Speedgate OA
Contents
1. Figure 4 4 Main parts of the Speedgate OA 07 2002 Speedgate OA en 13 IN PEVAC Nu 4 3 Product identification The type plate shown in figure 4 5 contains the following data 1 Type number 2 Serial number 3 Year of construction 4 Weight 4 4 Principles of operation According to the fast open fast close principle two wings can fold to the left and 1 2 3 4 to the right hand side of the Speedgate This Figure 4 5 Product Identification provides a dynamic blockade of the terrain Each wing is moved with a hydraulic cylinder to block a passage or to make the passage free The arrow in the illustration figure 4 6 indicates the attack2. Figure 4 2 Over all dimmensions of the Speedgate OA 07 2002 Speedgate OA en 11 IN PEVAC Sizes and weights of foundation XXXX OA 2500 3700 mm 1360 mm 4800 kg OOX OA 3000 5450 kg XX OA 3500 6100 kg YX OA 4000 6750 kg OOX OA 4500 7400 kg OOX OA 5000 8050 kg OX OA 5500 8700 ko XXXX OA 6000 7200 mm 1360 mm 9400 kg XXXX OA 6500 7700 mm 1360 mm 10050 kg XXXX OA 7000 8200 mm 1360 mm 10700 kg Table 4 3 Sizes and weights of foundation Figure 4 3 Over all dimmensions of the foundation Hydraulic cylinders 40 26 stroke 300 mm 07 2002 Speedgate OA en 12 IN PEVAC VT 4 2 Main components Figure 4 4 shows the main components of the Speedgate OA The Speedgate OA consists of the following components Foundation frame Right column Right outer wing Right inner wing Left inner wing Left outer wing Left column Hinge Guiding wheel Top plate Proximity switches and electrical connection board aa Se oe a a
3. 3 kW 400 VAC 3 phase gt lt a P lt a gt lt x lt gt gt lt a 7 E 4 I o gy ih I al u au f amp I p ye V m e 07 2002 Speedgate OA en 21 IN PEVAC wd Standard components used on the hydraulic unit HB OA 6 Oita S 8 ill cap with filter o Proportional valve unit with pressure pro tector system Hoses with Male and Female Quick cou pler Cylinder Manometer with manometer valve Open Speedgate If the controller gives the command Open Speedgate the gear pump 3 begins to turn through which the hydraulic oil becomes pressurized As result both proportional valves 9 are opened slightly through which the top side or rod side of the cylinders 17 comes under pressure and the cylinders are driven inward As result the return valve 11 comes under pressure through which it is opened and the oil located on the bottom side of the cylinders flows back to the reservoir Once the wings start moving a sensor detects this condition and the valves 9 are opened more This speeds up the Speedgate OA When the wings are almost open this condition is detected by another sensor and the valves 9 are closing a little The speed of the wings is getting lower When the wings has reached the end position again t
4. Speedgate OA This manual has been drafted with the utmost care Pevac B V is not liable for damage that occurs as a result of any inaccuracies in this manual We request that you inform us as a matter of urgency of any inaccuracies you may find 1 1 Related documentation As well as this manual for the Speedgate OA there are also the following documents Maintenance book Speedgate OA Log card Parts book Hydraulic drive unit manual Controller manual 1 2 Use according to destination The Speedgate OA may NOT be used on a public road In terrains where the Speedgate OA has been installed a maximum speed of 30 km hour must be observed The Speedgate OA may not be used for moped riders cyclists motorcycle riders and pedestrians The Speedgate OA can be used in the following situations Security of amongst others Industrial area s Storage and cross shipping companies Financial institutions Auto dealership companies Embassy s Lease companies Any other or extended use does not comply with the intended use Use and install the Speedgate OA only when it is in technically perfect condition en 5 IN PEVAC wd 2 SAFETY In this chapter the safety aspects of the Pevac Speedgate OA are discussed Read this chapter thoroughly before use of the Speedgate OA 2 1 Safety and health risk The Speedgate OA has been safely constructed At each installation in a certain en
5. 2000 OA 3500 2500 OA 3500 2000 OA 4000 2500 OA 4000 2000 OA 4500 2500 OA 4500 2000 OA 5000 2500 OA 5000 2000 OA 5500 2500 OA 5500 2000 OA 6000 2500 OA 6000 2000 OA 6500 2500 OA 6500 2000 OA 7000 2500 OA 7000 which this declaration concerns are in accordance with the following standards NEN EN 292 1 en NEN EN 292 2 1996 Safety of machines basis concepts electrical equipment of machines General rules for hydraulic systems e NEN EN 60204 1995 e NEN EN 4413 1998 according to the determinations of the machine guideline 89 392 EEG amended by guidelines 91 368 EEG 93 44 EEG 93 68 EEG ln 3000 OA 2500 3000 OA 3000 3000 OA 3500 3000 OA 4000 3000 OA 4500 3000 OA 5000 3000 OA 5500 3000 OA 6000 3000 OA 6500 3000 OA 7000 G Slotman Director The Netherlands Zevenhuizen July 2002 07 2002 Speedgate OA en 33
6. p EVAC Nu Speedgate OA User manual Version 1 5 Pevac 06 2002 Nothing in this manual may be reproduced and or published by means of print photocopy microfilm or any other means whatsoever without the prior permission of Pevac B V This also applies for the associated illustrations 07 2002 Speedgate OA en 2 p EVAC Nu Pevac Speedgate OA Declaration of agreement With the Speedgate OA Pevac B V has The Speedgate OA is accompanied by a produced a high quality product for optimal manufacturer s declaration object and terrain security A steel quick folding With this the product complies with the New gate can open or close the entrance in only Approach guidelines which guarantees optimal a few seconds When installed in the line of safety The declaration of conformance is fencing the Speedgate OA ensures hermetic included at the back of this manual sealing of incoming and outgoing gates If opened there is no limitation in the traffics height The Speedgate OA is hydraulically driven with a special designed proportional unit The hydraulic drive is electrically operated There are a great number of possibilities for operation from simple manual operation to advanced entry control systems 07 2002
7. Traffic signs can also indicate this gt Note It is advisable to make recordings with a security camera in the vicinity of the Speedgate OA This has the advantage of providing a record of a possible collision and allowing a determination of the possible cause Furthermore sabotage can be witnessed and recorded Warning The obstacle must not rise if vehicles are in between the wings of the Speedgate OA To this end detection systems such as detection strips in the road surface photocells or cameras can be used Warning Fault detection can be used In the event of a fault the traffic light must change to red and remain red Additionally in that case a signal must be sent to the central control room 2 4 Safety precautions and maintenance e Check the Speedgate OA on every first working day of the week for proper functioning Check the visibility of the Speedgate OA every first working day e Carry out maintenance in accordance with the specifications in the maintenance and repair logbook e During installation and maintenance work the drive must be disengaged The Speedgate OA can only be operated by personnel who are adequately trained and familiar with the operation 07 2002 Speedgate OA en 7 IN PEVAC wd 3 GUARANTEE Guarantee is given according to the conditions stated in the Conditions of the Metal Union Pevac BV however gives a guarantee for a period of 24 months instea
8. correct position Now the hand pump 1 can be operated so that the wings can be opened or closed Each wing has a separate hand pump system 07 2002 Speedgate OA en 22 IN PEVAC wT 10 ELECTRICAL INSTALLATION The Speedgate OA is hydraulically driven The hydraulic drive is electrically operated 10 1 Hydraulic drive unit The hydraulic drive unit consists of the following electrical components e Electric motor 3 phase e Level switch e proportional valve for left wing i aN proportional valve for right wing fiw Y Pe 10 2 Placing Speedgate OA Fig 10 1 shows a standard situation in which a E Speedgate OA can be put into service In this situation the Speedgate OA is suitable for two way traffic Traffic lights are also used in this situation The installation can in most situations be adapted as desired A Open detection loop auto exit Automatic drive out auto exit Opens the Speedgate OA Tr in one direction C Driveway Safety detection loop Si HEERES while closing and Automatic closing after the ee Qo Speedgate OA Traffic light Warning if the a OA is not completely open Drive through is not possible F Safety detection loop Safety while closing and Automatic closing after the passage G Installation cabinet with
9. switched off The passage is now clear Proximity switch Limit switch open Detects open position of the wing Limit switch almost open Detects almost open position of the wing Fe Timi swtcrraimost closed Detects almost closed position ofthe wing Timitswiterrciosed Detects closed postion ofthe wing _ 7 Table 11 4 Name of sensors 07 2002 Speedgate OA en 30 IN PEVAC VT 13 GENERAL INSPECTION AND MAINTENANCE Warning e When working on the Speedgate OA disconnect the mains power e When working on the Speedgate OA close off the hydraulic pressure To guarantee the safety and the proper functioning of the Speedgate OA maintenance by Pevac B V qualified personnel is necessary Note See the Pevac B V maintenance book for the first maintenance 13 1 Service intervals For the first time A month after installation After that Three months after installation Consequently every Six months Work to be carried out General visual check Cleaning the Speedgate OA and the mechanism Lubrication of the cylinder eyes Checking the attachment of bolts and nuts specifically those of turning elements Checking the hinges of the wings for play and as necessary replacing the plastic coating Updating the Pevac B V log card On this card the corrective measures should also be recorded If the log card is full please send it to Pevac BV in Zevenhuizen You will then recei
10. YJ 9 HYDRAULIC SYSTEM 9 1 Hydraulic drive unit HB OA The Speedgate OA is driven by a special designed proportional hydraulic unit HB OA This unit is capable of driving one Speedgate with two wings The speed of the wings is electronically detected and hydraulically adjusted The hydraulic unit has the following specifications Details hydraulic unit HB OA 100 bar 11 cc revolu 50 litre tion Electrical details hydraulic unit HB OA For operation of the Speedgate OA the hydraulic unit is equipped with electrically operated proportional hydraulic valves for opening and closing There is one valve for each wing For operation of the hydraulic drive unit see the manufacturer s directions 9 2 Hydraulic system The drawing below shows the hydraulic diagram of the hydraulic unit HB OA The components shown in the hydraulic diagram are mounted on the hydraulic drive unit or on the Speedgate OA The table on the next page shows which components are used
11. accordance with the maintenance schedule The complaint is not immediately reported to a qualified installer or service organisation Repairs are carried out without the prior permission of Pevac BV Parts are replaced without prior permission from Pevac BV Original parts are not used during repair The damage was caused by use other than mentioned in 8 1 2 Use according to intended purpose Claims do not take place within eight days after the complaint was discovered or reasonably should have been discovered The repair or replacement of parts during the period of guarantee does not result in the extension of this term Replaced parts become property of Pevac BV If necessary Pevac BV can require that the parts are shipped postage paid to Pevac BV Postage paid return is made if the repair was carried out under guarantee Excluded from guarantee is all damage that has occurred to the Speedgate OA by persons vehicles or adjacent moveable or immovable property 3 1 Liability Pevac BV accepts no liability for damage or physical injury that occurs due to Not following the instructions in this manual Carelessness during the use maintenance repositioning installing dismantling or repair of the Speedgate OA Use that is not in compliance with the intended purpose E 07 2002 Speedgate OA en 8 IN PEVAC Nuf 4 MACHINE DESCRIPTION The Speedgate OA consists of a steel f
12. be parts have to be mounted together on site positioned and where the jacket sleeve must be placed see fig 8 2 The sizes If necessary mount the parts of the of the pit and the groove for the jacket Speedgate OA foundation frame sleeve are given in the following tables together e Cut into the asphalt a few centimetres e Put some steel reinforcement in with a diamond saw see also fig 8 2 from one part to the other Make sure e Dig away the asphalt in front of the the reinforcement is in both parts at the Speedgate OA as well as in front of the same time jacket sleeve Put the foundation frame on a smooth Dig the pit for the Speedgate OA and and flat surface the groove for the jacket sleeve e Fill the frame with concrete Use a sufficiently deep needle shaker machine to make sure the concrete is sealed well 8 6 Pit in cobbled road e Leave the foundation to dry according the guidelines of the concrete e Mark off the location on the road surface manufacturer where the Speedgate OA should be positioned and where the jacket sleeve must be placed see fig 8 2 The sizes of the pit and the groove for the jacket sleeve are given in the following tables Pr Remove the cobbles at that location we Dig the pit for the Speedgate OA and Pi the groove for the jacket sleeve ea sufficiently deep Pa l Pa A So Fi S Note Pd Ps kF The length of the groove depends on a F the distance between the pit and the Pa control room The m
13. concrete Do not use sand under the cobblestones 8 10 Installation of the Speedgate OA Install the large bearings on the bottom of the steel pits in the foundation frame Make sure that the grease nipple points towards the top plate One bearing in each pit Put the column on top of the foundation and insert the drive axle in to the large bearing on the bottom The drive axle is already inside the column Make sure that both hedges are between the columns Level the columns and make sure that they are exact vertically Mount the wings on the drive axle Put the cable of the safety edges trough the openings to it can t be damaged Insert the hydraulic mechanism in the pit and connect it on both sides en 19 PEVAC 8 11 Installation of hoses and cables e Pull the four hydraulic hoses and the two electrical cables through the jacket sleeve Use the pull cord in the jacket sleeve for this purpose Be certain that the hydraulic hoses in the Speedgate OA are sufficiently long Be certain that the cables in the Speedgate OA are sufficiently long Pull the two longest hoses to the other pit trough the conduit that s inside the frame e Pull one cable to the other pit trough the conduit that s inside the frame Note Be certain that there are no kinks in the hydraulic hoses or the cable Ch nm xx um sn nz SSS SS u m ee ee 07 2002 Speedgate OA en 20 PEVAC
14. general the following measures will contribute to decreasing risks for road users Danger AN The environment must be adapted in such a way that a high speed higher than 30 km hour is hard to reach for example by bumps in the road surface an S curve with unobstructed view in the road and maximum speed signs Danger IN In order to ensure the safety of moped riders cyclists motorcycle riders and pedestrians they must not be permitted in the vicinity of the Speedgate OA For this group of road users its necessary to install a pedestrian gate in the surrounding area Establishing a danger zone with the help of traffic signs text signs pictograms road markings and the physical separation of traffic flows can facilitate this Warning Traffic lights warning boards and lighting should be placed in the vicinity to insure good visibility of the Speedgate OA Danger If a traffic light is to be utilized the green light may only be given if the wings of the Speedgate OA ore fully opened this indicates that the passage is completely unobstructed The traffic light must change to red several seconds before the Speedgate OA starts closing in order to give road users sufficient time to stop The traffic light must remain red while the Speedgate OA is moving and while it is closed 07 2002 Speedgate OA en 6 IN PEVAC VT Warning It is forbidden to stop or to park in between the wings of the Speedgate OA
15. 00 mm 3450 mm 2500 OA 3000 3950 mm 2500 OA 3500 4450 mm 2500 OA 4000 4950 mm 2500 OA 4500 5450 mm 2500 OA 5000 5950 mm 2500 OA 5500 6450 mm 2500 OA 6000 6950 mm 2500 OA 6500 7450 mm 2500 OA 7000 7950 mm S 3000 OA 2500 3450 mm 3000 OA 3000 3950 mm 3000 OA 3500 4450 mm 3000 OA 4000 4950 mm 3000 OA 4500 5450 mm 3000 OA 5000 5950 mm 3000 OA 5500 6450 mm 3000 OA 6000 6950 mm 3000 OA 6500 7450 mm 3000 OA 7000 7950 mm Table 4 2 Sizes of the Speedgate OA 4200 mm 2090 mm 4700 mm 2090 mm 5200 mm 2090 mm 5700 mm 2090 mm 6200 mm 2090 mm 6700 mm 2090 mm 7200 mm 2090 mm 7700 mm 2090 mm 8200 mm 2090 mm 4200 mm 2590 mm 4700 mm 2590 mm 5200 mm 2590 mm 5700 mm 2590 mm 6200 mm 2590 mm 6700 mm 2590 mm 7200 mm 2590 mm 7700 mm 2590 mm 8200 mm 2590 mm S 3700 mm 3090 mm 4200 mm 3090 mm 4700 mm 3090 mm 5200 mm 3090 mm 5700 mm 3090 mm 6200 mm 3090 mm 6700 mm 3090 mm 7200 mm 3090 mm 7700 mm 3090 mm 8200 mm 3090 mm 07 2002 Speedgate OA en 10 p EVAC Nu
16. ATION 17 8 1 Installation preparations 17 15 CE DECLARATION 33 8 2 Installation conditions 17 8 3 Materials to be used 17 8 4 Preparing the foundation frame 18 8 5 Pit in asphalt or concrete 18 8 6 Pit in cobbled road 18 8 7 Placing the Speedgate OA 19 foundation 8 8 Fitting the jacked sleeves 19 8 9 Sealing the pit 19 8 10 Installation of the Speedgate OA 19 8 11 Installation of hoses and cables 20 9 HYDRAULIC SYSTEM 21 9 1 Hydraulic drive unit HB OA 21 9 2 Hydraulic system 21 9 3 Hand pump system 22 07 2002 Speedgate OA en 4 PEVAC Nu IN PEVAC wT 1 USE OF THE INSTALLATION MANUAL The manual is intended for persons who are responsible for installing operating and maintaining the Speedgate OA This manual describes how the Speedgate OA can be safely installed used and maintained Read the manual completely before installing or using the Speedgate OA Keep this manual in the control room In this manual the following pictograms and symbols are used Warning Danger of injury to operator or bystanders or danger of major damage to the Speedgate OA or to other objects Follow the instructions carefully Danger Life threatening danger or danger of serious injury Follow the instructions carefully gt Note Tip to make work easier Environment Remark regarding the environmental impact of the Speedgate OA in operation and of the Speedgate OA should be disposed of Action Actions to be taken 07 2002
17. Speedgate OA en 3 Contents 10 ELECTRICAL INSTALLATION 23 10 1 Hydraulic drive unit 23 1 USE OF THIS INSTALLATION 5 10 2 Placing Speedgate OA 23 MANUAL 10 3 Cabling diagram Speedgate OA 24 1 1 Related documents 5 10 4 Electrical diagram Speedgate OA 26 1 2 Use according to destination 5 11 CONNECTION OF THE 27 2 SAFETY 6 SPEEDGATE OA 2 1 Safety and health risks 6 Electrical connections 27 2 2 Safety precautions of the 6 Placing and connecting the 27 Speedgate OA controller box 2 3 Recommended environmental 6 11 3 Bleeding air from the hydraulic Zt safety provisions hoses 2 4 Safety precautions and T 11 4 Hydraulic connections 28 maintenance 12 COMMISSIONING 29 3 GUARANTEE 8 12 1 Adjusting the Speedgate OA 29 3 1 Liability 8 12 1 1 All wings in one line while closed 29 12 1 2 Height of the wings 29 4 MACHINE DESCRIPTION 9 12 1 3 Bending of the wings 29 4 1 Technical data 10 12 1 4 Adjusting the top of the wings 29 4 2 Main components 13 12 2 Testing the functionality 29 4 3 Product identification 14 12 2 1 Preventing access 30 4 4 Principles of operation 14 12 2 2 Permitting access 30 12 3 Checking the operation 30 5 OPERATION AND USE 15 12 4 Final assembly 30 6 PERIODIC INSPECTION BY OWN 15 13 GENERAL INSPECTION AND 31 PERSONAL MAINTENANCE 13 1 Service intervals 31 7 STORAGE AND TRANSPORT 16 7 1 Storage of the Speedgate OA 16 14 THE SPEEDGATE OAAND THE 32 1 2 Transport ofthe Speedgate OA 16 ENVIRONMENT 14 1 End of life spam 32 8 INSTALL
18. aximum distance is 5 m Pit sizes GROVE 250mm 700 800 mm 07 2002 Speedgate OA en 18 IN PEVAC VT 8 7 Placing Speedgate OA foundation Fit road cloth at the bottom of the pit see fig 8 3 Pour about 20 cm of sand in the pit and flatten it out Pull the hoisting straps trough the hoisting openings of the foundation see chapter 4 Position the foundation in the pit so that It is completely level The top of the foundation is levelled with the road surface Remove the hoisting straps 8 8 Fitting the jacket sleeves 07 2002 Warning Do not use 90 bends in the corners of the jacket sleeve for the feed through of the hydraulic hoses Put the jacket sleeve in the groove pass one end through the cable opening in the long side of the foundation and the other end in the wall feed through in the base of the installation cabinet Feed the pull cord through the jacket sleeve Fit the drain tube for rain water drainage and connect it to the sewer at the openings in both short sides of the foundation Speedgate OA 8 9 Sealing the pit Fill up the space surrounding the Speedgate OA with glass fibre reinforced concrete in accordance with the concrete supplier s specifications Smoothen the surface of the concrete In the case of a cobblestone road cover the opening above the concrete with previously removed cobblestones Leave the concrete to harden Note Put the cobblestones in the
19. connections for The valve CLOSE is opened more and leaks the wings will move faster During movement of the wings If the wings are almost closed limit When the Speedgate OA is switch ALMOST CLOSED detects this closed condition The valve CLOSE is closing When the Speedgate OA is and the wings will slow down opened If the wings are closed limit switch Check if the proximity switches detect in CLOSED detects this condition The the correct position valve CLOSE is closed and the motoris Check if all signals of the electronic switched off system function e Check that the Speedgate OA is The passage is closed functioning properly after installation 12 2 2 Permitting access 12 4 Final assembly Push the button Open The motor Fitthe Speedgate OA cover plates of the hydraulic drive unit is engaged Fitthe Speedgate OA top covers on the and the valve OPEN is opened This columns allows pressure into the hydraulic e Fit the Speedgate OA hedges cylinders that causes the wings to open If the wings are almost closed limit The Speedgate OA is now ready for use switch ALMOST CLOSED detects this condition The valve OPEN is opened more and the wings will move faster e If the wings are almost opened limit switch ALMOST OPEN detects this condition The valve OPEN is closing and the wings will slow down e If the wings are opened limit switch OPEN detects this condition The valve OPEN is closed and the motor is
20. controller and Control of the Speedgate OA hydraulic drive unit Push button console Operation of the Speedgate OA 07 2002 Speedgate OA en 23 PEVAC 10 3 Cable diagram Speedgate OA The drawing below shows the standard cabling diagram of the Speedgate OA The positions in the figure are equivalent to the positions in fig 10 1 C L a e 07 2002 Speedgate OA en 24 IN PEVAC VT Cables and hoses for Speedgate OA controller from fig 10 1 Power cable armoured with tinner Power Supply Controller 3 phase neutral copper ground 2 5mm 12 AWG ground Signal cable armoured and shiel Controller Push button console Operation ded 5 twisted pairs 0 8mm 18 AWG Hydraulic hose 3 8 Hydraulic unit Speedgate OA Open left wing Hydraulic hose 3 8 Hydraulic unit Speedgate OA Close left wing Hydraulic hose 3 8 Hydraulic unit Speedgate OA Open right wing Hydraulic hose 3 8 Hydraulic unit Speedgate OA Close right wing Signal cable armoured and shiel Controller Speedgate OA Sensors left column ded 4 twisted pairs 0 8mm 18 AWG Signal cable armoured and shiel Controller Speedgate OA Sensors right column ded 4 twisted pairs 0 8mm 18 AWG Power cable armoured with tinned Contr
21. d of 6 months as stated in 14 1 of the conditions of the metal union A copy of these conditions can be obtained from Pevac BV The Speedgate OA has been manufactured with the utmost care Therefore Pevac BV gives the initial user a guarantee for 24 months taken from the invoice date The guarantee implies that Pevac BV makes replacement parts available free of charge for all parts that show any shortcomings within the term mentioned due to imperfections of the material or manufacture Excluded from guarantee are all parts that should be replaced according to the maintenance schedule and the safety edges The safety edges always have to be send to Pevac BV for inspection of the cause of the failure The guarantee concerns the replacement of defective parts exclusive of installation at the discretion of Pevac BV Pevac BV explicitly rejects all further claims for compensation of damage of any nature The guarantee does not apply for faults that have occurred due to injudicious incorrect or careless handling incorrect use incorrect connection or connection by unqualified parties The guarantee expires if Unauthorised parties have carried out repairs or maintenance to the installation The installation was not used in accordance with the normal intended use or was used under abnormal circumstances It cannot be shown that the installation was inspected by a qualified installer or service organisation in
22. e another Connect the outlets of the hydraulic drive unit together Careful The hydraulic hoses supplied by Pevac are already filled with hydraulic oil For this reason fasten the hoses well so that no oil can escape from the hoses which would cause difficulty in the bleeding of alr Open the valve of one of the hand pumps Use the hand pump for several minutes so that all the air is forced out of the hoses Open the valve of the other hand pump Use the second hand pump for several minutes so that all the air is forced out of the hoses Loosen the hoses of the Speedgate OA from one another In order to detach the hoses the ring of the quick coupling must be retracted en 2 7 IN PEVAC Nuf 11 4 Hydraulic connections If the hydraulic hoses are free of air the Speedgate OA can be connected as follows Connect the hoses to the quick connectors on the cylinder in the Speedgate OA e Loosen the swivel couplings on the cylinders as a rule it is sufficient to loosen the couplings two turns Careful AN The screw threads in the hydraulic cylinders must not be damaged Let the wings of the Speedgate OA open very slowly by use of the hand pump e Re tighten the swivel couplings on the rod side of the cylinders Let the wings of the Speedgate OA close very slowly by use of the hand pump e Re tighten the swivel couplings on the bottom side of the cylinders e Check the oil level once again Con
23. enance the user manual included with the controller is necessary system Every week the following actions must be taken e Check the Speedgate OA for correct functioning e Check the visibility of the Speedgate OA e Remove dirt from the Speedgate OA e Check that the guiding rail is clear 07 2002 Speedgate OA en 15 IN PEVAC VT 7 STORAGE AND TRANSPORT Order of working when transporting the foundation of the Speedgate OA Warning Pull the 2 hoisting straps trough the Ensure that for lifting work the strength hoisting opening in the frame of the hoisting belts or chains can handle Hoist the foundation of the Speedgate the weight to be hoisted For the weight OA on the truck of the foundation see the technical Place the foundation of the Speedgate specifications in chapter 4 OA horizontally on the loading platform Fasten the foundation of the Speedgate Warning OA firmly on the truck so that it cannot Ensure that the foundation of the slide in any direction during Speedgate OA hangs completely transportation horizontally and in balance during hoisting The same directions apply for unloading as for loading 7 1 Storage of the Speedgate OA When storing the Speedgate OA attention should be paid to the following points Place the Speedgate OA on a flat and stable surface Protect the Speedgate OA from dirt and moisture Prevent damage to the zinc coating by placing the Speedgate OA on a wooden
24. his condition is detected and the valves 9 are closing and the pump 11 is switched off Close Speedgate If the controller gives the command Close Speedgate the gear pump 3 begins to turn through which the hydraulic oil becomes pressurized As result both proportional valves 9 are opened slightly through which the under side or bottom side of the cylinders 17 comes under pressure and the cylinders are driven outwards The wings start closing As result the return valve 11 comes under pressure through which it is opened and the oil located on the top side of the cylinders or rod side flows back to the reservoir Once the wings start moving a sensor detects this condition and the valves 9 are opened more This speeds up the Speedgate OA When the wings are almost closed this condition is detected by another sensor and the valves 9 are closing a little The speed of the wings is getting lower When the wings has reached the end position again this condition is detected and the valves 9 are closing and the pump 11 is switched off 9 3 Hand pump system The hydraulic drive unit HB OA is equipped with a hand pump system The hand pump system makes it possible to operate the wings of the Speedgate OA with this hand pump in case of a power failure Note In order to operate the pump a tube is slid in the pump To move the obstacle up and down the hand pump valve 10 must be manually set in the
25. le to left or right until the wings are horizontally 07 2002 Speedgate OA Tighten and lock the bolds of the bearing e If necessary the large bearing can also be adjusted 12 1 4 Adjusting the top of the wings Check if the wings are in one line when closed Make sure that one of the wings is not bended to the inside or the outside If the wings are not in one line the following steps have to be taken e Un tighten the bolds of the top bearing inside the column e Force the drive axle to the inside or outside until the wings are in one line e Tighten and lock the bolds of the bearing e If necessary the large bearing can also be adjusted 12 2 Testing the functionality In the following description the functions of the valves and proximity switches refer to their functions The names that are used are shown in the table below The operation functioning of the Speedgate OA is as follows en 29 IN PEVAC wT 12 2 1 Preventing access Note 3 For the specific operation and the e Push the button Close The motor customer adapted controller panel of the hydraulic drive unit is engaged see the separate user manual for the and the valve CLOSE is opened This customer adapted Speedgate OA allows pressure into the hydraulic cylinders that causes the wings to close 12 3 Checking the operation If the wings are almost open limit switch ALMOST OPEN detects this condition e Check all hydraulic
26. nections for the Speedgate OA Male Open the wing Close the wing SSS SSS rg a a FS 07 2002 Speedgate OA en 28 PEVAC Nu 12 COMMISSIONING 12 1 Adjusting the Speedgate Danger Before the Speedgate OA is tested There can be no cars on or in the vicinity of the Speedgate OA The Speedgate OA must be cleared of obstacles such as materials that have been used for the assembly Personnel must be out of the vicinity of the Speedgate OA 12 1 1 All wings in one line while closed Check if the wings are in one line when closed hydraulically If the wings are bended the hydraulic cylinder has to be adjusted The following steps have to be taken Un tighten the four bolds of the cylinder bracket on the bottom side e Adjust the cylinder by the centre bold until the wings are in one line Tighten and lock the bolds 12 1 2 Height of the wings Check if the wings of the Speedgate are on the same level If one of the wings is lower than the other the following steps have to be taken Un tighten the ring of the bearing on the bottom of the pit e Lift the lowest wing so it s as high as the other wing Tighten and lock the ring on the large bearing 12 1 3 Bending of the wings Check ifthe wings are bending down to the concrete foundation in the closed position If so the following steps have to be taken e Un tighten the bolds of the top bearing inside the column e Force the drive ax
27. ng sides of the foundation of the Speedgate OA Also check drawing 4 1 and installation drawing fig 8 1 8 3 Materials to be used For positioning the Speedgate OA the following equipment tools are necessary Crane truck Hoisting belts or chains Diamond saw only for asphalt or concrete hardening Gravel and sand Glass fibre reinforced concrete PVC jacket sleeve with connectors 100 mm for the hydraulic hoses and the electrical cable Pull cord to pull the cables and hoses through the jacket sleeve PVC drain tube with sleeves 100 mm for the drainage of rainwater if connection to the sewer is possible Electrical connection in the control room with main switch Figure 8 1 Standard configuration 07 2002 Speedgate OA en 17 IN PEVAC wT 8 4 Preparing the foundation frame 8 5 Pit in asphalt or concrete For the largest versions of the Speedgate OA e Mark off the location on the road surface the foundation frame exists in two parts These where the Speedgate OA should
28. oller Traffic light Red Green copper ground wire 3 conductors 1 5mm 14 AWG Power cable armoured with tinned Controller Traffic light Red green copper ground wire 3 conductors 1 5mm 14 AWG Signal cable armoured and shiel Controller Detection loop Detection loop safety ded 1 twisted pair 0 8mm 18 AWG Signal cable armoured and shiel Controller Detection loop Detection loop safety ded 1 twisted pair 0 8mm 18 AWG Signal cable armoured and shiel Controller Detection loop Auto Exit ded 1 twisted pair 0 8mm 18 AWG u _ 07 2002 Speedgate OA en 25 PEVAC 10 4 Electrical diagram Speedgate OA In fig 10 3 the electrical diagram for the Speedgate OA is given Figure 10 4 shows the print layout for the connections Connections for the Speedgate OA X5 Photo electric transmit TRANSM S eeen TAM 6 Limit switch almost ALM CL The colour coding is given in the following Limit switch closed CLOSED Photo electric receiver RECEIVER Safety edges SAFETY CONTROL PANEL 07 2002 Speedga
29. rame that is filled with concrete on site In the foundation are the connections for the jacket sleeve and the drain tubes These connections are shown on drawing Fig 4 1 The function of the openings is mentioned in the table 4 1 Connections of the foundation A Draintube Rain water drainage connection to the sewer Conduit Feed through for controller cable and hydraulic C Hoisting Feed through hoisting straps or chains Table 4 1 Function of openings in foundation Figure 4 1 Connections in foundation On the foundation two columns are installed with a drive axle inside Below the column inside the pits in the foundation the hydraulic cylinders are installed The cylinders are connected to the drive axle The outer wings are mounted to the drive axle The inner wings are mounted to the outer wings with hinges 07 2002 Speedgate OA IN PEVAC Naf 4 1 Technical data Figure 4 2 shows the standard dimensions of the Speedgate OA The actual dimensions are shown in the table below Sizes of Speedgate OA 2000 OA 2500 3450 mm 2000 OA 3000 3950 mm 2000 OA 3500 4450 mm 2000 OA 4000 4950 mm 2000 OA 4500 5450 mm 2000 OA 5000 5950 mm 2000 OA 5500 6450 mm 2000 OA 6000 6950 mm 2000 OA 6500 7450 mm 2000 OA 7000 7950 mm 2500 OA 2500 25
30. side gt gt x IN Figure 4 6 Attack side of Speedgate OA There are four proximity switches mounted in With the proximity switches it s also possible to the top of each column of the Speedgate OA detect a fault This makes a total amount of eight proximity switches With the help of these switches the The Speedgate OA can be depending on following positions can be detected the controller used manually or automatically Left wing open operated Left wing almost open Left wing almost closed Left wing closed Right wing open Right wing almost open Right wing almost closed Right wing closed SSS Te L a ee a e 07 2002 Speedgate OA en 14 p EVAC Nu 5 OPERATION AND USE 6 PERIODIC INSPECTION BY OWN PERSONAL Depending on the manner in which the Speedgate OA is installed a separate user To guarantee the safety and the proper manual for operation may be applicable See functioning of the Speedgate OA maint
31. surface 7 2 Transport of the Speedgate OA gt Note For the weight of the foundation see the technical specifications in chapter 4 Warning Prevent damage to the powder coating and the zinc layer during transport Warning A N Position the Speedgate OA on a wooden surface o L ee e 07 2002 Speedgate OA en 16 PEVAC Nu 8 INSTALLATION 8 1 Installation preparation gt Note The hydraulic drive unit must be installed within a radius of 5 m from one of the columns of the Speedgate OA For successful installation you should prepare yourself as follows Danger During the installation and also during other work on the Speedgate OA the hydraulic drive unit should always be switched off 8 2 Installation conditions Warning The Speedgate OA can only be installed inspected maintained and or repaired by personnel who are qualified by Pevac BV At the place of installation the necessary control cables and hoses must be present Depending on the road surface in which the Speedgate OA must be installed it will be necessary in accordance with the installation to make a pit and a trench in the road surface in Asphalt hardening see 8 4 or Cobbled road see 8 5 The hydraulic drive unit is mounted inside an installation cabinet together with the control cabinet A jacket sleeve for the cables and hoses goes from the installation cabinet to the one of the openings on the lo
32. te OA en 26 PEVAC 11 CONNECTION OF THE SPEEDGATE OA This chapter describes how the Speedgate OA Warning Ensure that the oil tank is always full should be connected electrically and gt Note hydraulically 11 1 Electrical connections e Connect the controller cable to connection strip X1 of the Speedgate OA according to the table below see fig 10 3 Thereafter check the connections carefully N Feed voltage 24 VDC aa Wing open contact proximity switch 3 4 Wing almost open contact proximity switch Wing almost closed contact proximity switch O 6 Wing closed contact proximity switch Photo sensor blocked contact photo electric sensor 11 2 Placing and connecting the controller box The placement and connection of the controllers and the push button panel is dependant on the chosen installation and the control The installation thereof is given in the accompanying documentation 11 3 Bleeding air from the hydraulic hoses Danger N o During connection of the hydraulic hoses the hoses MUST NOT be under pressure The electrical mains power must be switched off Warning When working with hydraulic systems be extremely clean sand and other contaminants can lead to failures and excessive wear of the system 07 2002 Speedgate OA For air bleeding see also the user manual for the hydraulic drive unit Connect the hydraulic hoses in the Speedgate OA to on
33. ve a new log card by return mail 07 2002 Speedgate OA en 31 IN PEVAC wd 14 THE SPEEDGATE OA AND THE ENVIRONMENT Through the use of biodegradable hydraulic oil the environmental impact can be reduced Take care nonetheless that in the case of leakage the oil cannot enter the environment directly The use of an oil leak pan in the installation cabinet can prevent this from occurring The installed hydraulic drive is equipped with an electronic level detector This allows early detection of any possible leakage so that measures can be taken in a timely manner In addition the hydraulic tank is provided with a sight glass This permits checking of the oil level 14 1 End of life span The Pevac B V Speedgate OA can have a technical life span of 15 years under normal circumstances with normal use and good maintenance OL Environment BS At the end of the life span the Terrain Blocker TB should be disposed of as follows Scrap Hydraulic oil Chemical waste Plastic parts Container for plastic Electrical components Special recycling compa nies SSS SSS SSS a una 07 2002 Speedgate OA en 32 PEVAC Nu 15 CE DECLARATION EC DECLARATION OF CONFORMITY according to annex Il A of the machine guideline We Pevac BV Nijverheidscentrum 6 Zevenhuizen The Netherlands declare totally under own responsibility that the products Speedgate 2000 OA 2500 2500 OA 2500 2000 OA 3000 2500 OA 3000
34. vironment new risks can occur that can be different for each installation The customer must carefully assess beforehand what risks can occur after the installation In general the following risks can be distinguished Collision with the Speedgate OA due to bad visibility Collision due to excessive speed Possible injury to moped riders cyclists motorcycle riders and pedestrians because they are too close to the Speedgate OA During the design of the Speedgate OA safety precautions were taken to reduce these risks as much as possible By taking account of the above risks and by following the safety regulations these risks are limited even more 2 2 Safety precautions of the Speedgate OA To make the use of the Speedgate OA as safe as possible the following safety measures have been taken To prevent the entrapment of body parts the Speedgate OA does not have any protruding parts To prevent the entrapment of body parts the Speedgate OA has as last openings as possible The opening of the Speedgate OA is supplied with an photo electric sensor which detects is any object is in between the columns before closing The wings of the Speedgate OA are supplied with several safety edges for opening and closing 2 3 Recommended environmental safety provisions Warning Environmental measures must be taken for the safe use of the Speedgate OA The necessary measures will be different for each situation In
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