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APP0392-01

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1. Terminal type to select the TIU type and initialise all relevant parameters Select Configure Communication Settings and then select the Manufacturer and Model being used and also check that Communication Mode Baud Rates and that the correct Network and connection details are all correct RS 422 RS 485 After all settings are confirmed as correct select File Update protocol If the above has been completed the computer should have selected the correct file to download Accepting this option will automatically initiate the protocol download to the TIU Initial Settings in the Datatrack 240 In order to communicate to the Weighing Indicator it is first necessary to set up Some parameters from the front panel of the DATATRACK 240 CoNN will need to be set to Binary Modbus RTU Addr will need to match the address used in the configurator If a network is required then the Network Enable will need to set in Configure Communication Settings and the appropriate address will then need to be added to each item of data that is embedded on the screen Horner Europe Tel 353 21 4321266 e mail tech support hornerirl ie Horner UK Tel 44 0870 8435363 Horner Electric APG Tel 1 317 916 4274 Fax 1 317 916 4287 www horner apg com Page 1 of 7 APP0392 01 14 07 00 KEEP WITH USER MANUAL Rtu should be set to ON Baud should be set to 0 1 2 03 3 to match the TIU 1200 2400 4800 9600 Default
2. Use field selection can be any of the items shown in the Field column The values within a record can be entered from the configurator by clicking on the required cell Horner Europe Tel 353 21 4321266 e mail tech support hornerirl ie Horner UK Tel 44 0870 8435363 Horner Electric APG Tel 1 317 916 4274 Fax 1 317916 4287 www horner apg com Page 4 of 7 APP0392 01 14 07 00 KEEP WITH USER MANUAL When configured the Recipe selection page will look something like the example shown above e Press SEL to initiate selection of the product e Press NEXT or PREV to select the Record or item in the Use Field box e Press SEND to send the data Editing a Recipe If it necessary to edit the parameters from the TIU then 2 Page Wizard will need to be used Add a new page with the ICON and selecting Configure Page Wizard Edit Recipe and fill in the Use Field This will then structure a page on the TIU that will allow the selection of one of the records based on the parameter entered in the Use Field box and then to select individual cells within the record and to edit this cell from the TIU keyboard Edit Settings tei Press SEL to initiate selection of the product Press NEXT or PREV to select the Record or item in the Use Field box Press EDIT to select the first record Press EDIT to step to the correct field for editing Press Up and Down to change data or use n
3. is 9600 Prot should be set to OFF to allow changes via RTU communication Prty should be set to 2 none with RTU communication StoP should be set to OFF 1 bit with RTU communication Node Addresses The addresses of each device can range from 1 to 247 and the default address is 1 Networking several Indicators The communication interface is RS422 and as such up to 32 Indicators can be connected together on to a network Each Indicator must have an individual address in a range 1 247 Only 32 devices should be included on a Network at any one time without repeaters Using Repeaters is not within the scope of this document The Network Option must be enabled from Configure Communication Settings Network Mode Enable RS 422 RS485 option must also be selected Cabling details are shown at the end of this document Each item of embedded data will need to have the correct node address entered as part of the data set up screen to indicate which Indicator is to be accessed Also the data can be selected to be editable from the TIU and data scaling can be set up to convert values in the Indicator into engineering units E g Indicator weight in Kilos to weight in imperial pounds The manual supplied with the DATATRACK 240 shows the register range and definitions An example is shown below on how to communicate to register 17CH on Node address 27 Note that Node Addresses are in decimal register addresses are hexadecimal in decimal i
4. the master device Twisted Pairs TX 485 422 TX 485 422 120R Resistor to be connected TIU 50 101 102 at furthest point from the master device 111 112 20X Rs485 Twisted Pair TX 485 422 TX 485 422 Use Belden or equivalent twisted pair cable The 120R resistor should be fitted on the Configuration Bank Switch ON OFF last node on the network 1 Pull up No Pull up 2 120 termination No termination 3 Pull down No Pull down 4 Reserved for future use NOTE Switch 1 and 3 must be used together OFF AU UU 43 2 1 SW1 Page 7 of 7 ON
5. APP0392 01 14 07 00 KEEP WITH USER MANUAL HORNER APG Using the TIU Terminal Range with a DATA TRACK TRACKER 240 series Note This document assumes that all items have correct power applied Cbreeze software is running a download cable is connected between the computer and the TIU terminal and the correct cable is installed between the TIU and the equipment being used Protocol Revisions DATATRACKV1 05 or later supports master only operation to the slave Weighing Indicator using a decimal version of the MODBUS RTU protocol Communication to the Weighing Indicator is via the PLC Port on the TIU terminal and the appropriate screw terminals on the Inverter module The default settings are 9600 baud eight data bits no parity and one stop bit with no handshaking The connection is RS 422 485 communications See attached drawings at the end of this document Correct Firmware The TIU terminal will only communicate with the Weighing Indicator if it has the appropriate firmware has been installed The firmware installed will be displayed on the front screen of the terminal during power up If new firmware needs installing the appropriate file for the terminal type is required i e Tiu050 DATATRACK_R 0xx Tiu1xx DATATRACK_R 1xx Tiu2xx DATATRACK _R 2xx The TIU firmware revision The easiest way to install the correct firmware into the TIU terminal is to carry out the following procedure Select Configure
6. as simple bits e g 34 UN tare display The full parameter range is implemented Addresses must be entered using the Modbus Dec address A detailed list of the full range of parameters available for this Indicator is not within the scope of this document and reference should be made to the appropriate DATA TRACK manual Basic Parameters All the addresses use Internal Words or Internal Bits Where it is necessary to display a 16 bit value then the embedded data for Words should be used E g To display the displayed weight Internal Word 2 should be used Just double click at the place here data is to be added to a screen and select the required embedded data type Where it is necessary to use a bit condition e g FORWARD REVERSE the bit token embedded data field should be used Data can then be added as an Internal Word with a bit number or an internal bit number directly An example of setting up a bit token is as follows Enter basic text e g DIRECTION then Double click on the TIU screen where the token is to be placed and then select the bit operator The following dialogue box needs to be completed Note that it is not necessary to enter a Remote Node ID on a single Inverter set up Configure Bit Status Embedded Data x Remote Data Source Remote Node ID Data Type internal Word z Location pooo Bit Number poo Display Format 16 Bit REVERSE FORWARD Edit Tokens C 32 Bit Edit W
7. n Modbus RTU Dec Configure Numeric Embedded Data Lx Remote Data Source Remote Node ID Data Type Internal Word X Location 2 Display Format 16 Bit C 32 Bit px o Unsigned C Signed Edit Write M Enabled Range Checking M Enable a Minimum f100 00 Maximum 300 00 Scaling M Enable TIU Minimum 0 00 Remote Minimum 0 TIU Maximum 220 40 Remote Maximum 10000 Attributes M Flashing Horner Europe Tel 353 21 4321266 e mail tech support hornerirl ie Horner UK Tel 44 0870 8435363 Horner Electric APG Tel 1 317 916 4274 Fax 1 317 916 4287 www horner apg com Page 2 of 7 APP0392 01 14 07 00 KEEP WITH USER MANUAL Broadcasting to multiple indicators simultaneously It is possible to send the same data to several Indicators simultaneously E g setting multiple Indicators to the same setpoints To do this all data must be sent to Node Address 0 Every device on the network will then accept the data In order to implement WRITE then READ to confirm register values the TIU will automatically read back from Station 1 Therefore one of the Indicators on the network must have an address of 1 If no Address 1 is present on the network the data field will show and bad communications will occur whilst still trying to access this parameter Parameter Range The parameters are specified as a number There are two types of data Analogue data returned in words of 16 bits e g 1 the Displayed value Logic data returned
8. rite M Enabled Attributes M Flashing Change Type Cancel Horner Europe Tel 353 21 4321266 e mail tech support hornerirl ie Horner UK Tel 44 0870 8435363 Horner Electric APG Tel 1 317 916 4274 Fax 1 317 916 4287 www horner apg com Page 3 of 7 APP0392 01 14 07 00 KEEP WITH USER MANUAL Using Recipe for Set point Control It is possible to set up a simple recipe structure that will allow selection of an item and load the relevant values into the set point registers 236 and 238 by mapping SP1 to 236 and SP2 to 238 Select the Chef s Hat symbol and overtype the default page with the required text Obviously the Record column could contain a sequential table of data that could start at Level 1 and increment to level N for more complex use of the set point feature or where more ingredients are needed fF Tiu Recipe Editor File Edit View Help PRIS Record 1 Record 2 Record 3 Record 4 Recipe Name WHITE BROWN GRANARY BLOOMER SP 1 200 250 400 323 SP 2 500 500 1780 To simplify using and setting up the TIU screens for the Recipe s two Page Wizards have been incorporated Add a new page with the ICON and selecting Configure Page Wizard Select Recipe and fill in the Use Field This will then structure a page on the TIU that will allow the selection of one of the records based on the parameter entered in the Use Field box and send it to the set point parameters The
9. umeric keys if available Horner Europe Tel 353 21 4321266 e mail tech support hornerirl ie Horner UK Tel 44 0870 8435363 Horner Electric APG Tel 1 317 916 4274 Fax 1 317916 4287 www horner apg com Page 5 of 7 Using the TIU Terminal Range with a DATA TRACK TRACKER 240 series 120R Resistor to be connected at furthest point from the master device TIU 100 110 Rs422 Twisted Pair 5V TX 485 422 TX 485 422 RX 485 422 TX RS232 sg OV GND th Poul tay Ma e ae VG ae GM EEE Te a east RX RS232 TX 20mA TX 20mA RX 20mA m 120R Resistor to be connected at furthest point from the master device TIU 100 1 10 Twisted Pai 5V 1 TX 485 422 2 TX 485 422 3 RX 485 422 4 RX 485 422 5 6 RX RS232 TX 20mA TX 20mA 10 RX 20mA 11 RX 20mA 12 EARTH Use Belden or equivalent twisted pair cable Configuration Bank The 120R resistor should be fitted on the Switchl ON OFF last node on the network 1 Pull up No Pull up 2 120 termination No termination 3 Pull down No Pull down 4 Reserved for future use NOTE Switch 1 and 3 must be used together OFF AU o 4 3 2 1 SW1 Page 6 of 7 ON Using the TIU Terminal Range with a DATA TRACK TRACKER 240 series TIU 50 101 102 120R Resistor to be connected 111 112 20X at furthest point from

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