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E530 Manual

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1. 63 BIA Preparations e Check the sheaves for radial runout Bent shafts will make it impossible to per form an accurate alignment Check the sheaves for axial runout If possible adjust with the mounting screws of the bushings e Make sure that the sheaves are clean from grease and oil Mount the units The units are mounted on a flat machined surface with magnets The magnets are very strong try to soften the touch by putting just one magnet to sheave first then turning the other ones in 1 Mount the laser transmitter on the stationary machine 2 Mount the detector on the movable machine 3 Make sure all magnetic surfaces are in contact with the sheave Movable Stationary Stationary Movable All of the magnetic surfaces must be in contact with the object On non magnetic object 64 BIA Enter distances 1 Connect to the Display unit via cable or use Battery pack with Bluetooth 2 Press the ON button on the laser transmitter 3 Select k to open the BTA program 4 Select Mail if you want to enter sheave face width Press OK 5 Enter distance between feet pairs Press OK Umie eine F E di AGD ra Bari Distance between feet pairs Mandatory Sheave face width Optional Movable machine is to the left Movable machine is to the right Function buttons Seo Leave program I See Control panel on page 14 Sheave face width Select to activate fields if the sheaves
2. Connector Laser transmitter Sheave diameter Laser class Output power Laser wavelength Beam angle Accuracy Battery type Battery operation Material Dimensions BxHxD Weight Detector unit gt 60 mm 2 5 2 lt mW 635 670 nm 60 Parallelity lt 0 05 Offset lt 0 2 mm 0 008 1xR6 AA 1 5 V 8 hours cont ABS plastics Hard anodized aluminium 145x86x30 mm 5 7x3 4x1 2 270 g 9 52 oz Displayed resolution Measurement distance Measurement range Housing material Dimensions BxHxD Weight Changeable between mm inch Axial offset 0 1 mm 0 005 Angular value 0 1 Up to 3 m 9 8 between transmitter and detector Axial offset 3 mm 0 127 Angular value 8 ABS plastics 95x95x36 mm 3 7x3 7x1 4 170 g 5 99 oz 78 Technical data Vibrometer Optional Part no 12 0654 Magnetic tip Instrument Software Measurement range 0 50 mm s 0 2 inch s RMS Resolution 0 1 mm s 0 005 inch s Frequency range Total level 2 3200 Hz Lp 10 3200 Hz Hp Bearing condition 3200 20000 Hz Sensitivity 100 mV g 10 Dimensions Magnet L 20 mm 4 5 15 mm 19 32 Gauge tip L 65 mm 2 1 279 79 80 A Angular misalignment 38 B Bar code 12 Barcode 8 Battery view 9 Bearing 74 Bearing condition 76 Belt 67 Best fit 52 Bluetooth 7 9 81 Buttons 5 C Calibration 3 Calibration check 30 Conve
3. MANUAL English 05 0560 Revision 5 0 System version 6 0 CONTENT INTRODUCTION 1 Service and calibration 3 Travelling with your measurement system 4 DISPLAY UNIT 5 Navigation buttons 6 OK buttons 6 Function buttons 6 Status bar 7 Screen dump 8 LED lights 8 Battery 9 Charge the Display unit 9 APC via USB cable 9 Charge the Detectors 9 Calculator 10 Measurement file handling 11 Save file 11 File manager 11 Open file as template 12 Copy file to USB memory 12 Barcode 12 Print file Optional 13 Report 13 Download file to PC 13 Control panel 14 Filter 14 Unit and resolution 15 Detector rotation 15 Date and time 15 Language 16 User 16 Backlight 16 Automatic power off 17 VGA 17 System update 18 License 19 Bluetooth set up 20 CHOOSE PROGRAM 23 Preparations 23 PROGRAM VALUES Tolerance Zoom Half or Zero set value Live values colours Automatic recording Streaming values Calibration check HORIZONTAL Mount the units Connect cables or Bluetooth units Cable Enter distances Measure using Easy Turn Measure using 9 12 3 Result and adjust Live values Thermal compensation RefLock Tolerance MACHINE TRAIN 3 Enter distances Measure using EasyTurn Measure using 9 12 3 Result Result Machine view Result Table view Result Graph view Lock feet pair Best fit and Manual fit Uncertain coupling Adjust Tolerance Thermal compensation 25 26 26 27 27 28 29 30 31
4. Not available on all systems Makes it possible to show display unit screen image with a projector for example in a training context Must be factory installed on order Select LJ to open the VGA view n i E arri ile dake ff bao DE TARE iT cam 17 Display unit System update Download update file _ hell PEETA 1 Go to www damalini com gt Download gt Software gt E series Display unit Firmware Update 2 Download the update file to your PC 3 Unzip the file 4 Copy the elu file to the root of a USB memory Save elu file on a USB memory Install update file 1 Start the Display unit Make sure that the internal bat tery of the Display unit is charged The battery symbol should be at least yellow trae Ua CatyLaser Jodee SO RCH EIAr FORCAS Easy Laser Update FORCE 2 Insert the USB memory in the Display unit Do not paneer ger rs 5 0 RCS le Eai Laas Unda 50 RCS remove the USB memory until the update is finished 3 Select sl and to display the System update view 4 Select the update file and press B Select the elu file 5 Select B The installation starts 6 The Display unit will automatically restart when Di the installation is finished and the Main menu is displayed Note During restart the screen turns black for up to one minute When the main menu is displayed it can freeze no response when you press buttons If this happens pres
5. The centre lines of two axis are not parallel In this example a negative angle is shown Offset and angular misalignment Misalignment is often a combination of both offset and angular misalignment Show live values at any angle Inclinometer controls when to show live values Show live values for 9 12 3 The inclinometer is not used You can manually show in which position your measure ment units are Select to show the live options Z Force live to 6 o clock Force live to 12 o clock Force live to 3 o clock Force live to 9 o clock 38 Horizontal Adjust Adjust the machine if needed 1 Shim the machine according to the vertical feet values 2 Adjust the machine sideways according to the live horizontal values 3 Tighten the feet 4 Select to remeasure Position indicator To adjust you need to place the measuring units in live position 9 12 3 or 6 o clock Select to show the Position indicator Shalt Alignment Adjustment 13 17 Live 127 o clock Tt 0 09 nosed samas z Position indicator c iin j Toggle button Select to display the position indicator automati cally when you move the measuring units Save You can save a measurement and open it later to continue to measure When you save the measurement again it will not overwrite the earlier version When you save a measurement a pdf is automatically generated See Measurement file handlin
6. functionality is activated The number beside indicates the number of Bluetooth units connected Printing report on thermal printer The thermal printer is optional equipment Printing performed OK Printing problem kd kd EJ Be Display unit Screen dump It is possible to take screen dumps of what is currently displayed on screen You can e mail the screen dump or use it for reports Take a screen dump l Press and hold the numeric button period for 5 seconds 2 An hour glass is displayed on the status bar 3 The screen dump is saved in the file system as a jpg file It is named with current date and time Select to open saved files See Measurement file handling on page ll LED lights Right indicator Yellow Flashing The internal battery in the Display unit is charging Left indicator Left indicator has several functions and colours Red Blue Quick flashing Reprogramming the system Red Flashing Warning for example low battery Blue Flashing Searching for detectors equipped with Bluetooth Fixed light Connected to detectors equipped with Bluetooth Green Flashing Display unit is starting Fixed light The internal battery in the Display unit is fully charged Light blue Flashing Backlight is off but the Display unit is still on Press any button to activate the Display unit Display unit Battery Select U HE to display the Battery view This view gives you a good overvie
7. 12 0698 Connectors Laser aperture Adjustment knob PSD 1 axis Measuring units Type of display size PSD 30 mm 1 18 Detector resolution 0 001 mm 0 05 mils Measuring errors 1 1 digit Measurement range Up to 10 m 33 feet Type of laser Diode laser Laser wavelength 635 670 nm Laser safety class Class 2 Laser output power lt mW Inclinometers 0 1 resolution Thermal sensors 20 60 C Environmental protection IP Class 65 Temperature range 10 50 C Housing material Anodized aluminium ABS plastics Dimensions BxHxD 60x67x42 mm 2 36x2 63x1 65 Weight 164 g 5 8 oz Bluetooth Wireless unit for E530 Part no 12 0738 For wireless connection of measuring units 12 0697 and 12 0698 With attachment screw Note With built in chargeable battery Does only work with units 12 0697 and 12 0698 Also available as a kit 12 0739 with 2 wireless units and splitter charger cable Wireless communication Class I Bluetooth wireless technology Temperature range 10 50 C Housing material ABS stainless steel Dimensions WxHxD 55x65x37 mm 2 2 x2 6 x1 4 Weight 70 g 2 5 oz Internal battery Li Po 3 7 volt 2 5 Wh 680 mAh Technical data BTA E170 Optional Part no 12 0659 Clean the units and the windows at the apertures with a dry cotton cloth If not using the system for a long period of time remove the batteries Detector aperture Targets
8. Also make sure that the adjustment knob is adjustable in both directions p Place the Measuring units at 9 o clock Adjust the laser line to the centre of both targets Use the adjustment knobs and or move the detectors on the rods Turn the shafts 180 Make a mark on the rods or machine halfway between the laser line and centre of both targets Adjust the laser beams half way to the centre of targets Use the adjustment knobs and or move the detectors on the rods Adjust the movable machine un til the laser beam hits the centre of both targets Turn the shafts 180 Check if both laser lines hit the targets If not repeat step 3 5 Turn shafts to 12 o clock Repeat all steps for vertical adjustment 12 33 Horizontal Enter distances Confirm each distance with Enter distances Fl F2 08 37 ER BAR Film LELES i A i he eee aum eii ri zu Fe ng Dani 1 _ i ini T N r ik u 2 2 vi 4 a ae P a 3 4 et ef j s ji Bd re l u r r LA b b ri 1 Distance between first and second feet pair Optional select Faffa to activate field 2 Distance between second feet pair and S unit Optional select kafka to activate field 3 Distance between S unit and M unit Measure between the rods 4 Distance between S unit and centre of coupling 5 Distance between M unit and feet pair one 6 Distance between feet pair one and feet
9. always download the latest version from damalini com gt download gt software 13 Display unit Current noise level in the system before and after filtering Press function button 6 to test how long the mea surement progress is Unfitered Fitered Control panel Select and Eel to open the Control panel Some of the settings are personal and will be default next time you start the system Dabei vere filter Nofe All settings are not available for all systems Filter Select ua to open the Filter view If the laser beam passes through air with varying temperature this may influence the direction of the laser beam If measurement values fluctuate this could mean unstable readings Try to reduce air movements between laser and detector by for instance moving heat sources closing doors If the readings remain unstable increase the filter value more samples will become available to the statistical filter Measurement progress Time is depending on Selected filter which filter you have selected Easy lurnmfRKegister position air j i Select filter Use as short a time as possible that still produces acceptable stability during the measurement Default is set to 1 Normally you will use a filter value of 1 3 If you set the filter type to 0 no filter will be used Use the numerical buttons 3 6 and 9 to set the filter In the Filter view but also when you are using a measuring program U
10. done Open tolerance table for bearing condition 1 Select a measurement point 2 Select aha to open the tolerance table Vibrometer 10 28 Position I Horizontal Vibration Level HP Bearing Condition A Replace Failing Fair Acceptable Good 405 Fei Line showing rpm 12 Shown only if you have entered rpm BATTERY PACKS When not using cable to the measuring units you can use our chargeable battery pack The battery pack comes in two versions with or without built in Bluetooth Battery pack Part No 12 0617 1 Place the battery pack on the rods 2 Plug n the red cable to the measuring unit The measuring unit w ll charge and you can continue measuring Battery indicator The battery indicator only shows the battery status of the Battery pack This Battery pack does not have a built in Bluetooth you can however connect a Bluetooth unit to the Detector Measur ing unit To save energy the Bluetooth units will only connect when you are using a measurement program There is no power switch on the Bluetooth unit To switch off simply unplug it The Bluetooth unit have a serial number that is shown in the Bluetooth view in the Display unit r On Off Diode green when Battery pack is active Diode yellow when no unit is connected The Battery pack will automatically shut off Bluetooth unit Optional Battery pack Diode yellow when attache
11. file with barcode The barcode scanner is not included in all systems The first time you measure a machine you stick a barcode on the machine and save the measurement together with the scanned barcode Next time you align the same machine all you need to do is scan the barcode and all machine data is read 1 Scan the barcode on the machine 2 Enter a file name 3 Press a to save the file All measurement Filename data is saved together with the barcode EEE PER Barcode number The barcode number is added to the file name Open file with barcode e Start the Display unit and scan the barcode The latest measurement that was made and saved with this barcode is automatically opened OR e Select ZT to open File view Scan the barcode on the machine All measure ments saved with this barcode are shown 12 Display unit Print file Optional Part no 03 1004 The thermal printer is optional equipment l Save the measurement To print from a Shaft program you need to open a saved measurement before you can print a report 2 Connect the thermal printer and select kien and E 3 The progress is displayed on the status bar E Printing report on thermal printer e Printing performed OK 5 Printing problem You can also save a measurement download the pdf report to your PC and print the pdf report Report A report is generated and saved in the filing system You can not open an old mea surement and save it aga
12. have different face widths Contains a sub menu The Display unit automatically recognize where the units are placed However you can do this manually as well oia Set M unit to the left Fer Set M unit to the right Lele Return to Automatic configuration Sheave face width The distance from the belt to the axial face of the sheave can be C different on the two sheaves To calculate a possible offset the system requires both sheave face widths 1 Measure the distance from the belt to the axial face of the sheave 2 Select to activate fields and enter distances 65 BIA Measure Make sure that the laser line hits the detector aperture The Display unit shows the offset and angular misalignment Resuns ETA vertical and harizontal LIVE Vertical angular error Horizontal angular error if Offset Shim value Adjustment Function buttons Back Return to enter distances sn See Control panel on page 14 H Save see Measurement file handling on page 11 tee Set tolerance See also Tolerance on next page Print on thermal printer Optional equipment Available when you have saved the measurement i Edit distance Values colours White No tolerance set Green Value within tolerance Red Value outside tolerance Loss of signal laser beam interrupted for example Note The laser transmitter flashes when the battery is low Change the batteries bef
13. list Tolerance in result views The tolerances are clearly displayed in the result views Wachi Tinti al ma belch he Trati Metal jE 000 0 01 Green within tolerance Red not within tolerance 55 Machine train 3 Thermal compensation During normal operation machinery is influenced of different factors and forces The most common of these changes is the change n the temperature of the machine This will cause the height of the shaft to increase This is called thermal growth To com pensate for thermal growth you enter values for cold condition compensation Select and from the result and distance view The Thermal compensa tion view is displayed Example Some machine manufacturers can Machine Train Ka Fe miah inform you how much their ma chines need to be compensated For example it can be necessary to place the cold machine a bit lower to allow thermal growth values are set for cold condition Thermal compensation view Thermal Gonpensallori i mm E weie egle Crete able abar In this example we set 5mm as vertical Sea EEJ EJ compensation both offset and angle vV H ae Indicates that the compensation B i C Sud B Vertical offset and angle for machine A Moechine Train mm Thermal compensation set era When you have set thermal compensa tion and return to the result view the values have changed When the machine becomes warm the t
14. lock feet Note Not available for E420 Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned a Print report on thermal printer optional equipment Available when you open a saved measurement i Edit distances Press OK to confirm changes The result is recalculated Toggle button Show hide Position indicator See Position indicator on page 39 See Live values on page 38 Toggle button Switch between to show gap and show angular error per 100 mm For th s to work you need to set the coupling diameter 37 Horizontal Live values When reading the values face the stationary machine from the movable machine Positions for measuring units as seen from the movable machine Live values are marked with yellow frame r Face the stationary machine S from the movable machine M Then 9 o clock is to the left as in the measuring programs Offset and angle values The offset and angle value indicate how well the machine is aligned at the coupling They appear in both horizontal and vertical direction These values are important to get within tolerance Offset The centre lines of two axis are not concentric but parallel This is measured at the coupling centres In this example a positive offset is shown Show live values for Easy Turn The inclinometer can be used to show live values at all angles Angular misalignment
15. marking 4 Press E to register second position 5 Turn shafts outside of the red markings 6 Press 2 to register third position The Result and adjust view displayed EasyTuriRegister position Red 20 marking Edge warning When the laser beam is close to the edge the edge A is lit up as a warning It is not possible to register Per First position is auto matically set to zero Edge warning values when you see the edge warning Green indicates best measurement position Function buttons Back Measure previous position or back to Distance view E See Control panel on page 14 2 Switch to the EasyTurn method Switch to the 9 12 3 method 37 Switch to the Horizontal Multipoint method See SOFTFOOT on page 57 35 Horizontal Measure using 9 12 3 Preparations Follow the preparations as described in the previous pages 1 Mount the measuring units 2 Enter distances confirm each distance with OK 3 If needed perform a rough alignment 4 If needed perform a Softfoot check Measure Select and Eu to switch to 9 12 3 2 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs Turn shafts to 9 o clock Press 2 to register first position The first position is automatically set to zero Turn shafts to 12 o clock Press Y to register second position Turn shaft
16. per 100 mm For this to work you need to set the coupling diameter BREESE 61 Vertical Shim result view To view this you need to enter number of bolts and diameter of bolt circle Raul shimming 1 Select to open Shim value view The values are not live 2 Read values The highest bolt is calculated as 0 00 Values below zero indicates that the bolt is low and need shimming 3 Select to return to Result view Nofe If you shim the machine remeasure from position 9 o clock to update all measurement values Adjust machine 1 Compare the offset and angular error to the tolerance demands 2 If the angular error need to be adjusted please shim the machine first then adjust the offset 3 Tighten the bolts and remeasure 62 BIA Easy Laser BTA system consists of a laser transmitter and a detector Magnetic mountings on laser and detector make it easy to mount the equipment Non magnetic sheave pulleys can be aligned as the units are very light and can be mounted using double sided tape Note BTA is not included in all Shaft systems See BTA Optional on page 124 Laser transmitter Battery compartment Laser aperture Detector Connector Detector aperture All types of sheave pulleys can be aligned regardless of belt type You can compen sate for sheaves of varying widths m Offset misalignment Angular misalignment Offset and angular misalignment
17. streaming values 5 To stop select AP COM Putty et In this example PuTTY is used to show the streamed data Data format The data is sent as lines with semi colon separated values Each line begin with a detector identification S M Vib or BTA followed by the detector serial number The unit and resolution depends on the settings in the user profile Data from Vib Vib serial LP HP G Data from BTA BTAsserial PSD1X PDF2X PDF3X X axis angle Y axis angle Z axis angle Data from S S serial PSD X PSD Y X axis angle Y axis angle Z axis angle Data from M M serial PSD X PSD Y X axis angle Y axis angle Z axis angle 29 Program values Calibration check Use the program Values to check if the detector readings are within specified tolerances Quick check 1 Set the tolerance to 0 01 mm 0 5mil 2 Select and show targets for both M and S unit 3 Select AUN to zero set value 4 Place a shim under the magnet base to lift the M unit Imm 100mils The M unit s reading shall correspond to the movement within 1 1mil ldigit 0 01mm digit 5 Remove the shim from the M unit 6 Select MUH to zero set value 7 Make a mark to mark out the position of the detec tor Parallel lift to a known distance 8 Place the shim under the magnet base of the S unit Shim exactly 1mm The S unit s reading shall correspond to the move ment within 1 1mil Idigit 0 01mm 1
18. t tage Best fit Fa Manual fit Select to measure next coupling 51 Machine train 3 Lock feet pair This function is available in graph and table view We recommend that you lock two feet pair to get the most accurate calculated reference line as possible If you choose to lock only one feet pair the tilt of the train is maintained and the coupling 1s offset Best fit and Manual fit By default an average best fit is calculated on the measured machine train This means that the train is tilted to the flattest possible plane If no feet pairs are locked the sys tem assumes that all machines are possible to move in all directions For each coupling that you measure the best fit is recalculated When you have made adjustments on a coupling the best fit is no longer recalculated Manual fit Only available when you have measured the whole train and only in graph view Use this function when you know that you for example can move a machine a little in one direction but not at all in another direction 1 Select and pe to activate the Manual fit function If there are locked feet pair these are unlocked 2 Use the numerical buttons to move the graph e Buttons 1 and 4 move the left part of the train e Buttons 2 and 5 moves the whole train e Buttons 3 and 6 moves the right part of
19. the train e Button will change the scale To return to average best fit select gt and faa Uncertain coupling When you adjust one coupling it might affect the next coupling in the machine train In the example below the coupling A B has been adjusted which might have an affect on the coupling B C This is indicated with the symbol Ad When you remeasure or adjust the coupling the warning is removed Machine Train 04H e legil ws Uncertain coupling 02s E a mr as ay A Gas ms V 52 Machine train 3 Adjust You can adjust a machine even though you have not measured the whole train Enter distances Continue until you have Measure measured all couplings l Select the machine you want to adjust and press If you just measured the coupling the Adjustment view s displayed If not you need to remeasure the coupling first and the Measure view s displayed 2 Adjust the machine 3 Select WE when you are done The Measure view is displayed 4 Remeasure the coupling to confirm the adjustment select coupling tolerance Select the machine you want to adjust In this case we want to adjust the machine B Offset and angle mim Feet values Yellow frame indicates live values Add shims Remove shims PR 53 Machine train 3 Function buttons Back to result view Se
20. train 3 Measure using EasyTurn It is possible to measure with as little as 40 spread between the measurement points However for an even more accurate result try to spread the points as much as possi ble The colours indicates where the optimum positions to measure are 1 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs 2 Press 2 to register first position The first position is automatically set to zero A red marking 1s displayed Turn shafts outside of the red 20 marking Press 3 to register second position Turn shafts outside of the red markings Press 3 to register third position The Result and adjust view displayed NY HD Nn BB U The result is displayed You can show the result as graph table or machine view See chapter Result 8 From the result view select MY to measure next coupling If you want to adjust the coupling select the machine you want to adjust and press 7 See chapter Adjust S unit ESEL Er en Red 20 marking Edge warning When the laser beam is close to the edge the edge a is lit up as a warning It _ is not possible to register values when you see the edge warning Green indicates best measurement position Edge warning y ln gt 10 8 12 Function buttons Back Measure previous position or back to Distance view E See Control panel on page 1
21. 32 32 32 34 35 36 37 38 40 41 42 45 46 48 49 49 50 51 52 52 52 53 55 56 SOFTFOOT VERTICAL Preparations Measure Result Adjust machine BTA Preparations Mount the units Enter distances Measure VIBROMETER Measure Vibration level Bearing condition value BATTERY PACKS TECHNICAL DATA Display unit E52 Measuring units Bluetooth Wireless unit for E530 BTA E170 Optional Vibrometer Optional INDEX 57 59 59 60 61 62 63 64 64 65 66 69 70 71 72 73 75 76 77 77 78 179 81 INTRODUCTION Damalini AB Damalini AB develops manufactures and markets Easy Laser measurement and alignment equipment based on laser technology We have more than 25 years of experience from measurement tasks in the field and product development We also provide measurement service which means that we ourselves use the equipment we develop and continuously improve it Because of this we dare to call ourselves measurement specialists Do not hesitate to contact us about your measurement problems Our expertise will help you solve it in an easy way Declaration of conformity Equipment Easy Laser product range Damalini AB declares that the Easy Laser product range is manufactured in conformity with national and international regulations f The system complies with and has been tested according to the following requirements EMC Directive 2004 108 EG Low Voltage Directive 200
22. 4 Y Switch to the EasyTurn method Switch to the 9 12 3 method ren See SOFTFOOT on page 57 47 Machine train 3 Measure using 9 12 3 1 Select and BEE to switch to 9 12 3 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs Turn shafts to 9 o clock Press 3 to register first position The first position is automatically set to zero Turn shafts to 12 o clock Press 2 to register second position Turn shafts to 3 o clock Press 2 to register third position NO On 0 HB W Current machines selected sunt I A334 Target E Laser line re Return to enter distances 9 The result is displayed You can show the result as graph table or machine view See Result on page 49 10 From the result view select WE to measure next coupling If you want to adjust the coupling select the machine you want to adjust and press 2 See Adjust on page 53 48 Machine train 3 Result Graph view Bez 1 Table view 3 You can show the result as graph table or machine view By default the machine view is displayed Navigate in the result views by using the navigation buttons f R i Machine view To Result Machine view Select and Pa The Machine view is displayed select coupling tolerance Coupling not Selected machine and coupling wit
23. 6 95 EC Laser Classification EN 60825 1 and complies with 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated June 24 2007 RoHs Directive 2002 95 EG WEEE Directive 2002 96 EG For Bluetooth devices This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference 2 this device must accept any interference received including interference that may cause undesired operation Disposal of old electrical and electronic equipment Applicable through out the European Union and other European countries with separate col lection programs This symbol found on product or on its packing indicates that this prod ES uct should not be treated as household waste when disposed of It should be handed over to an applicable collection point for the re cycling of electrical and electronic equipment By ensuring this product is disposed correctly you will help to prevent potential negative consequences to the environment and human health For more detailed information about the recycling of this product please contact your local city office household waste disposal service or the retail store where you purchased this product Quality certificate Damalini AB is ISO 9001 2008 certified Certificate number 900958 Damalini AB confirm that our products are produced according to applicable national and
24. 7 12 41 48 lates RE KM 2013 05 09 089406 Flamesa 27 lata 08202 Flames 20190531141 150 2013 05 31 02 11 58 20130531141615 f WASA OF E 14 20134031 02 1648 Function buttons Back to previous view a Report on page 13 5 s 2 Open file as template on page 12 ns Print file Optional on page 13 Sort files alphabetically 724 Sort files by measurement program Sort by time pdf mpa Show all files mi Show only pdf files Show only xml files Show only jpg files Copy file to USB memory on page 12 EH Delete files Delete all displayed files or only selected file 11 Display unit Open file as template You can open a saved measurement and use it to make a new measurement This 1s very useful when you have many flanges or machines with the same dimensions for example This way you do not have to enter the same distances every time 1 Select WET found on the Start view and Control panel The File manager is displayed 2 Select a file in the list and select WE The Edit distance view is displayed 3 Change distances if needed and proceed to measuring view Copy file to USB memory You can easily copy a saved measurement or other files to a USB memory 1 Insert a USB memory 2 Select the file you want and select La 3 A folder is automatically created on the USB memory The file is saved in the folder Damalini archive Barcode Save
25. Horizontal 58 VERTICAL Preparations ES The program Vertical is used for vertical and or flange mounted machines 1 Mount the M unit on the movable machine and the S unit on the stationary machine 2 Select EIA and EN to open Vertical program 3 Enter distances Confirm each distance with If you have a barcode reader simply scan the barcode and all machine data is read See Measurement file handling on page 11 Enter distance 5 M 10 32 Function buttons asah Leave program I See Control panel on page 14 Select to enter diameter of coupling Kaas Forward to measure view 1 Distance between S unit and M unit Measure between the rods Mandatory 2 Distance between S unit and centre of coupling Mandatory 3 Number of bolts 4 6 or 8 bolts 4 Bolt circle diameter centre of the bolts 5 Coupling diameter Select to activate field 59 Vertical Measure The program Vertical uses the 9 12 3 method 1 Position the units at 9 o clock at bolt number one Make sure that it is possible to also position the units at 12 and 3 o clock Press 3 to register first position The first position is automatically set to zero Turn units to position 12 o clock Press 2 to register position Turn units to position 3 o clock N nA BW WN Press 2 to register position Measurement result s displayed 8 1 2 Z Ragiiter position 14 51 gy i C
26. The ISO standard is classifying the machines differently if the machines have flexible or rigid foundations Usually this is determined from drawings and calculations of the machine Groups e Group 1 Large machines with rated power above 300kW Electrical machines with shaft height H gt 315mm Operating speed ranges from 120 to 15000 rpm e Group 2 Medium sized machines with a rated power above 15kW up to and including 300kW Electrical machines with shaft height between 160 lt H lt 315 mm Operating speed normally above 600 rpm e Group 3 Pumps with multivane impeller and with separate driver with rated power e Group 4 Pumps with multivane impeller and with integrated driver with rated power Another standard you can use is ISO 2372 class 4 for large machines on flexible above 15kW above 15kW Guideline foundations 0 3 mm s 0 0 12inch s 3 7 mm s 0 12 0 27 inch s 7 18 mm s 0 27 0 71 inch s gt 18 mm s gt 0 71 inch s Small vibrations None or very small bearing wear Low noise level Noticeable vibration levels often concentrated to some specific part as well as direction of the machine Noticeable bearing wear Seal problems occur in pumps etc Increased noise level Plan action during next regular stop Keep the machine under observation and measure at smaller time intervals than before to detect a deteriora tion trend if any Compare vibrations to other operating variables Large vib
27. alignment When used to measure bearing condition the Easy Laser Vibrometer is measuring the effective acceleration RMS in the frequency range between 3200 and 20000 Hz Trend analysis of the bearing condition value can be used to determine wear and tear of machine bearings u Magnetic tip u Measuring tip See Vibrometer Optional on page 125 Mount directly on machine It is possible to remove the magnetic tip and mount the probe directly to the machine using the M6 threaded stud Measuring tip For measuring points that are hard to reach use the measuring tip Simply unscrew the magnetic tip and replace with the measuring tip When measuring with the measuring tip place it firmly against the measurement point and hold it as vertical horizontal or axial as possible When the measuring tip is used the frequency range is reduced to about 800 to 1500Hz Nofe Vibrometer is not included in all Shaft systems 69 Vibrometer Measure 1 Use the standard red cable to connect the Vibrometer directly to the Display unit Wireless units cannot be used 2 Select MKL to open the Vibrometer program e Enter rpm Optional e Use the navigation buttons if you want to register another point than is selected by default 3 Place the vibrometer against the measurement point Pressing more firmly should not change the reading If this happens adjust the measuring point 4 Wait a few seconds for the v
28. alue to stabilize 5 Press OK to register value Vibrometer Fosition 1 Horizontal Vibration level Vibration Level HP Speed 0 0 mmis Enter rpm Optional Bearing condition Selected Values for vibration level or measurement point bearing condition is shown Switch using function button Function buttons Seo Leave program a See Control panel on page 14 Save see Measurement file handling on page 11 roe Print report on thermal printer optional equipment a Generate report Available when you open a saved measurement Toggle button Show values for bearing condition or vibration level Toggle button Show high frequency 10 3200 Hz or low frequency 2 3200 Hz Contains a submenu Clear selected measurement point Clear all measurement points we Tolerance Show tolerance table for vibration level and bearing condition value 70 Vibrometer Vibration level In the Display unit a table from ISO 10816 3 standard is shown This standard is used for machines with power above 15kW and nominal speeds between 120 15000 rpm 1 Use navigation buttons to select a measurement point 2 Select ui ie to open the tolerance table It displays the values for the selected point Selected Wien shy Poskion 1 Horizontal measurement point High frequency Vibration level displayed in mm s or inch s Rigid or flexible Bearing condition table
29. alues Live vertical values Detector value Target Detector or Measuring unit Cy ie Y l Registered values Serial number 9 Use the navigation buttons to scroll the list Unit one out of two connected Target Tolerance area Laser line Current range Function buttons Back leave program nyan See Control panel on page 14 m B fos See Tolerance on page 26 See Zoom on page 26 Save file See Measurement file handling on page 11 LS See Automatic recording on page 28 it Delete registered values Print report on thermal printer optional equipment wre son thecal See Streaming values on page 29 Set current value to zero Half displayed value Return to absolute value Only available after zeroing or halving Choose how to display values Use left and right navigation button to switch between two or more detectors when only one target is displayed 25 Program values Tolerance 1 Select mam and Pom to set tolerance SAE ilinca Prais OKIS aava It is possible to set different tolerance in vertical and horizontal direction Tolerance mm Vertical Horizontal 2 Use navigation buttons to move between the fields and to change the tolerance 3 Press OK Live values and marking displayed in Live values displayed in red when green when within tolerance outside tolerance Zoom 1 Select Eu and WIE 2 Select a zoo
30. amage to machines and plant as a result of the use of Easy Laser measurement and alignment systems Copyright Damalini 2013 We might change and correct the manual in later issues without further information Changes to the Easy Laser equipment may also affect the accuracy of the informa tion Sgoteuber 3 2013 Fredrik Eriksson Quality Manager Damalini AB Damalini AB PO Box 149 SE 431 22 Molndal Sweden Phone 46 31 708 63 00 E mail info damalini com Web www damalini com DISPLAY UNIT Press and hold the On Off button to reset the Display unit LED signals OK buttons Navigation buttons Numeric buttons Function buttons Connection for external power USB A master Use for USB memory USB B slave Use for connecting to a PC oo WwW D gt Connection for Easy Laser equipment Display unit Navigation buttons To navigate on the screen use the navigation buttons The selected icon s marked with a yellow frame The navigation buttons are also used to move between the icons in a submenu and to change the values n the fields Navigation buttons OK button Numerical buttons a or Function buttons OK buttons There are two green OK buttons and they both work in the same way Press 3 to select the currently selected icon for example Function buttons The icons above the function buttons change depending on which view is currently displayed on screen B
31. any Bluetooth units are connected One Bluetooth unit connected Function buttons Back to Control panel Changes made n the table are saved Search for Bluetooth units Cancel search Use if your Bluetooth unit is already found Remove a Bluetooth unit from the list Connect the unit The unit will automatically be connected when you start a measurement program Disconnect the unit The unit will still be in the list BEEEED 20 Display unit Use only one Bluetooth unit Many of our systems are delivered with two Measuring units In some cases you might want to use only one unit together with a laser transmitter By default both units are set to Connect 4 If the unused unit is set to Connect the system will keep on trying to connect to it even if it is not plugged in l Attach the Bluetooth unit to the detector 2 Select HM to open the Bluetooth view 3 Set the Bluetooth unit you want to use to A 4 Make sure that the other units are set to xX 5 Enter a measuring program The Display unit will connect to the selected unit This may take a couple of minutes Note Remove Bluetooth unit from the Measuring unit before putting the equipment in the carrying case If attached it will discharge the Measuring unit Bluetooth information This device contains FCC ID PVH0925 IC 5325A 0925 This device complies with Part 15 ofthe FCC Rules Operation is subject to the follo
32. are being recorded Detector value Target Views You can decide how to display the current values As default a target and a table 1s displayed but you can choose to show only target for example Select WE to display the different layout options see image below Nofe Use left and right navigation button to switch between two or more detectors when only one target is displayed 28 Program values Streaming values With the Streaming value functionality you can transfer data from the Display unit For th s to work you need a USB to USB Null Modem Cable the USB cable delivered with the system does not work for streaming values l Connect the Display unit to the PC using a USB to USB Null Modem Cable Brote as Category Session Options controlling local serial lines E Logging Cied aad ine The USB to USB null modem Terminal m oi Serial line to connect to COM1 cable shows upasa Virtual Serial Port with the following Configure the serial line at A properties en ma z 19200 bps 8n1 without flow Data bits control Behaviour Translation Stop bits Selection i Colours Parity Connection How control None The port number can for example be found using the Device Manager See USB Se rial Port under Ports COM and LPT 2 Click Open 3 Start the program Values in the Display unit 4 Select BE and BE to start
33. as guidelines Many machines must be aligned very accurately even if they have a lower rpm For example gearboxes 43 Horizontal 44 For alignment of machine trains with three machines You can pick the reference ma chine manually or let the program choose one that will minimize the need for adjust ments Work flow 45 Machine train 3 Enter distances Confirm each distance with Machine Train Enter distances 1 Distance between first and second feet pair Distance between second feet pair and S unit Distance between S unit and centre of coupling 4 Distance between S unit and M unit Measure between the rods Distance between M unit and feet pair one 6 Distance between feet pair one and feet pair two 7 Coupling diameter Optional select Ba to activate field Function buttons Leave program En See Control panel on page 14 WER see Thermal compensation on page 56 Diameter Select to enter coupling diameter This is necessary if you want the result based on the gap of the coupling instead of angle Continue to Measure view 46 Machine
34. d correctly with Bluetooth Diode blue when Bluetooth con Part No 12 0618 nection is established This Battery pack has built in Blue tooth functionality For more infor mation on how to set up and search for Bluetooth units see Bluetooth set up on page 20 Battery indicator On Off Diode green when Battery pack is active Diode yellow when no unit is connected The Battery pack will automatically shut off The Battery pack s serial number is placed on the backside This serial num ber is shown in the Bluetooth view in the Display unit When the Battery pack run empty the lights for Battery indicator and On Off are switched off However the built in Diode yellow when attached Bluetooth will still function as long as correctly the Detector has some power left Diode blue when Bluetooth con nection is established Bluetooth only 12 0618 Built in functionality Battery indicator Constant green light Battery pack full Flashing green light Battery pack OK Flashing red light Battery pack low Approx 15 min left to empty Battery pack empty and will shut down 13 Battery packs Charge battery pack Using Display unit It is possible to charge battery packs without Bluetooth via the Display unit one at a time You can charge both a Detector and a battery pack by connecting the equipment as described in the image If the Display unit is t
35. d Control panel Ba 1 Select and Ei to open Unit converter 2 Select a category Move using the navigation buttons up and down 3 Press navigation button right The result column is activated 4 Select a unit to convert from 5 Enter an amount The other units are recalculated In the example below one inch is selected ommon unas ST Select category a ee ied 2 4 iline men LIFANDA Mele em QO rare are oath 5 Select unit and amount DDRS Foot Tt itgi bil crn LIENE kiome on DOZA Meie m Dr r ori 2 Det err 2 4 Hilin mer 10 Display unit Measurement file handling Save file 1 Select and Bu 2 Enter a file name The date and time will automatically be added to the file name The measurements that you save will be available to other users as well 3 Press 2 to save the file to save your measurement File manager Select WU found on the start view and Control panel to open saved measurements The File manager is displayed Here you can easily when and from which program the file was saved Press 2 to open a measurement file File manager Pr A xml A measurement file Modified Program N aaa Kr PEN Ho ipg f aiaa sora L Jaita Horizontal Screen dump on page 8 soft bada 2013 02 14 11 18 30 Horizontal ib 2013 04 12 0241 55 Twiss PDF Areport The PDF report can not be opened in the Display unit PDF is not available for E420 A 2013 05 0
36. digit Nofe The shim must be exactly I mm In this example it is only the M unit that is checked Make sure that the distance is kept Detector value Target Zero set value Select to show both targets Precision check 1 Fasten one unit in a machine tool 2 Select AH to zero set value 3 Move the units a known distance is to use the move ment of a machine tool spindle 4 The fastened unit s reading shall correspond to the movement within 1 1mil 1digit 0 01mm 1 digit Nofe In this example it is only the unit fastened in the machine that is checked 30 HORIZONTAL EIS For hor zontally mounted machines Select between two different measuring methods EN Easy Turn Start anywhere on the turn The three measuring positions can be reg istered with as little as 20 between positions By default the EasyTurn program is shown See Measure using Easy Turn on page 35 9 12 3 The measuring positions are registered at positions 9 12 3 o clock The inclinometers are not used Measure using 9 12 3 on page 36 Note Measurements made with older versions of the Horizontal program are opened with the older version of the program For information regarding the previous program ver sion please see corresponding manual Work flow Preparations Measure Adjust Result EasyTurn T Live9 12 30r6 1 Mount units 2 E
37. e Control panel on page 14 Toggle button Select to show hide Position indicator See Position indicator on page 39 See Live values on page 38 Continue You need to remeasure the coupling to confirm the position of _the measuring units Uncertain coupling When you adjust one coupling it might affect the next coupling in the machine train This is indicated with the symbol Scale The scale of the graph might change when you have made adjustments Scale i Machine Train Result Mache Train Result 54 Machine train 3 Tolerance 1 Select and miiia The tolerance window is displayed 2 Select a tolerance and press The next coupling in the train is selected Select coup brance ier cca bhargan e i F Coupling A 8 Outtert poles 003 aren Fee No tolerance sane 0 1000 1000 2000 Add user defined tolerance GAP values Function buttons sol Close Tolerance view I See Control panel on page 14 we Edit user defined tolerance Delete user defined tolerance Add new tolerance You can add your own user defined tolerance 1 Select the row Add new tolerance Press 2 Enter name and tolerance 3 Press The new tolerance is added to the
38. e damage due to failure on Easy Laser product is not in cluded n the warranty Freight cost to Damalini s not included in the warranty Note Before delivery of the product for warranty repair it is the responsibility of the buyer to backup all data Data recovery is not included in the warranty service and Dama lini is not responsible for data that may be lost or damaged during transit or repair Lithium Ion battery limited warranty Lithium ion batteries inevitably lose power during their lifetimes depending on usage temperatures and the number of charging cycles Therefore the internal rechargeable batteries used in the E series are not included in our general 2 year warranty There is a 1 year warranty for the battery capacity not to fall below 70 a normal change means that the battery must have more than 70 capacity after more than 300 charg ing cycles A 2 year warranty applies if the battery becomes unusable because of a manufacturing fault or factors that Damalini AB could be expected to have control of or if the battery displays abnormal loss of capacity in relation to use Extended warranty Easy Laser Measurement and Alignment Systems meet the highest quality standards For this reason we have extended the warranty to you to a total of 3 years free of charge The prerequisite for a warranty extension is that you register your system parts on the Internet within 6 months of purchase The warranty pe
39. e when you have entered the distances 57 Softfoot Measure softfoot 1 Tighten all feet bolts 2 Turn the measuring units to 12 o clock 3 Adjust laser to the centre of targets If needed adjust the units on the rods then use laser adjustments knobs Turn the measuring units to 12 o clock Adjust laser line to centre of target 4 Press OK The Softfoot measure view is displayed The first bolt is marked with yellow 5 Loosen and then retighten the first bolt 6 Press OK to register value 7 Register values on all four feet The result is displayed 8 Shim the foot with the largest movement 9 Do a Softfoot check again Measure Result Loosen and retighten bolt before register value Arrow indicating that the machine is tilting in this direction ae onal eer Ge initio bale LE Note Ifthe largest movement is opposite from the smallest it is not a conventional softfoot and you will be asked to check the foundation Function buttons Leave Softfoot En See Control panel on page 14 gt gt Save Only available when you have started Softfoot from the main menu Zero value of selected foot Toggle button to switch machine To check Softfoot distances between feet pairs are necessary If needed the Enter distance view is displayed Not available for E420 Remeasure Softfoot Continue to Measure view only available when you have started Softfoot from the program
40. elow is a list of the most common icons Back to previous view Press and hold to leave current program Back There is no previous view Leave the current program er More Contains a submenu with general functions a 1 Si 7 such as I Control panel and Save file Submenus The icons formed as an arrow contain a submenu Use the navigation buttons to navi gate in a submenu Press 2 to select Function button with arrow contains submenu Display unit Status bar The Status bar contains additional information such as warning icon current time and Bluetooth connection Shaft alignment Measurement unit Change units via Settings The yellow arrow indicates that there are sub menus There are also text messages regarding e The selected icon e Hints on what information you are expected to fill in Status bar icons Warning Select the function button MMMM to get additional information regarding the warning Warning Displayed when the coordinates has been rotated in the detector Go to Control panel to rotate coordinates Display unit charging Indicating that a power adaptor is plugged in Hourglass The Display unit is in the middle of a task Measurement progress Time is depending on which filter you have selected Selected filter Peripheral Indicates that a peripheral device is plugged in such as a projector RA e Bluetooth Indicates that the Bluetooth
41. g on page 11 39 Horizontal Thermal compensation During normal operation machinery is influenced of different factors and forces The most common of these changes is the change n the temperature of the machine This will cause the height of the shaft to increase This is called thermal growth To com pensate for thermal growth you enter values for cold condition compensation Select and from the result and och distance view The Thermal compensation view _ A aa G o2 i G 3 32 is displayed Scan Adiabene 1 1 Example It can be necessary to place the cold machine a bit lower to allow thermal growth In th s exam ple we set 5mm as vertical compensation both offset and angle 1 Before thermal compensation 2 Set thermal compensation 3 Thermal compensation set When you have set thermal compensation and return to the result view the values have changed When the machine becomes warm the thermal growth will make it perfectly aligned Indicates that the compensation values are set for cold offline condition Vertical offset and angle for movable machine Indicates that thermal compensation has been set Feet values 1 On the distance view enter distances for the S machine 2 Select win 3 Set thermal compensation values based on feet values The coupling values are recal calculated If there are more than two feet pairs you enter values for the first and last feet pair N
42. g unit S Display unit Barcode reader incl stickers Cables 2 m 78 7 Shaft brackets with chains Extension chains Set of rods 4x60 mm 4x120 mm 4 72 2 36 Measuring tape 3 m 9 8 ft USB memory stick USB cable Charger 100 240 V AC CD with documentation Carrying case Relative humidity 10 95 Weight complete system 7 3 kg 16 lbs Carrying case WxHxD 500x415x170 mm 19 7 x16 3 x6 7 75 Technical data Display unit E52 Part no 12 0700 In the Display unit you are guided through the measurement procedure and can save and analyze the results A B CD A Connection for charger B USBA C USBB D Easy Laser measurement equipment Display tn Type of display size VGA 5 7 colour Displayed resolution 0 001 mm 0 05 thou Internal battery stationary Li Ion 3 7 volt 43Wh 11600 mAh Operating time Appro 30 hours Normal operating cycle Connections USB A USB B Easy Laser units Storage memory gt 100 000 measurements Help functions Calculator Converter Environmental protection IP Class 65 Housing material PC ABS TPE Dimensions WxHxD 250x175x63 mm 9 8x6 9x2 5 Weight 1020 g 2 3 Ibs Type With Push Pull connectors System cable Length 2 m 78 7 USB cable Length 1 8 m 70 8 Minimum requirements Windows XP Vista 7 For the export functions Excel 2003 or newer must be installed on the PC 76 Technical data Measuring units Part no 12 0697 Part no
43. hermal growth will make it perfectly aligned Indicates that thermal compensation has been set 56 SOFTFOOT Perform a softfoot check to ensure that the machine is resting evenly on all its feet A softfoot can be angular and or parallel see image Softfoot can be caused by e Twisted machinery foundations e Twisted or damaged machinery feet e Improper amount of shims under machine feet e Dirt or other unwanted materials under machine feet Start Softfoot from main shaft menu 1 Select EIN and KJ 2 Enter distances Angular softfoot Parallel softfoot 3 Select re to continue Start Softfoot from Horizontal program 1 Select EMI and EI to open Horizontal program 2 Enter distances Confirm each distance with OK To perform a Softfoot check you need to enter distances between the feet pairs The measure view is displayed 3 Select MEME softfoot is only available before you have registered any measure ment points Emer distances mm Function buttons m Leave program A Ei i Control panel on page 14 ta Enter distance for S machine Makes it possible to perform a soft foot measurement on the S machine EEr ppe between 3D and 2D view Add a feet pair Only available for E530 In E710 you select machines and optional number of feet when you select custom Toggle button Show movable machine to the left or the right Continue to Measure view Availabl
44. hin tolerance Horizontal and Horizontal and The selected machine s feet pair Vertical offset Vertical angle Feet pair If there are more than three feet pairs values are only displayed for the first three pairs in this view To view values for all feet pairs switch to Table view Adjust coupling Select the machine you want to adjust and press See Adjust on page 53 Function buttons Remeasure the coupling Press and hold to leave program A See Control panel on page 14 Save file Measurement file handling on page 11 See Tolerance on page 55 See Thermal compensation on page 56 View and edit distance ra Print Measurement file handling on page 11 ll HIER Toggle button Show Gap or Angle values E Switch result view Kaas Measure next coupling 49 Machine train 3 Result Table view Select Fl and The Result Table view is displayed Navigate using the navigation buttons Selected coupling Select coupling tolerance Selected machine Coupling values Feet values Function buttons m Remeasure the coupling Press and hold to leave program En See Control an on page 14 KH Save file Measurement file handling on page 11 See Tolerance on page 55 See Thermal compensation on page 56 View and edit distance ra Print Measurement file handling on page 11 Pe HIER Toggle button Show Gap o
45. in program Machine train is an exception to this You can however generate a new report from an opened file This means you can for example change the language and make a new report from the opened measurement You can download the report to a PC and print it Company logo You can replace the logo on the report with your own jpg file 1 Name your logo logo jpg The default logo has the proportions of 230x51 pixels 2 Connect the Display unit to your PC using the USB cable 3 Place your image in the Display unit s folder Damalini custom reports Logo File extensions for example jpg are often hidden in the Explorer window To dis play file extensions do the following Open an Explorer window and press Alt to show menu Select Tools gt Folder options Click the View tab gt Advanced settings gt Clear the Hide extensions for known file types check box Date format By default the date and time format is set to Central European Time CET You can change the date and time format used in your PDF reports See Date and time on page 15 Download file to PC 1 Start the Display unit 2 Connect the USB cable between the Display unit and PC 3 While you have this connection the Display unit is blocked 4 View and or copy the files to the PC EasyLink You can also use our database program EasyLink to view the files on your PC EasyLink is available on the USB memory stick that is delivered with most systems You can
46. international regulations and standards All components are checked before assem bly and final products are tested in functionality and visually checked before delivery The calibration of the equipment fully complies with ISO9001 2008 7 6 Introduction Limited warranty This product is manufactured under Damalini s strict quality control system Should the product fail within two 2 years from the date of purchase under normal usage conditions Damalini will repair or replace the product free of charge 1 Using new or refurbished replacement parts 2 Exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product Proof of purchase date should be confirmed and sent together with a copy of the origi nal purchase document Warranty is valid under normal usage described n the user s manual appended with the product The warranty comprises failure on Easy Laser product that could be related to material and or fabrication errors The warranty is valid only in the country of purchase The warranty s not valid in the following cases e If the product is broken due to mishandling or incorrect operation e If the product has been exposed to extreme temperature calamity chock or high voltage e If the product has been modified repaired or disassembled by unauthorized per sonnel Compensation for possibl
47. ircle indicates where to position the S unit Edge warning Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Offset a The measuring units at 12 o clock Arrows indicates live values 60 Vertical Result The result is displayed as sideways offset in the coupling and angular error between shafts 14 68 ri Live values in the 6 12 direction Live values in the 9 3 direction Live values The values can be displayed live in two directions e Live in the 9 3 direction Select and position the measuring units at 3 o clock e Live in the 6 12 direction Select and position the measuring units at 12 o clock Function buttons Back remeasure from first position En See Control panel on page 14 Save see Measurement file handling on page 11 weil he Set tolerance EA Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned a Print report on thermal printer optional equipment Only avail able when you open a saved measurement Adjust distances Press E to confirm changes The result is recalculated Toggle button Switch between showing live values in the direction 9 3 or 6 12 HJ See Shim result view on page 62 Toggle button Switch between to show gap and show angular error
48. le to the root of the Display unit s storage use fe 55353 gt jas m Oo ERT E r 1 a 11 3 ke 3 Select JES and to display the License view 4 Select sa to search for the new license file A window is displayed 5 Disregard the text and select A The license file is installed and full functionality is achieved 19 Display unit Bluetooth set up Bluetooth wireless technology makes it possible for Display unit and Detector to exchange data without using cables Some detectors have built in Bluetooth others have a separate Bluetooth unit that you attach to the detector Please see Technical data for more information Set up This is only necessary when adding new Bluetooth units to the list 1 Select HE to open the Bluetooth view 2 Select AMM to search for Bluetooth units 3 The view is updated with the Easy Laser Bluetooth units you can connect to 1m Searching for Bluetooth units 4 Select the unit you want to connect to and select The unit will automati cally be connected when you start a measurement program 5 Press 2 to save changes and to leave the Bluetooth view 6 Enter a measurement program The Display unit will connect to the selected units While connecting the left LED indicator is flashing with a blue light which will turn to a fixed blue light once connected 7 An icon on the status bar will indicate how m
49. m factor between 1 5 Use navi gation buttons to increase or decrease zoom factor Zoom factor 3 Press OK Default view Zoom factor is set to 3 26 Program values Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Half or Zero set value Half value Zero Set value Absolute value Select VAM to half Select MOM to zero set Select MAM to return to displayed value displayed value the absolute value Zero line of the PSD Zero line of the PSD moves Zero line of the PSD moves halfway towards the to the laser line returns to the PSD centre laser line Note the change of the current range Live values colours Live values are yellow Green when within Red when outside Loss of signal laser beam tolerance tolerance interrupted for example 27 Program values Automatic recording In Values it is possible to make automatic recording of values This is very useful when you want to register values during a longer time period for example 1 Select BE and BED to start automatic recording Settings for automatic recording of values 2 Set Interval 3 Press navigation button right Interval Duration 4 Set Duration ESSE a 5 Press OK The recording will start and you can follow the progress on screen Automatic recording is off Icon indicates that values
50. nter distances 3 Rough alignment Live 9 o clock Live 3 o clock Live 12 o clock Live 6 o clock 31 Horizontal Mount the units l Mount the S unit on the stationary machine and the M unit on the movable machine 2 Mount the units facing each other Make sure they are at the approximately same rotational angle and radius Rod Laser adjustment knob Connectors for cables or Bluetooth unit Locking knob Laser adjustment knob Hook for the chain Chain tension knob Mounted measuring units image showing 2 axis measuring units Connect cables or Bluetooth units Cable The measuring units has two connectors that are used for cables or Bluetooth units 1 Connect a cable to the Display unit Connect the other end to any of the measuring units 2 Connect the second cable between the measuring units Bluetooth The Display unit s equipped with Bluetooth wireless technology which makes it possible for the Display unit to receive data without using cables For more informa tion Bluetooth set up on page 20 Face the stationary machine S from the movable machine M 4 gt gt Then 9 o clock is to the left as u in the measuring programs 32 Horizontal Adjust measuring units Place the Measuring units on the rods make sure they are at the approximately same rotational angle and radius You need to place the measuring units with an offset see image
51. or repair All Service centres are listed on our web site under Service and Calibration Before sending your measuring system to our main Service centre please fill in the online Service and Repair report www easy laser service com Bm a a ME G GE AT STF IEM SERVICE AND REPAIR REPORT Hagmed hekla raid wih Manuals as PDF You can download our manuals in pdf format from our website The pdf s are also available on the USB memory stick that is delivered with most systems EasyLink The new version of our database program EasyLink is available on the USB memory stick that is delivered with most systems You can always download the latest version from damalini com gt download gt software Introduction Travelling with your measurement system When travelling by airplane with your measurement system we strongly recommend that you check which rules apply for each airline company Some companies countries have limitations for checked baggage when it comes to items including batteries For information about Easy Laser batteries please see system unit details in the end of this manual It is also good practice to remove the batteries from the equipment when possible e g D22 D23 and D75 Compatibility The E series 1s not compatible with previous analogue units from the D series You can however continue to use previous brackets Disclaimer Damalini AB and our authorized dealers will take no responsibility for d
52. ore you continue to measure 66 BIA Tolerance Recommended maximum tolerances from manufacturers of belt transmissions depends on type of belt usually between 0 25 0 5 1 Select niii The tolerance view is displayed Set tolerance 14 52 Angular error 2 Select a tithe to set user defined tolerance Adjust Start by adjusting the sheave and then the machine e Correct offset by moving the movable machine with axial jackscrews or by repo sitioning one of the sheaves on its shaft e Correct vertical angular error by shimming the movable machine e Correct horizontal angular error by adjusting the movable machine with lateral jackscrews When you adjust the machine one way it often affects the machine s other alignment conditions Which means this process may have to be repeated several times Nofe If not using the system for a long period of time remove the batteries 67 BIA 68 VIBROMETER Easy Laser Vibrometer is used in preventive as well as active mainte nance work on rotating machinery It measures the vibration level and bearing condition of machinery When measuring vibration level Easy Laser Vibrometer is measuring the effective velocity mm s or inch s RMS in the frequency range between 2 and 3200 Hz This range covers most of the frequencies that will occur for the majority of mechanical malfunctions and imperfections for example unbalance and mis
53. ote Only the coupling values are visible in the PDF report and the printed report 40 Horizontal RefLock From the result view you can select the function RefLock Here you can choose any two feet pairs as locked and thus choose which machine is to be used as stationary and which as adjustable If you want to lock feet pair on the stationary machine you need to enter distances 1 Select and Or 2 The RefLock graph view is displayed Navigate using the left and right navigation button 3 Select o to lock the selected feet pair or A to unlock 4 Select P to continue to the result view Stationary machine Movable machine Selected feet pair Locked feet pair Mo 0 2 Note RefLock is available when using the program Horizontal Not available for pro grams Vertical or Cardan 41 Horizontal Tolerance 1 Select and atiis The tolerance window is displayed 2 Select a tolerance and press Select Corer inersince tacts et DHAS Dance Coupling SM fs Offset Angular error Current tolerance 0 07 0 08 100 0 071100 0 071100 0 057100 0 031100 0 011100 GAP values Add user defined tolerance Function buttons Close Tolerance view I See Control panel on page 14 Ne Edit user defined tolerance Delete user defined tolerance Add new tolerance You can add your own user defined tolerance 1 Select the row Add new
54. pair two 7 Coupling diameter Optional select to activate field Function buttons Leave program E See Control panel on page 14 miiia See Tolerance on page 42 See Thermal compensation on page 40 taire Select to enter distances of the S machine Toggle between showing Distance view in 3D or 2D Diameter Select to enter coupling diameter This is necessary if you want the result based on the gap of the coupling instead of angle Add a feetpair Toggle button Show movable machine to the left or the right Continue to Measure view Available when you have entered the manda tory distances 34 Horizontal Measure using Easy Turn Preparations Follow the preparations as described in the previous pages l Mount the measuring units 2 Enter distances confirm each distance with OK 3 If needed perform a rough alignment 4 If needed perform a Softfoot check Measure It is possible to measure with as little as 40 spread between the measurement points However for an even more accurate result try to spread the points as much as possi ble The colours indicates where the optimum positions to measure are 1 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs 2 Press 2 to register first position The first position is automatically set to zero A red marking is displayed 3 Turn shafts outside of the red 20
55. r Angle values Lock unlock feet pair Available when you show feet values See Lock feet pair on page 52 Toggle between showing feet or coupling values Switch result view Save You can save a measurement and open it later to continue to measure When you save the measurement again it will not overwrite the earlier version When you save a measurement a pdf is automatically generated only when the whole train has been measured See Measurement file handling on page 11 50 Machine train 3 Result Graph view Select and The Graph view is displayed Select coupling tolerance Selected machine and coupling Selected feet pair Function buttons Remeasure the coupling Press and hold to leave program See Result Machine view on page 49 Lock unlock feet pair If you can not adjust a feet pair use the lock function See Lock feet pair on page 52 Toggle between showing horizontal or vertical graph Switch result view Am Available when you have measured the whole train See Best fit and Manual f
56. rations Bearings running hot Bearing wear out cause frequent replacements Seals wear out leakage of all kinds evident Cracks in weldings and concrete foundations Screws and bolts are loosening High noise level Plan action soonest Very large vibrations and high noise levels This is detrimental to the safe operation of the machine Stop operation if technically or economically possible considering the plant stop cost 1 Vibrometer measurement point Bearing condition value Bearing condition value is used for trend analysis If the bearing condition value increases over time it can be a sign that the bearing is poorly lubricated overloaded due to misalignment or has a damaged surface A high bearing condition value can however appear in gearboxes converting machines with cutters and similar machines without any bearing fault This is because this type of machinery naturally produces high frequency vibrations that are similar to the vibrations produced by a machine with a bearing fault The bearing condition value is the quadratic mean RMS value of all high frequency vibrations between 3200 Hz to 20000 Hz This value is an acceleration average mea sured in multiples of the standard gravity constant g The diagram below is only a guide to interpret the bearing condition value A high bearing condition value should always be used as a request to make detailed frequency analysis Do not change bearings before this 1s
57. riod begins on the date of purchase The warranty extension applies to all products in accordance with the Easy Laser Warranty requirements Introduction Safety precautions Easy Laser is a laser instrument in laser class II with an output power less than 1 mW which requires the following safety precautions CAUTION LASER RADIATION DO NOT STARE INTO BEAM DIODE LASER 1 mW MAX OUTPUT AT 635 670 nm CLASS IILASER PRODUCT E e Never stare directly into the laser beam e Never aim the laser beam at anyone else s eyes Note Opening the laser units can result in hazardous radiation and will invalidate the manufacturer warranty If starting the machine to be measured would result in injuries the possibility to un intentionally start it must be disabled before mounting the equipment for example by locking the switch in the off position or removing the fuses These safety precautions should remain in place until the measurement equipment has been removed from the machine Note The system should not be used in explosive risk areas Service and calibration Our Service centres will quickly assist you if your measurement system need to be repaired or when it is time for calibration Our main Service centre is located in Sweden There are several local Service centres that are certified to carry out limited service and repair Contact your local Service centre first before sending your equipment for service
58. rt units 10 E EasyLink 3 13 elu file 18 Escape 5 F File handling 11 Filter 14 Font package 18 G Gap 37 46 34 I Icons 6 Imperial unit 15 ISO standard 75 L Language 16 LED signal 5 8 License 19 Logo 13 M Manual fit 52 Manuals as PDF 3 Metric unit 15 M unit 32 O Offset 67 P PDF 11 15 Personal settings 14 Position indicator 37 39 Power adaptor 9 Print 13 Projector 7 R Resolution 15 Rotate coordinates 7 15 rpm 74 S Screen dump 8 Service centre 3 Settings 14 Sheave 69 Softfoot 61 Status bar 7 Streaming value 29 Submenu 6 S unit 32 T Template 12 Time and date 15 Tolerance 42 55 25 U Uncertain coupling 52 Unicode 18 Unit 15 Update system 18 Upgrade system 19 USB 12 User 16 y Values 25 28 Vibrometer 73 W Warning icon 7 Warranty 2 81
59. s the On Off button for at least 15 seconds to restart the Display unit Main menu is automatically displayed after restart Font package Some of the early E series systems was not installed with Unicode fonts To install the latest system updates you need to install the font package with Unicode fonts Check if you need to install 1 Select Eimi and EJ to display the Language view go 2 Check if you have Chinese installed If Chinese is x installed you already have the correct Font package If not please go to www damalini com gt Download gt Software gt Eseries Display unit Font package update and follow the instructions above to install Chinese installed No need to update with Font package 18 Display unit License It is easy to upgrade your Display unit 1 Contact your Easy Laser distributor if you wish to upgrade your Display unit 2 An e mail will be sent to you with information on how to download the update file 3 Save the file to the root of the file system to a USB memory stick or directly to the Display unit Save file on USB 1 Save the downloaded license file to a USB memory stick 2 Insert the USB memory stick in the Display unit 3 Select JES and to display the License view Days left Demo 4 Select BN to search for licenses 5 Press 3 to import license Save file to Display unit l Connect the Display unit to aPC 2 Save the license fi
60. s to 3 o clock Press 2 to register third position The Result and adjust view is displayed See Result and adjust on page 37 p oO NaN DAAA W Register position at 12 o clock Edge warning m EEE When the laser beam is gt Fume Vi Moto close to the edge the edge is lit up as a warning It is not possible to register iti ee an values when you see the TT edge warning i Edge warning A Fan ae Function buttons Back Measure previous position or back to Distance view I See Control panel on page 14 On Switch to the EasyTurn method Switch to the 9 12 3 method e Switch to the Horizontal Multipoint method See SOFTFOOT on page 57 36 Horizontal Result and adjust Offset angle and feet values are clearly displayed Both horizontal and vertical direc tion are shown live which makes it easy to adjust the machine Values within tolerance are green Vertical offset and angle Horizontal offset and angle Shalt Alignmefl Adjustment Live 17 ocrck i Thermal compensation has been set Feet values Yellow frame indicates live values Add shims AR an Remove shims AR WE Function buttons E Back to measure view 2 En See Control panel on page 14 Save see Measurement file handling on page 11 See Tolerance on page 42 See Thermal compensation on page 40 RefLock
61. s view A user account is used for storing your personal settings Use the function buttons Pat a s to add or remove users To switch user sim ply select the user you would like to switch to and press User view Backlight Personal setting Select EJ to open the Backlight view Use the navigation buttons to move between the fields Press E to save changes When backlight is off the left LED signal will flash to indicate that the Display unit is still on Backlight level Adjust the backlight to make it easier to read in bright sunlight Remember however that a high contrast consume more battery power Default is set to 50 Reduce after Set time before backlight reduction as a way to save energy The Display unit will be dimmed but is still on Default is set to Never Off after Set time before backlight off Default is set to Never Backlight view 16 Display unit Automatic power off Personal setting Select to open the Automatic off view Select how much time before automatic power off Use the navigation buttons to select Press 3 to save changes Biever E miles 10 minuten 20 rei 30 minutes i ten M Automatic power off view Note Measurements in progress will not be saved in the event of an Automatic power off i Information Select Es to display the information regarding serial number and version of the equipment ne T 5 nr Information view VGA
62. se numerical buttons to select filter Currently selected filter Noise level Ce te hs reread tr Use numerical but Sate tel tons to set filter Button 6 will restart alTBAch finwi the filter nz Graph shows filtered noise level over time Filter time press 6 to test 14 Display unit Unit and resolution Personal setting Select EA to open the Units and resolution view Use the navigation buttons to move between the fields Set Metric or Imperial and which resolution you want to use Default is set to 0 01 mm 0 4 mil The selected unit is shown on the Status bar Note It is possible to select 0 0001mm only in the E940 system For E420 only 0 01mm is possible Detector rotation Personal setting The coordinate system can be rotated 90 Select L3 to open the Detector rotation view When you have rotated the coordinates a warning is displayed on the Status bar Detector rotation will only affect detectors with two axis Warning displayed on Status bar Detector rotation view I to open the Date and Time view Set the date and time Default is set to Central European Time CET M Date and time used in PDF reports 15 Display unit Language Personal setting Select Mi to open the Language view Default is set to English Use the navigation buttons to select a language Press 3 to save changes Language view User Select Ey to open the User
63. tolerance Press 2 Enter name and tolerance 3 Press The new tolerance is added to the list Tolerance in result views The tolerances are clearly displayed in the result views Green within tolerance Red not within tolerance 42 Horizontal Tolerance table The rotation speed of the shafts will decide the demands on the alignment The table on this side can be used as a guidance if no other tolerances is recommended by the manufacturer of the machines The tolerances is set to the maximum allowed deviation from accurate values with no consideration to if that value should be zero or compensated for thermal growth Offset misalignment Excellent Acceptable rpm mils mm mils mm 0000 1000 3 0 0 07 5 0 0 13 1000 2000 2 0 0 05 4 0 0 10 2000 3000 1 5 0 03 3 0 0 07 3000 4000 1 0 0 02 2 0 0 04 4000 5000 0 5 0 01 1 5 0 03 5000 6000 lt 0 5 lt 0 01 lt 1 5 lt 0 03 Angular misalignment Excellent Acceptable rpm mils mm 100mm mils mm 100mm 0000 1000 0 6 0 06 1 0 0 10 1000 2000 0 5 0 05 0 8 0 08 2000 3000 0 4 0 04 0 7 0 07 3000 4000 0 3 0 03 0 6 0 06 4000 5000 0 2 0 02 0 5 0 05 5000 6000 0 1 0 01 0 4 0 04 The higher the rpm of a machinery is the tighter the tolerance must be The acceptable tolerance is used for re alignments on non critical machinery New installations and critical machines should always be aligned within the excellent tolerance Nofe Consider these tables
64. urned off while charging the equip ment will charge faster 1 Connect the Display unit with the adap Display unit tor The Display unit itself does not have enough power to charge the battery pack 2 Use standard red cable to connect battery pack to the Display unit Battery pack Detector Adaptor Using splitting box When you have two battery packs or battery packs with Bluetooth you can use our split ting box Part No 12 0597 Splitting box 1 Plug in the power adaptor to the splitting box Use the standard power adaptor delivered with your system All lights are Adaptor lit up on the splitting box T 2 Plug in the battery pack and Detectors to the splitting box Corresponding light is switched off 3 When the battery pack is fully charged the light is switched on again Contact for power adaptor Using split cable For two Battery packs or Battery packs with Bluetooth you can also use our split cable Part No 12 0725 The split cable can only be used to charge the Battery pack Battery packs not as a red cable Split cable Battery pack Adaptor 1 Plug in the power adaptor and split cable to the Display unit 2 Plug in the battery packs 3 When the battery packs are fully charged the light is constant green on the Battery pack 74 TECHNICAL DATA System Easy Laser E530 Shaft Part No 12 0695 A complete system contains Measuring unit M Measurin
65. w of the battery status of all connected equipment Display unit Dry cell batteries not available for all systems Detector or Measuring unit Battery pack Serial number Charging The E series is not compatible with units from the D series Note When finished working for the day charge the whole system Plug in the power adap tor to the Display unit and connect the measuring units by using cable Charge the Display unit The Display unit can be used from 10 C to 50 C Charge the Display unit within the temperature range of 0 C to 40 C Note Ifyou shut the Display unit off while charging it will charge faster Power adaptor With the power adaptor plugged n you can keep on working APC via USB cable While you have this connection you can open the files in the Display unit v a the ex plorer in your PC However the Display unit is locked Charge the Detectors The Detectors do not have a built in battery Connect them to the Display unit via cable or use the chargeable battery pack see Battery packs Display unit Calculator The calculator is found on the Start view and Control panel Exel 1 Select and WW to open the calculator 2 Use the numerical buttons and function buttons to enter values 3 Use the 2 button to compute Calculation Select to display sub menu Use OK button as equal sign Unit converter The unit converter is found on the Start view an
66. wing two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation 21 22 CHOOSE PROGRAM Preparations Before starting a measurement there are several things that are good to check to ensure a good and accurate measurement e Ensure a good measurement environment Strong sunlight warning lights vibra tions and temperature gradients can affect the readings e Make sure the surfaces are clean e Ensure that the foundation of the machine is stable e Check for play and clearance in the bearing Values Shows live readings from S and M units Horizontal For alignment of horizontal machines 9 12 3 Measuring positions are registered at positions 9 12 3 o clock EasyTurn Measuring positions are registered within 40 Machine train 3 For for machines mounted in a train with two couplings Softfoot Check to ensure that the machine is resting evenly on all its feet Vertical For alignment of vertically mounted machines BIA For alignment of belt and chain drives Vibrometer Shows the vibration level in mm s and bearing condition value in g 23 24 PROGRAM VALUES Yma With the program Values you can see live readings from the detectors K R llE As default a target and a table is displayed Press OK to register v

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