Installation and Maintenance Instructions for the Installer.
Contents
1. BROOKVENT Heat Recovery Ventilation ircycle Applicable to aircycle 1 1 1 2 Ws For Wall Mounting with In built Control amp Summer Bypass Installation and Maintenance Instructions for the Installer Please refer to the User Manual for instructions on how to operate the system aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 1 of 14 PLEASE KEEP THESE INSTRUCTIONS WITH THE PRODUCT Please read this manual fully prior to installing the HRV unit IMPORTANT This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 Contents HEFOCUCEIOM tisk narta oe aad sn phe aaa a asda decke Sete ta det dchied stan banat dete tected aaia ad 3 TEA E E E A aia aed gies ee Ree ations 4 SDECITI CATIONS veendes aa tua ciuen vin sadncnedunnteedsscveahasonacshincouestedsancssaudndees ab Aaea 5 Installation cnis wre aiete al dete Ales Gan ewe ede ee 8 Electrical Connections Wiring ccccccssccesscecsssceesccesecesseecsseeecsaececsececsseeeeaeeeessecesstesses 11 Fan Speed Controls icc oo ec00s tec ce beak eana aa a Pes tan a ana aiea ah eaaa oaa aao hans 12 Maintenance a oleate REAA A OE ive bladed cree NE R OROA2. Commissioning is carried out to ensure that the required air flows are achieved throughout the property The volume airflow at each point should be measured using a suitably calibrated Airflow Meter anemometer this is should be fitted with an adapter hood to ensure all air is captured and measured by the device For the required airflow rates refer to the design specification for the property and or refer to Building Regulations Part F If further guidance is required on the commissioning process please contact BROOKVENT directly using the information provided below BROOKVENT Brook House Dunmurry Industrial Estate Dunmurry Belfast BT17 9HU T 028 9061 6505 F 028 9061 6518 E info brookvent co uk www brookvent co uk aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 14 of 14
3. NONOR 13 COMMISSIONING ere ee a E E Ea EEE ates E ane eee 14 aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 2 of 14 1 0 Introduction The Brookvent aircycle 1 1 1 2 is an extremely compact and highly efficient Mechanical Heat Recovery Ventilation MHRV system specifically designed smaller dwellings with restricted space The system should be run continuously 24 hours a day and should only be disconnected by a competent person during service or maintenance Heat Recovery ventilation works best in new homes which are extremely airtight and have high efficiency ratings These dwellings require a high level of fresh air to ensure a healthy living environment The system works by drawing stale air from wet rooms such as Bathrooms WC s and Kitchens recovering up to 90 of the heat from this air using a highly efficient heat exchanger before expelling the waste air outside the home At the same time fresh air is drawn into the home filtered and warmed by the recovered heat and supplied into the habitable rooms such as bedrooms dining rooms and living rooms 1 1 Model Variations This installation manual refers to the Brookvent aircycle 1 1 and pertains to the following models e aircycle 1 1 1 2 Ws Wall Mounted Version with In built Control amp Summer Bypass 1 2 Product Guarantee This product is guaranteed against defects for a period of 5 years from date of purchase With the firs
4. to be set it should always be set higher than the Trickle Turing these Speed Pots clockwise increases the fan speed 6 1 Tempering Summer Bypass The Tempering Summer Bypass unique to Brookvent operates on a linear scale between 20 Degrees Celsius No Summer Bypass and 27 Degrees Celsius Full Summer Bypass gradually increasing the amount of air directed around the Heat Recovery Core as the temperature of the extract air from the home rises thus comfortably regulating the indoor air temperature during warmer months This feature is factory set automatic and requires no maintenance aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 12 of 14 7 0 Maintenance Warning Dangerous Voltage Before completing any form of maintenance ensure to isolate the unit from the mains and ensure all supply circuits are disconnected This HRV unit may contain connections signal wires from multiple electrical circuits ISOLATING THE CONTROL BOX WILL NOT ISOLATE ALL CIRCUITS WITHIN THE UNIT PLEASE ENSURE ISOLATION OF ALL CONNECTING CIRCUITS BEFORE ACCESSING THE UNIT Examples of other connecting circuits are electric showers lighting circuits and humidistats These connecting circuits may be used to trigger the auto boost the system It is important to follow all guidelines relating to the maintenance of this HRV system to ensure the unit continues to perform to the levels required 7 1 Filter Replacement The filte
5. Condensate Drain HRV systems generate considerable amounts of moisture due to their high Heat Recovery Efficiency this moisture must be drained from the system The aircycle 1 1 1 2 is supplied complete with a centralised drainage connection on the bottom of the unit Plumber s Trapped Drain To Fit 32mm BSP Fitting The condensate drain should incorporate a P Trap or equivalent as shown before being discharged into the waste drainage system of the dwelling The P Trap should be filled creating an immediate seal upon installation It is imperative that there is a gravitational fall from the unit to the discharge point ensuring that the water drains from the unit A minimum fall of 5 Degrees should be ensured throughout as shown Drainage piping connections should be insulated if located in cold roof spaces aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 10 of 14 5 0 Electrical Connections Wiring Important All the electrical connections must be carried out by a qualified electrician Installations and wiring must conform to current IEE regulations UK local or appropriate regulations applying to other countries Electrical Details Voltage 230 V AC Fuse rating 5 A Warning This unit must be earthed Please Note The core cable from the mains power supply must be connected to a fixed wiring installation via a 5 amp fused isolator as to comply with current IEE wiring re
6. early within this manual To assist the performance of this HRV unit it is recommended that 125mm diameter round pipe is used where possible to connect to the spigots and continue throughout the dwelling this will assist in keeping pressure losses to a minimum Where it is not possible to continue throughout the dwelling in rigid 125mm diameter round pipe due to the void spaces available a conversion to rigid 204mm x 60mm flat rectangular ducting is recommended It is recommended that the number of bends in the ducting system is kept to a minimum Each of the external roof terminals wall terminals must be the equivalent to the open area of 125mm diameter round pipe To facilitate air circulation within the dwelling there must be a minimum of 10mm undercut on each of the doors to the finished floor within the dwelling or grills placed at low level on the doors Extract air valves should be placed in all wet rooms kitchen utility en suite etc and should be sited where possible close to the main source of humidity pollutant Fresh supply air valves should be placed in all habitable rooms bedroom sitting room dining room etc Duct designs layouts should always be adhered to if provided Important The Domestic Compliance Guide Eng and Wales 2010 should be adhered to as part of the installation process aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 9 of 14 4 3 Connection of
7. gulations A switch or circuit breaker must be used in the power supply circuit It should be in close proximity to the HRV unit and should be clearly marked as the disconnecting device for the HRV Unit Connecting to Mains The aircycle 1 1 1 2 unit comes pre wired with 1m length of 4 core cable which should be connected into a fan isolation switch In turn a 3 core mains cable should be used to connect to a 5A fused spur which should be located close to the unit Yellow Earth Black Neutral Brown Live Grey Switch The grey switch wire is used to boost the system When a live 240v signal is applied the Auto Boost function will be triggered Wiring Schematic Gr Ye Earth aircycle 1 1 1 2 Brown Live Black Neutral In built Control amp Grey Switch Summer Bypass 3 Pole Isolater 2 Pole Isolater 2 Pole Isolater Wall Switch PIR Sensor aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 11 of 14 6 0 Fan Speed Control The fan speeds of the unit are controlled by two potentiometers Speed Pots on top of the unit these are clearly marked Trickle and Boost These two separate speed options allow one speed to be set for normal day to day operation l e Trickle and an increased speed to be set l e Boost that operates only when the Grey switch wire is triggered by a 240v boost signal such as a Wall Switch or Humidity Stat If the Boost is required
8. ll ensure ease of installation relating to ductwork wiring and the connection of the condensate drain It is important that filters to the system can also be accessed for replacement 4 1 Mounting The aircycle 1 1 1 2 Ws is designed for Wall Mounting only The unit should be attached the to the wall as shown using the wall bracket provided please ensure the mounting surface can safely bear the load of the unit using suitable screw fixings One bracket should be secured to the back of the unit as shown in Fig 1 the second bracket should be secured to the mounting surface as shown in Fig 2 Please ensure the brackets are level The unit can then be set onto the mounting surface with the lip of each bracket intersecting as shown in Fig 3 YY A AA NU N LZ Wit aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 8 of 14 4 2 Ductwork and Connections To comply with SAP Appendix Q and to facilitate the air flow performance all ducting used should be rigid If flexible ducting is required it should be kept to an absolute minimum of 300mm and kept taut as per the Domestic Compliance Guide Part F Eng and Wales 2010 The spigots on the Brookvent aircycle 1 1 1 2 systems are suitable for connection to 125mm diameter round pipe The label on top of the unit clearly identifies which spigot should be connected to which ducting route with the dwelling This is also shown cl
9. missioning of the MHRV unit Record measured air flow volumes on each of the valves at High and Low rate Compliance to requirements and local additional rules Explanation of the ventilation system to the user Warning for the user to check or replace the air filters on time All the above as set out in the latest edition of the Domestic Ventilation Compliance Guide and the SAP Appendix Q installation Guide and Checklist Responsibility of the Occupant Replacement of the filters as per the recommended interval Cleaning the valves in the rooms regularly to prevent blockage To ensure that the system is functioning properly on a regular basis To use manual boost switches where provided to prevent build up of pollutants or mould growth IMPORTANT Dirty or clogged filters may cause inadequate ventilation in the home which may lead to health issues It is important that the filters are changed at least once per year or as required In new build properties it may be prudent to check change your filters after the first 3 months of occupancy depending on the amount of residual building dust present within the property aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 4 of 14 3 0 Specifications aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 5 of 14 3 1 Detailed Specification Dimensions 595mm x 556mm x326mm Weight 10kg Materials Main Enclosure Impac
10. rs of this HRV unit will usually need to be changed every 6 12 months depending on occupancy use and the type of environment the dwelling is located in l e urban rural and their associated levels of airborne pollutants It is recommended that the filters are checked every 6 months Replacement filters can be purchased by contacting the Brookvent Head Office To change the filters simply remove the filter covers from the front of the unit replace the filters and replace the filter covers firmly Important Blocked filters will shorten the life span of your fan and increase the energy consumption Never run the HRV system without filters as this will allow unfiltered material to build up in the heat recovery core and connected ductwork In new build properties it may be prudent to check change your filters after the first 3 months of occupancy depending on the amount of residual building dust present within the property aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 13 of 14 7 2 Additional Maintenance Checks It is recommended that the following checks are also made when completing annual maintenance of the HRV unit e Condensate Drain Ensure the condensation drain is firmly secured and is clear of any debris remove clean if necessary e Fixings Ensure that all of the unit fixings and the mounting fixings have not become loose over time and are kept sufficiently tight 8 0 Commissioning
11. t Resistant EPP Expanded Polypropylene Filters Polyester Media G2 3 Electrical 240V EC Quiet Fan Technology Controls Extremely Efficient In built Control Board Single 240v boost input Light switch humidistat PIR etc Single 240v boost supply line optional Fully complies with Building Regulations for UK amp Ireland SAP Q Eligible Specific Fan Power From 0 7 w I s Heat Recovery Up to 90 efficiency SAP Appendix Q Results Table Q2 Systems with rigid ductwork only Kitchen 1 additional wet room Kitchen 2 additional wet rooms Kitchen 3 additional wet rooms Kitchen 4 additional wet rooms WWW Sap appendixq org uk documents Brookvent Aircycle MVHR BP pdf aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 6 of 14 3 2 Airflow Pressure Performance Curve Aircycle 1 1 Pressure Performance Curve 40 45 50 55 60 100 85 75 50 aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 7 of 14 4 0 Installation It is important that the full installation of this system is carried out by competent persons including all electrical works and connections being completed by a qualified electrician The MVHR unit is designed to be installed indoors within an attic storage cupboard or void space away from exposure to frost water or intense heat A clear access space is required around the unit this wi
12. t year covering parts and labour and the remaining 4 years covering parts only In the instance of such a defect Brookvent may at its absolute discretion repair the product replace the product free of charge or refund the cost of the product In terms of installation operation and maintenance please follow all instructions provided if this product has been misused or handled carelessly it may lead to the guarantee being declared void Brookvent does not accept any liability for damage caused by non observance of the installation instructions Service activities must be carried out by Brookvent or by registered installers using original Brookvent parts This guarantee does not affect your statutory right as a consumer aircycle 1 1 1 2 In built Control amp SB Last Updated 02 01 13 Page 3 of 14 2 0 Safety The following information must be read carefully to ensure safe installation and operation of the Brookvent MHRV system 2 1 2 2 2 3 General Safety Do not use this appliance for functions other than those described in this booklet Never touch the appliance with wet hands The unit is only suitable for 230 VAC 50Hz electric mains Never modify the fan or electronics all repairs must be conducted by Brookvent Never connect the power if electronics cover is not fitted Do not store inflammable products in the neighbourhood of the unit Responsibility of the Installer Correct Installation balancing and com
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