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OMD10010 - Thetys EVO operating manual

1. 35 5 4 SHUT DOWN PROCEDURE 36 5 5 SWITCHING PROCEDURE TO MANUAL BYPASS 37 56 RESTART FROM MANUAL BYPASS 38 LINGUA ITALIANA 25 tati 40 od 41 2 REGOLE E AVVERTENZE DI SICUREZZA 42 21 UTILIZZO DEL DISPOSITIVO alata 42 22 DATI THETYS cra 43 2 3 INDICAZIONI PARTICOLARI SULLA SICUREZZA 44 2 3 1 Avvertenze Generali 44 2 3 2 Personale sins ico 44 2 3 3 Trasporto e movimentazione 44 2 9 4 Installazione ilaele 45 2 39 gliele 46 2 9 0 EunzionamenMo isa 47 23 1 Manutenzione lalla t 48 2 OMD10013 REV D Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO 2 3 8 immagazzinamento acacia 49 24 TUTELA AMBIENTALE cuidas dida 49 2 4 1 Certificazione ISO 14001 49 2 4 2 Riciclaggio dei materiali di imballaggio 49 2 4 3 Sma
2. ENTERPRISE EMER OPERATING MANUAL UPS MANUALE OPERATIVO UPS eee THETYS EVO 60 80 100 125 160 WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in wich case the user may be required to take additional measures AVVERTENZA Questo prodotto e un UPS di Classe A In un ambiente residenziale questo prodotto puo causare interferenze radio nel qual caso si pu richiedere all utilizzatore di prendere misure aggiuntive fd NE Pe Pe Pa OPERATING MANUAL UPS MANUALE OPERATIVO UPS Index of sections Indice delle sezioni Code Codice 1 WARNINGS AND GENERAL INFORMATION AVVERTENZE E INFORMAZIONI GENERALI OMD10011 2 INSTALLATION AND START UP OF UPS THETYS EVO INSTALLAZIONE ED AVVIAMENTO OMD10013 3 UPS USER MANUAL UTILIZZO DELL UPS OMD10012 dd Description Date Issued Checked Approved Language Page of Pag Emissione 18 11 10 Senesi V Gremoli V Gremoli 1 1 Added English language Aggiunta lingua inglese 21 12 10 Berti M Mancini V Gremoli Codice Code pg s i EA _ _iIi OMD10010 Warnings and general information Avvertenze e informazioni generali WARNINGS AND GENERAL INFORMATION AVVERTENZE E INFORMAZIONI GENERALI Index Indice ENGLISH LANGUAG amp GE Od s e douce v cod rn 3 CONVENTIONS USED minita ias 4
3. 7 22 THETYS EVO RATING ipia ieu 1225312202 25st ocios riada 8 23 SPECIAL SAFETY WARNINGS uu uuu Pisanus 9 2 3 1 General WwarHlfnids 2 Z Oc eaten el decode 9 2 3 2 Personnel uu TEE 9 2 3 3 Iransportana Nando id 9 294 MNS CAM AU ON cacas 10 2 39 Electrical connecliollz A A A 11 2 5 5 Operations cieca 12 2 Maltes 13 2 30 A 14 2 4 ENVIRONMENTAL PROTECTION 14 2 4 1 ISO 14001 COMIN GCA OU uu uu aa 14 2 4 2 Recycling of packing materials eee rennen nnne 14 2 4 3 Device dISDOSal eat u M ED LI IDEE 14 gt INSTALLATION cuisson ia uvae Re ERU ani 15 RECEIPT OF THE UPS iii Zum ected i et eee 15 3 1 1 Cie uz unta MEE EUN 15 3 2 _HANDLING OFTHE lo ere ene ree Description Date Issued Checked Approved Language Page of Pag Emissione 18 11 10 F Gangi G Senesi V Gremoli Added English language Aggiunta lingua inglese 21 12 10 19 01 11 Codice Code Genera evisionAggiomamento generale 08 02 11 OMD10013 Installation and start up of UPS Thetys EVO i A Installazione e avviamento Thetys EVO 3 3 POSITIONING AND INSTALLATION
4. e TOP VIEW SECTION A A 4 PERRERA CLS RARA ALAN 060000060606 0000 0 00 0 00 60 0 EN ds HR oes 05 05 05 ks 05 0 05005050005 0050 Pa 050 5 0505 a 005 00052 TERMINAL BOARD IDENTIFICATION Rectifier input Bypass input Output Battery 26 OMD10013 REV D Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO power iva eo eo 100 125 iso X mm Y nm T Z mm 598 615 Connection data of terminal boards Power kVA 60 80 100 125 160 Section mm 30x5 Hole diameter mm 14 Cable terminal hole M10 Max cable section mm 2x95 2x150 Tightening force Nm 15 20 OMD10013 REV D 27 I Leth Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO B red db Rr GY 4 2 CONNECTION OF POWER CABLES For the electric connection of UPS THETYS EVO connect the following cables gt DC supply from the battery gt AC supply from the rectifier and bypass supply mains gt AC output to the loads Very high voltages are present at the ends of the cables coming from the battery gt Isolate the battery via DC circuit breakers before connecting it to the UPS gt Connect the ground cable to the relevant bar before carrying out any other connection inside the device Risk of damages to the device due to insufficient insulation gt The cables must be protected from short circuits an
5. B med d Fc Ch Sw 4E med T RE Fa FR FER 3 Picture 8 Auxiliary terminals of THETYS EVO 4 3 1 External manual bypass Auxiliary contact of the External Manual Bypass Switch on terminals MBY 1 MBY2 A normally open contact has to be connected to the UPS terminals MBY1 MBY2 when the contact is closed see Manual Bypass procedure the microprocessor will acquire the status of the contact and shut down the inverter 4 3 2 Diesel generator DIESEL MODE Auxiliary contact of the Diesel Generator on terminal XD1 XD2 A normally open contact has to be connected to XD1 XD2 terminals when the contact is closed if diesel mode is enable the microprocessor will acquire the status of the contact and the rectifier will reduce the voltage to the value set 4 3 3 Auxiliary battery contact Aux battery contact on terminals BAC1 BAC2 This auxiliary contact is necessary to indicate the position of the isolator open closed and the fuse status 4 3 4 Remote emergency power off EPO Aux EPO contact on terminals EAC1 EAC2 The voltage supply to the loads can be interrupted from a remote location by using this contact i e for safety requirements A normally closed contact must be connected to the UPS terminals EAC1 EAC2 when this contact is open the static inverter and by pass switches are opened so that the output supply is interrupted 30 OMD10013 REV D I e Installation and start up of UPS Thetys EVO Installazione a
6. Packing materials must be recycled or disposed of in compliance with applicable local and national laws and regulations 2 4 3 Device disposal At the end of their product life the materials composing the device must be recycled or disposed of in compliance with the current local and national laws and regulations 14 OMD10013 REV D m Installation and start up of UPS Thetys EVO Installazione avviamento Thetys EVO B rin RGY RE med T RE Ha Fe FER Xo X 3 INSTALLATION 3 1 RECEIPT OF THE UPS Please inspect the device before installing it In case any damage is noticed from the conditions of the package and or from the outside appearance of the equipment contact the shipping company or your dealer immediately The damage statement must be made within 6 days from receipt of the product and must be notified to the shipping carrier directly Should the product need to be returned to the manufacturer please use the original package N Danger to persons due to transport damages Mechanical damage to the electrical components constitutes a serious danger to persons and property In case of doubt regarding the non integrity of the package or of the product contained therein contact the manufacturer before carrying out the installation and or the start up 3 1 1 Storage The package normally ensures protection from humidity and possible damages during transport Do not store the UPS outdoor Risk of damage due
7. 594056 THETYS Parallel System Operating Manual 65 PROCEDURE TO RETURN FROM MANUAL 5 15 6 5 1 Case of 2 or N UPS Restart up from manual BYPASS 15 7 UPS COMMUNICATION AND CONFIGURATION CONTROL 16 Index of pictures FACTS ea Das 4 Picture 2 UPS in normal functioning mode AE 5 Picture 1 UPS normal functioning mode 000 0000000000000000 A TA 6 PICO 4 Mams TANG de end edo lo PiGilire 9 hn bypass avallablo ischia 8 P iotire 6 NEST Dypass IVA MODO ux baila erbe 9 Manual BYPASS oT 10 Pict re GF OSIIOIUIING ae 11 Picture 9 Connection UPS THETYS 12 Picture 10 Connection scheme Of BUS signal cable a 13 2 OM594056 Rev THETYS Parallel System Operating Manual INTRODUCTION The purpose of this manual is to guide the installer or user in the correct installation of the parallel redundancy system in the plant Before reading this manual the user must carefully read the UPS OPERATIONAL MANUAL and correctly follow the instructions for the individual units especially the sa
8. Never expose the device to direct sunlight or place it near a source of heat Special environmental conditions 10 UPS THETYS EVO is designed for normal climatic and environmental operating conditions as defined in the technical specification altitude ambient operating temperature relative humidity and environmental transport and storage conditions It is necessary to implement specific protective measures in case of unusual conditions gt harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations bad ventilation conductive or radiant heat from other sources strong electromagnetic fields radioactive levels higher than those of the natural environment fungus insects vermin VV VV V V V WV Use authorized personnel only All transport installation and start up operations must be carried out by qualified and trained personnel The installation of UPS THETYS EVO must be carried out by authorized personnel in compliance with national and local regulations OMD10013 REV D iI Installation and start up of UPS Thetys EVO Installazione avviamento Thetys EVO BrIiBRG Sw BrIiTBRFRISC Do not modify the device in any way this may result in damage to the equipment itself as well as to objects and persons Maintenance and repair must be carried out by authorized personnel only Contact th
9. as the UPS manufacturer is not responsible for the electrical installation In any case we recommend to carry out the installation and the electrical input and output connections in compliance with the local standards Cables must be selected bearing in mind technical financial and safety aspects The selection and the sizing of cables from a technical viewpoint depend on the voltage on the current absorbed by the UPS on the bypass line and on the batteries on the ambient temperature and on the voltage drop Finally the kind of cable laying must be taken into particular consideration For more explanations regarding the selection and the sizing of cables please refer to the relevant IEC standards in particular to IEC 64 8 standard Short circuit currents very high currents with a short duration and overload currents relatively high currents with a long duration are among the main causes of cable damage The protection systems normally used to protect the cables are thermal magnetic circuit breakers or fuses Protection circuit breakers must be selected according to the maximum short circuit current max Isc that is needed to determine the breaking power of automatic circuit breakers and to the minimum current min Isc that is needed to determine the maximum length of the line protected The protection against short circuit must operate on the line before any thermal and electrothermal effects of the overcurrents may damage the cable an
10. of all the UPS and or on the external cabinets must be opened 14 OM594056 Rev THETYS Parallel System Operating Manual Follow the start up instructions on the front panel proceeding for each UPS until the CLOSEBYPASS SWITCH message appears Close the Bypass Switch on the UPS The parallel system feeds the load when N 1 Bypass Switch is on Normal mode o Close the Bypass Switch of the remaining UPS UPS feed the parallel load and the message START UP FINISHED appears The Bypass Switch in a parallel redundancy system in normal operating conditions assumes the function of removing the UPS from the load feeding bar The load gets transferred to the Emergency Line Bypass if there are at least two Bypass Switches set to Bypass 6 4 PROCEDURE FOR TRANSFERRING TO MANUAL BYPASS Set all the Bypass Switches to Bypass making the system change over to the Bypass system orange Led 6 illuminates on the front panel of all the UPS of the system Close one or more all the inverters stop with relevant alarm Parting from each UPS comprising the parallel system open the switches OCB SBCB BCB and in this order 6 5 PROCEDURE TO RETURN FROM MANUAL BYPASS The system is under the Manual Bypass condition with one or more MBCB switches closed and ALL the Bypass Switches set to BYPASS according to the procedure describe in Paragraph 6 4 To re start the system with continui
11. 125 160 Width mm w 815 Depth mm D 865 Height mm H 1705 OMD10013 REV D 19 m kHH Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO B med d Fc Ch Sw 4E med T RE Fa FR Ft 3 3 3 3 Minimum distances from the walls and ventilation The UPS must be so installed as to ensure its serviceability and to allow a correct air flow as much as possible With regard to the minimum distances from the walls for all of the UPS sizes the same Installation conditions apply as indicated in the table below Picture 5 Minimum distances from the walls The table below shows the air volume required for an optimal ventilation and cooling of the UPS Power kVA Air volume m h 20 OMD10013 REV D Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO 3 3 4 Environmental installation conditions The air is classified by the 60721 3 3 standard Classification of environmental parameters and their severities Stationary use at weather protected locations based on climatic and biological conditions as well as on mechanically and chemically active substances Therefore the place of installation must meet specific requirements to ensure compliance with the conditions for which the UPS was designed gt Climatic conditions according to the technical specification of THETYS EVO Environmental parameter Minimum operating tem
12. 2 DOCUMENTATION NOTES cnn 5 2 CONTA crudos 5 4 FACTORY WARRANIY u L u cocida 6 9 LIMITATION OF LIABILO Vasari 8 LINGUA TIALIANA u uu M M 9 i UTILIZZATE 10 2 NOTE SULLA 11 3 CONTA gue rt 11 4 GARANZIA DI FABBRI CA 12 5 LIMITAZIONE DI 5 14 Description Date Issued Checked Approved Language Page of Pag Emissione 18 11 10 Senesi M Mancini V Gremoli B Added English language Aggiunta ingua inglese 21 12 10 pice Code 14 4 _ cc OMD10011 Warnings and general information Avvertenze e informazioni generali 2 OMD10011 REV Warnings and general information Avvertenze e informazioni generali ENGLISH LANGUAGE OMD10011 REV 3 Leth Warnings and general information Avvertenze e informazioni generali B red db Rr GY Thank you for choosing an Astrid Energy Enterprises product This section of the manual contains indications regarding the symbols used in the UPS documentation as well as basic information about the product including the factory warranty terms 1 CONVENTIONS USED The following symbols have been used
13. E 9 3 2 3 Battery and battery charger 9 324 e 9 329 DVDS miii 9 9 9 OPERATINGSTAIUS uu lella lia 10 3 3 1 Normal operatoria 10 3 3 2 u uu u i uD S a 10 3 3 3 Battery Ee 11 9 24 Ma uallbypag8Su u uu IRR sa sssssssss 12 3 4 CONTROL AND OPERATION DEVICES 13 3 4 1 Isolators DC input and AC output 13 3 4 2 Emergency power off button EPO 13 3 4 3 Normal Bypass selector SW1 14 control pane uu e u aaa 14 4 FRONT PANEL iii 15 41 FUNCTIONBUTTONS nile 15 Description Date Issued Checked Approved Language Page of Pag Emissione 18 11 10 G Senesi M Mancini V Gremoli Pen 1 96 B ate language Magia 21 12 10 08 02 11 212772027771 OND11 THETYS Parallel System Operating Manual AU VIAM THETYS PARALLEL REDUNDANCY SYSTEM OPERATING MANUAL Index INTRODUCTION situs dicbus u ila 3 1 TYPOLOGY OF THE PARALLEL REDUNDANCY SYSTEM 3 2 PARTS THAT CONSTITUTE THE SYSTEM 4 3 OPERATIONAL S
14. WE med T BE Ha Ft Fra Xo X 43 CONNECTION The following figure shows a simple connection scheme between N UPS in parallel redundancy configuration MAINS 1 MAINS 2 LOAD Picture 9 Connection UPS THETYS 3 units NOTE It is advisable to connect the outputs of the UPS to the load with cables of the same section and length After having appropriately installed the UPS in Parallel with power connections hook up the CAN connection cable between the UPS connect the cables from one UPS to the other and vice versa forming a connection ring The CAN IN and CAN OUT connectors are completely equivalent For example in the case of 4 UPS it is necessary to connect with one cable the UPS1 to the UPS2 with a cable the UPS2 to the UPS3 with a cable the UPS3 to the UPSA and finally with a cable from UPS4 return to the UPS1 in order to form a connection ring WARNING Accurately control that the CAN DB9 DB9 interconnection cables are connected only and exclusively on the SLOT PAR and do not connect any of the other DB9 ports on the back of the UPS An incorrect cable connection can seriously damage the card on the inside of the UPS and or compromise the correct functioning of the system 12 OM594056 Rev Fe Ch Sw RE med T RE RR Er Fra S OS 44 INTERCONNECTION CAN CABLE The following figure depicts the connection scheme of the BUS CAN signal cable Solder side DB9 DB9 Male Male Shield Picture 10 Conne
15. end of the back up time and transfers the system to 1 UPS normal operating mode If the system is transferred to the Manual Bypass the load gets fed directly from the mains therefore not guaranteeing the continutity of the load and the entire parallel system becomes separated from the load 3 1 N UPS IN NORMAL OPERATING MODE Load fed by inverter and of a continuity Load Picture 2 N UPS in normal iaia mode 594056 Rev 5 B med dH Rr ch Sw WE med T BE Ha Ft Fra Xo X 3 2 1 UPS NORMAL FUNCTIONING MODE Load on inverter and in case of breakdown transfer to bypass if available S s s 0 1 01 s s s s M Load Picture N 1 UPS in normal functioning mode 6 OM594056 Rev A B Fc T H Fe Fr Ft mo X 333 MAINS FAULT Load on inverter feed by battery Load Picture 4 Mains failure OM594056 Rev B rin A Sw BriTBRFRIS 34 N BYPASS AVAILABLE Load on bypass in the event of at least two inverter breakdowns or overload Mains Mains Mains Load Mains Mains Picture 5 n bypass available 8 OM594056 Rev A THETYS Parallel System Operating Manual B rin AGY 4E med T RE Fe Fr Fa OS 3 5 N 1 BYPASS AVAILABLE Load on bypass in the event of at least two in
16. loads 8 OMD10013 REV D I e Installation and start up of UPS Thetys EVO Installazione avviamento Thetys EVO l B med dE RGY 4E med T RE Fa Fr Fk ESA 2 3 SPECIAL SAFETY WARNINGS 2 3 1 General warnings UPS THETYS EVO is provided with various stickers with indications regarding specific dangers These stickers must be always well visible and replaced in case they are damaged The present documentation must be always available in proximity to the device In case of loss we recommend to request a copy to the manufacturer whose details are available in the Contacts section 2 3 2 Personnel Any operation on UPS THETYS EVO must be carried out by qualified personnel By qualified and trained person we mean someone skilled in assembling installing starting up and checking the correct operation of the product who is qualified to perform his her job and has entirely read and understood this manual especially the part regarding safety Such training and qualification shall be considered as such only when certified by the manufacturer 2 3 3 Transport and handling Avoid bending or deforming the components and altering the insulation distances while transporting and handling the product Undistributed weight The weight of the UPS is not uniformly distributed Pay attention when lifting Please inspect the device before installing it In case any damage is noticed from the conditions of the
17. manufactured by ASTRID please contact Astrid Energy Enterprises S p A Viale Europa 22 52018 Castel San Niccol AREZZO Tel 0575 509701 Fax 0575 500032 sales astridups it www astridups it For help with technical problems or for information concerning device use and maintenance please contact the technical help service by phoning the above indicated telephone number specifying the following data gt of device and its nominal power gt Serial number gt Error code if applicable OMD10011 REV B 5 Warnings and general information Avvertenze e informazioni generali 4 FACTORY WARRANTY The factory warranty provided by Astrid Energy Enterprises S p A is called Green Base Warranty and is subject to the terms indicated below Validity a The present warranty terms only apply to the UPS systems manufactured by Astrid Energy Enterprises and to their storage batteries when supplied by Astrid Duration a The factory warranty provided by Astrid Energy Enterprises S p A has a validity of 12 twelve months from the startup date of the UPS The warranty expires at the latest 18 eighteen months from the purchasing date invoicing General conditions b The execution of one or more repairs within the warranty time will not alter the original expiry of the warranty a unit is faulty and or damaged within the time frame covered by the warranty it will be repaired or replaced with an equivalen
18. supplied directly by the mains through the manual bypass switch The UPS is isolated OMD10013 REV D 3 Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO 56 RESTART FROM MANUAL BYPASS Before restarting the UPS from manual by pass make sure the Bypass Sw selector is in BYPASS position and the isolator is closed LCD DISPLAY OPERATING CHECKS BLANK Close RCB FP LOADING BOOT phase where the UPS firmware can be updated following the appropriate procedure All the LED s on the front panel are on Reading of the configuration parameters stored in the EEPROM All the LED s on the front panel are off UPS START UP The rectifier is supplied and the DC WAIT PLEASE voltage reaches the nominal value All the LED s on front panel are The microprocessor checks that all the start up conditions are good for restart Led 1 lit green Led 8 lit orange RECTIFIER START UP EEPROM READING voltage present The IGBT rectifier bridge starts to modulate VDC voltage reaches the nominal value LED 3 is lit green DC START UP FROM MBCB Close SBCB CLOSE BCB BYPASS START UP The microprocessor checks that all the WAIT PLEASE bypass parameters voltage phase rotation frequency are within tolerance Led 2 lit green The static bypass switch is closed LED 6 lit orange START UP FROM Closing of the battery circuit breaker MBCB Clo
19. to inappropriate storage gt For the environmental storage conditions refer to the indications given for the installation of the device gt The device must only be stored in rooms protected from dust and humidity gt The device cannot be stored outdoor OMD10013 REV D 15 amp Leth Installation and start up of UPS Thetys EVO Installazione avviamento Thetys EVO B red db Rr GY 3 2 HANDLING OF THE UPS The UPS is packed on a pallet It is handled from the transport vehicle to the installation or storage place via a fork lift The device has a heavy weight gt Avoid turnover during the transport of the UPS gt Cabinets must always be handled in upright position gt During loading and unloading operations always respect the indications regarding the device barycentre marked on the package To handle the UPS remove the lower front and rear panel and insert the forks of a fork lift Bottom grid Griglia inferiore Forklift Elevatore a forca Picture 2 Handling of UPS THETYS EVO 16 OMD10013 REV D I Installation and start up of UPS Thetys EVO Astri Installazione e avviamento Thetys EVO B rin RGY RE med T RE Ha Fe FER Xo X 3 3 POSITIONING AND INSTALLATION UPS THETYS EVO must be installed indoor in a clean and dry room preferably without dust or humidity infiltrations For the environmental conditions in the place of installation in compliance w
20. 0000 r 26 Picture 7 Position of auxiliary terminals Of THETYS EVO 29 Picture 8 Auxiliary terminals of THETYS EVO 30 Picture 9 Interfaces of UPS THETYS EVO nn irte i t ret 31 IN A A 32 Figura 1 Targhetta caratteristiche THETYS EVO 43 Figura 2 Movimentazione UPS THETYS EVO 51 Figura S PIQNIA di Da S 53 Figura Ihgombim UPS THET VS EVO e pat bas A o Eo ctun dettes 54 Figura 5 Distanze minime dalle pareti 55 Figura 6 Posizione morsetti potenza THETYS EVO iii 61 Figura 7 Posizione morsetti ausiliari THETYS EVO 64 Figura a Morseurausiliati THE TYS EVO olii a ASA 65 Figura 9 Inteifacc THETYS EVO slide 66 Figura TO Scheda rele cueire 67 4 OMD10013 REV D Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO ENGLISH LANGUAGE OMD10013 REV D 5 m Installation and start up of UPS Thetys EVO 114 Installazione avviamento Thetys EVO B med d Fe Ch S 1 5 The instructions contained in the operating manual are applicable to the whole production range of THETYS EVO UPS systems as i
21. 17 3 3 1 Base plan static load and weights 18 3 32 Overall dimension laine 19 3 3 3 Minimum distances from the walls and ventilation 20 3 3 4 Environmental installation conditions iii 21 4 ELECTRICAL CONNECTION 23 41 TERMINAL BOARDS 26 42 CONNECTION OF POWER CABLES 28 4 3 CONNECTION OF AUXILIARY CABLES 29 4 3 1 External manual bypass 30 4 3 2 Diesel generator DIESEL MODEB 30 433 Auxiliary battery contact u 30 4 3 4 Remote emergency power off EPO 30 44 SERIAL INTERFAC E Somalia 31 45 RELAY CARD CONNECTION OPTIONAL 32 o STARTUP AND SHUTDOWINN 33 5 1 PRELIMINARY CHECKS Q 33 52 START UP PROCEDURE u 34 53 BASIC TROUBLESHOOTING
22. 1L 3C1 3C4 3C2 3C3 3 b Sulphur dioxide 40 C Hydrogen sulphide mg m 70 Environmental parameter a d Chlorine mg m 3 0 e Hydrochloric acid mg m 5 0 f Hydrofluoric acid 2 0 1 0 1 1 0 Nitric oxide expressed in equivalent values of 0 04 0 20 nitrogen dioxide mg m Places where atmosphere is strictly monitored and X regulated clean spaces category Places where atmosphere is permanently X monitored Places located in rural and urban regions where industrial activities are few and where traffic X is moderate Places located in urban regions with industrial X activities and or considerable traffic Places in proximity to industrial sources with X chemical emissions Places located in industrial installations Emissions of highly concentrated chemical X pollutants UPS THETYS EVO is designed to be installed in an environment that meets the following classifications In accordance with the technical specification B Biological conditions 3B1 EN 60721 3 3 C Chemically active substances 3C2 EN 60721 3 3 5 Mechanically active substances 352 EN 60721 3 3 K Climatic conditions In the event that the environmental conditions of the installation room do not comply with the specified requirements additional precautions must be taken to reduce excessive values to the specified limits 22 OMD10013 REV D m Installation and start up of UPS Thetys EVO Ins
23. 36 OMD10013 REV D iI Installation and start up of UPS Thetys EVO Installazione avviamento Thetys EVO Evi B rin RGY RE med T RE Ha Fe Fk Xo X 5 5 SWITCHING PROCEDURE TO MANUAL BYPASS The load is transferred to Manual Bypass with no interruption of supply to the loads In this configuration the system can be restarted via the return procedure from load on manual bypass without the need to de energize the loads N Manual bypass To perform the switching procedure correctly make sure no alarms are present on the system During Manual Bypass the load is supplied directly by the input mains therefore continuous supply cannot be guaranteed to the loads EN ACTION LCD DISPLAY OPERATING CHECKS Move the A30 GENERAL ALARM The load is transferred to the bypass bypass line LED 5 off LED 6 lit orange selector SW to BYPASS Close MBCB A30 GENERAL ALARM The inverter is switched off The load is supplied by the input mains through the manual bypass switch The static bypass switch is still closed Led 8 lit orange 3 Open A30 GENERAL ALARM The battery is disconnected from the DC bus bar Led 4 red flashing 4 Open RCB A30 GENERAL ALARM The supply input is opened the rectifier shuts down LED 1 off 5 Open OCB A30 GENERAL ALARM The load remains fed by the manual bypass switch LED 8 off Open SBCB A30 GENERAL ALARM The bypass line is disconnected The display goes out 7 BLANK The load is
24. AY device is subject to high voltages thus all safety instructions must be scrupulously adhered to before performing any operation on UPS THETYS EVO gt Isolate the battery via DC circuit breakers before connecting it to the UPS gt Connect the ground cable to the relevant bar before carrying out any other connection inside the device If primary power isolators are installed in an area other than the UPS one you must stick the following warning label on the UPS ISOLATE THE UNINTERRUPTIBLE POWER SUPPLY UPS BEFORE WORKING ON THIS CIRCUIT 2 3 6 Operation The installations to which the UPS systems belong must comply with all the current safety standards technical equipment and accident prevention regulations The device can be started operated and disconnected only by authorized personnel The settings can only be changed using the original interface software During operation UPS THETYS EVO converts power characterized by high voltages and currents gt All the doors and the covers must remain closed Injury hazard due to contact with toxic substances The battery supplied with the UPS contains small amounts of toxic materials To avoid accidents the directives listed below must be observed gt Never operate the UPS if the ambient temperature and relative humidity are higher than the levels specified in the technical documentation gt Never burn the batter
25. ED 3 15 lit green DC voltage present INVERTER START The modulation of the inverter bridge is WAIT PLEASE started The AC output voltage reaches the nominal value After a few seconds the static inverter switch is closed LED 5 is lit green static switch SSI closed 7 BYPASS START UP 34 OMD10013 REV D Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO BYPASS START UP The control logic checks that all the bypass WAIT PLEASE parameters voltage phase rotation frequency are correct LED 2 is lit green bypass voltage present BATTERY START UP The control logic checks the closing of the WAIT PLEASE circuit breaker to go to the following step Led 4 lit green 11 UPS START UP 12 START UP END The control logic checks that all the output WAIT PLEASE parameters voltage current frequency are correct LED 7 is lit green output voltage present UPS MODEL OUTPUT VOLTAGE The default screen is displayed after a short time with the UPS model and the values of output voltage 5 3 BASIC TROUBLESHOOTING This paragraph provides the basic information if any problems occur during the start up procedure In case the problem cannot be solved contact the service department 1 After closing RCB the LCD display is still blank e Check the phase rotation of supply voltage e Make sure the input voltage and frequency are within tolerance e Check the rectifier protection fuses F1 F2 F3 t
26. TATUS 5 31 N UPS IN NORMAL OPERATING 5 32 N 1 UPS NORMAL FUNCTIONING MODE 6 22 MANS FAU Esso 7 34 N BYPASS AVALLABLE 8 9 0 Nel BYPASS AVAILABLE uyu nai 9 3 6 MANUAL BYPASS aaa 10 4 INSTALLATION uu Susa 11 41 SUPPLEMENTARY 11 AZ POSITIONING surcar 11 4 3 CONNECTION iran id Ai dard n dana AA 12 44 INTERCONNECTION CAN CABLE 13 5 SYSTEM PERFORMANGCGE 13 5 1 OVERLOAD mia 13 52 SHORT CIRCUIT 13 6 START UP xu rr 14 6 1 CASE OF 2 UPS DIRECT START UP 14 6 2 CASE OF 2 UPS MANUAL BYPASS 14 63 CASE OF N UPS START UP FROM MANUAL 5 14 6 4 PROCEDURE FOR TRANSFERRING TO MANUAL BYPASS 15 Description Date Issued Checked Approved Language Page of Pag First Issue 06 11 07 G Senesi V Gremoli V Gremoli NE e Gg dai 0
27. ction scheme of BUS signal cable 5 SYSTEM PERFORMANCE The static and dynamic performance of the parallel redundancy system improves with every individual unit since thanks to the redundance the total available power is superior to the nominal load of the system 51 OVERLOAD The overload limit in a parallel redundancy system depends on the number of units connected to the load Imax n In where n number of the units that distribute on the load In nominal current of the individual units If the load exceeds this limit there is an indication on the front panel of the UPS an overload alarm with relative sound signal this alarm activates the algorithm of thermic image and after a certain time the load gets transferred on to the bypass if available 5 2 SHORT CIRCUIT If a short circuit is verified at the output the system automatically transfers the load on to the bypass if available otherwise all the units distribute a current equal to 200 In for 5 cyles 100 msec afterwards if the short circuit condition has not been removed a current equal to 125 In for 5 seconds is distributed OM594056 Rev A 13 THETYS Parallel System Operating Manual 6 START UP 6 1 CASE OF 2 UPS DIRECT START UP When the redundancy system is comprised of two UPS it is possible to start up the system directly To proceed with the start up of a UPS close the RCB switch and follow the guided procedures on the dis
28. d leakage currents to earth gt The connection points must be hermetically sealed to prevent the air from being sucked through the cable passage Risk of damages to the device due to incorrect wiring To connect the device follow the electrical drawing scrupulously and respect the polarity of cables 28 OMD10013 REV D e Installation and start up of UPS Thetys EVO Installazione avviamento Thetys EVO B med d RE GY BriIiTHBRFRISC OS 43 CONNECTION OF AUXILIARY CABLES The UPS systems of the THETYS EVO line can be connected to external controls components specifically designed to improve the safety and reliability of the device External manual bypass Diesel generator Auxiliary battery contact Remote emergency power off button EPO The auxiliary cables are connected using a special terminal board placed aligned with the power terminal boards The section of the terminals used is 6 mm FA LIFE LI JL 7 fi el i Auxiliary terminals o 0 0 O 0 0 0 0 0 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 0 0 0 0 o o o o o o o o o o o o o o o o Picture 7 Position of auxiliary terminals of THETYS EVO OMD10013 REV D 29 I kHH Installation and start up of UPS Thetys EVO i vi Installazione e avviamento Thetys EVO
29. d relevant connections During the electrical installation take particular care to respect the phase rotation The terminal boards for cables connection are positioned at the front of the UPS under the breakers To access the terminals remove the front protection extracting the fixing bolts N Mains connection The connection to the mains must be carried out with protection fuses between the mains and the UPS The use of differential protection devices in the line supplying the UPS is unadvisable The leakage current to ground due to the RFI filters is rather high and it can cause spurious tripping of the protection device According to EN62040 1 standard in order to take into account the UPS leakage current residual current devices having adjustable threshold can be used 24 OMD10013 REV D Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO Electrical connection data Power kVA 240 OMD10013 REV D 25 Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO B med d Fc Ch Sw 41 TERMINAL BOARDS UPS THETYS EVO is provided with terminal boards for the connection of power cables and of auxiliary connections TERMINAL BOARD LAYOUT FRONT VIEW Bete 0 0 0 ell Jl o m al 2 B al 6
30. e manufacturer for details of the nearest service centre 2 3 5 Electrical connection The UPS connection to the AC power must be carried out in compliance with the current regulations Make sure the indications specified on the identification plate correspond to the AC power system and to the actual electrical consumption of all of the equipment connected Check the conformity of the documentation The UPS must be installed according to the requirements of HD 384 4 42 51 2 and in compliance with standard IEC 60364 4 482 Chapter 482 protection against fire Before connecting the unit to the distribution network make sure you have received the approval of the electrical power distribution Authority so as provided for by the current national regulations All the electrical connections must be carried out by authorized personnel Before connecting the device make sure that gt the connection cable to the AC line is properly protected gt the nominal voltages the frequency and the phase rotation of the AC supply are respected gt the polarities of the DC cables coming from the battery have been checked gt leakage current to earth is present The device is connected to the following voltage supplies gt DC battery voltage gt mains voltage gt AC bypass voltage OMD10013 REV D 11 amp Let Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO B rin
31. entative must attend service operations at the installation site so that he she may operate the control devices outside the equipment c In case entry permits are necessary in order to enter the installation site Astrid Energy Enterprises S p A must be notified of the time necessary to obtain the documentation required if any d In case of customer s non compliance Astrid Energy Enterprises S p A reserves the right to refuse warranty service Astrid Energy Enterprises S p A will not accept any product returned for repair or replacement without prior agreement 6 OMD10011 REV Warnings and general information Avvertenze e informazioni generali Exclusions a Our warranty does not cover the products which are faulty or damaged due to Transport Installation or start up defects caused by the customer s non compliance with the installation and use instructions provided by Astrid Energy Enterprises S p A Tampering alterations or repair attempts made without the specific written approval by Astrid Energy Enterprises S p A Damage caused by work done by personnel not authorized by Astrid Energy Enterprises S p A Damage to the device caused by improper use negligence voluntary damage or use of the device beyond the allowed limits Damage caused by external factors such as dirt fire flooding failed operation of the air conditioning system etc Non compliance with applicable safety standards Force majeure e g light
32. ere still might be very hot components magnetic parts heat sinks therefore we recommend to use protective gloves High temperature of components It is strongly recommended to use protective gloves due to the high temperatures that may be reached during the operation OMD10013 REV D 13 I m kHH Installation and start up of UPS Thetys EVO y Installazione e avviamento Thetys EVO B red db Fk Ch Y 4E med T RE Fa Fr FER 2 3 8 Storage If the product is stored prior to installation it should remain stored in its original package in a dry place with a temperature ranging from 10 C to 45 C N Special environmental conditions It is necessary to implement specific protective measures in case of unusual environmental conditions harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations bad ventilation conductive or radiant heat from other sources fungus insects vermin VV VV V WV 2 4 ENVIRONMENTAL PROTECTION 2 4 1 ISO 14001 certification Astrid Energy Enterprises is particularly sensitive to the environmental impact of its products That is why UPS THETYS EVO has been manufactured with cutting edge eco design criteria ISO 14001 certification Special care was taken in using fully recyclable materials and in reducing the amounts of raw materials used 2 4 2 Recycling of packing materials
33. fety requests according to 64 8 and to 46 90 The maker declines all responsibility for damages caused to persons or things deriving from the non compliance of the above 1 TYPOLOGY OF THE PARALLEL REDUNDANCY SYSTEM The parallel redundancy system is constituted by UPS up to a maximum of 6 units configurated as redundant parallel units Only the Manual Bypass can be external and individual for all the units In addition to the standard functions of a UPS such as power continuity protection of the load from mains distortions etc the parallel redundancy system guarantees a continuity of power even if more than one system failure is ascertained This is possible because all the units are constantly operative and feed the load in furnishing each with a current equal to total load n where n is the number of the units that are being supplied at that moment The automatic distribution control of the AC current equalizes the currents of the units and reduces the unbalance to less than 10 under all load conditions The load is fed by the parallel inverters even when an instantaneous overload lt n x 200 of the nominal load of every individual unit is verified In the event of a breakdown of one of the units the load is fed by the others Only in the event that ulterior breakdowns are verified in the other units will the load be transferred to the Emergency Mains Bypass OM594056 Re
34. hey are inside the unit 2 After step 1 the UPS stops the starting sequence and shows one or more alarm messages e Check the alarms indicated on the display and remove their causes e Close RCB and try to restart the UPS 3 After step 2 the unit shows the alarm 15 Byp fault e Make sure you have closed circuit breaker SBCB e Check the protection fuses of the static bypass switch they are inside the unit e Check the phase rotation of the bypass voltage e Make sure voltage and frequency are within tolerance 4 After step 3 the unit shows the alarm 7 BCB open e Make sure you have closed the battery circuit breaker the circuit breaker or the fuse carrier is external to the UPS system e Check the battery fuses e Check the interconnection between the auxiliary contact of the battery circuit breaker in the external cabinet and the terminals Bac1 Bac2 of the UPS OMD10013 REV D 35 Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO 5 44 SHUT DOWN PROCEDURE ACTION LCDDISPLAY DISPLAY OPERATING CHECKS CHECKS Open OCB A30 w T ALARM R supply to the load is interrupted LED 7 off Open BCB A30 GENERAL ALARM The battery is disconnected from the rectifier Led 4 red flashing Open SBCB A30 GENERAL ALARM The bypass supply is disconnected LED 2 off Open RCB A30 GENERAL ALARM Rectifier and inverter shutdown 5 End of shutdown procedure
35. ith the current legislation please refer to the Ventilation section Special environmental conditions It is necessary to implement specific protective measures in case of unusual environmental conditions gt VV V V V Y harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations bad ventilation conductive or radiant heat from other sources fungus insects vermin OMD10013 REV D 17 I kHH Installation and start up of UPS Thetys EVO 4 vi Installazione e avviamento Thetys EVO B med d Fc Ch Sw 4E med T RE Fa FR FER 3 3 317 Base plan static load and weights L2 AA P1 L1 AA Picture 3 Base plan Power o s L1 mm 815 P1 mm 825 L2 mm 70 The supporting base of the UPS must be designed to carry the UPS weight and to ensure its steady and safe support carrying capacity must be adequate to the static loads indicated in the table below Power KVA eo amp ss s em rm Static load kgim 948 998 1048 1101 1198 18 OMD10013 REV D e Installation and start up of UPS Thetys EVO Installazione avviamento Thetys EVO B med d RE GY BriIiTHBRFRISC OS 3 3 2 Overall dimensions FRONT na nn Picture 4 Overall dimensions of UPS THETYS EVO Power kVA 60 80 100
36. load D5 Status Booster OK 17 17 18 Closed 20 21 RU Status Inverter feeds the load 19 20 Status Bypass OK 23 24 Relay output characteristics 120 VAC voltage 1A current 50 VDC voltage 1A current resistive load 32 OMD10013 REV D m Installation and start up of UPS Thetys EVO kHH Installazione e avviamento Thetys EVO B rin RGY BrIiTBRPFRIS ESA 5 STARTUP AND SHUTDOWN Before installing and using the device make sure you have read and understood all the instructions contained in the present manual and in the technical supporting documentation w Further information In the event that the information provided in this manual is not sufficiently exhaustive please contact the manufacturer of the device whose details are available in the Contacts section 51 PRELIMINARY CHECKS Before starting up the unit make sure that gt all installation and electric connection works have been performed professionally gt all power and control cables have been properly and tightly connected to the relevant terminal boards gt the ground cable is properly connected Y the battery polarity is correct and the voltage is within the operating values the phase rotation of the line is correct and the voltage is within tolerance with the operating values the emergency power off EPO push button if installed is not pressed if not press it back to the
37. ltimento del dispositivo 49 INSTALLAZIONE ir 50 31 RICEZIONE DELE UPS elia e OS 50 3 1 1 immagazzinamento 50 3 2 MOVIMENTAZIONE DELL UPS 51 33 POSIZIONAMENTO ED INSTALLAZIOME 52 3 3 1 Pianta di base carico statico 53 3 3 2 Dimensioni di ingombro 54 3 3 3 Distanze minime dalle pareti e ventilazione 55 3 3 4 Condizioni ambientali di installazione sss 56 ALLACCIAMENTO ELETTRICO 58 41 MORSETTIERE alal 61 4 2 COLLEGAMENTO CONDUTTORI DI POTEMZA 63 4 3 COLLEGAMENTO CAVI AUSLLIARI 64 4 3 1 Manual bypass esfelrTiO uet diae ase dw cox irs 65 4 3 2 Generatore diesel DIESEL MODE 65 4 33 Contatto ausiliario batteria 65 434 Spegnimento
38. ndicated below ASD10 THETYS EVO 60kVA ASD11 THETYS EVO 80kVA ASD12 THETYS EVO 100kVA ASD13 THETYS EVO 125kVA ASD14 THETYS EVO 160kVA v V V Y WV X Storing documentation This manual and any other supporting technical documentation relating to the product must be stored and made accessible to personnel in the immediate vicinity of the UPS w Further information In the event that the information provided in this manual is not sufficiently exhaustive please contact the manufacturer of the device whose details are available in the Contacts section 6 OMD10013 REV D I e Installation and start up of UPS Thetys EVO Installazione avviamento Thetys EVO l B med dE Fc CCh Y RE med T RE Fa Fe Fk Z ESA 2 SAFETY RULES AND WARNINGS 2 1 UPS USE Congratulations on choosing a product from Astrid Energy Enterprises for the safety of your equipment To obtain the best performance from your THETYS EVO UPS system Uninterruptible Power Supply we suggest that you take your time to read the following manual The purpose of this manual is to give a short description of the parts composing the UPS and to guide the installer or the user through the installation of the unit in its using environment The installer or the user must read and correctly perform the instructions included in the present manual with particular reference to the requirements regarding safety in compliance with the current regulation
39. ning surges natural disasters fire acts of war riots Fall or displacement due to incorrect installation Ordinary wear caused by proper and continuous use of the device b Protective devices inside the units fuses and dischargers are also excluded from the warranty unless the failure is due to component faults Responsibility a b In no event shall Astrid Energy Enterprises S p A be liable for direct or indirect damage or any damage whatsoever connected with the execution of warranty services e g possible voltage interruptions during the repair period or assembly and dismantling costs except for the cases provided for by mandatory laws The present warranty terms do not affect the purchaser s mandatory rights as by law OMD10011 REV B 7 kHH Warnings and general information A Y Avvertenze e informazioni generali BriBRGY 4E md T 4 RPRIS 5 LIMITATION OF LIABILITY All the information contained in the present documentation is the exclusive property of Astrid Energy Enterprises S p A Written consent by Astrid Energy Enterprises S p A is required in order to wholly or partially publish or disclose this information gt The present manual constitutes an integral part of the product technical support documentation Read the warnings with attention as they give important instructions concerning safe usage The equipment must be destined exclusively for the use for which it was expressl
40. onfiguraged in ECO MODE This means that it must be verified that in the previously described menu all the UPS have a under the letter E If this is not verified it is necessary to contact Client Service to resolve the problem Once the configuration of each UPS has been ascertained the start up from MBCB OPEN ALL may begin Proceed by moving the Bypass Switch on the UPS The system feeds the load when the N 1 Bypass Switch is set to Normal Mode Move the Bypass Switch of the remaining UPS The parallel system feeds the load and the message START UP FINISHED appears 594056 Rev 17 A11 gt FI MARE A1 BOLOGNA E45 CESENA A12 GENOVA i 7 Fart E45 gt PERUGIA A1 ROMA Tw Poppil lt a E e SS ns NE 4 EMERY ENTERPRISES FACTORY 8 HEAD OFFICE SEDE E STABILIMENTO Viale Europa 22 Loc Ponte d Arno 52018 CASTEL SAN NICCOLO AR Phone 39 0575 509701 Fax 39 0575 500032 http www astridups it
41. package and or from the outside appearance of the equipment contact the shipping company or your dealer immediately The damage statement must be made within 6 days from receipt of the product and must be notified to the shipping carrier directly Should the product need to be returned to the manufacturer please use the original package Mechanical damage to the electrical components constitutes a serious danger to persons and property In case of doubt regarding the non integrity of the package or of the product contained therein contact the manufacturer before carrying out the installation and or the start up OMD10013 REV D 9 amp kHH Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO B med d Rr GY 4E md T 4E i Fr Ft Z Z 2 3 4 Installation The product must be installed in strict compliance with the instructions contained in the technical back up documentation including the present safety instructions In particular the following points must be taken into account gt gt v VV WV The product must be placed base suitable to carry its weight and to ensure its vertical position The UPS must be installed in a room with restricted access according to standard IEC EN62040 1 2 Never install the equipment near liquids or in an excessively damp environment Never let a liquid or foreign body penetrate inside the device Never block the ventilation grates
42. parallel system with the two lines below 1 2 4 5 6 E M S S A The UPS which comprise the system are indicated with a number Indicates the Master During normal operation the Master is in the lowest UPS index position which distributes on the load S Indicates the Slave Indicates the index position of the UPS in the system UPS1 the parentheses will appear at number 1 UPS2 the parentheses will appear at number 2 and so on Indicates that the UPS is not communicating with the rest of the UPS of the system Indicates that the UPS is not physically present in the system Appears only under the E to indicate the ECO MODE configuration WARNING In the event The message on the display is OPEN instead of OPEN ALL This means that the UPS has an incorrect configuration and has been set up as an SINGLE UPS There are two or more namely two or more UPS are contemporaneously MASTER Two or more UPS have the square parentheses on the same number Incorrect position configuration of the UPS in the system There under the numbers UPS is unable to communicate with the other machines For all these problems it is necessary to contact Customer Service to resolve the problem 16 OM594056 Rev A THETYS Parallel System Operating Manual WARNING If the parallel system is configurated in ECO MODE each UPS must be individually c
43. perature C 10 Maximum operating temperature C 40 Minimum relative humidity 5 Maximum relative humidity 95 Condensation NO Rainfall with wind rain snow hail etc NO Water with an origin other than rain NO formation NO gt Classification of biological conditions EN 60721 3 3 Environmental Class parameter 3B1 3B2 3B3 Presence of mildew fungus Presence of mildew fungus Presence of rodents and Presence of rodents and other animals that are other animals that are harmful to products harmful to products excluding termites including termites b Fauna NO Classification of mechanically active substances EN 60721 3 3 Class Environmental parameter 354 351 352 353 b Dust suspension mg m 4 0 Dust sedimentation mg m Places where precautions have been taken to minimize the presence of dust Places away from dust sources Places without any special precaution to minimize the presence of X sand or dust however not in proximity to sand or dust sources Places in proximity to sand or dust sources Places in proximity to working processes that generate sand or dust or in geographic areas having a high proportion of sand brought by the wind or of dust suspended in the air OMD10013 REV D Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO gt Classification of chemically active substances EN 60721 3 3 Class 3C1R 3C
44. play After this the other UPS may be started up normally closing the RCB and following the procedure on the display 62 CASE OF 2 UPS MANUAL BYPASS START UP In the case of two UPS it is also possible to start up the parallel system starting with the manual bypass If the UPS are already the Manual Bypass verify the first two points The procedure 15 as follows Close the Manual Bypass MBCB of both UPS O Switch both Bypass Switches to the BYPASS position Close RCB on both of the UPS WARNING When OPEN ALL is requested the MBCE of all the UPS and or external cabinets must be opened Follow the start up instructions on the front panel proceeding for each UPS until the MOVE BYPASS SWITCH appears Close the Bypass Switch the UPS feeds the load Close the Bypass Switch the 5 feeds the parallel and the START UP FINISHED message appears 63 CASE OF N UPS START UP FROM MANUAL BYPASS When there ups are more than two UPS it is possible to start up the parallel system only by starting from the manual bypass This serves to insert all the ups onto the load bar contemporaneously If the UPS are already in Manual Bypass control the first two points The procedure 15 as follows Close the Manual Bypass on all of the UPS Switch all the Bypass Switches to BYPASS Close RCB on all of the UPS WARNING When OPEN ALL is requested the
45. remoto EPO 65 4 4 INTERFACCE SERIAL nee L uu ME due Cacus 66 45 COLLEGAMENTO SCHEDA REL 210 67 AVVIAMENTO E ARRESTO 68 51 VERIFICHE PRELCIMINARI leale iL bilie 68 5 2 PROCEDURA DI AVVIAMENTO 69 53 RICERCA GUASTI DI BASE 70 5 4 PROCEDURA DI ARRESTO pios 71 55 PROCEDURA DI TRASFERIMENTO SU BYPASS 72 56 RIAVVIO DA BYPASS MANUAILE 73 OMD10013 REV D 3 Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO Index of pictures Indice delle figure Picture 1 Rating plato of THETYS EVO i n cieli ld es 8 lt lt hanging OF UPS TAET NS EVO lano 16 FICUS ett ui 18 Picture 4 Overall dimensions of UPS THETYS EVO 19 Picture 5 Minimum distances from the walls 20 Picture 6 Position of power terminals Of THETYS 22 22 0 0000000000000000000
46. rest position OMD10013 REV D 33 e Installation and start up of UPS Thetys EVO vi Installazione e avviamento Thetys EVO B red db Fc Ch Y FR FER Xo X 5 2 START UP PROCEDURE gt EPO push button and phase rotation Before switching the UPS on make sure that 1 the emergency power off EPO push button if installed is not pressed If not press it back to the rest position 2 the input and output phase rotation is correct gt Circuit breaker BCB Battery circuit breaker BCB is external to the UPS system Do not close the battery breaker BCB before it s required by the front panel Serious damages to the UPS internal parts and or to the battery may occur No LCD DISPLAY ACTION OPERATING CHECKS 1 BLANK A few seconds after the closing of input circuit breaker RCB the pre charging phase Close RCB of the capacitive bank will start The control logic will be started and the front panel will be activated BOOT LOADING phase where the UPS firmware be updated following the appropriate procedure All the LED s on the front panel are on EEPROM READING Reading of the configuration parameters stored in the EEPROM All the LED s on the front panel are off 4 UPS START UP UPS start up LED 1 is on input voltage WAIT PLEASE present RECTIFIER START UP The IGBT rectifier bridge starts to modulate WAIT PLEASE VDC voltage reaches the nominal value L
47. s Before installing and using the device make sure you have read and understood all the instructions contained in the present manual and in the technical supporting documentation OMD10013 REV D 7 I m kHH Installation and start up of UPS Thetys EVO y Installazione e avviamento Thetys EVO B red db Fk Ch Y 4E med T RE Fa Fr FER 2 2 THETYS EVO RATING UPS THETYS EVO is provided with an identification plate containing the operation ratings The plate is fixed on the inside of the door Astrid THETYS EVO UPS 125KVA RETE 1 MAINS 1 1 Win vac ADO 201 35 lin 156 Frequenza Frequency Frequenz SU 60Hz 5 RETE 2 MAINS 2 NETZ 2 Win vac 390 400 415 10 lin 271 Frequenza Frequency Frequenz SU s0Hz USCITA OUTPUT AUSGANG Wout 380 400 415 lout Frequenza Frequency Frequenz SU sUHz Potenza Power rating Leistung 125kVA TOOK 400 Articolo Code Code ASD13 gerie Ser ET4L44001 71 Numero unit Unit numbaer Stuck 1 662 kg According to 1509001 2008 15014001 Made in ITALY Service www astridups it Picture 1 Rating plate of THETYS EVO Check the technical characteristics Before carrying out any installation or start up operation on the UPS make sure its technical characteristics are compatible with the AC supply line and with the output
48. se BCB Led 4 lit green CLOSE BCB START UP FROM The load is fed by the static bypass MBCB Close OCB switch Circuit breaker MBCB is still CLOSE OCB closed Led 7 lit green START UP FROM The load is fed by the static bypass MBCB Open MBCB switch and the inverter can be started OPEN MBCB LED 8 off 38 OMD10013 REV D Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO INVERTER START The modulation of the inverter bridge is WAIT PLEASE started The AC voltage reaches the nominal value The microprocessor checks the synchronization with the bypass line Move the selector The load is transferred to the inverter NORMAL BYPASS Led 5 lit green START UP END The microprocessor checks that all the WAIT PLEASE output parameters voltage current frequency are within the tolerance limits OMD10013 REV D 39 UPS user manual Utilizzo delIUPS 11 14 UPS USER MANUAL UTILIZZO DELL UPS Index Indice ENGLISH LANGUAGEKE 5 ii E O E 6 2 SAFETY RULES AND WARNINGS 7 3 GENERAL UPS DESCRIPTION 8 XT TYPOLOGY 4 LE gle le 8 3 2 SYSTEM DESCRIPTION count it iia 8 3 2 1 RECUEI oio e es id 8 3 2 2 enc
49. t or similar product Costs a The warranty covers all the costs resulting from repairs and or spares to restore the correct operation of the product covered by our factory warranty b All other costs particularly shipping costs travel and accommodation costs for the service personnel of Astrid Energy Enterprises S p A for on site repairs as well as costs for the customer s own employees will not be covered by the factory warranty and will be charged to the end customer In case of service performed following a call made by mistake or in case our technicians incur extra time and or costs due to the site inaccessibility or due to work interruptions required by the customer such costs will be invoiced in accordance with ANIE rates CLASS III COLUMN B Modes required a In the event of a fault covered by the warranty the customer shall notify Astrid Energy Enterprises S p A in writing of the occurred fault providing a short description of the fault b The customer shall also provide documents showing the validity of the warranty receipt purchasing invoice with serial number of the product report indicating the start up date Service at the installation site a During preventive maintenance visits or emergency service access shall be ensured to the installation site and the device shall be made available in order to ensure maintenance or repair with no waiting time b During the intervention the customer s repres
50. tallazione avviamento Thetys EVO B rin RGY BrIiTBRPFRIS Z 4 ELECTRICAL CONNECTION The electrical connection is part of the work which is normally provided by the company that carries out the product installation For this reason the UPS manufacturer shall not be held responsible for any damages due to wrong connections Use qualified personnel only All the operations related to the electric connection must be carried out by qualified and trained personnel Work in compliance with the local standards The installation of UPS THETYS EVO must be carried out in compliance with national and local regulations The grounding of the UPS via the relevant terminal is mandatory It is strongly recommended to connect the ground terminal as first terminal Check the position of selector SR Before using the UPS make sure changeover switch SR Service switch is in NORMAL position and keep it in the same position during operation To use this changeover switch refer to the service manual OMD10013 REV D 23 I m kHH Installation and start up of UPS Thetys EVO y Installazione e avviamento Thetys EVO B red db Fk Ch Y 4E med T RE Fa Fr FER The electrical connection is part of the work which is normally provided by the company that carries out the electrical installation and not by the UPS manufacturer For this reason the following recommendations are only an indication
51. to indicate potential dangers and to highlight useful information so as to minimize the risks to persons and property HAZARD statements contain characteristics and basic instructions for the safety of persons Non compliance with such indications may cause serious injury or death WARNING statements contain characteristics and basic instructions for the safety of persons Non compliance with such indications may cause injury CAUTION CAUTION statements contain characteristics and important instructions for the safety of things Non compliance with such indications may cause damage to materials NOTE NOTE statements contain characteristics and important instructions for the use of the device and for its optimal operation 4 OMD10011 REV e Warnings and general information Avvertenze informazioni generali 2 dE med d FE GY 4E md T WE REOFE FR XA X DOCUMENTATION NOTES Storing documentation This manual and any other supporting technical documentation relating to the product must be stored and made accessible to personnel in the immediate vicinity of the UPS Further information In the event that the information provided in this manual is not sufficiently exhaustive please contact the manufacturer of the device whose details are available in the Contacts section 3 CONTACTS For any information about the UPS systems
52. ty of loads follow the procedure below 6 5 1 Case of 2 or N UPS Restart up from manual BYPASS Close RCB on all the UPS Follow the start up instructions on the front panel proceeding for each UPS until the CLOSE BYPASS SWITCH message appears O Move the Bypass Switch on the UPS The parallel system feeds the load when the N 1 Bypass Switches are set in the Normal Mode Move the Bypass Switch of the remaining UPS the UPS feed the load and the message START UP FINISHED appears WARNING When the request OPEN ALL appears all the MBCB of all the UPS and or MBCB on the external cabinets must be opened PLEASE NOTE In systems with more than 2 UPS the inverter is controlled by the N 1 Inverter logic Therefore if there are 3 UPS normal operating mode is restored once the Bypass Switch of the second unit is set to the Normal Mode and completes the start up of two UPS 594056 Rev 15 7 THETYS Parallel System Operating Manual UPS COMMUNICATION AND CONFIGURATION CONTROL After having correctly installed the parallel system the operation of the system may be verified To do this it is advisable to start up the system from following the generic N UPS procedure described in Paragraph 6 3 Es o As soon as the message START UP FROM OPEN ALL appears it is possible to verify the correct communication of the UPS comprised in the
53. v 3 WS med dH ACA T 4E Fe Fr Ft XoH X 2 PARTS THAT CONSTITUTE THE SYSTEM All the units are constituted by six functional operating sub system IGBT Rectifier R Inverter 1 Battery B Static Switch Static Switch Inverter SSI e Static Bypass SB Manual Bypass MB on all the units or single and external Front Panel For the description of the single parts see UPS OPERATING MANUAL Load Picture 1 Block diagram 4 OM594056 Rev Astrid THETYS Parallel System Operating Manual B rin AGY BrIiTBRFRISC OS 3 OPERATIONAL STATUS If a breakdown occurs for which a UPS can no longer distribute on the load during the state of n UPS in normal functioning the parallel redundancy system gets transferred to the n 1 UPS in normal operational status Under these conditions a further irregularity of a UPS which prevents the feeding of the load transfers the system to the Emergency Bypass Line feed the load condition every additional irregularity may or may not according to the type of irregularity interrupt the feed to the load The irregularies are registered by each UPS with alarms and visualized on the same front panel of the UPS In the event that a system mode has a rectifier breakdown or mains loss in the n UPS in normal functioning the UPS will continue to distribute the load discharging the battery automatically isolating itself from the system until the
54. verter breakdowns or overload Mains Mains Mains Mains Mains 4 Load 4 Picture 6 N 1 bypass available OM594056 Rev 9 Load Picture 7 Manual Bypass 10 OM594056 Rev A Fe Ch Sw RE med T RE RR Er Fra S OS 4 INSTALLATION Before installing the redundant parallel system follow carefully the INSTALLATION chapter in the UPS OPERATIONG MANUAL for the individual units to be aware of all the information regarding reception of UPS size and weight distance from walls cable sections fuses and terminal board 41 SUPPLEMENTARY HARDWARE In order to transform N standard Individual unit into a redundancy parallel system it is necessary to obtain a Parallel N kit Each Parallel Kit contains N 1 Parallel interface card PB214 SLOT PAR 1 Connection cable CAN DB9 DB9 N 1 CD Parallel Software N 1 Parallel Kit Manual The output of the N units must be a parallel connection on the load Refer to the instructions in the Parallel Kit manual to correctly install the SLOT PAR cards and configurate the parallel system 4 2 POSITIONING It is advisable to place the two UPSs at a distance of at least 10 cm from each other in order to facilitate the passage of power and signal cables UPS 1 UPS o o e o o o o o o Picture 8 Positioning 594056 Rev 11 B med dH Rr ch Sw
55. vviamento Thetys EVO LA TAV arpa GY BriIiTHBRFRISC OS 44 SERIAL INTERFACES The UPS is provided with serial interfaces for the external communication of the operating status and parameters gt gt v v Vv WV Picture 9 RS232 USB is used for connection to the proprietary programming and control software MODBUS is used for the transmission of data to the outside via MODBUS protocol RS485 PARALLEL OPTIONAL is used for communication between paralleled UPS units SNMP OPTIONAL is used for the external transmission of data via LAN NORMAL BYPASS SELECTOR NORMAL SERVICE SELECTOR NORMAL BYPASS SELECTOR SNMP OPTION RS232 USB PARALLEL OPTION MODBUS OPTION NORMAL SERVICE SELECTOR Interfaces of UPS THETYS EVO OMD10013 REV D 31 Installation and start up of UPS Thetys EVO Installazione avviamento Thetys EVO 45 RELAY CARD CONNECTION OPTIONAL UPS THETYS EVO in its full configuration is provided with a relay card for repeating alarms and operating statuses remotely Its electric connection is carried out directly on the terminals located on the card m e o a e T um gt 9 Picture 10 Relay card w sas RU Aam Generalalem onergized E Not eae Not 789 Open iam e _ Not 11 12 RLA Alarm Inverter out of tolerance energized 10 11 Off vor CEB RL5 Alarm Bypass feeds
56. y designed Any other use is considered improper and therefore hazardous The manufacturer cannot be held responsible for possible damage arising from improper erroneous or unreasonable usage Astrid Energy Enterprises assumes responsibility for the equipment in its original configuration Any intervention that alters the structure or the operating cycle of the equipment must be carried out and authorized directly by Astrid Energy Enterprises Astrid Energy Enterprises will not be held responsible for the consequences arising from the use of non original spare parts Astrid Energy Enterprises reserves the right to make technical modifications to the present manual and to the equipment without prior warning Whenever typographical or other errors are found the corrections will be included in new versions of the manual Astrid Energy Enterprises assumes responsibility for the information given in the original version of the manual in Italian language OMD10011 REV B Installation and start up of UPS Thetys EVO Installazione e avviamento Thetys EVO INSTALLATION AND START UP OF UPS THETYS EVO INSTALLAZIONE E AVVIAMENTO UPS THETYS EVO Index Indice ENGLISH LANGUAGKE 5 ii uu ss 6 2 SAFETY RULES AND WARNINGS 7 21 UPSUSE PPP ARR LA Suatu
57. y risk of explosion gt Do not attempt to open the battery the electrolyte is dangerous for the eyes and skin Comply with all applicable regulations for the disposal of the battery 12 OMD10013 REV D iI Installation and start up of UPS Thetys EVO Astrid Installazione e avviamento Thetys EVO B rin RGY RE med T RE Ha Fe FER Xo X 2 3 7 Maintenance Service and repairs must be carried out by skilled and authorized personnel Before carrying out any maintenance operation UPS THETYS EVO must be disconnected from AC and DC Supply sources The device is provided with internal isolators which allow to isolate the internal power circuits However the voltages of the supply sources are present on the terminals To isolate the device completely provide external circuit breakers on the lines The device contains dangerous voltages even after shutdown and disconnection from the supply sources due to the internal capacitors which discharge slowly Thus we recommend to wait at least 5 minutes before opening the device doors Any operation must be carried out only when voltage is absent and in compliance with safety directives gt Make sure the battery circuit breaker that may be placed near the battery has been opened gt Isolate the device completely by operating the external circuit breakers gt Wait at least 5 minutes in order to allow the capacitors to discharge After switching off and disconnecting the device th

OMD10010 - Thetys EVO operating manual

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