1 installation
Contents
1. A Please read gammadue and deltadue controller series serial communication and con figuration software 3 Product coding PRODUCT CODING The complete code is shown on the instru ment label The informations about product coding are accessible from the front panel by mean of a particular procedure described at section 5 2 page 49 Configuration code software Basic product code hardware Instrument label P N X8 3150 0000 CONF 0320 2301 S N AOA 9909 0013 V L N 100 240V 50 60 Hz 4W NIE AERE MM M 1218 J J SCIAT M T gt 2 E cj L 2 REM 51 LZ al Uu 110213 AM A 3 Product coding 3 1 MODEL CODE The product code indicates the specific hardware configuration of the instrument that can be modified by specialized engineers only Configuration Line Basic Accessories 1st part ond BH Mode 97 9390 1 1 Line EIJ Setpoint Programmer special function Not fitted Power supply Start up Timer 100 240Vac 15 10 One 8 segments program 24Vac 25 412 or 24 15 25 User manual Outputs OP1 OP2 OP4 EJ italian English std 3 5 Relay Relay SSR Drive 1 French English Triac Triac SSR Drive 5 German2. ASCON spa ISO 9001 Certified ASCON spa 20021 Bollate Milan Italy via Falzarego 9 11 Tel 39 02 333 371 Fax 39 02 350 4243 http www ascon it e mail sales ascon it Double action controller with analogue output 1 3 DIN 48 x 96 X3 line CE User Manual e M I U X3 4 04 02 e Cod J30 478 1AX3 IE t US LISTED Double action controller with analogue output 1 3 DIN 48 x 96 X3 line X3 11 12 13 11211 mm 41114 SCIAT MAN RUN IP LI mm 1 21 111213 AJM LISTED Information INO NOTES ON ELECTRIC SAFETY AND ELECTROMAGNETIC COMPATIBILITY Please read carefully these instructions before proceeding with the installation of the controller Class instrument real panel mounting This controller has been designed with compliance to Regulations on electrical apparatus appliance systems and installations according to the European Community directive 73 23 EEC amended by the European Comunity direc tive 93 68 EEC and the Regulations on the essential protection requirements in electrical apparatus EN61010 1 93 A2 95 Regulations on Electromagnetic Compatibility according to the European Community directive n089 336 EEC amended by the European Community directive n 92 31 EEC 93 68 EEC 98 13 EEC and the following regulations Regulations on RF emissions E
3. the algebric sum of the Heat and Cool outputs A Heat Cool actions separated Insert positive value 0 10 10096 100 100 50 0 PID output B Heat Cool actions overlapped Insert negative value 10 0 100 100 100 50 0 PID output C Cool action adjustin Example with different relative cool gains zs 2 0 c EB 0 1 10 0 0 2 1 9 100 65 _ 210026 Heat output Cool output 100 50 0 PID output D On Off Cool action 100 50 0 PID output 4 4 3 AUXILIARY PARAMETERS MENU If i AL1 alarm hysteresis AL2 alarm hysteresis I ht 11 EIU UI 4 1 11 ALS EJ JU 1 alarm hysteresis Hysteresis of the threshold of both the alarms that activate OP1 and OP2 control output It is specified as a of the full scale 11 1_ AL1 AL2 ALS latching 1 f 1 and a te blocking H 4 l functions For each alarm it is possible to select the following functions nant none Ltch latching tL blocking both latching and blocking Lich ALARM ACKNOWLEDGE FUNCTION The alarm once occurred is presented on the display until to the time of acknowledge The acknowledge operation consists in pressing any key After this operation the alarm leaves the alarm state only when the alarm condition is no longer pre
4. 45 0 6 mm 1 78 0 023 in i 113 mm min 4 45 in min In 1 Installation 1 4 ENVIRONMENTAL CONDITIONS Operating conditions ANC C Altitude up to 2000 m Temperature 0 50 C Rh Relative humidity 5 95 non condensing Special conditions Suggestions Altitude gt 2000 Use 24Vac supply version Temperature gt 50 C Use forced air ventilation Rh Humidity gt 95 Warm up ies Conducting atmosphere Use filter Forbidden Conditions Q 5 Corrosive atmosphere WZ Explosive atmosphere lo 1 5 PANEL MOUNTING 1 1 5 1 INSERT THE INSTRUMENT 1 Prepare panel cut out 2 Check front panel gasket position 3 Insert the instrument through the cut out UL note 1 For Use ona Flat Surface of a Type 2 and Type 3 raintight Enclosure 1 5 2 INSTALLATION SECURING 1 Fit the mounting clamps 2 Push the mounting clamps towards the panel surface to secure the instrument 1 5 3 CLAMPS REMOVING 1 Insert the screwdriver in the clips of the clamps 2 Rotate the screwdriver 1 Installation 1 5 4 INSTRUMENT UNPLUGGING 1 Push and 2 Pull to remove the instrument Electrostatic discharges can damage the instrument 1MO rh Before removing the instrument the operator must discharge himself to ground IN 2 Electrical connections 2 ELECTRICAL CONNECTIONS EN B
5. CJ After having selected the meter or the code press and SZ to display or modify the value see page 25 The value is entered when the Back to the previous parameter next parameter is selected by pressing the key Ww Jj Entry key for selection Until the A or SA are and value setting confirmation pressed or if you wait for 30 sec onds the parameter value is not inserted Value modification Pressing the key the next group of parameters is present Access to the menu for ed on the display Parameter setting Configuration 24 4 2 PARAMETER SETTING 4 2 1 NUMERIC ENTRY i e the modification of the Setpoint value from 275 0 to 240 0 Press A or SV momentar ily to change the value of 1 unit every push Continued pressing of Ay or changes the value at rate that doubles every second Releasing the button the rate of change decreases In any case the change of the value stops when it has reached the max min limit set for the parameter In case of Setpoint modification press A or once to dis play the local Setpoint instead of working Setpoint To evidence this change the dis play flashes once Then the Setpoint can be modified LIII 144 f C J Ji _ LIII Lu gl fl t J LI LIII 144 121111 JL
6. Table 1 Digital input functions 4 Operations 4l Value Description nant Not used 1st stored Setpoint Keyboard lock 2st stored Setpoint Measure Hold Run Timer Auto Man Run stop of a program Local Remote Table 2 Engineering units uo it Value Value Description degree centigrade H Ampere degree Fahrenheit bgr nant none ou mV rh u Volt Ph nt mA Value Value Description 5 O 5 Volt 0 20 10 20 mA 1 5 11 5 Volt 4 2 4 20 mA 10 10 Volt 4 Operations 4 4 PARAMETERS For a simpler use of the con troller its parameters have been organised in groups menu according to their functionality area 4 4 1 SETPOINT MENU The OP1 OP2 or OP3 outputs can be used for alarms if they are not used as control outputs It is possible to configure up to 4 alarms AL1 AL2 AL3 AL4 see pages 21 and 22 selecting for each of them A the type and the operating condi tion of the alarm B the functionality of the alarm acknowledgement latching see page 39 C The blocking function is activated on start up see p 39 D Loop break or sensor break see page 40 A ALARM TYPE AND OPERATION CONDITIONS Absolute alarm full scale On Active high Active low low range high range 3 Alarm threshold 9 Devia
7. high limit n 2 not active or of sensor break pee mica i alarm threshold UI ar 1 type Digit O P of the configura rn 1247 2 1 2 mio cou tion code is assigned to 0 or 1 lt 4 773 ceo AL2 alarm threshold l nc LOCAL PROGRAMM 1 2 see page 32 i configuration index R 0 6 I T zz AL3 alarm threshold LOCAL 2 STORED REMOTE LOCAL REMOTE WITH TRIM 17 3 34 1 configuration index R 1 2 configuration index R 3 4 5 es see page 32 l E OFF 12 zi 1 Iststored i Ratio f r Setpoint ramp up Ali Setpoint E cl Setpoint JL GFF 0 1 999 9 C 9 C lt gt digit min os 7 2 E o Remote 2 cl Setpoint ramp down 4 18 Setpoint LICI I Setpoint bias Ji 14 0 999 9 o s digit min 4 Operations RN 4 IL Ji Jl Control m Men BE oOo PLD On Off Algorithm Algorithm Control output hysteresis 0 1 10 0 sc 2121 25 C 9 EET aS O 1 E I aS O 9 l l 1127 Tune run stop Ed d l Proportional band 0 5 999 9 of span Integral time 0 1 100 0
8. Alarm latching and blocking functions cook Lech post L LBA delay see page 40 LIF F sensor break 1 9999 s LBA Soft start output value __ Eflad only F 0 1 100 0 Back to the F 115 parameter E JL UI cS C So Soft start activation time only if differ ent than GF F 1 9999 s Filter time constant A 30s Input shift UF F 60 60 digit Communication address if option installed 1 247 wee Retransmission low range only if installed whole range Retransmission high range only if installed whole range If options installed os Timer and Start up Menu racc 4 Operations 4 3 4 PARAMETERISATION TIMER AND START UP MENU Timer Start up operating mode see table 1 page 43 TIMER FUNCTION only with AL3 enabled C 9 v 1 1 1 aS C mm icr aA ILI Back to the Timer Action Herel not equal to LIF F or to 1 see table page 43 Timer setting 1 9999 s or min Stand by Setpoint d 7 L Nu H od parameter oS Em START UP FUNCTION only if 1 Hold time 0 500 min Start up Setpoint aerate Ane 1 CH MD C
9. Pv SP Table of contents TABLE OF CONTENTS HM INSTALLATION sss Page 4 ELECTRICAL CONNECTIONS Page 8 WM PRODUCT Page 18 Hl 5 Page 23 5 Page 49 Page 50 ME SETPOINT PROGRAMMER Page 55 TECHNICAL SPECIFICATIONS Page 61 02 1 Installation 122 INSTALLATION Installation must only be carried out by qualified personnel Before proceeding with the installation of this controller follow the instructions illus trated in this manual and particularly the installation precautions marked with the symbol related to the European Community directive on electrical protection and electromagnetic compatibility To prevent hands or metal touching parts that may be electrically live the controllers must be installed in an enclosure and or in a cubicle 1 4 GENERAL DESCRIPTION IP 20 Terminal block EN61010 1 IEC1010 1 Product code label M Mounting clamps Sealing front panel gasket Panel surface Front panel IP65 protection EN 650529 IEC 529 1 2 DIMENSIONAL DETAILS 48 mm 1 89 in 96 mm 3 78 in 110 mm 4 33 in 10 mm max 0 39 in max KK LLL LLL 10 mm max 0 39 in max 1 Installation 1 3 PANEL CUT OUT 92 0 8 mm 3 62 0 031 in 65 mm min 2 56 in min e
10. When the Timer is running the led is on 2117 p JL cS C lt CJ When the Timer ends the Setpoint display shows alterna tively the message End the Setpoint value until a key is pressed TIMER REMAINING TIME When the timer is running it is always possible to see the remaining time and to modify it C lt 8 Operator mode and Timer running Press until Remaining time Remaining time value Value change Ifsetto Lj the timer ends 4 4 5 CONFIGURATION MENU RETRANSMISSION When OP5 output is present and not configured as control out put it retransmits linearised PV or SP On configuration see page 31 it is possible to set Analogue range 420 Retransmitted signal nant 5P The following parameters define the low and high range of the OP5 retransmission output cor responding to 0 4mA or 20mA see page 29 11 1 Retransmission low range Retransmission high range Example S range 0 1600 C e Output range 4 20 mA e Retransmitted signal PV on 800 1200 C range 800 1200 1600 With rti greater than r Eh 1 itis possible to obtain a reverse scale 4 Operations CURRENT TRANSFORMER INPUT With CT option it is possible to display the load current a
11. CJ 1 Raise 271212 L J LJ 21411171 2 Tii cS C CJ 21 17 1 21201117 1 JU Operator mode working Setpoint displayed Local Setpoint display Lower Setpoint modification e after 2 s Setpoint entry The operation is acknowledged by one flash of the display 4 2 2 MNEMONIC CODES SETTING e g configuration see page 30 4 Operations Press the A or SA to display the next or previous mnemonic for the selected parameter Continued pressing of or S will display further mnemonics at a rate of one mnemonic every 0 5 s The mnemonic displayed at the time the next parameter is selected is the one stored in the parameter 1 17 11 1 LU Jt cS 21 17 l ll 1 Lit Jt Engineering Units Degree Centigrade Degree Fahrenheit Degree Centigrade Ln ru fie Lit Jt cS OU lt CJ Degree Fahrenheit no units defined Ph 4 Operations 4 3 PARAMETERISATION MAIN MENU Back to the Operator mode Operator 21121121 9 Setpoint Menu Control Menu Aux parameters Configuration Menu 12 1241 see page
12. aa It Select nant to free the Setpoint modification then Press to change the local Setpoint Te Select to ffo the first Setpoint Select 5 212 to force the second Setpoint Stand by _ Index 2c The selected Setpoint becomes operating pressing the key The corrispondig green led Tor S 2 is on Select L aic to come back to the previ ous local Setpoint value 6 1 7 KEYPAD LOCK To lock unlock the keypad press the keys and simulta neously for 2 seconds To confirm the keypad lock unlock the display flashes once The keypad lock unlock can be achieved by serial communica tions too tained in case of power failure operator mode 1011 41424114 L1 1171 2 1 UJ Press simultaneously for 2 seconds 6 1 8 OUTPUTS LOCK The outputs are switched to the OFF status by pressing the keys and SZ together When the outputs are locked the message Jii is dis played instead of the Setpoint value To unlock the outputs press again the keys simultaneously the Soft start will be enabled The outputs lock unlock can be achieved by serial com munications too outputs lock unlock is maintained in case of power failure 6 Commands operator mode Press simultaneously for 2 seconds 6 Commands 6 2 DIGITAL INPUT COMMANDS A
13. 1 _ 21 IL Utt CJ 2 wk JL LL Iz 25 C sc Operator mode press until Control menu To start select ab select Id lg ene This parameter specifies the pro portional band coefficient that multiplies the error SP PV Integral time It is the integral time value that specifies the time required by the integral term to generate an out put equivalent to the proportional term When the integral term is not included in the con trol algorithm Derivative time It is the time required by the pro portional term P to repeat the output provided by the deriva tive term D When UFF the derivative term is not included in the control algorithm Overshoot control This parameter specifies the span of action of the overshoot control Setting lower values 1 00 0 01 the overshoot generated by a Setpoint change is reduced The overshoot control doesn t affect the effectiveness of the PI D algorithm Setting 1 the overshoot control is disabled Manual Reset This specifies the control output value when PV SP in a PD only algorithm lack of the integral term Dead Band Inside this band for PV SP the control output does not change to protect the actuator out put Stand by Control output cycle time LL l l 1 f Cool cycle time Its the cycle time of the time
14. 2 Pa fie Ec Bojno fig 1 5 5 Elc OP1 s 2 Ed o mV zw ew OUT UL note 1 Use 60 70 C copper Cu conductor only 92 2 1 TERMINATION UNIT 1 6 Rear 5 7 mm terminal 0 22 in cover Cable size 1mm 18 AWG 28 screw terminals M3 e Option terminals Tightening torque 0 5 Nm Positive screw driver PH1 C Negative screw driver O0O 8x4mm Terminals Pin connector 1 4 mm 0 055 in max Fork shape AMP 165004 5 5 mm 0 21 in Stripped wire L 5 5 mm 0 21 in PRECAUTIONS ENC El Despite the fact that the instru ment has been designed to work in an harsh and noisy environ mental level IV of the industrial standard IEC 801 4 it is recom mended to follow the following suggestions All the wiring must comply with the local regulations The supply wiring should be rout ed away from the power cables Avoid to use electromagnetic contactors power Relays and high power motors nearby Avoid power units nearby espe cially if controlled in phase angle Keep the low level sensor input wires away from the power lines and the output cables If this is not achievable use shielded cables on the sensor input with the shield connected to earth 2 2 SUGGESTED WIRES ROUTING Conduit for supply
15. 27 see page 28 Menu see page 29 see pages 30 and 31 S o fere oci pcc COMMANDS s Lg MILL I if fi m Mt i 7I 01 configursd Inu cn cn cn S Sia S o 2 n Setpoint selection Serbien pine lt 5000 t page 52 Program yif coc lt i ar Run F Stop Hold Password Entry Z see page 59 1 EL IL Only if value JI Jt gt 5000 if installed 1 25 I lt CI Must be equal to the l i UAE El on value of the parameter DA LadE Timer Start up Menu Program Menu 1 1 1 see page 29 see page 58 25 lt cC 1122 1 111 1 121 1 LU 2 2 3 2 Coo i 7I 71 121 1 CIII YES 11121714 Lc LU mS Back to the Operator mode 1 1 1 eo eee ew gt 4 Operations 4 3 1 PARAMETERISATION SETPOINT MENU Setpoint menu n E 55 Setpoint limit low ni cl 4 L range SF Note 1 2 HI C s 1 It is not presented if the controller IH range has been configured with alarm aem 9D 11
16. 31 Z Tc ES 1 S2 1 Manual AUTO Local Setpoint 1 J Ji 144 J output modifiable SP Got PLD only value Timer remaining time modifiable value if option installed see page 46 zc ni JUI A C LI 7 Eq C So Target Setpoint value local mode only not displayed if the Slopes are disabled Load current in Ampere CT option only see page 47 72 148 25 E53 lt Operator mode 52 OF THE CONFIGURATION CODES Software release 21711212 IL J Kt I7 L aS lt DJ 211111 311414 LI noc aS S LJ IL UII fj 12117 1 lt LJ 122 1 tL Jt J 22 L OU lt LJ 5 Displays Engineering units see table 2 page 31 Basic product code Hardware page 19 151 part of the configuration code see pages 20 and 21 274 part of the configuration code see pages 21 and 22 6 Commands COMMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES The commands can be entered in 3 ways 1112 13 45 00 SCI AT 54580 6 1 KEYPAD 6 2 DIGITAL INPUTS 6 3 SERIAL see page 51 see page 54 COMMUNICATIONS see the manual on this topic Setpoint modification manual mode Timer start Program start stop local re
17. Program stop in local mode 21 7 Programmed Setpoint The different phase are dis played in a chained way just for easing the understanding of the functionality Two different mode for starting and stopping a program are pro vided direct mode with the key through the parameter menu 7 Programmed Setpoint ist DIRECT MODE WITH 2nd THROUGH THE PARAMETER MENU 1 H Operator _ 4 _ mode c LI local Setpoint Program hold C LIU Program start l l Program start 11711171 Program L It running 200 1 SUE 1417 RUN led SETA C3 continuously on UL ul tL Hold Jt ll ES The green led is flashed at high rate when the controlled 42020111 JI Program hold Tr macy 3 3L led flashing I i variable is out of the allowed deviation CJ IL HL band Ji ti The current time of a segment is hold Program reset up to the time the variable re enter in the band EH TECHNICAL SPECIFICATIONS Features at 25 C environmental temp Description From keypad or serial communication the user selects 8 Technical specification Total configurability the type of input the type and functionality of the alarms see chapter 3 2 page 20 the type of control algorithm the type of Setp
18. The control action is not affected by the Timer function Timer launch L ri 1 CUDD E A TTT 1 digit band Process variable PV Output OP OA OOE AAEL AAAA EEIT B Counting start time inside the band end with control output forced to zero The time counting starts only when the error is inside a 1 digit band At the end the con trol output is forced to zero 1 Lf 1 4 E ng 1 111 11411 14 jt Timer launch 19etpoit t1digit band Process variable PV Output OP 1 When the Timer is not running the con trol output is forced to zero also before the Timer launch C Counting start time timer launch time end in control mode The time counting starts when the timer is launched The control action is not affected by the Timer function Timer launch Process variable PV Output OP TIMER COUNTING MODES D Counting start time timer launch time end with control output forced to zero The time counting starts when the timer is launched At the end the control output is forced to zero 1 Timer launch t LLL 14 Setpoint Process variable PV Output OP 1 When the Timer is not running the con trol output is forced to zero also before t
19. directly to the Off phase 42 If at the controller power on the process variable PV is greater than A 551 lt local Setpoint SP power on noise the lowest between the BESH Setpoint SP and the working Setpoint the Fd next phase Hold or Off will PV 004 be executed instead of the Limy 24 phase ERST 1 digit ELI DU 200140 digit uw 1 MEL H2 with TC 25 ZS 1sec min CJ g CJ 15 28 Hold ao 1 Limy 2 Hold sor Start up Setpoint ETI B a7 3111 2 local Setpoint SP During the Limy and power on Hold phases the led is on PV n 1 digit noise Setpoint SP 2 5 with TC 25 1sec min 1 Limy 3a ETE 1 Limy off 4 4 4 2 TIMER FUNCTION OPTION The Timer can t be enabled with Heat Cool control To enable this function do the fol lowing 1 In order to use this AL3 func tion index Q must be set to U in configuration see page 22 2 To select one of the 6 possi ble functioning modes of the Timer set the value of the 2 following parameters in para meterisation see p 29 Timer Start up op
20. function is assigned through the configuration procedure to each IL1 IL2 and IL3 digital input see the parameters set ting at tab 1 at page 31 The configured function is acti vated when the digital input free voltage contact or open collec tor output is in the On state closed It is deactivated by set ting the input to the Off state open The activation of the function through the digital input has the highest priority than through the keypad or through the serial communication Parameter Performed operation value BEN MN None LI Keypad lock E Unlock Locked PV measure hold Normal Py is hold operation Set manual mode Automatic Manual 19 810194 LL Local 1st SP p Setpoint 411 wo 98 32 e 2nd stored Setpoint JCE Local ana Sp D ugs Local Remote mode l l 1 Et 2k Timer Timer start Start stop Hn ond Programmed Setpoint of a program Notes Not used With the keypad locked the commands from digital inputs and serial communications are still operating The value of PV is frozen at the time the digital input goes to the close state The permanent closure forces the chosen stored value Setpoint modification is not possible The impulsive closure selects the stored value Setpoint modification is allowed If more than one digital input i
21. min Derivative time 0 01 10 00 min Overshoot control 0 01 1 00 Manual reset only with integral time 0 0 100 0 output Error dead band UF F 0 1 10 0 digit Cycle time time proportional only 1 200 seconds Control output high limit 10 0 100 0 T1410 j Minimum J output step 4 3 2 PARAMETERISATION CONTROL MENU 7 LI LJ Iz Output safety value cS C 9 0 0 100 0 Valve drive algorithm Motor travel time L fi 11144811 15 600 seconds 100 0 100 0 for Heat Cool Heat Cool Algorithm ZS C e amp G 0 1 5 096 f mt MU d L 111 1 5 Cool zh O 52 output hysteresis CL E END AR On Off only 0 1 10 0 5 Lit Back tothe Wet paramete t c lt g Dead band 10 0 10 0 Cool relative gain 0 1 10 0 Cool cycle time heat cool time proportion ing only 1 200 seconds Cool control output high limit only 10 0 100 0 4 3 3 PARAMETERISATION AUXILIARY PARAMETERS MENU Auxiliary parameters Menu OD so AL2 and AL3 parameters cs C So ii J AL1 hysteresis 0 1 10 0 of span
22. o full range Tor anea N of segments all the 6 normal 7 segments I Segment 0 LJ Digital output 1 A gg Cla doed 7 Lb AE ot program E db ci End TE L urn open At I segment Setpoint 1 One digital output is provid ES ur rt 22 ARE to ed which can be controlled CJ CJ waoe range by the program This output is usually If this func 7 _ ee deviation _ j Segment 1 End segment be inhibited by setting Z CJ 2 CJ E 0 9999 Lin it CJ a L Closed open GFE inhibited the parameter ici Back to the ii parameter 7 44 START STOP OF A PROGRAM The various commands sup ported by the controller are dif ferent for each of the following operating phases A when in Local Setpoint mode B during the execution of a pro gram C when the program is in hold Commands supported by the controllers Type of Local Programmed Programmed operating setpoint Execution Hold Phase Start of a of a program of a program program A B C Supported Setting commands of Local setpoint Program Program Program start gt hold gt continuation Em When the program is ended it comes back to normal mode Program Program stop stop in local mode in local mode
23. 12 F 1 0 TC NI NiMo18 0 1100 C 32 2012 F 111 Index TC W3 Re W25 Re 0 2000 C 32 3632 F 1 2 TC W5 Re W26 Re 0 2000 C 32 3632 F 1 3 2nd partof 12211 1 Dc input 0 50mV linear Engineering and units 14 Dc input 10 50mV linear Engineering and units 115 t GUL Custom input and range 1 1 6 1 For instance other thermocouples types AT with 2 PT 100 custom E g Enter the code 2301 to choose linearisation etc AL1 absolute active high AL2 absolute active low AL3 Used by Timer Local 2 Stored Setpoints with tracking function 3 Product coding Control mode M Alarm 1 type and function o ON OFF reverse action 0 Disabled 0 ON OFF direct action 1 Sensor break Loop break alarm LBA 1 P I D single reverse action 2 active high 2 P I D single direct action 3 Absolute 3 Linear cool output 4 ACNE MIOR 4 ON OFF cool output 5 Deviation 9 Water cool output 2 6 ae bic ow 5 Oil cool output 2 7 Band active out 6 active in 7 Output configuration bon 8 Single action Double action y AGUNG GUNN SHE 9 Relay OP1 Heat OP1 Cool OP2 0 SSR drive OP4 Heat OP1 Cool OP4 1 Alarm 2 type and function P Analogue OP5 Heat OP4 Cool OP2 2 Disabled 0 Heat OP1 Cool OP
24. 351 21 989 0738 Fax 351 21 989 0739 SPAIN INTERBIL S L Phone 34 94 453 50 78 Fax 34 94 453 51 45 BRANCH OFFICES Phone 34 93 311 98 11 Fax 34 93 311 93 65 Phone 34 91 656 04 71 Fax 34 91 656 04 71 SWITZERLAND CONTROLTHERM GMBH Phone 41 1 95437 77 Fax 41 1 954 37 78 TURKEY KONTROL SISTEMLERI LTD Phone 90 216 527 96 15 Fax 90 216 527 96 20 UNITED KINGDOM LTD Phone 44 20 8568 4664 Fax 44 20 8568 4115 Icons table ICONS TABLE Main universal input Digital input Digital input connected functions Thermocouple I Isolated contact 2 Auto Manual 00 RTD Pt100 NPN open collector Run Hold Reset and AS program selection Delta Temp 2x RTD ES I TTL open collector T hold mA 99 mA and mV ule Custom Setpoint Setpoint slopes 222 inhibition Ba Frequency EE Loc Local Output Auxiliary input D Stand by Ez w SPST Relay Si Keypad lock e nm Current transformer EI EA A Outputs lock SPDT Relay mA Remote setpoint Start up function Ei 9 55 3 gt m UI Volt Remote setpoint Timer function mA mV 7217 Feedback ns potentiometer Memorized m
25. 5 3 Sensor break Loop break alarm LBA 1 Heat OP5 Cool OP2 4 active high 2 Valve drive OP1 and OP2 Heat OP4 Cool OP5 5 Absolute 3 Heat OP5 Cool OP4 6 Deviation ACIE high 3 active low 5 2 In consideration of the thermal characteristics of the different cooling liquids active out 6 2 different correcting methods of the control output are available One for water Band i active in 7 and the other for oil 1 Heater break active during ON output state 8 OP water 100 0 2 100 OP oil 100 OP2 100 by CT 3 active during OFF output state 9 Only possible whether Output configuration or 1 and para meter is different to see page 31 Product coding Alarm 3 type and function Disabled or used by Timer or related to the program Sensor break Loop break alarm LBA ABsaliife active high active low Deviation active high active low Band active out active in Heater break active during ON output state by CT S active during OFF output state 2 Setpoint type Local only Local and 2 tracking stored Setpoints Local and 2 Stand by stored Setpoints Local and Remote only if option is installed Local with trim only with remote Setpoint Remote with trim only if option is installed Time program
26. 999 cycles or continuous cycling GF F Start stop hold etc activated from the keypad digital input and serial communications Timer see page 43 Automatic start at the power on manual start by keypad Digital inputs or serial comm s Setting time 1 9999 s min Stand by Setpoint from Setpoint low limit to Setpoint high limit Start up see page 41 Start up Setpoint from Setpoint low limit to Setpoint high limit Hold time 0 500min Control output high limit 5 0 100 096 The controller selects automatically the best method Step response according to the process conditions Natural frequency Standard with bumpless function by keypad digital input or serial communications RS485 isolated Modbus Jbus protocol 1200 2400 4800 9600 bit s 3 wires 24Ndc 20 30mA max for external transmitter supply Measure input Detection of out of range short circuit or sensor break with automatic activation of the safety strategies and alerts on display Control output Safety value 100 100 Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time Access protection Password to access the configuration and parameters data keypad lock outputs lock 100 240Vac 15 10 50 60 Hz or PTC protected 24Vac VA 2 50 60 HZ and 15 25 Power consumption 4W max Safety Compliance to EN61010 1 IEC 1010 1 installation
27. Continue Reset diit Ramp If L init is selected the execution of the program starts from the point reached at the power failure time All the parameters like Setpoint and the remaining time are restored at the values they had at power off SP Power Off Ea Power Off time fir 215 is selected at power on the program ends and goes back to local mode 7 Programmed Setpoint if roe is selected the execution of the program starts from the point reached at the power failure time In this case the programs con tinue with PV reaching SV with a ramp whose slope corre sponds to the one of the seg ment running at the power off Power off during a dwell Power Off Power off during a ramp Power Off r4 7 Programmed Setpoint 7 3 PARAMETERISATION PROGRAM MENU OPTION l 1 5 Program I mend Retat T rn Segment 1 11121114 after a power off J Setpoint 2 Come continue full range 15 reset continue p 1 Segment 0 Segment 1 with the slope LI time cu i Digital output 1 25555 i Time units C3 0 9999 L sk C3 91 JE PSEc seconds ER S minutes Segment 0 LJ Setpoint GO f eMe
28. English 9 Relay Relay Relay Spanish English Serial Communications None RS485 Modbus Jbus SLAVE Front panel colour Dark std Beige off onj B e vel None Valve drive output Analogue output Remote Setpoint Valve drive output Analogue output retr Remote Setpoint 0 5 Options DJ 0 2 5 7 3 Product coding 3 2 CONFIGURATION CODING Input type and range 1 L index TR Pt100 IEC751 99 9 300 0 99 9 572 0 Fig 0 A 4 4 index code follows the TR Pt100 IEC751 200 600 C 328 1112 F 011 model of the controller 1st part of maan TC L Fe Const DIN43710 0 600 C 32 1112 F 0 2 Tha Gone has to be sette cfc Se TC J Fe Cu45 Ni IEC584 0 600 C a2itie 10 9 figure the controller T Cu CuNi 200 400 C 328 752 F 014 see chapter 3 1 page 19 TC K Chromel Alumel IEC584 0 1200 32 2192 F 0 5 E g Enter the code 0320 to choose TC S Pt1096Rh Pt IEC584 0 1600 C 32 2912 F 0 6 type J input with range TC R Pt1396Rh Pt IEC584 0 1600 C 32 2912 F 0 7 0 600 C TC B Pt80 Rh 5 Single P l D control algorithm Pt6 Rh 584 218 reverse action TC N Nicrosil Nisil IEC584 0 1200 C 32 2192 F 0 9 Relay output TC E Ni1096Cr CuNi IEC584 0 600 C 32 11
29. H HEAT COOL CONTROL OUTPUT ANALOGUE RELAY TRIAC Nc Pope Notes OP1 OP2 Relay output Coil of the cool SPST Relay N O 2A 250Vac for resistive load contactor load fuse 2AT at 250Vac 4A 120Vac fuse 2 3 5 1 HEAT COOL CONTROL OUTPUT ANALOGUE SSR DRIVE VNC c 4AT at 120Vac OP1 OP2 Triac output PE N O contact for resistive load of up to 14 250 t Vac max fuse 1Aac T mAQ 5 b OP4 not isolated SSR drive output load Cool e 0 5 2096 30 mA max load OP4 Relay output e SPST Relay N O 2A 250Vac for resistive Notes load fuse 2AT at 250Vac 4A 120Vac fuse 1 Varistor for inductive load 24Vac only at 120Vac OP5 isolated analogue output 2 When basic product code 9 OP4 terminals 34 35 is a Relay output 0 4 20 7500 15V max 18 2 3 6 ALARM OUTPUTS The relay triac output OP2 and can be used as alarm outputs only if they are not used as control outputs 1 Varistor for inductive load 24Vac only 2 Electrical connections 2 3 7 OP5 ANALOGUE CONTROL 2 3 8 SERIAL COMMUNICATIONS OUTPUT OPTION OPTION mA OP5 Load e Galvanic isolation 500Vac 1 min Compliance to the EIA RS485 standard for Modbus Jbus Setting dip switches For control or PV SP retransmission e Galvanic isolation 500Vac 1 min 0 4 20mA 7500 15 max
30. Logic Remote Setpoint programmer S m
31. M 0 Output high limit a during CHITIN Start up 501008 4 Operations 4 3 5 CONFIGURATION MENU Index Enter the password before accessing to the configuration 1st part of 123211 men configuration LJ 41 14 code Lan e If a not configured controller is supplied when powered up for E g Enter the code 03210 to the first time the display shows choose T C type J input with range 0 600 C r r r r roil Single P I D control algorithm A reverse action Relay output Until the configuration code is Index set correctly the controller remains in stand by with input 204 part of 2211 1 and output deactivated L cu A 4 4 index code follows the model of the controller It has to be set to configure the controller see chapter 3 1 page 19 E g Enter the code 230 to choose AL1 absolute active high AL2 absolute active low AL3 Used by Timer Local 2 Stored Setpoints with Tracking function fi iL UII ZS CJ sc ag 212 _ od 211212 2 as Cj Back to the NO of the parameter Password Entry zi cl value 5000 33 default from factory Must be equal to the value 14021 t j operat
32. N61000 6 3 2001 residential environments EN61000 6 4 2001 industrial environments Regulation on RF immunity EN61000 6 2 2001 industrial equipment and system It is important to understand that it s responsibility of the installer to ensure the compliance of the regulations on safety requirements and EMC The device has no user serviceable parts and requires special equipment and specialised engineers Therefore a repair can be haraly carried on directly by the user For this purpose the manufacturer provides technical assistance and the repair service for its Customers Please contact your nearest Agent for further information All the information and warnings about safety and electromagnetic compatibility are marked with the sign at the side of the note Resources Main universal input 12 TC 100 mA V PV 208 2d EM gt Auxiliary input ad ET AUX Option Digital input IL1 Setpoint 2 1 85 LOC REM Special functions option option START Digital inputs IL1 IL2 or IL3 functions 2 v fo Modbus RS485 Parameterisation Supervision 0 1 0 2 OP3 0 4 option gt PE gt 0 1 5 8 9 Control Fuzzy tuning with automatic selection One shot Auto tuning One shot Natural Frequency Alarms Retransmission
33. V CONTROL INPUT D FormA mV External shunt 2 50 Rj gt 10MQ D1 With 2 wires transmitter Transmitter External shunt 2 50 AG D2 With 3 wires transmitter Transmitter External shunt 2 5Q 1 Auxiliary power supply for exter nal transmitter 24Vdc 20 30mA max with no short circuit protection 2 3 3 AUXILIARY INPUT OPTION A From Remote Setpoint Current 0 4 20mA Input resistance 300 Voltage 15554 0 5V 0 10V Input resistence 300KQ B For current transformer CT Not isolated For the measure of the load cur rent See page 47 Primary coil10A 100A e Secondary coil 50mA default 100mA 53 internal jumper selec table 5 watt burden resistor 0 50 for secondary transformer coil 0 10 for secondary transformer coil load CT 10 100A 50 100mA Jumper for 100 mA secondary transformer coil 2 Electrical connections 2 3 4 DIGITAL INPUT VNC e The input is active when the logic state is ON corre sponding to the contact closed The input is inactive when the logic state is OFF corre sponding to the contact open TTL NPN Isolated contact 2 Electrical connections 2 3 5 OP1 OP2 OP3 OP4 OP5 OUTPUTS OPTION The functionality associated to each of the OP1 OP2 OP4 and OP5 output is defined during the configuration of the instrument see page 21 The suggeste
34. and output cables A B Conduit for low level sensor cables C D 2 Electrical connections ANC C A Supply B Outputs C Analog inputs D Analogue output E Digital and Serial Comm s Ico 2 Electrical connections 2 3 EXAMPLE OF WIRING DIAGRAM HEAT COOL CONTROL Commands Supervision 2 3 Switch E Alarm 6 15 5 4 20 a5 e 5 I P converter CT Current transformer 50 mA ENC C Notes 1 Make sure that the power supply voltage is the same indicated on the instrument 2 Switch on the power supply only after that all the electrical connections have been completed 3 In accordance with the safety regulations the power supply switch shall bring the identification of the relevant instrument The power supply switch shall be easily acces sible from the operator 4 The instrument is is PTC protected In case of failure it is suggested to return the instru ment to the manufacturer for repair 5 To protect the instrument internal circuits use 2 AT fuse for Relay outputs 220 Vac 4AT fuse for Relay outputs 110 Vac 1 AacT fuse for Triac outputs 6 Relay contacts are already protected with varistors Only in case of 24 Vac inductive loads use model A51 065 30D7 va
35. class 2 2500V pollution class 2 instrument class II Electromagnetic compatibility Compliance to the CE standards see page 2 UL and cUL Omologation File 176452 Protection EN60529 IEC 529 IP65 front panel Dimensions 1 DIN 48 x 96 depth 110 mm weight 250 g approx 65 Warranty WARRANTY We warrant that the products will be free from defects in material and workmanship for 3 years from the date of delivery The warranty above shall not apply for any failure caused by the use of the product not in line with the instructions reported on this manual ASCON S WORLDWIDE SALES NETWORK SUBSIDIARY FRANCE ASCON FRANCE Phone 0033 1 64 30 62 62 Fax 0033 1 64 30 84 98 AGENCE SuD EsT Phone 0033 4 74 27 82 81 Fax 0033 4 74 27 81 71 AGENCE REGION Est Phone 0033 3 89 76 99 89 0033 3 89 76 87 03 DISTRIBUTORS ARGENTINA MEDITECNA S R L Phone 5411 4585 7005 Fax 5411 4585 3437 AUSTRALIA IPA INDUSTRIAL PYROMETER Aust PTY LTD Phone 61 8 8352 3688 61 8 8352 2873 FINLAND amp ESTONIA Tim TOOL ov Phone 358 50 501 2000 Fax 358 95055 144 GERMANY MESA INDUSTRIE ELEKTRONIK GMBH Phone 49 2365 915 220 Fax 49 2365 915 225 GREECE CONTROL SYSTEM Phone 30 23 10 521 055 6 Fax 30 23 10 515 495 BRANCH OFFICE Phone 30 1 646 6276 Fax 30 1 646 6862 HOLLAND TEMPCONTROL I EP B V Phone 31703476431 Fax 31 70 38 22 55 16 PORTUGAL REGIQUIPAMENTOS LDA Phone
36. d STEP response 5 Setpoint change End of the tuning e operating and setting of the new calculated terms Start of autotune ue operation PV variable Control output 36 This type is selected when at the start of the autotune oper ation the PV is far from the Setpoint of more than 5 of the span This method has the big advantage of fast calculation with a reasonable accuracy in the term calculation Natural frequency tuning start End of the tuning operating and setting of the new calculated terms Control output This type is selected when the PV is close to the SP Setpoint This method has the advantage of a better accuracy in the term calculation with a reasonable speed calculation PV variable The Fuzzy Tuning determines automatically the best method to use to calculate the P I D term according the process conditions FUZZY TUNING START STOP PROCEDURE Start stop of the Fuzzy Tuning The Tuning operation can be started or stopped any time The green led is ON when the Fuzzy Tuning is in progress At the end of this operation the calculated P l D terms parame ter are stored and used by the control algorithm and the con troller goes back to the operator mode The green led becomes off tI gt IH 20001 0144 25 22 0 HE om 25 O So Zi _ Jl iJi
37. d combinations are NCC Control outputs Alarms Retransmission Heat Cool AL1 AL2 AL3 PV SP A OP5 B OP5 C D OP5 E OP5 F Double OP5 G action H L Valvedrive OP2 OP3 OP5 where 0P1 OP2 Relay or Triac output OP3 Relay output for AL3 only OP4 SSR drive control or Relay output OP5 Control or retransmission analogue output 2 3 5 A SINGLE ACTION RELAY TRIAC CONTROL OUTPUT Coil of the heat load contactor AG 2 3 5 B SINGLE ACTION SSR DRIVE CONTROL OUTPUT Static 2 3 5 C SINGLE ACTION ANALOGUE OUTPUT 2 Electrical connections 2 3 5 D DOUBLE ACTION RELAY TRIAC RELAY TRIAC CONTROL OUTPUT Nc Fuse Fuse t t BENI Coil of the heat Coil of the cool load contactor load contactor 2 3 5 E DOUBLE ACTION RELAY TRIAC SSR DRIVE CONTROL OUTPUT VNC c Coil of the heat load contactor 2 3 5 F DOUBLE ACTION SSR DRIVE RELAY TRIAC CONTROL OUTPUT AG Coil of the cool load contactor 2 Electrical connections 2 3 5 G HEAT COOL CONTROL OUTPUT RELAY TRIAC ANALOGUE 2 3 5 L VALVE DRIVE OUTPUT RELAY TRIAC RELAY TRIAC Valve drive P I D without potentiometer pole output with NO contacts open close stop Coil of the heat load contactor AY Y OP1 2 3 5
38. erating mode By this parameter can be defined see table 1 the counting start time the control output status at the end of the counting table 1 Timer Start up counting mode Value Disabled GEE Start up function Counting start time Exe When inside the Control mode 2 band Output to 0 J Control mode When launched Output to 0 When launched Control disabled mode When launched stand by Setpoint Control mode 7 Now the other parameter values can be entered Action By this parameter can be defined see table 2 the time units the starting mode the status when the timer is running When the timer is not running the OP3 takes the opposite status table 2 Time Starting m units mode status Manual by On Q keypad Off Seconds Auto at On gd powerON 2 Off 3j Manual by On keypad Off 5 Minutes Auto at On B power ON 2 Off 1 1 If used by Timer 2 Using this selection manual starting mode is possible too 4 Operations Timer setting 1 9999 s min Setpoint only for E lad 7 Iz Il 0 GP L LI 4 Operations 4 4 4 2 TIMER FUNCTION OPTION TIMER COUNTING MODES A Counting start time inside the band end in control mode The time counting starts only when the error is inside a 1 digit band
39. he Timer launch E No control action during the counting time The time counting starts when the timer is launched and the control output is forced to zero At the end the control action starts ULI I Timer launch Process variable PV Output OP 4 Operations F Control action with stand by Setpoint during the counting time The time counting starts when the timer is launched and the control action use the Stand by Setpoint At the end the control action use the working Setpoint Timer launch fod 1 Setpoint Process variable PV Output OP 4 Operations 4 4 4 2 TIMER FUNCTION OPTION POWER FAILURE If there is a power failure dur ing the Timer execution the value of the elapsed time is lost Depending on Timer action selection when the controller restarts you can have two different situations with automatic mode 18 326 2 3 6 1 the Timer function starts again and the counting time is reinitialised with manual mode Eck U 1 9 5 the con trol output is forced to 3 U if 23 other wise the control action restarts using the working Setpoint TIMER STARTING See the Timer starting procedure at page 50 chapter 6 2 2 DISPLAY 2112 112114 17 0214 cS s tJ
40. larms Setpoint Description Triac 1A 250Vac for resistive load SPDT relay N O 2A 250Vac 4 120 for resistive load Control or PV SP retransmission Galvanic isolation 500 Vac 1 min Resolution 12bit 0 025 Accuracy 0 1 SPST Relay 0 2A 250Vac 4A 120Vac for resistive load Logic not isolated 0 5Vdc 10 30mA max SPST Relay 2A 250Vac 4A 120Vac for resistive load In current 0 4 20mA 750Q 15V max Hysteresis 0 1 10 0 c s Action Local Active high Active low Deviation threshold range Action type Band threshold 0 range Absolute threshold whole range Special functions Sensor break heater break alarm Acknowledge latching activation inhibit blocking Local plus two stored tracking or STAND BY Local and Remote Local with trim Remote with trim If option installed Connected to Timer or program if options installed Up and down ramps 0 1 999 9 digit min OFF 0 Low limit from low range to high limit High limit from low limit to high range Programmable Features at 25 C environmental temp Programmable Setpoint optional Special functions option Fuzzy Tuning one shoot Auto Man station Serial comm option Auxiliary Supply Operational Safety General characteristics Description 8 Technical specification 1 program 8 segments 1 initial and 1 end From 1 to 9
41. mable if option installed on 2 Ell OPERATIONS Digital input status LEDs yellows 4 Operations 4 1 1 KEYS FUNCTIONS AND DISPLAY IN OPERATOR MODE 11 111 active 12 112 active 13 113 active 8 Status LEDs greens X3 Communications running Tuning running Manual operating mode Timer Program running Program Waiting Remote Setpoint active First stored Setpoint active Second stored Setpoint active NN N Alarm status LEDs reds 501 gt H 51 11 12 i3 2 123 RUN qum qum Limon us RE 11213 11 2 AL2ON 3 AL3ON Auto Man PV control input Over Under in engineering range range units 1 C1 C1 C SP operating Setpoint Local Remote or Stored Aly Va Control output LEDs red 4 OP1 ON Ge OP2 OFF Run stop Timer or a program A prog Entry key for selection and value setting confirmation Setpoint setting Menu access 23 4 Operations 4 1 2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE A x3 The parameter setting procedure has a timeout If no keys are I Parameter value pressed for at least 30 seconds j the controller switches back noe automatically to the operator mode C3 l
42. mit of the Setpoint value 1st stored Setpoint 71 2nd stored 44 L Setpoint Values of the two Setpoints that are activated by mean of digi tal inputs communication para meters and keypad The Setpoint active is indicated by the 51 S2green led 4 If index R 1 tracking the previous Local Setpoint value will be lost when the stored Setpoint is selected If index R 2 Stand by the Local Setpoint value will not 4 Operations be lost when the Stand by Setpoint is selected It will oper ate again when back to Local See stored Setpoint selection pro cedure at page 52 4 Operations 4 4 1 SETPOINT MENU Setpoint Ratio Ratio is the coeff which defines the remote Setpoint span with respect to the input span Remote Setpoint Bias defines the starting point of analogue Remote Setpoint in eng units corresponding to the low limit current or voltage of the remote signal Remote Setpoint Bias and Ratio Range Remote signal 10V ab bias 20 ratio 0 1 bias 100 ratio 0 1 200 0 20 100 600 C LR a b b a HR Remote Setpoint span PV process variable LR PV low limit HR PV high limit SR Remote Setpoint SR starting point b 6 SR ending point If SR starting point is lower then the ending point both expressed in engineering units b id5 s
43. mote selection stored Setpoint display Keypad lock Outputs lock V 6 1 KEYPAD COMMANDS 6 1 1 SETPOINT MODIFICATION The Setpoint is directly modified with the Ay WW keys Once entered the new value is checked and becomes operating after 2 seconds The end of this phase is flagged by flashing momentarily the display with SP 17111171 Operator J J Z mode 2 E E CJ Example of Setpoint modification from 275 to 350 271112 lo I Ji Modified 1501 Setpoint value os 1 e after 2 seconds Flash momentarily 2 the SP value to con firm that it has Zs operating back to the operator mode 6 1 2 AUTO MANUAL MODE Operator ZI 1I 1 mode automatic s ce 1 5 L Z sz Select manual green l ledon mw Modification of control output value The new value is immediately working without any confirm Modify the output value J UJ zc ri MAN 3 21 1 AJ lt gt Back to the aa um operator mode For Setpoint access and modification from Manual sta tus see the procedure on chap ter 5 see page 49 The bumpless action is present switching between AUTO MAN and vice versa AUTO C MAN C AUTO 100 Setpoint SP SP 0 sp 2780 a Op
44. nd set an alarm threshold The setting can be done by means the 8 or 9 configuration index of the codes O P or Q see pages 21 and 22 It is possible to set one of the alarms see pages 21 and 22 to have an alarm when during the ON time of the time proportion al output the load current is less then the specified threshold index 8 or during the OFF time there is a value 396 of full scale load current The alarm condition must be longer than 120 ms to set the alarm By the parameter CT primary high range 1 200 the load current display can be adapted to the transformer characteristics OFF means dis abled During the OFF time the para meter EL ur latches the last on time current value 4 Operations 4 4 5 CONFIGURATION MENU CURRENT TRANSFORMER INPUT Example CT input on OP1 alarm on AL2 during on time configuration digit P 8 see page 21 120 ms E 7 ON OFF TON Load current BR OFF OFF 2 OFF SERIAL COMMUNICATIONS 21 22 1121 L1 UJ LI UI Communication protocol rit I 11 LE 2 EA m LI 2 Baud rate 12141147 C mMm MC IW LI LI D DISPLAYS 51 OF THE PROCESS VARIABLES Operator m 1 171 E IL mode 7 111 21 Engineering l I units T J Jd ifr see Table 2 page
45. oint chapter 4 3 5 page 30 the type of output control parameter values A D converter with resolution of 50 000 points Common Update measurement time 0 2 seconds Sampling time 0 5 seconds Gil 01918065 Input bias 60 60 digit Input filter with enable disable 1 30 seconds Aceurac 0 25 1 digits for temperature sensors Between 100 240Vac y 0 1 1 digits for mV and mA the error is minimal Resistance o Max wire Res thermometer NEC 751 0 2 or 3 wires connection 200 max 3 wires PV Input for AT R1 R2 SC E selectabl Burnout with any combination Input drift 0 35 C 10 Env Temp 11 12 and must be lt 3200 lt 0 35 C 10Q Wire Res L J T K S R E W3 W5 Internal cold junction Line 150Q max IEC 584 compensation con NTC Input drift Thermocouple Rj gt 10MQ Error 1 C 20 C 0 5 C 2yV C Env Temp C F selectable Burnout lt 5yV 10Q Wire Res 4 20 0 20 Burnout Engineering units DC input current with external shunt 2 5Q Conf decimal point position Rj gt 10MQ Input drift DC input voltage 10 50mV 0 50mV Rj 10 Init Scale 999 9999 Full Scale 999 9999 min range of 100 digits lt 0 1 20 C Env Temp 8 Technical specification Features at 25 C environmental temp Description Auxiliary inputs Digital inputs 3 logic Operating mode and Outputs Current 0 4 20mA Remote Setpoint
46. option Rj 2 300 Bias in engineering units and range Not isolated Ratio from 9 99 99 99 accuracy 0 196 Voltage Local Remote Setpoint 1 5 0 5 0 10V Rj 300 50 or 100 mA Current visualisation 10 200A input hardware With 1A resolution see pages13 and 47 selectable and Heater Break Alarm The closure of the external con tact produces any of the follow ing actions Single action 1 single or double action P D loop or On Off with Double action 1 2 or 3 alarms Heat Cool Valve drive Auto Man mode change Local Remote Setpoint mode change Stored Setpoints activation keypad lock measure hold Control output AL1 alarm Timer activation program run hold if options installed AL2 alarm AL1 alarm Retransmiss OP1 Relay Triac OP2 Relay Triac OP3 Relay OP5 Analogue OP4 SSR drive Relay OP1 Relay Triac OP2 Relay Triac OP3 Relay OP5 Analogue OP5 Analogue OP1 Relay Triac OP1 Relay Triac OP2 Relay Triac OP2 Relay Triac OP3 Relay OP3 Relay OP5 Analogue OP1 Relay Triac OP4 SSR drive Rela OP2 Relay Triac OP3 Relay OP5 Analogue OP4 SSR drive Relay OP2 Relay Triac OP1 Relay Triac OP3 Relay OP5 Analogue OP1 Relay Triac OP5 Analogue OP2 Relay Triac OP3 Relay OP5 Analogue OP2 Relay Triac OP1 Relay Triac OP3 Relay OP5 Analogue OP1 Relay Triac OP4 SSR drive Rela
47. or mode YES 1 Entry of digits 3 4 4 input 1 I UI J 1 L M N function BS of the configuration code see table 1 C s chapter 3 2 pages 20 21 22 25 Entry of digits M o7 IL3 digital input 1 Cit 0 P Q R IL J function lt of the configuration code see table 1 V chapter 3 2 pages 21 22 Cs s 111 IL1 digital input 11 1 Engineering units J function 1411 JL seetable 2 C3 S see table 1 Cj REMOTE SETPOINT Remote Setpoint C 2 IUI input o see table 3 N of decimals 0 3 Low range 999 9999 min 100 digit High range 999 9999 min 100 digit aS O sS T only on proportion al output other than CT primary high 2 range C 9 DET A SERIAL COM OPTION if installed Communication 5 u Baud rate 121111 212 0 LICHT j ANALOGUE OUTPUT OPTION 5 if installed Output range 20 4 420 mA Retransmitted signal unless used as a con trol analogue output Pl Password 0 33 default from factory 4 Back to the parameter l 9999 LOC a
48. p operating mode must be set to see page 43 Three parameters are associat ed to the Start up function hold time 0 500 min 2 GP L SP H Control output high limit 5 0 100 0 The Start up function includes three phases 1st Limy The control output is limited to the 2nd Hold The process variable is maintained to the Start up Setpoint for the time fixed by the parameter 2 5 3rd Off When the time is elapsed the process vari able is maintained to the working Setpoint Whether the process variable for any reason e g load change decreases ata value lower than 12 2150 40 digits the Start up function starts again from the Limy phase 41 4 Operations 4 4 4 1 START UP FUNCTION OPTION When the Start up is in Hold phase if the local Setpoint becomes lower than the Start up Setpoint or if the operating mode changes to manual the Start up function passes to the Off phase There are two possibilities A Start up Setpoint 55 51 lower than the local Setpoint The Hold phase starts when the process variable PV achieves the SPSL with a tolerance of 1 digit B Start up Setpoint 57 51 greater than or equal to the local Setpoint When the process variable PV achieves the local Setpoint with a tolerance of 1 digit the Start up function passes
49. proportioning control output The P I D control output is pro vided by the pulse width modu lation of the waveform MA 11 Lit U Cool output LII l l high limit It specifies the maximum value the control output can be set It is applied in manual mode too Safety Value Output Value in case of input anomaly Control output high limit 4 Operations LI Control output hysteresis Cool output hysteresis SP On or WEN Control or alarm output hystere sis span set in 96 of the full scale It provides the time required to the motor positioner to go from the 096 position to 10096 Lb Minimum step It specifies the minimum allowed time of activation of the output to a motor positioner that produces a sensible effect It is related to the deadband of the positioner 37 4 Operations 4 4 2 CONTROL MENU 4 4 2 2 HEAT COOL CONTROL By a sole PI D control algorithm the con troller handles two different outputs one of these performs the Heat action the other one the Cool action It is possible to overlap the outputs The dead band parameter Jis the zone where it is possible to separate or overlap the Heat and Cool actions The Cool action can be adjusted using the relative cool gain parameter ir L d To limit the Heat and Cool outputs the para meters HJ and DEHE can be used When there is an overlap the displayed out
50. put When this parameter is set to wir the filter is bypassed Filter response 100 4 63 2 PV Input shift This value is added to the mea sured PV input value Its effect is to shift the whole PV scale of up to 60 digits Controller address the address range is from 1 to 247 and must be unique for each con troller on the communication bus to the supervisor When set to LIF F the controller is not communicating 11 1 Retransmission low range Retransmission EI lj high range 4 4 4 TIMER AND START UP MENU OPTION To improve the instrument per formances and to reduce the wiring and installation costs two special functions are avail able 4 4 4 4 Start up 4 4 4 2 Timer In order to have the above func tions the product code digit E must be 2 see page 19 For example X3 3100 2000 To select these functions use the parameter see page 43 A Selecting Timer or Start up the Soft start function is disabled therefore the parameters 2 and 23 c c tij will not be shown see page 29 Timer Start up operator mode 4 Operations 4 4 4 1 START UP FUNCTION OPTION By means of this function it is possible to manipulate the con trol output when the controller is switched on To config coL f ure Start 112112 func C3 25 j tion the parameter Timer Start u
51. r 1 TS yo Ne c change ry B 27 200 2 OP Ne 7 2 ae 0 100 output OP In case of power failure the AUTO MAN status and the output value remain stored in the controller memory 6 Commands 6 1 3 TIMER STARTING option Depending on the Timer action E d c tj selection there can be two different starting ways Automatic at the power on Manual by keypad digital inputs or serial communica tions To start stop the Timer Operator Jf mode m 214 2 2107 CS o e Timer start 20 ri 41214 RUN acri EIE cs cov 8 Timer stop back to the operator mode Timer running led RUN on 6 Commands 6 1 6 1 4 PROGRAM STARTING KEYPAD COMMANDS see chapter 7 page 55 6 1 5 LOC REM SELECTION configuration index R or 5 Operator mode c D Press until CJ The selected Setpoint becomes operating c nr g 12 4 Eas se d Select r ET to enable Remote Setpoint Select L ac to enable Local Setpoint pressing the When in Remote the green led REM ison 52 6 1 6 STORED SETPOINTS SELECTION configuration index R ore 21112121 C TIEN c Ha 25 m LC Press until Tracking mou CS Index R
52. ristors on request 2 3 1 POWER SUPPLY Nc Switching power supply with mul tiple isolation and internal PTC e Standard version nominal voltage 100 240Vac 15 10 Frequency 50 60Hz e Low Voltage version Nominal voltage 24Vac 25 12 Frequency 50 60Hz or 24 15 25 Included PTC Supply For better protection against noise it is recommended not to connect the earth clamp pro vided for civilian installations 2 3 2 PV CONTROL INPUT A L J K S R T B N E W thermocouple type Connect the wires with the polarity as shown Use always compensation cable of the correct type for the thermocouple used The shield if present must be connected to a prop er earth B For Pt100 resistance thermometer f a 3 wires system is used use always cables of the same diameter 1mm min line 20 Q lead maximum resistance When using a 2 wires system use always cables of the same size 1 5mm min and put a jumper between ter minals 11 and 12 C For AT 2x RTD Pt100 Special When the distance between the controller and the sensor is 15 m using a cable of 1 5 mm size pro duces an error on the measure of 1 C 1 F R1 R2 must be 3200 2 Electrical connections wire resistance 1500 max For 3 wires only Maximum line resistance 20Q line Use wires of the same length and 1 5 mm Size Maximum line resistance 20Q line 2 Electrical connections 2 3 2 P
53. s selecting a Setpoint the last to be activated is the operating one The impulsive closure is enough to start the Timer When the input is in the On state the program is executed up to the end When off the program is forced in hold PROGRAMMED SETPOINT INTRODUCTION The controller supplied with the Setpoint programmer option mod X3 3 1 offers the functionali ty to define store display and exe cute a program consisting in the Setpoint profile in time MAIN CHARACTERISTICS e 1 program 8 segments program e start stop hold etc com mands from the keypad e time base in seconds min utes or hours e continuous or up to 1 9999 time cycling of the program e 1 OP3 digital output with the state profile defined by the program e setting of the maximum allowed deviation from the Setpoint 7 1 PROGRAM STRUCTURE The program consists of a sequence of segments For each segment it is specified e the Setpoint to reach GP alvays e the duration present of the segment L C L e the state of the OP3 output The program consists of e 1 initial segment named B e 1 end segment named F e 1 6 normal segments 2 7 7 Initial segment 0 Its main purpose is to define the value the process variable has to maintain before starting the program End segment F Its main purpose is to define the value the process variable has to maintain at the end of the pro gram and
54. sent 4 Operations tit cc START UP DISABLING Ramp down ASP Disable SP On Off Start up Ramp up SP ASP On Off Disable ASP Threshold SP range 4 Operations 4 4 2 CONTROL MENU ALARMS WITH LBA LOOP BREAK ALARM AND SENSOR BREAK OPERATION Select the code 1 on O P or configuration indexes see pages 21 or 22 The following parameter is then available LBA delay Setting a value between 1 and 9999 s the alarm works as LBA Sensor break with delay 1 This condition is shown by means a red led as well as the blinking PV display Setting OFF the alarm works as Sensor break with immedi ate action This condition is shown by means the red led of the select ed alarm as well as or OS Od oO S2 CJ 3 S2 CJ Note 1 In case of sensor break condition the alarm action is imme diate When the cause of the alarm disappears the alarm status stops 40 Soft start control output value Value of the control output dur ing the Soft start activation time Soft start activation time Time duration starting from the power on of the Soft start func tion 100 4 Soft start gt Time Power on Input filter time constant Time constant in seconds of the RC input filter applied to the PV in
55. tarting point a b a HR LR Example b id5220 rtg 100 20 _ 80 _ 600 200 800 s m Peo IDS If SR starting point is higher then the ending point both expressed in engineering units b 195 starting point b a HR LR Fxamplie b d 100 E w 20 100 80 600 200 800 m Peo j Working Setpoint SP as com bination of Local Setpoint SL and remote signal Setpoint type Lact configuration index R 4 n REM 1 th IZ Setpoint type r Pit configuration index R SP REM r SL 1 th nI SIGN Remote signal percentage SPAN HR LR SIGN SPAN REM 100 Examples Local Setpoint SL with an external Trim with multiplying coeff of 1 10 2 type L E a 0 1 m 320 Remote Setpoint SR with an internal Trim with multiplying coeff of 1 5 type r E 0 2 AL m 320 Remote Setpoint range equal to the Input range Setpoint type L oc t t 1 b ij LR St 0 4 Operations 4 Operations 4 4 2 CONTROL MENU Tuning 4 4 2 1 AUTOMATIC TUNE The Fuzzy Tuning determines automatically the best P I D term with respect to the process behaviour The controller provides 2 types of one shot tuning algorithm that are selected automatically accord ing to the process condition when the operation is starte
56. tion alarm SP On Active T high Active low low range high range Alarm threshold Band alarm gt full scale full scale alarm threshold AL1 alarm threshold AL2 alarm threshold 1 ALS alarm 17 414 threshold Alarm occurrences of OP1 OP2 and OP3 outputs respectively linked to AL1 AL2 and AL3 The range of the alarm thresh old correspond to the whole span and it is not limited by the SP Setpoint span When the event occures the display will shows the red leds OJ 2 or 3 respec tively on Setpoint ramp up JL Ll E 1 Setpoint J lJ ramp down This parameter specifies the maximum rate of change of the Setpoint in digit min When the parameter is this function is disabled and the new Setpoint is reached immediately after being entered Otherwise the Setpoint value is reached according to the con figured rate of change The new Setpoint value is called Target Setpoint It can be dis played by means the parameter ESP see procedure at page 49 When Remote Setpoint is con figured we suggest to disable wee Example Setpoint change Initial Setpoint 250 C 3L uj and 5L gt parameters Target Setpoint 350 C JL 10 digit minutes t 10 Setpoint low limit 2121 11 Setpoint M 17 high limit Low high li
57. until further changes of Setpoint Normal segments These segments build up the profile program There are 3 types of segments 7 Programmed Setpoint Ramp Dwell 5P TargetSetpoint E Previous segment urrent segmente Next segment 7 Programmed Setpoint EXAMPLE OF SETPOINT PROFILE C Setpoint 350 300 250 200 150 100 50 Y Program start Maximum allowed deviation Sg 0 3050 7080 110 170 190 Time Segment Initial 1 2 3 4 5 6 End Time to t t2 t4 t5 t6 Digital L Jc Output err 141717 56 7 2 SETPOINT PROGRAMMER OPERATION 7 21 MAXIMUM ALLOWED DEVIATION bdnd If the PV controlled input value exceeds the band centred around the SP the segment time is extended of the same time the PV input stays out of the band The band width is defined in a parameter of the program segment The actual segment period is calculated as E c Ti A Ramp B Dwell 7 2 SETPOINT PROGRAMMER OPERATION 7 2 2 RE START OF A PROGRAM AFTER A POWER FAILURE The parameter 0 1 spec ifies the behaviour of the pro grammer at power up See page 58 Selected between the fol lowing 3 choices L ant
58. y OP 1 Relay Triac OP2 Relay Triac OP2 Relay Triac OP3 Relay OP3 Relay OP5 Analogue Features at 25 C environmental temp Control mode Description 8 Technical specification with overshoot control or On off with valve drive algorithm for controlling motorised positioners Algorithm Proportional band P 0 5 999 9 Integral time 0 1 100 0 min Derivative time D 0 01 10 00 min OFF 0 Error dead band 0 1 10 0 digit Overshoot control 0 01 1 00 Manual reset 0 0 100 0 Cycle time Time proportional only 1 200 s output high limit 10 0 100 0 Soft start output value 0 1 100 0 0 Output safety value 0 0 100 0 100 0 100 0 for Heat Cool Single action P 1 D algorithm output hysteresis 0 1 10 0 On Off algorithm Dead band 10 0 10 0 Relative cool gain 0 1 10 0 Double action P 1 D algorithm Cycle time Time proportional only 1 200 s Heat Cool Control output high limit 10 0 100 0 with overlap Cool output hysteresis 0 1 10 0 Motor travel time 15 600 8 Valve drive algorithm without Motor minimum step to 0 1 5 096 feedback potentiometer 8 Technical specification Features at 25 C environmental temp 0 1 0 2 outputs OP3 output OP4 output OP5 analogue output option AL1 AL2 AL3 a
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