1^ USER MANUAL ^2 Accessory 65TH
Contents
1. Ga meda SetlP ALL DATASHEET a Amazon com Welcome Testl O amp American Heart Associ la ModbusCntrs Done mi 3 a Internet 2 e You should get the following screen 6 Set IP Subnet Mask Return Update Address 32 158 003 007 Subnet Mask 255 255 255 000 e Change the current IP and or Subnet Mask addresses and then select the Update button e You must recycle power to the ACC 65ETH card for the new addressing to take effect e Don t forget your new IP address because otherwise you will not be able to connect to the card over Ethernet If you do you must use the USB firmware downloader to determine or set your IP address 16 ACC 65M MACRO Card Memory and I O Map Accessory 65ETH Viewing your Modbus Status Counters To view the Modbus Counters do the following e Selecting ModbusCntrs should show the following data ACC 65ETH Modbus Counters Return Clear Address Error Cnts 00000 Cmd Error Cnts 00000 Valid Bus Cnts 60453 e Select the browser Refresh button to update the counters e Select the Clear button to clear the counters Testing the ACC 65ETH I O To test the I O independently of Modbus do the following e Selecting TestIO should show the following data ACC 65ETH Test I O Return Update 1 24 0 000004 OUT1 24 0x000004 ADC1 0008 DAC1 0004 ADC2 0002 DAC2 0004 24VDC 0K e RLY1 ON RLY2 ON O e Selecting the2. Map MODBUS FUNCTION MODBUS PMAC REFERENCE MODBUS COUNT CODE REFERENCE 23 READ WRITE 4 36 4 WRITE 23 READ WRITE 0 32 4 READ This will process all the Inputs and Outputs in one Modbus command This Modbus Client command is required to transfer all the I O data to from the PMAC and the ACC 65ETH I O board via Modbus TCP IP Using PeWinPro2 for Setting up Modbus Note The start of the PMAC Modbus Memory 167 is in the upper 256 x 48 bit words of a PMAC USER Buffer This will vary given the PMAC but will remain fixed for a given PMAC type and memory The PMAC Modbus Server Client buffer is in the upper 128 x 48 bit words thus always at 167 80 Our suggested memory mapping for the ACC 65ETH is at 167 90 leaving the 80 8F for another PMAC Modbus feature used by 169 169 allows the developer to directly control the PMAC without PLCs Select the PMAC that will be the Modbus TCP IP Client the Master Then select the Configure gt Modbus Setup window You should see a screen similar to the following after configuring your PMAC for Modbus communication Accessory 65 Modbus Setup PMAC 2 V1 941T4 06 06 2005 UMAC TURBO Ethernet Port EE ini xj r Configure Modbus r Modbus Status Counters Set IR 3FF00 Setup Modbus NAK Frr ent en Set IIRIIF 512 Madhus addr 3FFOO Rau ren D Modbus ent 0 Net IRL IF 256 Modbus buffer 3FF80 Addr F r
3. REFERENCE AND COIL REVERENCE DIGITAL INPUTS 16 1 0 INPUTDISCRETES 15 0 DIGITALINPUTS24 17 1 INPUT DISCRETES23 16 INPUT 25 24VOK INPUT 24 24VOK 26 32 ARE ZERO ANALOG INPUT 1 2 NA 12 BIT ADC LOWER 12 BITS ARE DATA UPPER 4 BITS STATUS ANALOG INPUT 2 3 NA 12 BIT ADC LOWER 12 BITS ARE DATA UPPER 4 BITS STATUS INPUT OUTPUT COILS 15 0 INPUT OUTPUT COILS 23 16 COIL 24 RELAY ON COIL 25 RELAY2 ON AND REMAINING COILS 26 31 DIGITAL OUTPUTS 16 1 DIGITAL OUTPUTS 24 17 OUTPUT 25 RELAY ON OUTPUT 26 RELAY2 ON AND REMAINING BITS 27 32 ARE NOT USED ARE NOT USED ANALOG OUTPUT 1 NA 12 BIT DAC UPPER 12 BITS ARE NOT USED ANALOG OUTPUT 2 7 NA 12 BIT DAC UPPER 12 BITS ARE NOT 12 ACC 65M MACRO Card Memory and I O Map Accessory 65ETH USED Suggested ACC 65ETH Memory PMAC PMAC PMAC ACC 65E PMAC X PMAC Y MEMORY ADDRE MODBU MODBU MODBUS MEMORY PARAMETER SS 167 S S REGISTER PARAMETER REGIST DISCRE DISCRETE ER REF TE COI COIL L REF REF 90 32 33 512 535 0 1 0 23 DIGITAL INPUTS 15 24VOK amp 0 DIGITAL INPUTS 23 16 91 34 35 2 3 ADC INPUT 1 ADC INPUT 2 92 36 37 576 599 4 5 0 23 DIGITAL OUTPUTS RLY1 RLY2 amp 15 0 DIGITAL OUTPUTS 23 16 93 38 39 6 7 DAC OUTPUT 1 DAC OUTPUT 2 Suggested PMAC Modbus Client Command List for above Memory
4. browser s Refresh button allows you to observe the last outputs and current inputs This is useful and allowed during Modbus communication So as to not overload the processor allow at least one to two seconds between refreshing the displayed I O e Enter the desired outputs on the right side of the page and then select the Update button The outputs and inputs will be updated at the card and in the display registers e Select the browser s Refresh button or the Web Server Update button to output your selections and update the inputs Accessory 65ETH Firmware Updates The latest firmware is loaded at the factory be shipping Downloading new firmware to the ACC 65ETH IO Device should only be done if you are instructed by Delta Tau support to do so To download new firmware obtain the following items e USB Cable USBEthConfigure Software included with the Pewin32Pro2 Suite New firmware file for example ACC6SETH100 iic To download the software to the ACC 65ETH do the following 1 Place the USB cable to the J2 USB connection on the ACC 65ETH and place the other end to the USB port on the PC 2 Power up the ACC 65ETH and then launch USBEthConfigure exe Choose the firmware file for example ACC65ETH100 iic and then press the Store F W button 3 After the message appears indicating that the firmware download is complete click the Done button 4 Ethernet Configuration PRODVER Code Program B ootstrap firmware ha
5. NPUT 5 7 INPUT 6 8 INPUT 7 9 INPUT 8 10 RET RETURN FOR INPUTS 1 8 11 INPUT 9 12 INPUT 10 13 INPUT 11 14 INPUT 12 15 RETURN FOR INPUTS 9 16 16 INPUT 13 17 IN14 INPUT 14 18 INPUT 15 19 INPUT 16 20 RET RETURN FOR INPUTS 9 16 21 INPUT 17 22 INPUT 18 23 INPUT 19 24 INPUT 20 25 RETURN FOR INPUTS 17 24 26 INPUT 21 27 IN22 INPUT 22 28 INPUT 23 29 IN24 INPUT 24 30 RET RETURN FOR INPUTS 17 24 The inputs are sinking or sourcing by user wiring For sinking inputs connect the 24V side of the power supply to the corresponding return line For sourcing inputs connect the GND side of the power supply to Connectors Description 9 Accessory 65ETH the corresponding return line See the Connections Example diagrams on pages 4 5 of this manual for details Outputs Connector 30 pin Terminal Block Pin Symbol Function l OUT01 OUTPUT 1 2 OUT02 OUTPUT 2 3 OUTPUT 3 4 OUT04 OUTPUT 4 5 RETURN FOR OUTPUTS 1 8 6 OUTPUT 5 7 OUT06 OUTPUT 6 8 OUTPUT 7 9 OUTOS OUTPUT 8 10 RETURN FOR OUTPUTS 1 8 11 OUTPUT 9 12 OUTPUT 10 13 OUTPUT 11 14 OUT12 OUTPUT 12 15 OUTPUTS RETURN 16 OUT13 OUTPUT 13 17 OUTPUT 14 18 OUTPUT 15 19 OUTPUT 16 20 OUTPUTS RETURN 21 OUTI7 OUTPUT 17 22 OUTPUT 18 23 OUTPUT 19 24 OUTPUT 20 25 OUTPUTS RETURN 26 OUT21 OUTPUT 21 27 OUTPUT 22 28 OUT23 OUTPUT 23 29 OUT24 OUTPUT 24 30 RET OUTPUTS RETURN The outputs are always s
6. TS 600 Ping Symbol qj 1 OUTO1 25A 24VDC 5 RET Power Supply gt 24VDC Input u E 24V RET on 24V INPUTS Input Switch Pin Symbol 1 IN01 5 RET Hardware Reference Summary Accessory 65ETH Hardware Reference Summary Accessory 65ETH JUMPERS DESCRIPTION E1 USB Ethernet Micro Controller Firmware reload enable Factory default position is ON and it should remain ON If the firmware was corrupted due to a previous firmware download the card firmware may be reloaded by powering on the card with the jumper off installing the jumper without powering off then downloading firmware with out powering off Under normal circumstances this jumper should be on even when upgrading firmware Jumper Description Default Type 2 Pin Micro Controller Firmware reload enable Jumpered Jumpers Description Accessory 65ETH CONNECTORS DESCRIPTION USB Universal Serial Bus Port Function N C DATA DATA GND SHIELD SHIELD This connector is only used to change the operational firmware In addition if the IP address is forgotten the EEPROM containing the IP address and configuration data can be programmed using the USB connector 24VDC Input 24V DC Input PEE Phoenix PCB Edge Connect
7. USER MANUAL Accessory 65TH DELTA TAU Data Systems Inc NEW IDEAS IN MOTION Single Source Machine Control Power Flexibility Ease of Use 21314 Lassen Street Chatsworth CA 91311 Tel 818 998 2095 Fax 818 998 7807 www deltatau com Copyright Information O 2007 Delta Tau Data Systems Inc All rights reserved This document is furnished for the customers of Delta Tau Data Systems Inc Other uses are unauthorized without written permission of Delta Tau Data Systems Inc Information contained in this manual may be updated from time to time due to product improvements etc and may not conform in every respect to former issues To report errors or inconsistencies call or email Delta Tau Data Systems Inc Technical Support Phone 818 717 5656 Fax 818 998 7807 Email support deltatau com Website http www deltatau com Operating Conditions AII Delta Tau Data Systems Inc motion controller products accessories and amplifiers contain static sensitive components that can be damaged by incorrect handling When installing or handling Delta Tau Data Systems Inc products avoid contact with highly insulated materials Only qualified personnel should be allowed to handle this equipment In the case of industrial applications we expect our products to be protected from hazardous or conductive materials and or environments that could cause harm to the controller by damaging components or causing
8. ay Status LED Indicators RLY1 When lit this LED indicates that relay 1 is activated RLY2 When lit this LED indicates that relay 1 is activated USB Connector This connector is used to perform some software diagnostic procedures or to download the operational firmware 24V Input Connector Power is applied to the unit through this connector The power requirements are 25A 24VDC Ethernet Connector Utilizes a Modbus TCP IP protocol to read from and write to all I O DB 15 Option 1 Connector When 1 is ordered this connector provides the lines for two relay contact outputs two 12 bit DAC outputs with 0 20 V voltage range and two 12 bit ADC inputs with 0 20 V voltage range Inputs and Outputs Terminal Blocks The digital inputs are connected through a 30 pin terminal block on the top panel of the unit and the digital outputs are connected through a 30 pin terminal block on the bottom panel of the unit Connections Example Sourcing Inputs and Sourcing Outputs Load OUTPUTS 600 mA max Pin Symbol 1 OUTO1 25A 24VDC 5 RET Power Supply gt 24VDC Input I 24V RET 9 24V L INPUTS Input Switch Pin Symbol 1 INO1 5 RET 4 Hardware Reference Summary Accessory 65ETH Connections Example Sinking Inputs and Sourcing Outputs Load OUTPU
9. electrical shorts When our products are used in an industrial environment install them into an industrial electrical cabinet or industrial PC to protect them from excessive or corrosive moisture abnormal ambient temperatures and conductive materials If Delta Tau Data Systems Inc products are directly exposed to hazardous or conductive materials and or environments we cannot guarantee their operation REVISION HISTORY REV DESCRIPTION DATE CHG APPVD UPDATE 24 DC INPUT CONNECTOR TABLE P 28 11 21 07 CP M COGUR Accessory 65ETH Table of Contents INTRODUCTION err D E 1 eer eme ER PO eie emer pe e darte 1 HARDWARE REFERENCE SUMMAFPRY 3 Product Layout aa un SEA DEDE REDIERE UEM CUL SUE 3 Connectors and s u L usu u a a SIM uS 4 Inputs and Outputs LED Indicators eee eene 4 Status LED Indicators eee a ushyayta asa awpa sense ASETAT enne nn 4 Relay Status LED Indicators etie icio RECIEN EAE D RIEN RU Ria 4 OSB CONN E 4 DAV Input GTC NEN ER 4 Jo T IUNII ITO 4 DB 15 Optional CORRBECIOF iii ee os OPE QU Re RARE ankaqa Ie 4 Input
10. ing each at up to 24VDC with 600mA continuous and 1 2A peak for up to 2 seconds An optional set of analog inputs analog outputs and relay contacts can be installed to control for example one or two inverter drives through the Ethernet Modbus TCP IP link This accessory works with a PMAC or Turbo PMAC equipped with 100 Base T Ethernet system that has Modbus option installed In addition this product conforms to the Modbus specification other devices such as HMI etc Options OPT 1 301 603830 OPT This option includes Two relay contact outputs Two 12 bit DAC outputs with 0 10 V voltage range Two 12 bit ADC inputs with 0 10 V voltage range ws FON ka Ge Introduction Accessory 65ETH Introduction Accessory 65ETH HARDWARE REFERENCE SUMMARY Product Layout 9 750 9 375 247 7 238 13 500 12 73 Hardware Reference Summary Accessory 65 Connectors and Indicators Inputs and Outputs LED Indicators Each of the 24 input and 24 output lines has an associated LED that displays its state either active or inactive in the front panel of the unit Status LED Indicators 24V When lit this LED indicates that 24V is applied to the unit Fuse When lit this LED indicates that the internal fuse protecting the external 24V is properly functional PWR When lit this LED indicates that proper power is applied to the logic circuits Rel
11. n your network Select the Update PM AC button and the PMAC should now be communicating with your ACC 65ETH Select the Active Socket that is a Client and then select Refresh Counters The Modbus ent should be counting if you are communicating with the ACC 65ETH If not use PeWinPro2 to test Ping and Routing your Ethernet network with the ACC 65ETH 14 ACC 65M MACRO Card Memory and I O Accessory 65ETH Using ACC 65ETH Discrete Inputs and Outputs Example Using the suggested ACC65 ETH memory map and an 167 3FF00 the I O memory would be at 3FF90 3FF93 For the discrete I O the user could use a DP 32 bit type M variable or a variation of the 1 16 bit types For a 32 bit M variable one must remember that the first 16 bit of the I O would be in the upper 32 bits M300 gt X S3FF92 0 16 Discrete Outputs 1 16 LSbit Output 1 M301 gt Y S3FF92 0 8 Discrete Outputs 17 24 M400 gt X S3FF90 0 16 Discrete Inputs 1 16 LSbit Input 1 M401 gt Y S3FF90 0 8 Discrete Inputs 17 24 Using the ACC 65ETH ADC Inputs amp DAC Outputs Example Using the suggested 65 memory map and an 167 3FF00 the I O memory would be at 3FF90 3FF93 For the analog I O the user must use the 12 bit M variable type M320 gt X S3FF93 0 12 DAC Output 1 M321 gt Y S3FF93 0 12 DAC Output 2 420 gt 53 91 0 12 ADC Input 1 421 gt 53 91 0 12 ADC Input 2 Using the ACC 65ETH Relay Con
12. or 1 Pin Symbol Function 1 GND Ground Connection from power supply 2 24V Logic 24VDC input from power supply for logic 3 24V I O 24VDC input from power supply for I O Power supply capacity depends on the number of simultaneous outputs used in application Each output is capable of 600mA continues current output and 1 2A instantaneous output for 2 seconds This connector is used to power the unit with a 25A 24VDC power supply Ethernet Copper Connectors Front View Pin Symbol Description 1 Transmit Output 2 Transmit Output 3 Unused Connectors Description Accessory 65ETH 4 Unused 5 Unused 6 Unused 7 RX Receive Input 8 RX Receive Input Amber LED Activity Blinking indicates transmit receive activity Green LED Link Solid Green indicates a valid connection The cable used for the Ethernet wired connections is CAT5 When wired to a hub switch a straight through 8 conductor cable can be used When wired directly to a UMAC a crossover cable must be used A solid green LED indicates a valid Ethernet hardware connection exists A blinking amber LED indicates Ethernet traffic is present on the wire Inputs Connector 30 pin Terminal Block PIN SYMBOL FUNCTION l IN01 INPUT 1 2 INPUT 2 3 IN03 INPUT 3 4 INPUT 4 5 RETURN FOR INPUTS 1 8 6 I
13. ourcing type Pins 5 10 15 20 25 and 30 are internally connected See the Connections Example diagrams on pages 4 5 of this manual for details 10 Connectors Description Accessory 65ETH OPT 1 DB 15 Connector Pin Symbol Function 1 GND COMMON GROUND 2 ANALOG INPUT 1 3 ANALOG INPUT 2 4 ANALOG OUTPUT 1 5 ANALOG OUTPUT 2 6 RLY NC 1 NORMALLY CLOSE RELAY 1 7 COMMON RELAY 2 8 NORMALLY OPEN RELAY 2 9 ANALOG INPUT 1 10 ANALOG INPUT 2 11 ANALOG OUTPUT 1 12 ANALOG OUTPUT 2 13 COMMON RELAY 1 14 NORMALLY OPEN RELAY 1 15 RLY NC 2 NORMALLY CLOSE RELAY 2 When 1 is ordered this connector provides the lines for 2 relay contact outputs 2 x 12 bit DAC outputs with 0 10 V voltage range and 2 x 12 bit ADC inputs with 0 10 V voltage range Connectors Description Accessory 65 SOFTWARE DESIGN amp SETUP ACC65 ETH Modbus Server Description Supported Modbus Function Codes FC s FC COMMAND DESCRIPTION 3 READ MULTIPLE REGISTERS X 4 WORDS 16 WRITE MULTIPLE REGISTERS X 4 WORDS 1 READ COILS X 24 COILS 2 READ INPUT DISCRETES X 24 DISCRETES 4 READ INPUT REGISTERS X 4 WORDS 5 WRITE ONE COIL 6 WRITE A SINGLE REGISTER 15 WRITE MULTIPLE COILS X 24 COILS 23 READ amp WRITE MULTIPLE REGISTERS X 4 WORDS ACC 65ETH Modbus Memory Map HARDWARE I O MODBUS WORD MODBUS INPUT DISCRETE
14. r ent lt A Refresh Counters Enable 169 V Addrattse 128 1R9 ader 3FF80 r Socket Mode Active Socket B Update PMAC Save to File Socket 0 PMAC ASCII Socket1 PMAC INTR Active Mode M ODBUS CLIENT Download Configuration Global Timers Socket2 MODBUS SERVER Timer 1 100 v x5 500msecs Timer3 1 5 5 msecs Socket 3 MODBUS CLIENT Timer 2 v X5 5msecs Timer 4 v X 5 5 msecs Socket 3 Client Server address 192 168 F Test Network r Command Template Timer Socket 3 Client Modbus Reference PMAC Reference Count length Y Max Rate FC23 write 4 36 Command Description Modbus Reference PMAC Reference Count length 23 Read write multiple registers 1 120 words 0 32 a Create Command Delete Command Update Command Command Number Command s 170000040020 800000404 First select Setup Modbus You may get another value for your Modbus address Enable 169 and set Addr Offs 128 if you are going to use that feature Setup one of Sockets 1 3 as a Client If you are using the recommended memory map set up the above recommended Client Command Set the Server IP Address 192 6 94 50 or your ACC 65ETH IP address Select Test Network you should have a success if your ACC 65ETH is connected to your network This button will test Ping and connect Route your ACC 65ETH IP address o
15. re 12 ACC OSEIH VO Modbus eee et ete tee tier en be 12 Suggested PMAC 65 I O Memory Map essent entere rennen enne 13 Suggested PMAC Modbus Client Command List for above Memory 13 Using PeWinPro2 for Setting up Modbus 13 Using ACC 65ETH Discrete Inputs and Outputs cccececsseesseesceeeceesceeceseceseceaeceaecaeecaecsaecaeecseeseeseneseeeeeeeeeeaees 15 Using the ACC 65ETH ADC Inputs amp DAC Outputs eese nennen 15 Using the ACC 65ETH Relay Contact 15 Setting up your IP Address for the ACC 65ETH 0 4220 00 1410000000000000000 000 ener 16 Viewing your Modbus Status 17 Testing the ACC 65ETLH cass tette esee tees eio tete pa ods E e ueber 17 Firmware Updates sas uum terete teeter na IN LIN au IINE 18 Table of Contents i Accessory 65ETH Table of Contents Accessory 65ETH INTRODUCTION The ACC 65ETH is a boxed accessory with 24 isolated self protected digital inputs and 24 isolated self protected digital outputs The inputs and outputs are controlled through an Ethernet connector The inputs are either sinking or sourcing by user wiring at 12V to 24V levels The outputs are sourc
16. s and Outputs Terminal Blocks eese 4 Connections Example Sourcing Inputs and Sourcing Outputs essere 4 Connections Example Sinking Inputs and Sourcing Outputs essere 5 JUMPERS DESCRIPTIQON 1 pere areae ike idee bed iusutasedvansnsssvassd Dk aoo pb orae Dew ed 7 El USB Ethernet Micro Controller Firmware reload enable essen 7 CONNECTORS 20 02 RR ube se sunsensbueouesutseas cose 8 USB Universal Seral Bus pots cheered ees 8 24 VIDC Input oue I uU dem des CI 8 Ethernet Copper Connectors ns es tes ety Seen u ma Ml LU ESL 8 Inputs Connector 30 pin Terminal BlocKk n nete nennen ener enr enne nne 9 Outputs Connector 30 pin Terminal eere enne nnne nennen ener enne nnn 10 OPT 1 DB 15 Connector oie iD s Sas 11 SOFTWARE DESIGN amp SETUP A u tenen sete 12 65 Modbus Server Description nn enne nnne nnne trennen eren ennt enne nennen 12 Supported Modbus Function Codes eene eret nnne nenne ente
17. s not been Store Boot programmed this session IP Address Firmware Load Successfull Store IP Protocol Reg DHCP UDP Modbus Option Type C ACC54E C CPCI C Gateway C 104 C C GEO X Y 603761 Gateway IP 3 Serial No Gateway Mask Store 04 00 00 00 50 54 Note If needed this is another avenue to determine or set your IP address 18 ACC 65M MACRO Card Memory and I O Map
18. tact Outputs There are two relays RLY1 and RLY2 each with a Normally Open NO and a Normally Closed NC relay contact For an 167 3FF00 and the suggested PMAC memory map the following M variables will allow you to control these relays See the Opt 1 DB 15 Connector for the hardware connection 310 gt 53 92 8 RLY1 Enable 1 ON 311 gt 53 92 9 RLY2 Enable 1 5V I RLYx NO u RLYx RLYx f RLYx_NC Isolation Accessory 65ETH Setting up your IP Address for the ACC 65ETH Card To update the IP address of the ACC 65ETH do the following Load your Web browser and type in the Address http 192 6 94 50 the default or its current IP address e Ifyou get This page cannot be displayed go to PewinPro2 for help in testing your Ethernet connection and setting up your Routing address table Ifyou get the following data in your browser select SetIP F Delta Tau ACC 65ETH Modbus 1 0 Controller Microsoft Internet Explore D x File Edit View Favorites Tools Help Ei Back gt A Qsearch G Favorites 5 addes ee Google 3 Web Lf Search Frooge g2 Ghee blocked jer Y if search web Fay Pi shopping 2 Yahoo x Favorites es Wow 65 Home Page
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