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Waste2O Food Waste Digester - Technical Manual

1. FREQUENCY OF MAINTENANCE OPERATION MAINTENANCE e en a ime Seavice OPERATION Ae 24 36 48 60 120 SHEET required Monthly Monthly Monthly Monthly Monthly Replace drain pump el a A Replace gas strut Replace wiper blades Replace fluid box springs Replace drive belt J Replace lid seal Jooo Replace bearings Jo o 0 Replace incoming water assembly Replace motor amp gearbox Service sheets are available from Tony Team Tel 44 0 1629 813859 Preventative Maintenance Service can be purchased as an optional extra available from Tony Team Part No W20 PMS includes 2 site visits 6 mth 12 mth with Annual Re Charger Pack TECHNICAL MANUAL Tony Team 02 2013 Page 7 of 7 Unit 6 Station Road Bakewell Derbyshire DE45 1GE TO NY Tel 01629 813859 Fax 01629 814334 T EAM Email sales tonyteam co uk Total Waste Handling Solutions for a Better Environment www tonyteam co uk Expertise and innovation Tony Team s enviable reputation has been built on excellence of product quality backed up by the highest levels of customer service For over 30 years we have been sharpening the leading edge of compactor and baling technology to bring you the most reliable and cost effective waste management solutions
2. food waste digester Technical Manual includes Installation Instructions Waste 0 Model W20 180 a General Best practice dictates the removal of food waste quickly and completely from commercial kitchens eliminating unpleasant odours and spillages and the risk of contaminating fresh or uncooked food Waste20 facilitates the efficient safe and hygienic removal of preparation waste plate scrapings out of date produce and unwanted cooked items Waste20 will process soft organic food waste Electrical connections Any modifications to the electrical supply must be carried out by a qualified electrician in accordance with the IEE Codes of practice Replacement of the power cord must be carried out by Tony Team or Tony Team s service agent The mains socket should be installed in an accessible area close to the equipment to enable disconnection Product conformity The Waste20 W20 180 conforms to the Machine Safety Directive 89 392 EEC as amended by 91 368 EEC and 93 44 EEC Waste20 also conforms to the protection requirements of the Electro Magnetic Compatibility Directive 89 336 EEC and is manufactured in accordance with harmonized standards EN 50 014 1 Generic Emission and EN 50 014 2 Generic immunity Waste20 also meets the requirements of the Low Voltage Directive 2006 95 EC Warranty Waste20 is supplied with a one year parts and labour warranty subject to 1 Correct usage as detailed in the user
3. front of the machine is turned to the ON position Ensure that the emergency stop button on the front of the machine is pulled out i e not depressed Press the green RESTART button on the machine s control panel T Woodchip and sachet IN ae me Lid CLOSED a E J Warm water supply ON Power ON Press RESTART button Emergency switch OUT Rotary isolator ON Drain CONNECTED Food waste READY 6 The machine will start in warm up mode and the lid will remain locked for 20 minutes The WAIT and Running lights will illuminate on the control panel Note It may take a few attempts to start the machine for the first time due to the initial inrush of current to the motor 7 With the woodchips in the machine chamber and the motor running open the door to the electronic cabinet and make sure that the red light on the current sensor is not on or is not flickering on and off If it is this will cause nuisance tripping of the shot bolt and the current sensor needs to be tuned If the red light is on or is flickering while the motor is running use a small electrical screwdriver and turn the centre dial of the current sensor slowly clockwise until the red light goes out Do not turn the dial any further only tune to the point where the light is not flickering Make sure the electronics cabinet door is left LOCKED Middle Dial Current sensor Tony Team 02 2013 Page 6 of 7 TECHN
4. AS BEEN COMMISSIONED IT MUST BE LEFT RUNNING AND MUST BE REGULARLY FED FOOD WASTE DO NOT COMMISSION THE MACHINE UNTIL IT IS READY TO BE USED REGULARLY 1 Before commissioning be sure the drains are clear and the machine is plugged in properly connected to a 24 7 uninterrupted continuous warm water 50 C supply connected to drains as per one of the two options in the Installation Instructions 42mm 11 2 inch waste connection Do not reduce Ideally this should be discharged to an open floor drain within 2m of the machine outlet If this is not possible a maximum distance of 3m to the main soil connection is recommended with a gradient between 2 9 Only swept waste fittings with a maximum of 4 fittings between the machine and the soil amp vent or floor drain Ensure connection is to foul water drain Do not fit trap Appliance is trapped internally Do not use compression or short waste fittings 2 Open the machine lid and remove the 3 bags of woodchips from the chamber Check that nothing has been left inside the chamber 3 Pierce the plastic bags and empty all 3 bags of woodchips and the water soluble sachet of powder into the machine chamber Firmly close the machine lid 4 Turn the warm water supply ON and if a localised water heater has been installed ensure it is switched ON and is fully up to temperature Draw off any cold water in the supply line 5 Turn the power supply ON Ensure that the rotary isolator on the
5. ICAL MANUAL Waste20 Model W20 180 8 Remove the fascia plate covering the fluid chamber and check the pressure temperature gauge to ensure that water is being delivered at between 45 50 C at 2 bar pressure If this is not the case adjust the site services to suit The pressure reducing valve built into the Waste20 is factory set at 2 bar Replace the fascia panel and close the fluid cabinet door S Fascia Panel 9 After 20 minutes the machine will switch to normal operating condition and is ready to receive food waste The WAIT light will extinguish and the machine lid will unlock Temperature Pressure Guage 10 Add the food waste and close the machine lid 11 Pass this manual and the user manual and keys to the operator and inform them that the machine is now operational If you are unsure about any part of this operation contact Tony Team 44 0 1629 813859 Planned Preventative Maintenance PPM The Waste20 machine should provide many years of trouble free service as long as it is operated responsibly as detailed in the User Manual Below is a list of the recommended PPM operations and the approximate cycle times for some of the component parts Please note that these are only approximations and parts may last longer or need replacing sooner Waste20 is supplied with a 12 month parts and labour warranty Operational procedure documents are available for each of the PPM operations listed below
6. ater with a maximum hardness of 70mg per litre DO NOT CONNECT THE APPLIANCE TO A COLD WATER SUPPLY OR TO A SUPPLY THAT COULD RUN COLD AT ANY TIME If necessary install a localised dedicated water heater specifically to continuously feed the Waste20 A minimum 3Kw water heater with a 50 litre storage capacity is required Install the localised water heater as close to the inlet point of the appliance as possible Do not connect other appliances or fittings to the hot or warm water supply The use of a thermostatically controlled mixer valve to provide a controlled blended supply is recommended Tony Team can supply an appropriate mixing valve at additional cost if required Waste20 uses approximately 0 6m3 water per 24 hours and 2 6 litres in a 30 second period when the spray jets are running with a 7 minute recovery time 2 bar 30 PSI minimum pressure is required 5 bar 75 PSI maximum Install a local isolation valve Insulation of the pipework between the water heater and the appliance is recommended to minimise heat loss Flush clean before connecting to appliance Ensure there is no danger of the water temperature setting being altered by unauthorised users 50Ltr 3Kw water heater Isolation valve Filter Strainer supplied with appliance Tony Team 02 2013 Page 2 of 7 TECHNICAL MANUAL Waste20 Model W20 180 42mm 11 2 inch waste connection Do not reduce Ideally this should be discharged to an ope
7. manual 2 Correct installation as detailed in this manual 3 Tony Team s standard terms and conditions for Waste20 Spare parts Spare parts are available from Tony Team 0044 0 1629 813859 sales tonyteam co uk TECHNICAL MANUAL Tony Team 02 2013 Page 1 of 7 Waste20O Model W20 180 Installation requirements Waste20 Commercial Food Waste Digester is designed for installation on a firm flat surface in a well ventilated indoor location The machine must not be installed outside it must be covered by a fully rain proof shelter and protected from temperatures no lower than 5 C and no higher than 40 C Good access must be provided to allow the machine lid to open and for the operator to be able to work safely around the machine Minimum recommended wall gap to rear of appliance is 90mm Allow reasonable space for an engineer to also access the sides of the machine for service The appliance must be installed so that the reset buttons and emergency stop switches are easily accessible Installation in a room with a floor drain is ideal W20 180 weighs 230 Kg when empty and approximately 275 Kg when fully loaded with food waste NB Installation must be carried out in accordance with local authority requirements Water supplies require appropriate back flow prevention The machine requires the following 3 services D Continuous 24 hour warm water supply at 50 C between 2 5 bar pressure The appliance is designed to work using w
8. n floor drain within 2m of the machine outlet A maximum distance of 3m to the main soil connection is recommended with a gradient between 2 9 Drain lines should be cleaned before appliance connection Drain is pump assisted but will not run uphill Run an independent drain line Do not tee in with other appliances Do not fit a trap appliance is trapped internally Do not use compression drain fittings as the joints could fail and cause a flood oO 2 a D gt z 2 Do not trap 5 Gradient 2 9 Cy Ee dy SWEPT fittings COMPRESSION or SHORT fittings PUSH FIT fittings Only use solvent weld or copper swept waste fittings Only use a maximum of 4 fittings between the machine and the soil amp vent or floor drain Do not use short or close fittings Do not use compression or push fit fittings Do not fit trap Appliance is trapped internally OPEN FLOOR 1 2 BSP female water connection to filter strainer Ensure drain connector is fully tightened Rear Quarter Machine View TECHNICAL MANUAL Tony Team 02 2013 Page 3 of 7 Waste20O Model W20 180 Installation steps NOTE THIS IS A MINIMUM 2 PERSON OPERATION 1 Carefully remove the cardboard sleeve that covers the machine Inspect the machine for damage and inform Tony Team immediately if any damage is found Claims for damage cannot be entertained once the machine has been removed from the pallet 2 Open the machine lid and remo
9. ve the pack of 4 adjustable legs Close the machine lid 3 Use a1 mm socket or spanner to remove the 4 transit fixing bolts from the underside of the machine pallet Carefully slide the appliance forward on the pallet so that the appliance edge overhangs by approximately 200mm Tighten two of the four adjustable legs into the transit bolt fixing holes Tony Team 02 2013 Page 4 of 7 TECHNICAL MANUAL Waste20 Model W20 180 Carefully TILT APPLIANCE FROM BASE DO NOT LIFT MOULDED APPLIANCE TOP and slide out pallet Tighten final two adjustable legs to the rear transit bolt fixing holes Gently lower machine Dispose of the pallet responsibly or return to Tony Team for reuse 5 Peel off the plastic protective film from the outer panels 6 Level the machine in position and connect to the services as described in this manual Minimum recommended wall gap to rear of appliance is 90mm Allow reasonable space for a service engineer to also access the side panels LIFT THE MACHINE INTO POSITION DO NOT DRAG 7 Place a 5L box of Waste20 fluid supplied with the machine in the fluid chamber and connect as per the instructions on the fluid box Le 5L Fluid Box TECHNICAL MANUAL Tony Team 02 2013 Page 5 of 7 Waste20O Model W20 180 Commissioning the machine NOTE HAVE A MINIMUM OF 5KG OF FOOD WASTE READY DO NOT COMMISSION THE MACHINE WITHOUT HAVING FOOD WASTE READY ONCE THE MACHINE H

Waste2O Food Waste Digester - Technical Manual

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