Pro-Smart - BS80 - BS160 - BS210
Contents
1. REVERSE POLARITY The charger has reverse battery and short circuit protection If a reverse battery or charger output lead short condition exists Red LED flashes while output leads are connected backwards simply unplug charger from AC power and properly remake the connections as described in this manual SHORT CIRCUIT PROTECTION The charger has reverse battery and short circuit protection If a reverse battery or charger output lead short condition exists Red LED flashes while output leads are connected backwards simply unplug charger from AC power and properly remake the connections as described in this manual The charger employs the use of solid state circuit protectors on both the input and output sections as compared to unreliable bimetallic automatic breakers that will permanently open during a catastrophic failure like the shorting of output leads while charging or lightening strikes etc BATTERY TYPES amp CAPACITY Suits Lead Acid Battery Types Selectable Calcium Conventional Sealed Wet Gel Able to charge either CALCIUM AGM WET or GEL batteries o Before you plug in AC power and connect battery clamp to the battery you must press to select the Battery Type 12 Volt Output Battery Capacity o The following maximum AH capacities are to be used as a general guide only some batteries maybe able to handle a higher Charge Current Check with the battery Manufacturer when charging batteries with small capacity Chargi2. C H A re G E re BS80 BS160 BS210 BATTERY CHARGER For lead acid batteries AVEC FONCTION RECONDITIONNEMENT if cae J To I 2 4 B AMP J 24 d ee A j BATTERY T moe TYPE U User Manual and Guide to professional battery charging for Starter and Deep Cycle batteries THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR 12V BATTERY CHARGERS BS80 BS160 amp BS210 ENGLISH IMPORTANT SAFETY INSTRUCTIONS Please read this manual and follow the instructions carefully before using the charger WARNING These chargers are designed to charge 12V lead acid batteries Please refer to Battery Types amp Capacity for details We always recommend that you check the Battery Manufacturers specifications before using this charger Explosive gases may escape from the battery during charging Provide ventilation to prevent flames and sparks For indoor use Do not expose charger to rain snow or liquids For charging lead acid batteries ONLY of the size amp voltage indicated in the specifications table Please ensure the correct Battery Type is selected Do not charge using incorrect Battery Type Setting For example do not charge a Gel Battery while Calcium mode Battery is activated It will damage the battery Disconnect the 240V mains supply before making or breaking the connections to the battery Connecti
3. AUTOMATIC 7 STAGES CHARGING e The 7 Stages Charge are Rejuvenation Rejuvenates sulphated batteries with a high frequency pulse Soft Start Increases battery life by gently starting to charge the battery Bulk Charge Reduces charging time by delivering maximum charge to set voltage Absorption Ensures a full charge to the battery without overcharging O O O O O Equalisation Calcium Mode Only Returns a full hydrometer reading to calcium batteries by removing acid stratification O Battery Test Tests the battery to ensure fully charged o Float Float charge maintains the battery at 100 charge TEMPERATURE amp SAFETY PROTECTION The charger contains 4 safety protections INTERNAL OVERHEAT PROTECTION The BS80 BS160 BS210 are built in with overheat and overload electronic circuit When the charger is overheated the charger will shut down shortly If temperature is decreased the charger will resume to normal charging OVERLOAD PROTECTION The charger employs the use of a Solid State Circuit Interrupter that opens under severe overload This condition may occur if attempting to charge any severely discharged or heavily sulfated battery Once the Interrupter opens the charger will stop charging for a short period and then resume charging automatically and the Charging LED will be OFF until resume charging Overloading could be due to an external load remove the load condition prior to attempting to recharge the battery
4. the charge rate selected this process will time out after 2 to 6 hours Equalising voltage is set to 16 2V for Calcium batteries and 15 5V for AGM WET batteries To Manually exit the Equalisation mode simply press and release the Select button again and the Equalisation RED LED will turn off For manual equalization always refer to your battery manufacturer s recommendations specifications STEP 4 Disconnecting the Battery charger from Battery If the Battery is out of the vehicle o Switch OFF and Remove the AC Power Socket from the outlet o Remove the Black lead and then the Red lead o Check electrolyte levels if possible As they may need topping up with distilled water after charging If the Battery is in the vehicle o Switch OFF and Remove the AC Power Socket from the outlet o Remove the lead from the vehicle chassis o Remove the lead from the battery o Check electrolyte levels if possible As they may need topping up with distilled water after charging LED STATUS INIDICATOR TABLE 1 2 OC H A PR G E re INTELLIGENT BATTERY CHARGER WITH RECONDITIONING FUNCTION CHARGEUR CE BATTERIES INTELLIGENT AVEC FONCTION RECONDITIONNEMENT 2 4 88 AMP f Pas j ay T BATTE Ry TYPE I A A bO od Charging Rate Selection Button Press Mode to Select the Current Charge Rate Charging Current LED Display o LED indicates the selected charging current 2A
5. Battery e Ifthe Battery is out of the vehicle o Connect the Red lead from the charger to the positive battery terminal o Connect the Black lead from the charger to the negative battery terminal cn er ae re RED BLACK e Ifthe Battery is still in the vehicle determine if the vehicle is positively or negatively earthed o If Negatively Earthed Most Common FIRST Connect the Red battery charger lead to the positive Battery post and then connect the Black battery charger lead to the vehicle s chassis and away from the fuel line RED BLACK CONNECTION IN VEHICLE NEGATIVELY EARTHED o If Positively Earthed FIRST Connect the Black battery charger lead to the Negative battery post and then connect the Red battery charger lead to the Vehicle s chassis and far away from the fuel line CONNECTION IN VEHICLE POSITIVELY EARTHED STEP 3 Connect the battery charger to Mains Power 240Vac e Connect the battery charger to a 240VAC Mains Powered socket e The Charger will automatically start when AC power is connected and switched on Note If the Fault Indicator LED illuminates Red please check your connections as it s likely that the Positive and Negative Leads are reversed Refer to Trouble Shooting Page for further information e Select the desired charge rate O 2A amp 4A for small batteries o 8A amp 10A for medium or deep cycle batteries o 16A amp 21A for large or h
6. FF OFF OFF OFF analyze is below 12 5V Output Clip shorted or OFF OFF OFF ON battery Reserve Battery Condition check OFF OFF FLASH Battery is defective OFF Soft Start charging 6 hours FLASH OFF OFF OFF FLASH timed out ol FF timed out Charger over temperature OFF protected CHARGING CURVE VOLTAGE CURRENT z i COURANT AMPS Se ee S DESULPHATION Sort START BuLk CHARGE ABSORPTION EQUALISATION BATTERY TEST FLOAT STAGE ETAPES TROUBLE SHOOTING Types of Problems Possible Causes ee Solution Charger does not No Indicator No AC power ee AC connections and make work lights on sure Power Point is switched ON Output is short circuited Check DC connection between charger Charger has Fault LED is Reverse polarity connection to and battery and make sure they are not no DC output On Battery short circuiting Check that the crocodile clips haven t fallen off the battery Check that the crocodile clips ring terminals are connected to the correct polarity Battery is severely sulphated Check the Battery condition age etc No Charging Fault LED is Battery has a damaged cell Battery may need replacement Current ON Overheat protection mode Move battery amp Charger to cooler environment Long charging time Battery capacity too large Check the charger specification matches Full light does not Fault LED is Battery is defective the battery capacity
7. come on ON Battery cannot be charged and must be replaced MAINTENANCE e The charger is maintenance free If the power cord is damaged the charger must be left to the reseller for maintenance The case should be cleaned occasionally The charger should be disconnected from the power while cleaning 12
8. eavy duty deep cycle batteries e Select the correct Battery Type o Calcium type is the new generation battery type Sealed Type VRLA Lead Acid Battery with Calcium Content Automotive or Deep Cycle o Sealed Wet type is the most common battery type also known as WET Flooded or AGM Absorbed Glass Mat Sealed valve regulated Lead Acid VRLA Batteries Automotive or Deep Cycle o GEL type is the Sealed type VRLA with a jellified electrolyte Automotive Aviation Solar Deep Cycle WARNING Please ensure the correct Battery Type is selected Do not charge using an incorrect Battery Type Setting Do not charge a Gel Battery with Calcium Battery selection as this may damage your battery Note The charger will automatically memorise your charging rate setting and battery type setting The next time you use the charger it will automatically start with the last settings We strongly recommend that you refer to the battery manufacture specifications when selecting the charge rate and battery type THE CHARGING PROCESS The charging stages are as follows eSoft start Charge the battery using half the maximum current until the battery voltage is over 10 5V Soft Start occurs if the initial voltage is less than 10 5V due to deep discharge DIndicated by the Blue Bulk LED Flashing eBulk Charge Charge using a constant maximum current until the battery rises to the absorption level DIndicated by the Blue Bulk LED ON e Absorpti
9. nation Mode Revitalizes Tired Batteries amp Increase Battery Life amp Performance e High Frequency Switching mode e Full time pulse charge output e Charging Time Management e Multi charging rate Selectable 2A 4A 8A or 2A 8A 16A or 2A 10A 21A e Suits Lead Acid Battery Types Selectable Calcium Conventional Sealed Wet Gel e Safe amp Easy Fully Automatic amp Spark Free e Automatic Charge On power up the charger will automatically go to charging system then could be left unattended and never overcharge your batteries e BS s Pro Smart Chargers are suitable for most 12V automotive marine and deep cycle batteries They could help to restore drained or sulphated batteries e Short circuit protection The charger will automatically turn off when the output short circuit occurred and prevents any damage e Reverse polarity protection The charger can automatically shut off when the output polarity reversed and without damage e Never overcharge your battery e Heavy Duty cables e Corrosion resistant output connectors e Output clips and ring terminals provided It comes with a quick connect fly lead and 2 different kinds of connectors crocodile clips and a ring terminals The ring terminals are perfect for permanent connection to your battery You can connect the lead to the battery and tuck the lead away while you are using your vehicle and when you get back to your garage simply plug the lead back into the charger
10. ng 4 80AH 8 140AH 16 250AH 20 310AH 32 340AH 4 450AH 4 120 AH 8 210AH 16 375AH 20 450 AH 32 500AH 4 650AH ELECTRICAL PARTS BS80 Delivered with e Input Connector o 6 feet with 2PIN plug e Output Cord o 4 feet with Quick Connector e Extend Cord o 2 feet with Battery Clip BS160 amp BS210 Delivered with e Input Connector o 6 feet with 2PIN plug e Output Cord o 6 feet with Battery Clip e Extend Cord o OPT ENVIRONMENTAL CHARACTERISTICS e Operating Temperature 0 to 40 C e Storage Temperature 25 to 85 C e Operating Humidity Range 0 to 90 RH TECHNICAL SPECIFICATIONS Absorption Charging Output 14 1 14 4 14 7V Voltage Gel AGM amp WET Calcium Charging Output Voltage 16 2V for Calcium batteries Float Output Voltage 13 4 13 5 13 6V Gel AGM amp WET Calcium Manual Equalisation 15 5V for AGM amp WET batteries Charging Output Voltage Size L W H in mm 190 92 55 230 8 131 76 16 375AH Weight 0 86Kg 1 3Kg 1 3Kg Approvals CE UL cUL Mzs As CHARGING INSTRUCTIONS STEP 1 Pre Charge Check amp Electrolyte Level Check e Check the Battery Electrolyte level Not required on sealed amp Maintenance Free Batteries If necessary remove the vent caps and add distilled water so the levels are halfway between the upper and lower fill lines e Check the Voltage Output Switch on the charger and make sure it s on the correct voltage STEP 2 Connecting the Battery charger to your
11. on This stage charges the battery using a constant voltage providing that the Battery voltage is over 85 The Charging Voltage for this stage is determined by the Battery type selection GEL 14 1V AGM WET 14 4V Calcium 14 7V Indicated by the Absorption Green LED ON Equalizing This stage begins automatically if the Calcium Battery type has been selected This cycle pushes the charge voltage up to an equalizing level of 16 2V DIndicated by the Absorption Green LED Flashing Analysis This stage diagnoses the battery condition within ten minutes If the Full LED is flashing this indicates that the battery is still less than 12 5V after the absorption mode and that there is a fault with the battery Indicated by the Green Full LED Flashing eFull Float Battery is fully charged and is ready for use It will be maintained at a safe constant voltage Battery type selection GEL 13 4V AGM WET 13 5V Calcium 13 6V DIndicated by the GREEN Full LED ON ES zi 4a J AsmMwer rR EUUVENATION nice E Ge O EQUALISATION Your Battery Charger provides a aaa a function e What does this feature do Rejuvenation has been proven to break down the crystalline form of lead sulphate within the battery cells which helps extend your battery life e We recommend that you periodically use this rejuvenation De Sulphate feature to ensure you get the maximum life out of your battery e To activate this rejuvenation featu
12. on to supply mains has to be in accordance with National wiring rules Battery acid is corrosive Rinse immediately with water if acid comes into contact with skin or eyes The charger should be used on a flat surface Never charge a frozen battery Never charge a damaged battery Never place the charger on the battery while charging Be extra cautious to reduce risk of dropping a metal tool onto battery It might spark or short circuit battery or other electrical part that may cause explosion When working with a lead acid battery remove personal metal items such as rings bracelets necklaces watches NEVER smoke or allow a spark or flame in vicinity of battery or engine Do not charge non rechargeable batteries In order to reduce risk of electric shock unplug charger from AC outlet before doing any maintenance or cleaning Turn off controls will reduce risk The kit is not supposed to be used by children or by people who are not able to understand the manual unless they are supervised by a responsible person who ensures the proper use of the kit MAIN FEATURES Automatic 12V 7 Stage Switching Mode Battery Charger e Easy to Use The Battery Charger is easy to operate and requires no technical experience e Fully controlled by Microprocessor e Calcium Mode Ideal for Calcium batteries that have been deeply discharged and require an equalization charge to restore full electrolyte reading amp full capacity e Rejuve
13. or 4A or 8A for BS80 o LED indicates the selected charging current 2A or 8A or 16A for BS160 10 o LED indicates the selected charging current 2A or 10A or 21A for BS210 3 Battery Type Selection Button Press Battery Type to select the Battery Type Calcium AGM WET or GEL Batteries 4 Battery Type LED Display LED indicates the selected Battery Type 5 Charging Status Display LED o Bulk LED Blue Indicates the charger is at a maximum charging rate o Absorption LED Green indicates that the battery is approaching full rate o Absorption LED Blinking Green Indicates equalisation stage for Calcium AGM WET Battery 6 Charging Error LED Display See trouble shooting for further details 7 Rejuvenation Stage LED Display Yellow Blinking LED Indicates the Rejuvenation Charge 8 Equalisation Rejuvenation Selection Button o Press Select once to select Equalisation for extending equalization time o Press and hold this Select for 3 seconds to start the Rejuvenation Stage 9 Equalisation Stage LED Display Red LED on indicates the Equalisation Charge Stage LED CHARGE INDICATION Bulk Absorption Full Charge Rejuvenation Error Blue Green Green Yellow Red A C Power connected OFF OFF OFF OFF OFF battery disconnected Manual Rejuvenation OFF OFF OFF FLASH OFF charging A _ _ Float charging with Battery OFF OFF FLASH OFF OFF analyze is over 12 5V Float charging with Battery OFF O
14. re simply press and hold the Select Button for 3 Seconds until the Rejuvenation LED begins flashing YELLOW e Once the charger has entered the rejuvenation de sulphate charging stage the process will automatically time out after 24 hours or you can manually stop this process at any time by pressing and holding down the Select Button for 3 seconds EQUALISATION PROCESS For Calcium amp AGM WET Batteries Only a pa ERROR ae Zz Ba c ALCIUM w w EA ae 4a AGM Wer REJUVENATION Nw Walt Wf 2a kr Ge eo EQUALISATION ye ka ajl on Move errien HOLD FOR _ Your Battery Charger also provides a TE a function e What does this feature do Equalisation helps to maintain and balance your battery cells by reversing the high concentration of electrolytes from the bottom of your battery e This allows all the cells to charge evenly and makes you get the most out of your battery e You can activate this feature weekly to ensure your battery is always well maintained Note If you select the Calcium battery type the charger will automatically run the equalisation stage during the charging cycle The Equalisation process does not occur for GEL Batteries Depending on the charge rate selected this process will time out after 1 to 3 hours To manually activate this equalization feature simply press and release the Select Button and the Equalisation LED will turn ON RED Depending on
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