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CS1PC-PCI01-DRM CS1PC-PCI01H-DRM CS1PC

1. 40 225 Eremi WAONE III ata 41 2O JOR PLOCESSIAS eera rrr LAANA UU SANE a boats eee Oia ne Eta eee MAENEO es 48 Appendix Replacing the Backup ballena ura is Ta AS AAA ee ee ey a a 49 Index O 00060006000060000600060000600006000060006000060000000006000060000 53 Revision History 55 vil About this Manual This manual describes the installation and operation of SYSMAC CS1 Board PLC Programmable Con trollers The SYSMAC CS1 Board is a PCI Board that provides functionality equivalent to a SYSMAC CS series PLC The following manuals may also be required to install and run a PLC System based on the SYSMAC CS1 Board Contents Catalog number SYSMAC CS1 Board Operation Manual This manual SYSMAC CS Series CS1G H CPULILJH CS1G H CPULJLJ EV1 Programmable Controllers Operation Manual SYSMAC CS CJ Series Programmable Controllers Instructions Reference Manual CS CJ Series DeviceNet Unit Operation Manual DeviceNet Configurator Ver 2 1 Operation Manual Describes how to use the SYSMAC CS1 Board especially the information required to connect the Board to a PCI slot Refer to the CS1 PLC manuals for further information on the PLC functions and the CS CJ Series DeviceNet Unit Operation Manual for further information on DeviceNet functions Describes the installation and operation of the CS series PLCs Refer to this manual when connecting the SYSMAC
2. Connector for I O Connecting Cable 31 Components Section 2 2 2 2 1 Dimensions All dimensions are in mm CS1PC PCIO1 DRM SYSMAC CS1 Board 176 53 32 Components Section 2 2 CS1PC PCIO1H DRM SYSMAC CS1 Board 176 53 33 Components Section 2 2 CS1PC EICO1 Expansion I O Board 1 35 S E 117 443 21 5 17 15 103 543 100 33 105 443 34 Components Section 2 2 2 2 2 LED Indicators WAA e Green ON The PLC Module is operating normally in MONITOR or RUN mode Flashing DIP switch settings error dl PLC is in PROGRAM mode or has stopped operating due to a fatal error ERR ALM A fatal error has occurred including FALS instruction execution or a hardware error watchdog timer error has occurred The PLC Module will stop operating and all outputs will turn OFF eel A non fatal error has occurred including FAL instruction execution Laa 2 PLC Module will continue operating OFF PLC Module s normal operating status Yellow Ei The user program and parameter area data are being backed up written to the internal flash memory The power to the CS1 Board has been turned ON and the user program is being restored Note Do not turn OFF the power to the CS1 Board while this indicator is lit ON OFF Data is not being written to flash memory PRPHL Yellow ne Flashing PLC Module is communicating Sending or receiving via the peripheral port il
3. NO 00 to 03 04 to 15 00 to 15 00 to 15 Note Computer Initializing ON when the SYSMAC CS1 Board is turned ON or the Flag computer was turned OFF and restarted This Flag is turned OFF automatically when the computer s software completes initialization of the interface with the Board Pin 6 of the PLC DIP Switch specifies whether the CS1 Board will wait until the computer completes initialization when this Flag goes OFF or start executing the ladder program immediately even though this Flag is still ON Computer ON when the computer is OFF or is being reset This Flag is OFF Resetting Flag turned OFF automatically when the computer s software starts to use the interface with the Board OFF when the computer s software is using the interface with the Board This Flag is OFF when the computer is not OFF or being reset After turning this Flag OFF the computer s software will initialize the interface with the Board A35500 will be turned OFF when initialization is completed Inner Board Stopped ON when there was a Fatal Inner Board Error from the Error Flag Fatal error computer s software The error code is defined in the computer s software and stored in A424 bits 00 to 03 Inner Board Error Flag ON when there was a Non fatal Inner Board Error from the Non fatal error computer s software The error code is defined in the computer s software and stored in A424 bits 04 to 15 Inner
4. 2 Design the power supply side of the connecting cable to meet the require ments of your system 3 A C200PC PD024 Power Supply Board cannot be used Recommended Cable Components Modei number Manufacturer Socket housing iL S 58 S202 8 Socket contact IL S C2 S 10000 10007 26 00000 Pin Signal ae II 2 sv Connector Pin Allocation Note 1 Do not connect anything to pin number 3 2 Refer to 1 11 Specifications for details on the Board s current consumption and use a power supply with some extra output capacity 2 6 Error Processing Refer to the appropriate manual below for information on identifying and correct ing PLC errors and DeviceNet errors e PLC errors CS series Programmable Controllers Operation Manual W339 e DeviceNet errors CS CJ Series DeviceNet Unit Operation Manual W380 Refer to the User s Manual included with the ITBC SC1W CD SYSMAC CS1 Board Driver for details on troubleshooting errors related to the SYSMAC CS1 Board Driver Note Before troubleshooting errors check that the Board is installed correctly If the Board is not screwed tightly into the slot the card edge connector may not be contacting the computer s PCI slot completely The Board will not operate prop erly if there isn t proper contact between the Board and slot 48 Appendix Replacing the Backup Battery The SYSMAC CS1 Board contains a battery that backs up memory data when power is turned off If th
5. I O Area 5 120 CIO 000000 to CIO 031915 320 words from CIO 0000 to The CIO CIO 0319 Area can be The setting of the first word can be changed from the default CIO used as 0000 so that CIO 0000 to CIO 0999 can be used work bits if the bits are I O bits are allocated to Basic I O Units such as CS series Basic I O not used as Units C200H Basic I O Units and C200H Group 2 High density 1 0 shown here Units DeviceNet Area Refer to 1 6 DeviceNet Master Function for details Link Area 3 200 200 words CIO 10000 to CIO 119915 words CIO 1000 to CIO 1199 Link bits are used for data links and are allocated to Units in Controller Link Systems and PLC Link Systems CPU Bus Unit Area 6 400 400 words CIO 150000 to CIO 189915 words CIO 1500 to CIO 1899 CS series CPU Bus Unit bits store the operating status of CS series CPU Bus Units 25 words per Unit 16 Units max Special I O Unit Area 15 360 960 words CIO 200000 to CIO 295915 words CIO 2000 to CIO 2959 Special 1 0 Unit bits are allocated to CS series Special 1 0 Units and C200H Special I O Units See note 10 words per Unit 96 Units max Note Special I O Units are I O Units that belong to a special group called Special 1 0 Units Examples C200H 1D215 0D215 MD215 Inner Board Area 1 600 100 words ClO 190000 to CIO 199915 words CIO 1900 to CIO 1999 Inner Board bits are allocated to Inner Boards 100 I O words max The CS1 Board can be
6. PLC is used as the abbreviation for Programmable Controller Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient operation of the product 1 2 3 1 Indicates lists of one sort or another such as procedures checklists etc Trademarks and Copyrights Microsoft MS Windows 2000 Windows NT and Windows XP registered trademarks of the Microsoft Corporation IBM is a registered trademark of the IBM Company DeviceNet is a registered trademark of the Open DeviceNet Vendor Association Inc OMRON 2001 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permis sion of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the informa tion contained in this publication TABLE OF CONTENTS PR
7. maximum life at 55 C at 25 C 5 years 780 days 1855 days 1101 days 1855 days 1519 days 1855 days 1855 days 1855 days 100 1855 days Battery Error Detection A battery error non fatal will occur when the voltage of the battery drops and the following indications will be made e The ERR indicator will flash e The Battery Error Flag A40204 will turn ON e A battery error will be registered in the SYSMAC CS1 Board and can be read out from a Programming Device Detection of a low battery voltage can be disabled in the PC Setup DM 6655 If detection is disabled none of the above indications will be made i e a battery error will not occur regardless of the voltage of the battery Note 1 Replace the battery within 5 days after the battery error occurs Program and other data will be lost if the battery is not replaced 2 The battery must be replaced every 5 years even if a battery error does not occur Never use a battery longer than 5 years 49 Replacing the Backup Battery Appendix 3 When the battery of a CS1 Board that has not been used for a long period of time requires replacement turn ON the power after replacing the battery The battery life may be shortened if the power is not turned ON after replacing the battery Battery Replacement Procedure Use the following procedure to replace the battery Note 1 Before starting to replace the battery take appropriate anti static measures such as grounding to pr
8. power supply A Power OFF AR oc detected signal Power OFF interrupt task execution 1 or 2 ms max lt 1 9 or 2 9ms AA CPU reset signal 18 Differences from a Standard CS series CPU Unit Section 1 10 Initial Operation Conditions Setting Note CS1PC PCI01 DRM The CPU will be reset 2 9 ms after the voltage drops below 4 5 V The 2 9 ms interval allows 2 ms for execution of an interrupt task The power OFF interrupt task will be cut off at 2 ms if it takes longer than 2 ms to execute If the task re quires less than 2 ms no instructions will be executed in the extra time CS1PC PCIO1H DRM The CPU will be reset to 1 9 ms after the voltage drops below 4 5 V The 1 9 ms interval allows 1 ms for execution of an interrupt task The power OFF interrupt task will be cut off at 1 ms if it takes longer than 1 ms to execute If the task re quires less than 1 ms no instructions will be executed in the extra time When the operating mode at startup is set to RUN or MONITOR mode the SYS MAC CS1 Board can be set to wait until the computer has initialized the PCI in terface before starting to execute the ladder program This function is controlled by pin 6 of the PLC DIP Switch the Initial Operation Conditions Switch If pin 6 is OFF the Board will not execute the ladder program CPU standby until the computer has completed initialization even if the Board s operating mode at startup is set to RUN or MONITO
9. Control Devices Division H Q Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan Tel 81 75 344 7109 Fax 81 75 344 7149 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square Singapore 239920 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 Authorized Distributor Cat No V220 E1 02 Note Specifications subject to change without notice Printed in Japan This manual is printed on 100 recycled paper
10. I O Units and CPU Bus Units Connectible Memory Card Connectible When a Programming Device CX Programmer or Programming Console is connected to the CS1 Board s peripheral port the SYSMAC CS1 Board can be used for programming just like a CS series CPU Unit By connecting a DeviceNet Configurator Ver 2 0 to the SYSMAC CS1 Board s peripheral port it is possible to make the same settings as with a DeviceNet Unit Although the SYSMAC CS1 Board has no I O other than DeviceNet connecting a CS1PC EICO1 Expansion I O Board allows up to seven CS series Expansion Racks or up to three C200H series Expansion I O Racks to be connected Mounting a Basic I O Unit allows for I O processing It is not possible however to use CS series Long distance Racks or CJ series Expansion I O Racks Basic I O Units Special I O Units and CPU Bus Units used by the CS Series can be mounted on CS series or C200H series Expansion Racks just like CS series CPU Units There are limitations depending on the type of Unit and Rack For example Units such as Interrupt Input Units are incompatible because they must be mounted to the CPU Rack A Memory Card can be mounted just as with the CS1G CPU45 EV1 and CS1G CPU45H with unit version 3 0 Mounting and removal from the personal comput er s rear panel is not possible however so mount the Memory Card before the SYSMAC CS1 Board is installed in the personal computer The functions related to the Memory C
11. connected Up to 3 C200H Expansion I O Racks can be connected Different cables are used for the following applications e Expansion I O Board to CS series Expansion Rack Use a CS1W CNLJLJ3 I O Connecting Cable sold separately to connect the Expansion I O Board to a CS series Expansion Rack Refer to the CS series Programmable Controllers Operation Manual W339 for details e C200H Expansion I O Rack to C200H Expansion I O Rack Use standard C200H CNLJLJLJ I O Connecting Cables between C200H Ex pansion I O Racks A Peripheral Connecting Cable connects the SYSMAC CS1 Board to a Pro gramming Device e g a computer or Programming Console Use only the fol lowing cable sold separately Refer to the CS series Programmable Control lers Operation Manual W339 for details CS1IW CNL IL IL Programmable Controller Functions Section 1 5 Mountable Units The Power Supply Units I O Units Special I O Units and CPU Bus Units that can be mounted to CS series Expansion Racks can be used with the SYSMAC CS1 Board except for Inner Boards and Units that must be mounted to the CPU Rack Refer to the CS series Programmable Controllers Operation Manual W339 for details The following Units cannot be used Interrupt Input Units Loop Control Units and Serial Communications Boards Programming Devices Any CS series Programming Device that connects to the peripheral port can be used with the SYSMAC CS1 Board Use the same Connecting Cables t
12. n allocated to the Unit The first word can be calculated as follows from the unit number setting First word n CIO 1500 25 x unit number Word Bit15 Bit 00 Direction n Software Switches 1 n 1 Software Switches 2 n 2 O CPU Unit y DeviceNet Unit n 3 Master COS Send Switches 4 words n 4 n 5 n 6 n 7 Disconnect Connect Switches 4 words Output n 8 CPU Unit DeviceNet Unit n 9 n 16 Input Registered Slave Table 4 words CPU Unit DeviceNet Unit n 17 n 18 n 19 n 20 n 21 Normal Slave Table 4 words n 22 n 23 n 24 C200H Master Replacement Status 1 15 Power OFF Operation Section 1 8 Allocated DM Area Words Bit 15 The following table shows which data is stored in the DM words allocated to the DeviceNet Module The DM addresses are expressed as the offset from the first DM word m allocated to the Unit The first word can be calculated as follows from the unit number setting First word m D30000 25 x unit number Bit 00 Direction Output Communications Cycle Time Setup Table CPU Unit gt DeviceNet Unit Master User Allocations Setup Table 7 words Slave User Allocations Setup Table 7 words UO CPU Unit y DeviceNet Unit Communications Cycle Time Reference Table 4 words Master User set Allocations Reference Table 12 words Slave User set Allocations Reference Table 12 words Slave Detailed Status Table 32 words Input Reserved by syste
13. Board Fatal Error These bits contain the error code from a Fatal Inner Board Information Error The error code registered in the computer s software is written without change Inner Board Non fatal These bits contain the error code from a Non fatal Inner Error Information Board Error The error code registered in the computer s software is written without change Inner Board Restart Bit Turn the bit from OFF to ON to send a restart interrupt signal to the computer s software The processing performed when a restart interrupt occurs is defined in the computer s software Inner Board User These areas can be used by the computer s software The Interface Area function of the data depends on the computer s software specifications Inner Board Area This area can be used by the computer s software The function of the data depends on the computer s software specifications Inner Board DM Area _ This initial settings area can be used by the computer s software The function of the data depends on the computer s software specifications 1 If the SYSMAC CS1 Board is being used independently and the computer s software is not being used the Computer Initializing Flag and Computer OFF Resetting Flag will always be ON If the Board is set to continue operation when the computer is turned OFF or reset these computer events will not be recorded in the Board s error log If it is necessary to record th
14. Board will be reset when the computer is turned OFF or reset Refer to 1 9 Operation during Com puter Reset for details Operation during Computer Reset Section 1 9 Power OFF Processing The following processing is performed if the power supply from the computer or the Sub power supply goes OFF while the Board is operating The down arrow in the diagrams indicates when power is interrupted Power supply status Board processing Power OFF processing same as the CS series Computer power CPU Unit Sub power supply The Power OFF Detection Delay Time must be set Not supplied _ to U ms The maximum allowable time for the CS1 Board s Power OFF Interrupt Task is 2 ms when using a CS1PC PCIO1 DRM and 1 ms when using a CS1PC PCIO1H DRM Operation continues Computer power Inner Board servicing stops Communications with Sub power supply the computer are stopped Being supplied Computer power Power OFF processing same as the CS series CPU Unit The Power OFF Detection Delay Time must be set to O ms The maximum allowable time for the CS1 Board s Power OFF Interrupt Task is 2 ms when using a CS1PC PCIO1 DRM and 1 ms when using a CS1PC PCIO1H DRM Operation continues Sub power supply Computer power Sub power supply Related Settings Set the Power OFF Detection Delay Time to O ms 00 Hex in the PC Setup This is the default setting Refer to 1 5 2 Related Data Area Addres
15. CS CJ Series DeviceNet Unit Operation Manual W380 tor more details on the MS and NS Indicators 35 Board Switch Settings Section 2 3 2 3 Board Switch Settings The following settings must be made on the SYSMAC CS1 Board We recommend making these settings before installing the Board in the comput er lt may be possible to change the settings after installation but it will probably be necessary to open the computer case to access the Board If the settings are being changed while the Board is installed in the computer turn OFF the computer and all connected peripheral devices before changing the settings If any Slaves are connected turn OFF all of the Slaves power sup plies and communications power supplies Setting Site Besian O O O UM Write protection PLC DIP switch pin 1 Enables or disables writing to the user memory area Program Transfer at PLC DIP switch pin 2 Specifies whether or not to automatically load the program and Startup parameter data from the Memory Card when the SYSMAC CS1 Board is started Programming Console PLC DIP switch pin 3 Keep set to ON for English Display Language Peripheral Port PLC DIP switch pin 4 Specifies whether or not default communications parameters are Communications Settings to be used Reserved for system PLC DIP switch pin 5 Keep set to OFF Initial Operation Conditions PLC DIP switch pin 6 Specifies whether the PLC will wait CPU standby until the c
16. CS1 Board to Expansion Racks mounting Units in the Racks and wiring the Units W339 W340 Describes the ladder diagram programming instructions supported by CS CJ series PLCs Refer to this manual when writing programs for the SYSMAC CS1 Board Describes operation of the CS CJ series DeviceNet Units Refer to this manual for information on DeviceNet specifications and functions including Slaves and overall Network operation This manual is required to use the DeviceNet functions of the SYSMAC CS1 Board Describes operation of the DeviceNet Configurator Refer to this manual when making special settings for a DeviceNet Network such as user set allocations for remote 1 0 Please read this manual and all other related manuals carefully and be sure you understand the informa tion provided before attempting to install and operate a SYSMAC CS1 Board You will also need the manuals for your personal computer This manual includes the following sections Section 1 describes the features specifications and configuration of the SYSMAC CS1 Board Read this section before reading the rest of the manual Section 2 explains how to make the hardware settings on the SYSMAC CS1 Board install the Board in the computer and wire the Board to I O devices and DeviceNet devices The Appendix describe how to replace the SYSMAC CS1 Board s backup battery NWARNING Failure to read and understand the information provided in this manual may result in
17. EO 00000 to EC 32767 max Not available on some CPU Units Used as a general purpose data area for reading and writing data in word units 16 bits Words in the EM Area maintain their status when the PLC is turned OFF or the operating mode is changed The EM Area is divided into banks and the addresses can be set by either of the following methods Changing the current bank using the EMBC 281 instruction and setting addresses for the current bank Setting bank numbers and addresses directly EM data can be stored in files by specifying the number of the first bank Data Registers DRO to DR15 Store offset values for indirect addressing One register is 16 bits 1 word CS1 CPU Units Data registers used independently in each task CS1 H CPU Units Setting to use data registers either independently in each task or to share them between tasks Index Registers IRO to IR15 Store PLC memory addresses for indirect addressing One register is 32 bits 2 words CS1 CPU Units Index registers used independently in each task CS1 H CPU Units Setting to use index registers either independently in each task or to share them between tasks Task Flag Area 32 TK0000 to TKOO31 Task Flags are read only flags that are ON when the corresponding cyclic task is executable and OFF when the corresponding task is not executable or in standby status 4 000 words trace data 31 bits 6 words File Memory Memory Cards Compact flash
18. EV1 or CS1G CPU45H with unit version 3 0 independent of the personal computer Connecting the SYSMAC CS1 Board to the PCI bus of a personal computer makes it possible to perform operations from the computer such as reading from and writing to memory on the Board using a SYSMAC CS1 Board Driver Win dows NT 2000 XP compatible sold separately as well as reading status and executing control operations Ordinarily a host computer would be connected to the PLC by communications cable but the Board enables faster communica tions via the PCI bus The SYSMAC CS1 Board provides a built in DeviceNet communications func tion as standard equipment and a DeviceNet slave can be connected as a CS series DeviceNet Unit CS1W DRM21 V1 The I O contact status of a slave on DeviceNet is always reflected automatically at the CS1 Board so the slave s I O is executed simply by reading to and writing from that data area Also the Board provides a message communications function for sending and receiving Explicit and FINS messages and a remote I O slave function for operating slaves DeviceNet is a floor level FA network accepted as a global standard Data can be input and output to and from slaves distributed at remote locations through a single cable For details refer to the CS CJ Series DeviceNet Unit Operation Manual W380 If a power interruption or reset occurs at the personal computer the same power interruption processing can be executed f
19. O Board Without Expansion CS1G CPU45 EV1 CS1PC PCIO1 DRM CPU Unit CS1G CPU45H with unit version 3 0 CS1PC PCIO1H DRM CS1W DRM21 V1 CS series DeviceNet Power Supply Unit Unit CS1W BCLILJL Backplane Communications Peripheral port connector To DeviceNet network Programming Device To CX Programmer Programming Console or DeviceNet Configurator Using Expansion I O Board With Expansion Expansion Racks Expansion I O Cables Peripheral Connecting Cables CS1G CPU45 EV1 CS1PC PCI01 DRM CPU Unit CS1G CPU45H with unit version 3 0 CS1PC PCI01H DRM CS1W DRM21 V1 CS series DeviceNet Power Supply Unit Unit CS1W BCL JIL Backplane Communications connector Peripheral port Connector for I O connecting cable To DeviceNet network Programming Device To Expansion To CX Programmer Programming Console or Rack DeviceNet Configurator Note The functions of the CS1 Board are the same as for the CS1G CPU45 EV1 and CS1G CPU45H CPU Unit with unit version 3 0 Explanations of ranges func tions usable instructions communications commands and so on are abbre viated in this manual For details refer to the applicable CS series manuals For details on the points of difference between the CS1 Board and the PLC refer to 1 5 2 Related Data Area Addresses and 1 10 Differences from a Standard CS series CPU Unit A total of 7 CS series Expansion Racks and C200H Expansion I O Racks can be
20. accessed using software on the personal computer SYSMAC BUS Area 1 280 80 words CIO 300000 to CIO 307915 words CIO 3000 to CIO 3079 SYSMAC BUS bits are allocated to Slave Racks connected to SYSMAC BUS Remote l O Master Units 10 words per Rack 8 Racks max I O Terminal Area 512 32 words CIO 310000 to CIO 313115 words CIO 3100 to CIO 3131 I O Terminal bits are allocated to I O Terminal Units but not to Slave Racks connected to SYSMAC BUS Remote I O Master Units 1 word per Terminal 32 Terminals max 21 Specifications Section 1 11 tem Specification 4 800 300 words CIO 120000 to CIO 149915 words CIO 1200 to Internal I O Area CIO 1499 37 504 2 344 words CIO 380000 to CIO 614315 words CIO 3800 to CIO 6143 These bits in the ClO Area can be used as work bits in programming to Work Area Holding Area Auxiliary Area Temporary Area control program execution They cannot be used for external 1 0 8 192 bits 512 words WO0000 to W51115 W000 to W511 Controls the programs only I O from external I O terminals is not possible Note When using work bits in programming use the bits in the Work Area first before using bits from other areas 8 192 bits 512 words HO0000 to H51115 HOOO to H511 Holding bits are used to control the execution of the program and maintain their ON OFF status when the PLC is turned OFF or the operating mode is changed Note The Function B
21. few differences because the CPU Unit is a Module on a PCI board rather than a Unit ina Rack This section describes those differences which must be considered when programming or operating the SYSMAC CS1 Board CPU Rack The Board corresponds to the CPU Rack making it impossible to mount Units and other hardware such as Inner Boards to the CPU Rack Incompatible Units and The following Units and Boards cannot be used with the SYSMAC CS1 Board Boards e Units which must be mounted in the CPU Rack such as Loop Control Units and Interrupt Input Units e Inner Boards such as Serial Communications Boards RS 232C Port There is no RS 232C port on the SYSMAC CS1 Board Memory Card Limitations A Memory Card can be used just like one in a CS series CPU Unit but the Card cannot be accessed from outside of the computer It will be necessary to open the computer case to use a Memory Card other than the one that is in the Board when the Board is installed in the computer For example the Card that is in the Board will be the source for the Board s program and parameter area data if you are using the Automatic Transfer at Startup function No Power OFF Detection Unlike the Rack style CS series PLCs the Board s Power OFF Detection Delay Delay Time must be set to 0 ms 00 Hex in the PC Setup A PC Setup error will occur if this setting is not 00 Hex The following timing chart shows the timing of the power OFF processing External 5 V
22. installing the Board be extremely careful not to damage the memory or any other components inside your computer e Some of the Board s components are sharp Do not touch the surface of the Board directly The following procedure is an example procedure for installation of the SYS MAC CS1 Board The procedure will vary depending on the computer being used so refer to the user s manual for your computer and install the Board cor rectly 1 Disconnect all cables from the SYSMAC CS1 Board communications cables and power supply cables 2 Turn OFF the computer in which the board is being installed and unplug the computer s power cord 3 Remove the computer s cover and make any other preparations needed to install a PCI board Refer to your computer s User s Guide for details 4 Align the Board with the computer s PCI slot slide it into position and press it firmly into the slot Check that the Board s PCI interface is completely and evenly installed into the PCI slot Do not use much force when pressing the board it should slide into the slot with little resistance 5 Pull on the Board lightly to check that it is installed securely and won t slip out 6 Secure the Board by tightening the retaining screw to 0 5 N e m If you are planning to install a Memory Card install it in the Board before instal ling the Board in the computer The Memory Card cannot be installed or re moved from outside of the computer so the Memory Car
23. series Expansion Rack to a CSIW CN223 CS series Expansion Rack CS1W CN323 CS1W CN523 CS1W CN133 CS1W CN133B2 CS series gt CS1W CN311 For connecting a CS1PC EICO1 C200H 1 0 CS1W CN711 Expansion l O Board or a Connecting Cable CS series Expansion Rack to a CS1W CN221 CS1W CN321 CS1W CN521 CS1W CN131 CS1W CN131B2 C200H 1 0 C200H CN311 For connecting a C200H Connecting Cable C200H CN711 Expansion I O Rack to another C200H Expansion I O Rack C200H CN221 C200H CN521 C200H CN131 1 3 3 Application Conditions Use the CS1 Board in the following environment Content tem IBM PC AT compatible PCI slot 1 4 Package Contents Confirm the contents of the package as soon as you open it to be sure everything is included and in proper condition SYSMAC CS1 Board SYSMAC CS1 Board DeviceNet Connector Memory Backup Battery Note Already connected to the SYSMAC CS1 Board when using a CS1PC PCIO1H DRM Safety Precautions Package Contents Section 1 4 Note The operating system for the personal computer is not included with the SYS MAC CS1 Board and must be provided by the user Expansion I O Board CS1PC EICO1 Expansion I O Board Flat Cable Safety Precautions Programmable Controller Functions Section 1 5 1 5 Programmable Controller Functions The SYSMAC CS1 Board contains the same functions as the PLC shown in the following diagrams The specific functions vary with the model Not Using an Expansion I
24. status of the IOM Hold Bit in the Auxiliary Area changing operating modes 23 Specifications Section 1 11 poem E EA Load OFF All outputs on Output Units can be turned OFF when the CPU Unit is operating in RUN MONITOR or PROGRAM mode Input response time setting Time constants can be set for inputs from Basic I O Units The time constant can be increased to reduce the influence of noise and chattering or it can be decreased to detect shorter pulses on the inputs Startup mode setting Supported The startup mode will be as follows if the PLC Setup is set to use the Programming Console mode default and a Programming Console is not connected CS1PC PCIO1 DRM CS1 Boards PROGRAM mode CS1PC PCIO1H DRM CS1 Boards RUN mode Flash memory e The user program and parameter area data e g PLC Setup are always backed CS1PC PCI01H DRM CS1 up automatically in flash memory Boards only e CS1PC PCIO1H DRM CS1 Boards only When downloading projects from CX Programmer Ver 5 0 or higher symbol table files including CX Programmer symbol names I O comments comment files CX Programmer rung comments other comments and program index files CX Pro grammer section names section comments or program comments are stored in comment memory within the flash memory Memory Card functions Automatically reading programs Supported autoboot from the Memory Card when the power is turned ON Program replacement during PLC Supported op
25. 1 Same as the connector on the left side of the CS series CPU Backplane CS series 1 0 Connecting Cable can be connected Note 1 The CS1PC PCIO1 DRM SYSMAC CS1 Board or CS1PC PCIO1H DRM SYSMAC CS1 Board and CS1PC ElICO1 Expansion I O Board are con nected by the special flat cable provided with the Expansion I O Board 2 The Expansion I O Board is allocated one PCI bus slot Resources I O port memory IRQ however are not allocated Expansion I O Board PCI connector Jumper pins CS series 1 0 connecting cable Flat cable To Expansion Rack M pad ES 1 CPU Unit Module Be Ne Memory Card power OFF button p i SS Connector for Expansion I O Board 2 DeviceNet Unit Module DeviceNet switches PCI connector PLC setting switches Sa a SYSMAC CS1 Board indicator i DeviceNet LED l Peripheral port indicator DeviceNet connector 1 CPU Unit Module Equivalent to CS1G CPU45 EV1 or CS1G CPU45H with unit version 3 0 2 DeviceNet Unit Module Equivalent to CS1W DRM21 V1 1 3 System Configuration The following illustrations show the system configurations for the CS1 Board When Expansion I O Board is Not Used With No Expansion Personal computer Note The ITBC SC1W ECD SYSMAC CS1 Board Driver is sold separately as software for the personal computer This software is designed for use with Windows NT 2000 or XP For use with another OS please inquire at OMRON Programming Device CX Prog
26. 4 input words 64 output words or 16 000 points 500 input words 500 output words With DeviceNet Configurator 32 000 points 500 words x 4 blocks Slave function Without DeviceNet Configurator 32 points 1 input word 1 output word or 3 200 points 100 input words 100 output words With DeviceNet Configurator 4 800 points 100 input words x 2 blocks 100 output words x 1 block Error control checks CRC error check node address duplication check scan list verification 5 wire cable 2 signal lines 2 power supply lines 1 shield line 25 Setup Procedures Section 1 12 Note 1 Indicates the max length when Thick Cables are used Reduce the network length to 100 m max when using Thin Cables When using both Thick and Thin Cables together refer to the CS CJ Series DeviceNet Unit Operation Manual W380 for details 2 The DeviceNet connector on the CS1PC PCIO1 DRM SYSMAC CS1 Board is the same as the connector provided with the CS1W DRM DeviceNet Unit 1 12 Setup Procedures Hardware Setup Refer to Section 2 Hardware Setup and Installation for details Make the follow ing settings before mounting the SYSMAC CS1 Board into the computer seng O swin WAA scription UM Write protection PLC DIP switch pin 1 Enables or disables writing to the user memory area Program Transfer at PLC DIP switch pin 2 Specifies whether or not to automatically load the program and Startup parameter data from the Memory Card when the SYSM
27. AC CS1 Board is started Programming Console PLC DIP switch pin 3 Keep set to ON for English Display Language Peripheral Port PLC DIP switch pin 4 Specifies whether or not default communications parameters are Communications Settings to be used Reserved for system PLC DIP switch pin 5 Keep set to OFF Initial Operation Conditions PLC DIP switch pin 6 Specifies whether the PLC waits CPU standby until the computer completes initialization of the PCI interface before executing the ladder program or starts executing the ladder program without waiting for initialization to be completed Easy Backup Setting PLC DIP switch pins Sets the type of easy backup operation to be performed 7 and 8 DeviceNet Node Address DeviceNet node Set the node address of the SYSMAC CS1 Board as a DeviceNet address switches Master Unit DeviceNet Unit Number DeviceNet node Set the unit number of the SYSMAC CS1 Board as a DeviceNet number switch Master Unit DeviceNet DeviceNet DIP switch Sets the baud rate and whether to stop or continue operations Communications after a communications error occurs in DeviceNet Parameters communications Installation Refer to Section 2 Hardware Setup and Installation for details Install the SYSMAC CS1 Board in the computer and connect external devices to Expansion Racks or through the DeviceNet Network This manual covers only the installation and wiring specific to the SYSMAC CS1 Board Refer to the CS ser
28. CS1PC PCI01 DRM CS1PC PCIO1H DRM CS1PC EICOT SYSMAC CS1 Board OPERATION MANUAL CS1PC PCI01 DRM CS1PC PCIO1H DRM CS1PC EICOT SYSMAC CS1 Board Operation Manual Revised July 2005 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed precautions can result in injury to people or dam age to property DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Additionally there may be severe property damage N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage N Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product The abbreviation Ch which appears in some displays and on some OMRON products often means word and is abbreviated Wd in documentation in this sense In this manual
29. Devices that aren t in peripher 37 Board Switch Settings Section 2 3 al bus mode and devices in peripheral bus mode operating at any other speeds will not be detected 5 The following table shows the settings for the easy backup function Pin7 Pin8 Type of backup Required operation ON OFF Writing from the CPU Unit Press and hold the Memory Module to the Memory Card Card Power Supply Switch for three seconds Restoring from the Memory To read from the Memory Card Card to the CPU Unit Module to the CPU Unit Module turn ON the PLC power This operation takes precedence over the automatic transfer operation pin 2 ON when power is turned ON OFF OFF Comparing contents of Press and hold the Memory Memory Card and CPU Unit Card Power Supply Switch for Module three seconds 2 3 2 Switch Settings for the DeviceNet Module Unit Number Switch Use this switch to set the unit number of DeviceNet Unit as a CPU Bus Unit The UNIT NO unit number setting determines the CIO and DM area words allocated to the Unit as software switches and the status area Setting method One digit hexadecimal Setting range OtoF Note 1 The unit number is set to O at the factory 2 Any unit number from 0 to F can be set as long as it hasn t been set on anoth er CPU Bus Unit connected to the same PLC 3 Use a small flat blade screwdriver to turn the rotary switches be careful not to damage the switch 4 Always turn O
30. ECAUTIONS ucosccusucuectusccuseemeceueeeie KV 1 Intended Audience si E As KVI 2 General POG Ons IA IAA XVI 3 Sake by PLCCAUUIONS 9 dr Duo E dni Lk wide ad dase Aube ai LUNG ad dase das XVI 4 Operating Environment Precautions 2 ous dae AE K Z E oVe dare aa xvii 5 Application PreCauliONS 4 345204 bead a eae Ihe sd eee eae eta ne ade eae xviii 6 Conformance to EC Directives XXi SECTION 1 IMrFOdUCcHON AWA p Wels Eo e E a KAA aa TT 2 2 R G e Avatlable NMOdGIS II AUA 3 ES SINA IIIA 4 1 A IAA KUIA eee ee 6 1 5 Programmable Controller Functions gaS ae AI Wa KR R NAER a 8 l 6 DeviceNet Master Function 11 le Computer Board KUNGU III eon rahe RA AR OER dea 16 leo Power OPP Operauon 22 cs a ee ates Bae ee eee ens Be Roe eee ed 16 1 9 Operation during Computer Reset 17 1 10 Differences from a Standard CS series CPU Unit 18 TAL PEC CAOS AI ET cece A oie Be ee Eek AA Bee eed Rete 20 EE REOCSUULES 4 au ATAUAWA MWE KAYA Na WAA KAA ABELI KUNA KUUA WAA AN 26 SECTION 2 Hardware Setup and Installation 27 2 1 Checking Resources before Installation 28 222 WA dto Rat eo Bad ee ok eae 29 25 DOMO Switch SCUINGS crre odie oe ae ees ee Sick eee eee een te Secs oe 36 2 4 Installing the Board in the Computer
31. FF the CS1 Board before changing the unit number setting 5 If the unit number is the same as one set on another CPU Bus Unit con nected to the same PLC a unit number duplication error will occur in the PLC and it won t be possible to start up the DeviceNet network Node Address Switches Use these switches to set the node address of the Unit NODE ADDR Vv 407 Vv 407 S T E AI Setting method Two digit decimal Setting range Oto 63 Note 1 The node address is set to 63 at the factory 2 Any node address from 0 through 63 can be set as long as it hasn t been set on another slave node 3 If the node address is the same as one set on another node a node address duplication error will occur and it won t be possible to start up network com munications DeviceNet DIP Switch The DeviceNet DIP switch on the top of the DeviceNet Module is used to set the baud rate whether communications will be continued or stopped when a com 38 Board Switch Settings Section 2 3 Note munications error occurs and whether to hold or clear the remote outputs when a communications error occurs in the slave function Ed E Baud rate Continue stop communications for communications error when used as a master Hold clear 1 0 for communications error when used as a slave ON The settings of the DIP switch pins are shown in the following table All pins are set to OFF at the factory Baud rate See the next t
32. NT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR X Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient fora complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations
33. P indicator is lit The data will not be backed up if power is turned OFF If when using a CS1PC PCIO1H DRM the PLC Setup is set to specify using the mode set on the Programming Console and a Programming Console is not connected the CPU Unit will start in RUN mode This is the default setting in the PLC Setup A CS1PC PCI01 DRM will start in PROGRAM mode under the same conditions When creating an AUTOEXEC IOM file from a Programming Device a Pro gramming Console or the CX Programmer to automatically transfer data at startup set the first write address to D20000 and be sure that the size of data written does not exceed the size of the DM Area When the data file is read from the Memory Card at startup data will be written in the CS1 Board starting at D20000 even if another address was set when the AUTOEXEC IOM file was created Also if the DM Area is exceeded which is possible when the CX Pro grammer is used the remaining data will be written to the EM Area Always turn ON power to the SYSMAC CS1 Board before turning ON power to the control system If the SYSMAC CS1 Board power supply is turned ON after the control power supply temporary errors may result in control system signals because the output terminals on DC Output Units and other Units will momen tarily turn ON when power is turned ON to the SYSMAC CS1 Board Interlock circuits limit circuits and similar safety measures in external circuits i e not in the Programmable Contr
34. R mode If pin 6 is ON and the Board s operating mode at startup is set to RUN or MON ITOR mode the Board will begin executing the ladder program without waiting for the computer to complete initialization The Board will execute the ladder pro gram before the PCI interface is initialized but it cannot exchange data with the computer until the interface is initialized Pin 6 setting OFF factory setting The Board will wait for PCI interface initialization to be completed before executing the ladder program CPU standby status The Board will begin executing the ladder program without waiting for PCI interface initialization to be completed 1 Pin 6 is used as the Initial Operation Conditions Switch in the SYSMAC CS1 Board so the Board does not have a user defined pin like pin 6 of the CS se ries CPU Units The status of pin 6 can still be monitored with A39512 Sta tus of DIP Switch Pin 6 Flag as it is in CS series CPU Units 2 If the CS series CPU Unit does not recognize even one Unit or Board it will not begin executing the ladder program A CPU standby error CPU WAIT G will occur 19 Specifications Section 1 11 1 11 Specifications 1 11 1 General Specifications Item Specifications Power supply voltage 4 875 to 5 25 VDC Power consumption CS1PC PCIO1 DRM SYSMAC CS1 Board 1 7 A max CS1PC PCIO1H DRM SYSMAC CS1 Board 1 3 A max CS1PC EICO1 Expansion I O Board 0 1 A max Vibration resistance Co
35. U Unit 18 lsi Spee ca OSa ion Ba aoe hole ga score Nedra dis aes Ce RE oer EOE 20 Lethe General SpecwiCdnOnS ciar dera NANE 20 S E PECCPU Spec AN AE AUIWA 20 1 11 3 DeviceNet Communications Specifications 25 Pel erp ua a E R KA coun eee bea UA SOMA WALE AAA MA AUA AF 26 Features Section 1 1 1 1 Features Functions as PLC Inside Computer for Optimum Space Saving Remote Communications Between CS1 Board and Computer Via PCI Bus Standard equipment DeviceNet Communications for Reduced Wiring Requirements Note Same Power Interruption Processing as for PLC Note Continuous Operation During Computer Reset The SYSMAC CS1 Board CS1PC PCI01 DRM and CS1PC PCIO1H DRM is an expansion board for personal computers which provides functionality equiva lent to an OMRON CS1G CPU45 EV1 and CS1G CPU45H CPU Unit with unit version 3 0 It can be connected to the PCI bus of a personal computer If an CS1PC ElICO1 Expansion I O Board is installed CS series Expansion Racks can be connected CJ series Expansion Racks cannot be used Also Device Net communications functionality is provided as standard equipment enabling remote control equivalent to an OMRON CS series DeviceNet Unit CS1W DRM21 V1 The SYSMAC CS1 Board provides the features described below When the SYSMAC CS1 Board is installed in a personal computer it operates as a PLC equivalent to a CS1G CPU45
36. UN or MONITOR mode at initialization startup Turn pin 6 ON if the host s startup is slow and Wait to start you want to start ladder program execution first operation after The SYSMAC CS1 Board does not have a computer user defined pin like pin 6 of the CS series CPU Units initialization 7 and 8 Easy backup setting See note 5 The settings on pins 7 and 8 determine what kind of easy backup operation will be performed Note 1 The following data is write protected when pin 1 is ON e The user program e All data in the parameter area such as the PC Setup and registered I O table Furthermore when pin 1 is ON the user program and parameter area won t be cleared even when the memory clear operation all clear is performed from a Programming Device 2 When pin 2 is ON and the power is turned ON any l O Memory file AUTO EXEC IOM ATEXECLJL IOM will also be transferred automatically Both the program AUTOEXEC OBJ and the parameter area AUTOEX EC STD must exist in the Memory Card I O Memory files AUTOEX EC IOM ATEKECHE IOM are optional 3 Always leave pin 3 turned OFF on the CS1PC PCIO1H DRM To change the Programming Console messages to English when using the CS1PC PCIO1H DRM select English on the initial Programming Console display 4 The auto detect operation goes through baud rates in the following order Programming Console and then peripheral bus at 9 600 bps 19 200 bps 38 400 bps and 115 200 bps Programming
37. able Continue stop remote I O OFF Continue communications communications for communication errors when used as a master Hold clear remote outputs for Clear remote outputs communications error when used Hold remote outputs as a Slave Baud Rate Pins 1 and 2 are used to set the baud rate as shown in the following table a eee T 1 turn OFF the CS1 Board before changing the DIP switch settings 2 Set the same baud rate on all of the nodes Master and Slaves in the Net work Any slaves with baud rates different from the master s rate won t be able to participate in communications and may cause a communications er ror between nodes that have been set properly Continue Stop Remote I O Communications When the DeviceNet Unit is used as a master pin 3 is used to set whether or not communications will stop after a communications error Stop communications If pin 3 is ON remote I O communications will be stopped if one of the following errors occurs Remote I O Communications Error Flag n 12 bit 02 is ON Send Timeout Flag n 10 bit 08 is ON Network Power Error Flag n 10 bit 07 is ON Remote I O communications will remain stopped even if the error is cleared Message communications and slave functions will continue To resume com munications turn ON the Remote 1 0 Communications Start Bit word n bit 02 of Software Switches 1 If pin 3 is OFF remote I O communications will stop if a send timeout or net
38. anual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions xiii XIV PRECAUTIONS This section provides general precautions for using the SYSMAC CS1 Board Programmable Controller PLC and related devices The information contained in this section is important for the safe and reliable application of the PLC You must read this section and understand the information contained before attempting to set up or operate a PLC System 1 tended AU ii a o nie xvi 2 General Precautions estass id ia MA KVI 3 Sde wa CCAUMIONS q RS Aad bin AA oi Ce Dee heehee xvi 4 Operating Environment Precautions xvii 5 Applicaton Precautions lt A AOS A AA xviii 6 Comtormance to ECD KA AAA XXi 6 1 Applicable Directives waiba hears ae aren dra ia XXi 6 2 CA EIA a aa eens Wes ee EE XXI 6 3 Conformance tO EC Direcuives AAA XXI XV Safety Precautions 1 2 3 XVI Intended Audience This manual is intended for the following personnel who m
39. ard are the same as for the CS1G CPU45 EV1 and CS1G CPU45H with unit version 3 0 1 With the SYSMAC CS1 Board it is not possible to use Interrupt Input Units and Loop Control Units which must be mounted to a CS series CPU Back plane It is also not possible to use Inner Boards 2 The SYSMAC CS1 Board s DeviceNet master functions are the same as the functions of a CS1W DRM21 V1 DeviceNet Unit mounted in a CS series CPU Rack 1 2 List of Available Models The following table provides a list of SYSMAC CS1 Boards that are currently available 1 2 1 Main Board CS1PC PCI01 DRM Board Model The SYSMAC CS1 Board is composed of a CPU Unit Module and a DeviceNet Unit Module These Modules are equivalent in functionality to the CS1G CPU45 EV1 and CS1G CPU45H CPU Unit with unit version 3 0 and the CS1W DRM21 V1 DeviceNet Unit Suitable PLC Peripheral Max No of Program DeviceNet port Expansion Racks capacity communications CS1PC PCIO1 DRM CPU Unit Module CS1G CPU45 EV1 Yes 7 60 Ksteps Yes DeviceNet Unit Module CS1W DRM21 V1 CS1PC PCIO1H DRM CPU Unit Module Yes 7 60 Ksteps Yes CS1G CPU45H with unit version 3 0 DeviceNet Unit Module CS1W DRM21 V1 1 The DeviceNet communications function is the same as for a CS1W DRM21 V1 CS series DeviceNet Unit 2 The SYSMAC CS1 Board occupies one PCI slot System Configuration Section 1 3 1 2 2 Expansion I O Board CS1PC ElCO1 Connectors CS1PC EICO
40. ctions Section 2 5 9 Be sure to connect the signal lines power lines and shield lines correctly and do not get them mixed up 10 Be sure that the signal lines power lines and shield line do not become dis connected during communications 11 Double check all wiring before turning the power supplies back ON 2 5 1 Connecting Programming Devices Use the same Connecting Cables and Programming Consoles that are used with CS series PLCs Connecting Cable model Cable length Computer connection number 2 5 2 Connecting Expansion Racks The SYSMAC CS1 Board can be connected Expansion Racks through an Ex pansion I O Board as shown in the following examples 1 SYSMAC CS1 Board 2 SYSMAC CS1 Board 3 SYSMAC CS1 Board Expansion I O Board Expansion I O Board Expansion I O Board CS series Expansion Racks C200H Expansion I O Racks CS series and C200H Expansion Racks Computer Computer Computer Expansion I O Board Expansion I O Board Expansion I O Board L CS series CS series CS series I O Con Power supply C200H Power supply I O Connecting Power supply necting I O Connecting caon Cable Cable CS series Cable Expansion CS series Expansion I O Rack Expansion Rack Rack CS series C200H W O CS series 1 O Con Connecting C200H necting Power supply Cable Power supply Connecting Power sup
41. d must be installed be forehand External Connections Section 2 5 Note We assume that one Memory Card will be installed in the Board and used as ROM 1 2 Bonz 1 Align the Memory Card with its label facing up and insert it into the Memory Card slot 2 5 External Connections This section describes how to connect external devices such as Expansion Racks DeviceNet Slaves CompoBus S Slaves and Programming Devices to the SYSMAC CS1 Board Note 1 NOOA Turn the power supply OFF to the CS1 Board and all Slaves and turn OFF the communications power supply before connecting communications cables Tighten the screws holding the cables to the DeviceNet connectors to a torque of 0 5 Nem Be sure to confirm that the terminal blocks expansion cables and other items with locking devices are properly locked into place Do not pull on the communications cables Do not forcibly bend the communications cables Do not place objects on the communications cables Always use crimp terminals when connecting communications cables Con necting bare twisted wires can result in disconnection broken wires faulty operation or damage to the product Use an appropriate crimp tool and appropriate methods to attach the crimp terminals Consult the manufacturer of the crimp tool for specific instruc tions Inappropriate crimp tools or crimping methods can result in broken wires 41 External Conne
42. e vent computer circuits from being destroyed 2 There are shape points and edges on the SYSMAC CS1 Board Be careful not to touch the components on either side when handling the SYSMAC CS1 Board 3 The battery may leak if the terminals are shorted or if the battery is charged disassembled heated or incinerated Never do any of these handle and dispose of the battery correctly Use the following procedure to replace the battery 1 2 3 1 Turn OFF the computer If the computer is already OFF turn it ON for at least one minute and then turn it OFF 2 Remove the computer s cover and remove the SYSMAC CS1 Board Refer to your computer s User s Manual for details on removing the cover and removing a PCI Board 3 Remove the old battery from the Battery Holder Pull the Battery straight out as shown in the following diagram Leave the Battery Connector con nected to the Board at this point Battery Holder 4 Place the new Battery in the Battery Holder Leave the old Battery connected to the Board Connect the new Battery to the open connector on the Board es uu gt e SS 201 ES a Battery 5 Disconnect the old Battery s connector by pulling it straight out New Battery 50 Replacing the Backup Battery Appendix 6 Replace the SYSMAC CS1 Board into the computer and replace the computer s cover again refer ring to your computer s User s Manual for details 7 After replacing the battery use the erro
43. e into the terminal and then crimp The following crimp tool is also available Phoenix Contact K K ZA3 Crimp Tool Connecting Turn off the power supply to the CS1 Board and Slaves and turn off the commu Communications Cables nications power supply before connecting DeviceNet Communications Cables y PEE PR 1 Remove the connector from the DeviceNet communications connector on the SYSMAC CS1 Board Note The connector can be wired even when connected to the SYSMAC CS1 Board as long as it is accessible 45 External Connections Section 2 5 2 Orient the connector properly loosen the line lock screws and then insert the lines into the holes in order Black blue shield white and then red T branch Connections Multi drop Connections Blue CAN low Black V a Red V White CAN high Shield For multi drop connections with Thin Cables two lines are inserted into each hole as shown in the diagram on the right above Be sure to place crimp terminals on each of the lines Do not use a multi drop connection with Thick Cables use a T branch Connector Note Be sure the line set screws are sufficiently loosened before attempting to insert the lines If these screws are not loose the lines will enter the gaps in the back of the connector and will not lock properly Fitting Wire insertion hole Wires The cable colors are as follows Power line negative voltage V Communications line lo
44. e voltage of the battery drops HR area bits DM area words the PC Setup and other data will not be maintained properly Change the battery as soon as the voltage begins to drop The SYSMAC CS1 Board contains the following battery OMRON Battery Set CS1W BAT01 N WARNING Never touch the Board or attempt to replace the Battery while power is being supplied Doing so may result in serious electrical shock or electrocution Note You may not be able to replace the battery in time to save the data unless you have a spare battery on hand Prepare a spare battery in advance so that it is ready when you need it Battery Life The life of the battery is 5 years at 25 C The battery life will be shortened if it is used at higher temperatures or the computer s power is OFF much of the time Under the worst conditions the battery will last less than 6 months The following table shows the minimum battery lifetimes at 55 C and typical battery lifetimes at 25 C under a variety of conditions The Power ON percentage is the percentage of the time that the computer s power is ON CS1PC PCIO1 DRM Battery lifetime Power ON percentage Minimum battery lifetime Typical battery lifetime i e maximum life at 55 C at 25 C 5 years 304 days 1109 days 406 days 1261 days son ooo 52 da 1388 days E EST 1543 days 100 1855 days CS1PC PCIO1H DRM Battery lifetime Power ON percentage Minimum battery lifetime Typical battery lifetime i e
45. eration Format in which data is stored in Memory User program Program file format PLC Setup and other parameters Data file format I O memory Data file format binary format text format or CSV format Functions for which Memory Card User program instructions Programming read write is supported Devices including Programming Consoles Host Link computers AR Area control bits easy backup operation Memory Card data and the EM Extended Data Memory Area can be handled as files Debugging Control set reset differential monitoring data tracing scheduled each cycle or when instruction is executed storing location generating error when a program error occurs Online editing User programs can be overwritten in program block units when the CPU Unit is in MONITOR or PROGRAM mode This function is not available for block programming areas With the CX Programmer more than one program block can be edited at the same time Program protection Overwrite protection Set using DIP switch Copy protection Password set using Programming Device User defined errors i e user can define fatal errors and non fatal errors The FPD 269 instruction can be used to check the execution time and logic of each programming block FAL and FALS instructions can be used with the CS1PC PCIO1H DRM CS1 Boards to simulate errors Up to 20 errors are stored in the error log Information includes the error code error details and the
46. ese events monitor the status of the Computer OFF Resetting Flag in the ladder program and use the FAL Instruction to generate a non fatal error that will be recorded in the error log When you are accessing the computer s software from the ladder program with a FINS command or other method monitor the status of the Computer Initializing Flag to verify that the interface between the computer and Board has been initialized If pin 6 of the PLC DIP Switch the Initial Operation Condi tions Switch is OFF the ladder program will not be executed until the Com puter Initializing Flag goes OFF DeviceNet Master Function Section 1 6 Error Log The error codes registered in the computer s software can be recorded in the SYSMAC CS1 Board s Error Log Area CS1 error code Error code from Cause of error computer Inner Board Stopped Error A424 bits 00 to 03 Occurs when a Fatal Inner Board Error was Fatal error registered in the computer s software The error code from the computer data depends on the computer s software specifications Inner Board Error A424 bits 04 to 15 Occurs when a Non fatal Inner Board Error was Non fatal error registered in the computer s software The error code from the computer data depends on the computer s software specifications 1 6 DeviceNet Master Function The SYSMAC CS1 Board is equipped with the same remote l O functions as a CS1W DRM21 V1 DeviceNet Master Unit The remote 1 0 function
47. ex pected operation e Confirm that no adverse effect will occur in the system before force setting force resetting any bit in memory Not doing so may result in an unexpected operation e Confirm that no adverse effect will occur in the system before changing the present value Not doing so may result in an unexpected operation e Confirm that no adverse effect will occur in the system before changing the set value Not doing so may result in an unexpected operation e Do not pull on or bend the communications cables beyond their natural limit Doing either of these may break the cables e Do not place objects on top of the communications cables Doing so may break the cables e Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied Be particularly careful in places where the power supply is unstable An incorrect power supply may result in malfunction e Before proceeding to these operations check carefully to be sure that there will be no adverse effects due to differences with the CPU Unit Conformance to EC Directives Applicable Directives Concepts Note e EMC Directives EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine The actual products have been checked for conformity to EMC standards see the following note Whether the products conf
48. ficient countermeasures when installing systems in the following locations e Locations subject to static electricity or other forms of noise e Locations subject to strong electromagnetic fields e Locations subject to possible exposure to radioactivity e Locations close to power supplies N Caution The operating environment of the PLC System can have a large effect on the longevity and reliability of the system Improper operating environments can lead to malfunction failure and other unforeseeable problems with the PLC System Be sure that the operating environment is within the specified condi tions at installation and remains within the specified conditions during the life of the system 5 Application Precautions Observe the following precautions when using the SYSMAC CS1 Board N WARNING Failure to abide by the following precaution could lead to serious or possibly fatal injury Always heed this precaution e Always ground the system to 100 Q or less when installing the system to pro tect against electrical shock N Caution Failure to abide by the following precautions could lead to faulty operation of the SYSMAC CS1 Board or the system Always heed these precautions e You must use the CX Programmer programming software that runs on Win dows if you need to program more than one task A Programming Console can be used to program only one cyclic task plus interrupt tasks A Program ming Console can however be used to edit
49. gram AUTOEXEC OBJ startup and parameter area data AUTOEXEC STD will be transferred from the Memory Card to the PLC automatically at start up See note 2 A PLC s software program and parameter area data can be changed completely just by inserting a new Memory Card and turning ON the power This can be OFF Do not transfer used to switch the system to a new arrangement very quickly If pin 7 is ON and pin 8 is OFF the simple backup function s Memory Card read operation will override See note 1 the program transfer function In this case the program and parameter area data won t be transferred even if pin 2 is ON Programming Console English Programming Console messages are displayed in display language English when this pin is ON Turn OFF to display messages in the language stored in system ROM Use parameters Leave this pin OFF when using a Programming set in the PC Console or CX Programmer with the peripheral bus Setup setting connected to the peripheral port Peripheral port communications settings Auto detect Turn this pin ON when the peripheral port is being Programming used for a device other than a Programming Console Device or CX Programmer with the peripheral bus setting See note 4 Initial operation ON Start operation This pin determines whether or not the Board waits for conditions without waiting for the computer to complete initialization before starting computer operation if it is set for R
50. gs PC SETTING SW 36 2 3 2 Switch Settings for the DeviceNet Module 38 2 3 3 Board ID Setting Switches 40 2 4 Installing the Board in the Computer 40 2 External COM CUOAS 4900300 040 2 Aer 41 2 5 1 Connecting Programming Devices KWa 42 2 5 2 Connecting Expansion Racks 42 2 5 3 Connecting DeviceNet Communications Cables 44 2 5 4 Connecting an External Power Supply 47 20 A AAA ways Bee aye SG Gk ne Sire Nees Ra Bas AA 48 27 Checking Resources before Installation Section 2 1 2 1 Checking Resources before Installation Check the following items before starting to set up or install the SYSMAC CS1 Board Note The SYSMAC CS1 Board is a Plug and Play compatible PCI Board Hom to check Explanation Available PCI Slot Check that the computer has an open PCI slot IRQ conflict This Board uses an IRQ interrupt request An IRQ is automatically assigned to the PCI bus but the IRQ may already be in use by the ISA bus in a computer with an ISA bus The computer may not boot properly if there is an IRQ conflict between the PCI bus and ISA bus Use one of the following methods to avoid allocation of an IRQ that is being used by the ISA bus e Open the computer s BIOS menu and disable Plug and P
51. hat are used with CS series PLCs Refer to the CS series Programmable Controllers Operation Manual W339 for details 1 5 1 1 0 Allocation Allocation of I O words for the SYSMAC CS1 Board is the same as for the CS se ries PLCs i e Units can be mounted in any slot and words are allocated to the Units based on the Units mounted in the PLC Words are allocated to Units in the Expansion Racks from left to right as shown in the following diagram Words are not allocated to empty slots Computer Expansion 1 0 L Board Words are allocated starting from CIO 0000 CS series Expansion Rack Words are allocated to Racks in order Nearest to farthest nun Ajddns Jamody pro m m m m m m m m m wee wee d U CS series Expansion Rack nun Ajddns Jamog Words starting with CIO 0000 are allocated to slots starting with the leftmost slot in the first Rack Note 1 There are special data areas allocated for Special I O Units and CPU Bus Units The allocation of words for these Units is the same as for the CS se ries PLCs 2 Refer to the CS series Programmable Controllers Operation Manual W339 for more details on the word addresses allocated to I O Units Spe cial I O Units and CPU Bus Units Programmable Controller Functions Section 1 5 1 5 2 Related Data Area Addresses wee KA l A356 A401 A402 A424 A608 A609 to A613 A636 to A638 CIO 1900 to CIO 1999 DM 32000 to DM 32099
52. he Battery Error Flag A40204 turns ON such as resetting the data in these areas Be careful when connecting a personal computer mounted with a SYSMAC CS1 Board to an Expansion Backplane to which is mounted a non insulated Unit CS1W CLK12 52 V1 or CS1W ETNO1 connected to an external power sup ply A short circuit will be created if the 24 V side of the external power supply is grounded and the O V side of the personal computer mounted with a SYSMAC CS1 Board is grounded When connecting an Expansion Backplane to this type of PLC either ground the O V side of the external power supply or do not ground the external power supply at all Incorrect Non insulated External power supply DC power supply I O connection 24 VL cable Sn OV gt Dia Ce tHe FG FG Non insulated Unit Unit on aoe SEA in which ed on Expansion Rack CS1 Board is mounted 4 Operating Environment Precautions Do not operate the system in the following places e Locations subject to direct sunlight e Locations subject to temperatures or humidity outside the range specified in the specifications xvii Application Precautions 5 e Locations subject to condensation as the result of severe changes in tem perature e Locations subject to corrosive or flammable gases e Locations subject to dust especially iron dust or salts e Locations subject to shock or vibration e Locations subject to exposure to water oil or chemicals Take appropriate and suf
53. ies Programmable Controllers Operation Manual W339 and CS CJ Series DeviceNet Unit Operation Manual W380 for details on system installation Programming Write the programs that will control the SYSMAC CS1 Board When writing user applications for the computer use the ITBC SC1W ECD SYSMAC CS1 Board Driver software to write the programming that controls the Board Refer to the following manuals for details on writing the ladder program that is executed in the Board e For details on ladder programming as a PLC refer to the CS series Program mable Controllers Operation Manual W339 and the CS CJ Series Program mable Controllers Programming Manual W394 e For details on remote I O communications and message communications through DeviceNet refer to the CS CJ Series DeviceNet Unit Operation Manu al W380 Note Thoroughly check the user program after writing it before using it to control de vice or system 26 SECTION 2 Hardware Setup and Installation This section describes procedures such as making the hardware settings on the SYSMAC CSI Board installing the Board in the computer and wiring the Board to I O devices and DeviceNet devices 2 1 Checking Resources before Installation 28 22 ACOMMONEIMS nar ARES AR Tas io Sars Owe SS 29 22254 gt DIMENSIONS ora aida OAS ida hae Gis eee Bibs alo ala oe 32 A WEED NCIC AAA E 35 Dol Board SW SA ia Es 36 2 3 1 PLC DIP Switch Settin
54. l PLC Module is not communicating via the peripheral port MCPWR Green ON Poweri is being supplied to the Memory Card N Flashes once Easy backup operation read write or verify normal Flashes three times Easy backup operation read warning Flashes five times Easy backup operation read malfunction Flashes continuously Easy backup operation write or verify malfunction OFF Power is not being supplied to the Memory Card OFF Memory Card is not being accessed su ro Memory Card is being accessed Green The Unit is operating normally Flashing Switch settings are being read NE A fatal error Unit hardware error has occurred Ml A non fatal error such as a switch setting error or routing table error has occurred e There is a Unit hardware error e Power is not being supplied to the DeviceNet Master e The Unit is resetting e The Unit is waiting to start initialization NS Green Normal network status Communications connection established Pen L Flashing The network is normal but the communications connection isn t established A fatal communications error has occurred The Unit detected an error indicating that network communications are disabled e Node address duplication a e Bus OFF error Flashing Flashing A non fatal communications error a communications error in a Slave has occurred o OFF A Network error has occurred For example the master is the only node in the network Refer to the
55. lay operation e Open the computer s BIOS menu and set any IRQs that are being used by ISA devices to Reserved in the PCI bus IRQ allocation settings Note 1 The CS1PC PCIO1 DRM and its battery are packed separately so refer to the CS Series Programmable Controllers Operation Manual W339 for de tails and perform the following procedure e Install the battery Refer to Appendix A Replacing the Battery for details e Clear the memory all clear e Clear all error messages e Set the clock if the clock function is being used 2 I O words are allocated to I O Units based on the I O Units that are actually mounted in the PLC so it is necessary to create an I O table 3 Refer to your computer s User s Guide for details on accessing the BIOS menu and changing BIOS settings 4 Use the following procedure to determine which IRQ number is being used by an ISA device e Start up the computer without the SYSMAC CS1 Board installed e Select Start Settings Control Panel from the Start menu Double click the System icon and click the Device Manager tab e Double click the desired ISA board to display its properties Click Re sources to list the resources being used by the ISA board and check the board s Interrupt Request setting 28 Components Section 2 2 2 2 Components CS1PC PCIO1 DRM CS1PC PCIO1H DRM SYSMAC CS1 Board T CPU Unit Module Battery Memory Card Connector BUSY Indicato
56. lock Holding Area words are allocated from H512 to H1535 These words can be used only for the function block instance area internally allocated variable area 16 bits TRO to TR15 Temporary bits are used to temporarily store the ON OFF execution conditions at program branches 4 096 T0000 to T4095 used for timers only 4 096 C0000 to C4095 used for counters only 32K words D00000 to D32767 Used as a general purpose data area for reading and writing data in word units 16 bits Words in the DM Area maintain their status when the PLC is turned OFF or the operating mode is changed Internal Special I O Unit DM Area D20000 to D29599 100 words x 96 Units Used to set parameters for Special I O Units CPU Bus Unit DM Area D30000 to D31599 100 words x 16 Units Used to set parameters for CPU Bus Units Inner Board DM Area D32000 to D32099 The CS1 Board can be accessed using software on the personal computer The words in the general purpose data area which is used for reading and writing data in word units 16 bits maintain their ON OFF status when the power is recovered after an interruption or the operating mode is changed Read only 7 168 bits 448 words A00000 to A44715 words AOOO to A447 Read write 8 192 bits 512 words A44800 to A95915 words A448 to A959 Auxiliary bits are allocated specific functions Specifications Section 1 11 em Specification 32K words per bank 13 banks max
57. m 1 7 Computer Board Functions Note CPU Unit lt DeviceNet Unit The SYSMAC CS1 Board normally executes a user program downloaded from a Programming Device and operates independently from the personal computer on which it is installed The personal computer can function as a host computer for the SYSMAC CS1 Board to read write memory areas in the read the Board s status or control the Board s operation The ITBC SC1W ECD SYSMAC CS1 Board Driver is compatible with Windows NT 2000 and XP and is sold separately Contact your OMRON dealer for in formation on using the SYSMAC CS1 Board with other operating systems 1 The Fins Gateway version 2003 included with the SYSMAC CS1 Board s Driver ITBC SC1W CD is compatible with Windows 2000 and XP operat ing systems 2 Only the Fins Gateway version 2003 supports the function for increasing the data link capacity 3 Use the Fins Gateway version 3 for CS1PC PCIO1 DRM CS1 Boards and Fins Gateway version 2003 for CS1PC PCIO1H DRM CS1 Boards 1 8 Power OFF Operation 16 Note The SYSMAC CS1 Board performs the same power OFF processing as other CS PLCs when its power is interrupted The Board can be set to perform the same processing when the computer is turned OFF or reset This function can be used to retain the status of backed up data areas such as the DM and HR Areas even if the power is interrupted unexpectedly The Board s jumper pin setting determines whether or not the
58. memory cards can be used MS DOS format EM file memory Part of the EM Area can be converted to file memory MS DOS format Function Specifications Specification Constant cycle time 1 to 32 000 ms Unit 1 ms When a parallel processing mode is used for a CS1PC PCIO1H DRM CS1 Board the cycle time for executing instructions is constant Cycle time monitoring Possible Unit stops operating if the cycle is too long 1 to 40 000 ms Unit 10 ms When a parallel processing mode is used for a CS1PC PCIO1H DRM CS1 Board the instruction execution cycle is monitored The CS1 Board s CPU Unit Module operation will stop if the peripheral servicing cycle time exceeds 2 s fixed I O refreshing Cyclic refreshing immediate refreshing refreshing by IORF 097 IORF 097 refreshes I O bits allocated to Basic I O Units and Special I O Units With the CS1PC PCIO1H DRM CS1 Boards the CPU BUS UNIT I O REFRESH DLNK 226 instruction can be used to refresh bits allocated to CPU Bus Units in the CIO and DM Areas Timing of special refreshing Data links for Controller Link Units and SYSMAC LINK Units remote I O for for CPU Bus Units DeviceNet Units and other special refreshing for CPU Bus Units is performed at the following times CS1PC PCIO1 DRM CS1 Boards I O refresh period CS1PC PCIO1H DRM CS1 Boards I O refresh period and when the CPU BUS UNIT I O REFRESH DLNK 226 instruction is executed I O memory holding when Depends on the ON OFF
59. multitask programs originally created with the CX Programmer e Always turn OFF the power supply to the SYSMAC CS1 Board before attempt ing any of the following Not turning OFF the power supply may result in mal function or electric shock e Mounting or dismounting Power Supply Units I O Units CS1 Boards In ner Boards or any other Units e Assembling the Units e Setting DIP switches or rotary switches e Connecting cables or wiring the system e Connecting or disconnecting the connectors e When using a CS1PC PCI01 DRM for the first time install the CS1W BAT1 Battery provided with the Unit and clear all memory areas from a Programming Device before starting to program The Battery is installed in advance for CS1PC PCIO1H DRM so initial Battery installation and the memory clear op eration are not required e When using the internal clock for a CS1PC PCI01 DRM turn ON power after installing the battery and set the clock from a Programming Device or using the xviii Application Precautions 5 DATE 735 instruction The clock will not start until the time has been set The Battery is installed in advance for CS1PC PCIO1H DRM so clock does not need to be set The user program and parameter area data in CS1PC PCI01H DRM is backed up in the built in flash memory The BKUP indicator will light on the front panel when the backup operation is in progress Do not turn OFF the power supply to the SYSMAC CS1 Board when the BKU
60. mum network length Drop line Total drop Thick Cable Thin Cable length line length 500 Kbps 100 m max 250 kbps ao 1 6 2 Remote I O Communications All slaves are allocated words in the I O memory of the CPU Unit Module to which the Master Unit is mounted Words are allocated by fixed allocation or user set allocation 11 DeviceNet Master Function Section 1 6 Fixed Allocations Any one of the three areas below can be specified as the words allocated in the CIO Area for fixed allocations The output OUT block and the input IN block are allocated strictly in order of node addresses in one of the areas shown below CS Series CIO 3200 Address O OUT ClO 3201 Address 1 block 1 E gt To Slaves ClO 3262 CIO 3263 CIO 3300 de clo 3301 Address 1 block 1 i i i From Slaves CIO 0362 Address 6 CIO 0363 P 1 Q aja o aja ais D D D LH NJN 10 nin O O 10 Aj gt G 2 Q D 0 0 O P G i i i i i i i l i l l j i j i i j i 1 i i i I E i i i i H CIO 24001 Address 0 OUT CIO 3401 Addre block 2 l gt To Slaves CIO 3462 CIO 3463 Select one CIO 3500 cio 3501 1 Address 1 P gt Q ojo o ojo sa a D D D LH WM iW 10 WM iW O O 10 E 00 From Slaves ClO 35062 1 Address 6 cio 3563 Address 6 CIO 3600 cio 3601 Address 1 gt 2 2 D 0 0 G To Slaves CIO 3662 Address 6 CIO 3663 CIO 3700 IN CIO 3701 Addre
61. n SYSMAC CS1 Board Racks Note 1 Do not run I O Connecting Cables in the same duct as I O wiring or power wiring 2 Turn OFF the CS1 Board power supply before connecting the cables 3 An I O bus error will occur and operation will stop if an 1 0 Connecting Cable becomes disconnected so the cables must be connected carefully 4 If the 1 0 Connecting Cable will be routed through a hole the hole must be at least 75 mm in diameter for a long CS series 1 0 Connecting Cable or 63 mm in diameter for other I O Connecting Cables 43 External Connections Section 2 5 5 Do not bend or pull on the Cables forcefully 6 The cable s pull strength is 49 N 7 The following diagrams show how sharply the Cables can be bent CS series 1 0 Connecting Cables C200H I O Connecting Cables oe R 269 mm is required R 41 mm is required R sy The cable s outer diameter is 5 1 mm The cable s outer diameter is 8 6 mm Oo O CS series gt C200H I O Connecting Cables R gt 41 mm is required The cable s outer diameter is 5 1 mm 2 5 3 Connecting DeviceNet Communications Cables The DeviceNet communications cables can be installed as soon as the SYS MAC CS1 Board is installed in the computer This manual provides information only on wiring the communications cables to the SYSMAC CS1 Board Refer to the CS CJ Series DeviceNet Unit Operation Manual W380 fo
62. nal power supply connecting an independent power sup ply 47 F FINS commands 14 flags flags related to SYSMAC CS1 Board operation 10 functions DeviceNet Master functions 11 PLC functions 8 comparison with CS1 CPU Rack 18 SYSMAC CSI Board functions 16 comparison with CS1 CPU Rack 18 H I hardware setup 26 27 I O allocations 9 fixed CIO Area 12 user set methods 12 word allocations CIO Area 15 DM Area 16 overview 14 1 0 Connecting Cables 6 43 Indicators 35 installation 26 27 40 Interrupt Input Units 18 IRQ conflicts 28 J L jumper pin 17 ladder program starting execution after computer initialization 19 transfer at startup 37 write protecting 37 LED Indicators 35 Loop Control Units 18 53 Index M Master function DeviceNet Master function 11 MCPWR indicator 35 memory memory areas 21 memory areas 10 CPU 20 reading writing 16 Memory Card 3 18 easy backup function 38 installing 40 message communications 13 Mountable Units 9 MS indicator 35 N node address setting 38 NS indicator 35 P Peripheral Connecting Cables 5 8 PLC DIP Switch settings 36 power interruptions 2 CPU operation for power interruptions 16 17 power supply connecting an independent power supply 47 CPU processing for power interruptions 16 precautions connecting Racks 43 general xv installation precautions 40 wiring precautions 41 54 pr
63. nforms to JIS C0911 10 to 57 Hz 0 075 mm amplitude 57 to 150 Hz 9 8 m s acceleration in X Y and Z directions for 80 minutes each Shock resistance Conforms to JIS C0912 147 m s in X Y and Z directions 3 times each Ambient temperature Operating 0 to 55 C Storage 20 to 75 C excluding battery Humidity 10 to 90 without condensation Atmosphere Must be free of corrosive gases Weight CS1PC PCIO1 DRM CS1PC PCIO1H DRM SYSMAC CS1 Board 300g max CS1PC EICO1 Expansion I O Board 100 g max Dimensions CS1PC PCIO1 DRM CS1PC PCIO1H DRM SYSMAC CS1 Board 106 7 x 176 6 x 18 7 mm W x H x D The depth measurement is the measurement at the battery Expansion I O Board Expansion I O Board 106 7 x 105 5 x 11 mm W x H x D The depth measurement is the measurement of the Board components 1 11 2 PLC CPU Specifications Common Specifications tem aa pigeon Y eterenes Control method Sagra A VO control method Gele scan and immediate processing are both possible J Programming ada dera OSS CPU processing mode CS1PC PCIO1 DRM Normal Mode Parallel Processing Mode with Asynchronous Memory Access Parallel Processing Mode with Synchronous Memory Access or Peripheral Servicing Priority Mode CS1PC PCIO1H DRM Normal Mode or Peripheral Servicing Priority Mode Instruction length 1 to 7 steps per instruction Se Ladder instructions Approx 400 3 digit function codes ES Execution time CS1PC PCIO1 DRM 0 04
64. ogramming 26 Programming Devices 9 connecting 42 PRPHL indicator 35 R remote I O communications 11 hold clear outputs for communications error 39 stopping for communications error 39 requirements required computer resources 28 Restart Bit Inner Board 10 RS 232C port 18 RUN indicator 35 S Serial Communications Board 18 setup procedures 26 specifications 20 CPU 20 DeviceNet communications 25 functions 23 general 20 switch settings 36 system configuration 4 42 T W troubleshooting 48 unit number setting DeviceNet unit number 38 wiring 27 write protecting user memory 37 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No V220 E1 02 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code code Revised content ee August 2001 Original production July 2005 Changes were made throughout the manual to add information on the new model CS1PC PCIO1H DRM to change PC to PLC and CS1 Series to CS Series or CS CJ Series as applicable The V1 suffix was also added to the model number CS1W DRM21 through out the manual The following minor corrections and other changes were also made Page v Information added to general precautions and Windows XP added to list of registered t
65. oller must be provided by the customer Do not turn OFF the power supply to the SYSMAC CS1 Board when data is being transferred In particular do not turn OFF the power supply when read ing or writing a Memory Card Also do not remove the Memory Card when the BUSY indicator is lit To remove a Memory Card first press the memory card power supply switch and then wait for the BUSY indicator to go out before re moving the Memory Card If the I O Hold Bit is turned ON the outputs from the PLC will not be turned OFF and will maintain their previous status when the PLC is switched from RUN or MONITOR mode to PROGRAM mode Make sure that the external loads will not produce dangerous conditions when this occurs When operation stops for a fatal error including those produced with the FALS 007 instruction all outputs from Output Unit will be turned OFF and only the internal output status will be maintained The contents of the DM EM and HR Areas in the SYSMAC CS1 Board are backed up by a Battery If the Battery voltage drops this data may be lost Pro vide countermeasures in the program using the Battery Error Flag A40204 to re initialize data or take other actions if the Battery voltage drops Do not apply a force greater than 100 N on the terminal block when tightening the terminals Install Units as far as possible away from devices that generate strong high frequency noise Wire all connections correctly Do not drop the product or
66. omputer completes initialization or start executing the ladder program without waiting for initialization to be completed Easy Backup Setting PLC DIP switch pins Sets the type of easy backup operation to be performed 7 and 8 DeviceNet Node Address DeviceNet node Set the node address of the SYSMAC CS1 Board as a DeviceNet address switches Master Unit DeviceNet Unit Number DeviceNet node Set the unit number of the SYSMAC CS1 Board as a DeviceNet number switch Master Unit DeviceNet DeviceNet DIP switch Sets the baud rate and whether to stop or continue operations Communications after a communications error occurs in DeviceNet Parameters communications 2 3 1 PLC DIP Switch Settings PC SETTING SW The PLC DIP Switch determines how the SYSMAC CS1 Board operates as a PLC This switch also sets the I O port address that determines which registers are used for communications between the Board and the computer The default setting is OFF for all pins Factory defaults shown in diagram 36 Board Switch Settings Section 2 3 UM write protection ON User memory Write protecting UM prevents the user program and write protected PC Setup from being overwritten from a Programming Device including a Programming Console ose memen ner Turn this pin ON if you want to prevent the program write protected l E heat from being changed on site without authorization Program transfer at ON Transfer When this pin is ON the pro
67. on N Caution N Caution OFF As a countermeasure for such problems external safety measures must be provided to ensure safety in the system Execute online edit only after confirming that no adverse effects will be caused by extending the cycle time Otherwise the input signals may not be readable Confirm safety at the destination node before transferring a program to another node or changing the I O memory area Doing either of these without confirming safety may result in injury CS1PC PCIO1H DRM automatically back up the user program and parameter data to flash memory when these are written to the CS1 Board I O memory in cluding the DM EM and HR Areas however is not written to flash memory The DM EM and HR Areas can be held during power interruptions with a bat tery If there is a battery error the contents of these areas may not be accurate after a power interruption If the contents of the DM EM and HR Areas are used to control external outputs prevent inappropriate outputs from being made whenever the Battery Error Flag A40204 is ON Areas such as the DM EM and HR Areas the contents of which can be held during power interrupts is backed up by a battery If a battery error occurs the contents of the areas that are set to be held may not be accurate even though a memory error will not occur to stop operation If necessary for the safety of the system take appropriate measures in the ladder program whenever t
68. or control operation e g by force setting reset ting bits 13 DeviceNet Master Function Section 1 6 Refer to the CS CJ Series DeviceNet Unit Operation Manual W380 for more details on message communications Messages can be sent from the SYSMAC CS1 Board by sending FINS com mands or explicit DeviceNet messages using ladder diagram instructions CMND 1 6 4 Overview of Word Allocations Unit 40 Unit 1 Unit 15 Unit 0 Unit 1 Unit 15 14 The words shown in the following diagram are allocated according to the unit number set on the Board s DeviceNet Module Each Unit is allocated 25 words in the CIO Area and 100 words in the DM Area First CIO word allocated to the Unit n CIO 1500 25 x unit number First DM word allocated to the Unit m D30000 100 x unit number CPU Unit DeviceNet Unit CIO Area words allocated to Unit number 0 CPU Bus Units Local memory CIO 1500 Software switches Nee eee et es eet I O refreshing Status L DM Area words allocated to CPU Bus Units Local memory Note This manual does not provide details on the functions of the allocated words Refer to the CS CJ Series DeviceNet Unit Operation Manual W380 for details DeviceNet Master Function Section 1 6 Allocated CIO Area The following table shows which data is stored in the CIO words allocated to the Words DeviceNet Module The ClO addresses are expressed as the offset from the first CIO word
69. or remote programming and remote monitoring from devices on networks up to two levels away Controller Link Network Ethernet Network or other network Storing comments in CPU I O comments can be stored as symbol table files in the Memory Card EM file Unit memory or comment memory See note Note CS1PC PCIO1H DRM CS1 Boards only Program check Program checks are performed at the beginning of operation for items such as no END instruction and instruction errors CX Programmer can also be used to check programs Control output signals Battery life Battery Set CS1W BAT01 Self diagnostics CPU errors watchdog timer I O verification errors I O bus errors memory errors and battery errors Other functions Storage of number of times power has been interrupted Stored in A514 1 11 3 DeviceNet Communications Specifications DeviceNet communications specifications conform to the DeviceNet specifica tion O oe Specification WW 500 kbps 250 kbps or 125 kbps switchable Communications 500 kbps Network length 100 m max distances Drop line length 6 m max Total drop line length 39 m max 250 kbps Network length 250 m max see note 1 Drop line length 6 m max Total drop line length 78m max 125 kbps Network length 500 m max see note 1 Drop line length 6 m max Total drop line length 156 m max Max number of Slaves 64 Slaves Max I O capacity Without DeviceNet Configurator 2 048 points 6
70. or the SYSMAC CS1 Board as for the CS1G CPU 45 EV1 and CS1G CPU45H with unit version 3 0 Even in the event of unexpected interruptions due to factors such as power outages the contents of data area such as the DM Area and HR Area maintain their status prior to the interruption It is also possible to power the Board from a separate power supply 5 V DC that is independent of the computer s power supply so that the Board can continue executing the ladder program even if the computer is turned OFF The maximum allowable time for CS1PC PCIO1 DRM CS1 Board s Power OFF Interrupt task is 2 0 ms The maximum allowable time for the CS1PC PCIO1H DRM CS1 Board s Power OFF Interrupt task is 1 0 ms In addition the power OFF detection extension time cannot be set to anything other than O ms The C200PC PD024 Sub power Supply Board for the C200PC ISA02 ISA13 cannot be used A jumper setting on the SYSMAC CS1 Board specifies whether the Board will also be reset or will continue operation when the personal computer is reset This feature is useful for example when it is desirable to continue Board opera tion while the personal computer is reset for purposes such as OS hang up List of Available Models Section 1 2 Programming as a CS series CPU Unit Using a Programming Device DeviceNet Configurator Connectable to Peripheral Port Up to Seven CS series Expansion Racks or Three C200H series Expansion I O Racks Basic I O Units Special
71. ords OUT block 1 IN block 1 Each address is allocated at least one byte rightmost e When a Slave requires more than 16 input points or 16 output points more than one word will be allocated to the Slave according to it s node address e When a Slave requires 16 or fewer input points or output points it simply uses the rightmost bits in the word allocated to it Using the Configurator When using the Configurator each slave can be allocated up to four blocks Out put OUT blocks 1 and 2 and input IN blocks 1 and 2 Each block can be up to 500 words long Ascending order starting from address 0 Address P To Slaves f From Slaves The position of each block can be set freely The block order such as IN block 1 OUT block 2 IN block 2 and OUT block 1 can also be set freely a address order To Slaves een a address order gt To Slaves CPU Unit DESTE p address order N E block 1 4 From Slaves address order lt _ From Slaves 1 6 3 Message Communications The SYSMAC CS1 Board also supports message communications Message communications enable messages to be sent between nodes on a DeviceNet network when required by system conditions The messages can be sent be tween PLCs between an OMRON PLC and a master made by another compa ny or between slaves They can be used to send receive data read time data error histories and other data
72. orm to the stan dards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices that comply with EC Direc tives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices are installed The cus tomer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards Applicable EMC Electromagnetic Compatibility standards are as follows EMS Electromagnetic Susceptibility EN61131 2 or EN61000 6 2 EMI Electromagnetic Interference EN61000 6 4 Radiated emission 10 m regulations Conformance to EC Directives The SYSMAC CS1 Board comply with EC Directives To ensure that the ma chine or device in which the CS series PLC is used complies with EC Directives the PLC must be installed as follows Xx Conformance to EC Directives 6 1 2 de 1 When using a CS series Unit it must be installed within a control panel 2 You must use reinforced insulation or double insulation for the DC power supplies used for the communications power supply and I O power sup plies 3 SYSMAC CS1 Boards also conform to the Common Emission Standard EN61000 6 4 Radiated emission characteristics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You mus
73. personal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given 1X Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any guestions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVE
74. ply Cable Cable WAA Up to 7 S2 Sap Racks C200H Li S Expansion da Expansion f nax Expansion bei Rack Up to 3 Hack VO Rack C200H 1 0 E C200H C200H UU Connecting Racks Connecting Cable f max CS series 1 Cable Power supply UO Con necting P C200H P Cable al Expansion C200H lO PRA a CS series I O Rack Connecting C200H Expansion Cable gt Expansion Rack Rack Cable length 12 m max Cable length 12 m max Cable length 12 m max Connecting to the Press the latches on the connector and insert it until it locks securely The con Expansion I O Board nected devices will not operate properly with an incomplete connection To re move the connector press the latches and pull the connector straight out of the Board Note 1 Turn OFF the computer all peripheral devices and all Expansion Racks be fore connecting the I O Connecting Cable 42 External Connections Section 2 5 2 The total length of I O Connecting Cables must not exceed 12 m 3 Double check the position of the connectors to avoid connecting to the wrong one Compatible I O Connecting Cables CS series 1 0 Connecting Cables ati Cale Tenth CS series gt C200H I O Connecting Cables E me O e C200H 1 0 Connecting Cables T eet Cable length OSW GNST Cam Gue CS1W CN221 CS1W CNS21 CS1W CN131 Precautions when Observe the following precautions when connecting Expansion Racks to the Connecting Expansio
75. r MCDWR Indicator DeviceNet DIP Switch Memory Card Power Sets DeviceNet communications parameters Supply OFF Button Jumper Pins reset operation setting DeviceNet Node Address Switches PLC DIP Switch DeviceNet Unit Number Switch 29 Components Section 2 2 Board ID Setting Switch Battery Holder Battery Connector uy External Power Supply Input Terminals Connects to a 5 VDC power supply if you want Memory Card YING to power the Board from an external source Connector wae HO rather than the computer s power supply Memory Card Memory Card Power Supply OFF Button Jumper Pins PLC DIP Switch 30 Expansion I O Connector Connects to an Expansion I O Board with a flat cable Connect an Expansion Rack through the Board PCI Card Edge Connector Connects to computer s PCI slot Peripheral Port Connects to a Programming Device or DeviceNet Configurator DeviceNet Connector MS NS LED LED CS1PC PCIO1 DRM RUN ERR PRPHL LED LED LED l L LED Indicators DeviceNet Connector MS NS LED LED Peripheral Port Connects to a Programming Device or DeviceNet Configurator CS1PC PCIO1H DRM RUN ERR BKUP PRPHL LED LED LED LED L LED Indicators Components Section 2 2 CS1PC EIC0O1 Expansion I O Board Connects to the SYSMAC CS1 Board s Expansion I O Connector Flat cable
76. r clear operation to clear the battery error Note The Board is equipped with an internal memory backup capacitor that will backup memory for about 30 se conds so it is possible to disconnect the old Battery before connecting the new Battery as long as the new Battery is connected quickly 51 battery average life 49 battery error 49 replacing 49 baud rate DeviceNet communications 11 39 Board ID Setting Switch 40 BUSY indicator 35 C cables connecting 41 wiring DeviceNet cables 44 CIO Area CIO Area allocation 15 Communications Boards 18 communications cables connecting 44 communications distance DeviceNet 11 communications error hold clear outputs for communications error 39 stopping remote I O communications 39 components Expansion I O Board components 31 SYSMAC CSI Board components 29 Configurator 3 D DeviceNet communications cables connecting 44 DeviceNet communications specifications 25 DeviceNet Configurator 3 making slave allocations 13 DeviceNet DIP switch 38 DeviceNet Master function 11 DeviceNet Slaves 11 dimensions 32 DIP Switch DeviceNet DIP Switch 38 PLC DIP Switch 36 DM Area DM Area allocation 16 E easy backup function 38 ERR ALM indicator 35 Index error codes 11 Error Log 11 error processing 48 Expansion I O Board connecting Expansion Racks 42 description 4 Expansion I O Cables 8 Expansion Racks 8 connecting 42 exter
77. r details on wiring communications cables and Slaves Preparing Cables This section explains how to prepare and connect the communications cables to connectors for the DeviceNet Network Use the following procedure to prepare and connect the communications cables to the connectors 1 2 3 1 Remove about 30 mm of the cable covering being careful not to damage the shield weaving underneath Do not remove more than about 30 mm remov ing too much of the covering can result in short circuits About 30 mm OR ORSON SSS ROLLS SL 44 External Connections Section 2 5 2 Carefully peel back the weaving You ll find the signal lines the power lines and the shield line The shield line will be loose on the outside of the other lines but it is harder than the weaving and should be easily identified Shield line 3 Remove the exposed weaving remove the aluminum tape from the signal lines and the power lines and strip the covering from the signal lines and power lines to the proper length for the crimp terminal connectors Twist to gether the wire strands of each signal line and power line Strip to match the crimp terminals 4 Connect a crimp terminal to each line and then cover any exposed areas of the cable and lines with electricians tape or heat shrinking tubes We recommend the following crimp terminals Phoenix Contact K K Al series Crimp Terminals Sii T Crimp Wire terminal Insert the lin
78. rademarks Page ix Manual names changed in table and warranty and liability information added Pages xii xiii xiv and xvi Precautions added and or changed Pages xviii xix xx 34 37 38 40 42 and 44 CPU Unit s changed to CS1 Board s Page 2 Reference to CS1G CPU45H CPU Unit with unit version 3 0 added Information on power interruption processing changed and added to distin guish between the CS1PC PCIO1 DRM and CS1PC PCI01H DRM Last sen tence removed Page 3 CS1 changed to SYSMAC CS1 Board reference to CS1G CPU45H with unit version 3 0 added and information added to table Pages 4 8 and 18 Reference to CS1G CPU45H CPU Unit with unit version 3 0 added Page 6 Note added to table on package contents Page 16 Windows XP added as a compatible OS Note also added Note changed Page 17 Information in table changed Page 18 Changed CS1 CPU45 EV1 PLC to CS series CPU Unit Information in diagram changed Page 19 Information on power interruption processing changed and added to distinguish between the CS1PC PCI01 DRM and CS1PC PCIO1H DRM In formation in table also changed Pages 20 to 24 Table replaced Page 28 Reference manual changed Pages 29 and 31 Diagram added Page 30 Diagram added Page 33 Information added to table Page 35 DIP switch graphic changed Page 47 Table changed and new table added Page 49 Information added to table and note also added 55 OMRON Corporation
79. rammer Programming Console DeviceNet Configura tor etc CS1 Board CS1PC PCI01 DRM Ladder program UO memory DeviceNet PLC communica function tions function i l DeviceN Peripheral connecting eviceNet cable Slave Slave System Configuration Section 1 3 When Expansion I O Board is Used With Expansion Personal computer Note The ITBC SC1W ECD SYSMAC CS1 Board Driver is sold separately as software for the personal computer This software is designed for use with Windows NT 2000 or XP For use with another OS please inquire at L OMRON Programming Device CX Programmer Programming Console DeviceNet Configura tor etc S L CS1 Board CS1PC PCI01 DRM Shared memory E T PLC Peripheral connecting function DeviceNet cable o Flat cable DeviceNet slave Slave function 63 max CS series Expansion Rack gt CS series C200H series Expansion Rack 7 max 3 max for C200 series I O Expansion Rack CS series C200H series Expansion Rack 1 3 1 Peripheral Connecting Cable Personal Connecting cable Cable length Connector at computer model personal computer IBM PC AT or CS1W CN226 D Sub 9 pin eompallole CS1W CN626 D Sub 9 pin Package Contents Section 1 4 1 3 2 I O Connecting Cable CS series 1 0 For connecting a CS1PC EICO1 Connecting Cable CS1W CN713 Expansion I O Board or a CS
80. s can be used to transfer data between the Board and Slaves without special program ming in the Board In addition to the Master function the Board is equipped with an explicit messag ing FINS messaging function message communications and a Slave function Remote l O Slave capability Note 1 When using a DeviceNet Configurator to make DeviceNet settings for the Board select the CS1W DRM21 EDS file 2 This manual does not provide detailed information on DeviceNet functions Refer to the CS CJ Series DeviceNet Unit Operation Manual W380 for de tails 1 6 1 Overview of the Board s DeviceNet Functions Maximum I O Capacity The following table shows the maximum number of l O points and Slaves that a Maximum Number of can be connected to the SYSMAC CS1 Board aves P iem O DeviceNet Configurator not being used DeviceNet Configurator being used Max number Master 2 048 points 64 input words and 64 output words 32 000 points of I O points function or 500 words x 4 blocks 16 000 points 500 input words and 500 output words 3 200 points 100 input words and 100 output words 100 output words x 1 block Max number of Slaves 64 Slaves Slave 32 points 1 input word and 1 output word 4 800 points function or 100 input words x 2 blocks Baud Rate and The communications distance in a DeviceNet Network is restricted by the baud Communications rate as shown in the following table Distance Baud rate Maxi
81. ses for details on other flags and inter face areas 1 9 Operation during Computer Reset The SYSMAC CS1 Board is equipped with a jumper pin that determines whether or not the Board will be reset when the computer is turned OFF or reset The jumper can be removed if you want to reset the computer without stopping op eration of the Board SYSMAC CS1 Board To PCI bus Computer 17 Differences from a Standard CS series CPU Unit Section 1 10 The following table describes the Board s operation when the jumper is in place or removed The jumper pins are shorted when the jumper is in place and open when the jumper is removed Jumper pins Operation when Board processing when computer is computer is reset reset Shorted Board is reset e Power OFF processing same as the CS factory setting series CPU Unit e Board restarts Board is not reset e Board continues operating e Inner Board servicing stops Communica tions with the computer are stopped Note 1 Always remove the jumper jumper pins open when supplying the Board with an independent 5 V power supply through its external power supply in put terminals 2 Refer to 1 5 2 Related Data Area Addresses for details on other flags and interface areas 1 10 Differences from a Standard CS series CPU Unit The SYSMAC CS1 Board has the essentially the same functions as a CS1G CPU45 EV1 and CS1G CPU45H CPU Unit with unit version 3 0 there are a
82. ss 1 block 3 i From Slaves CIO 3762 CIO 3763 gt gt Q Q Q Q D D LH LH 10 10 O A 00 P Qjo ojo D D WIN WIN O 0 gt AJ Words are allocated to Slaves starting from address 0 in the output OUT and input IN blocks Each address is allocated at least one byte rightmost e When a Slave requires more than 16 input points or 16 output points more than one word will be allocated to the Slave according to it s node address e When a Slave requires 16 or fewer input points or output points it simply uses the rightmost bits in the word allocated to it User set Allocations User set allocations can be made using either a Master User Allocations Table allocated DM Area words or the Configurator Using the Master User Allocations Table In the Master User Allocations Table specify the data areas and first word ad dresses of the output block OUT block 1 and the input block IN block 1 and specify the data area and first word address the Allocation Size Setup Table In the Allocation Size Setup Table set the allocation sizes for the slave input and output blocks Each slave can be allocated two blocks OUT block 1 and IN block 12 DeviceNet Master Function Section 1 6 1 according to the settings in these tables The OUT and IN blocks will be allo cated in order of slave node addresses Each block can be up to 500 words long CPU Unit Specified in allo cated DM w
83. subject it to excessive vibration or shock Mount Units only after checking terminal blocks and connectors completely Check switch settings the contents of the DM Area and other preparations before starting operation Starting operation without the proper settings or data may result in an unexpected operation X X Application Precautions 5 XX e Confirm that no adverse effect will occur in the system before attempting any of the following Not doing so may result in an unexpected operation e Changing the operating mode of the SYSMAC CS1 Board including the setting of the startup operating mode e Force setting force resetting any bit in memory e Changing the present value of any word or any set value in memory e Resume operation only after transferring to the new SYSMAC CS1 Board the contents of the DM Area HR Area and other data required for resuming op eration Not doing so may result in an unexpected operation e Always use the special cables listed in this manual or make cables according to manual specifications e Before touching a CS1 Board be sure to first touch a grounded metallic object in order to discharge any static build up Not doing so may result in malfunction or damage e When transporting or storing circuit boards cover them in antistatic material to protect them from static electricity and maintain the proper storage tempera ture e Do not touch circuit boards or the components mounted to
84. subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof xii Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons lt is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this m
85. t there fore confirm that the overall machine or equipment complies with EC Direc tives XXI SECTION 1 Introduction This section describes the features specifications and configuration of the SYSMAC CSI Board hel s 151 c AA cas ia sua BA WA ae Be aha AA 2 bZ JRisCorAvanable Models artist IA 3 1 2 1 Main Board CSIPC PCIOI DRM 3 1 2 2 Expansion I O Board CSIPC EICO1 4 LS SV SteM COAH SUTAON ii ok ae ea hoe dae ee dower WAAMA aos 4 3 1 Penpneral onnectine Cable ra dades 5 182 WO Connects Cable cid dia ees 6 1 3 3 Application Conditions 6 l4 Pai IIIA Kaa renos 6 1 5 Programmable Controller Functions 8 FL E 6 5 GCAO silente cis 9 1 5 2 Related Data Area Addresses 10 126 DeviceNet Master FUNCOM scr a aos 11 1 6 1 Overview of the Board s DeviceNet Functions 11 1 6 2 Remote I O Communications lt es S xg S Re esi kene maita a e aaa E a 11 1 63 Message Communications id dd dd UA 13 1 6 4 Overview of Word Allocations 14 lt Computer Board FUNRCIORS Kai dara AA G Ped ARA A SS 16 les Power OFF Opetaonm 4 52 E TS US A See nd A EO 16 1 9 Operation during Computer Reset 17 1 10 Differences from a Standard CS series CP
86. them with your bare hands There are sharp leads and other parts on the boards that may cause injury if handled improperly e Do not short the battery terminals or charge disassemble heat or incinerate the battery Do not subject the battery to strong shocks Doing any of these may result in leakage rupture heat generation or ignition of the battery Dis pose of any battery that has been dropped on the floor or otherwise subjected to excessive shock Batteries that have been subjected to shock may leak if they are used e UL standards required that batteries be replaced only by experienced techni cians Do not allow unqualified persons to replace batteries e Unexpected operation may result if inappropriate data link tables or parame ters are set Even if appropriate data link tables and parameters have been set confirm that the controlled system will not be adversely affected before starting or stopping data links e CPU Bus Units will be restarted when routing tables are transferred from a Pro gramming Device to the SYSMAC CS1 Board Restarting these Units is re quired to read and enable the new routing tables Confirm that the system will not be adversely affected before allowing the CPU Bus Units to be reset e Fail safe measures must be taken by the customer to ensure safety in the event of incorrect missing or abnormal signals caused by broken signal lines momentary power interruptions or other causes e Always use the po
87. time the error occurred CS1PC PCIO1H DRM CS1 Boards can be set so that user defined FAL errors are not stored in the error log Serial communications Built in peripheral port Programming Device including Programming Console connections Host Links NT Links 24 Specifications Section 1 11 Cem Specification Provided on all models Accuracy 30 s mo at 25 C accuracy varies with the temperature Note Used to store the time when power is turned ON and when errors occur Power OFF detection delay Cannot be set always 0 ms time Memory protection Held Areas Holding bits contents of Data Memory and Extended Data Memory and status of the counter Completion Flags and present values Note If the IOM Hold Bit in the Auxiliary Area is turned ON and the PLC Setup is set to maintain the IOM Hold Bit status when power to the PLC is turned ON the contents of the CIO Area the Work Area part of the Auxiliary Area timer Completion Flag and PVs Index Registers and the Data Registers will be saved for up to 20 days Sending commands to a Host FINS commands can be sent to a computer connected via the Host Link System by Link computer executing Network Communications Instructions from the PLC Remote programming and Host Link communications can be used for remote programming and remote monitoring monitoring through a Controller Link System or Ethernet network Three level communications Host Link communications can be used f
88. ur OMRON representative before applying a PLC System to the above mentioned applications Safety Precautions N WARNING N WARNING Do not attempt to disassemble or touch the inside of the SYSMAC CS1 Board while the power is being supplied Doing so may result in electric shock Provide safety measures in external circuits i e not in the Programmable Controller referred to as PLC in order to ensure safety in the system if an abnormality occurs due to malfunction of the PLC or another external factor affecting the PLC operation Not doing so may result in serious accidents e Emergency stop circuits interlock circuits limit circuits and similar safety measures must be provided in external control circuits e The PLC will turn OFF all outputs when its self diagnosis function detects any error or when a severe failure alarm FALS instruction is executed As a coun termeasure for such errors external safety measures must be provided to en sure safety in the system e The PLC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors As a countermeasure for such problems external safety measures must be provided to ensure safety in the system e When the 24 V DC output service power supply to the PLC is overloaded or short circuited the voltage may drop and result in the outputs being turned Operating Environment Precautions 4 N Caution N Cauti
89. us min CS1PC PCIO1H DRM 0 08 us min Overhead processing time CS1PC PCI01 DRM Normal mode 0 3 ms min Parallel processing 0 2 ms min CS1PC PCIO1H DRM 0 5 ms min Number of Expansion Racks 7 max C200H Expansion I O Racks 3 max E Number of tasks 288 cyclic tasks 32 interrupt tasks 256 When using CS1PC PCIO1H DRM interrupt tasks can be executed every cycle called additional tasks in the same way as cyclic tasks As a result the maximum number of cyclic tasks is actually 288 Note Cyclic tasks are executed each cycle and are controlled with TKON 820 and TKOF 821 instructions Note The following 4 types of interrupt tasks are supported Power OFF interrupt tasks 1 max Scheduled interrupt tasks 2 max I O interrupt tasks 32 max External interrupt tasks 256 max 20 Specifications Section 1 11 em Specification Interrupt types Scheduled Interrupts Interrupts generated at a time scheduled by the built in timer of the CS1 Board s CPU Unit Module I O Interrupts Not supported Power OFF Interrupts Interrupts executed when the CS1 Board s CPU Unit Module power is turned OFF External I O Interrupts Interrupts from the Special I O Units or CS series CPU Bus Units Calling subroutines from CS1PC PCIO1H DRM Supported more than one task CS1PC PCIO1 DRM Not supported Function blocks Languages in function block definitions ladder programming CS1PC PCIO1H DRM only structured text
90. ust also have knowl edge of electrical systems an electrical engineer or the equivalent e Personnel in charge of installing FA systems e Personnel in charge of designing FA systems e Personnel in charge of managing FA systems and facilities General Precautions N WARNING The user must operate the product according to the performance specifications described in the operation manuals Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems railroad systems aviation systems vehicles combustion systems medical equipment amusement ma chines safety equipment and other systems machines and equipment that may have a serious influence on lives and property if used improperly consult your OMRON representative Make sure that the ratings and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for programming and operating OMRON PLCs Be sure to read this manual before attempting to use the software and keep this manual close at hand for reference during operation It is extremely important that a PLC and all PLC Units be used for the specified purpose and under the specified conditions especially in applications that can directly or indirectly affect human life You must consult with yo
91. w CAN low Shield Communications line high CAN high Red oo Power line positive voltage V 3 Tighten the line lock screws for each line in the connector You will not be able to tighten these screws with a normal screwdriver which narrows to a point at the end You will need a screwdriver that is consistently 46 External Connections Section 2 5 thin for the entire length The line set screws must be tightened to a torque of 0 5 N m Use a flat blade screwdriver that is consistently slender at the end The following OMRON XW4Z 00C Screwdriver is available to tighten the line lock screws The shape of this Screwdriver is shown in the following il lustration Side Front ll 0 6 mm 3 5 mm Crimp terminal Line 4 Connect the connector back to the SYSMAC CS1 Board being sure to ori ent the connector in the correct direction Press the connector all the way to the back 2 5 4 Connecting an External Power Supply If the Board is supplied with a 5 VDC power supply through its external power supply input terminals and this power supply is independent of the computer s 47 Error Processing Section 2 6 power supply the Board s ladder program will continue to be executed even if the computer is turned OFF To power suppl va p pply External power supply input terminals Note 1 Use the following recommended cable components or equivalents to make the power supply connecting cable
92. wer supply voltage specified in the operation manuals An incorrect voltage may result in malfunction or burning e Install external breakers and take other safety measures against short circuit ing in external wiring Insufficient safety measures against short circuiting may result in burning e Make sure that wire chips or other particles are not attached to the SYSMAC CS1 Board Short circuits between the component terminals caused by wire chips or other particles may result in malfunction e Do not attempt to disassemble repair or modify the SYSMAC CS1 Board Any attempt to do so may result in malfunction fire or electric shock e Be sure that all the SYSMAC CS1 Board screws and cable connector screws are tightened to the torque specified in this manuals Incorrect tightening torque may result in malfunction Conformance to EC Directives 6 6 6 1 6 2 6 3 e Double check all the wiring before turning ON the power supply Incorrect wir ing may result in burning e Be sure that the connectors expansion cables and other items with locking devices are properly locked into place Improper locking may result in malfunc tion e Check the user program for proper execution before actually running it on the system Not checking the program may result in an unexpected operation e Confirm that no adverse effect will occur in the system before changing the op erating mode of the SYSMAC CS1 Board Not doing so may result in an un
93. work power error occurs but will restart automatically when the cause of the error is cleared Hold Clear Remote Outputs When the DeviceNet Unit is used as a slave pin 4 is used to set whether to hold or clear the remote I O communications output data when a communications er ror occurs Stop communications 39 Installing the Board in the Computer Section 2 4 2 3 3 Board ID Setting Switches Up to 4 SYSMAC CS1 Boards can be installed in a single computer If more than one SYSMAC CS1 Board is installed you must set a unique Board ID on each Board with the Board ID Setting Switch switch number 100 located behind the Battery Holder Set the switches when using the SYSMAC CS1 Board Driver The factory default setting is O pins 1 and 2 ON io 2 B Pin2 ID number __ ea foo OFF ON t ON OFF j2 2 4 Installing the Board in the Computer Precautions Installing the Board Dg Doi Installing a Memory Card in the Board 40 After setting the SYSMAC CS1 Board s switches install the Board in a PCI slot of the computer Observe the following precautions to avoid injury or damage to the SYSMAC CS1 Board or the computer e Turn the power off to the computer and all peripheral devices before starting to install the SYSMAC CS1 Board e Take necessary steps to discharge static electricity before installing the SYS MAC CS1 Board Static electricity can damage the Board or your computer e When

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