Celerio CNG.indd
Contents
1. Jack 1 is located between spare wheel and vehicle rear as shown in the illustration FOR VEHICLES FITTED WITH CNG FUEL SYSTEM NOTE While mounting the jack assembly 1 back into the bracket 3 make sure that the knob 2 is placed towards left side of vehicle and tightened by rotating the knob in clockwise direction SPARE WHEEL LOCATION EXAMPLE Spare wheel is located behind the CNG cylinder and secured with help of a mount ing knob SPARE WHEEL REMOVAL PROCEDURE EXAMPLE a Use wheel wrench provided in tool kit to dismount spare wheel b Place the wrench 1 as shown above and rotate in anti clockwise direction 2 to unlock the mounting knob 3 FOR VEHICLES FITTED WITH CNG FUEL SYSTEM EXAMPLE dj Take out the spare wheel e Reverse the above procedure for mounting the spare wheel in its posi tion 10 INSTRUMENT CLUSTER 1 Speedometer 6 Trip meter selector knob 2 Tachometer if equipped 7 Indicator selector knob 3 Fuel gauge Petrol 8 Warning and indicator lights 4 Fuel gauge CNG 9 malfunction warning Indicator lamp 5 Information display 10 CNG low fuel indicator light EXAMPLE dla Sw BD 10 60 km h Note e At the time engine is running on Auto mode or Forced CNG mode Instantaneous fuel consumption Average fuel consumption and Driving range information will not be displayed o2. clean cloth for removing dust Do not rely on used or discharged fire extinguisher LOCATION EXAMPLE Fire extinguisher is located below co passenger s seat PARTS DESCRIPTION EXAMPLE 1 Fire extinguisher cylinder 2 Seal 3 Safety Pin 4 Lever 5 Nozzle REMOVAL PROCEDURE 1 EXAMPLE Lift Lever 1 of fire extinguisher slightly upwards and pull the fire extinguisher in the direction as shown in the figure in order to disengage it from clamps 2 PROCEDURE OF OPERATION 2 7 EXAMPLE B 2 1 Hold the fire extinguisher 1 upright 2 Break seal 2 by rotating the safety pin 3 EXAMPLE 3 Pull Safety pin 3 4 Squeeze lever 4 and direct the jet from nozzle 5 towards the near edge of the fire with a rapid fast sweeping motion EXAMPLE FOR VEHICLES FITTED WITH CNG FUEL SYSTEM NOTE Fire extinguisher is only meant for small fire caused in vehicle by external source only FITMENT PROCEDURE EXAMPLE 1 5 Drive the fire towards the far edge until flames are extinguished Insert the body of fire extinguisher 1 in to the clamps 3 and place the nozzle 2 carefully downwards NOTE Ensure that the nozzle of fire extinguisher is properly seated on the clamp REFILLING SCHEDULES 1 Refilling is necessary after every use 2 Fire extinguisher needs refilling after every 3 years e
3. e 5 o e aalas 916 7 m 21 22 USE THE DESIGNATED FUSE ONLY 13 14 15 16 17 18 USE THE DESIGNATED FUSE ONLY 21 CNG 23 ACC2 6 CNG Valve relay 14 CNG Valve For other fuses refer Inspection and maintenance section in the main owner s manual FOR VEHICLES FITTED WITH CNG FUEL SYSTEM PERIODIC MAINTENANCE SCHEDULE Kms 1 x 1000 5 10 20 30 40 50 60 70 80 90 100 Month 6 12 24 36 48 60 72 84 96 108 120 All Joints Gas leakage l l l l l l l l Coolant Hoses Leakage Damage l l l l l l l l All Fasteners Torque values T T T T T T T T T T T CNG low pressure filter cartridge with O Ring 2 R R x R R R Spark Plug Clean and adjust the gap l R l R R l R R cylinder leak testing and certification Every 3 years from the date of initial testing by govt approved testing agency CNG filler receptacle O Ring Replace every 4 years or 300 000 Km whichever comes earlier T iae Tighten to Specified Torque usos Inspect and correct or replace if necessary Hisce Replace Note e This table includes services as scheduled up to 100 000 km mileage Beyond 100 000 km carry out the same services at the same intervals respectively e F
4. ES Under Dashboard U u u uu uu uu 12 FUSES Engine Compartment u u u u 12 PERIODIC MAINTENANCE SCHEDULE J u u u uuu 13 zIdaelglelecmeeL 14 FIRE EXTINGUISHER if equipped 15 PARTS 15 REMOVAL PROCEDURES 15 PROCEDURE OF OPERATION i I UI III UU TT siasa 16 FITMENT PROCEDURE 16 REFILLING SCHEDULES scscsciscicinssiccscescxcscdensescavnscnesteceeisanevandscuevecessasenesssensnastcanedeas 16 INTRODUCTION CNG Compressed Natural Gas is prin cipally constituted by methane CNG is considered as clean burning fuel Due to low density of CNG it is compressed at a pressure of around 200 bars to enhance the vehicle on board storage capacity CAUTION In case of any symptom of CNG leakage or releasing noise or any external dam age to CNG piping or dur
5. a sasawa aaasasawaws 4 FUEL elce 5 SELECTOR SWITCH POSITION UU UI LIU IIIa sassa ss awayussssa 5 PETROL MODE mE 5 AUTO MODE u aaa 5 FORCED MODE II IIIa saus aa wasswaw awas sassa Kwasasa aawassssusasusaswauayausaaaysws 6 AUTOMATIC CHANGEOVER FROM CNG MODE TO PETROL MODE 6 CNG LEVEL INDICATOR lt Kara iaka aKa Kanana 6 CNG FILLER 7 ejicEedi bll 7 MANUAL SHUT OFF VALVE U 8 LIST OF GOVERNMENT APPROVED CNG CYLINDER TESTING STATIONS 9 JACK REMOVAL PROCEDURE U 9 SPARE WHEEL 9 SPARE WHEEL REMOVAL PROCEDURE u u u u 9 INSTRUMENT CLUSTER U 10 CNG MALFUNCTION WARNING LAMP l u 11 CNG IDENTIFICATION U 11 CNG WARNING LABEL vi u aus ass nen tu x cesestwoseveuceesduaudvernvenvosest 12 FUS
6. enying of CNG filling by the CNG dispensing stations or may result in confiscating the vehicle by enforcement authorities All the expenses for CNG cylinder testing has to be borne by the customer As per Government regulation CNG cylin der has to be discarded at 20 years from the date of initial testing as mentioned in the CNG cylinder identification plate Customer has to discard the cylinder at his her expense through government approved scrap agencies No person shall refill any cylinder which has been repaired under sub rule 2 with any gas unless a full report on the repairs and test carried out on the cylinder accompanied by the repairer s certificate of testing are furnished to the Chief Controller and his permission is obtained for its refilling A WARNING Never remove the cylinder valve from the cylinder assembly For any assistance consult Maruti Suzuki authorized workshop Never try to clean the cylinder In case of any problem contact Maruti Suzuki authorized workshop Do not reuse the cylinder valve once it is replaced removed from cylinder assembly A WARNING Even if the CNG from the cylinder is consumed till engine stops some amount of CNG will be left out in the tank under pressure LIST OF APPROVED CNG CYLINDERS TESTING STATIONS To obtain testing stations infromation visit the following internet website address www peso gov in JACK REMOVAL PROCEDURE EXAMPLE
7. h SUZUKI CELERIO FOR VEHICLE FITTED WITH CNG FUEL SYSTEM SUPPLEMENTARY OWNER S MANUAL Keep With Vehicle At All Times wes Contains Important Information On Safety Operation amp Maintenance Caring for Customers Part No 99011M76M50 74E April 2014 Use this Supplementary Owner s manual along with Owner s manual and Service booklet NOTE As per Government regulation CNG cylinder needs to be tested and certified every THREE 3 YEARS from the date of initial testing as mentioned on the CNG cylinder identification plate Customer has to present the vehicle to a government approved testing agency As per Government regulation CNG cylinder has to be discarded at 20 YEARS from the date of initial testing as mentioned in the CNG cylinder identification plate Customer has to discard the cylinder at his her expense through government approved scrap agencies DO NOT reuse the cylinder valve once it is replaced removed from cylinder assembly CONTENTS FOR VEHICLES FITTED WITH CNG FUEL SYSTEM INTRODUCTION 3 SAFETY PRECAUTIONS amp Don ts l u u u u 3 LAYOUT OF THE CNG SYSTEM u III III sawas sasa sawas awas sa
8. i tions that may lead to actual overheating If the light stays on without blinking then the engine is overheating Follow the instructions in the If the Engine Overheats of EMER GENCY SERVICE section CAUTION Continuing to drive the vehicle when engine overheating is indicated can result in severe engine damage CNG KIT IDENTIFICATION EXAMPLE CNG cylinder identification number and CNG kit installation date is located inside the fuel filler lid CNG INSTALLED BY MARUTI SUZUKI INDIA LTD CNG TANK ID NO DATE OF INSTALLATION WATER CAPACITY EM DATE OF LAST RETES VEHICLE CHASSISNO THE INSTALLATION COMPLIES WITH SAFETY REQUIREMENT OF AIS 028 FOR VEHICLES FITTED WITH CNG FUEL SYSTEM CNG WARNING LABEL Front Driver Door EXAMPLE AWARNING SAFETY INSTRUCTIONS CNG is FLAMMABLE keep away from fire n case of CNG leakage Stop vehicle and switch off engine Close manual shut off valve on CNG Cylinder Do not run vehicle even in petrol Have your vehicle Inspected at Maruti Suzuki authorized workshop at the earliest Switch off engine before refilling CNG Read owners manual for more information Emergency Nos Police 100 Fire 101 Ambulance 102 CNG warning label is located on front right door 12 FUSES Under Dashboard FUSES Engine Compartment
9. ing accident do not panic Stop the vehicle and switch off the engine roll down the windows and open all the doors Ensure to close manual shut off valve Contact Maruti Suzuki authorized workshop immediatly for further as sistance FOR VEHICLES FITTED WITH CNG FUEL SYSTEM SAFETY PRECAUTIONS Do s 1 If any service or body repair is to be carried out turn the manual shut off valve on CNG cylinder valve to close position prior to commencement of the repair work Get the CNG oylinder tested every three 3 years from the date of last testing retesting of cylinder by government authorized CNG cylinder testing agency If the vehicle does not changeover to CNG in AUTO MODE then have your vehicle checked by Maruti Suzuki au thorized workshop at the earliest Switch OFF engine while fuel filling CNG Petrol After refueling CNG or Petrol ensure that the fuel filler lid is closed Other wise vehicle cannot be started In AUTO MODE It is programmed to start the vehicle in petrol and auto matically shift to CNG based on the engine temperature etc Do not press the accelerator pedal to change from petrol to CNG SAFETY PRECAUTIONS Don ts 1 Do not change modify the configuration settings or the components from CNG system The CNG cylinder should not be re paired under any circumstances in case of any problem consult with Maruti Suzuki authorized workshop Do not adjust set
10. material should be stored in the close vicinity of this cylinder or in the same room in which itis kept No oil or similar lubricant should be used on the valves or other fittings ofthis cylinder Havethis cylinder tested every 3 years after the date of last test You may find this label on the CNG cylinder FOR VEHICLES FITTED WITH CNG FUEL SYSTEM MANUAL SHUT OFF VALVE EXAMPLE Manual shut off valve 1 is located on the left hand side of the CNG cylinder MANUAL SHUT OFF VALVE OPERATION EXAMPLE CNG supply can be switched off by closing the manual shut off valve Valve closing Turn the knob completely in anti clockwise direction to close the CNG supply to Engine Valve opening Turn the knob completely in clockwise direction to open the CNG supply to Engine NOTE If the manual shut off valve is not opened fully then the engine may not run prop erly If the manual shut off valve is in closed condition it is not possible to fill CNG into the cylinder NOTE per Government regulation CNG cylinder needs to be tested and certified every three 3 years from the date of initial testing as mentioned on the CNG cylinder identification plate Customer has to present the vehicle to a government approved testing agency Failure to test the cylinder may result in d
11. mended to keep sufficient amount of petrol in the petrol tank AUTOMATIC CHANGEOVER FROM CNG MODE TO PETROL MODE If CNG is finished while the engine is run ning vehicle will automatically change over from CNG mode to Petrol mode amp CNG malfunction warning lamp will start blinking Petrol indicator will glow continuously and CNG indicator will switch OFF automatically To acknowledge this information press the changeover switch once The CNG malfunc tion warning lamp will stop blinking after the changeover switch is pressed and Petrol indicator will glow continuously However the CNG malfunction indicator lamp will continue to blink after every subsequent Ignition ON Ignition OFF condition until the vehicle is refilled with CNG NOTE t is recommended to keep sufficient amount of petrol in the petrol tank to prevent engine stalling during automatic changeover from CNG mode to Petrol mode In case the CNG malfunction warning lamp does not stop blinking after press ing the changeover switch have the vehicle inspected at the nearest MARUTI SUZUKI workshop CNG LEVEL INDICATOR EXAMPLE CNG PETROL AD 8899888 1 8 CNG level indicator 1 is built into the display When the ignition switch is in the ON position this gauge gives an approx imate indication of the quantity of fuel in the CNG tank F stands for full and E stands for empty If the CNG le
12. n information display 5 If CNG mode is changed to Petrol mode Instantaneous fuel consumption will appear after few second whereas Average fuel consumption and Driving range will appear immediately depending on the display selected CNG MALFUNCTION WARNING LAMP CNG gt When the ignition switch is turned ON this CNG malfunction warning lamp comes on briefly to check that the CNG malfunction lamp is troublefree If CNG malfunction warning lamp glows continuously with ignition ON there is some problem with the CNG system Immediately get your vehicle checked by Maruti Suzuki authorized workshop If CNG malfunction warning lamp blinks during engine running it means there is some problem in CNG system in which vehicle cannot continue running in CNG MODE and automatically switchover to petrol mode Have your vehicle checked at Maruti Suzuki authorized workshop NOTE With ignition switch ON and engine not running blinking of CNG lamp indicates that fuel lid is open Vehicle will not start in this condition Close the lid in order to start the vehicle FOR VEHICLES FITTED WITH CNG FUEL SYSTEM HIGH ENGINE COOLANT TEMPERATURE WARNING LIGHT RED COLOR When the ignition switch is turned to the ON position this light comes on briefly so you can check that the light is working If this light blinks while driving it means the engine is running hot Avoid driving cond
13. ngine not running blinking of CNG malfunction warning lamp indicates that fuel lid is open Vehicle will not start in this condi tion FOR VEHICLES FITTED WITH CNG FUEL SYSTEM SELECTOR SWITCH POSITION AUTO MODE o EXAMPLE EXAMPLE PETROL MODE EXAMPLE E In this mode vehicle starts in petrol and continue running in petrol mode In this mode petrol indicator is continuously dis played and CNG indicator will remain OFF In this mode engine starts in petrol mode and then automatically changes to CNG mode after reaching programmed warming up condition With ignition switch ON and vehicle started in AUTO MODE CNG in dicator blinks on the display and PETROL indicator is displayed After changeover to CNG CNG indicator will be displayed and Petrol indicator will switch OFF automatically NOTE It is always recommended to start the ve hicle in AUTO MODE or PETROL MODE to enhance the engine life FOR VEHICLES FITTED WITH CNG FUEL SYSTEM FORCED CNG MODE EXAMPLE This is emergency mode and may be used in cases where there is no petrol in petrol tank In this mode vehicle starts in CNG mode and continues running in CNG mode With ignition ON and engine not running press and hold the changeover switch till only CNG indicator is displayed In this mode CNG indicator is displayed and Petrol indicator remains OFF NOTE It is recom
14. or other maintenance details refer Inspection amp Maintenance section in main Owner s Manual 18 FOR VEHICLES FITTED WITH CNG FUEL SYSTEM SPECIFICATIONS Mass Weight Kgs Kerb Weight 915 Kgs Gross Weight 1350 Kgs Seating Capacity 5 persons Fuel Capacity litres Petrol 35 L CNG Water Filling Capacity 60 L NOTE Specifications are subject to change without notice NOTE 1 It is recommended to run the vehicle on petrol mode for 5 10 kms after every 300 500 km run in CNG mode to keep fuel system in good condition 2 Always keep minimum 5 litres of petrol in your petrol tank FOR VEHICLES FITTED WITH CNG FUEL SYSTEM FIRE EXTINGUISHER if equipped Do s and Don ts EXAMPLE Do s 1 Check pressure gauge periodically Max charging pressure is 15Kgf cm2 in green zone 2 2 When pressure drops indicator needle 1 will shift to the red zone 3 Immediately contact the fire extinguisher manufacturer as per the information provided on the fire extinguisher 3 Get the fire extinguisher serviced only through the manufacturer service centre Refer the information provided on the fire extinguisher to locate the nearest service centre 4 Ensure that the Fire extinguisher is al ways kept at its prescribed position in the vehicle 5 Refill the fire extinguisher immediately after use 15 Don t Do not use water for cleaning fire extin guisher Use
15. ting of CNG system Never install LPG or any other gas cylinder in place of CNG cylinder Avoid carrying inflammable material near the CNG cylinder Do not fill any other type of gas other than CNG Do not press the accelerator pedal to change from petrol to CNG MODE FOR VEHICLES FITTED WITH CNG FUEL SYSTEM LAYOUT OF THE CNG SYSTEM EXAMPLE 8 1 Changeover switch 6 Vent hose 11 Low pressure amp temperature sensor 2 Receptacle 7 High pressure pipe 12 Pressure regulator 3 Fuel lid switch 8 Engine 13 High pressure gauge 4 cylinder valve 9 Water hose 14 CNG filter 5 cylinder 10 CNG injectors 15 CNG controller FUEL MODES There are three fuel modes in the vehicle Petrol Auto and Forced CNG which are selectable by pressing the selector switch 1 located on the right side of the steering wheel on the dashboard A WARNING Make sure that the parking brake is applied fully and the transmission is in Neutral before attempting to start the engine CAUTION Stop turning the starter immediately after the engine has started or the starter system can be damaged Do not crank the engine for more than 15 seconds at a time If the engine doesn t start on the first try wait about 15 seconds before trying again NOTE Do not press accelerator pedal to changover from petrol to CNG mode With ignition switch ON and e
16. vel meter indicator shows only one segment to E refill the CNG tank as soon as possible Note If the last segment blinks it means that the fuel is almost empty If the CNG low fuel warning light 8 comes on fill the CNG tank immediately The mark 2 indicates that the fuel filler door is located on the left side of the vehicle CNG FILLER VALVE FOR VEHICLES FITTED WITH CNG FUEL SYSTEM CNG CYLINDER EXAMPLE EXAMPLE The CNG filler valve is integrated in fuel box next to petrol filling area CNG filler valve 1 can be uncovered by pulling out the filler valve cover 2 and it can be covered by simply pushing it back Filling automatically gets cut off when the cylinder pressure becomes equal to dis penser pressure After CNG filling ensure that the filler valve cover 2 and fuel filler lid 3 is closed NOTE If the Fuel filler lid 3 is kept open you will not be able to start the vehicle Engine will stop if the fuel filler lid 3 is opened in vehicle stationary condition CNG cylinder 1 is installed in the luggage compartment CAUTION Do not place any luggage or load over cylinder as it may damage the cylinder pipe hose valve etc CNG CYLINDER WARNING LABEL EXAMPLE AWARNING Donotchange the colour of this cylinder Do notfill this cylinder with any other gas than CNG No flammable
17. ven if it is not used 3 Inspect every 6 month by the manufac turer authorised service centre Prepared by MARUTISUZUKI INDIA LIMITED Service Division April 2014 Part No 99011M76M50 74E Printed in India For round the clock on road assistance Maruti On road Service 1800 102 1800 No STD code to be prefixed MARUTI suzuki True Value S 5 MARUTI SUZUKI EXCHANGE India s No 1 Car Exchange Programme AVOID SPURIOUS SPARES _ SPURIOUS SPARES The signtotrust Forever mra Yours S GA Call 24 Hour EXTENDED WARRANTY Maruti On Road Service at MARUTI GENUINE ACCESSORIES 1800 102 1800 PEACE OF MIND Service Division MARUTI SUZUKI INDIA LIMITED Palam Gurgaon Road Gurgaon 122 015 Haryana www marutisuzuki com CODE 02 04 2014 2000
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