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Installation Guide

1. Jur Choosing A MranSfer SWitch nnne eenn 3 2 Generator Set Installation 6 3 3 Generator Set Installation 3 4 Preparing the Site SLO co sc e ec M Kee 36 staking the Generator Set in Place oo RUTRUM MEE E 37 Electncalb Wiring Connections ccce LL IL UL SAGCADOWeOnSupplyAeonnectonsme eS 3 7 2 Grounding Su3rA Utonmaticsliramsremg wit RR SwrAsLleatemamndieutdeueonmneclonssee m 3 7 5 Operator Panel 3wz6x3EoadishmediGconminmuncauomssWi esee MM 3 7 7 amp m 3 7 8 Battery 3 8 Fuel System 3 8 1 Fuel Line Connectioris C 3 8 2 Fuel Line Connections Model 14GSBB 6716B 3 8 3 Natural Gas SS Dei attracts stant efto 5 9 4 Propane Fuel Systemi GA A029V088 Issue 16 C A onan 10 12 16 16 16 17 17 17 18 19 21 21 21 23 26 26 27 28 29 29 31 Table of Contents 1 2014 3 8 5 Testing the Fuel System for Leaks
2. 90 EthernetiConrnectonu ee n nanna un ne eres 90 ethernet RJ 45 connector Wiring esee nnne nennen nennt 91 Network Connections ear iier 92 Manual Fuer Selo CHONN AIOE 889997 93 Wiring Diagram Sheet Tof 7 Eel Rer 95 WiringiDiagrami Sheet 2Iof 3 0 EA AEAEE AERE 96 Wiring Diagram Sheet of 3 2 95 teme III 97 5 9 MR e Ee E A E EAEE RAEE STETA 98 Wiring Harness Connections Sheet 1 of 4 99 Wiring Harness Connections Sheet 2 of 4 100 Wiring Harness Connections Sheet 3 of 4 101 Wiring Harness Connections Sheet 4 of 4 102 o TA o eese erre entm nnnm nnn nnn raria aan annnm nana nnne annua nra 103 A029V088 Issue 16 89 Appendix A Outline and System Drawings 1 2014 Wiring connections to the Ethernet RJ 45 plug are shown in the Ethernet RJ 45 Connector Wiring illustration Utilize an appropriate Ethernet stripping and crimping tool for these connections FIGURE 67 ETHERNET CONNECTIONS OPTIONAL FIGURE 68 ETHERNET CONNECTOR 90 029 088 Issue 16 1 2014 Appendix A Outline and System Drawings J 12345678 1234567 PPP
3. 36 Engine FE AIS cou eet eate ta gatas ree 37 4 OPTIONAL INTERNET EMAIL INTERFACE DESCRIPTIONS eem 39 4 1 1 TTE 39 4 2 Screen Descriptions eU 40 4 2 1 Setting NEM mmm 40 4 2 2 SetiExercisesscheduloe eaten nnn REESE eee 40 4 248 e ul 41 2 4 I EE Ts eerte RD UU 41 assa loge erre eeu ee 42 4 2 6 Network Setup Screen 42 4 2 7 Email Setup Screen 43 42 29 Saving AEN E S er See ele en 44 5 OPTIONAL INTERNET EMAIL INTERFACE SETUP 45 S Network Ge onrecuvityOptlors mS 7 R 45 SZ MESECNO 45 5 3 Network Information Needed For Setup 45 IMNetworksEsOUter _ 45 5 3 2 Email Internet Service Provider 5 45 5 4 In Home Network Access to the Generator Set 46 5 5 Setting Up Internet Access and E mail 4
4. 65 Manually Start Stop Generator Set Normally only the maintenance service technician has to manually start and stop the generator set Starting the generator set will result in the generator powering the house loads Manually starting or stopping the generator set disables generator set STANDBY The generator set will not automatically start to supply power if utility power is interrupted Manually start and stop the generator set once every 3 months to test that these functions are working properly 62 A029V088 Issue 16 1 2014 6 Operation To manually start or stop the generator set 1 Press the START STOP button on the operator panel which takes you to the Genset START STOP screen The screen will display Genset Stopped or Genset Running as appropriate 2 Press START to manually start the generator set and connect it to supply power to the house The STANDBY OFF lamp will come on and the display will state Genset started manually Standby Ready Disabled 3 Press STOP to manually stop the generator set and disconnect it The STANDBY OFF lamp will come on and the display will state Genset stopped manually Standby Ready Disabled NOTICE To start the generator set without connecting loads pick Exercise Now on the Exerciser Clock screen Manual Operation Disables Standby Genset Stopped FIGURE 47 GENSET START STOP SCREEN 6 6 Fault Maintenance and New Event Screens Various
5. 1 2014 Appendix Outline and System Drawings WIRE FROM WIRE COLOR FUNCTION REF WI J4 1 0323 2449 ORANGE RS485A 0323 2449 WHITE RS485B 0323 2449 0323 2449 BLACK 8 0323 2449 GREEN DISPLAY WAKEUP NOTE We 35 1 10323 2063 ORANGE HARNESS MUST BE PROCURED FROM A SUPPLIER QUALIFIED AS iR s WT 45 3 0323 2063 5 Two 25 4 0323 2063 BLACK Bo REQUIREMENTS SPECIFIED BY SUPPLIERS UL PROGRAM wio J5 5 0323 2063 GREEN DISPLAY WAKEUP DETAIL B SCALE 2 1 DETAIL 15 SCALE 2 1 STRIP JACKET 10 SEE DETAIL 5X STRIP WIRE SEE DETAIL B section B B eal SECTION PLUG HARNESSES TOGETHER AO029U3 FIGURE 76 WIRING HARNESS CONNECTIONS SHEET 1 OF 4 A029V088 Issue 16 99 Appendix A Outline and System Drawings 1 2014 NOTES WIRE FROM PIN WIRE COLOR FUNCTION REF WI P7 1 0323 1491 WHITE UTILITY SENSE Wwa P1 4 0323 149 BLACK We P7 6 10323 1491 BROWN GENERATOR SWITCH POSITION W8 P7 8 10323 1491 VIOLET LOAD CONTROL 2 w9 HARNESSES TO BE INDIVIDUALLY PACKAGED AND INCLUDE F N 5 LABEL INFORMATION HARNESS MUST BE PROCURED FROM A SUPPLIER QUALIFIED AS A UL RECOGNIZED HARNESS MANUFACTURER CATEGORY ZPFW2 PACKAGING OR PARTS TO BE MARKED IN ACCORDANCE WITH REQUIREMENTS SPECIFIED BY SUPPLIERS UL PROG
6. 3 Step By Step Outline of Installation 1 2014 3 8 1 28 This generator set has a convertible fuel system The generator may run on Natural Gas or Propane depending on the preferences of the owner Gaseous fuels are flammable explosive and can cause severe personal injury or death Do not smoke if you smell gas are near fuel tanks for fuel burning equipment or are in an area sharing ventilation with such equipment Keep flames sparks pilot lights electrical arcs arc producing equipment and all other sources of ignition well away Keep a type ABC fire extinguisher handy In all fuel system installations cleanliness is extremely important Make every effort to prevent fuel contamination of moisture dirt excess thread sealant contaminants of any kind Clean all fuel system components before installing Gaseous fuel supply system design materials components fabrication assembly installation testing inspection operation and maintenance must comply with the applicable codes See NFPA Standards No 37 54 and 58 Most codes require a manual shutoff valve ahead of a flexible fuel hose The manual valve should be of the indicating type The generator set has an electric battery powered shutoff valve included NOTICE It is recommended that a shutoff valve be located near the generator set as well for emergency shut off or servicing the generator set Until the generator set is connected cap the fuel
7. Power Installation Manual Home Standby Power Generator Set GSBB Spec A B GSBC Spec B English Original Instructions 1 2014 A029V088 Issue 16 Table of Contents 1 IMPORTANT SAFETY INSTRUCTIONS aa ia nrnerrr iieri ree ania nna 1 1 Save These Instruction tem I m 1 2 General Precautions 1 3 Generatim ole EI re EO 1 4 Enone aisle cic UE if 1 5 Fuel is Flammable and 6 5 1 7 Moving Parts Can Cause Severe Personal Injury or Death 09 m 1 8 1 What Is Carbon Monoxide Poisonirtgi2es ep TE 1 8 2 What Are the Special Risks of CO Near the 1 8 3 Only You Can Protect Yourself From CO Poisoning 2 INTRODUCTION 2 1 About this Manual 2 2 Model Specifications 2 3 Information For After Installation cesses mmm nm rnnt 3 STEP BY STEP OUTLINE OF INSTALLA ION eren rrr nnne 3 1 Pre Installation 3 1 1 Installation Codes and Standards for Safety 3 1 2 Required Items for
8. Press and hold the blank button on the menu screen for at least 5 seconds to go to the Config Menu 3 Press the up or down arrow button on the Config Menu screen to select TS Adjustments 4 Press Enter on the Config Menu to go to the Transfer Switch screen 5 Press the NEXT button on the Generator Config Menu screen to select the Pickup Dropout or Nominal field To set Nominal Press the up or down double arrow button to increase or decrease the nominal utility voltage parameter to match actual Present utility voltage The Pickup and Dropout parameters are percentages of the nominal voltage parameter To set Pickup Press the up or down double arrow button to increase or decrease the minimum utility voltage to which the transfer switch will connect Default is 9096 of nominal It can be increased to 9596 of nominal To set Dropout Press the up or down double arrow button to increase or decrease the minimum utility voltage at which the transfer switch will disconnect Default is 8596 of nominal It can be decreased to 80 75 7096 of nominal Press the BACK button to save the setting and return to the home screen A029V088 Issue 16 1 2014 7 Startup and Configuration Sun 10 35 AM Battery 12 5 Genset Load LIW L272 EXCER CLOCK LOAD MENU Genset Status Display Setup Event Log Fault Log Ethernet Setup ENTER hold blank button for 5 seconds Generator Config Generator Ad
9. Cl Propane Vapor NaturalGas Propane Vapor NaturalGas Weight With Oil 540 Ibs 245 kg Size Lx W x H 48 x 43 x 34 6 in 1219 x 864 x 880 mm 62 dB A at 23 ft 7 m at normal load Normal load is equal to the typical household consumption of 3 KW TABLE 4 FUEL SPECIFICATIONS TABLE SPEC A AND CANADIAN GSBB SPEC B Propane Vapor Natural Gas Propane Vapor Natural Gas _ 1 2 Load 132 500 Btu Hr 135 000 Btu Hr 122 000 Btu Hr 114 000 Btu Hr 53 ft Hr 135 48 111 ft Hr Full Load 275 000 Btu Hr 240 000 Btu Hr 229 000 Btu Hr 213 000 Btu Hr 109 233 91 207 Fuel Pressure all loads As measured at genset fuel 7 11 inches WC 5 11 inches WC 7 11 inches WC 5 11 inches WC regulator service port Contact your local gas company to verify the tank size required for your application 6 A029V088 Issue 16 1 2014 2 Introduction TABLE 5 FUEL SPECIFICATIONS TABLE US GSBB SPEC B AND CANADIAN GSBC SPEC B Propane Vapor NaturalGas Propane Vapor NaturalGas 1 2 Load 195 000 Btu Hr 177 000 Btu Hr 165 000 Btu Hr 150 000 Btu Hr 78 172 66 ft Hr 146 Full Load 310 000 Btu Hr 255 000 Btu Hr 262 500 Btu Hr 217 000 Btu Hr 123 248 ft Hr 104 ft Hr 211 Fuel Pressure all loads As measured at genset fuel 12 14 inches WC 5 7 inches WC 12 14 inches WC 5 7 inches WC regulator service port Contact your local gas company to verify the
10. LE Required Optional Cummins Power Generation Plug n Play harnesses for Generator Set to in home display if installing in the house 1 50 and 100 lengths available for purchase Three conductor 75 300V minimum rated wiring appropriately sized to 120 volt GFCI installation or to Alternator Oil heaters if equipped Appropriately sized junction box and cover for heater GFCI wiring if installing Provided on cold weather model Code compliant GFCI outlet and While in Use Wet Location cover aie Cat 5e for Internet installation aa Two conductor 300V wire 18AWG per Load Management relay Low Voltage SPDT relay min 1A 24VAC High Voltage SPDT relay sized to load amp and voltage X TABLE 12 MOUNTING MATERIALS Rt em Four base mounting Four base mounting spikes Provided with generator Provided with generator Cummins Power Generation Installation Wheel Kit is available for easy on site generator transportation TABLE 13 FUEL MATERIALS Required Optional 12 Flexible fuel line Provided with generator x 3 UL Listed pipe thread sealant o Size Fuel line NG 5 7 H20 LP 12 14 H20 fuel pressure as measured at genset fuel regulator service port See Installation Manual guidelines Fuel regulator as required i Manual fuel shut off at Genset preferred A029V088 Issue 16 11 3 Step By Step Outline of Installation 1 2014 TABLE 14
11. Press the BACK button to return to the home screen NOTICE If there are no faults recorded the No Stored Faults screen will appear A029V088 Issue 16 69 6 Operation 1 2014 Sun 10 35 AM Battery 12 5 Genset Load LIM 128N EXCER CLOCK LOAD Genset Status Display Setup Event Lo Ethernet Setup 4 Fault Log 1 of 5 Speed Sense Lost Fault No 27 Hour 10000 1 Fault History No Stored Faults FIGURE 54 FAULT LOG SCREEN 6 11 Exercise Settings To set the generator set exercise schedule 1 Press the EXCER button on the home screen 2 Press the NEXT button on the Exerciser Clock screen to select the field to change 3 Press the up or down arrow button to increase or decrease the frequency of exercise and the day of the week and time of day for exercise 70 A029V088 Issue 16 1 2014 6 Operation Frequency selections are Weekly Bimonthly Monthly Never 4 Press the BACK button to save the settings and return to the home screen 5 If you want to exercise the generator set now select Exercise Now and press either the up or down arrow NOTICE Scheduled or prompted exercise does not transfer the house loads to the generator set Sun 10 35 AM Battery 12 8 Genset Load LIW 1288 EXCER CLOCK LOAD MENU Exerciser Clock Exercise Weekly FIGURE 55 EXERCISE CLOCK SCREEN 6 12 Time Setup To set up the gene
12. 1 4 X 03 TAB 0332 0804 0332 0804 0332 1194 AMSFORMER CURRENT es TRANSFORMER CURRENT 2 TERMINAL RECEPTICAL pum V4 X 03 187 X 02 RCPT EUM mm m T rum o O a ewm m e mm p EM EN ewm p QUAD WINDING 1 4 03 RCPT 0308 1019 CONNECTOR SWITCH O 0332 2511 TERM INAL RCPT PE 3 FIGURE 78 WIRING HARNESS CONNECTIONS SHEET 3 OF 4 Appendix A WOTES 1 THIS PART 15 MANUFACTURER SOURCE CONTROLLED COMPONENTS AND CT2 ARE PART OF ASSEMBLY 028 144 ADJUST LEAD LENGTHS AS REQUIRED APPLY UL RECOGNIZED VINYL SELF LAMINATING LABEL SYSTEM TO CTI AND CT2 LEADS AA OVERLAP BUNDLE ENDS A MINIMUM OF 25MM APPLY 2 WIRE TIES TO THE OVERLAP TO BE MARKEI SUPPLIERS UL PROGRAM IF A VALUE OF 0 ZERO IS USED IN THE BILL OF MATERIAL THE QUANTITY OF THE AFFECTED ITEMS SHALL BE DERIVED FROM THE DRAWING REQUIRMENTS WIRE TIES SHALL BE PLACED AT ALL TUBE ENDS AND AT BOTH SIDES OF BREAK OUTS WIRE TIES SHALL BE PLACED ALONG TUBE EVERY 00MM ALL BREAK OUTS SHALL EXIT FROM THE TUBING SLIT REGARDLESS WHICH SIDE THEY APPEAR IN THE GRAPHICS A TIE WRAP FUSE TO HARNESS WITH ITEM 0332 3388 Att BACK AND SECURE LEAD INTO CONVOLUTED TUBING Outline and System Drawings A028X141 Rev F Sheet 1 101 Appendix A Outline and System Drawings
13. 78 80 81 81 82 83 83 84 85 89 Table of Contents 1 2014 This page is intentionally blank iv A029V088 Issue 16 1 IMPORTANT SAFETY INSTRUCTIONS 1 1 Save These Instructions This manual contains important instructions for the generator set that should be followed during installation operation and maintenance of the generator and batteries Thoroughly read the Operator Manual before operating the generator set Safe operation and top performance can only be obtained when equipment is properly operated and maintained The following symbols in this manual alert you to potential hazards to the operator service person and equipment DANGER Alerts you to an immediate hazard that will result in severe personal injury or death Alerts you to a hazard or unsafe practice that can result in severe personal injury or death Alerts you to a hazard or unsafe practice that can result in personal injury or equipment damage 1 2 General Precautions Keep ABC fire extinguishers handy Make sure all fasteners are secure and torqued properly Keep the generator set and its compartment clean Do not store any items in the genset compartment Excess oil oily rags etc can catch fire Dirt and gear stowed in the compartment will restrict cooling air flow Before working on the generator set move the Stop Switch S2 to the Stop position disconnect the remote harness P7 to disable the ATS mounted charger
14. A NE Bb O br BA g G o BbO br BR g Green and White G Green 0 Orange and White O Orange b Blue and White B Blue br Brown and White BR Brown FIGURE 69 ETHERNET RJ 45 CONNECTOR WIRING A029V088 Issue 16 91 92 Appendix A Outline and System Drawings 1 2014 UPS RECOMMENDED INTERNET WORLD WIDE WEB Puklic IP 176 196 052 094 Forward Port 80 to 192 168 000 001 Device IP 192 168 000 001 orward Port 80 to 192 168 000 150 _ gt CAT 5 CABLE Sy NOTE IP ti din th Static IP 192 168 000 150 UMS instructions are samples only Dynamic 192 168 000 003 GENERATOR SET GENERATOR SET CONTROL BOARD PERSONAL COMPUTER La FIGURE 70 NETWORK CONNECTIONS A029V088 Issue 16 1 2014 Appendix A Outline and System Drawings FIGURE 71 MANUAL FUEL SELECTION VALVE A029V088 Issue 16 93 Appendix Outline and System Drawings 1 2014 This page is intentionally blank 94 A029V088 Issue 16 1 2014 Appendix A Outline and System Drawings GENERATOR CONTROL 1 SWITCH IS NORMALLY OPEN 2 CHANGES TO THIS DIAGRAM MUST BE TRANSFERED TO A028W344 3 SWITCH IS OPTIONAL 4 ONLY USED IN GSBB SPEC A TO BONDING LINK ON TRANSFER SWITCH A029L912 Rev E Sheet 1 FIG
15. A UPS Uninterruptible Power Supply device is battery backup to keep devices such as computers and modems powered during short term power outages We recommend that the modem router be powered through a UPS device to ensure that your generator set is able to send emails and be remotely accessed at all times For example if your generator set shuts down during a utility power outage the generator set can still send you an email letting you know that the power has failed and that the generator set shut down Question When do need to use a Static IP Address Answer Static IP addresses are required if you plan to access your generator set remotely via the Internet Question used the IP Addresses shown on the front of this guide but why was not able to access the generator set Answer The IP Addresses shown in this guide are only examples and are not likely to be the ones that will work on your network setup Question The IP Address consists of four numbers ranging from 0 to 255 which are separated by dots 179 168 052 094 for example Are leading zeros necessary Answer No the IP Address 192 168 0 1 for example is equivalent to 192 168 000 001 The address can be entered either way Question How do get my IP Number Subnet Mask and Gateway Answer On a PC 1 Disable the PC s wireless function 2 Establish an Ethernet connection between the computer and generator set via a common modem 3 On the comput
16. IN HOME DISPLAY MATERIALS b P Required Optional In home display One 1 provided with generator EE EN Four wall anchors and screws no 6 if mounting on stud wall M Standoffs and mounting fasteners if mounting on block or brick wall e 3 1 2 1 1 Loose Parts Shipped With the Generator The following loose parts are shipped with the generator set Oil drain hose Flexible fuel hose assembly Welch plug tied to fuel regulator US GSBB Spec B and Canadian GSBC Spec B only Four base spikes ground stakes n home display Two keys Literature Operator Manual A029V089 Installation Manual A029V088 and Warranty Statement 3 1 2 2 Tools Required Use a forklift to move the generator set and set it in place Alternatively a one man hand dolly designed to fit the generator set base is available to move the generator set and set it in place Hand tools required include the following Wire stripper for terminating the communications wires Torque wrench Jewelers screwdriver Allen wrench Ratchet set with 10 mm socket and extension Two pipe wrenches for gas connections Phillips head and flat blade screwdrivers Ball peen hammer Fuel meter operates down to 5 in WC 3 1 3 Choosing A Transfer Switch Block diagrams showing partial or full load coverage are shown on the following pages UL 1008 listed Service Entrance Rated Automatic Transfer Switch without c
17. duration Your genset may vary slightly from the timing diagrams in this manual Utility Present 6 Operation Off Utility Connected Green Off Display LED Generator Running Green Flashing Off Generator Standby Off Red Off Utility Power Available Not Available Generator Transfer Switch Load Control 1 On Off Utility Generator On Off Load Control 2 On Off Typical Power Outage Cycle seconds 1 Engine Start Engine Start Delay upTime Time Duration uw d i i Generator Off Engine Down Transfer Delay Transfer Delay Load ControljLoad Controll 1 Delay 2 Dela Utility Failure tility Return FIGURE 40 TYPICAL POWER OUTAGE CYCLE TIMING DIAGRAM 029 088 Issue 16 57 6 Operation 58 Present Present RE P Connected Display LED Green Running Flas i m a we INot Available Transfer Utility Switch E Load Control 1 Time Duration seconds 20min 5min Engine start Generator Cool Exercise Down 1 FIGURE 41 EXERCISE TIMING DIAGRAM 1 2014 A029V088 Issue 16 1 2014 6 Operation Manual Start S
18. generator in the same conduit as the control lines and display cable for in home mounted displays to the transfer switch and into the house Ensure the cable is long enough to reach the network router Attach the cable end connectors at each end 5 3 Network Information Needed For Setup The following sections will help with gathering information required for a successful installation 5 3 14 Network Router The following information is needed to configure the generator set with a static IP address Router User Name Router Password Available Static IP Address 5 3 2 Email Internet Service Provider ISP This information is used when configuring email notifications The internet service provider ISP may need to be contacted for this information NOTICE If these items cannot be verified or provided email communication and or remote Internet access may not work If the service provider will not verify or provide the installer with this information it is the responsibility of the customer to provide this information Email Account Provider May Be ISP Email Account Provider Contact Number Email Provider Allows SMTP Communications Via Port Email Provider Supports Authenticated and Unauthenticated Email Yes No circle one A029V088 Issue 16 45 5 Optional Internet Email Interface Setup 1 2014 5 4 46 Some email accounts will not accept unauthenticated emails and will not work with the s
19. installed on a home computer 1 Determine the home network s public external IP address using an online tool such as www whatismyip com 2 Locate a dynamic IP host online and register for services NOTICE Online dynamic hosting service can often be provided at no cost 3 Configure the modem router to update the dynamic IP host each time its external public IP address changes NOTICE Instructions for completing the above step should be provided by the dynamic IP monitoring host and the router user manual 4 Use the URL provided by the dynamic IP host service to access the generator set webpage from any location with Internet access Help Hotline 1 800 888 6626 option 1 Technical support for setup and troubleshooting of the hardware used for in home network access to the generator set is available through the selling Cummins Power Generation dealer distributor The owner may be required to contact their ISP and or email provider for technical support of the e mail notification feature setup and troubleshooting Due to the variations in network equipment network configurations and ISPs the owner is responsible for acquiring the needed support service from a qualified network specialist to properly and securely set up the owner s network for remote monitoring of the generator set A029V088 Issue 16 1 2014 5 10 5 Optional Internet Email Interface Setup Cummins Power Generation does not provide technica
20. line stub up at the generator set to prevent dirt from entering and gas from discharging if the gas supply shutoff valve is opened inadvertently Fuel Line Connections Fuel presents the hazard of fire or explosion that can result in severe personal injury or death Do not smoke or allow any flame spark pilot light or other ignition sources near fuel or in the installation area Read the important safety precautions in the Fuel System section of this manual Refer to the Outline and System Drawings for the location of the fuel supply connection through the side of the generator set NOTICE The low fuel pressure switch connection comes standard on the 50 Hz model and is an option on the 60 Hz model of this generator set A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation A flexible fuel hose is packaged inside the generator set The section of flexible fuel hose supplied with the generator set must be used between the engine s fuel system and fuel supply line to protect the fuel system from damage caused by vibration expansion and contraction The fuel hose must be installed according to all applicable codes and standards Connect it between the 3 4 NPT fitting on the generator set and the fuel supply line Air a Out Callout Component Number Fuel Connection Female 3 4 NPT amp NG am
21. supply pressure at the inlet to the generator regulator at service port is set between 5 7 in WC for all operating loads no load to full load A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation SHUTOFF VALVE GAS METER GENERATOR SET FIGURE 13 TYPICAL NATURAL GAS INSTALLATION NOTICE Typically 1 ft hr 1000 BTU hr When the fuel delivery value falls between two columns use the larger value TABLE 16 NATURAL GAS PIPE CAPACITY CUBIC FEET OF GAS PER HOUR Normal Iron Inches eo fae fae fae fon too po foes oa 1360 zo ER n us 1400 oso zzo eeo sso sso soo 460 1400 s25 280 Maximum pipe capacity in cubic feet per hour of 0 60 specific gravity Natural Gas with a pressure drop of 0 5 inches 1 27 mm WC over the length 3 8 4 Propane Fuel System NFPA Standard No 58 requires all persons handling and operating Propane to be trained in proper handling and operating procedures Fuel leaks can lead to explosive accumulations of gas Propane sinks in air and can accumulate inside housings basements and other below grade spaces Prevent gas leaks and the accumulation of gaseous fuel in the event of a leak A029V088 Issue 16 31 3 Step By Step Outline of Installation 1 2014 3 8 4 1 Recommended Fuel Propane Propane presents the haza
22. system NOTICE Testing for gas leaks with a flame can cause a fire or explosion that can lead to severe personal injury or death Use approved methods only After assembly and before initial operation all fuel system connections hose valves regulators and fittings must be tested and proven free of leaks using a soap and water or equivalent solution while the system is under gas or air pressure of at least 1 5 times the supply pressure or 3 psi 20 7 kPa minimum Apply the soap and water solution to all fuel system connections hose valves regulators and fittings When the system is running bubbles will form where air pressure is leaking from the system Other approved methods of detecting leaks can be used if appropriate DO NOT use a flame to test for gas leaks 36 A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation 3 9 Engine Exhaust The exhaust system for this generator set is complete and was designed specifically for this engine Do not modify or add to the exhaust system of this generator set EXHAUST GAS IS DEADLY The exhaust system must terminate away from building vents windows doors and sheltered spaces that may not have ample fresh air ventilation Engine discharge air and exhaust carry carbon monoxide gas odorless and invisible which can cause asphyxiation and death Never use engine discharge air or exhaust for heating a room or enclosed space A029V088 Issue 16 37 3 S
23. tank size required for your application TABLE 6 ENGINE SPECIFICATIONS TABLE Propane Vapor NaturalGas Propane Vapor NaturalGas L Cylinder V Twin OHV Air Cooled 4 Stroke Spark Ignited 3600 RPM Displacement 60 59 in 993 cc Spark Plug Gap 020 inch 51 mm Spark Plug Torque 15 ft Ib 20 N m Intake and Exhaust Cold Valve 0 004 0 006 inch 0 10 0 15 mm Lash Measure at 0 25 6 35mm past top dead center Oil Capacity Approximately 80 oz 2 3 Liters Oil Recommendation 5W 30 Synthetic Engine Oil See Operator Manual TABLE 7 GENERATOR SPECIFICATIONS TABLE Propane Vapor NaturalGas Propane Vapor NaturalGas Brush Type 2 Pole Rotating Field Single Bearing Power Rated Voltage V 120 240 120 240 115 230 115 230 Rated Current Amps 162 81 25 144 72 117 4 58 7 117 4 58 7 Phase Type Single Phase Circuit Breaker Amps Hoo ho fof A029V088 Issue 16 7 2 Introduction 1 2014 Propane Vapor NaturalGas Propane Vapor NaturalGas De rating Guidelines Maximum wattage or maximum current are subject to and limited by such factors as fuel Btu content ambient temperature altitude engine power and condition etc Full rated power is available at 60 F 15 5 C at sea level De rate 3 5 for each 1000 ft 304 8 m above sea level and 3 for each 10 F 5 5 C increase in ambient temperature above 60 F 15 5 C This generato
24. to access the generator set with your in home computer If not refer to the In Home Network Access Troubleshooting procedures 2 Verify that you followed the network setup procedures Refer to the Network Setup Guide 3 Verify that you are using a high speed internet connection 4 Verify that the public IP address is active and set up properly with the ISP Internet Service Provider If necessary contact the ISP to verify your setup 5 Verify that the correct public IP address is entered into the web browser of the computer i e 84 A029V088 Issue 16 1 2014 8 3 8 Communication Troubleshooting 6 Verify that the computer is not connected to the same router or local area network as the generator set If it is on the same network you will be able to access the generator set using the local network IP address configured on the generator set The computer used for internet access must be connected to a different internet connection than the generator set 7 Check to see if you can access a standard web page from a computer If not contact the ISP to troubleshoot the internet connection 8 Verify all settings as described in the Network Setup Guide 9 If the previous steps do not correct the problem contact a computer network specialist to diagnose To verify your IP address access whatismyipaddress com from the browser of a computer connected to the internet and on the sa
25. 1 Set up the in home computer access to the generator set See Section 5 4 NOTICE For the following steps refer to the figures below Home Genset Exercise Load Vi Fault Time Date Schedule Control Log Log Network Setup Click here to start Network Setup Enter new webpage password max 8 chars cummins Save Password MAC address 00 1C E8 00 OF 99 Software Part Number 3267344 Software Version 2 13 FIGURE 33 NETWORK SETUP SCREEN Network Setup DHCP Off On Static DNS 2 68 87 72 134 Next page 1 FIGURE 34 NETWORK SETUP PAGE 1 A029V088 Issue 16 49 5 Optional Internet Email Interface Setup 1 2014 Network Setup Email Setup Alert Level Maintenance and Attention Required Outgoing Server SMTP SMTP Port Number 0 65535 25 Server Name max 42 chars smtp mail yahoo com User Name max 48 chars stealth genset amp yahoo com Password max 16 chars M FIGURE 35 NETWORK SETUP PAGE 2 Network Setup Destination Email Addresses max 48 chars each Address Address Address Done page3 FIGURE 36 NETWORK SETUP PAGE 3 Click Network Setup on the home page 3 Click Click here to start Network Setup 4 Click Off to turn off the generator set DHCP NOTICE Skip step 5 is a unique IP address was already provided by the router In the IP Number field enter a uniq
26. 1 The manual fuel selector must be adjusted to the LP setting 2 Once the manual fuel selection is set install the welch plug tied to the front of the fuel regulator by hammering the plug into the fuel selector until the plug distorts and cannot be removed Once the plug is installed the fuel type cannot be changed unless the welch plug is physically removed If the welch plug is removed it will most likely be damaged and will need to be replaced with a new welch plug 34 A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation m mmm si m os ewe OU XO INo Description No Description Manual Fuel Selector Welch Plug in bag FIGURE 15 MANUAL FUEL SELECTOR AND WELCH PLUG US GSBB SPEC B AND CANADIAN GSBC SPEC B ONLY FIGURE 16 MANUAL FUEL SELECTOR US GSBB SPEC B AND CANADIAN GSBC SPEC B ONLY A029V088 Issue 16 35 3 Step By Step Outline of Installation 1 2014 FIGURE 17 WELCH PLUG INSTALLATION US GSBB SPEC B AND CANADIAN GSBC SPEC B ONLY 3 8 5 Testing the Fuel System for Leaks Fuel presents the hazard of explosion or fire which can result in severe personal injury or death Do not smoke or allow any flame spark pilot light arc producing equipment switch or other ignition sources around fuel or fuel components Before operating the generator set test the fuel system for leaks Energize the fuel solenoid from a separate 12 volt DC source before testing the fuel
27. 1 2014 Contact with electrical equipment can result in severe personal injury or death It is extremely important that bonding and equipment grounding be properly done All metallic parts that could become energized under abnormal conditions must be properly grounded GROUNDING WITH MODEL RSS 100 6634 AND RSS 200 6635 TRANSFER SWITCHES SERVICE ENTRANCE GENERATOR SET 2 POLE TRANSFER SWITCH TO UTILITY SERVICE l l Te Toss GROUNDING WITH MODEL RSS 100 6868 AND RSS 200 6869 TRANSFER SWITCHES COMBINED SERVICE ENTRANCE AND 2 POLE TRANSFER SWITCH GENERATOR SET L jeu E s 0 3 TO UTILITY SERVICE 1 1 1 FIGURE 6 TYPICAL SYSTEM GROUNDING ONE LINE DIAGRAMS 20 A029V088 Issue 16 1 2014 3 7 3 3 7 3 1 3 7 4 3 7 4 1 3 7 5 3 7 5 1 3 Step By Step Outline of Installation Automatic Transfer Switch Install the transfer switch in accordance with its Installation Manual and make connections to the generator set in accordance with the Electrical Connections section of this manual Transfer Switch Communications Wires Interconnecting the generator set and the public utility can lead to the electrocution of personnel working on the utility lines damage to equipment and fire An approved switching device must be used to prevent interconnections
28. 102 B SCALE 17 18 i 1195 01 898 1195 07 0898 1195 0 D amp 0898 1195 04 3 1195 02 EI 6ND leo 60 D 898 1195 02 TOLERANCES MM SEE DETAIL 50545 1 oR VIEW E A VIEW B B FIGURE 79 WIRING HARNESS CONNECTIONS SHEET 4 OF 4 1 2014 A028X141 Rev F Sheet 2 A029V088 Issue 16 1 2014 A029V088 Issue 16 LECTRICAL STUB UP AREA THROUGH PLASTIC SKID INSTALLER ACCESS REMOVEABLE SERVICE PANEL FUEL CONNECTION FEMALE 3 4 NPT NG amp LPV LOAD CIRCUIT BREAKER GFCI OUTLET READY 265 10 4 174 6 8 CCESS TO ALL SERVICE POINTS 5 IN CONDUIT ACCESS 1 25 IN CONDUIT ACCESS FIGURE 80 OUTLINE DRAWING Appendix A Outline and System Drawings 0292911 Sheet 1 Rev 10 2009 103 Appendix A Outline and System Drawings 1 2014 This page is intentionally blank 104 A029V088 Issue 16 www cumminspower com Cummins the C logo and Our energy working for you are trademarks of Cummins Inc Copyright 2014 Cummins Power Generation Inc All rights reserved
29. 2 2 Set Exercise Schedule 40 Select the Exercise Schedule Tab on the Home Screen to set the generator set exercise schedule A029V088 Issue 16 1 2014 4 Optional Internet Email Interface Descriptions NOTICE The generator set will exercise on the first scheduled day for which it is programmed After that it exercises on that day at the scheduled interval For example if the generator set is scheduled on a Wednesday for Saturdays with a monthly interval the generator set starts on the next available Saturday After that it exercises on Saturdays one month apart Genset Cxercise Network Time Date Sch e Setup Exercise Schedule Frequency Mews Sunday 1z v 06 v AM v Apply Lxercise Now J FIGURE 20 SET EXERCISE SCHEDULE 4 2 3 Load Control Management Select the Load Control Tab on the Home Screen to enable Automatic or Manual Load Control In Automatic mode the user can only view which loads are connected In Manual mode the user can view loads and also connect or disconnect them See Load Management for details Genset Exercise Time Pate Srhedule Genset Load Management 4 Load 2 Connected Vote Faare am always dlesannacted far o warmup perlad when tha qencrarr sons oven when In Manil Mare erebled occ ait o turc wifrau delay betwocrr cucite Automate v Apply FIGURE 21 GENSET LOAD MANAGEMENT 4 2 4 Event Log Select the Event Log Tab
30. 4 2007 1 37 PM September 14 2007 1 37 PM January 4 2006 4 20 AM January 2 7 11 FM January 2 26 14 datus y 2 12 23 January 1 2106 4 74 PM January 1 2006 4 23 PM January 1 2006 4 21 PM January 1 26 4 21 January 1 26 4 20 PM January 1 2006 12 00 AM FIGURE 22 EVENT LOG Fault Log Select the Fault Log Tab on the Home Screen to review the last 5 faults Censet Exerelse Load Date Schedule Control Fault Log Fault Deseriplion Engine Hours 1 2014 4 2 6 42 FIGURE 23 FAULT LOG Network Setup Screen Descriptions An owner custom password can be defined in the Network Setup screen shown below The user will be prompted to enter the User Name and Password to access this screen The Network Setup Parameters screen allows dynamic addresses to be changed to static addresses This screen allows the user to configure the static address for the in home network See the Network Setup Parameters screen shown below A029V088 Issue 16 1 2014 Exercise Schedule Genset Time Date 4 Optional Internet Email Interface Descriptions Load Control Network Setup Click here to start Network Setup Enter new webpage password max 8 chars cummins MAC address 00 1C E8 23 00 01 Software Part Number 3267344 Software Version 0 56 FIGURE 24 NETWORK SETUP SCREEN Network Setup DHCP O Off On IP Number 52 Subnet Mask 227 Gateway Stat
31. 6 6 8 1 Brightness Contrast rrt ee heir e Re epa dS 66 ii A029V088 Issue 16 1 2014 6 8 2 Software Info cse eti ene 6 9 Event Log ob edes e patet eden 6 9 1 To Check Log of Last 20 Events 6 9 2 List of Recordable Events 6 10 Fault 6 11 Exercise Settings m 6 12 Time Setup 6 13 eee 6 13 1 Automatic Load Management 6 13 2 Manual Load Management 7 STARTUP AND 5 Tinstallatuondeviewi oP EIE eee ES 7 3 Fuel Solenoid First Startup 7 4 Generator Set Configuration 7 5 Transfer Switch Configuration 7 6 Transfer Switch Parameter Adjustments 7 7 Generator Adjustments 4 7 7 1 To Adjust the Output Voltage 7 7 2 To Calibrate the Display Meter 8 COMMUNICATION TROUBLESHOOTING Table of Contents 8 1 In Home Network Access to Generator Set Troubleshooting 8 2 Remote Internet Access to Generator Set Troubleshooting 8 3 Email Alert Troubleshooting APPENDIX A OUTLINE AND SYSTEM DRAWINGS 029 088 Issue 16 67 68 68 68 69 70 71 72 72 73 75 75 75 76 76
32. 70 T7090 lt 95 gt 95 lt 50 lt 50 lt 95 gt 95 FIGURE 43 LOAD MANAGEMENT TIMING DIAGRAM 6 3 1 Normal Operation Utility Power Available and Connected As long as utility power is available and connected both of the green UTILITY lamps PRESENT and CONNECTED will stay on and the LCD screen will indicate Genset Stopped If the red GENERATOR STANDBY OFF light is on the generator set will not start up automatically if utility power is interrupted See the To Enable Disable Standby section of this manual to enable STANDBY so that the generator set will automatically supply power if utility power is interrupted 60 A029V088 Issue 16 1 2014 6 Operation Cummins UTILITY PRESENT CONNECTED GENERATOR FIGURE 44 UTILITY PRESENT AND CONNECTED STANDBY OFF LAMP ON 6 3 2 Emergency Operation Utility Power Interrupted If utility power is interrupted 1 The green UTILITY PRESENT lamp will go out 2 The generator set will start automatically and the green GENERATOR RUNNING lamp will turn on 3 The UTILITY CONNECTED light will go out when the generator set is connected to supply power The LCD screen will provide a visual indication of Genset Load bar graphs The bar graphs indicate how much of the available power is being used in each supply line L1 and L2 If the red ACTION REQUIRED light comes on either the generat
33. 9 5 6 BRENT 51 5 7 Remote Viewing Options Static 51 a ICD SERM 52 5 9 AONE 52 5 Er Uen ASE Coco deu C T 53 OZ OPERATION an dc amd tmo Ra qn qm Ax aD FOE OR 55 332209 tlOLIESWILCISes soe rc EP E E eR Roe MEME 55 6 2 nszElome Operator Paneli UD 56 2 1 sree CURE A RR es ete 56 ps2 56 6 2 3 Standby ONTO E E 56 o 3snypicalnDeratiolss T EE 57 6 3 1 Normal Operation Utility Power Available and 60 6 3 2 Emergency Operation Utility Power Interrupted 61 6 4 TocEnable Disable Standby 62 6 5 To Manually Starttop Generdion sel ceterum tee M Ie 62 6 6 Fault Maintenance and New Event 63 6 6 1 Fault Screenz c REDI UE UU CN UU 63 6 6 2 Maintenance 64 6 6 3 New Event SCreen iei e d Rea 64 6 7 Genset Status sert e eR cia Te cued ra PRO Duo be 65 6 8 Display Setup and Software Info sss 6
34. 9V088 Issue 16 1 2014 7 Startup and Configuration 2 Press and hold the blank button on the menu screen for at least 5 seconds to go to the Config Menu 3 Press the up or down arrow button on the Config Menu screen to select TS Config 4 Press Enter on the Config Menu to go to the Transfer Switch screen 5 Press the up or down arrow button to select between two choices RSS100 6868 and RSS200 6869 or RSS100 6634 and RSS200 6635 which must match the model number of the transfer switch being used NOTICE For non Cummins Power Generation transfer switches select RSS100 6634 and RSS100 6635 6 Press the BACK button to save the setting and return to the home screen AM Battery 12 5 Genset Load LIW 128 CLOCK LOAD MENU Genset Status Display Setup Event Log Fault Log Ethernet Setup hold blank button for 5 seconds Generator Config Generator Adjustments TS Adjustments Model RSS100 6868 o RSS200 6869 FIGURE 59 TRANSFER SWITCH CONFIGURATION A029V088 Issue 16 79 7 Startup and Configuration 1 2014 7 6 80 Transfer Switch Parameter Adjustments Model RSS100 6634 and RSS200 6635 Transfer Switches Refer to Transfer Switch Installation Manual 962 0620 to set the parameters inside the transfer switch Model RSS100 6868 and RSS200 6869 Transfer Switches To make transfer switch parameter adjustments 1 2 Press the MENU button on the home screen
35. Be sure that the area is on firm ground 16 A029V088 Issue 16 1 2014 3 5 3 6 3 7 3 Step By Step Outline of Installation 4 Remove any combustible material that would be under and around the generator set 5 Be aware of water sprinkler systems to prevent water intrusion into enclosure openings Lifting and Moving the Generator Set The generator set is heavy Dropping the generator set can cause severe personal injury or death Keep feet and hands clear when lifting the generator set The generator is shipped with oil in the crankcase Keep the generator set upright The generator set is heavy and must be handled with care Use a fork lift to move the generator set and set it in place The lifting eyes on the engine and alternator should not be used for lifting the entire generator set Alternatively a one person hand dolly designed to fit the generator set base is available to move the generator and set it in place Staking the Generator Set in Place Pounding the stakes into electric gas or telephone service lines can result in severe personal injury or death Observe the utility company markings and discuss any other buried lines with the home owner Set the generator set in place and pound the four corner stakes into the ground to secure the generator set in place Electrical Wiring Connections Refer to the Outline and Systems Drawings for the locations of the electrical conduit openings on
36. Install the transfer switch in accordance with its Installation Manual Wiring harnesses are available in various lengths for quick connection between the generator set and transfer switch See the Outline and System Drawings Appendix for harness details Heater and Outlet Connections 120 Volt Optional Accessories NOTICE Engine oil heaters are factory installed on models 20GSBB 6714 20GSBC 6727 15GSBB 6720 To supply 120 to power the following accessories connect 12 AWG 75 wires to the accessory wires in the 120 volt junction box from a 15 amp protected circuit in the main distribution panel in the house Optional battery heater Optional engine heater and alternator drier assembly e Optional installer supplied outlet Optional breather shroud heater NOTICE The wires my be run through the same conduit as the AC power output wires Operator Panel Operator Panel Communication Wires NOTICE There are two unmarked connectors on the back of the display either one may be used for connecting the display to the generator set Wiring harnesses are available in various lengths for quick connection between the generator set and in home display See the Outline and System Drawings Appendix for harness details A029V088 Issue 16 21 3 Step By Step Outline of Installation 1 2014 3 7 5 2 3 7 5 3 22 Class 1 wiring methods should be used for the in home display Ethernet and transfer swi
37. RAM FT LENGTH MEN FIGURE 77 WIRING HARNESS CONNECTIONS SHEET 2 OF 4 100 A029U299 Sheet 1 Rev A 7 2009 SECTION A029V088 Issue 16 1 2014 A029V088 Issue 16 TO FROM WIRE LIST DD mL pi qur ger 0334 0757 0334 0757 C eem mem mr er ma cc emen Jaen eR cma ear frs perm pr per uma 7 ps qs pr mw qum pcs ewm mu pena 7 ri eem cer pee pens pr per LA pur eem mr m ew er pcre pr qom per quem __ ms qw pero eum 5 p quw pe pcm mum see ES 03340757 1800 2 0334 0757 emer wr pr ger pnr freer 5 03340157 pe ger fancier pnr freer LLL SE s CTI 2 SEE NOTE I pos o penser mr er ner er c emt peus CT2 1 SEE NOTE I Gmm STRIP 0334 0757 uM pe mum m mr Jeer pu germen enmr 7 wr per eme qm CC pr ps sona m Creer exc wr er esc por emi mtr e rr pes prive asc rr pem por emnes scm pr qr esr per umma eus Wr qr qexwe c qns G GE mr ger c gexwe oper usu m qexwr CONNECTORS AND TERMINALS PART NUMBER DESCRIPTION 80 5 TO DESC GOES TO PART 0332 1993 ACTUATER GOVERNOR
38. RE 63 NETWORK SETUP PAGE 1 86 A029V088 Issue 16 1 2014 8 Communication Troubleshooting Genset Exercise Load Event Fault Network Time Date Schedule Control Log Log Setup Genset Status Stopped Genset Clock Battery Voltage 13 8 VDC 6 11 PM March 10 2008 Genset Load Line 1 Line 2 0 25 50 75 100 enerator Output Voltage Frequency Q Running 0 VAC 0Hz Q Standby Off Engine Hours 389 Hours Action Required Enable Standby Disable Standby FIGURE 64 GENERATOR SET HOME PAGE Network Setup Email Setup Alert Level Events Outgoing Server SMTP Server Name max 42 chars yourservername User Name max 48 chars yourusername domainname Password max 16 chars yourpassword FIGURE 65 NETWORK SETUP PAGE 2 A029V088 Issue 16 87 8 Communication Troubleshooting 88 Destination Email Addresses max 48 chars each Network Setup Address 1 youremail youremail com Address 2 yourCumminsOnanDealera theiremail com Address 3 FIGURE 66 NETWORK SETUP PAGE 3 yourCumminsOnanServiceTech theiremail com 1 2014 A029V088 Issue 16 Appendix A Outline and System Drawings Table of Contents Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Ethernet Connections Optional
39. T CIRCUIT BREAKER BREAKER SOURCE DISTRIBUTION PANE FIGURE 1 PARTIAL COVERAGE LOAD CONNECTIONS TRANSFER SWITCH WITHOUT CONTROLLER TRANSFER SWITCH UTILITY SOURCE CIRCUIT BREAKER MAIN BREAKER PANEL ALLLOADS FIGURE 2 FULL COVERAGE LOAD CONNECTIONS TRANSFER SWITCH WITHOUT CONTROLLER ONE CIRCUIT BREAKER 14 A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation UTILITY PAN UTILITY TRANSFER SWITCH SOURCE a ENERATOR CIRCUIT SOURCE BREAKE DISTRIBUTION PAN UM ww SOURCE CIRCUIT BREAKER ALLLOADS FIGURE 4 FULL COVERAGE LOAD CONNECTIONS TRANSFER SWITCH WITH CONTROLLER A029V088 Issue 16 15 3 Step By Step Outline of Installation 1 2014 3 2 Generator Set Installation Requirements EXHAUST GAS IS DEADLY Install the generator set out doors only The generator set must be located away from doors windows and other openings to the house and where exhaust gases will disperse away from the house Generator set location is critical for safety and performance Follow the guidelines below Must comply with applicable codes NFPA NEC etc Install out doors only Call the local utilities to mark the locations of buried utility services gas electric or teleph
40. T LOG SCREEN 6 9 2 List of Recordable Events 68 Genset started manually Standby Ready Disabled Genset stopped manually Standby Ready Disabled Genset exercise started Genset exercise completed Genset started due to loss of utility A029V088 Issue 16 1 2014 6 Operation Genset stopped with return of utility Switch on genset moved to remote position Switch on genset moved to run position Switch on genset moved to off position Standby ready disabled by user Standby ready enabled by user Utility lost not in Standby Ready Utility returned not in Standby Ready Maintenance reminder Change oil and check valve lash Maintenance reminder Change oil amp filter air filter adjust valve lash clean and check battery amp engine cooling fins Genset fault Fault description appended Genset warning Transfer Switch Signal Failure Genset warning Transfer Switch Failed to Transfer to Utility Genset warning Low Battery or Battery Charger Failure 6 10 Fault Log To check the log of the last 5 faults 11 Press the MENU button on the home screen 2 Press the up or down arrow button on the menu screen to select Fault Log 3 4 Scroll through the fault log with the up and down double arrow buttons Each screen Press the ENTER button on the menu screen provides a brief description of the fault the fault code number and the time and date of the fault
41. URE 72 WIRING DIAGRAM SHEET 1 OF 3 A029V088 Issue 16 95 Appendix A Outline and System Drawings Generator UTILITY SENSE 1 UTILITY SENSE 2 TRANSFERSWITCH CONTROL B SWITCH_POSITION_UTILITY SWITCH_POSITION_GENERATOR LOAD CONTROL 1 LOAD CONTROL 2 96 O00 ho NM N Transfer Switch FIGURE 73 WIRING DIAGRAM SHEET 2 OF 3 1 ALL WIRING AND RELAYS ON THIS PAGE ARE CUSTOMER SUPPLIED LOW VOLTAGE EXAMPLE CONTROL SIGNAL 1 2014 A029L912 Rev E Sheet 2 A029V088 Issue 16 1 2014 Appendix A Outline and System Drawings NOTES 1 FOR COLD WEATHER SPECS ONLY A029L912 Rev E Sheet 3 FIGURE 74 WIRING DIAGRAM SHEET 3 OF 3 A029V088 Issue 16 97 Appendix A Outline and System Drawings CUSTOMER WIRING 98 CUSTOMER WIRING FIGURE 75 HARNESS LABEL 1 2014 NOTES LABEL SHOWN ON PRINT IS NOT ARTWORK VENDOR ART OR PRODUCTION SAMPLE MUST BE SIGNED OFF BY CUMMINS POWER GENERATION PURCHASING ALL TEXT TO BE HELVETICA SANS SERIF OR EQUIVALENT IF CSA AGENCY APPROVAL IS REQUIRED LOCATE VENDOR CSA IDENTIFICATION MARK IN LOWER RIGHT HAND CORNER IF CORNERS SHOWN SQUARE RADIUS 15 OPTIONAL MATERIAL THICKNESS 10 MIL BACKGROUND COLOR WHITE TEXT COLOR BLACK LOCATE PART NUMBER AND REV LETTER ON BACKING SHEET LABELS ARE TO BE DIE CUT AND CONTAINED ON A BACKING SHEET A029U316 Sheet 1 Rev A 6 2009 A029V088 Issue 16
42. and then remove the negative battery cable to prevent starting Use caution when making adjustments while the generator set is running hot moving or when parts are electrically live as all situations may cause personal injury or death Used engine oil has been identified by some state and federal agencies as causing cancer or reproductive toxicity Do not ingest inhale or come into contact with used oil or it s vapors Do not work on the generator set when mentally or physically fatigued or after consuming alcohol or drugs A029V088 Issue 16 1 1 IMPORTANT SAFETY INSTRUCTIONS 1 2014 1 3 Generator Voltage is Deadly Generator output connections must be made by a trained and experienced electrician in accordance with all applicable codes This standby generator set and the public utility may only be connected to the house circuits by means of the automatic transfer switch mproper connections can lead to electrocution of utility workers and damage to equipment Use caution when working on live electrical equipment Remove jewelry make sure clothing and shoes are dry and stand on a dry wooden platform 1 4 Engine Exhaust is Deadly See What Is Carbon Monoxide Poisoning to learn the symptoms of Carbon Monoxide poisoning This generator set is for outdoor installation only t must be located well away from doors windows other openings into the house and where the exhaust gases will disperse a
43. ch side of the front cover to remove it completely Remove the finger guard cover from the terminal block compartment Connections Consult the local electric code for wire size L1 L2 N and GND Wire size is determined by the length of the run Connect them to the AC output terminal block TB 2 Torque the terminals per the table on the side of TB 2 The wires must be routed to the transfer switch in approved liquid tight conduit The conduit can be stubbed up through the bottom stub up opening or connected to the conduit opening on the side of the generator set fthe stub up opening is used fill in the stub up opening with duct seal or mastic tape to keep out insects and rodents AC wiring can induce false signals in control and communications wiring Do not route in the same conduit 3 7 2 Grounding Use the Typical System Grounding One Line Diagrams in this section to be sure that the generator set transfer switch power supply wiring and all connected electrical equipment are bonded to a common grounding point in accordance with the applicable codes and standards The generator set grounding terminal TB2 4 must be connected to the grounding terminal in the transfer switch Do not provide a separate grounding rod for the generator set NOTICE Generator neutral is not grounded at the generator set but at the common system grounding point A029V088 Issue 16 19 3 Step By Step Outline of Installation
44. check to see if you received this email If not contact your email service provider or your ISP Internet service provider to diagnose 5 Check to see if the destination email accounts have spam filtering a If spam filtering is present add the outgoing email address to your contact list b If spam filtering is not present proceed to step 6 A029V088 Issue 16 85 8 Communication Troubleshooting 1 2014 6 Ensure that the SMTP server in use is capable of distributing non SSL certified emails If the SMTP server is not capable of sending non SSL certified emails or the status is unknown please contact your ISP technical support for information 7 Verify that the domain name is included in the user name field of the Network Setup screen i e username domainname 8 Verify with your ISP that the Static DNS Domain Name Server 1 and 2 are correct 9 If the previous steps do not correct the problem contact a computer network specialist to diagnose authentication is possible on some systems by leaving the username and password fields blank IMPORTANT NOTE Changes are not saved unless you navigate through all three Network Setup screens and click on Done The message Settings Saved Successfully is then displayed Network Setup DHCP Off IPNumber 192 168 Lo 1 Subnet Mask 255 255 1255 Gateway 192 16 Static DNS 1 192 Static DNS 82 134 FIGU
45. control switch to the REMOTE position to provide automatic standby power Fuel Solenoid First Startup First Start Upon first connection of the fuel especially in LP systems it is possible for a spike of pressure greater than the operating strength of the fuel solenoid to pass through the main regulator and to lock the solenoid into an inoperable position This issue can be reduced by using a two stage regulator at the tank If the situation occurs close the main valve at the tank and vent the fuel from the line at the tank After reconnecting the lines start the crank cycle at the genset and then turn on the fuel at the tank while the engine is cranking Multiple crank attempts may be required to purge the fuel line depending on the length of the run Generator Set Configuration The operator panel has a menu with four generator set transfer switch parameters that must be configured for the installation To configure the generator set 1 Press the MENU button on the home screen 2 Press and hold the blank far left solid black button on the menu screen for at least 5 seconds to go to the Config Menu 3 Press the up or down arrow button on the Config Menu screen to select Generator Config 4 Press Enter on the Config Menu to go to the Generator Config screen 5 Press the NEXT button on the Generator Config Menu screen to select the Config Frequency or Rating field 6 Press the up or down arrow button to increase or decrea
46. delay of three more minutes the load that is connected to genset load L2 is connected If the connection of loads L1 and L2 exceeds 95 of the generator s load capacity they are disconnected by the generator Following another three minute delay the control reconnects both loads following the same connection sequence used in the first attempt three minutes apart If generator load capacity is exceeded again both loads are disconnected and no further reconnection is tried To select automatic load management and view whether the selected loads are connected while the generator set is running 1 Press the LOAD button on the home screen 2 Press the up or down arrow button to select Automatic 3 Note which loads are connected or disconnected 4 Press the BACK button to return to the home screen Adjust percent load to match the de rate A029V088 Issue 16 1 2014 6 Operation 6 13 2 Manual Load Management To reduce unnecessary loss of service it is highly recommended that manual load management be undertaken only by an authorized Cummins Power Generation dealer When set to manual mode the user is able to view connect and disconnect loads If the connection of loads L1 and L2 exceeds generator capacity the AC circuit breaker trips To select manual load management when the generator is running 1 Press the LOAD button on the home screen 2 Press the up or down arrow button to select Manual 3 Note which loads are conn
47. dress bar of the web browser of a computer established on the same in home network as the generator set The computer s web browser will display the generator set s web page 4 Enter the User Name and Password The default User Name and Password is as follows User Name admin Password cummins 5 To change your password click the Network Setup tab Enter a new password and click Save Password A029V088 Issue 16 47 5 Optional Internet Email Interface Setup 1 2014 Generation Genset Exercise Load Event Fault Network Time Date Schedule Control Log Log Setup Genset Status Stopped Genset Clock Battery Voltage 13 8 Voc 6 11 PM March 10 2008 Genset Load Line 1 Line 2 ps eet et 0 25 50 75 100 Output Voltage 0 Vac 0 Hz Engine Hours 389 Hours Enable Standby Disable Standby Genset Exercise Load Network Time Date Schedule Control Setup Network Setup Click here to start Network Setup Enter new webpage password 8 chars cummins MAC address 00 1C E8 23 00 01 Software Part Number 3267344 Software Version 0 56 FIGURE 31 NETWORK SETUP SCREEN 48 A029V088 Issue 16 1 2014 5 Optional Internet Email Interface Setup Network Setup DHCP Off IP Number 192 168 SubnetMask 255 255 Gateway 192 Static DNS 1 192 Static DNS 2 134 FIGURE 32 NETWORK SETUP PAGE 1 5 5 Setting Up Internet Access and E mail Alerts
48. e of Installation No Description No Description Pai Relay Requirement Input 12Vdc Max 0 5 Amp Contact 120 V AC Amp rating for load Mounting Typically in distribution panel FIGURE 9 HIGH VOLTAGE RELAY SPDT 120V AC LOAD A029V088 Issue 16 25 3 Step By Step Outline of Installation 1 2014 No Description No Description 1 jNomalyCosed 2 Load ControlPin O 3 Groundping 4 Breaker 1 _ Relay Requirements nput 12Vdc Max 0 5 Amp Contact 120 V AC Amp rating for load Mounting Typically in distribution panel FIGURE 10 HIGH VOLTAGE RELAY DPDT 220V AC LOAD 3 7 7 Ethernet Connections Wire The generator set control board has a connector for Cat 5 Ethernet cable for connection to a remote modem router See Ethernet Email Interface for setup and operation Use Cat 5 Ethernet cable and 300V 18 gauge 75 wire for wiring the relay Class 1 wiring methods should be used for the in home display Ethernet and transfer switch communication conductors between the generator set and transfer switch Separation of Class 2 and power circuits should be maintained per Article 725 136 of 2008 NFPA 70 National Electrical Code NOTICE The Internet Email interface requires high speed or broadband cable or DSL service to the house See Ethernet Email Inte
49. ealer distributor The owner may be required to contact their ISP and or email provider for technical support of the email notification feature setup and troubleshooting Due to the variations in network equipment network configurations and ISPs the owner is responsible for acquiring the needed support service from a qualified network specialist to properly and securely set up the owner s network for remote monitoring of the generator set Cummins Power Generation does not provide technical support for setup and troubleshooting of the owner s network and email service A029V088 Issue 16 39 4 Optional Internet Email Interface Descriptions 1 2014 4 2 4 2 1 Screen Descriptions Home Genset Exercise Load Event Fault Network Time Date Schedule Control Log Log Setup Genset Status Stopped Genset Clock 6 11 PM Battery Voltage 13 8 VDC March 10 2008 Genset Load Line 1 Line 2 0 25 50 75 100 Output Voltage Frequency 0 VAC 0Hz Engine Hours 389 Hours Start Genset Stop Genset Enable Standby Disable Standby FIGURE 18 HOME PAGE Setting Time and Date Select the Genset Time Date Tab on the Home Screen to set the time and date for the generator set control Exercise Load Guneul Time Data Schedule Contral J Setup Genset Tima Data September 15 2007 Tima 2 20 vij an v Arei FIGURE 19 SET GENSET TIME AND DATE 4
50. ec B make sure the fuel supply pressure at the inlet of the generator fuel regulator at service port is set between 7 11 in WC for all operating loads no load to full load For US GSBB Spec B and Canadian GSBC Spec B make sure the fuel supply pressure at the inlet of the generator fuel regulator at service port is set between 12 14 in WC for all operating loads no load to full load A029V088 Issue 16 33 3 Step By Step Outline of Installation 1 2014 PRIMARY REGULATOR ee GENERATOR SHUTOFF ie SECONDARY T REGULATOR i PROPANE 1 TABLE 18 PROPANE PIPE CAPACITY CUBIC FEET OF GAS PER HOUR Nominal Iron Length of Pipe in Feet Pipe Size inches fon fro foo aa A 1 a a _ 1 ____ sos 485 416 ses sss sos 9 207 252 230 204 Maximum pipe capacity in cubic feet per hour of Propane vapor with a pressure drop of 0 5 inches 1 27 mm WC over the length FIGURE 14 TYPICAL PROPANE VAPOR WITHDRAWL INSTALLATION 3 8 4 4 Converting From Natural Gas to Propane Vapor Withdrawal The generator set leaves the factory set up for Natural gas For use with Propane the generator must be converted by configuring the control for Propane For US GSBB Spec B and Canadian GSBC Spec B additional steps must be taken when converting to Propane
51. ected or disconnected 4 Press the double down arrow button to go the load connect disconnect screen 5 Connect or disconnect Load 1 or Load 2 as necessary by pressing either button under Load 1 or Load 2 6 Press the BACK button to save the setting and return to the home screen Load Management Battery 12 5 Mode 80208 Genset Load 1 Disconnected LIW 2 2 Connnected LOAD MENU 4 Load Management When running Mode 1 Disconnected 1 Disconnected 21 Connected d Connnected Connect Disconnect b 4 a Load 1 Load 2 AUTOMATIC MODE MANUAL MODE FIGURE 57 LOAD MANAGEMENT SCREEN A029V088 Issue 16 73 6 Operation 1 2014 This page is intentionally blank 74 A029V088 Issue 16 7 lt Startup and Configuration T 1 Installation Review Before starting the genset inspect the installation and check off each of the following questions if it can be answered YES If a question cannot be checked off review the appropriate section in the manual Can the top maintenance and service access doors be swung fully open for operation maintenance and service Are the cooling air inlet and outlet openings free of obstructions Have the AC output connections been made properly Has the transfer switch been installed properly to prevent connecting the generator set to the utility Has a properly sized battery been i
52. er Click Start gt Run 4 On the run menu that appears type cmd and click OK 5 Type ipconfig on the DOS window that appears Question Why do need two IP Addresses to access my generator set Answer You can access your generator set from two networks your in home or local network and from the World Wide Web thus requiring two addresses Your local IP Address is different from your World Wide Web IP Address From your in home network you use the generator set s Static IP Address From the World Wide Web you first need to access your modem which is accomplished by typing in the Static IP Address of your Internet connection Your modem will then automatically forward you to your generator set on the local network A029V088 Issue 16 6 Operation 6 1 3 Position Switch A three position Start Stop switch is located at the genset control panel Switch positions available Manual Start Normally only the maintenance service technician has occasion to manually start and stop the generator set Push the switch down at the thick end to start the set immediately Stop middle position This switch disables the set Remote For automatic operation the Start Stop switch must be in the Remote position and Standby On must be activated on the In Home Display Push the switch down at the thin end to put into the Remote position No Description No Description Manual Start Position Remote Positi
53. g it to the computer swap the cable with the exisiting Ethernet cable With the router connected to the ISP check to see if you can access a standard web page a If you can access a standard web page call Cummins Support at 1 800 888 6626 and select option 1 b If you cannot access a standard web page go to the Check connections step above c Check to see if the correct generator IP address has been entered If not enter the correct IP address in the address bar of the web browser Be sure to not enter www or other text prior to the IP address A029V088 Issue 16 83 8 Communication Troubleshooting 1 2014 d If none of the above troubleshooting techniques help call Cummins Support at 1 800 888 6626 and select option 1 FIGURE 62 NETWORK CONNECTIONS CONTROL BOARD AND ETHERNET CONNECTION 8 2 Remote Internet Access to Generator Set Troubleshooting Some generator set service procedures present hazards that can result in severe personal injury or death Only trained and experienced service personnel with knowledge of fuels electricity and machinery hazards should perform generator set service Possible Causes Improper setup no high speed internet connection public IP address is not active or properly set up incorrect IP address is entered computer is connected to the same router or network as the generator set or the internet connection is faulty Corrective Actions 1 Check to see if you are able
54. he generator set 1 Remove the bushing in the 1 hole on the control panel 2 Remove the 4 small screws from the control panel 3 Pulling the harness through the 1 hole connect J4 directly to the back of the operator panel into the connector that lines up with the hole in the metal panel 4 Replace the 4 small screws A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation FIGURE 7 OPERATOR PANEL BEZEL 3 7 6 Load Shed Communications Wires The control cable has the load control wires brought out of the genset P7 7 and P7 8 Class 1 wiring methods should be used for the in home display Ethernet and transfer switch communication conductors between the generator set and transfer switch Separation of Class 2 and power circuits should be maintained per Article 725 136 of 2008 NFPA 70 National Electrical Code Use 300V 18 gauge 75 wire for wiring the relay See the following figures for the different ways the relays can be wired A029V088 Issue 16 23 3 Step By Step Outline of Installation 1 2014 No Description No Description 1 jNomalyCosed 2 Load controlpinzor8 3 Groundpina 4 fFrmthemosat 5 jToarcond oner oad o Relay Requirement Input 12Vdc Max 0 5 Amp Contact Low voltage current 40 Amp Mounting No restrictions FIGURE 8 LOW VOLTAGE RELAY SPDT 24 029 088 Issue 16 1 2014 3 Step By Step Outlin
55. ic DNS 1 Static DNS 2 FIGURE 25 NETWORK SETUP PARAMETERS 4 2 7 Email Setup Screen Descriptions The user must determine what events will trigger an email notification of the event Never All Events Maintenance and Attention Required or Attention Required Only This screen is also used to set up e mail configuration The user may enter up to three email addresses for receiving notifications of the home standby generator set status See the Email Addresses figure below A029V088 Issue 16 43 4 Optional Internet Email Interface Descriptions 1 2014 Network Setup Email Setup Alert Level Maintenance and Attention Required gt Outgoing Server SMTP Server Name max 42 chars User Name max 48 chars Password max 16 chars FIGURE 26 EMAIL SETUP PARAMETERS Network Setup Destination Email Addresses max 48 chars each Address 1 _ Address 2 Address 3 FIGURE 27 EMAIL ADDRESSES 4 2 8 Saving Changes After the email addresses are added and Done is selected this screen will appear verifying that all changes have been saved FIGURE 28 SAVE SCREEN 44 A029V088 Issue 16 5 Optional Internet Email Interface Setup 5 1 Network Connectivity Options Network connectivity includes in home Network access to the generator set e mail notification and remote access to the generator set 5 2 Material Cable Routing Route the category 5 Ethernet cable from the
56. justments TS ue FIGURE 60 TRANSFER SWITCH ADJUSTMENTS 7 7 Generator Adjustments 7 7 1 To Adjust the Output Voltage Use the following procedure 1 Connect an accurate AC volt meter across L1 and L2 while the generator set is running 2 With Output Volts selected on the Adjustments Menu screen press the up or down arrow button to adjust the voltage to the desired setting 3 The control allows an adjustment of 240 7 17 4 Press the BACK button to save the settings and return to the home screen A029V088 Issue 16 81 82 7 Startup and Configuration 1 2014 7 7 2 Calibrate the Display Meter Use the following procedure 1 Connect an accurate AC volt meter across L1 and L2 while the generator set is running 2 Press the NEXT button to select the Display Cal field screen not shown 3 Press the up or down arrow to adjust the voltage reading on the screen until it matches the meter reading 4 Press the BACK button to save the settings and return to the home screen Adjustments Use Meter to Set Output Volts 9 Hr Meter FIGURE 61 ADJUSTMENT MENU SCREEN A029V088 Issue 16 8 Communication Troubleshooting 8 1 In Home Network Access to Generator Set Troubleshooting Some generator set service procedures present hazards that can result in severe personal injury or death Only trained and experienced service personnel with knowledge of fuels electricity and machiner
57. l support for setup and troubleshooting of the owner s network and email service f you can t remember your password reset it to cummins by selecting Reset Password on the Network Setup screen on the in home Operator Panel and pressing the up or down arrow The customer s public IP Address must be a static IP Address If the customer s public IP Address is dynamic the customer must either obtain a static IP Address from their service provider or set up a domain name that manages the dynamic IP Address Frequently Asked Questions Question Do need a router Answer Yes a router or switch is required to allow for the connection of more than one device computer generator set etc with each other and the Internet Typically your Internet modem also serves as a router f you have an available Ethernet connection on your router enabled modem you may not need to add an additional router Question Do need a modem Answer A modem is required if you want to utilize the email and remote Internet access features of the generator set Only one modem is required f you already have an Internet connection you have a modem Question What is an IP Address Answer An IP Address or Internet Protocol Address is a unique address that devices such as a computer or your home generator set use to communicate with each other both on your in home network LAN network or with the World Wide Web Question What is
58. le Control Log Log Network Setup Click here to start Network Setup Enter new webpage password max 8 chars cummins Save Password MAC address 00 1 E8 00 OF 99 Software Part Number 3267344 Software FIGURE 37 NETWORK SETUP SCREEN 5 6 Port Forwarding NOTICE Opening ports in a firewall can pose network security risks The following instructions require forwarding port 80 1 Access the customer s modem router user manual 2 Using the operator manual determine how to gain access to the modem router s setup Screen 3 Locate the port forwarding section of the modem router s setup menu 4 Configure port 80 to be forwarded to the IP address created inSection 5 5 NOTICE To maintain connections to all devices connected to the modem router do not turn off the modem router DHCP 5 To complete the remote viewing process see Section 5 7 5 7 Remote Viewing IP Options Static IP 1 Acquire a static IP address 029 088 Issue 16 51 5 Optional Internet Email Interface Setup 1 2014 5 8 5 9 52 NOTICE Acquiring a static IP may incur additional service charges from your ISP 2 Use the provided static IP address to access the generator set webpage from any location with Internet access Dynamic IP Monitoring NOTICE If a static IP address has been authorized from your ISP the following steps are not required Some services may require software to be
59. llation NOTICE The installation must comply with all applicable building codes See the generator set Operator Manual A029V089 for operation and maintenance and the Service Manual A030A239 for service Manuals are updated from time to time to reflect changes in the equipment and its specifications The most up to date version of this manual will be found on the QuickServe website https quickserve cummins com info index html 2 2 Model Specifications TABLE 1 GSBB AND GSBC MODEL VARIATIONS p Pmdut 20GSBB 6717A 20GSBC 6927B 60 Hz CSA Cold Includes an engine oil heater NOTICE See the Cold Weather Specifications Table for recommendations A029V088 Issue 16 5 2 Introduction 1 2014 TABLE 2 COLD WEATHER SPECIFICATIONS TABLE Propane Vapor Natural Gas Propane Vapor NaturalGas Operating TemperatureRange Above 32 F 0 C and low No dryers or starting aids required humidity High humidity Alternator drying heater recommended Below 20 F 7 C Additional oil heater recommended for starting Factory installed model available Below 0 F 18 C Additional accessory breather shield shroud required to avoid possible engine damage See warranty statement Below 10 F 23 C Additional accessory battery blanket recommended for starting Below 20 F 29 C Not warranted See warranty statement TABLE 3 GENERATOR SET SPECIFICATIONS TABLE
60. me network as the generator set This web page displays your current IP address which should match the IP address assigned to you by your ISP Email Alert Troubleshooting Some Generator Set service procedures present hazards that can result in severe personal injury or death Only trained and experienced service personnel with knowledge of fuels electricity and machinery hazards should perform Generator Set service Possible Causes An improper setup the alert level is not set to all events emails cannot be received the outgoing email address is not included in your contact list the email account is not capable of using plain SMTP for the outgoing SMTP server setup the domain name is not included in the user name filed of the Network Setup screen or the DNS 1 and Z2 values are incorrect on the Network Setup screen Corrective Actions 1 Check to see if you are able to access the generator set with your in home computer If not refer to In Home Computer Access Troubleshooting 2 Verify that you followed the network setup instructions Refer to the Network Setup Guide 3 Verify that the alert level is set to All Events a To verify that your generator set can send emails select Disable Standby and wait several minutes to verify that you did receive an email b Select Enable Standby and wait a few more minutes to verify that you did receive a second email 4 Send an email to the destination email address and
61. mperature and wind CO can accumulate in or near the home To protect yourself and others from the dangers of CO poisoning it is recommended that reliable and approved CO detector alarms be installed in the home Carbon Monoxide CO gas can cause nausea fainting or death A029V088 Issue 16 3 1 IMPORTANT SAFETY INSTRUCTIONS 1 2014 1 8 3 Only You Can Protect Yourself From CO Poisoning Locate the generator in an area where there are no windows doors or other access points into the home Make sure all CO detectors are working properly Pay attention to the signs of CO poisoning Check the exhaust system for corrosion obstruction and leaks each time you start the generator set and every eight hours if you run it continuously 4 A029V088 Issue 16 2 Introduction This generator set application is intended for stationary emergency use Important note for Brazil applications The manufacturer warns that the installation operation and maintenance of equipment by the user must fully comply with the Manual s guidelines and current Brazilian laws including those of the Brazilian Agency of Petroleum Natural Gas and Fuels ANP and the Brazilian Energy Agency ANEEL 2 1 About this Manual This manual is a guide for the installation of the generator set models listed on the front cover Proper installation is essential for top performance reliable operation and safety Read through this manual before starting the insta
62. must be added to the gas consumed for heating cooking clothes drying etc A typical installation might require 400 000 BTU meter Consideration should also be given to utilizing high pressure gas supply 2 psi if available This will reduce the required size and therefore cost of gas piping especially if the location of the generator set requires a long supply line NOTICE An older site might require upgrading and repair of the gas supply system which should be scheduled to minimize power and gas supply interruptions Natural Gas Supply Line Size See the Generator Set Specifications Table for fuel specifications such as BTU hr The Natural Gas meter may not be adequate if the meter serves other gas appliances such as a Furnace Water heater Stove To correctly size the fuel pipe you must also take other loads operated from the fuel supply line into consideration such as Space heating equipment Water heating equipment Use the total load requirement of the fuel supply line to determine the size of the fuel supply pipe Use the Natural Gas Pipe Capacity Cubic Feet of Gas Per Hour table to determine the correct pipe size NOTICE For Spec A and Canadian GSBB Spec B make sure the fuel supply pressure at the inlet to the generator regulator at service port is set between 5 11 in WC for all operating loads no load to full load For US GSBB Spec B and Canadian GSBC Spec B make sure the fuel
63. ness P7 to disable the ATS mounted charger and then remove the negative battery cable to prevent starting To prevent arcing when reconnecting the battery First reconnect the positive cable then the negative cable and finally reconnect the battery charger When replacing the generator set battery always replace it with a battery as specified in the Model Specifications section of this manual 1 7 Moving Parts Can Cause Severe Personal Injury or Death Do not wear loose clothing or jewelry near moving parts such as fans Keep hands away from moving parts Keep guards in place over fans 1 8 Hazards of Carbon Monoxide Engine driven generators can produce harmful levels of carbon monoxide that can injure or kill you 1 8 1 What Is Carbon Monoxide Poisoning Carbon Monoxide CO is an odorless colorless tasteless and non irritating gas You cannot see it or smell it Red blood cells however have a greater affinity for CO than for Oxygen Therefore exposure even to low levels of CO for a prolonged period can lead to asphyxiation lack of Oxygen resulting in death Mild effects of CO poisoning include eye irritation dizziness headaches fatigue and the inability to think clearly More extreme symptoms include vomiting seizures and collapse 1 8 2 What Are the Special Risks of CO Near the Home Residents can be exposed to lethal levels of CO when the genset is running Depending on air te
64. nstalled Are all fuel connections tight 115 fuel supply pressure correct Are electrical and fuel lines properly separated Does engine exhaust disperse away from buildings Have all fuel connections been checked for leaks 115 the fuel supply pressure to the inlet of the generator set appropriately set for the fuel being used Does the installation meet all applicable local state and federal codes 115 the fuel regulator vent screen free of obstructions 115 the manual fuel selector set to proper fuel 7 2 Startup When all installation requirements have been met connect the battery cables to the battery positive cable first Automatic startup of the generator set during installation can cause severe personal injury or death Push the control switch OFF and disconnect the negative cable from the battery to keep the generator set from starting Read through the Operators Manual and perform the maintenance and pre start checks instructed The genset is shipped from the factory with the proper level of engine oil but should be checked before the genset is started Start and operate the genset following all the instructions and precautions in the Operator Manual Perform Generator Set Configuration A029V088 Issue 16 75 7 Startup and Configuration 1 2014 7 3 7 4 76 NOTICE Before leaving the site if the genset is ready to be placed in service set the
65. on Stop Position Ld LLL MI FIGURE 38 3 POSITION SWITCH STOP SWITCH A029V088 Issue 16 55 6 Operation 1 2014 6 2 1 6 2 1 6 2 2 6 2 3 56 In Home Operator Panel The operator panel must be hard wired to the generator set in order for the generator system to operate NOTICE The in home operator panel and Internet Email interface can be used simultaneously The operator panel consists of two UTILITY status lamps three GENERATOR status lamps three action buttons and an LCD display screen with four navigation buttons Cummins UTILITY PRESENT CONNECTED GENERATOR RUNNING Genset Stopped EXCER CLOCK LOAD MENU Description m Back Button When navigating through the LCD menus press this button to return to the main operating screen Standby On Off Button See the To Enable Disable Standby section of this manual Start Stop Button See the To Manually Start Stop Generator Set section of this manual Navigation Buttons The function of these buttons change as different screens appear FIGURE 39 IN HOME OPERATOR PANEL BACK Button When navigating through the LCD menus press the BACK button to return to the main operating screen START STOP Button See To Manually Start Stop Generator Set Standby ON OFF Button See To Enable Disable Standby A029V088 Issue 16 1 2014 6 3 Typical Operation NOTICE The following diagrams are based on an APPROXIMATE time
66. on including the generator set TABLE 17 REQUIRED PROPANE TANK SIZE IN GALLONS LITERS FOR INDICATED TEMPERATURES WHEN KEPT AT LEAST HALF FULL Withdrawal Lowest Average Winter Temperature Rat 32 F 0 C 20 F 7 C 10 s 12 0 F 18 C C F 23 29 M 34 100 cfg 250 mm A a BUT hr 2 8 m hr 264 MJ hr 300 400 500 500 1000 1500 2500 1135 1515 1890 1890 3785 5675 9640 32 A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation Withdrawal Lowest Average Winter Temperature Rate 32 F 0 C 20 F 7 C 10 12 0 F 18 C C F 23 E F 29 M 34 200 cfg ps v _ mt pen a BUT hr 5 7 m hr 527 5 MJ hr a 750 000 2840 3785 5675 7570 9640 15140 18925 BUT hr 8 5 m hr 791 2 MJ hr 3 8 4 3 Propane Vapor Fuel Supply Line Size and Pressure Fuel line size depends on the amount of fuel needed to run the generator set at full load at the distance the fuel must be moved See the Generator Set Specifications Table for fuel system specifications such as the amount of propane vapor at certain loads The following figure shows a typical Propane vapor installation and the table below lists fuel capacity for given distances and pipe size Size the fuel line so that the Propane vapor pressure drops no more than 1 5 inches WC from no load to full load NOTICE For Spec A and Canadian GSBB Sp
67. on the Home Screen to review the last 20 events See the Event Log screen capture below for a list of all of the recordable events A029V088 Issue 16 41 4 Optional Internet Email Interface Descriptions 4 2 5 Gensel Exercise Load lima Jate Schadule Control Event Log Lvent Description Genset started manually Standby Ready Disabled Standby ready enabled by user Genser stopped manually Standby Ready Deshi nd Censer started Standby Ready Disabled Standby ready enabled by user Genset stopped manually Standby Ready Disabled Gunsel manually Slandby Ready Disabled B Standby uar 5 Standby ready enabled by user Genser stopped manually Standby Ready Disabled Genset started manually Standby Ready Disabled Standby ready enabled by usar slopped manually Standby Heady Disabled Morin enm es actin wakar kash Genser started manually Standby Ready Disabled stopped manually Standby Ready Disabled Genset stopped with raturn of utility SStandby enabled by usar Gensel slar leu manually Ready Disabled Switch nn nenzer maved pasitian Time Date September 13 200i Gob PM Seplember 14 3 21 Srprember 14 2007 5 21 PM Zepremher 14 9007 2 2 PM September 14 2007 2 08 PM September 14 2007 2 02 PM Septemba 14 1 96 Siplimlns 14 2007 4 58 PM 1
68. one before digging trenches for fuel and electrical lines Ask the homeowner for locations of any other buried components gas electric or telephone before digging trenches for fuel and electrical lines Clearances The exhaust side of the generator set must be located 5 feet from combustible materials NFPA 37 The exhaust side of the generator must be located 5 feet from any opening in a wall window door vent etc The generator must be located such that the exhaust is not able to accumulate in an occupied area The generator must have access for installation service and maintenance as deemed appropriate by a Cummins Power Generation authorized dealer or installer The generator must be located to ensure ventilation openings are not blocked 3 3 Generator Set Installation Suggestions Guidelines Locate the generator set on stable ground not subject to flooding Locate and orient the generator set such that prevailing winds will carry exhaust gases and fuel leaks away from the house or occupied area Make sure engine vent port on the side of the enclosure is not blocked and is free of debris 3 4 Preparing the Site Steps to preparing a proper safe generator set site 1 Create a level area Add a layer of sand or pea gravel that is deep enough that the generator set will sit level 2 Be sure that the area is at least 48 in by 34 in 1219 mm by 864 mm Sites on an incline require more area 3
69. ontroller RSS 100 6868 RSS 200 6869 CSA Approved and UL 1008 listed with controller RSS 100 6634 12 A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation RSS 200 6635 UL 1008 listed Service Entrance Rated without controller RSS 100 6868 RSS 200 6869 NOTICE If the transfer switch is connected for full load coverage which exceeds the generator set rating it may be necessary to shed large loads such as air conditioners NOTICE The RSS 100 transfer switch models can be connected for full or partial load coverage equal to the capacity of the generator set The RSS 200 transfer switch models can be connected for full load coverage greater than the capacity of the generator set TABLE 15 TRANSFER SWITCH CONNECTION VS LOAD COVERAGE Transfer Switch Model Full Load Full or Partial Load Greater Than Capacity of Genset Equal to Capacity of Genset RSS 100 6634 O RSS 200 6635 E xc RSS 100 6868 RSS 200 6869 01 NOTICE Model RSS 100 6634 and RSS 200 6635 transfer switches do not incorporate a utility circuit breaker and therefore must be connected through a Service Entrance Utility Panel incorporating the utility circuit breaker Perform Generator Set Configuration when ready to start up the generator set A029V088 Issue 16 13 3 Step By Step Outline of Installation 1 2014 UTILITY PANEL UTILITY TRANSFER SWITCH CIRCUI
70. or shut down or periodic maintenance has come due The LCD screen will indicate what maintenance is due or which fault occurred Cummins UTILITY PRESENT CONNECTED GENERATOR RUNNING STA ACTION REQUIRED 2 FIGURE 45 GENERATOR SET RUNNING ACTION REQUIRED LAMP ON A029V088 Issue 16 61 6 Operation 1 2014 6 4 Enable Disable Standby Normally you should not have to disable generator set STANDBY STANDBY should always be enabled ON except during maintenance service STANDBY will have to be re enabled STANDBY OFF light on if the generator set is started or stopped manually normally a maintenance service function or a fault shutdown has occurred When STANDBY is disabled the generator set will NOT automatically start to supply power if utility power is interrupted To enable or disable generator set standby 1 Press the STANDBY ON OFF button on the operator panel which takes you to the Standby ON OFF screen 2 Press the up or down arrow button to select ON or OFF 3 To enable STANDBY select ON and press the BACK button The STANDBY OFF lamp will go out and the display will state Standby ready enabled by user 4 To disable STANDBY select OFF and press the BACK button The STANDBY OFF lamp will come on and the display will state Standby ready disabled by user Standby required for automatic start stop Standby Oi FIGURE 46 ENABLE DISABLE STANDBY SCREEN
71. p LPV 4x Anchoring Spike 3 8 2 3 8 3 FIGURE 12 FUEL LINE CONNECTIONS Fuel Line Connections Model 14GSBB 6716B Only The factory installed UL approved valve must be removed and an Australian Gas Association AGA approved shutoff valve must be installed prior to generator set installation in Australia or New Zealand Adaptation from NPT to BSPT may be required depending on the valve used The maximum amperage of the valve selected must be less than 1 0 amp at 12 VDC Natural Gas Fuel System The generator set requires an adequate fuel supply to operate correctly at full load The length of the fuel supply pipe from the gas service entrance to the generator set must be known to determine the correct fuel pipe size Refer to the Natural Gas Pipe Capacity Cubic Feet of Gas Per Hour table located within the Natural Gas Supply Line Size section of this manual to find the fuel supply requirement for your generator set The Pipe must be a minimum of schedule 40 subject to the authority having jurisdiction A029V088 Issue 16 29 3 Step By Step Outline of Installation 1 2014 3 8 3 1 3 8 3 2 30 Natural Gas Supply NOTICE The Natural Gas supply meter may need to be exchanged for a higher capacity meter to supply the additional gas consumed by the generator set See the Generator Set Specifications Table for fuel specifications such as BTU To determine the required meter capacity generator set consumption
72. r is rated in accordance with UL 2200 Stationary Engine Generator Assemblies or CSA C22 2 No 100 04 Motors and Generators The maximum continuous current values that are listed on the generator set nameplate and specification tables occur at the lower limit of acceptable voltage Maximum current occurs at 108 and 216 volts 1096 below nominal voltage 120 240 The voltage set point of this generator set can be adjusted from the operator panel if desired Refer to the Operator manual procedure To Adjust the Output Voltage TABLE 8 CONTROL SPECIFICATIONS TABLE a Propane Vapor NaturalGas Propane Vapor Natural Gas Controller Integrated Microprocessor Based Engine Generator Transfer Switch Controller TABLE 9 DC SYSTEM SPECIFICATIONS TABLE Propane Vapor NaturalGas Propane Vapor NaturalGas DC System ___ O 2 3 Information For After Installation Improper installation can result in severe personal injury death and damage to equipment The installation must comply with all applicable building codes It is strongly recommended that the installer be properly trained and licensed to perform electrical and mechanical equipment installations however a person with the proper knowledge and experience in installing electrical and mechanical equipment installations may also install this genset Refer to the GSBB Specifications Sheet for specific information about the system and it s components Refer to the O
73. rator set clock for the current date and time 1 Press the CLOCK button on the home screen 2 Press the NEXT button on the Time Setup screen to select the field to change 3 Press the up or down arrow button to increase or decrease or change the date or time 4 Press the BACK button to save the settings and return to the home screen A029V088 Issue 16 71 6 Operation 1 2014 Sun 10 35 Battery 1 2 2 Genset Load LIW L2 EXCERICLOCK roap MENU Time Setup Date BEM Time wv NEXT FIGURE 56 TIME SETUP SCREEN 6 13 Load Management The generator set may have been set up at installation to connect and disconnect certain large loads such as air conditioners to manage the total load so as not to overload the generator set This requires the installation of relays to the load management signals which allow for the disconnection of loads Load management can be set to operate in automatic or manual mode Whether in automatic or manual mode there is a delayed start Load 1 is enabled three minutes after the generator set is connected to the house loads and Load 2 is enabled six minutes after the generator set is connected to the house loads 6 13 1 Automatic Load Management 72 When set to automatic mode the user takes no action and can only view which loads are connected Three minutes after the generator starts the load that is connected to genset load L1 is connected After a
74. rd of fire or explosion that can cause severe personal injury or death Do not permit any flame spark arc producing equipment switch pilot light cigarette or other ignition source near the fuel system Keep an ABC type fire extinguisher nearby Use clean fresh HD 5 grade Propane or equivalent product consisting of at least 9096 Propane NOTICE Commercial Propane may contain more than 2 5 butane which can result in poor fuel vaporization and low tank pressure resulting in poor engine staring in below 32 F O C temperatures 3 8 4 2 Propane Tank Size First some Propane tank facts to bear in mind when figuring the proper Propane tank size Propane tanks are sized by the number of gallons of water they can hold not the amount of fuel they can hold Propane tanks are generally filled to only 8096 of their water capacity Therefore a 500 Ib tank results in 400 Ib tank capacity Low ambient temperatures affect the amount of fuel available from the Propane tank Approximately 60 of the fuel in gallons filled in the tank can be effectively used Therefore a 500 Ib tank results in 300 gallon capacity To assist in the proper selection of the Propane tank follow the guidelines below Propane tanks must be fitted with a pressure reducing regulator before connection to the generator set to prevent fuel system damage Propane tanks must be located at least 10 ft 3048 mm from any source of combusti
75. rface for a full list of requirements 3 7 8 Battery The generator set has a 12 VDC negative ground control and engine cranking system The engine has a battery charger for recharging during generator set operation A battery charger located in the transfer switch keeps the battery charged during generator set standby Refer to the GSBB Specifications Table for battery specifications 26 A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation An optional thermostatically controlled battery heater is available for more reliable starting in ambient temperatures down to 20 F 28 8 C The heater wraps around the battery The heater cord is connected to the 120V accessory junction box Install the heater in accordance with the kit instructions To prevent injury due to accidental start up do not connect the battery cables to the battery until the installation has been completed and it is time to start the set Before working on the generator set move the Switch S2 to the Stop Position disconnect the remote harness P7 to disable the ATS mounted charger and remove the negative battery cable from the battery to prevent starting FIGURE 11 BATTERY INSTALLATION 3 8 Fuel System Fuel systems must be installed by qualified service technicians Improper installation presents hazards of fire and improper operation resulting in severe personal injury or property damage A029V088 Issue 16 27
76. s Site preparation materials needed Fuel supply pressure The installation cannot be completed without connections to an automatic transfer switch Decide where to locate the automatic transfer switch Decide what tools and materials will be needed Maintain the minimum distance from the Propane tank fill Verify the legal minimum distance with local code officials Determine what if any accessories will be required for the customer s application Utility power may be required at the generator set make plans accordingly A029V088 Issue 16 9 3 Step By Step Outline of Installation 1 2014 Depending on locality and use of the generator set it may be necessary to obtain an air quality emissions permit before installation begins Check with local pollution control or air quality authority to determine whether or not a permit is needed 3 1 1 Installation Codes and Standards for Safety The generator set installer bears sole responsibility for following all applicable local codes and regulations The following list of Installation Codes and Standards for Safety applies to the installation and operation of standby generator sets This list is for reference only and not intended to be inclusive of all applicable codes and standards The address of each agency is listed so that copies of the codes may be obtained for reference Installation codes and recommendations are subject to change and may
77. s To check generator set output voltage and frequency and the total numbers of hours run 1 2 3 Press the MENU button on the home screen Press the up or down arrow button on the menu screen to select Genset Status Press the ENTER button on the menu screen and note the values displayed on the Genset Status screen Press the BACK button to return to the home screen A029V088 Issue 16 65 6 Operation 1 2014 Battery 1229 Genset Load LIW 1288 LOAD MENU Genset Status Display Setup Event Log Fault Log Ethernet Setup ww 4 ENTER Genset Status Voltage 240V Frequency 60Hz Hr Meter 1234 6 FIGURE 51 GENERATOR SET STATUS SCREEN 6 8 Display Setup and Software Info 6 8 1 Brightness and Contrast To change the Brightness and Contrast of the display screen 1 Press the MENU button on the home screen Press the up or down arrow button on the menu screen to select Display Setup Press the ENTER button on the menu screen Press the NEXT button to select Brightness or Contrast Press the increase or decrease arrow button to increase or decrease brightness Change Contrast the same way as Brightness LAM Press the BACK button to save the settings and return to the home screen 66 A029V088 Issue 16 1 2014 6 Operation Sun 10 35 AM Battery 12 5 Genset Load LIW 1288 EXCER CLOCK LOAD MENU 4 Gen
78. se the configuration parameter a Config Select appropriate configuration depending on model and fuel from the table shown below b Frequency Select 60 Hz or 50 Hz c Rating Rating will be filled in based on the configuration selected This value can be lowered in order to correctly de rate for high altitude or hot climates Selecting the correct Amps value will also allow the correct genset load to be displayed on the Operator Panel d Press the BACK button to save the setting and return to the home screen A029V088 Issue 16 1 2014 7 Startup and Configuration TABLE 19 CONFIGURATIONS BASED ON MODEL AND FUEL TYPE Spec Fuel Configuration O GSBB Spec A and Canadian GSBB Natural Gas 14 Spec B GSBB Spec A and Canadian GSBB Propane Spec B US GSBB Spec B and Canadian Natural Gas 18 GSBC Spec B US GSBB Spec B and Canadian Propane 19 GSBC Spec B A029V088 Issue 16 77 7 Startup and Configuration 1 2014 Sun 10 35 AM Battery 12329 Genset Load LIW 12 CLOCK LOAD Genset Status Display Setup Event Log Fault Log Ethernet Setup hold blank button for 5 seconds Generator Adjustments TS Config TS Adjustments Config Frequency 2 Rating Amps FIGURE 58 GENERATOR CONFIGURATION 7 5 Transfer Switch Configuration To configure the generator set for the transfer switch being used 1 Press the MENU button on the home screen 78 A02
79. set Status Event Log Fault Log Ethernet Setup Display Setup BE DOTTERN Contrast 4 Software Info GEN SW P N 3261234 SW VERSION 12 34 Dis SW P N 3261234 SW VERSION 10 23 FIGURE 52 DISPLAY SETUP AND SOFTWARE INFO SCREENS 6 8 2 Software Info To check on the generator set and display software 1 Press the MENU button on the home screen 2 Press the up or down arrow button on the menu screen to select Display Setup 3 4 Press the INFO button on the Display Setup screen and note the values displayed on the Press the ENTER button on the menu screen Software Info screen Press the BACK button to return to the home screen A029V088 Issue 16 67 6 Operation 6 9 6 9 1 1 2014 Event Log To Check Log of Last 20 Events 1 Press the MENU button on the home screen 2 Press the up or down arrow button on the menu screen to select Event Log 3 4 Scroll through the event log with the up and down double arrow buttons Each screen Press the ENTER button on the menu screen provides a brief description of the event along with the time and date of the event Press the BACK button to return to the home screen Sun 10 35 AM Battery 12 5 Genset Load LIW EXCER CLOCK LOAD MENU Genset Status Display Setup Fault Log Ethernet Setup 2 ENTER Event Log Standby Enabled 05 04 2007 1 18PM FIGURE 53 EVEN
80. tch communication conductors between the generator set and transfer switch Separation of Class 2 and power circuits should be maintained per Article 725 136 of 2008 NFPA 70 National Electrical Code See the Operator Manual A029V089 for information regarding using the operator panel to operate and monitor the generator set Operator Panel Installation In The Home Mount the generator set operator panel on a wall in a convenient location such as next to the house thermostat To install the operator panel n drywall or paneled walls 1 Drill a hole that is large enough to clear the harness connector on the back of the operator panel 2 Route the wires inside the wall to hide the wires 3 Mount the operator panel with four No 6 wood screws or wall anchors On brick stone or block walls 1 Mount with spacers to clear the harness connector on the back of the operator panel 2 Mount with the appropriate wall anchors 3 Connect the operator panel to the generator set harness using either of the two 8 pin connectors on the back of the operator panel Refer to the Outline and System Drawings Appendix of this manual for guidelines on how to connect the operator panel to the generator set Operator Panel Installation In The Generator Set The operator panel may be installed inside of the generator set To install the operator panel in the generator set NOTICE The control panel bezel must be removed for installation in t
81. tep By Step Outline of Installation 1 2014 This page is intentionally blank 38 A029V088 Issue 16 4 Optional Internet Email Interface Descriptions 4 1 Introduction This feature allows for in home or remote access to your generator set through a web page NOTICE An Internet browser i e Internet Explorer is required for this option On this web page you can start or stop the generator set adjust the exerciser day and time determine if utility power is available and view the last 20 events faults on the generator set This feature is useful for homeowners who travel or have a second home and want to be able to remotely interface with their generator set This feature can also help to reduce troubleshooting time and service calls when the service technician has access to the same web page Use of the Ethernet is not required if you do not use web access To set up your generator set for web access complete installation instructions are included in the Network Setup Guide instruction sheet included with your generator set literature package The Internet Email Interface can make the same fault maintenance and event notices available to you and to your generator set service contract agency with appropriate Internet Service and email account NOTICE Technical support for setup and troubleshooting of the hardware used for in home network access to the generator set is available through the selling Cummins Power Generation d
82. the difference between Static and Dynamic IP Addresses Answer Dynamic IP Address On your in home network the router with DHCP enabled will assign a dynamic IP Address to all devices computer home generator set etc connected to the router As devices are added and removed from the router the devices are automatically updated with new IP Addresses This means that your computer and generator set IP Addresses will not always be the same unless static IP Addresses are assigned Static IP Address A static IP Address is an unique address that is permanently assigned to a device On the World Wide Web your typical ISP Internet Service Provider assigns a dynamic IP Address to your Internet connection This is the IP Address you type into your Internet browser to access your generator set from the World Wide Web A static IP Address is required for you to establish a constant address you can always access from the World Wide Web Contact your ISP to set up a static IP Address for your Internet connection Question What is DHCP Answer DCHP or Dynamic Host Configuration Protocol automatically assigns IP Addresses subnet masks and gateways to devices allowing them to communicate with each other Your router and generator set are equipped with DHCP A029V088 Issue 16 53 5 Optional Internet Email Interface Setup 1 2014 54 Default is for DHCP to be on Question What is a UPS device and why is it recommended Answer
83. the side of the generator set and the alternative stub up opening in the base for all power and communications wiring connections between the generator set and transfer switch Route the wires from the transfer switch through the conduit and connect the wires to the mating terminals on the generator set terminal block Two separate conduits are required One is for all AC voltage connections on TB2 or in the AC junction box One is for all communications cables on P7 J4 or Ethernet cables A029V088 Issue 16 17 3 Step By Step Outline of Installation 1 2014 Number wr 4 FIGURE 5 STUBUP 3 7 1 Power Supply Connections Electrical connections must be made by a licensed electrician Improper installation can lead to electrocution and damage to property Automatic startup of the generator set during installation can cause severe personal injury or death Push the control switch OFF and disconnect the negative cable from the battery to keep the generator set from starting 18 A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation 3 7 1 1 Main Wiring Refer to the requirements of The National Electrical Code NFPA No 70 for all AC wiring connections For access to the wiring connection terminal block TB2 Open the top of the generator set Swing the service door wide open or gently lift up on ea
84. top Utility Present Utility Green Connected Display LED Green Generator Flashing Running Generator Standby Off Available Utility Power Miot Available On Generator Of Transfer Utility Switch Generator 9 Load Control 1 o Load Control 2 E Time Duration seconds i 1 1 i 219 o5 3 min 3min Start Stop l 1 1 Generator Start Stop Button Engine Transfer Load ControkLoad Control Stopped Button Standby Pressed l UpTime Delay Tela 2 Delay ATS x fer Pressed Enabled FIGURE 42 MANUAL START STOP TIMING DIAGRAM A029V088 Issue 16 59 6 Operation 1 2014 Load Management Utility Present ty Off Utility Green Connected Off Display LED Green Generator Flashing Running OF Generator Red Standby Off Available Utility POW On Generator OF Transfer Switch Generator On Load Control 1 Off On Off Load Control 2 Time Duration 5 3min 3min seconds Transfer Load ControljLoad Control Lead Contral Load Control Lad Control Delay 1 1Delay 2Delay 1 1162 Disable 1Delay 2Delay i i 3min 3min i 40 i i i P i Load Control Utility 182 Enable lt
85. ue in home network address for the generator set by changing the field of IP address number to a number between 001 and 256 one that is not in use by another device on the same network The Subnet Mask Static DNS 1 and 2 and Gateway numbers establish the connections between the modem router and the generator set and do not need to be changed Press Next to continue to the e mail setup screen Select the Alert Level to choose the type of e mail message that the customer would like to receive 9 Enter the SMTP Port Number provided by your ISP or e mail service provider 50 Enter your e mail Server Name NOTICE An e mail server name may be obtained from the customer s ISP or e mail service provider example smtp cummins Enter the User Name and Password for the provided e mail server A029V088 Issue 16 1 2014 5 Optional Internet Email Interface Setup 12 Click Next to enter the destination e mail addresses 13 Enter up to three different e mail addresses which will receive generator set e mail alerts E mail Address 1 E mail Address 2 E mail Address 3 14 Press Done to complete the e mail confirmation NOTICE If the IP address was changed in step 5 type the new address into the Internet browser s address bar in order to return to the home screen 15 To complete the remote viewing process see Section 5 6 and Section 5 7 Home Genset Exercise Load vel Time Date Schedu
86. utline and System Drawings for specific information about the installation and wiring connections See the Operator Manual A029V089 for proper operation and maintenance instructions 8 A029V088 Issue 16 3 Step By Step Outline of Installation The installer is responsible for complying with all applicable installation codes and safety requirements See the Installation Codes and Standards section of this manual for more information The following sections create a step by step overview of a typical generator set installation Review these sections to become familiar with specific procedures and important safety precautions before beginning the installation NOTICE For information on pre installation considerations tools materials locating the genset codes and standards and specifications see the Introduction chapter of this manual 3 1 Pre Installation Considerations Before installation begins certain actions must be considered Prior coordination will reduce delays and the amount of time power has to be interrupted Areas of consideration The location of the generator set is one of the first decisions to be made as it affects all other aspects of the installation such as the length of electric wiring the length of gas lines Natural Gas or Propane both of which must be inspected by the gas utility inspectors and building inspectors the site preparation access to the site trenche
87. vary by location or over time TABLE 10 INSTALLATION CODES AND STANDARDS FOR SAFETY RECOMMENDATIONS 70 National Electric Code National Fire Protection Association NFPA 37 Installation and Use of Stationary Combustion Engines 470 Atlantic Avenue and Gas Turbines Boston MA 02210 NFPA 54 National Fuel Gas Code NFPA 58 Storage and Handling of Liquefied Petroleum Gases CSA Electrical Bulletin Canadian Standards Association CSA C22 2 No 100 Housing and Construction Materials Section CSA C22 No 14 178 Rexdale Blvd Rexdale Ontario Canada M9Q 1R3 California Administrative Code Title 25 Chapter 3 State of California Documents Section P O Box 1015 North Highlands CA 95660 Underwriters Laboratories Underwriters Laboratories Inc UL2200 333 Pfingsten Road Northbrook IL 60062 2096 3 1 2 Required Items for Installation Specific tools and materials are required for the installation of this generator set These items are identified in the following sections 10 A029V088 Issue 16 1 2014 3 Step By Step Outline of Installation 3 1 2 1 Materials Required TABLE 11 ELECTRICAL MATERIALS Appropriately sized gauge and length AC wires with 75 insulation 4 wires L1 L2 N and Gnd Appropriate conduit for all AC wires EN Cummins Power Generation Plug n Play harness from Genset to ATS 1 50 and X 100 lengths available for purchase Appropriate conduit for DC communications wires
88. warning and event screens may appear on the operator panel during Normal or Emergency Operation 6 6 1 Fault Screen If a generator set shutdown fault occurs a FAULT warning appears with the following information Brief description of the warning or fault The two digit Fault Code Number The time of occurrence of the fault Press the BACK button to reset the fault and return to the home screen See the Fault Log section of this manual to review the log of the last 5 faults A029V088 Issue 16 63 6 Operation 1 2014 Starting Fault Fault Number 32 Hour 10000 1 FIGURE 48 TYPICAL FAULT SCREEN 6 6 2 Maintenance Due Screen A Maintenance Due screen appears when a scheduled maintenance operation is due The warning does not time out Perform the maintenance Press the BACK button to return to the home screen Maintenance Due Air Filter FIGURE 49 TYPICAL MAINTENANCE DUE SCREEN 6 6 3 New Event Screen A New Event screen appears whenever system status changes such as when there is an interruption of utility power The screen provides a brief description of the event along with the time and date of the event The message does not time out unless superseded by a new event Press the BACK button to return to the home screen 64 A029V088 Issue 16 1 2014 6 Operation Auto Start Loss of Utility 07 10 2007 4 08PM FIGURE 50 TYPICAL NEW EVENT SCREEN 6 7 Genset Statu
89. way from the house 1 5 Fuel is Flammable and Explosive Keep flames cigarettes sparks pilot lights electrical arc producing equipment switches and all other sources of ignition well away from areas where fuel fumes are present and areas sharing ventilation Fuel lines must be secured free of leaks and separated or shielded from electrical wiring Leaks can lead to explosive accumulations of gas Prevent leaks and the accumulation of gas A rotten egg smell indicates a possible Natural Gas or Propane leak Natural Gas rises when released and can accumulate under hoods and inside housings and buildings Propane sinks when released and can accumulate inside housings and basements and other below grade spaces 1 6 Batteries Can Explode Batteries can explode causing severe skin and eye burns and can release toxic electrolytes Wear safety glasses Do not smoke Do not dispose of the battery in a fire The battery is capable of exploding 2 A029V088 Issue 16 1 2014 1 IMPORTANT SAFETY INSTRUCTIONS Do not open or mutilate the battery Released electrolytes have been known to be harmful to the skin and eyes and to be toxic Batteries present the risk to high short circuit current Remove watches rings or other metal objects and use tools with insulated handles To prevent arcing when disconnecting the battery Move the Stop Switch S2 to the Stop position disconnect the remote har
90. y hazards should perform generator set service Possible Causes Bad connections or bad communications Corrective Actions 1 Check connections a Verify that the Ethernet cable is plugged into the generator set control and the router b Verify that the computer that is attempting to access the generator set is connected to the same router as the generator set via an Ethernet cable on the same local area network c Verify that the wireless card on the computer is turned off d Check to see if both ends of the Ethernet cable are assembled and crimped as described in the installation instructions If not reassemble and crimp as described in the installation instructions e Verify that the Ethernet cable connections between the generator set and the router are solid and correct f Proceed to Check communications 2 Check communications a If the router is also connected to an incoming connection from an ISP check to see if you can access a standard web page with the computer connected to the same router as the generator set If not contact your router manufacturer for troubleshooting information b Check to see if the green and orange lights are illuminated at the Ethernet connection port on the generator set control board If the lights are not illuminated this indicates that no information is being transmitted or received Test the cable by disconnecting the Ethernet cable from the generator control board and connectin
91. ystem Ensure the email account and SMTP port accept non SSL and TLS connections Email Server Static IP Address Email Server Name SMTP Example smtp hughes net Email Account User Name Example include emailprovider com Email Account Password Email Notification Preferences Email Address 1 Email Address 2 Email Address 3 NOTICE The ISP may take several days to establish the IP address and an additional service cost may be incurred In Home Network Access to the Generator Set 1 Connect a category 5 Ethernet cable from the generator set control board to the modem router Make sure the modem router has sufficient ports available for connections for both the generator set and the computer connections NOTICE The router will assign an IP address to the generator set control 2 Write down the IP Address shown on the Network Setup screen below on the generator set s in home operator panel IP Address A029V088 Issue 16 1 2014 5 Optional Internet Email Interface Setup Battery 1 2 VDE Genset Load Genset Status Display Setup Event Log Fault Loc Ethernet Setup ENTER Network Setup DHCP ENS 192 168 000 002 Reset Password FIGURE 29 NETWORK SETUP SCREEN ON THE IN HOME OPERATOR PANEL NOTICE Leave the DHCP Dynamic Host Configuration Protocol on as it assigns a dynamic IP adress to your internet connection 3 Type the IP address in the ad

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