FBX - Schneider Electric
Contents
1. m Screw in the two spacers 1 using the washers 2 through the upper mounting points m Attach the cover 4 m Fix the cover in place using 5 x M8 screws 3 10 2 RHS coupling Top view PI na lt lt ba Bs m Screw in the two spacers 1 using the washers 2 through the upper mounting points m Attach the cover 4 m Fix the cover in place using 5 x M8 screws 3 26 Schneider AMTNoT131 02 revision 16 Electric FBX 11 1 VVhen required The internal arc deflector is compulsary when the unit is installed within a room with a ceiling height of gt 2 m and lt 2 4 m 11 Fitting a rear deflector to a Function M 11 2 Fitting the deflector to the rear of the Function M Rear view Rear view 220 mm max gt Side view A m Attach the rear deflector mounting 1 to the five M8 nuts 3 on the rear of the unit m Position the FBX in its definitive location NB The distance with respect to the rear partition must n2. Ta 00 YY ii 2 b 1 RelayWiC1 or DPX 1 behind the panel 2 Panel fixing screws 3 Front panel 16 2 Access to the relays of a single T2 function See markings in 16 1 m Remove the 2 screvvs 2 which hold the m Lift the panel slighty and then slide to the m The relay 1 is now accessible front panel 3 left 4 16 3 Setting of the protection relays NOTICE NOTICE The relays are delivered set to their For the setting of the relays please refer to maximum values by default the instructions delivered with the equipment 42 Schneider AMTNoT131 02 revision 16 G Electric FBX 16 4 The protection relays WIC1 amp DPX 1 Schneider n gt Zi th bs s LED 1 gt E i m VVIC1 Stand alone protection relay m DPX 1 Stand alone protection relay with without earth fault detection earth fault detection and LED indicator Option with earth fault detection Flashing green LED OK Permanent green LED problem with the relay Permanent red LED detection of fault current 16 5 Fault indicator WI1 SZ5 m Push the green button to reset the indicator Reset ext Reset 3 FI Wiring of the WI1 SZ5 Reset AMTNoT131 02 revision 16 Schne
3. 5 3 3 Presentation of Measurement functions 6 3 4 Legend of mimic diagrams for manual controls 6 3 5 Presentation of mimic diagrams See legend 3 4 7 3 6 Presentation of mimic diagrams for motorised controls See legend 3 4 8 3 7 Presentation of the mimic diagrams used on Measurement functions See legend 3 4 8 4 Storage Packing 9 4 1 FBX switchboard packing 9 4 2 Specific transportation requirements 9 4 3 Temporary storage less than 6 months 9 5 Handling and Unpacking 10 5 1 ET N b Qupa by ee 10 5 2 LIND ACKING isd 5 2 Sacota eee bows susu sreg E EE E 68484 10 Valorizing packaging waste 10 Delivery cable blanking plate option 10 5 3 Il Kia anoda aba o b a 10 Special case for 5 function svvitchboards 10 5 4 ELL uu b dol eee ee re ee ee nda re ee di 10 6 FIXING to the T OOF be ee eee Eee 11 6 1 Opening the cable compartment cover 11 6 2 FIXING tothe Gees ru 77 11 7 Earthing the FBX switchboard
4. m The earthing switch must be closed if not see the operating manual 2 2 m 1 Lift the latch m 2 lift and pull the cable compartment COVET Exception for Functions R and Sb Before removing the panel remove the locking pin fixed in place with an M6x16 CBHC bolt When re fitting the cable compartment cover re position this locking pin then attach it with the M6x16 CBHC bolt 6 2 Fixing to the floor Position and fix the FBX switchboard to a concrete floor or supporting surface using 4 x M10 bolts Class 8 8 with flat washers exterior diameter 30 mm thickness 3 mm For rear fixings there are two possible settings Ensure the unit is no way deformed when fixing to the floor Chock it in place if necessary u Pull the panel tovvards yourself then extract it Top vievv See Civil Engineering Guide 2 2 Fixing Fixing points Tightening Standard 1or3 4 6 8 Optional 2 5 7 9 FBX M 1 4 6 8 AMTNoT131 02 revision 16 Schneider 11 Electric FBX 7 Earthing the FBX switchboard 7 1 Location of the connector terminal m The earthing connector terminal can be found in the FBX unit s cable compartment on the LHS side panel 7 2 Connecting the earthing cable 72 Nm F m
5. a4 0 7 X1 4 E X1 3 C Closed position t 5 9 The voltage across the auxiliary relays K10N 6 V amp K10FF and the voltage of T200 have to be 7 LL 1 11 mandatory identical Earthing switch position 17 4 7 ST Control circuit AMT150376 01 Auxiliary relays 8 HTA 2 VDC Ref FINDER 40 52 9 024 0000 Ref SEEF ST435 051 230 gt Type of control Standard 9 48VDC Ref FINDER 40 52 9 048 0000 o D Timer await return to position 15000 10 Ref SEEF ST435 051 238 SE g v3 w Po Timer non complementary filtration 10000 li Timer Operation time excl PM6 1000 11 Y 36 Schneider AMTNoT131 02revision 16 amp PElectric FBX 14 6 Connecting a 12 AB2 Functional Unit For T2 schematics 900164 000 T2001 AMT150442 01 00 AMT150443 01 cc Xia 1 1 Lo The voltage of the T200 24 or 48 VDC and Open position the auxiliary FBX voltage motor and control X1 4 X1 3 s system have to be mandatory identical Closed position gi 6 V Earthing switch position 5 7 gt 7 ST b 8HTA Type of control PM6 ap 9 Timer await return to position 15000 gt Timer non complementary filtration 10000 p 10 aJ3 w Timer Operation time excl PM6 1000 f 14 7 Connecting a T2 AB3 Fun
6. 12 7 1 Location of the connector terminal 12 7 2 Connecting the earthing cable 12 8 Connection of the HV cables 13 8 1 Standard equipment for the FBX up to 24 kV 13 8 2 Connection adapter cones for cross members in accordance WIINEENSOISI pretura arnie 8 3 Connection of the cables 6 4 General connection precautions 6 5 Type A connection agiata ear di 8 6 TVPE C GONAGElHON s sc svasata renne ternate 8 7 Attaching the cables and connecting the earthing braids IIa Cl aA Ss safe 777 77 SCrEWAILCIGMPS l seen beeen dence dene 8 8 Fitting of cables with a blanking off flooring optional 8 9 Assembly of 3 cables per phase optional 8 10 Access to the connections for the 25 kA cables optional 8 11 Fitting one or two cores per phase option AMTNoT131 02 revision 16 Schneider Electric FBX 9 1 9 2 9 3 9 4 9 5 9 6 9 7 9 8 9 9 10 10 1 10 2 11 11 1 11 2 12 12 1 12 2 12 3 13 13 1 13 2 13 3 13 4 13 5 13 6 13 7 13 8 14 14 1 14 2 14 3 14 4 14 5 14 6 14 7 15 15 1 15 2 Switchboard extensions for simple extension SE or d
7. Fitting the deflector to the rear of the Function M Connecting transformers within Measurement Functional OS Sa 777 7 CE Uels AL Connecting transformers in a type M2 or M3 functional unit Connecting transformers in a Type M4 fonctional unit Lovv Voltage Connections Intervention conditions See 9 1 Connection of the low voltage Wiring GIGUICOIAGIAMIS a vero 5077 SH pnt UriDDINOLCOI a eed ae aa ee ee sa bala Standard diagram for motorized control type AB2 for Function C Standard diagram for motorized control type AB3 for Function C Standard diagram for motorized control type AB2 for Function T1 Standard diagram of a VVIC1 protection type AB3 for Function T2 Measure protection signalling part CONO PAT E x o decades saat be eho Kapu h xl xama b b s Connecting the FBX to the T2001 control unit Connecting a 630A CB Functional Unit Connecting a C AB2 Functional Unit Connecting a C AB3 Functional Unit Connecting Functional Units C AB2 and T1 AB2 Connecting Functional Units C AB3 and T1 AB3 Connecting
8. QUI m Lightly clean the contact surfaces m Connect the earthing terminal to the m Optional Supply of a H M12x35 bolt building s grounding network HM12 bolt NOTICE The grounding network connection cable and fixings are not supplied by Schneider Electric 12 Schneider AMTNoT131 02 revision 16 Electric FBX S Connection of the HV cables 6 1 Standard equipment for the FBX up to 24 kV The FBX switchboard is fitted with plug in cross Members Type PF250 or PF630 dl C 127 CB T1 optional T1 basic Plug in cross member PF630 Plug in cross member PF250 NF EN 50181 Connector Type C NF EN 50181 Connector Type A Ir 630 A M16 0 mm Ir 250 A contact finger M7 9 0 02 0 05 mm 6 2 Connection adapter cones for cross members in accordance vvith NF EN50181 Connection adapter cone Type A 250 A DA Connection adapter cone Type C 630 A X X X optional X X 8 3 Connection of the cables The cable compartments can be accessed from the front Remove the cable compartment access Before fitting read and apply the appropriate Fit insulating blanking plugs on any unused panels See chapter 6 1 safety instructions cross Members Note The red coloured plugs fitted to the switchboards when they are delivered are not isolating plugs 6 4 General connection precautions Clean the separable connectors and cross Apply the silicon grease supplied with th
9. Inspection of mechanical tightening torques assemblies electrical connections earthing circuits cables etc Repeat a couple of operations to check the functioning of the system for the circuit breaker and the earthing switch Verify after each operation the status of the position indicator 17 9 Energizing the FBX switchboard Before commissioning the load break switches disconnectors and earthing switch must all be open When the switchboard incoming feeders are energise the voltage present indicators should flash or come on depending on the equipment AMTNoT131 02 revision 16 FBX 17 6 VDS Voltage Detection Systems HR System High Resistance The voltage or total absence of voltage is detected by a separate VDS in accordance with IEC61243 5 NOTICE The three phases must in all cases be verified NOTICE Use the recommended voltage present indicators 2 1 pe la m The measurement plugs are fitted to m Horstmann Luminous Indicators each function of the FBX switchboard HR ST and blanked off during normal operations IVIS Intelligent Voltage Information System The IVIS with its integrated indicators can The IVIS unit does not need an external be used to check for the absence of voltages power source in accordance with IEC61243 5 It is an electronic unit in a sealed box The lightning b
10. S J ouu J Jjp5O 7 J LS Ajddns u ljixnv L9 A9HESIG A1 21 4 11 ej upillxny dY LIIM Aejes UONDEJOld LOEYM ALOWAY W307 1 15 AMTNoT131 02 revision 16 der tric I ec Schne 34 FBX 14 Connecting the FBX to the T2001 14 1 Connecting a 630A CB Functional Unit control unit For CB schematics 900225 000 T2001 AMT150829 01 _ 1 N AMT150830 01 ah ia Closing order Q D 2 CC 1 22 ag X1 21 Opening order The voltage of the T200 48 VDC and the X1 2 75 auxiliary FBX voltage motor and control Open position o 0 9 system have mandatory identical 1 4 X1 3 USE ONLY 48VDCI Closed postion X1 26 2 X1 25 Power Supply LL gt 6 V Earthing switch position 7 o
11. 8 HTA Type of control Standard jy 9 2 Timer await return to position 15000 8 gt d Po Timer non complementary filtration 10000 l ov Timer Operation time excl PM6 1000 NI AIA 14 2 Connecting a C AB2 Functional Unit For C schematics 900144 000 T2001 AGSC05101 01 _1 V AGSC05102 01 2 CC X1 26 X1 25 p X1 2 2 X1 1 The voltage of the T200 24 or 48 VDC Open position O 2 and the auxiliary FBX voltage motor and X1 4 X1 3 control system have to be mandatory Closed position E D identical a 6 V LL Earthing switch position 7 o 7 ST 8 HTA Type of control PM6 o S 3 Timer await return to position 15000 10 s Timer non complementary filtration 10000 Timer Operation time excl PM6 1000 Ku N AMTNoT131 02 revision 16 Schneider 35 Electric FBX 14 3 Connecting a C AB3 Functional Unit For C schematics 900143 000 77 10 AMT150377 01 AMT150377 02 Closing order 0 00 E a I CAUTION Opening order TP 8 p300 Q The voltage across the auxiliary relays K10N amp ition 4 7 o 7 ay 40 K10FF and the voltage of T200 h
12. Fix the bottom of the connection to the transformer using 2 x M12 screws 1 Fix the other end of the upper connection using an M12 bolt 2 m Sectional view of the M4 functional unit AMTNoT 131 02 revision 16 FBX Cables 13 1 Intervention conditions See 9 1 Intervention Busbars Level 1 de energized de energized 13 2 Connection of the low voltage wiring Load break switch open 13 Low Voltage Connections Earthing switches closed Loosen the two holding screws 3 and remove the mimic diagram panel Unscrew the two screws 2 from the indicator light protection panel then lift off by pivoting Unscrew and remove the upper roof panel attached using two screws 1 Unscrew the blanking panel below the mimic diagram loosen 2 screws 4 Remove the cable compartment cover AMTNoT131 02 revision 16 Upper roof panel Knock out panels Route the external control cables 6 through and connect them to the flat terminals 5 as shown in the wiring diagram provided with the order see 13 3 NOTICE The low voltage wiring connections can also be passed through the knock out panels on the left or right hand side of the switchboard See picture above NOTICE To avoid damaging the wiring the oblong holes must be fitted with cable glands or edge protection Once the low voltage wiring has been connected continue with the refitting of the other panels
13. 6 Al Al K 1E VW KILA External 30 Schneider AMTNoT131 02revision 16 F Electric FBX 13 6 Standard diagram for motorized control type AB3 for Function C _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ uu mtmtmtmy Position contacts for the earthing switch Position contacts L1 L2 L3 Load break switch for local remote position contacts G1 Auxiliary supply KTOFF K20FF K220FF Tripping relay n K10N K20N K220N Closing relay V A01 2 29 i RS 2 K301 Printed circuit board relay diodes M Motor 011 51 Load break switch position contacts 2 081 51 Position contacts for the earthing switch S11 Local remote selector switch S61 Closing push button S62 Opening push button X1 Connector terminals 511 20 1 LOCAL 2 REMOTE i 2 4 13 i 13 4 081 552 b a Q81 S51 1 14 14 1 Sl R N 51915 53 13 011 51 Q11 S1 52216 54 114 Dy rex 126 F if ISfx13K l l lee 7 a i 22 r l r 175 T 22 13 LAF X1 3K LIF n 45m ii Hi To SEN un m mea gt TT dx a ze cn da E EE me Qe K220N LOCAL REMOTE K220FF K10FF K 220FF b ol K20N 2 3 M K10FF T K220N M
14. a T2 AB2 Functional Unit Connecting a T2 AB3 Functional Unit Fitting the HV fuses Dimensions mm of the fuses in accordance with standards IEC60282 1 ANG TECO EIO a a ra Selection table for fuses Schneider Electric fuses Flusarc CF CEl Schneider Electric fuses Flusarc CF DINVDE SIBA tuses yy B AMTNoT131 02 revision 28 28 28 29 29 29 30 30 30 31 32 33 33 34 35 35 35 36 36 36 37 37 38 38 38 38 38 39 16 FBX AMTNoT131 02 revision 16 Contents 15 3 15 4 16 16 1 16 2 16 3 16 4 16 5 17 17 1 17 2 17 3 17 4 17 5 17 6 17 7 17 8 17 9 18 Fitting a fuse earthing switch closed Open the access cover to the standard fuse holders Opening of the access cover to the leaktight fuse holders by key or handle Fitting the fuses in place Processing fuse packaging Mechanical trip test on blown fuse Protection Relays WIC1 or DPX 1 Location of the protection relays Access to the relays of a single T2 function Se
15. in reverse order of fitting Schneider 29 Electric FBX 13 3 Circuit diagrams The follovving diagrams are given as examples only Please refer to the diagrams delivered vvith the equlpment 13 4 Shunt tripping coil Function Voltage Inrush power 200 VAC 560 260 VA 220 VAC 710 370 VA T1 24 148 60 7 110 7 125 220 VDC 160 VV 100 VAC 570 250 VA 110 VAC 660 340 VA 125 VAC 950 520 VA 13 5 Standard diagram for motorized control type AB2 for Function C External motor control Legend K11A Openi I To Open penmg relay K11E Closing relay Q11 M1 Motor 011 51 Load break switch position contact Q11 V1 Diode bridge nl Q81 S1 Earthing switch position contact p 2 X1 Connector terminals Functional diagram 3 3 K11A K11E 4 4 Position Contacts Load break switch position contacts for the earthing Qll switch Da X1 X1 a XL al X L el XL XL e X1 e 1 Pe 1 el 23 21 BB1 S52 4 81 Sili ON O 1 1 QLL 184 yee U1 QII 011 15 011 63 QLL 11 31 43 M M Sh 517 S N SL S N 52 64 12 24 22 44 081 pe 081 111 23 SI 5 12 24 X1 196 X1 194 X1 22 Xt J2 XL XL J6 X1 8 PORE a Iie 61 61 KHA G KLE 7 ne RS fe 6
16. of the fuse m Make sure the fitted assembly plug and fuse is clean m m 1 Slide this assembly into the fuse holders aligning the lug on the plug with the slot in the holder Ay CAUTION Do not twist the assembly when inserting AMTNoT131 02 revision 16 FBX m 2 The lug on the plug must click into the m 3 Push the plug by the two tabs slot in the fuse holder provided up to the stop m Now fit the other two fuses Processing fuse packaging NOTICE The packaging is to be disposed of via General Industrial Waste recycling channels 15 4 Mechanical trip test on blown fuse It is possible to test the mechanical trip mechanism activated by a blown fuse m Tore close the fuse cover Lift the latch Lift the cover and push back into place Lock the cover using the key _ YO E m Check the tripping mechanism with the m Inserta 2 1 mm rod W gt 80 mm into load break svvitch closed the hole created for this purpose AMTNoT131 02 revision 16 m Push it until it stops m Check that the fuse symbol is displayed red Schneider 41 Electric FBX 16 Protection Relays VVIC1 or DPX 1 16 1 Location of the protection relays C T2
17. protective gloves for any handling operation Proceed with unpacking the Functional Units only where they are to be installed on site Valorizing packaging waste After unpacking the materials remaining cover wooden floor panel etc should be sorted and sent to the appropriate recycling services Delivery cable blanking plate option This plate is not fitted into the switchboard It See 8 8 for installation is delivered upside down wedged in place between the transport pallet and the switchboard 5 3 Handling After unpacking the switchboard must be handled in accordance with the requirements laid out in AMTNoT137 02 The latter document must systematically be attached visibly to the FBX itself Special case for 5 function switchboards m The 5 function switchboard must be lifted m When the switchboard is installed it is by 4 lifting brackets until it arrives at its possible to remove the 4 lifting brackets final installation location 2 x open ended spanner size 13 5 4 Packing The standard pack includes the installation user and maintenance manuals and the operating handles Other accessories may be included depending on the configuration of the switchboard itself fuses fixings panels etc 10 Schneider AMTNoT131 02 revision 16 Electric FBX 6 Fixing to the floor 6 1 Opening the cable compartment cover der Schneider e
18. to 2 2 9 5 Reminder on the use of blanking plugs One must be careful when using blanking plugs as there are tvvo different types AMTNoT131 02 revision 16 Insulated Plugs When these are used the svvitchboard can be energized A protective cover holds these plugs in place Plastic Protective Cover Fitted to cross members to be connected on site This cover is only to be used to protect the bushing against dust Schneider 19 Electric FBX m Vievv of a bushing vvithout protection just prior to connection 9 6 Coupling accessories A box containing m Plastic protective cover m Insulated blanking plugs are compulsary for sealing off bushings on an energized A DANGER switchboard This cover should never be fitted to an energized switchboard NOTICE The plug in the photograph is shown without the cover plate used to compress it in place Legend 1 Assembly Manual for extensibility kit Cleaning vvipe Glove Tube of grease 3 Extension connectors I O OA W PD 3 Adapters optional Additional supplies 7 Foam strip seal 8 1 bag of fasteners including 2 spacers 2 guide pins 4 M10 nuts 2 x H M8x60 bolts plus washers and nuts 1 x H M amp x20 bolt plus washers and nut 9 7 Equipment for the Functional Unit extension See 9 6 The earth is on the extendable switchboa
19. which if not avoided can result in minor or moderate injury 1 Schneider Electric at your Schneider Electric declines any responsibility for the following points the non respect of the recommendations in this manual which make reference to the international regulations in force the non respect of the instructions by the suppliers of cables and connection accessories during installation and fitting operations possible aggressive climatic conditions humidity pollution etc acting in the immediate environment of the materials that are neither suitably adapted nor protected for these effects Particular instructions for operations and interventions All operations must be completed once started The durations for completing the operations mentioned given in the maintenance tables are purely an indication and depend on on site conditions Except when it is imposed the wearing of the gloves has been voluntarily limited in this manual so as to have clear visuals of the hands and operations described Mark corresponding to a key NOTICE NOTICE is used to address practices not related to physical injury The safety alert symbol shall not be used with this signal word Schneider Electric Energy France 35 rue Joseph Monier CS 30323 F 92506 Rueil Malmaison Cedex www schneider electric com Schneider 1 Electric FBX 2 Withregards to this User Manual 2 1 Reminder concerning normal service conditio
20. 45 45 45 46 46 46 47 47 47 48 FBX Schneider Electric 2010 Schneider Electric the Schneider Electric logo and their figurative forms are Schneider Electric registered trademarks The other brand names mentioned within this document whether they be copyright or not belong to their respective holders Schneider Electric request the carefully reading of the following instructions in order to familiarize yourself with the product in this document before trying to install operation put into service or conduct the maintenance on it 1 1 This user manual does not list the locking out procedures that must be applied The interventions described are carried out on de energized equipment in the course of being installed or locked out non operational 1 2 Protection equipments Only qualified and accredited people can operate on our products They must be equipped with all the correct protective equipment required for the task being performed 1 3 Symbols of information Code for a product recommended and marketed by Schnelder Electric service Our products are fully quality controlled and tested at the factory in accordance with the standards and regulations currently in force The correct functioning and lifespan of the product depend on respecting the installation commissioning and exploitation instructions found in this manual Not respecting these instructions is likely to invalidate any gua
21. FBX E Handling of Coupled Functional Units m AMTNoT170 02 FBX CB function Installation Commissioning Operation Maintenance m AMTNoT174 02 FBX Assembling a 1250A busbar m AGS531751 01 IVIS and IVIS F Operating Instructions m AGS531757 01 IVIS and IVIS F Installation Instructions 2 3 Tools and products not supplied required for the operations described in this notice Crowbar gt Scissors g Open ended spanners sizes 7 13 and 17 2 x open ended spanner size 16 Ratchet handle extension with socket sizes 8 10 13 and 16 mm a Torque wrench Mie 2 Schneider AMTNoT131 02 revision 16 amp PElectric FBX 2 4 Tightening torque values Nm for standard assemblies nut bolt Threaded fasteners with Steel Steel grease Class lt 8 8 Class gt 8 8 lt 10 9 A2 70 Diameter Plastic PA 6 6 Electric FBX 3 Presentation This manual covers FBX C and FBX E switchboards for 12 17 5 and 24 kV networks 3 1 Identification of the FBX The technical data ranges give the individual characteristics of the switchboard Year Serial UTI Order number vii 1 sie Customer ID Position 011 Diagram o 24 20 6 C TT FBX C 24 20 1 Instruction AMTNOT131 01 AMTNOT132 01 res0A 6 fr50 k 20 KA tk 15 Switchboard IAC AF 20kA 15 unit weight kq Pre 0 03 Mpa Pae 0 02 Mpa 360 SF6 2 57 kg FB 0 02 Mpa sealed pre
22. K10N K220N 2n Im n 4m m ili rr To next feeder To next feeder AMTNoT131 02 revision 16 31 Electric FBX 13 7 Standard diagram for motorized control type AB2 for Function T1 911 SI IX SI Tes H ote VI VI IX S 98 U02 UAOIQ sn eUJ9 XI eV cy JOJQOUUOY LX Ya 3 YJIMS buiyuea y 104 S 9E UOI UOHISOd 1 2 18 IDE Win polq LA LLO 29 9 S 25B UO2 UOIISOd 5 YeA G PeOT LS LLO 8 3 l Y 40 0VV LW L LO 109 bulddul 1141107 a tej IX UMOJQ OSNA CES LA LES La DS puaba ar 911 Ix BIq 91 ME BS s LI 180 ob IX 011 1X 8 TX 9 IX t IX gl MX de IX LI 1X IX Za ye qaz IS 2 11 180 l 180 NV _ yy e be 21 y ec n i sas A ass ass 15 T TE Eg 9 110 19 T10 II IX 6 1X L 1X IX e 1 I IX be TX K T 110 youms Buiyuea _ 20 _ Mo QU 10 11 5 180 e Y zs 180 S 281U02 uonisoq mt y y Te Ed 411 112 euonoun i 100 Buiddu S 981U02 UONRISO UOlAS ye 1q pEe0O1 ror pl so O OL u do ol IOJJuo2 Jo ouu AMTNoT131 02 revision 16 der ctric le Schn 32 FBX 13 8 Standard diagram of a VVIC1 protection type AB3 for Function T2
23. Measure protection signalling part 38 M ALI NOEZ Ww ly yoejg al PONG youms bulges bullleubis at joj poejuoo H MAS 10 99 9S s op uo5 uonisod BuljjeuBbis ney li 86 2 LX Buiddu 164 100 y2 IMS BJOWAS JCIOT J LS GZS LIM 4o o p UNEH L0CH lt a dind 0 f ru ish agl ssl pol esi zs sjogjuo9 uonisod PNO sjogjuoo uonisod JOJOBUUODSIP YOUMS cl L 180 LLO LOO 33 der ctric I e Schn AMTNoT131 02 revision 16 FBX Control part uoyng usnd Bulu do z9S 4030 W s y z BUISOJI NOZM NOZZM NOLM s y z Buiddu 440ZM 440ZZM 440 1M uoyng ysnd bulsojD 19S bulddul 1 L4 L00 1X9U OL 1X9U OL r wvxs 110434 W907 UL 5 4 3 x N o lt LL De lt g N sz 5 N x 0 2 JOA Z Eb m AKL A w wj 211 UST VO ch ve 64 Void si nq Ver ol SEDE IX de ACCX u ah sil 32 ay 7a AZIXssY 490 se iBT 367 g r DUST ET I l I l 5 rot ot hoe MO i LORI ss 119 i tl bb 25 is Beto A sw ni I 95 lo IS N 1 I 1 I I I I I 1O J989uuo2 LX YOJIMS 10 2
24. Secondary Distribution Switchgear FBX SF6 Gas insulated switchboards Instructions Installation Commissioning FBX Contents 1 Schneider Electric at your service 1 1 1 Particular instructions for operations and interventions 1 1 2 Protection equipments 1 1 3 Symbols of informallolt x ine eee ee eee Red ema e LE He ORES qa 1 1 4 Symbols and important safety informations 1 1 5 0006565500 300 300 0200007390 0209000907 1 2 VVith regards to this User Manual 2 2 1 Reminder concerning normal service conditions in accordance VATIE ebay sabi 2 Permissible ambient temperature 2 Installation altitude 2 Atmospheric pollution 2 Permissible atmospheric humidity level 2 2 2 Other technical notices to be consulted 2 2 3 Tools and products not supplied required for the operations described THIS 2 25 ous ae phe oe eee vee ee eng Q eee ee ae na 2 2 4 Tightening torque values Nm for standard assemblies nut bolt 3 3 Presentation 4 3 1 Identification of the FBX 4 3 2 Presentation of the FBX
25. ave to be i mandatory identical tion d 9 Control circuit AMT150376 01 Auxiliary relays 6 V 24VDC Ref FINDER 40 52 9 024 0000 f f 1 12 LL X1 11 Ref SEEF ST435 051 230 Earthing switch position o 7 ST 48VDC Ref FINDER 40 52 9 048 0000 inni Ref SEEF ST435 051 238 mi Type of control Standard 9 a Timer await return to position 15000 10 JB Timer non complementary filtration 10000 Timer Operation time excl PM6 1000 T i 14 4 Connecting Functional Units C AB2 and T1 AB2 For C schematics 900144 000 For T1 schematics 900154 000 1 AGSC05104 01 x AGSC05105 01 Closing Tripping order 26 3 1 06 2 1 2 X1 1 The voltage of the T200 24 or 48 VDC and sui X1 4 E xs sc the auxiliary FBX voltage motor and control Closed position 7 i system have to be mandatory identical x p izn X1 12 X1 11 Earthing switch position 7 ST b 8HTA Type of control PM6 aby 9 Timer await return to position 15000 d NS Ha LA J3 ov mn Timer non complementary filtration 10000 Timer Operation time excl PM6 1000 ili i 14 5 Connecting Functional Units C AB3 and T1 AB3 For C schematics 900143 000 7 AMT150837 01 ili AMT150837 02 Closing order 58 7 For T1 schematics 900153 000 Opening order X1 30 7 1 300 AMT150379 01 iz AMT150379 02 Open position
26. bolt m 4 Slide a notched nut between the plate m 5 Fix the bar on to this angle bracket m 6 Fix the second angle bracket and the wall H M8x40 bolt m Position this angle bracket in the same m Screw in and tighten the second way as the one facing it threaded bolt m 7 Mark the 2 holes m Remove the angle bracket m Reposition the angle bracket m Position and fix the support 9 by the m Ensure that the adjacent compartment is m Engage the threaded bolts by the spacers 10 accessible and not obstructed compartment on the adjacent Functional m Note this mounting support is inverted in m 8 Drill the 2 holes drill bit 8 5 mm Unit relation to the two others m Screw on and tighten m Connect the cables m Remove the bar m Fit the bar after connecting the second cable per phase 131 02 revision 16 2 Ged 17 P Electric FBX 8 10 Access to the connections for the 25 kA cables optional 4 w i f m To gain access to the cables m A small panel equipped with a handle connections lift the door panel protects the plug in bushings ih m Grip the handle m Completely remove this gate m The plug in bushings are accessible m Slightly raise the gate then pull it towards you NOTICE Do not forget to refit the gate back in place after connec
27. ctional Unit For T2 schematics 900163 000 AMT150381 01 T AMT150381 02 Closing order 1 28 75 70 Opening order 22 41 806 The voltage across the auxiliary relays K10N p n 2 ds 440 amp K10FF and the voltage of T200 have to be 77 1 4 X1 3 c mandatory identical itiont 0 E Hi Control circuit AMT150376 02 5 Auxiliary relays Xx ay 6 V 24VDC Ref FINDER 40 52 9 024 0000 i i X1 12 m X1 11 Ref SEEF ST435 051 230 Earthing switch position o d 7 ST 48VDC Ref FINDER 40 52 9 048 0000 Ref SEEF ST435 051 238 oa Type of control Standard 9 2 Timer avvait return to position 15000 10 J3 gt Timer non complementary filtration 10000 l l id Timer Operation time excl PM6 1000 11 T AMTNoT131 02 revision 16 Schneider Electric 37 FBX 15 Fitting the HV fuses 15 1 Dimensions mm of the fuses in accordance with standards IEC60282 1 and IEC62271 105 ga T i 1 Possible also in 442 mm 45 striker pin 33 x D 88 max x 33 gt lt gt 15 2 Selection table for fuses NOTICE Use fuses with average type of striker with a maximum initial tripping force of 80 N Schneider Electric fuses Flusarc CF CEl Power of the transformer kVA e je Tin o ss mo Tom 20 s Tan Ten Tom Tim Tum Tum Tum n w o eaa pe e e TmimT T T T T T T apa
28. der Electric Photos Schneider Electric 12 2010
29. e members using a dry cloth connectors The manufacturer s installation instructions and torque settings must be scrupulously respected 8 5 Type A connection Position and engage the cable into its clamping stirrup Plug in the connector without using tools then hand tighten the fixing device For the initial connection and in accordance with the recommendations made by certain suppliers it is standard to use the wires supplied with the connector to fill in the space between the cross member and the connector itself During this connection operation the cable must run freely and naturally into the bottom of its connector stirrup AMTNoT131 02revision 16 Schneider 12 Electric FBX 6 6 Type C connection Please refer to the connector manufacturer s instructions especially regarding the tightening torque value As an indicator the maximum permissible tightening torques are 40 Nm for brass fasteners and 84 Nm for steel fasteners 1 Sliding contact pin 2 Support plate 3 Mounting flange 4 Mounting device 1 Cross member Male 2 Support plate 3 Screw contact Screw thread depth 8 7 Attaching the cables and connecting the earthing braids Position the adjustable cable mountings in accordance with the type of tightening see below and cable characteristics Adjustments are both horizontal and vertical Clip fit clamps Attach the cables using clamps or
30. e markings in 16 1 Setting of the protection relays The protection relays VVIC1 amp DPX 1 Fault indicator WI1 SZ5 COMMISSIONING out an inventory of all tools and accessories on completion of the vvork Pre commissioning information Principle pre commissioning checks Energizing the FBX svvitchboard VDS Voltage Detection Systems HR System High Resistance IVIS Intelligent Voltage Information System Verification of phase concordance for IVIS Capdis KRIES VPIS Voltage Present Indicating System Voltage Present Indications verifications with a standard unit Voltage Present Indications verifications with a Kries unit Starting up the switchboard Short circuit indicators optional Schneider Electric 39 39 39 40 41 41 42 42 42 43 43 44 44 44 44 44 44 45
31. hten without locking Preparation the existing extensible unit Version after 03 2008 m Loosen alternately the two fixing bolts of the insulated end cap compression plate A CAUTION Light pressure is applied by the insulated blanking plugs to this plate m Remove the plate wa NS m Wear gloves to remove the plugs m Clean the inside of the three bushings m Put on the glove 3 to cover the insides m Apply an alternative side to side force on with a cleaning cloth 2 of the bushings with a thin coating of each plug so that air can progressively grease 4 enter into the plug crossmember interface whilst pulling towards the rear 22 Schneider AMTNoT131 02 revision 16 Electric FBX Preparation of the insulated extension connectors 5 a tem 2251 m Clean each extension connector 5 with m Puton the glove 3 and cover them with the cleaning cloth 2 a thin coating of grease 4 Installation of the insulated extension connectors 5 iR nun ux un 1 I anan we m A z lt m Firmly push each extension connector m Link together the three earthing braids m Fix and tighten the braids using onto its contact assembly m Position the cable ends as shown above 1 x H M8x20 screw flat washer locking washer n
32. ider 43 Electric FBX 17 Commissioning 17 1 Reminder Prior to dispatch FBX Svvitchboards are Also check the leaktightness of the room the mechanically and electrically tested cable troughs ventilation etc 17 2 Carry out an inventory of all tools and accessories on completion of the work Recover verify and tidy away all assembly Store away in their respective location the Attach the FBX technical notice in a visible tools and objects not required in the operating accessories for the switchboard location within the room switchboard 17 3 Pre commissioning information Respect the General Safety Instructions Check and record the serial numbers and Refer to the drawings and diagrams supplied booklet for Electrical Applications and the identifying marks on equipment and with the equipment They describe the particular regulations for the network switchgear while they are accessible functionalities employed to carry out the level concerned with regard to locking out of operation required procedures 17 4 Principle pre commissioning checks Ensure there are no foreign bodies inside the switchboard Check the external appearance no signs of blows scratches on the paintwork gt carry out touch up repairs if needed Check the conformity with the Protection Index leaktightness of the Functional Units various blanking panels etc Ensure that the insulating blanking plugs are fitted on extendable switchboards
33. ion of procedures and who is equipped with specific equipment All preventive and corrective maintenance all renovation and reconstruction work is carried out by the constructor Extensions may be put together by personnel qualified in HVA equipment and HVA LV substation interventions equipped with this manual Apart from mechanical assembly skills the electro technical knowledge required for the connections is similar to the skills required for the connection of a separable HVA connector Cables Load break switches Earthing switches 9 2 Intervention Instructions Intervention Busbar Level 1 De energized Locking out the Functional Unit Apply the general safety instructions for electrical locking out operations and the special rules for the network concerned De energized Open Closed Parts required 1x FU Extension 1 set of coupling fittings See 9 6 9 3 FBX switchboard lockout The switchboard must be de energized all load break switches opened and earthed All earthing switches must be closed If for whatever reason the installation operation is interrupted for more than 24 hours the blanking plugs must be re fitted and the cover screwed into place NOTICE During the intervention the time during which the female bushings are not covered by their blanking plugs must be reduced to a minimum 9 4 Connecting a 1250 A busbar For assembling a 1250A busbar see the corresponding notice
34. ired for the fitting of the surge arrestor fixings and cable supports These plates can be ordered from Schneider Reminder The clamps are sufficient to resist Electric the electro dynamic forces generated by the passage of a short circuit current but are not guaranteed to provide sufficient support to authorise operators to handle them once connected AMTNoT131 02 revision 16 m To replace the cable compartment cover 1 The tab of the interlock has to be in its upper position 2 Replace the cover in the holes provided and then push dovvn make sure the tab of the interlock drops dovvn again Schneider 15 Electric FBX 6 6 Fitting of cables vvith a blanking off flooring optional Top vievv m Place the complete flooring on the ground at the switchboard s definitive location represented here by 2 cables per phase for the C Functional Units m Position the FBX switchboard on the flooring m Fix the switchboard and the flooring on to the ground See 6 2 m Remove the lower 1 front cross member 4 x H M8 bolts m Recover any components required for the fitting of the panel which are included in the package Tr m Example Position of the sheets for a 2 cable per phase assembly in Functional Unit C Left hand end with Cap 5 m Pass the 3 cables of the first Functional Unit to be connected m Position and fix the plate 2 in acc
35. ja ss e a s e ss es z Tu fm S Ll L L ejeje Tun fm Q ss es s lt s en om e v vlsimimsim w a s o em se 17 ee e 2 fs z a fe Fun se 17 afa fete Tu e m ss ms sis Q seres a es es ope e 2 2 s as sa sis om Farm e e Tu miz z z a un Farm Z ss e m 2 T Tom st a T r 1 With optional mechanical delaying mechanism on the controls 70 ms 2 Without transformer overload Schneider Electric fuses Flusarc CF DINVDE s Te Ti Ti Tis Tim Tom 20 s Ten s Tim Tum Tum Tum n Uk 4 Uk 6 kV Rated fuse current A Mb j I RIE RUIZ oe III j G E S s j CARE ii ice III eee 1 With optional mechanical delaying mechanism on the controls 70 ms 2 Without transformer overload 38 Schneider AMTNoT131 02 revision 16 Electric FBX SIBA fuses HH DIN Power of the transformer kVA Lm seo Tex T zs oe Tan om om oo coo tom va Tim 4606 200 _ un kV Rated fuse current A s e s s e z 6 z Tu T T T T oele o s e e Tu m s e 2 ee en s sen en sn l L T m e T m e Tu Tun T Tumlu r 1 With optional mechanical delaying mechanism on the co
36. mic diagrams See legend 3 4 Not extendable Extendable Function Sb Indicator light system 2 N O 00 CG 5 N O OGG GOL Function T2 Function CB AMTNoT131 02 revision 16 Schneider EG Electric FBX 3 6 Presentation of mimic diagrams for motorised controls See legend 3 4 we i e DI we oe E i FBX FBX m Socket to insert the emergency manual load break switch operating handle m Socket to insert the emergency manual control for the circuit breaker 3 Presentation of the mimic diagrams used on Measurement functions See legend 3 4 5 m i E 2 22 Ow 19 Function M4 Electric FBX 4 Storage Packing 4 1 FBX svvitchboard packing m For road and rail transport m The packaging of a Functional Unit for ar m Status of the equipment on delivery attached to the pallet using two plastic and maritime transport 1 load break svvitches disconnectors ribbon strips under a heat sealed cover vvith bags of and circuit breakers all open covered by a protective plastic film desiccant mechanical contr
37. ns in accordance with IEC62271 1 Permissible ambient temperature The ambient air temperature should be The mean measured value for a 24 hour comprised betvveen 5 C on option 15 or period must not exceed 35 C 25 C and 40 C Installation altitude HV equipment is defined in accordance with Beyond this account must be taken of the For these specific cases contact the European Standards and can be used up to decrease in dielectric withstand Schneider Electric Sales Department an altitude of 1 000 m Atmospheric pollution The ambient air must not contain any dust particles fumes or smoke corrosive or flammable gases vapours or salts Permissible atmospheric humidity level The average atmospheric relative humidity The average atmospheric relative humidity The average water vapour pressure over a level measured over a 24 hour period must value measured over a period of one month period of one month must not exceed not exceed 95 must not exceed 90 18 mbar The average water vapour pressure over a period of 24 hours must not exceed 22 mbar 2 2 Other technical notices to be consulted m AMTNoT110 02 FBX Guide to Civil Engineering VVork m AMTNoT132 02 FBX Operations Maintenance m AMTNoT137 02 FBX Handling Storage m AMTNoT150 02 FBX Assembly on an internal arc channel m AMTNoT153 02 FBX Mechanical key type interlocking Assembly operation m AMTNoT161 02 DPX 1 Self Povvered Relay m AMTNoT164 02
38. ntrols 3 Specific type SSK fuses 15 3 Fitting a fuse earthing switch closed Open the access cover to the standard fuse holders f y m Unlock the fuse compartment using the m Lift the latch and open the panel m The end plugs of the fuse holders are appropriate key now accessible Opening of the access cover to the leaktight fuse holders by key or handle gt un E f gt m 2 m Liftup the lock m Pull the cover tovvards the front until it m Open the cover completely to gain m Introduce the corresponding key and turn stops access to the leaktight fuse holders it to the left m Turn the key in the reverse direction to plugs unlock it AMTNoT131 02revision 16 Schneider 39 Electric FBX Fitting the fuses in place 4 m Remove the plug and place in a vertical position on a stable clean surface 21 m Pull the plug forwards without turning gt Label m Fit the fuse m Label and emboss the plug side Label opposite the fuse holder Insert the fuse into the clamps as far as possible against the supporting ring m Place the assembly on a flat surface to make it easier to tighten the clamp collar screw to the required torque N A 3 m For fuses of up to 12 kV Fit an adapter onto the other end
39. ol disarmed packed in wooden crates 2 Earthing switch closed 4 2 Specific transportation requirements Ensure the FBX switchboard cannot slide or tip If necessary nail or chock the transport NOTICE pallet in place on the truckbed l i Respect the instructions given on the sheet Reminder For air transport all FBX attached to the front panel of the switchboard svvitchboards must always travel in pressurized cargo compartment Leave the FBX switchboard in its original packing until it arrives on site ready for installation 4 3 Temporary storage less than 6 months When the switchboard is not installed on delivery it can be stored for a period not exceeding 6 months under the following conditions Preserve the equipment in its original factory packaging Any parts unpacked for testing should then be repacked in their original packing The site chosen for storage must be capable of protecting the material against possible damage due to water water vapour saline atmospheres all types of pollution micro organisms Contact Schneider Electric for any derogations to these criteria or for storage durations of greater than 6 months Electric FBX 5 Handling and Unpacking 5 1 Reminder The FBX switchboard must remain on its pallet within its original packaging during any eventual storage period and until it arrives at the location of its installation 5 2 Unpacking Use suitable
40. olt symbol signifies that a insensitive to climatic conditions and voltage is present completely maintenance free The IVIS unit does not require initial operating tests prior to detecting a voltage Verification of phase concordance for IVIS m IVIS display m Lift off the small protective cover to gain access to the terminals 3 and to visualise the indication of the standard 4 AMTNoT131 02 revision 16 m Luminous Indicator DSA2 For phase comparison use an MS100 device Refer to the corresponding manual for the use of the IVIS See 2 2 This voltage indicator system is guaranteed in accordance with 61243 5 4 For each of the phases L1 L2 and L3 1 there is a corresponding indicator in the form of a bolt of lightning 2 For each phase there is a connector terminal 3 accessible from the front panel used to connect the phase comparator Schneider 45 Electric FBX m Ensure the proper phase balance with the aid of an MS100 device If the phases seem to be out of balance check the cable connections Capdis KRIES 17 7 VPIS Voltage Present Indicating System The VPIS unit is an integrated voltage detection system in accordance with IEC61958 Used to indicate that a voltage is present across the cables This equipment cannot be used to check for an absence of voltage Voltage Present Indications ve
41. ordance vvith the marks on the cables 2 x H M6 bolts O Top view m Fit the plug in connectors m Connect and strap the cables m Clip the blanking pieces 4 into their housings 1e Schneider m Pass the following 3 cables m Position and fix the front plate 3 in accordance with the marks on the cables 6 x H M6 bolts m Cut the cables to the required length m Cut and fit each grommet 4 on to its cable m Proceed in an identical way for the connection of the first 3 cables m Fit the cross member 1 in place NOTICE The hole 5 is used to pass the general earthing cable for the switchboard through to the room s ground electrode Remove the cut out Fit the cable gland supplied in the accessories kit Pass the earthing cable through the gland Connect the cable to the earthing terminal See chapter 7 AMTNoT131 02 revision 16 FBX 6 9 Assembiy of 3 cables per phase optional y vo Co if Pe mi kh EM Ma n hs 3 2 i 3 do 2 i A m Position the angle bracket horizontally b de 197 M m Parts kit for the plug in connectors m 1 Position an angle bracket horizo LA ntally mounting on the left hand side m 3 Drill the plate through the second hole m 2 Slide a notched nut between the plate drill bit 8 5 mm and the wall m Screw in and tighten the first threaded
42. ot exceed 220 mm m Details of the assembly AMTNoT131 02 revision 16 m Loosen the 3 fixing screws 4 for the removable blanking plate 2 m Lower the removable plate until it touches the partition m Tighten the 3 fixing screws 4 Schneider Electric 27 FBX 12 1 General To avoid any damage the transformers and cross members are not connected in the factory Final assembly should be carried out on site 12 Connecting transformers within Measurement Functional Units Within the cable compartment the order of the phases from left to right is M2 L1 L2 L3 M3 L3 L2 L1 12 2 Connecting transformers in a type M2 or M3 functional unit m State on Delivery The upper connection is not established m Unscrew the two screws 1 m Unscrew the upper mounting screw 3 on the cross member m Pivot the connection through 180 m Fix the connection to the transformer using 2 x M12 screws 1 m Fix the end of the connection to the cross member using an M16 screw 2 The order of the phases is inverted from those in the M2 functional unit 12 3 Connecting transformers in a Type M4 fonctional unit m State on Delivery The upper connection is not established m Unscrew the two screws 1 Unscrew the bolt 3 m Pivot the connection vertically through 180 288 Schneider
43. ouble extension DE Intervention levels Intervention RS nUC NS assai R reres iora RE RA FBX switchboard lockout Connecting a 1290 ADusbar rescinde Gees larsa Seems Reminder on the use of blanking plugs Coupling accessories A DOX COMIAINING u u R aaa ER wamaq sasha qaa Additonal sdd odo io r a 0616060650500 Equipment for the Functional Unit extension See 9 6 Extendable switchboard equipment See S 9 6 Preparation the existing extensible unit Version after 03 2008 Preparation of the insulated extension connectors 5 Installation of the insulated extension connectors 5 Preparation the existing extensible unit Version before 04 2008 Preparation of the extension unit Switchboard assembly iii a Fixing to the floor and connecting Fitting a protective cover Function M Only Fora LAS coupling J uu u usa zal a eke a aa a ee eae A uama ate RAO COUINO selettori 00 00 0 Fitting a rear deflector to a Function M VION PECUINGG 7
44. r connector Bushing Current transformer Voltage transformer HVA connections Q Function M2 or M3 For right or left Extension Right or left hand side Extension Q Function M4 3 4 Legend of mimic diagrams for manual controls I a a a DON DAA WD lt 1 1 Co N Legend Lever socket for the earthing svvitch Farthing svvitch position indicator Cable compartment cover latch Descriptive plate Load break svvitch position indicator Lever socket for the load break svvitch Lever socket for the load break svvitch Load break svvitch or disconnector locking latch Fuse blovvn indicator Circuit breaker position indicator O and l Lever socket for the circuit breaker Circuit breaker locking latch Position indicator primed released Schneider 14 15 16 17 18 19 20 21 22 23 24 25 26 Fault Trip indicator Disconnector locking latch Disconnector position indicator Lever socket for the disconnector Technical data rating plate Voltage transformers Current transformers Cable connections Busbar connections Location of the backup handle load break switch or circuit breaker Operations counter optional Tripping push button Closing push button AMTNoT131 02 revision 16 FBX 3 5 Presentation of mi
45. rantee Local safety requirements which are in accordance with these instructions especially those regarding the safety of product operators and other site workers must be observed VVhilst commissioning and operating the product all general safety instructions for electrical applications protective gloves insulating stool etc must be respected this in addition to the standard operating instructions A qualified person is one who has the skills and knowledge related to the construction installation and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved dn Tightening torque value Example 21 Nm 1 4 Symbols and important safety informations The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury 1 5 Contacts Group Schneider Electric service centers are there for m Engineering and technical assistance Commissioning Training Preventive and corrective maintenance Spare parts Adaptation vvork AMTNoT131 02 revision 16 VVARNING indicates a potentially hazardous situation vvhich if not avoided can result in death or serious iniury CAUTION indicates a potentially hazardous situation
46. rd There is no independent earth on the extension unit 20 Schneider NOTICE NOTICE Position the extension unit a short distance several dozen centimetres mounting it on steel shims AMTNoT131 02 revision 16 FBX m Attach a guide pin 8 to the front of the unit using two M10 nuts r SS x x F m Fix an identical guide pin 8 to the rear of the unit m Tighten using two 16 mm spanners m Removethe cable compartment cover See 6 1 m Remove screw 1 and store carefully m Loosen screw 2 by a few turns 9 8 Extendable switchboard equipment See 9 6 m the head of screw 2 with a hammer to remove the internal nut insert m Remove the cable compartment cover See 6 1 AMTNoT131 02 revision 16 m Remove screw 1 from the side panel and use it to fix a spacer 8 in its place passing the screw through from the inside of the compartment m Tighten without locking m Loosen screw 2 a few turns then tap the screw head with a hammer to remove the internal nut insert m Remove the screw 2 completely and store carefully Schneider 21 Electric FBX amp I m Attach the second spacer 8 using the m Attach the self adhesive strip 7 m Atthe bottom cut off any excess screvv 2 vertically along the edge material m Tig
47. rifications with a standard unit m Standard unit 15 20 kV m Phase concordance can be verified with m Check the comparator between 2 phases a specific phase comparator of a voltage present indicator light The lamp should light up 46 Schneider AMTNoT131 02 revision 16 Electric FBX Check phase concordance L1 L2 L3 L1 L2 L3 m Connect the now verified comparator i between the L1 phases on the two svvitchboard incoming functions i m Phases balanced The lamp on the unit is extinguished m Phases out of sequence The lamp on the unit is lit m Repeat operation for L2 and L3 120 67658 4 JEG 61058 Voltage Present Indications verifications with a Kries unit IEC 61948 LRM KRIES 20 ENERGIETECHNIK m VOIS Kries unit m Kries Phase Comparator m See the manual provided with the comparator for operating instructions 17 8 Starting up the switchboard Close the breaking devices on the Incoming Close the load break switch on the Refer to the Operating manual See 2 2 feeder functions Transformer outgoing feeder function 17 9 Short circuit indicators optional The switchboard may be fitted with short The short circuit indicators can be used with circuit indicators various functions In principle there are two possible uses with manual reset for short circuit indicators with automatic reset The sho
48. rt circuit indicators are attached with remote reset directly to the HV cables In this case the with remote visualization contact cable compartment must be fitted with an with earthing fault indicator ue inspection port optional ALPHAE Nepoti The short circuit indicators are 800 A integrated into the LV compartment The L1 Lo 1000 A three phases are displayed separately L3 EL HH HORSTMANN 4 Heiligenhaus Fax 02056 O78 140 NOTICE Refer to the instructions supplied by the manufacturer of the short circuit indicators m Horstmann short circuit indicator AMTNoT131 02 revision 16 Schneider 47 Electric FBX 18 Notes If you have any comments on the use of this document or on the use of the equipment and services that are described in it please send us your remarks suggestions and wishes to Schneider Electric Service Technique BP 84019 F 71040 M con Cedex 9 FRANCE Fax 33 0 3 85 29 36 36 48 Schneider AMTNoT131 02 revision 16 Electric Schneider Electric Energy France 35 rue Joseph Monier CS 30323 F 92506 Rueil Malmaison Cedex RCS Nanterre 511 746 356 Capital social 6 909 620 www schneider electric com AMTNoT131 02 revision 16 2010 Schneider Electric All rights reserved As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication Design Schnei
49. s Type C Compact z Pref W E Simple Extendable SE Double Extendable DE saz E3 Mi CI Rated voltage k20kA 18 KkA 15 Short circuit current m rated 20kA 05470 01484701 RI Macon AMT France 9 14501 01 Electric FBX 3 2 Presentation of the FBX Legend 1 Voltagepresence indicator light and low voltage compartment panel Mimic diagram panel 2 2 3 Fuse compartment 4 Endplug 3 5 Fuse compartment access panel 6 Cable compartment cover 7 connections 11 8 Adjustable cable mounts 4 9 lifting ring 10 Removable top panel low voltage connections Sa 11 Technical data rating plate 12 Functional Unit Extension 6 13 Busbarconnector 14 Functional Unit Top Coupling gt 15 Functional Unir coupling Points 16 Extension system access panel 17 Blanking panel 18 Manometer FBX C not extendable model we a FBX E extendable model AMTNoT131 02 revision 16 Schneider Electric 2 FBX 3 3 Presentation of Measurement functions I ND GOA ONS Function M1 Cable connection Legend Technical data rating plates Bolted panel Bus ba
50. stirrups ensuring that no stress or tensile forces are applied to the plug in cross member 7 7 2 WY m Assembly 1 cable per phase 1 Height adjustments using three fixed positions 2 Depth adjustment using the two lateral slides m Mountings for the cable supports for clip on clamp fixing 3 Three M8 fixing screws for the cable earthing braids m Fitting the clip on clamps AMTNoT131 02 revision 16 FBX Screvv fit clamps NOTICE This clamping is obligatory for a 2 cable per Pay careful attention to the choice of phase or 1 cable surge arrestor connectors as the compartment depth is installation extremely limited y m Assembly 1 cable per phase m Assembly of 2 cables per phase m Cable clamp for C function 1 Height adjustments 3 Six M8 fixing screws for the cable 2 Depth adjustment earthing braids 3 Fixation points for the cable earthing Standard screw size H M8 braids Standard screvv size H M8 Optional screw size H M10 Optional screw size H M10 O Ul m Connection of single cables surge m Connection of tvvo cables per phase arrestors Mounting plates are requ
51. tension unit towards the existing extendable switchboard unit m Ensure that the earthing connection is correctly centred in the middle of the extension connector m Align the pins to the holes m Push the extension unit towards the existing extendable switchboard unit tun eal a r iy LA p m 729731 locking washer nut m Tighten a few turns m Screw into each spacer using 1 x H M8x12 screvv through the inside of the cable compartment on the extendable svvitchboard i m Atthe rear fit the first bold H M8x60 locking vvasher nut m Tighten a few turns A CAUTION Once assembly has been completed wait 15 minutes before energizing the installation Fixing to the floor and connecting The extension unit must be attached to the floor in accordance with the instructions given in chapter 6 AMTNoT131 02 revision 16 Pay careful attention to avoid stressing the extension unit when fixing to the floor chock in place if necessary Continue to alternate between tightening the front and rear nuts until the two reference faces touch each other Proceed vvith the connection of the cables as described in chapter 8 Schneider 25 Electric FBX 10 Fitting a protective cover Function M Only 10 1 For a LHS coupling o Top vievv
52. ting the cables 6 11 Fitting one or tvvo cores per phase option RAR A 7 x q m I x BON N Z m The fitting of the cores must be carried m Phase L2 the core is fitted under the m Fitting a core with 2 cables per phase out at the same time as the connections other two to the vvithdravvable plugs m Final tightening is completed once the plugs have been connected 18 Schneider AMTNoT131 02 revision 16 dy Electric FBX 9 1 intervention levels e 0 ise Operations as noted as instructions in the Operation Maintenance notice carried out by trained personal capable of inter vening vvhilst respecting the rules of security O Suvitchboard extensions for simple extension SE or double extension DE Complex operations requiring specific expertise and the use of support equipment in accordance with the constructor s pro cedures These are carried out by the constructor himself or by a specialised technician who has received regular training by the constructor as part of the implementat
53. ut Preparation the existing extensible unit Version before 04 2008 A m Clean the internal and external surfaces m Then apply a light coating of grease to m Place an adapter into each of the of the adapter 6 the external surface bushings m First apply a light coating of grease to the internal surface AMTNoT131 02 revision 16 2 Gde 242 Electric FBX m Assure each adapter is pushed to the base of the bushing m The three adapters in position m Firmly push each extension connector onto its bushing contact m The three extension connectors in position m Link together the three earthing braids m Position the cable ends as shown above Preparation of the extension unit m Fix and tighten the braids using 1 x H M8x20 screw flat washer locking washer nut gt m Remove the three white plastic covers 9 9 Switchboard assembly The pins 8 are used to guide the insulated tubes and ensure the holes are lined up to m Clean inside the three bushings with a cleaning cloth 2 bolt together the upper section of the switchboard m Puton the glove 3 and apply a thin coating of grease 4 to the insides of the bushings AMTNoT131 02 revision 16 FBX i j 4 4 m Gently push the ex
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