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1. 41 Installation Manual 1 3 Part list Shark L XL Half Roller door a C N 14 Is 10 12 13 16 17 18 US 20 21 22 23 24 25 26 21 28 29 30 31 32 33 34 42 45303112 45303175 45303107 45303177 45303121 45303176 45303120 45303179 45570001 45547002 45303105 45303180 45303106 45303181 45303111 45303178 45303321 45511002 45502082 45303369 47870006 45512194 45303119 45502194 45502036 45303118 45502038 45303116 45512009 35499272 45303156 45303157 45502150 79999562 45303123 45512006 35499294 35499317 45502170 Top Shark L Shark XL Spine Shark L Shark XL Fall arrest device BSO500E Guard small for Spine Shark L Shark XL Guard large for Spine Shark L Shark XL Traction hoist LE500P 230V 400V or 480V Traction hoist LE502P 230V 400V or 480V Roller 1 for spine Shark Roller 2 for spine Shark Cabin right Shark L Shark XL Cabin left Shark L Shark XL Bottom Shark L Shark XL Hatch for half roller door Wire guide Hubell plug female 480 V Top stop switch bracket Anchor point yellow Spine Anchor Bracket for top switches Top stop switch S1 Emergency top stop switch S13 Pendant control holder Shark Emergency stop BOX Automatic operation switch Step Shark Handle for cabin black Set half roller door Front fence top Front fence bottom Switch for half roller door Eye nut
2. O Q 8989 9899 000 Dimensions in mm Shark A B C D E F Lifting capacity e Motor LE500P 533 Lbs 240 kg max 2 persons Weight of work cage L 242 Lbs kg 110 To the weight of the work cage should be added the weight of the power supply cable approx 0 22 Lbs per foot 0 23 kg per m Standing height Under spine 1980 mm Under Traction hoist 2100 mm Slide door opening X 550 mm G N H Standard wire guide narrow wire guide Details p 46 14 AVANTI Work Cage for Wind Turbines Fig 3b Dimensions double door and half roller door Lifting capacity e Motor LE500P 533 Lbs 240 kg max 2 persons Weight of work cage L 242 Lbs kg 110 To the weight of the work cage should be added the weight of the power supply 98090900 ede 990303939090909 cable approx 0 22 Lbs per foot 2 uc 0 23 kg per m Q8E8080808 030808060808 0202090909000090 202090309009020202020 0505000505550 220902929209020 OO9O9OROSOROSOROSO e 029 0959595959595959590909 00550 e od d n n g g 292999909990 e 9898089898089 99
3. 47870006 45512194 35499364 45502343 35412016 45511002 45512005 45303429 45512060 45515001 45512011 45502080 45512003 45512056 45511001 45512010 45541105 45541011 45541012 45541025 45541040 45502146 35499367 Optional 45511006 45511007 45502141 45502139 45502075 45502076 45502077 45303148 Handle for cabin black Anchor point yellow one person two persons Set top floating stop Switch top floating stop S1 UL Folding hatch Wire guide Schackle 2 ton Tripod B Threaded rod M16 FZV L 330mm Push spring for safety wire Contra weight 11 kg for drive wire Power cable 4G1 5 UL Hubbell plug male 480V Cable suspension Snap hook Galv L 70mm Wirefix Bracket for wirefix 70 Quick guide English Warning UL amp CSA approved MAX 533 Ibs UL 4 CSA approved Warning sign hook on to anchor point Rating plate for Shark UL Emergency light Tail line switch system Click on wire fix Click on wire guide Remote control transmitter UL Remote control receiver UL Flash yellow 277 V UL Base for flash 2nd base for yellow flash UL Fitting for UL flash Manual fig 10 Install fig 14 Manual fig 13 Install fig 8a Install fig 8a Install fig 12 Install fig 12 Install Fig 9 Install Fig 9 Install fig 14 Install fig 14 Manual fig 21 Manual fig 21 Manual fig 21 Manual fig 9 49 2 Mounting of wires 2 1 Tower top Place all wire coil
4. Original instructions Established 1885 VANTI AVANTI WORK CAGE Lg O User s Installation and Maintenance Manual UL Model SHARK UL 1322 certificate for Shark M L 4 XL Certificate of Compliance Certificate Number 20101118 SA13063 Page 1 of 1 Report Reference SA13063 2003 December 01 Issue Date 2010 November 18 Underwriters Laboratories Issued to AVANTI WIND SYSTEMS A S HOGEVEJ 19 3400 HILLEROED DENMARK This is to certify that DEVICES SCAFFOLDING representative samples of Service Cabin I Service Cabin IL Shark L and Shark M 1 A 5 Have been investigated by Underwriters Laboratories Inc UL or any authorized licensee of UL in accordance with the Standard s indicated on this Certificate Standard s for Safety Safety for Fabricated Scaffold Planks and Stages UL 1322 CAN CS A Z271 98 Safety Code for Suspended Elevating Platforms Additional I nformatio n See UL On Line Certification Directory at www UL com for additional information Only those products bearing the UL Listing Mark for the US and Canada should be considered as being covered by UL s Listing and Follow Up Service meeting the appropriate requirements for US and Canada The UL Listing Mark for the US and Canada generally includes the UL in a circle symbol with C and US identifiers AC the word LISTED a control number be alphanumeric assigned by UL and the product category name pro
5. Fig 9 page 17 b To go up or down push and hold the direc tion selector in the relevant direction c To place work cage on floor after the bottom safety stop has stopped the lift Turn override bottom safety stop switch Fig 6 page 16 clockwise and hold Push DOWN button until the work cage rests on the floor and let go 6 4 Automatic Only in work Cages with function AUTOMATIC installed a Push EMERGENCY button on pendant 24 AVANTI Work Cage for Wind Turbines control Turn HAND AUTOM switch on power cabinet to activate automatic opera tion b Close door c Push UP or DOWN button respectively and the cabin starts ascending descending d Remove pendant control from holder e Return HAND AUTOM button to HAND 6 5 Remote operation a On the electrical control box switch the HAND AUTOM switch to hand fig 7 b On top of the remote operation receiver switch the device on fig 9 c For ascending push upward arrow on remote operation transmitter d For descending push downward arrow on remote operation transmitter e Once the operation is complete switch the remote operation function off 6 6 Lifting force limiter a In case of an overload the work cage s upward travelling should be blocked anda buzzer should sound in the connection cabinet AN Attempting to go up in an overloaded work cage is prohibited b Remove enough of the load to make the buzzer stop and enable upwar
6. b Remove the weight and the tightening spring rope a Keep the fall arrest device open and manually pull out the wire b Pull out the wire on top of the work cage 12 Maintenance Time Performance Component Daily Attachment components Supervisor traction hoist Control box Safety brake Annually Expert tahan Iy Fall arrest device 30 AVANTI Work Cage for Wind Turbines 12 1 Yearly inspection Have the entire system especially the traction hoist and the fall arrest device tested by an AVANTI trained expert at least once annually however more frequently if required depending on use and the conditions of use and operation The traction hoist and safety brake must be overhauled at an authorized work shop and fur nished with new certificate for every 250 hours of operation Time counter is found in the power cabinet attachment ATTENTION If fall arrest device has engaged an expert must verify the safety of the fall arrest device the wire and wire The tower owner must ensure that VS results of all annual and extraordinary testing are logged Appendix B 12 1 1 Traction hoist The traction hoist is largely maintenance free Clean only when very dirty During cleaning always ensure sufficient air supply Annual test a Ensure that no visual defects appear b Test emergency descent function See Users s Manual 12 1 2 Fall arrest device The fall arrest device is largely maintenance free
7. moved l Do not apply impact loads to any parts m Do not use acids or other corrosive sub stances on a plank or platform without con sulting the plank or platform manufacturer for specific instructions n Before using refer to manufacturer s instruc tions User s Manual 9 4 Description 4 1 Purpose The work cage described in this User s Manual serves the following purposes transportation of staff and material inside wind turbine systems lettuce towers for wind tur bines and telecommunication towers transportation for mounting inspection and repairs The work cage may be used for transportation of two persons plus their tools and equipment to the most convenient height for performing work on the tower The work cage is designed for permanent in stallation in one specific tower The lift is not designed for use in silos at drilling sites as a permanently installed facade lift asa crane lift in environments with explosion hazards 4 2 Scope A work cage uses a traction hoist for ascend ing and descending on a wire secured to the building A fall arrest device secures the work cage to a separate safety wire Upward and downward travel is controlled from within the work cage in hand mode from the remote control transmitter in remote mode optional or from the outside in the automatic mode optional A lifting force limiter prevents upward travel in case of an
8. 10 10 N 50 43 1 4 Parts list Shark M roller door Fig 4 ee AI GR PR spi IR KO TRUY o AT 27 44 AVANTI Work Cage for Wind Turbines 1 4 Parts list Shark L XL roller door O c a B WwW PE mek O 12 13 14 15 16 17 18 19 20 2 22 23 24 29 26 27 28 29 30 31 45303326 45303107 45303121 45303120 45303331 45303332 45303327 45303325 45511002 45511003 45512188 47870006 45512194 45570001 45547002 45303340 45502165 45502166 45303333 45512183 45502162 45303005 45512009 19999562 45303123 45512006 35499281 45502164 45502163 45303146 Top Shark M roller door Spine Fall arrest device BSO500E Guard small for Spine Shark Guard large for Spine Shark Cabin right Shark M GE Cabin left Shark M GE Bottom Shark M roller door Top hatch Shark M roller door Wire guide long Wire guide narrow Traction hoist LE500P 230V 400V or 480V Traction hoist LE502P 230V 400V or 480V Roller door Shark M Spine Anchor Roller 1 for spine Shark Roller 2 for spine Shark Top stop switch bracket roller door Top stop switch S1 Top limit switch 813 Door switch bottom protection Landing rubber feet 70x70 Roller door switch Step Handle for cabin black Eye nut M8 FZV 1 Angle for wirebush 1 Guide for wirebush 2 Bottom safety stop premounted Shark M Bottom limit switch S2 Hatch switch BSO
9. 13b Manual fig 13b 36 37 38 39 40 41 45303143 79999503 45515004 45303128 45512064 45502070 45512005 45303100 45512060 45515001 45512011 45512001 45502080 45512003 45512056 45511001 45512010 45541105 45541106 45541011 45541012 45541025 45541040 Optional 45511006 45511007 45502141 45502139 45502146 45502075 45502076 45502077 45303148 35499010 35499021 35499287 35499296 Parts list Shark L Sliding door Top stop bar UL Threaded rod M8 A2 m Push spring for top safety stop Bottom stop bar Shark Wire 02 3mm coated Bottom stop swich Shark UL Guide wire 012mm Schackle 2 ton Tripod Threaded rod M16 FZV L 330mm Push spring for safety wire Contra weight 11 kg for drive wire Cable bucket Power cable 4G1 5 UL Hubbell plug male 480V Cable suspension Snap hook Galv L 70mm Wirefix Bracke for wirefix 70 Quick guide English Quick guide Spanish Warning UL 4 CSA approved MAX 533 Ibs UL 4 CSA approved Warning sign hook on to anchor point Rating plate for Shark UL Click on wire fix Click on wire guide Remote control transmitter UL Remote control receiver UL Emergency light Flash yellow 277 V UL Base for flash 2nd base for yellow flash UL Fitting for UL flash Double bottom stop Shark L Shark XL Roller wire guide Top limit stop for top floating stop Shark L XL 35499295 35499318 floating stop premounted Shark L Sh
10. Cabin right Shark Cabin left Shark Bottom Shark Hatch Shark Wire guide Traction hoist LEBOOP 230V 400V or 480V Traction hoist LE502P 230V 400V or 480V Hubbell plug male 480V Anchor point yellow Roller 1 for spine Shark Roller 2 for spine Shark Bracket for BSO500 UL Safety brake BSO500 UL Bracket for top switches 200mm Top stop swich S1 UL Emergency top stop switch S13 UL Pendant control holder Shark Emergency stop button Shark UL Override automatic operation switch Step Shark Handle for cabin black Front for double door Shark Double door right Double door left Double door switch Shark UL Cable 1 5Q Flex yellow green Eye not M8 FZV Angel for wirebush Guide for wirebush Top stop bar UL Threaded rod M8 A2 m 0 45 Install fig 14 Manual fig 10 Manual fig 10 Manual fig 13b Manual fig 13b 39 1 2 Parts list Shark L Double door 37 38 39 40 41 40 45303128 45512064 45502070 45512005 45303100 45512060 45515001 45512011 45512001 45502082 45512003 45512056 45511001 45512010 45303101 45541105 45541106 45541011 45541012 45541040 Optional 35499033 35499011 45511006 45511007 45502141 45502139 45502146 45502075 45502076 45502077 45303148 35499010 35499021 35499287 35499296 35499295 35499318 Bottom stop bar Shark Wire 02 3mm coated Bottom stop swich Shark UL Safety wire Drive wire 08
11. M8 FZV Angle for wirebush Guide for wirebush Bottom stop full cover Shark L Shark XL Bottom limit stop switch Safety wire Drive wire 08 Guide wire 12 mm 1 3 Part list Shark L XL Half Roller door 35 36 45512023 45541011 45541012 45512005 45303100 45512060 45515001 45512011 45512001 45502080 45512003 45512056 45511001 45512010 45303101 45541120 45541022 45541025 45541040 45303146 Optional 45511006 45511007 45502141 45502139 45502146 45502075 45502076 45502077 45303148 35499010 35499021 35499287 35499296 35499295 35499318 Counterweight 31 kg Warning UL amp CSA approved MAX 533 Ibs UL amp CSA approved Shackle 2 Tonnes Tripod Threaded rod M16 FZV L 330 mm Push spring for safety wire Counterweight 11 kg for drive wire Cable bucket Power cable 4G1 5 UL Hubell plug male 480 V Cable suspension snap hook Galv L 70mm Wire fix Bracket for wirefix 70 Top stop disc Quick guide English Quick guide Spanish Warning sign hook on to anchor point Rating plate for Shark UL BSO holder Click on wire fix Click on wire guide Remote control transmitter UL Remote control receiver UL Emergency light Flash yellow 277 V UL Base for flash 2nd base for yellow flash UL Fitting for UL flash Double bottom stop Shark L Shark XL Roller wire guide Top limit stop for top floating stop Shark L XL Top floating stop premounted Shark L Shark XL
12. Systems Building 4 No 518 Gangde Road XiaokunshanTown Songjiang District 201614 Shanghai P 86 21 5785 8811 F 86 21 5785 8815 Denmark Avanti Wind Systems A S Rennevangs All 6 3400 Hillerad Denmark P 45 4824 9024 F 45 4824 9124 Germ any Avanti Wind Systems GmbH Max Planck Str 10 25335 Elmshorn P 49 0 41 21 7 88 85 0 49 0 41 21 7 88 85 20 Spain Avanti Wind Systems SL Poligono Industrial Centrovia Calle Los Angeles No 88 nave 1 50198 La Muela P 34 976 149524 F 34 976 149508 UK Avanti Wind Systems Limited Caldershaw Business Centre Unit 29 Ings Lane Rochdale OL12 7LQ P 44 0 1706 356 442 USA Avanti Wind Systems Inc 5150 S Towne Drive New Berlin Wisconsin 53151 P 1 262 641 9101 F 1 262 641 9161 India Avanti Wind Systems India Private Ltd Old No 28 New No 41 Vellala Street Aiyanambakkam Chennai 600095 Tamil Nadu P 91 44 6455 5911 pww avanti online com E info avanti online com
13. WR RR ma m amp KG as i vies LINIEN E salma AVANTI Fefntlinhad 1005 AVANTI Established 1885 Cabin Roller door Drive and safety wires Guide Wire Wire guides Bottom safety stop Cabin 4 door Drive and safety wires Guide wire Wire guides Bottom safety stop Oa gt N O QI ON 12 AVANTI Work Cage for Wind Turbines 4 5 2 Cabin with fall arrest device traction hoist electrical control box and pendant control Ql ON AVANTI Estahiiahed 1055 Cabin Traction hoist Electrical control box Anchor point Fall arrest device Cable connection behind the work cage EMERGENCY STOP button fixed Inside cabin optional Pendant control 10 11 12 13 14 15 16 17 Override automatic operation switch optional Door stop switch Bottom safety stop Shackle Safety wire Lifting wire Top stop disc for 17 18 EMERGENCY limit stop switch Operation limit stop switch User s Manual 13 4 5 3 Technical data for the work cage M and L Fig 3a Dimensions sliding door 38988583888 59885 3338598859939 5930529900590 B25 2G0305 25030808 530825 980805080305 05 080805009 005050605059595050505059505950605009505000500 08000000 59595959 0000000000 e e
14. YA Zo QUIS 3 3 x 4 3 4449 9 d InsSIFHCHORNS xr eee eee Ke KA eee om EX Gb Z ec d x S Q m QU Reus 4 Description of equipment 2 2 CC AT ge AL TUNCON sa aen eee S 35 uk ee eee eee eee eS 4 3 Work cage models s 4 4 Temperature lees 4 5 Components 4 5 1 Cabin overview 4 5 2 Cabin with safety gripping device traction hoist Power cabinet and Pendant 4 5 3 Technical data for theworkcage 4 5 4 Drive system safety gripping device and control 4 5 5 Drive wire rope safety wire and guide 4 6 Safety 4 6 1 _ 400 2 EMERGENCY STOP a e scam PA AEE Xe dox m amp w 4 6 8 EMERGENCY STOP fixed optional 4 6 4 Override automatic operation switch AU 4 6 5 4 6 6 Mechanical lifting force limiter cns 4 6 7 Fall arrest device 4 6 8 Sliding door lock raa kae kA KAG deter KA 4 6 9 Yellow flash optional AU 4 6 10 Emergency light
15. below the bottom platform when engaged it will remove power from service lift It detects slack traction wire rope Note Optional feature Mandatory for AECO versions with Tirak 5 6 18 Anchor points AVANTI work cage is equipped with an anchor point for each user in the cabin During operation user should hook up to the Anchor point Further an optional safety bar can be mounted 4 7 Other risks hazards The following risks relating to the traction hoist and fall arrest device have not been specifically determined for the construction in question The safety function of the fall arrest device will only work if the safety wire between the wire attachment and the fall arrest device is tight no loose wires Therefore any loose safety wire must be secured with a tightening spring approx 0 66 ft below the access platform User s Manual 21 5 Daily inspection by the supervisor 5 1 Work cage a Before every operation ensure that the traction hoist the fall arrest device and all auxiliary components stoppers wire guide wheels etc are mounted in accordance with speci fications and without any noticeable defects b Check whether the drive and safety wires are feed correctly around the two wire guide wheels c Wire ends of 9 ft or more in length must be coiled separately at the floor and tied with strips at least 3 places d Check lifting capacity see the rating plate or section with traction h
16. holder Safety brake BSO 500 UL Safety wire Drive wire 8 Guide wire 012 Install fig 14 Manual fig 10 Manual fig 13b Manual fig 13b 45 1 4 Parts list Shark L XL roller door 32 33 34 35 46 45512005 45303100 45512060 45515001 45512011 45512001 45512003 45512056 45511001 45541120 45541022 45541011 45541012 45541027 35499285 35499320 Optional 45511006 45511007 35599003 45502146 35499280 35499285 Shacke 2 tonnes Tripod Threaded rod M16 FZV L 330 mm Push spring for safety wire Contra weight 11kg for drive wire Cable bucket Rubber cable 4G1 5 5G1 5 Hubell plug female Cable suspension Snap hook Galv L 70 mm Wirefix Quick guide English Quick guide Spanish Warning UL 4 CSA approved MAX 533 Ibs UL amp CSA approved Serial number plate Shark lift Top stop end Shark M Set sliding latch roller door Click on wire fix Click on wire guide Remote control kit Emergency light Top safety stop premoun Shark M Top stop end Shark M 1 5 Part list Shark L AECO 26 39 27 J 40 9 98 O2 59 8 68 28 88 x o Hili A w 0 2 gs o Oso 625 999 050 GA 899885859808 990000000000 Q S o o O gt S D 98 28 a9 X
17. ii has not been installed operated repaired or maintained in accordance with this Manual or other instructions from Avanti iii has been subjected to abuse neglect casualty or negligence iv has been furnished by Avanti to Customer without charge or v has been sold on an AS IS basis 1 Avanti service lift Product 6 AVANTI Work Cage for Wind Turbines Except as specifically set forth in this Limited Warranty ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY FITNESS FOR A PARTIC ULAR PURPOSE NON INFRINGEMENT SATISFACTORY QUALITY COURSE OF DEAL ING LAW USAGE OR TRADE PRACTICE ARE HEREBY EXCLUDED TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW AND ARE EXPRESSLY DISCLAIMED BY AVANTI IF PURSUANT TO ANY APPLICABLE LAW TO THE EXTENT AN IMPLIED WARRAN TY CANNOT BE EXCLUDED AS PROVIDED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY IS LIMITED IN TIME TO THE SAME DURATION AS THE EXPRESS WARRANTY PERIOD SET FORTH ABOVE BECAUSE SOME STATES DO NOT PERMIT LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES THIS MAY NOT APPLY TO A GIVEN CUSTOM ER THIS LIMITED WARRANTY GIVES CUS TOMER SPECIFIC LEGAL RIGHTS AND CUSTOMER MAY HAVE OTHER LEGAL RIGHTS UNDER APPLICABLE LAWS This disclaimer shall apply even if the express warranty fails of its essential purpose In any cases of dispute the English origi
18. lit although operation is normal Hoist goes down when up button is pressed and down when down button is pressed DANGER Irresponsible behaviour threatens the system s safety D1 The work cage has encountered or is stuck on an obstacle D2 The fall arrest device is holding the work cage on the wire Excessive hoist speed Too low release speed on fall arrest device DANGER Solution Carefully take the work cage up and remove the obstacle Test the operational safety of affected platform components Inform the supervisor b Take the work cage upwards to relieve the safety wire Open the fall arrest device by pressing the handle and test its function Functional test when the work cage is back on the ground Replace the hoist and secondary brake and return them for testing A defective fall arrest device will threaten the safety of the work cage Replace immediately D3 Fault in down controller circuit on traction hoist D4 The slack rope sensor is holding the service lift on the traction wire E The lamp is defective F Two phases changed in the supply Insert brake lever in the traction hoist and lower work cage manually Test and if necessary have connections wiring and relays repaired a The slack rope sensor has engaged move the service lift upwards to disengage the device b The sensor is not properly installed have a competent technician adjust the device co
19. o ons e98 050 208 eos neo 5020 0999 10209 S526 Sosa o 905 605 S 0596 36 aS O 38 ee 8 20 929 G9 5 Oo 959 Q O o o ER 050 Go oS o 90 o 1009 00090909590909590 90900090 00090 000000000000000 9898090899990808990809 090909090909090 9090909090909090909090 900000 OROROROROROROROR 9ROR080909099999999089 0009090009090009 09095909095009095909096 959590909000909095909590 998999999990 999899999999980908090 90909080 09090 90900090900090909090 9 0090070 9090909090909090 one 200 de 1020 oS o 029 595960 9 0 10203 ENG 200 S56 go Co e oe OL eo S O 82S 090 920 S BOSO 5000005050500506506000000 999 eee 250905052525 2525 2585850 89858989898980808080809 a 999999990902020 OSOSOSOSOSOSOSOSOSOSO 0600000005050500000090 sasagagagagagagagag a899 LALOL029909090909909090 JAGGAGAOOOORERO aga g9 899398998 89 99558585599998558089 PII 0000202090909 42 npa 93083299988 990000989090909 99009003909 Installation Manual 47 1 5 Part list Shark L AECO O aoa N O a B WwW N a E Emu Ca NN 14 nG 1 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 48 45303153 45303126 45303154 45303155 45303124 455
20. optional sz se e e s e s AOTT Door Stop SWICK sa wu x wv oue 3 34 ee e QO WU QU WE ete ROBO ek sb eG s 4 6 11 1 Sliding door a eom 0 ue E deus ORC a e a e a ea e EUR EON UR e 4 6 11 2 Double door uc sas eb ada Ux CR Eo a f awa aec Re w X w a a w e k a a wa 4 6 11 3 Half roller doOr xa wae ea dec ee S a a aza a e eza sz az Oe on et 4 6 12 Trapped Key interlock system optional x x 4 6 13 Limit stop switch x be abe BS Rev decb Bk a s eee ea ee s e es E e Oe 4 6 10 1 Top limit stop switch ac va dee ew ae ew OA OE Ro eee s e a a eS 4 6 13 2 EMERGENCY top limit stop switch ee et ee 4 6 13 3 Bottom safety 5 4 6 13 4 Top safety stop optional 4 6 14 Safety devices for fences with 4 6 14 1 Guard Locking system ke eee d BOR EG ES SH EOE KA 4 6 14 2 Trapped key Interlock System 4 6 10 control box plug Ve sos s verdween week Ge GSE wR FOR ORA xXx OX N 4 6 16 4 7 Other risks 2 5 5 Daily inspection by the 5 1 Work cage Ss KABANG S Eq k de euh k s ue GA e dede RO 5 2 Operating area aa
21. overload of the traction hoist Two guide wires on either side of the work cage prevent it from swivelling tilting 10 AVANTI Work Cage for Wind Turbines 4 3 Work cage models This User s Manual and Installation Manual describes the following models e SHARK M Roller door with 533 Lbs 240Kg lifting Capacity e SHARK L Sliding Double Half roller door 4 door with 533 Lbs 240kg lifting capacity e Shark AECO size L Sliding door with 533 Lbs 240kg lifting capacity AECO control box travelling cable and tail line switch 4 4 Temperature Operating temperature 5 F to 140 F 15 C to 60 C Survival temperature 13 F to 176 F 25 C to 80 C Low temperature kit is also available Operational temperature low temperature kit 13 F to 104 F 25 C to 40 C 4 5 Components 4 5 1 Cabin overview Fig 1a Shark L AECO Fig 1b Double door NO QI gt ON AVANTI Errani Cabin Double Sliding door Drive and safety wires Guide wire Wire guides Bottom safety stop Travelling cable Fig 1c Sliding door N User s Manual 11 Fig 1d SHARK L 4 door version Fig 1e SHARK L Half roller door Fig 11 SHARK M Roller door m m wom m m ob o m m o R m m n mw o m Wo m OE m w x BOBOROB ROB q OROR ROB BOR a ROB POR POR ROB B RR PR E EEEN EE En m See ee ee eee en 1 PESE
22. provisions laid down by ISO 4309 b Check and ensure all wires are mounted at the top and ground level in accordance to the mounting instructions See Installation Manual c Power cables Check and replace the supply and control cables if the cable jacket or cable connec tions are damaged d Wire guide wheels Ensure wires are lead round guide wheels in accordance to mounting instructions See Installation Manual Fig 19 Wire strand breaks Users Manual 31 Fig 20 Wire diameter Wire strap loop which cannot be unwound Loop knot forming when a wire loop is pulled tight Bends resulting from inappropriate treatment e g securing the load with the wire Damage resulting from crushing squeezing running over etc Wire bags Loop formation Table 4 Temperature 5 F to 176 F 31 F to 104 F range 15 C to 80 C 35 C to 40 Synthetic oil PGLP ISO VG 460 PGLP ISO VG 100 API specification Oil specifikation Use of other synthetic oil only with approval by AVANTI 1 Standard filling 32 AVANTI Work Cage for Wind Turbines 12 1 5 Switches Overload limiter information signs Annual test Test switches as specified in User s Manual Test slack rope sensor pull the drive wire rope by hand green light on bottom platform control box should turn off when switch is activated once you release drive wire rope green light should be back on Perform overloa
23. system b Attach the wire to the tensioning system using the wire grips and make a mark on the wire before starting tensioning c Tension the wires to 4000 N the wire stretches approximately 50 N mm using the supplied nut Use the second nut to lock the assembly Fig 8b 2 3 5 Tensioning of the guide wires 012 mm Tighten the wires by hand and mark with a water resistant marker Measure the distance to the floor e For 60 m 197 ft long wires stretch the wire 40 mm 0 13 ft e For 80 m 262 46 ft long wires stretch the wire 50 mm 0 16 ft e For 100 m 328 08 ft long wires stretch the wire 60 mm 0 19 ft For each additional 20 m 65 61 ft stretch the wire by a further 10 mm 0 03 ft After some time it may be necessary to stretch 60 m wire by another 5mm 0 01 ft and longer wire by a further 7 10 mm 0 02 0 03 ft all wires stretches after some time Once stretching is done mark again the wires with a water resistant marker so they can be checked in the future This will tighten the wires to approximately 2000 4000 N Installation Manual 53 2 4 Electrical connections Connections AN DANGER 2 4 1 Power supply The electrical connection of the traction hoist must be made in accordance with EN 60204 1 The power supply must be protected by a fuse and an earth leak circuit breaker 30m4A Disconnect the main power supply before handling power units Verify that the rated grid and motor voltag
24. that hold the bottom safety stop beam 9 Bring the cabin to its upright position 34 AVANTI Work Cage for Wind Turbines 10 Mount the doors on the cabin On the Double 11 12 door version remember to install the ground wire at the top hinge Mount the steps and handle inside the cabin Feed the power cable through the rear hole and fit the socket to the back using the strips Mount the bottom safety stop switch and adjust Connect the switch cables to the power cabinet according to the color code All wires are secured using strips max 200mm between strips All bolts and nuts are stainless steel DANGER If it is possible to enter underneath the work cage a double bottom safety stop must be fitted See Installation Manual 1 1 Parts list Shark L Sliding door 43 UNG 1 11 r r r r 8 8 H o o o o o o 3 o Ya NG ji S Ff 7 TE 4 A 5059 Bo 505069 PO Qo20202020202020209 9005909 y 990804 BOY 03000 95900090009080 0303020909 0500959095909059095 B929302939H090299080 863 30963094 BOO H20202030202299P5OKO 9090959055098909000959 5 POZOZOROZORAPSLOLOLSLGRHLO C000000 020202020 02020 020202020204IR0202020 H20202020292020202020920920 2000
25. 0000 90208090 50 09090 9590909990 30308035 0900300803083 080S 9999999 OMD OSLO OLOLOSOSOSSRORSLSL5268 B92920292Rp2O299999999 0000000 620262686 00009 20000000 oM PLO 202202094292299 0000000 505050000050 20292029 9990909 20000000 50595050095 02000 0200200000 62626265 14 08099999 206082000 909090909 090009 999990900 BOSSLOLGQSROROLOLSLORO8S 9590909095959590509090 SS 50500 O oco9oco9Soco 05050650506505009500590 000 OOOOOSOSOSOSO 505065050000005069500005 00000000 O26 BOSOSOSOLOLORSSS 09500 0000000 OBB OMD 600000000 O8080808080808040 OKO808080808080808040 OLB H220299902090200002000 0000000 O9So9o9o09090909090909090 0909096909090909099999 00000000 909090909059090959095909 95909059095909090959090 0000000 5050650500506005069500905 999999 090900090590909090909090 QODOOSOSOSOSOSOSOSOSOS 56666605 09090009000909090909090 AGALAZAGAIJAAYAA2909 20000000 OMD OWM a 0000000 OM H292020202990200090009 996996860 0300000 HZ929029329902920909 5050659500950050605069500 o99909080908900998990 SEP 99955908099990959908080 BBOBOSOSOSOBOBOBOSISOS 00000000 09090909000909090909090 HYHLAZASAYJAAYAS2809 0000000 09090009000900090009590 0909000030800 BOLD sss E BERRI 99900000 99999080999999099980999 BBB 0000000 ORORORORORORORORORORO OROROROROROBRORORORORO 000000 SABAS AE 0na SEE OSOS980808089S959508089 OBIIILLLIBIBI 00000000 7 050505050505005050505
26. 02037 45303125 35499296 45303112 45108037 45408006 45303107 45303121 45570001 45303106 35499360 45502213 45303116 45303118 45303105 45547002 45303120 45303369 45502212 45303509 45502082 45502038 45502062 45512006 45303123 9999562 35499357 45303111 Drive wire 08mm Safety wire G8mm Guide wire 012mm Front for sliding door UL Shark Door rail 2 Shark sliding door UL Door middle for Shark sliding door UL Door left for Shark sliding door UL Handle for Shark sliding door UL Door stop switch Shark sliding door UL Door rail 1 Shark sliding door UL Set top limit stop Top Shark L Safety brake BSO500E UL Avanti Safety Lock ASL 508 CE UL Spine Shark L Guard small for Spine Shark Roller 1 for spine Shark Cabin left Shark Pulley AVANTI Shark Bottom stop switch Step Shark Pendant control holder Shark Cabin right Shark Roller 2 for spine Shark Guard large for Spine Shark Traction hoist LE500P 230V 400V or 480V 60Hz UL Traction hoist M508 400V or 480V UL Top stop switch bracket Emergency top stop switch S13 UL Contact bracket Hubbell plug female 480V Emergency stop Shark UL Automatic mode switch Guidebush for pulling wire Bracket for wire support Eye not M8 FZV Bottom stop full cover Bottom Shark Manual fig 2 Manual fig 13b Manual fig 10 Manual fig 13b 1 5 Part list Shark L AECO 36 37 39 40 41 42 45512009
27. 050 90909090909090990909090 5050659500050050605069500 o99909080908000998090 0000000 H20202990902990002090 o90909690909090969090 6999999 OMO OGOOOOSOSOSOSOSOSOSOOSO 2600059 9000909090590909590590909 959090590905909090509090 E OBBO H20202920299029220020 20000000 OMD H22029202920990209000 OBAM H2020290202020002020 B 0000000 OMD H2920202902020090000000 20000000 oM H292020202090200090000 0000000 50595060059505005950090 020202090200020909000 99909990 90909090909090909090909 959095909059090909059090 2999950 09596960069069600960096 OBBO BBG 0000000 00000000 0000000 26 APA 41 39 05050650500505050609500 OOSOSOSOSOSOOSOSOOO 0359595959659590959059960 OBB 5 WoO AH292020202000900920209 0505050605050500505065995 OWL OWL gu 090959590909059590909 0 10 98989898099809059898 95859995859555858550559 Ono 00 TS g OO 95 SS 990299020 09990909090909090 ee eee e eje 9e eje 9 e Sla 9 0898580898095898580895 9 Installation Manual 35 co o QO OO N Il O 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 3
28. 1 3 ft below the floor onto the drive wire Excess wire is coiled with at least 3 strips 2 6 2 Safety wire wedge anchor with spring The wire is fastened using a rigging screw with spring Mounting safety wire without spring will cause the fall arrest device block Excess wire is coiled with at least 3 strips e At wire length of 60 m 197 ft tighten the rig ging screw so the wire stretches 9 mm 0 03 ft e At wire lengths of 100 m 328 ft tighten the rigging screw so the wire stretches 15 mm 0 05 ft This will tighten the wire to approximately 88 100 Lbs 400 500 N 56 AVANTI Work Cage for Wind Turbines Rigging screw Wall anchor Before fastening the safety wire carry out the safety brake test See Installation Manual Fig 13 Drive wire counterweight Fig 14a Safety wire Method 1 Wedge anchor with spring Safety wire Wire lock W 2 pieces EBI Thimble Spring fork fork Eye bolt 2 6 3 Safety wire push spring Underneath the platform the wire is fed through the two holes at each end of the push spring The wire is then tightened as much as possible before being fastened with the wire locking device If prior to mounting the spring was held tight by strips cut them loose If properly tightened this will stretch the spring by approxi mately 15 mm 0 05 ft 2 6 4 Steel beam There may be a steel beam beneath the plat form intended for work cage mounting If so use wire screws f
29. 3 34 35 36 45303112 45303107 45108037 45303121 45303120 45303105 45303106 45303111 45303117 45511002 45502082 47870006 45512194 45570001 45547002 45303101 45303145 45502071 45502072 45303118 45502074 45303116 45512009 45303153 45303154 45303155 45303125 45303126 45502073 45303124 09999562 45303123 45512006 Parts list Shark L Sliding door Top Shark L Spine Shark L Fall arrest device BSO500E Guard small for Spine Shark Guard large for Spine Shark Cabin right Shark Cabin left Shark Bottom Shark Hatch Shark Wire guide Traction hoist LE500P 230V 400V or 480V Traction hoist LE502P 230V 400V or 480V Hubbell plug female 480V Anchor point yellow Roller 1 for spine Shark Roller 2 for spine Shark Top stop disc Safety wire Drive wire 08 Bracket for top switches 200mm Top stop swich S1 UL Emergency top stop switch S13 UL Pendant control holder Shark Emergency stop button Shark UL Override automatic operation switch Step Shark Handle for cabin black Front for sliding door UL Shark Door middel for Shark sliding door UL Door left for Shark sliding door UL Door rail 1 Shark sliding door UL Door rail 2 Shark sliding door UL Door stop switch Shark sliding door UL Handle for Shark sliding door UL Eye not M8 FZV Angel for wirebush Guide for wirebush Install fig 14 Manual fig 2 Manual fig 10 Manual fig 10 Manual fig
30. 54 AVANTI Work Cage for Wind Turbines the 0200 mm 0 66 ft hole in the platform d Cut the transport strips and tape that holds the wire inside the bin and connect the cable suspen sion to the eyebolt underneath the work cage floor e Connect the socket from suspended cable to the plug on the back of the work cage f If bottom platform control box is present con nect the free cable end to it following bottom plat form control box section instructions If no bottom platform control box then connect the free cable end to the grid 25A Pre fuse g Turn the two EMERGENCY STOP buttons clockwise to deactivate Fig 10a Fig 10b EMERGENCY STOP UP DOWN When using travelling cable c Attach connection box on the middle of the tower d Connect fixed ie cable to the IT Plug connection box E i e Connect the cable FE suspension to the Eyebolt support close to the connection box in the middle of the tower f Connect the suspended cable to the connection box g Take care about suspended cable it shall be as straight as possible with no twist along it h Feed the cable through the pulley i Adjust the length of the cable if necessary so it doesn t touch the floor when the cabin is on lowest landing platform j Connect the cable suspension to the eyebolt on the back of the work cage k Connect the socket from suspended cable to the plug on the back of the work ca
31. 599 Gi 999 fe fe 099 le ee 0590 9 O 95 O O amp O U i Spl le 980 02020 fe 09020 OOO 9050695009090 292929902090 5050595060595950005959 Ld2d868G26268o26268680 je 902020 H 505969506950095009000 00905009050095009000590 9059595009509095009590 095009005909590059990 OOP OLD I al I S I YI n LL 09E 505969596950095909090 9905009005909590959090 09090909090909090909090 9959595959595959595999 22095025 YYH2Y9292029 H0909090009090909090973 Dimensions in mm Shark C D E M N Standard wire guide narrow wire guide Details p 46 Users Manual 15 Fig 3c Dimensions roller door Dimensions in mm Lifting capacity e Motor LESOOP 533 Lbs 240 kg max 1 person Weight of work cage M 290 Lbs kg131 To the weight of the work cage should be added the weight of the power supply cable approx 0 22 Lbs per foot 0 23 kg per m Standing height Under spine 2108 mm Under Traction hoist 2250 mm Narrow wire guide 16 AVANTI Work Cage for Wind Turbines 4 5 4 Drive system fall arrest device and controls Fig
32. 6a Fig 6b Fig 6c Fig 4a Fig 4b Fig 5a Fig 5b Control box Control box AECO LE500P M508 BSO 500E ASL508 for Tirak For M508 control box I 1 Insertion point 8 Safety wire Fig 7 Hg 6 for brake lever 9 Connection cable Pendant Remote 2 Motor 10 Hand Automatic control control 3 Wire traction 11 Ready lamp ON w overload 12 Override protection bottom limit stop 4 Drive system gear key switch box 13 EMERGENCY 5 Control handle STOP button gear lever 14 UP 6 Stop button 15 DOWN 7 Inspection 16 On Off window 17 Connection Cable Table 1 Traction hoist Construction in accordance with DIN 15 020 Traction hoist sound noise level emitted max 72 dB A Subject to technical change without notice Lifting Rated Traction Unit weigth Hoist capacity Wire speed Effect current Hoist wire approx Traction hoist type Lbs Kg Feet min m min Lbs kg LE502P 230V 1000 450 66 21 ce 73 33 LE502P 480V 1000 450 66 21 73 33 M508 480V 1100 500 66 21 4 1 8 4 50 1 Weight without wire Installed with a properly sized listed GFCI in accordance with NFPA 70 or CSA 22 1 as required Table 2 Fall arrest device Fall arrest Lifting capacity To max Safety hoist Unit weigth device wire speed wire approx Fall arrest device Table 3 Traction safety and guiding wire ropes Wire rope Surface Mark Min break Attached i Anchorin Tighten to Wire rope type diameter Treatment feature res
33. 7 5 B44 7 07 of the following Elevator Subsystem Turbine Service Lift 549 ROO Fos Depas Effective from April 29 2013 Until April 29 2016 vsed Damel Pour Reviewed bv Len Grane Reviewed by Wiliam N Barrunek AECO Cem ation Semen AECU Cernficanon Services AECU Comhcabon Serveri Date of publication 6th Edition May 2013 Revision 2 14 05 14 Manufacturer AVANTI Wind Systems A S H gevej 19 3400 Hillerod Denmark 45 4824 9024 45 4824 9124 info avanti online com www avanti online com In QUA LITY MANAGEMENT ps S Ir o QA WORK CAGE AS TO LOAD CAPACITY ONLY 12xz This product is UL Classified See the complete Classification marking above Sales amp Service Australia Avanti Wind Systems PTY LTD P 61 0 7 3902 1445 China Avanti Wind Systems P 86 21 5785 8811 Denmark Avanti Wind Systems A S P 45 4824 9024 Germany Avanti Wind Systems GmbH P 49 0 41 21 7 88 85 0 opain Avanti Wind Systems SL P 34 976 149 524 UK Avanti Wind Systems Limited P 440 1706 356 442 USA Avanti Wind Systems Inc P 1 262 641 9101 India Avanti Wind Systems PL P 91 44 6455 5911 Contents User s manual 1 Limited Warranty CC 2 Explanations of symbols used in this manual 2 1 ObservallOliS gt x xe koe k ho q o9 eR we m amp Re w Q QOU Q Rok oko W e RS 2 2 OVINDOIS gawas thee GE ee wed Lae EOE AHO EERE EEE eS
34. AVANTI 13 5 Rating plate information signs Verify the completeness and legibility of all rating plates information signs Replace missing or illegible plates signs User s Manual 33 Installation Manual Please familiarise yourself with these instructions and the User Manual Model SHARK before installing the work cage Ensure that all specified parts are present before commencing installation No warranty is provided against damage and injury resulting from not following this User s Manual and Installation Manual i e reconstruction or modification of equipment or use of non original parts which are not approved by the manufacturer 1 Assembling SHARK cabin The work cage SHARK version sliding doors and version double doors are assembled close to their final mounting position as follows Installation holes have been pre drilled Bolts nuts etc can be found in the plastic bags supplied 1 Assemble the right left and bottoms sec tions with the cabin resting on its back 2 Mount the roof spine and then slide the roof into position and fit to the cabin 3 Fit the wire guides 4 Mount the traction hoist and secondary brake to the spine 5 Attach the cabin front 6 Mount the 4 bottom rubber feet to the bottom of the cabin 7 Mount the operation limit stop switch and emergency limit stop switch on the roof using the contact bracket 8 Attach the bottom safety stop beam includ ing the wires
35. C D E S mo z 1 Standard wire guide narrow wire quide The holes are positioned with a tolerance of 5 mm 0 001 ft Hole with diameter 0200 mm are fitted with rubber edging 2 Note 200 mm hole not needed in case travelling cable present AECO version Ensure that no obstacles are in the Ensure that work cage evacuation to way of the work cage the tower ladder is possible Installation Manual 51 2 3 Securing the guide wire ground level Before feeding guide wires through the platform place correct number of wire fix on wire and feed wire through wire guides Wire fix are mounted during first run Feed the guide wire through the 2 times 60mm holes in the platform Underneath the platform the guide wires are fastened and tightened using one of the following four methods 2 3 1 Wedge anchor Mount wire following procedure below 1 NO 2 DT 6 Drill two 16x75mm 0 25 ft holes in the floor underneath the 2 060mm 0 20 ft holes in the platform Fasten the wedge anchors in the holes and mount an M16 lifting eyebolt After loosening the rigging screw as much as possible the rigging screw is fastened to the eyebolt in one end and the wire using wire grips in the other Tighten the wire Excess wire is coiled and hung by means of wire strips Use at least 3 strips Mount the second wire 52 AVANTI Work Cage for Wind Turbines Fig 7 Wire fix Fig 8 Method 1 Wedge anchor Coiled
36. Clean only when very dirty Keep free from dirt and lubricate often Using too much oil will not harm the equipment or the gripping func tion Annual test a Test fall arrest device stop button b Test fall arrest device stop button reset c Release safety wire bottom attachment in tower and Perform wire acceleration test by hand See Installation Manual 12 1 3 Work cage Annual test Inspect the work cage as specified in User s Manual Drive and Safety Wire Rope Replacement Recommendation is made to replace the drive and safety wire ropes after 250 hours of operation approximately every 5 years corresponding with the refurbishment of the traction hoist Please check with your local authority regulations if it s mandatory in your case 12 1 4 Suspension Wires Cables Always keep the wires clean and slightly greasy Use Belray wire rope lubricant however do not use bisulphide containing lubricants like Moly cote Annual test a Check and replace the respective wire s if one of the following defects are found 8 wire strand breaks or more on a wire length corresponding to 30 times the wire diameter Severe corrosion on the surface or inside Heat damage evident by the wire colour Reduction of the wire diameter by 5 or more compare to the nominal wire diameter Damage on the wire surface See fig 19 for most common examples of wire damage These examples do not however replace the relevant
37. For information on required intervention when the secondary brake engages 4 6 8 Sliding door lock Sliding doors are closed by pushing the steel tap on the door into the red door lock switch The door is unlocked by pushing the black button on the red door lock switch From the outside the same button is reached through a hole 4 6 9 Yellow flash Optional Optional flashes can be mounted on the work cage The flashes indicate when the work cage is in move ment 4 6 10 Emergency light Optional An emergency light can be installed to illuminate inside the work cage with and without electric supply The operation modes can be selected by means of a switch 4 6 11 Door stop switch 4 6 11 1 Sliding door Sliding door is closed by pushing the actuator into the door guard locking switch The switch is unlocked by pushing the green button if the cabin is located at a height corresponding to a platform In case of an emergency evacuation between platforms the interlock is unlocked by pushing its emer gency release red button from outside the cabin as well as using a M5 triangular key from inside the cabin 5 6 11 2 Double door A switch will interrupt control if the door is not closed properly Fig 11 EMERGENCY STOP button H Door limit HMM erm stop switch In door frame 4 6 11 3 Half roller door A switch will interrupt control if the door is not closed properly 4 6 12 Trapped Key interlock syste
38. Guide wire 12mm Schackle 2 ton Tripod Threaded rod M16 FZV L 330mm Push spring for safety wire Contra weight 11 kg for drive wire Cable bucket Power cable 4G1 5 UL Hubbell plug female 480V Cable suspension Snap hook Galv L 70mm Wirefix Bracke for wirefix 70 Top stop disc Quick guide English Quick guide Spanish Warning UL amp CSA approved MAX 533 Ibs UL 4 CSA approved Rating plate for Shark UL 4 door folding type Shark UL Safety bar for sliding door Click on wire fix Click on wire guide Remote control transmitter UL Remote control receiver UL Emergency light Flash yellow 277 V UL Base for flash 2nd base for yellow flash UL Fitting for UL flash Double bottom stop Shark L Shark XL Roller wire guide Top limit stop for top floating stop Shark L XL Top floating stop premounted Shark L Shark XL 0 62 NI 50 NO 59 ND 10 10 Manual fig 13 Install fig 8a Install fig 8a Install fig 12 Install fig 12 Install fig 9 Install fig 9 Install fig 14 Install fig 14 Manual fig 2 Manual fig 21 Manual fig 21 Manual fig 21 Manual fig 21 Manual fig 9 1 3 Part list Shark L XL Half Roller door 12
39. NN mom momo sicco cb ai ilc oe qu e aquas imara nn oos B OROR ma m M m m n m n m BW m Won WB RR OR m n m m Vut dot eiie et 08 a ae 2 w O eee AE OR S R ROS E RR RR ERE LLANA het Rt ee eK SSSR RRR EPR eee acm amis snm am n aie ime A A I aj i HE 8 4 S B M M M amp M M M u E 2 r w m B E a en as aa amp 8 4 n s un m m m W m maa WO s o BO eee m ee ger e wF q F T n r m Z tHE o o ROB BOB CET s s uk GE m z x i Wo A B amp B G m m E M m m 8 8 a A m n ls Ra eo AE EE ONERE zn Z amp 4 4 amp ona ates amp ROS BOR RR dara ur ara vr Lu aei ve 7 Bee a mwa Wo E EGO a a NG mom mo Bom om ono SC o use LISTE c aa ss xa 0 ob ROB ee ee a e brand wm wo ROW m Om mm Ba w OW x e r m ws s w w mom H m mm o m WR
40. Neither upward nor downward travel should be possible Switch in pendant control holder blocks operation e Push EMERGENCY STOP button on pendant control f Place pendant control in holder so it is opera tional from the outside g Leave cabin and close door h Deactivate EMERGENCY STOP button The work cage should stand still i Push UP button The work cage should travel upwards jj Push EMERGENCY STOP button The work cage stops k Turn EMERGENCY STOP button clockwise and push DOWN button The work cage should travel downwards until emergency stop bottom stops the work cage Remove pendant control from holder m Return HAND AUTOM button to HAND n Test that the UP and DOWN buttons works again o DO NOT try to activate the override auto matic operation switch TI O Fig 15 Emergency stop button Override automatic operation switch 5 5 Remote operation control Perform only this inspection if remote control is installed a On the electrical control box switch HAND AUTOM Switch to hand b On top of the remote operation receiver switch the device on c Push upward arrow on remote operation transmitter The work cage should ascend d Push downward arrow on remote operation transmitter The work cage should descend e Once the test is complete switch the remote operation function off 5 6 Fall arrest device a Engage the fall arrest device by pressing
41. Se eee S w 443399355 31 12 1 2 Fall arrest device 31 Tee NOIK C s x uem X h AA wm S ER eee Ree ee eee ee S an Q ee S X 31 12 1 4 Suspension wire ropes cables a e a eel 31 12 1 5 Overload limiter information signs 2 len 32 PA RE 32 Ordering spare parts 33 13 1 Wire rope 2444844455548 ROG 4 6444464 XE Rc Boh Ax x 12 __ 39 13 2 Motor and brake 39 13 3 Electric control suo vede deu RU Bee vbn 39 13 4 Fall arrest device 33 13 5 Rating plates and information 590 5 33 Installation manual 1 Assembling SHARK cabin 34 1 1 Parts list SHARK sliding door ees 35 1 2 lt 5 61 5 38 1 3 Parts list SHARK half roller door AAAH 41 1 4 Parts list SHARK 44 1 5 Parts list SHARKAECO NU 47 2 Mounting of wireropes NA 50 2 LAJAOWBITIOD lt w s Q W Q Q SW Sa W S UR GR RO amp NOB W OE we db Qw 50 2 2 Measures for positioning of wire 5 51 2 3 Securing the guide wire ground level 52 2 3 1 Wedge ancho
42. VANTI Work Cage for Wind Turbines No modification extension or reconstruction of the service lift is allowed without the manufacturer s prior written consent No warranty is provided against damage resulting from reconstruction or modification of equipment or use of non original parts which are not approved by the manufacturer Before using the lift an inspection by the authorized inspection organisation must be carried out Service lift must be inspected at least once a year by an expert trained by AVANTI In case of high oper ating frequency or severe conditions of use more frequent inspection is required Service lift is designed for a lifetime of 20 years with an operating frequency of approximately 12 5 h year 250 h in total Service lift may not be used by persons who are under the influence of alcohol or drugs which may jeopardize working safety Service lift shall ONLY be used when the turbine is not generating power All wind farm site specific rules must be followed Service lift shall not be used during inclement weath er including wind speeds over 25 m s 55 5 mph AECO service lift personnel shall be equipped with a wired or wireless two way communication device connected to a location staffed by authorized per sonnel AN Avoid injury follow all instructions The tower owner must verify the need for third party service lift inspections with the local authority and comply with the standards specif
43. a 5 3 Control functions ss 5 4 Automatic operation control 5 5 Remote operation controll 2 AXU 5 6 Fall arrest device 2 1 5 7 Wire ropes and suspension 1 le 6 Operation work cage transport s 6 1 Entry and exit 2466645 6 2 Stop EMERGENCY SOP AU 6 3 6 4 Automatic oeren eneen kA 6 5 Remote operation 6 6 Lifting force limiter uu wok oO E X X Xo MABRY AGA ESE RGR EE BLS HOES 7 Manual operation i CC 4 AVANTI Work Cage for Wind Turbines 10 11 12 13 7 1 EMERGENCY lt 25 SANG AU SS 25 What to do if the fall arrest device 26 Remedying break downs 0 27 Out of service ll 4 44 sas 30 Removing wire ropes for replacement 30 11 1 Parking the Work cage CA 30 11 2 Wire rope ends ee 30 11 3 Removing the lifting wire rope 2 XU 30 11 4 Removing the safety 30 Maintenance 664s 545642 RRR EER EB we REN ox oko Eo Bart KA 30 12 1 Yearly inspection aoaaa 31 Vestel ICOMOS bane Ba bee
44. and follow the directions in section 9 Carefully remove the obstacle Test the operational safety of affected building sections Inform the supervisor a Turn EMERGENCY STOP switch to the right until it is released b Find the cause and wait for the power to return c Have an electrician switch 2 phases in the plug d Test and possibly repair the supply cable guide wires fuses and or wiring from the control box a Manually take the work cage down until the limit stop switch is released b Door limit stop switch blocks switch a Test repair fuses supply and connection b Clean the hood c Measure voltage and power consumption on the loaded motor If voltage deviates from specifications use cable with increased dimensions A8 Brake does not open no click on on off a Supply braking coil or rectifier defective b Braking rotor closes a Have an electrician test repair replace the supply braking coil and rectifier b Return traction hoist for repair Users Manual 27 Break down Cause Solution The work cage will A8 The HAND AUTOM Turn the HAND AUTOM switch back neither go up nor switch is on AUTOM to HAND down A9 The work cage is hung on an a Evacuate the work cage obstacle below it b Inform the supervisor c Check the bottom safety stop connection function Replace if necessary d Check the slack sensor rope connection and function Replace if necessary Note Only fo
45. anger Zone in the tower behind the work cage and the yellow marking ribbon on the floor Make sure the wall and plat form is clean and dry before attaching sticker and ribbon Make sure that nobody is exposed to danger below the work cage for instance from falling parts Suitable measures Pent roof or barriers The emergency limit stop shuts off everything just like an emergency stop If the emergency limit stop is activated lowering can only be done manually as described in the User s Manual Manual lowering will activate the work cage again The work cage is now ready for use Prior to use however carry out the inspection specified in Installation Guide section 5 Installation Manual 59 4 Inspection before initial use An officially recognised expert must a b O Inspect the work cage as specified in the User s Manual carry out a test run with the maximum rated load Overload test The test load depends on the work cage motor Load the cabin as follows Motor LESOOP load 662 Lbs kg 300 125 of lifting capacity When an attempt is made to start the work cage the platform should stop and the buzzer in the connection cabi net should sound f not see Appendix A Adjusting instruc tions for overload limiter The guide drive and safety wires as well as the top and bottom wire fastenings must be tested at full length as part of the initial test run Testing of the
46. ark XL 0 45 0 62 NI 5 10 10 Manual fig 13 Install Install Install Install Install Install Install Install fig 8a fig 8a fig 12 fig 12 Fig 9 Fig 9 fig 14 fig 14 Manual fig 21 Manual fig 21 Manual fig 21 Manual fig 9 37 1 2 Parts list Shark L Double door 40 505050500 9950909990 505050505 90909095909595959590959595909590905959095909590909 38 AVANTI Work Cage for Wind Turbines 41 34 35 13 20 TER 37 1 2 Parts list Shark L Double door co Bao M NX N I O 12 13 14 15 16 ue 18 19 20 21 22 23 24 25 26 2 28 29 30 31 32 33 34 35 45303112 45303107 45108037 45303121 45303120 45303105 45303106 45303111 45303117 45511002 45502080 47870006 45512194 45570001 45547002 45303146 45108038 45303145 45502071 45502072 45303118 45502074 45303116 45512009 45303108 45303109 45303110 45502078 45502007 79999502 45303123 45512006 45303143 79999503 Top Shark Spine Shark L Fall arrest device BSO500E Guard small for Spine Shark Guard large for Spine Shark
47. cian only The power chart is placed in the traction hoist s power cabinet Break down The work cage will neither go up nor down DANGER Unplug the power supply before opening the power cabinet Cause A1 The fixed EMERGENCY STOP button has been activated A2 Wire loop on traction hoist Damaged or defective wire or wire outlet causes problems A3 The fall arrest device is holding the work cage on the safety wire a Lift wire breakage b Hoist failure A4 work cage is stuck on an obstacle A5 Failing power supply Control not switched on or deactivated Grid voltage interrupted With 3 phase motors Phases switched in the supply the built in protection against phase switching blocks control Supply between grid connection and control interrupted A6 Limit stop switch functions a EMERGENCY limit stop switch was hit b Close the doors and test the limit stop or is defective A7 Protection switch on overheating a A phase is missing b Lacking motor cooling c Voltage too high low Repairs on the traction hoist the fall arrest device and on the system s supporting components should be performed by qualified fitters only Solution STOP DANGER Attempting to use the work cage will jeopardise work safety Deactivate the button in question by turning it clockwise until it pops out Stop work immediately Ask the supplier or manufacturer for help a b Evacuate the work cage
48. d test as specified in Installation Guide Verify completeness and legibility of all rating plates and information signs Replace missing or illegible plates and signs Note Only for AECO version 12 2 Repairs Repairs to traction hoist equipment may ONLY be performed by the manufacturer or a hoist service centre and only using original spare parts If the gearbox oil needs to be replaced use one of the lubricants specified in the following table corresponding to the temperature range in which the traction hoist equipment is used Amount required traction hoist LE5OOP 1 4 I See table 4 13 Ordering spare parts 13 1 Wire ropes In addition to the item number and name of the spare part always state the traction hoist type wire diameter and production number 13 2 Motor and brake In addition to the item number and name of the spare part always state the motor type and the type and coil voltage of the brake 13 3 Electric control When ordering spare parts or making requests always state the electricity category and wiring chart number See the rating plate at the con nection cabinet There is a wiring chart in the connection cabinet and in the motor terminal box 13 4 Fall arrest device In addition to the item number and name of the spare part always state the fall arrest device type the wire diameter and work cage serial no spare parts list is available from the supplier or directly from
49. d travel On entering and starting the work cage the buzzer may sound brielly This is due to temporary load peaks oc curring as the work cage takes olf The control box is designed not to activate the buzzer or stop the work cage because of peak loads caused by the cabin swinging If the problem persists have an AVANTI expert adjust the overload limiter Appendix A 7 Manual operation EMERGENCY If a power failure or an operation fault etc interrupts the work cage a manual Fig 16a Tirak EMERGENCY descent is possible 7 1 EMERGENCY descent a Open the manhole by pushing the lid in the roof and operate the work cage from above b On top of the work cage insert the lever into the break lever hole in front of the Traction hoist c Pull the lever upwards The work cage moves downwards The built in mechanical overspeed limits the pace of descent d To stop simply loosen the lever e After use replace lever in roof hole For emergency situation only 7 2 Manual ascent for Tirak only Fig 17 2 4 It is not possible for the M508 to manually ascend With the brake open the work cage can be pulled upwards using the hand wheel Remove the rubber cap Mount the hand wheel 2 on the motor shaft and turn it counter clockwise with the brake 1 open After use retract the hand wheel and lever from the traction hoist and replace them in the roof holes Replace the rubber cap TEL User s Ma
50. duct identifier as indicated in the appropriate UL Directory Look for the UL Listing Mark on the product William R Carney Director North American Certification Programs Underwriters Laboratories Inc Any information and documentation involving UL Mark services are provided on behalf of Underwriters Laboratories Inc UL or any authorized licensee of UL For questions please contact a local UL Customer Service Representative at http www ul com global eng pages corporate contactus AECO certificate for Shark M amp L equipped with Tirak hoist Underwriters Laboratories Inc Presents this AECO CERTIFICATE Certificate No 2011120809CA35125 Date 2011 12 08 To Avanti Wind Systems Inc 5150 South Towne Drive New Berlin WI 53151 USA For certification in accordance with the ASME A17 7 2007 CSA B44 7 07 of the following Elevator Subsystem Turbine Service Lift addaenaum For ass Effective from December 8 2011 Until December 8 2014 CN do4 ON Ladd Issued by Damsel Posner Reviewed by Len Grant Reviewed by William N Bastunek PE AECO Certification Servers AECO Cerificate Services Certification Services AECO certificate for Shark L equipped with M508 hoist COE LOU C Presents this AECO CERTIFICATE Certificate Np 2013042912CA 15816 Date 2013 04 29 To Avanti Wind Systems Inc 5150 South Towne Drive New Berlin WI 53151 USA For certification in accordance with the ASME 17 7 200
51. e cabin reaches the tower ground level 22 AVANTI Work Cage for Wind Turbines D M When the bypass switch is activated it should be possible to take the work cage all the way down to the ground Door stop switch Open the doors it should neither be pos sible to take the work cage up nor down If optional function AUTOMATIC is installed Set selector HAND AUTOM on AUTOM Holding the handle the work cage should remain still if button UP or DOWN is activated If any defects occur during work stop working if required secure the workplace and remedy the defect Make sure that nobody is exposed to danger below the work cage for instance from falling parts Suitable measures Pent roof or barriers Fig 14a Electrical control box Fig 14b AECO control box O O c O v Ready lamp QN Override bottom safety stop EMERGENCY STOP 5 4 Automatic operation control Perform only this inspection if function AUTOMATIC is installed a Push EMERGENCY STOP button on pen dant control Turn HAND AUTOM switch on electrical control box to the right to activate automatic operation Deactivate EMERGENCY STOP button by turning button clockwise Check EMERGEN CY STOP button fixed is deactivated The work cage should stand still It is forbidden to manipulate with the over ride automatic operation switch With closed doors push UP and DOWN but tons
52. es are identical The three phase motor is supplied in the following connection configurations 230V phases gnd A 1 4 8 0 9 kW 10m min 400V phases gnd Y 12 3 5A 0 9 kW 10m min 480V phases gnd Y 22 0A 0 9 kW 10m min 230V phases gnd 1 6 8 1 8kW 20m min 400V 3 phases gnd Y 1 4 5 1 8 kW 20m min 480V 3 phases gnd Y 1 3 0A 1 8 kW 20m min Control voltage 230 V 2 4 2 Supply cable a The length of the cable depends on the height of the tower and the positioning of the power outlet The cable length is found prior to ordering The power cable is marked with length check for accuracy before installing b Minimum cross sectional dimension of the sup ply cable Important with increased distance be tween grid connection generator and traction hoist respectively For cable lengths up to nang Cable cross sectional dimension c Use heavy rubber cable ducts for fastening live wire on work cage d An installed generator will have to provide at least 2 5 times the output of the traction hoist Fig 9a Fig 9b Fig 9c Cable Power cabinet AECO suspension LE500P Control Box 2 4 3 Power connection a Push the EMERGENCY STOP button b Check that the various stop switches cables and fall arrest device cable are connected to the power cabinet according to colour code When using cable collect bin c Place or hang the cable collect bin underneath
53. fall arrest device 1 Engage the fall arrest device by pressing the stop button the handle should jump to the ON position Should it nevertheless be possible to pull the safety wire upwards the fall arrest device must be replaced and sent to the supplier for testing Reopen the fall arrest device by pressing down on the lever On top of the lift pull up the safety wire with a quick jerk the fall arrest device should now engage automatically if it does not replace it and return to the supplier for testing N Fig 16 60 Safety wire ON OFF Fall arrest device stop button Window Fall arrest device AVANTI Work Cage for Wind Turbines Q Before testing the tightening spring beneath the access platform must be removed Remember to secure it again after testing If the fall arrest device is engaged it must not be possible to pull the safety wire upwards f If guide wires are mounted using the tripod now tighten the tripod wire locking device The results from this test must be recorded in writing and saved for later reference 5 Disassembling Disassemble in reverse order and dispose of in accordance with local authority regulations 45540069 Shark Lift manual UL AECO EN 6th Edition May 2013 Revision 2 14 05 14 Australia Avanti Wind Systems PTY LTD Unit 15 160 Lytton Road Morningside 4170 Queensland P 61 0 7 3902 1445 F 61 0 7 3902 1252 Avanti Wind
54. g the wire underneath round the front guide wheel over the back guide wheel and through the back panel e Let the lift wire pass through until it is slightly tightened f Replace roller protection guard g Feed wire through platform floor 2 5 2 Safety wire installation a Open the fall arrest device gripping device by pushing down the lever until it engages clicks Feed the safety wire through the roof hole above the fall arrest device and continue by feeding through the fall arrest device b Like the lifting wire continue feeding the wire underneath round the front guide wheel over the back guide wheel and through the back panel c On the back of the work cage pull the safety wire to tighten it d Replace roller protection guard e Feed wire through platform floor IMPORTANT e If the traction hoist does not start two 1 phases the supply connection have been switched around the built in pro tection against phase switching blocks the control Remedy Have an electri cian switch the two phases in the plug Fig 12 Back side Drive wire Safety wire N Ensure that the wires can exit freely Drive wire contra weight Safety wire push spring Installation Manual 55 2 6 Securing the drive and safety wire The drive wire is fastened beneath and the safety wire is fastened in one of three ways 2 6 1 Drive wire counter weight An 11kg 24 2 Ibs weight is mounted approxi mately 400mm
55. ge l If bottom platform control box is present connect the free fixed cable end to it following bottom plat form control box section instructions If no bottom platform control box then connect the free fixed cable end to the grid 25A Pre fuse m Turn the two EMERGENCY STOP buttons Fig 10a and Fig 10b clockwise to deactivate Fig 11 2 4 4 Bottom platform control box a Engage main disconnect switch on bottom platform control box b Check that the switch cables are connected to the control box c Connect the power cable free end to the control box d Connect the supply cable to the control box e Connect the supply cable to the grid 25A Pre fuse f Disengage main disconnect switch g Green light on control box should lit Note Optional Always present for AECO versions and also for non AECO ones including guard locking system on fences 2 5 Installation of drive and safety wire in work cage Wear protective gloves when handling wires 2 5 1 Drive wire installation a Remove protection guard above rollers b Feed the wire through the roof into the slack rope sensor s wire inlet and into the trac tion hoist s wire inlet opening Right side seen from front of work cage Note Only mandatory for AECO version c Push the UP button on the pendant control and feed wire through until the traction hoist starts pulling Ensure that the wire can exit without obstruction d Continue feedin
56. guide wire Guide wire Wire grips Thimble Rigging screw Lifting eye bolt Wedge anchor 2 3 2 Tripod Pull the guide wire through the platform and fasten with tripod 1 After feeding the guide wire through the plat form continue feeding the wire through the tripod and the 016 mm x 1 5 mm 0 005 ft aluminium tube Lock the aluminium tube the wire and the treated rod using a wire locking device Make sure to place the tube so no contact appear between wire and treated rod 3 Tighten the bolts with 75 Nm Mount the second wire 4 Check the distance between wires so that the wire fix and wires are in the centre of the wire guides N Tighten the wire locking device after the first FUN Fig 8a Method 2 Tripod 2 3 3 Steel beam There may be a steel beam beneath the platform intended for work cage mounting If so use rigging screws for mounting the guide wire to the steel beam 2 3 4 Graduated tensioner 1 Feed the guide wires through the guide wires on the work cage and the holes in the platform 2 Fit the correct number of wire fixes on the wire and feed through the wire guides The wire fixes are fitted during the first run 3 Pull the guide wire through the platform and fasten with the tensioning system 4 Pre tighten the wires using the tensioning system 5 Final tightening shall be performed after the first run a Feed the wires through the tensioning
57. ied 3 Instructions a Before and after using check all parts for proper function and damage to component parts Do not use a damaged or improperly functioning product b Any parts that have been exposed to exces sive heat as in the case of fire should be im mediately removed from service and destroyed due to loss of structural strength c Do not permit oil grease or slippery material to accumulate on climbing or gripping surfaces d Planks and stages are designed with rated working loads of 240 kg 533 Ibs The total combined weight of each worker and all materi als should not exceed the rated working load Do not overload e Erect the plank or platform so that the work ing or standing surface is level f Support plank or platform ends by stirrups scaffold bearer members trusses or other equipment intended for this purpose g Use guardrails midrails and toe boards as required by local state and federal regulations Their use is recommended in all cases h Do not allow unstable objects such as bar rels boxes loose brick tools and debris to accumulate on the work surface i Do not use a ladder or other device to gain greater heights j Never climb onto a stage from a ladder unless both the stage and the ladder are secured from movement in all directions k Do not ride on top of a moving work cage Tools materials and equipment should not be stored on planks or platforms that are being
58. istance with 9 9 M500 OSL 500 2t shackle 8 4 mm 5x19 HDG no 55 kN M508 ASL 508 Form C User s Manual 17 4 6 Safety devices 4 6 1 Primary brake Electromagnetic motor brake spring loaded brake which engages automatically on releasing the direction selector and on power failures 4 6 2 EMERGENCY STOP When the red EMERGENCY STOP Pendant con trol switch is pushed in emergencies all control is interrupted After remedying the fault control is reactivated by turning the switch clockwise until it pops out again 4 6 3 EMERGENCY STOP fixed optional Only in work cages with function AUTOMATIC installed A backup switch to the pendant control EMERGENCY STOP switch situated on the right hand panel inside the work cage Works like de scribed above 4 6 4 Override automatic operation switch A switch situated inside the pendant control hold er It prevents the work cage from being controlled from the inside when the control is in automatic mode 4 6 5 Phase monitoring relay With three phase power operation the phase monitoring relay will interrupt operation when a faulty phase sequence is detected preventing faulty assignment of UP DOWN direction power which deactivates the limit stop switch and the lift ing force limiter functions Remedy Have an electrician switch two phases in the electric plug 4 6 6 Mechanical lifting force limiter The lifting force limiter is built into the wire traction
59. it s stop button the handle should jump to position ON b Reopen the fall arrest device by pressing down on the lever the lever must engage c During operation regularly monitor the centrifugal force regulator relay s rotation by looking through the window 5 7 Wires and suspension a During operation Checking of the lifting and safety wires free passage through hoist and fall arrest device b When the work cage is at the top landing inspect the wire attachment and all the building sections that suspend the work cage User s Manual 23 6 Instructions for use Transportation of people in AUTOM mode is forbidden 6 1 Entry and exit To ensure safe entry and exit a Lower the work cage onto the access plat form until the contact plate is activated and the cabin stops or bring the work cage to a height corresponding to the correct level for exiting from the wind turbine s platform b Open the door and exit enter the work cage through the door over the cabin railing 6 2 Stop EMERGENCY STOP a Release the direction selector the work cage should stop If it does not b Push the EMERGENCY STOP switch and all controls should be disabled Open the door and enter exit the work cage through the door over the cabin railing 6 3 Normal operation a Turn the red EMERGENCY STOP switch on the control box clockwise and the switch should pop out Fig 13 page 19 Do likewise with EMERGENCY STOP fixed
60. king System Manual for further information 20 AVANTI Work Cage for Wind Turbines 4 6 14 2 Trapped key Interlock System The Trapped key Interlock System uses a system of security locks installed on the fences These locks can be opened by using a key placed into the work cage The key also activates the On Off general switch placed into the work cage cabin The key is linked to the lift by means of a wire rope and can not be detached from it except using cutting tools The key cannot be taken out from the On Off general switch in the work cage unless it is in Off position and therefore the work cage is stopped In the same way the key cannot be taken out from the fence lock unless the fence door is closed and the door actuator is put into the door lock The fences remain closed and locked until the work cage is stopped on the platform and the key is transferred from the work cage cabin to the fence lock Consult the AVANTI Trapped key Interlock System Manual for further information 4 6 15 AECO control box plug AECO control box features a plug over its cover as an AECO compliant safety solution Note Only for AECO version 4 6 16 Slack rope sensor Installed on the top of the service lift over the traction hoist when engaged it will remove power from service lift It detects slack traction wire Note Optional feature Mandatory for AECO versions with M508 5 6 17 Tail line switch It is installed
61. m Optional Control is interrupted by turning the trapped key switch to OFF and then the key is able to be taken out The key allows the user to open the platform fence doors See the Trapped Key Interlock System Manual for further information Fig 12 1 Green push butto 2 Emergency rele 3 Emergency release ATTENTION When the top limit stop switch is engaged activate the DOWN switch until the top limit stop switch is released 4 6 13 Limit stop switch 4 6 13 1 Top limit stop switch At the top of the cabin frame a top limit stop switch will stop upward travel when activated Downward travel will still be possible A top stop disc which activates the top stop switch is installed below the traction wire attachment Fig 13a Emergency stop switch Stop switch normal operatio 4 6 13 2 EMERGENCY top limit stop switch Deactivates control if the top limit stop switch fails Manual downward travel is possible A 4 6 13 3 Bottom safety stop The bottom safety stop switch stops downward travel if the work cage encounters an obstacle or touches the ground Upward travel will be possible for instance to remove the obstacle In order to put the work cage on the ground the contact plate s opera tion can be bypassed with the key switch in the control box If it is possible to enter underneath the work cage a double button safety stop must be installed Do not use the work cage until the top li
62. mit stop switch fault has been remedied Fig 14a User s Manual 19 4 6 13 4 Top safety stop The top safety stop switch stops upward travel if the work cage Type 1 encounters an obstacle Type 2 Besides the switch works as top limit stop switch A top stop end bar is installed bellow the guiding wire attachment and activates the top safety stop In this case the top stop end bar replaces the top stop disc Downward travel will be possible for instance to remove the obstacle 4 6 14 Safety devices for fences with door Safety devices for fences include devices to prevent people to access to the work cage area unless the work cage was in a safety condition of accessibility Besides the device guarantees the work cage doesn t move any moment the protected fence doors were open There are two types of safety devices for fences 4 6 14 1 Guard Locking System The Guard Locking System uses a system of security locking switches installed on the fences Another position switch detects the right position of the work cage on the protected platform The work cage cannot operate until all the protected fences are closed and locked The fences remain closed and locked until the work cage is stopped and properly positioned on the platform actuating the position switch of the plat form In this position the guard locking can be unlocked while pressing the green light button Position switch Consult the AVANTI Guard Loc
63. nal shall be taken as authoritative 2 Introduction 2 1 Observations Only trained people may use this lift This manual must be available to staff at all times during installation maintenance and operation Additional copies are available from the manufacturer upon request All measurements are indicative only and subject to change without notice The pictures and sketches in this manual may not reflect the product aesthetics colours arrangement precisely This has no impact on the function or safety 2 2 Symbols Symbol Signal word Safety instructions DANGER DANGER CAUTION gt P Additional instructions ATTENTION IMPORTANT Order LL Meaning IMMEDIATE or possibly imminent danger IMMEDIATE or possibly imminent danger of hazardous voltage Potentially hazardous situation Potentially dangerous situation Useful tips for optimum working procedure Reference to written Possible injury if not observed Death or severe injury Death or severe injury Light injury or material damage Damage to equipment or workplace None specification documentation User s Manual 7 2 3 Cautions Installation and or maintenance and or operation of the service lift and its suspension may be performed only by qualified personnel hired by the employer for the job at hand Personnel must be at least 18 years of age The staff must be familiar with the relevant accide
64. nt prevention instructions and must have received proper training in these Personnel are obliged to read and understand this User s Manual Personnel shall wear PPE safety helmet full body harness shock absorber lanyard and slider at all times A copy of the User s Manual must be handed out to the personnel and must always be available for reference If more than one person is entrusted with one of the above tasks the employer shall appoint a supervisor in charge of the operation Electrical connection of the system must be made in accordance with EN 60204 1 Self locking nuts must be used at all times The screw must extend from the nut by at least half of the thread diameter The nut may not be used once it has become possible to loosen by hand If any damage or faults are found during operation or if circumstances arise which may jeopardize safety immediately interrupt the work in progress and notify the supervisor or employer All tests repairs of electrical installations may only be performed by qualified electricians All repairs to the traction braking and supporting systems may only be performed by qualified install ers If any supporting parts are repaired or replaced the operational safety of the system must be tested and verified by an expert Only original fault free parts may be used Use of non original parts will render the manufac turer s warranty void and any type approval invalid 8 A
65. nual 25 8 What to do if the fall arrest device engages If the fall arrest device engages simply disengage by pusing down the lever until it clicks However this is not possible if the work cage is hanging on the wire if so see below On lifting wire rope breaks or hoist fail ures evacuate staff from the work cage The safety wire rope suspension and the attach ment between the fall arrest device and the work cage are exposed to dynamic loads when a fall is blocked If the fall arrest device has locked and the work cage is hanging on the wire rope ascending is blocked Do as follows a Remove the load on the safety wire rope by taking the work cage upwards On power failures operate the work cage manually as explained in section 7 2 Manually open the fall arrest device by press ing down levers until they disengage On ground level perform test as specified in TI 26 AVANTI Work Cage for Wind Turbines Installation Manual section 4 e and User s Manual section 5 6 before resuming normal operation BSO M508 Safety wire rope Lever A When the work cage has returned to ground level test the secondary brake function as specified in Installation Manual and User s manual Replace any defective fall arrest device components and return them for repair to the manufacturer 9 Troubleshooting 1 All tests and repairs of the electronic compo 2 nents should be performed by an authorized electri
66. oad limiter 0 0 0 2 ole 61 Appendix B Safety measures NANA 62 Appendix C Inspection checklist 64 Appendix D Operation log sheet 2 67 Appendix E AVANTI service liftanchor CC 68 User s Manual 5 1 Limited Warranty Avanti Wind Systems A S warrants that com mencing from the date of shipment to the Customer and continuing for a period of the longer of 365 days thereafter or the period set forth in the standard AVANTI warranty the Product described in this Manual will be free from defects in material and workmanship under normal use and service when installed and operated in accordance with the provisions of this Manual This warranty is made only to the original user of the Product The sole and exclusive remedy and the entire liability of Avanti under this limited warranty shall be at the option of Avanti a replacement of the Product including incidental and freight charges paid by the Customer with a similar new or reconditioned Product of equivalent value or a refund of the purchase price if the Product is returned to Avanti freight and insurance prepaid The obligations of Avanti are expressly conditioned upon return of the Product in strict accordance with the return procedures of Avanti This warranty does not apply if the Product i has been altered without the authorization of Avanti or its authorized representative
67. oist description the extra load persons and materials must not exceed the maximum rated lifting capac ity e Before every operation record the hour meter reading on the product log f Before every operation ensure the drive safety and guide wires are correctly tensioned according sections of tensioning of wires in the Installation Manual 5 2 Operating area a Ensure that there are no obstacles within the work cage s operating area which may cause the cabin to be stuck or hit the ground b Ensure that all relevant and required protection measures below the cabin are in place Such measures could include pent roofs or barriers to protect the staff against falling objects 5 3 Control function a Close doors Push EMERGENCY STOP Button Pushing button UP DOWN the work cage should remain still To restart turn EMERGENCY STOP button clockwise If EMERGENCY STOP button fixed is installed test this button likewise b Test the Operation limit stop switch During upward travel push the switch manu ally and the work cage should stop imme diately Pushing the limit stop switch should enable the work cage to travel down again c Test EMERGENCY limit stop switch During upward travel push the switch manu ally and the work cage should stop imme diately Following this neither upward nor downward travel should be possible d Bottom safety stop Take the work cage down it should stop before the rubber feet of th
68. or mounting the safety wire to the steel beam Fig 14b Safety wire Method 2 Push spring below platform Installation Manual 57 2 7 Wire fix alignment Having mounted the work cage the wires and the power the wire fix fittings are adjusted during the initial ascent a Perform the tests prescribed in the User s Manual section 5 page 19 ff b Install wires as shown in Fig 14 Fig 15 Wire guide Bracket platform Optional Wire fix shall be mounted on guide wires at all platforms with max 30 m between each wire fix A 58 AVANTI Work Cage for Wind Turbines By means of the oblong holes in the wire fix fittings adjust the fittings so that the two parts pass each other easily when the work cage passes Clic on wire guide Clic on wire fix Standard wire guide Narrow wire guide During the first run make sure the power cable untwists evenly If tripods are used for guide wire fixing tighten the wire locking device after the first run 2 2 8 Adjustment of top stop disc or bar The top stop disc or bar is adjusted so the top limit stop switch stops the work cage in align ment with the top landing platform however at least 200 mm 0 65 ft before contact with wire thimble The emergency limit stop switch is a backup It is adjusted so it stops the work cage in case the operation limit stop switch fails See User s Manual 3 Danger zone Sticker Mount the sticker D
69. r AECO version work cage goes DANGER down but not up STOP Irresponsible behaviour Jeopardises system safety B1 work cage is stuck on an Carefully move the work cage downwards and obstacle remove the obstacle Test the operational safety of affected platform components Inform the supervisor B2 Overload Buzzer sounds Test and possibly reduce load until in the connection cabinet buzzer stops DANGER B3 Limit stop UP Limit stop defective or not a Test the limit stop connection function connected Replace if necessary Operation limit stop was b Move work cage down until the activated limit stop switch is released B4 A phase is missing Test fuses and power supply B5 Fault in UP control circuit Test and possibly repair connections in control box or traction hoist wiring and relays Unplug the power supply before opening the power cabinet Motor hums loudly Or wire ropes squeak C1 Overheating For descriptions of individual causes and how remedy faults see page 24 under item A5 C2 Wire ropes dirty ATTENTION If possible immediately replace Further use of work cage the traction hoist and return it for may result in damage to the test repair at AVANTI wire traction but the work cage can go both up and down 28 AVANTI Work Cage for Wind Turbines Break down work cage will go up but not down DANGER Unplug the power supply before opening the power cabinet Green lamp not
70. r s eae AA 52 ea eS Bae X x 2 S Gee Ree AA 53 2 3 3 5 2 3 4 Graduated tensioner oaoa 59 2 3 5 Tensioning of the guide wires 12 mm 53 2 4 Electrical connections aoaaa 54 Pal PONG UPON Da wok RUE OR 54 2 4 2 Supply cable v 2 us uo EU deo he RAM A Oe ate uk den oe ee oe s 54 24 3 Power connection s s en eae ec deo ede Eo X Eom X x EGER OE EO E RU Gb Q QQ LO N 54 2 4 4 Bottom platform controlbox AA 55 2 5 Installation of drive and safety wireinworkcage XA 55 2 5 1 Drive wire installation CG DO 2 5 2 Safety wire installation elles 2 6 Securing the drive and safety wire 56 2 6 1 Drive wire contra weight aoaaa a e 56 2 6 2 Safety wire wedge anchor with 56 2 6 3 Safety wire push spring eee eee eee Of 2 6 4 Steel DEAN _ xa xv od 9E OT E RU AE ex ommo EGRE a k wa Xo k 57 2 7 Wire fix alignment 58 2 8 Adjustment of top stop disc or AU 59 3 Danger zone Sticker NAACH 59 4 Inspection 60 5 Disassembling x x uo eke eee Ee CES ORO eRe eee eRe ee 60 Appendix A Regulation of overl
71. rrectly c The sensor is defective replace it and return it for test repair at AVANTI Have an electrician replace the bulb Have an electrician switch the 2 phases in the plug If these steps do not clarify the cause and remedy the fault Consult a qualified electrician or contact the manufacturer User s Manual 29 10 Out of service a Securing the work cage b Switch off the power supply to prevent Bring the work cage all the way down until inadvertent operation of the work cage the contact plate switch stops the cabin Push in the EMERGENCY STOP button fixed all controls are now blocked Mark the work cage OUT OF SERVICE Contact the service technician for repair 11 Removing wires for replacement CAUTION 11 3 Removing the lifting wire Wear protective gloves when rope handling wire ropes a Turn the override bottom limit stop switch key to the right and turn the direction selec 11 1 Parking the work cage tor towards DOWN until the cabin rests on the platform Descend the work cage until bottom safety stop b After having removed the drive wire contra engages weight turn the travel direction selector to wards DOWN The wire rope now exits the traction hoist at the top From above the traction hoist remove the wire rope by hand 11 2 Wire rope ends C Beneath the access platform a Loosen and decoil all coiled and secured wire rope ends 11 4 Removing the safety wire
72. s on the top platform when tower is raised or use the tower mounting crane to place the wires on the top platform before nacelle is mounted Wire lengths depend on tower height and should be specified when ordering The coils are marked with length check for accuracy prior to mounting It may also be possible to use the internal Do not pull wire over any edges Uncoil correctly tower crane to hoist wires Fig 5a 1 The 012 mm guide wire and the 08 mm drive and safety wires are mounted using the shackles supplied for the suspension beam at the top of the tower with the guide wire outermost on either side 2 Nuts and bolts are mounted Lock with cot ters 3 The top stop disc bar is mounted on the suspension wire leaving at least 200mm 0 65 ft between it and shackle 4 All wires are led to the bottom of the tower All wires are evenly uncoiled to prevent looping Do not pull wire over edges Fig 5b Shackle 2t Safety wire 08 safety brake Drive wire 08 traction hoist Shackle 2t Top stop disc Guide wire 012mm AVANTI Work Cage for Wind Turbines 2 2 Measures for positioning of wires Holes in base platform in the tower for wire bushing are positioned as outlined below Fig 6 Minimum shaft clearance dimen sions required for the work cage to run and distance between the guide wires Dimensions Shark A B
73. system and will prevent upward travel in case of an overload A warning signal buzzer is triggered which will stop only when the cause of the over load has been removed Possible reasons for activation of the limiter The work cage is overloaded or The work cage encounters an obstacle during upward travel Operator intervention Reduce the load to below the overload limit or lower the work cage until it is free of the obstacle and remove the obstacle before using the work cage again 4 6 7 Fall arrest device Hoistable personal transportation means must be equipped with a fall arrest device which will prevent the load from falling Fall arrest device Type BSO The fall arrest device BSO is opened 18 AVANTI Work Cage for Wind Turbines manually The speed of the safety wire passing through the device is continuously monitored and the jaws automatically close in case of sudden excessive speed This protects the work cage against a Lifting wire breaks and b Hoist failures The fall arrest device can also be engaged manu ally in emergencies by pressing the EMERGENCY STOP switch The window is used to monitor the centrifugal force mechanism s function during operation Fig 8 Fig 9 Emergency stop and override bottom stop switch Fall arrest device ON Locked OFF Open Emergency stop button Override automatic operation switch Window Stop button Fig 10a Yellow flash F 9 10b

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