL 2 em 10 SYA 10 teli EE 11 7 Alarm ana RIEN IERI a ae RaT aa 12 RA RI 13 1 PILOT Introduction PILOT is an electronic device for the control of single phase and three phase motors pumps which provides protection against e Overcurrent phase loss excessive number of starts The backlit LCD displays the running current and PILOT stops the pump if the maximum value set by the user is exceeded The maximum number of pump starts is also user selectable and PILOT will stop the pump operation if this value is exceeded e Dry running PILOT provides a display of the power factor value P F or cos and allows the user to set a minimum threshold value for normal operation PILOT will stop the pump below this value to protect against dry running PILOT will make up to 5 a2. necessario pertanto che la messa in servizio di questa unit corredata di tutti i suoi organi ausiliari sia effettuata da personale qualificato Il prodotto conforme alle seguenti normative EN 61000 6 3 EN 61000 6 1 EN 60335 1 Vicenza 10 10 2011 Ing Marco Nassuato Operation Manager F i 2 DECLARATION OF CONFORMITY In according with Machine Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 CE PILOT is an electronic device be connected to other electrical equipment with which it is to form individual units It must therefore that the putting into service of this unit with all its subsidiary equipments to be performed by qualified personnel The product conforms to the following regulations EN 61000 6 3 EN 61000 6 1 EN 60335 1 Vicenza 10 10 2011 Ing Marco Nassuato Operation Manager Tp 14 NOTE Copyright NASTEC srl Nastec reserves the right to modify without notice the technical features contained in this manual Nastec srl Via della Tecnica 8 36024 Mossano Vicenza Italy Tel 39 0444 886289 Fax 39 0444 776099 www nastec eu info nastec eu 15
3. and without prior notice if Lack of water after 5 attempts After a power supply recovery if the PILOT was running the pump Opening or closing a digital input Undervoltage alarm reset Disconnect PILOT from the main power supply before commencing any work 11 7 Alarm and Protection Whenever a protection occurs the STATO screen you will see a blinking message indicating the alarm Pressing STOP only and exclusively at STATO screen it is possible to restore the the alarm is not resolved Pilot starts again in showing the alarm Alarm description Possible solution e Make sure that the set value of input current is Motor overload input current of the higher of at least 10 of the rated one motor is higher than the rated motor e Check other possible causes of overcurrent ALL AMP MAX CU current set in the initial setting e Check for possible missing phases parameters Zero current on the COM phase e Check if load is properly connected PHASE FAILURE singlephase motor or on T1 phase e Check the load and the cable wiring connection threephase motor e Check if the pumps is primed and check the DRY RUN Detected P F power factor is lower presence of the water WATER MISSING than Dry run P F set value e Check if the Dry run P F power factor set value is correct A he k h KEYBOARD FAULT e Make sure button are not pressed pressed for more than 1 minute DIGITAL INPUT Digital
4. plate Contact the motor manufacturer for more information Check once the wiring connection is done before closing the PILOT cover inside the device no other objects are present It is recommended to tighten the straps around the capacitor It is recommended to use cables with lugs Il PILOT 112 118 will stop the pump by opening the common phase COM whilst the running and starting phases are hot for all the time PILOT is powered 5 2 PILOT 312 325 DA 16 PE DIG INPUT a ri 9 www nastec e u 017 L2 L3 ME ene I pa N a lt a 3 3 2 Power line Motor output Line and motor earth Alarm relay NC COM normally closed when an alarm occurs contacts will open NO COM normally open when an alarm occurs contacts will close ALARM RELAY Digital input contacts to run and stop the motor 1 OV IN1 V 2 BV INI 2 OV IN2 Digital input contacts can be configured via software as NO or NC DIG INPUT Connector to the display board Before closing the PILOT cover make sure that the connector is properly fit into its female connector 3 x 16 AMP PILOT 312 or 3 x 30 AMP PILOT 325 power line fuses Re programming gateway 6 PILOT Use and Programming 6 1 The display Motor STOP Alarm RESET Motor START 6 2 Initial view ENTER Scroll up Scroll dow
5. ds WARNING wall plugs and screws for wall mounting are not included in the package 2 x PG21 5 Electric wiring 5 1 PILOT 112 118 z T ALARM RELAY nastec eu Power line Motor output To recognize the phases of a single phase motor is sufficient to perform 3 resistance measurements and compare the values as follows Running capacitor Starting capacitor P S Starting capacitor must be switched off at the end of starting process with an external relay controlled by a special timer 3 sec or by a voltmeter relay 230 VAC hot contacts when PILOT is powered 230 VAC hot contacts only if the PILOT runs the motor Alarm relay NC COM normally closed when an alarm occurs contacts will open NO COM normally open when an alarm occurs contacts will close Digital input contacts to run and stop the motor 1 OV IN1 2 OV IN2 Digital input contacts can be configured via software as NO or NC Connector to the display board Before closing the PILOT cover make sure that the connector is properly fit into its female connector 2 x 25 AMP power line fuses Re programming gateway The choice of the running capacitor PSC and the starting capacitor SC must be conducted in relation to the electrical characteristics of the motor shown in the data
6. he PILOT will stop the pump Dry running conditions is characterized by a low power factor Contact the pump manufacturer for more information Dry run P F X XX If DRY RUN alarm occurs PILOT performs up to 5 attempts to restart the pump as follows 1 attempt after X minute Restarts delay 2 attempt after 2 X minuti 2 times X minute 10 3 attempt after 4 X minuti m 4 attempt after 8 X minuti 5 attempt after 16 X minuti If after the 5th attempt DRY RUN still occurs PILOT will stop definitely the pump and WATER MISSING alarm is displayed Max restarts Maximum number of restart after which PILOT will stop the XX m By selecting N O normally open PILOT runs the motor if the digital input 1 is open motor will be stopped if the digital input 1 is closed By selecting N C normally closed PILOT runs the motor if the digital input 1 is closed motor will be stopped if the digital input 1 is opened DIGITAL INPUT 1 By selecting normally open PILOT runs the motor if the digital input 2 is DIGITAL INPUT 2 open motor will be stopped if the digital input 2 is closed By selecting N C normally closed PILOT runs the motor if the digital input 2 is closed motor will be stopped if the digital input 2 is opened CHANGE PASSWORD Press ENTER to change the password to enter the setting menu default 000 ENTER PILOT restarts the load automatically
7. input opened closed e Check the input digital configuration Number of pump starts higher than e Check about the possible causes pressure switch MAX RESTARTS i P p the set number float switch pre charge pressure of tank etc 12 8 Technical Assistance For more technical information contact the authorized reseller providing the following information The solution to the problem will be found faster and easier if full information is provided model Serial code Software release Line Voltage _ Line frequency 50 Hz 60 Hz Description of the probelm Motor type single phase three phase submersible If submersible motor cable lenght If submersible motor cable size mm2 ____ P2 motor kW Motor rated voltage V ___ Motor rated current A __ Motor rated frequency If singlephase Capacitor value If single phase motor starting current Pump performances UF st A ___ Pressure tank volume litre Precharge pressure bar Electric and hydraulic chart set parameters please fill the software scheme with set parameters as attachment to this report or send it to us by FAX 13 DICHIARAZIONE DI CONFORMITA Secondo Direttiva Macchine 2006 42 CE Direttiva Bassa Tensione 2006 95 CE Direttiva EMC 2004 108 CE PILOT un dispositivo elettronico da collegare ad altre macchine elettriche con le quali viene a formare singole unit E
8. n 00 When PILOT is switched on the software release number is shown Then you open the user view which as you can see by adjusting the scroll keys is composed of lt lt lt START STOP gt gt gt lt lt lt START STOP gt gt gt lt lt lt START STOP gt gt gt STATUS NORMAL ALARM Motor Starts XXXXXX Motor Hours h m XXXXXXXXXXXXXXXXXXX 10 is the detected current value Pushing ENTER button Imax set value is shown 1 P F is the detected power factor cosphi By pressing ENTER di P F minimum set value is shown P F _ min If STATUS is NORMAL no alarms occur Contrary alarm message blinks By pressing ENTER following indications will be displayed number of motor starts motor working time in hours alarms list To exit to the initial view push ENTER If pressing ENTER MENU is entered 6 3 Setting menu When PILOT is in STOP mode by pressing ENTER key at the screen MENU ENTER to access the setting menu Press STOP button to exit the setting menu and return to the original display A password default 001 is required to enter the setting menu parameter PASSWORD XXX Maximum current absorbed by the motor above which the PILOT will stop the Amp max pump It is equivalent to the rated motor current increased by 10 XX X A Minimum power factor value cos below which t
9. or the entire period PILOT is powered high voltage is present on the output terminals of the inverter whether or not the pump is running Tightening all 4 screws on the cover with washers is recommended before powering the device Otherwise there may be a failure to connect the cover to ground creating the risk of electric shock or even death Avoid any shock or significant impact during transport Check the PILOT immediately upon delivery and check for damage and or missing parts If either occurs immediately notify the supplier Damages due to transport incorrect installation or improper use of the device will null and void the warranty Tampering or disassembly of any component will automatically void the warranty NASTEC cannot be held responsible for any damages to people and or property due to improper use of its products 3 Technical characteristics Voltage 10 Max Weight 50 60 Hz current kg PILOT 112 115 2 PILOT 118 115V 2 PILOT 312 230V 2 2 PILOT 325 230V 2 4 PILOT 330 230V 2 4 _ uu 180 mm single phase models do not includes capacitor available upon request Max ambient temperature 40 C 104 F Max altitude 2000 m Protection grade IP55 NEMA 4 4 PILOT wall mounting It is recommended to install the device in a ventilated ambient and protected by the direct sunlight IP55 protection grade is granted with perfect tightness of the cover screws and cable glan
10. utomatic restart attempts following an alarm condition at time intervals set by the user PILOT stores in memory the number of pump starts and total running hours The alarm history is also stored to assist with servicing The body is constructed entirely of aluminium making PILOT extremely solid and easily cooled The IP55 protection makes it possible to install PILOT even in humid and dusty environments 2 Safety Instructions Nastec strongly suggests to read carefully this operation manual before using and installing its products Any operation installation maintenance and repair must be carried out by trained skilled and qualified personnel Failure to observe and follow the instructions in this manual may result in dangerous and potentially lethal electric shock Pay attention to all standard safety and accident prevention regulations The device must be connected to main power supply via a switch to ensure the complete disconnection from the network before any operation on the PILOT itself including visual inspection and or on the connected load Disconnect PILOT from the main power supply before commencing any work PILOT is set on automatic restart once the electric power supply is restored Do not remove for any reason the cover and the cable plate without having first disconnected the device from the main power supply and having waited at least 5 minutes PILOT and pumping system must be grounded properly before operation F
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