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PT2060-91-User Manual

1. WU WOU RACKS RACK 0 O Q SYSIEM SYSTEM SYSTEM SYSIEM INTERFACE INIERFACE INTERFACE INTERFACE 9ISM 9I SM OU SIM 9I SIM ETHERNET ETHERNET ETHERNET ETHERNET 5 ra fan 5 k G y k RS485 mm RS4BS RS485 Q ee PLC OR DCS al EL ca HET al l C XU k MSM A jE VEE U l G 6 O G p 7 7 j 9 O Q Ee je E s ut ut EE We PA ff ff e O 0 0 P uu ua cu vj pi god Dd Ny pd xj ff P vA fo ff 2 pz dei E E Z vi ERA k Ges mn E GM H pal aM mener P KEN BIB a mn 7 mn LJ H mu XO mu 7 Wm Dij wu Dr SS s O 0 ETHERNET n f R5232 RS232 R5232 R5232 D 7 O 6 6 A ETHERNET RSS M 9 m n fe m fs T N t E s d S E s m m W wl E S dE E i ml Dx ml xd s PER e Nau ES mm w 20 oO 0 O AB LENS D o 3 D Figure 33 RN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 44 PT2060 91 SIM System Interface Module Modbus RS 232 for system configuration The user can connect one PT2060 91 SIM system Interface module via RS 232 Port For more details refer to the following di
2. 10273 0 1 Gap Ok Gap Not Ok 10274 Un used Status parameter NOT OK module is not working properly Alert some channels on the module are in the first alarm alert Danger some channels on the module are in the second alarm danger Bypass some channels are under bypass alarm inhibit Trip Multiply the alarm set point has been doubled or tripled Off some channels are not working Gap Not Ok some sensors are not working properly ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 35 PT2060 91 SIM System Interface Module Rack monitor address Read Only 12187 0 1 OK NOT OK 12188 0 1 NOT Alert Alert 12189 0 1 NOT Danger Danger 12190 0 1 NOT Bypass Bypass 12191 0 1 NOT Trip Multiply Trip Multiply 12192 0 1 NOT Off Off 12193 0 1 Gap Ok Gap Not Ok 12194 Un used Status parameter NOT OK module is not working properly Alert some channels on the module are in the first alarm alert Danger some channels on the module are in the second alarm danger Bypass some channels are under bypass alarm inhibit Trip Multiply the alarm set point has been doubled or tripled Off some channels are not working Gap Not Ok some sensors are not working properly Rack monitor parameter list Channel Setup REG 40001 bit15 0 21 17 Slot REG 40002 bit15 0 21 16 Channel Password Setup OK REG 40012f bit15 0 20 3 password information 0 Not Ok 1 OK Time a
3. 18 Full Scale Data Range assess e irr cht ei tre ere Y Rage o Pon Ren ad R da katana geen 19 Parameter Setting for the Dual Channels Phase Reference ussssesssesrissserreserrrssrrrnssttrrssrrrnsstrnssrrennt 20 PT2060 91 re WEE 24 Views of the Front Pane lhe cs iss ee hrec n K ega Eau da MATT eR REOR See SEENEN PARURE VASAK QE RAKA 24 VO Module DESCriptlOn c 26 Protocol 3334 E 32 Hardware Module Operation ccccccccccececceceeeeeeeeeeeeeaeeeeeee cece ce een KKK KKK AR KK EKK ersten nnne nnne s ss K AE RE RKK KKK nnn 39 PT2060 91 Field wiring Diagramm 39 Field wiring Diagram for PT2060 9 Toses RLE nenne nennen nnne enne 40 MAILMAN CS a cs D T 51 Periodic Malntenance cete eret ene etre enne na O Han ea FEL e e Ne o EFL dave ENNEN eel Ee oen CERN 51 liz ecueiuie ce T EE 51 Tool Se e ET 51 Build of the Maintenance Environment 51 Software PreparatlOri E 52 PT2060 Phase Reference Testing wi iiie tinere ete cen ipea oce eene e e aua 52 verifying Voltage of Back Panel cete ein ee edie ce nda Let ded ee oils 54 M rei rero E EEE E EE EEE EE EEEE E EE 55 Reg Ge RE 55 System Event List Read Only 5 400 eek dare i end oia eaa co E e MR 55 Alarm Event List Read Only terr c ee ertet v va t re p NES 55 Additional te Le BEE 57 Ordering Information EE 57 ACCOSSOLITOS seed ae aaa
4. 192 168 1 XXX 1 254 Subnet Mask setting 255 255 255 0 Gateway Address setting 192 168 1 1 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 41 PT2060 91 SIM System Interface Module Internet Protocol TCP IP Properties General L You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 182 168 1 223 Subnet mask 295 295 255 SCH Default gateway 192 168 1 1 Obtain DNS server address automatically Use the following DNS server addresses Preferred DNS server Altemate DNS server Figure 30 Click the OK button to finish the configuration Open PT2060 CFG choose Modbus TCP option so that communication can be established between PLC DCS or PC and PT2060 Several racks can be connected via Ethernet switch PT2060 009100 and Ethernet internet Cables PT2060 009104 Each rack should be assigned a different address The system configuration can be done through one of the Ethernet Ports of the Switch on the connected rack system RACK E DAIN W SYSTEM INTERFACE 91 SIM ETHERNET 00V S0T600 0902 1d PT2060 CFG Figure 31 u ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sal
5. 30 14 03 The module entered the run model 2009 4 30 14 03 The module entered the run model 2009 4 30 14 03 The module entered the run model 2009 4 30 14 03 The module entered the run model 2009 4 30 14 03 The module entered the run model 2009 4 30 14 03 3 W D C0 O C0 C0 zna d l Print Figure 45 Click the button Upload at left bottom corner of the window to obtain the new System events In the left area there is a list of upload time which is the time you perform an upload from the PT2060 rack Click one of these items to get its detailed event list in the right field Events without channel numbers mean they do not concern any particular channel Alarm Event List Read Only The Alarm event list of the PT2060 91 SIM system Interface module can be seen in the PT2060 System ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 55 PT2060 91 SIM System Interface Module Configuration software This list contains the most recent 500 events Click menu item Status Event gt System Event of the software to open a new window like the figure below Alarm Event Record Upload Time Check Value Event Index Rack Slot I Channel Alarm Type Alarm Time il 1 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarrn 2009 5 7 15 47 14 4 Rel
6. Ethernet Crossover cable is needed to connect the system to a PC directly The Speed of communication can be up to 10Mb s The PT2060 91 SIM System Interface Module is able to communicate via Ethernet with up to five hosts Hosts can be Modbus TCP protocol based Factory Default Communications Settings Modbus RTU RS 485 RS 232 Communication setting 19200bps 8 data bits no parity 2 stop bits Rack Address setting PT2060 91 module s Rack Address is 1 Control password 1234 Configuration password 1234 Modbus TCP IP Address setting 192 168 1 211 Subnet Mask setting 255 255 255 0 Gateway Address setting 192 168 1 1 Rack Address setting PT2060 91 module s Rack Address is 1 Control password 1234 Configuration password 1234 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 11 PT2060 91 SIM System Interface Module Configuration Password and Control Password To enhance the security of PT2060 operation the system involves a control password and configuration password Control Password If the Control password entered in this field does not match the password entered in the Rack Configuration some parameters such as communication baud rate and Modbus registers can not be modified Control Password Password Figure 3 Configuration Password If the Configuration password entered in this field does not match the password entered in the Rack Configur
7. Module ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 18 PT2060 91 SIM System Interface Module Full Scale Data Range A value between 128 and 16384 is the maximum value in the full scale range The Current Proportional Values and the Primary Values will be scaled between 0 and the selected value and the result will be given via modbus The default is 16384 Nodbus Range Setup Proportional Full Scale Range 16384 Upload Download Figure 12 Overall Modbus Output full scale high full scale low Proportional full scale range full scale low or example for a monitor channel that is operating as shown in the following table Parameter Value Direct Full scale range 0 10 mil Modbus output 8192 Proportional Full scale Range 16384 Calculate the output as follows Overall 8192 10 0 16384 0 5 mil As another example lets say that we have a range of 0 10mils and we are reading 4 mils Then we can say that Parameter Value Direct Full scale range 0 10 mil Overall 4 mil Proportional Full scale Range 16384 Output Full scale range overall full scale low full scale high full scale low Output 16384 4 0 10 0 16384 0 4 6553 6 or 6554 So the value sent to the PLC will be 6554 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 1
8. Testing Instruments a signal generator an oscilloscope a multimeter a personal computer PT2060 CFG software two electrolytic capacitor of 2200UF 35V two potential meters of 10kOhm a cross serial cable PT2060 009107 A00 a USB to RS 232 converter and a USB to RS 485 converter Communication mode RS 232 or RS 485 only one at a time Testing steps v If RS 232 is chosen please connect PT2060 system interface module to a PC with a cross cable If RS 485 is chosen connect PT2060 system interface module to a PC through a USB RS 485 converter Y Input Phase reference signal For the details to connect the phase reference terminal please consult appendix for details Y Use PT2060 CFG to configure phase reference parameters Typical setting are Trigger voltage 10v Teeth per cycle 1 Hysteresis voltage 1v Threshold type Auto Download the parameters to the module Adjust the frequency of the input signal 1 3kHz and observe the buffered output with an oscilloscope If the frequency of buffered output varies with the input signal and display accurate speed via PT2060 CFG it means the phase reference is working correctly 91 SIN Nodule Configuration Channel No am iv Channel Enabled Transducer Type Proximity Transducei v Trigger Voltage Teeth Per Cycle Hysteresis Voltage Gap High 24 Gap Low Transducer degrees 0 Threshold Type Auto C Manual Signal Polarity Notch Proj
9. and the DCS The available values are 1200 2400 4800 9600 19 2K 38 4K and 115 2K baud Stop Bits Signifies the end of the character One or two bits can be used ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 13 PT2060 91 SIM System Interface Module Communication with Modbus TCP Communication TCP Setup o gt we e im SIDEEMSEE 25 255 25 0 DENS 192 168 1 Figure 6 The PT2060 91 SIM System Interface Module s parameters can be set through the Ethernet Port on the Back board IP Address IP Internet Protocol Address is the unique address for an Ethernet network device The IP address is a string of 4 numbers each from 0 to 255 For networks managed through an Information Technology department consult the network administrator for a valid IP address For example 192 168 1 211 Subnet Mask The Subnet Mask identifies which bits of the IP address are address bits for the physical network Typically the Subnet Mask is the same for the LAN local area network however consult the network administrator for valid setting For example 255 255 255 0 Gateway Address Consult your network administrator for valid setting For example 192 168 1 1 System Configuration Each channel can be configured by PT2060 CFG through SIM module Two RS 232 ports located on both front and back panel can be accessed for configuration History Event Storage
10. dee e e RE adu data dd dak MNA en Fate tue citada Ne dada ua ud da dE 57 Rack Address Setting idee erect dei ree ete eh SEU ee edd eere ee ee cup rec AR Eve uide adds 60 Peiper nianna AA EA AT AARAA 62 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 PT2060 91 SIM System Interface Module Receiving Inspection and Handling Guide Inspection Check the devices for possible damage that may have occurred from improper transport Damages in transit must be recorded on the transport documents All claims for damages must be made without delay against the shipper within 2 weeks after receipt of shipment at site Handling and Storing Considerations PT2060 should be handled with care while unpacking and installation Damage to PT2060 is typically caused by rough handling shock or electrostatic discharge ESD Be aware of the following precautions while unpacking and handling PT2060 Rack or any module v Please pay attention to the sharp corners sides of the rack to avoid any of injuries during the installation transporting and un installation Y All circuit boards and electronic modules associated with this rack contain components which are susceptible to damage caused by electrostatic discharge It is necessary to discharge any static electricity from yourself and your clothing before handling the rack Y Always keep the module in the protective antistatic bag whenever it is not in
11. for PT2060 91 SIM System Interface Module maintenance v Personal computer One digital Multimeter One Signal generator One oscilloscope Some terminals Cross Serial Communication Cable Ethernet Cross Cable RS 232 or RS 485 device NN S SN S SN S Build of the Maintenance Environment Typical maintenance environment can be built by these steps 1 Make terminals Refer to appendix for the method to make terminals 2 Install the software PT2060 System Configuration on a PC 3 Save PT2060 configuration settings to a file Power off the PT2060 demount it from the equipment and transfer it to a workbench Application Advisory ProvibTech recommends strongly that the original configuration settings must be uploaded and saved before performing any modification to it and restore it after maintenance has been done 4 Connect PC serial port to PT2060 with a communication cable Get the signal generator and the oscilloscope ready 6 Get multimeter ready e ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 51 PT2060 91 SIM System Interface Module Software Preparation On powering on the system will upload PT2060 configuration settings automatically via the PT2060 91 SIM system interface module This can also be done by clicking the Upload button After finished setting parameters click the button Download to send data to PT2060 or save to a file PT2060 Phase Reference
12. is operating correctly When the OK IO led is Flashing If the OK IO led is off please check probe driver and cable of Phase reference red It will go on when system is in Trip MLT red It will go on when system is in BYPASS green It will go on when the system is in CONFIG And OK IO LED is on but not flashes Modbus communication RS 232 2 RS 485 1 Ethernet 1 System Alarm one on front and one on back panel on the back panel of module The available baud rate values are 1200 2400 4800 9600 19 2 k 38 4 k and 115 2 k baud RS 485 cable can run up to maximum 1220 meters 4000 ft On the back panel of module 10Mbps IEEE802 3 There is only 1 active Modbus communication port There will be a dedicated relay for indication of system OK status This is an energized relay it indicates a system error for one of the system components when the energized relay changes status Relays Seal Capacity Relay type Isolation Approvals CE Epoxy 2A 240VAC or 2A 24VDC resistive load SPDT 1000VDC ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 9 PT2060 91 SIM System Interface Module CSA Non incendive classl div 2 Grps ABCD T4 Ta 40 C to 75 C Certificate Number 2011996 Environmental Temperature Operation 20 C to 65 C Storage 40 C to 85 C Humidity 95 non condensing Physical Each module comes with two compone
13. the other end connected to PT2060 SIM system Interface module Configure the PC of the user as following First right click my network places on the desktop select properties to open a Local 4 Map Network Drive Disconnect Network Drive Create Shortcut Delete Rename figure 26 Area Connection Window and right click Local Area Connection SI CA Local Area Connection Figure 27 select properties to open Local Area Connections window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 40 PT2060 91 SIM System Interface Module WI Disable LJ Status Repair COLLIS Bridge Connections Create Shortcut Delete Rename Figure 28 select internet Protocol TCP IP click the Properties button 4 Local Area Connection Properties General Advanced Connect using Hg SiS 900 Based PCI Fast Ethernet Ade This connection uses the following items dal QoS Packet Scheduler DDK PACKET Protocol Internet Protocol TCP IP lt Description Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks V Show icon in notification area when connected v Notify me when this connection has limited or no connectivity Figure 29 Set the following parameter IP Address setting
14. 1 31012 Time for the Last Reading 4 1012 1018 31013 31019 Module Status 2 10 137 10011 10138 Channel Status 2 138 2185 10139 12186 Rack Status 2 2186 2193 10187 12194 Channel Configuration 6 0 1 40001 40002 Password Setup Success 3 11 40012 Get time from the Monitor 3 80 86 40081 40087 Monitor Trip Multiply 6 94 40095 Monitor Alarm Inhibit 6 95 40096 Monitor Reset 6 96 40097 Success of the Last Command 3 100 112 40101 40113 Full scale Data Range 3 6 113 40114 Input Control Password 16 173 176 40174 40177 Real time Value 4 1500 2011 31501 32012 virtual register Channel Status 3 5016 5271 45017 45272 virtual register Repeated Channel Status 3 4016 4271 44017 44272 Repeated Overall and GAP 3 1000 1512 41001 41512 Voltage ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 33 PT2060 91 SIM System Interface Module Status List Signal module s status Read Only Address 10139 12186 Channel s first address 10139 128 slot 1 8 ch 1 Each slot takes up to 128 data address Each module can have up to 16 channels Each channel takes up to 8 data address that is 8 status Slot 1 16 Ch 1 16 channel Example In First channel at first slot Slot 1 Ch 1 10139 0 1 OK NOT OK 10140 0 1 NOT Alert Alert 10141 0 1 NOT Danger Danger 10142 0 1 NOT Bypass Bypass 10143 0 1 NOT Trip Multiply Trip Multiply 10144 0 1 NOT Off Off 10145 0 1 Gap Ok Gap Not Ok 10146 Un used St
15. 232 Port b nA v Signal of phase reference output with Y Back Panel RS 485 Port paak to peak Y Back Panel RS 232 Port Z Gap valage output TESS Y Virtual address configuration Event Lists po Y System Event List Figure 1 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 4 PT2060 91 SIM System Interface Module Hardware Considerations The slots in the rack are numbered from 1 to 16 counting from left to right The System Interface module is always in slot 15 Statuses The System Interface Module returns both module and channel status This section describes the available status indicators and where they can be found Module Status OK This indicates if the System Interface Module is functioning correctly or not A not OK status is returned under the condition of Hardware Failure If the Module OK status goes not OK then the system OK Relay on the SIM system Interface module will be driven not OK Channel Status OK This indicates whether or not a fault has been detected on the channel or within the module If the Channel OK status goes not OK then the system OK Relay on the SIM system Interface module will be driven not OK ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 5 N PT2060 91 SIM System Interface Module LED Descriptions The LEDs on the front panel of the SIM system Interface module indicate the operating statu
16. 30 PT2060 91 SIM System Interface Module Magnetic Pickup PWR COM White PRREF Rei mF SBD Shield PWR l COM White maen Red bell SHD Shield Magnetic Pickup Figure 24 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 31 N PT2060 91 SIM System Interface Module Protocols Modbus Protocol Register Map This section describes the function codes addressing notation and registers supported by the Communication Module Supported Function Codes ME Communication Module Data Code Meaning 02 Read Input Status Rack Module and Channel Status 03 Read Holding Registers Full scale Data Range Module Type Password Setup Success Get time from the Monitor 04 Read Input Registers Overall and GAP Voltage Time for the Last Reading 06 Preset Single Register Channel Configuration Monitor Trip Multiply Monitor And And Alarm Inhibit Monitor Reset Communication 16 Preset Multiple Baud rate Stop Bit Parity Bit IP Address Setup Monitor Time and Date Password Setup 17 Report Slave ID Family ID ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 32 PT2060 91 SIM System Interface Module Register allocation Data Type Function Format of the Address allocation Code request address MODBUS format 0 is the base 1 is the base Overall and GAP Voltage 4 500 1011 3050
17. 9 N PT2060 91 SIM System Interface Module Parameter Setting for the Dual Channels Phase Reference Phase reference works in two modes manual and auto Channel Parameter setup Channel No PT2060 91 SIM system interface module has two phase reference channels Choose any one to configure Channel Enable This check box enables or disables a phase reference channel If no phase reference transducer is connected to this channel then this box should be unchecked Trigger voltage The Trigger Value is the nominal voltage that the peak to peak swing of the sensor s signal is centered about If Auto threshold is selected the module will automatically determine the peak to peak swing of the sensor s signal and set the Trigger value to the mid point If Manual Threshold is selected the user can input the Trigger value for the module to use Teeth per cycle It refers to the teeth number on the gear The integer number of input pulses per shaft revolution when observing an integral multi event signal source such as a gear The Events per Revolution may be specified as an integer between 1 and 255 By default it is1 Hysteresis voltage It is the voltage level above and below the threshold value which is required to trigger the input signal from the transducer The larger the hysteresis the greater the immunity to noise on the input signal When the input signal passes the threshold voltage plus 1 2 of the Hysteresis voltage the signal goes h
18. A01 15 meters 49 2 feet A02 100 meters 328 feet PT2060 009109 AX AX Paneltype AO PT2060 91 Modbus RTU RS 485 RS 232 Front panel A1 PT2060 91 Modbus TCP Front panel PT2060 009110 AX AX Paneltype AO PT2060 91 Modbus RTU RS 485 RS 232 back panel A1 PT2060 91 Modbus TCP back panel ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 59 PT2060 91 SIM System Interface Module Rack Address Setting If the user wants to communicate with more than one PT2060 we must configure the individual racks with individual rack addresses The following steps need to be followed to set the Rack Address Power off the PT2060 rack Remove PT2060 91 front board from the PT2060 rack Remove the front cover board from PT2060 91 front board please refer to Figure 49 Configure the switch state according to user s requirement see below Install the front cover board of PT2060 91 module Insert PT2060 91 front board into PT2060 rack to finish the modification of rack address switch state m The front board of PT2060 91 module The front cover board of PT2060 91 module Figure 49 There is a switch with 6 Pins on the front board refer to the following picture the rack address is 1 Figure 50 The detail of calculating rack address refers to the following chart ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 60 PT2060 91 SIM
19. Event gt System Event of the software to open a new window like the figure below System Event Record Upload Time Check Value 2009 4 30 14 03 37 RES s Event Type Event Tim The module entered the configuration model 2009 4 30 14 02 The module entered the configuration model 2009 4 30 14 02 The module entered the configuration model 2009 4 30 14 02 The module entered the configuration model 2009 4 30 14 02 The module entered the configuration model 2009 4 30 14 02 The module entered the configuration model 2009 4 30 14 02 The module entered the configuration model 2009 4 30 14 02 The module entered the run model 2009 4 30 14 02 The module entered the run model 2009 4 30 14 02 The module entered the run model 2009 4 30 14 02 The module was reconfigured 2009 4 30 14 02 The module entered the run model 2009 4 30 14 02 The module entered the run model 2009 4 30 14 02 The module entered the run model 2009 4 30 14 02 The module entered the run model 2009 4 30 14 02 The module was reconfigured 2009 4 30 14 02 The module entered the configuration model 2009 4 30 14 03 The module entered the configuration model 2009 4 30 14 03 The module entered the configuration model 2009 4 30 14 03 The module entered the configuration model 2009 4 30 14 03 The module entered the configuration model 2009 4 30 14 03 The module entered the configuration model 2009 4 30 14 03 The module entered the configuration model 2009 4 30 14 03 The module was reconfigured 2009 4
20. Provib Tech Innovative Machine Monitoring PT2060 Monitor PT2060 91 SIM System Interface Module User Manual Installation Operation Maintenance ProvibTech Inc 11011 Brooklet Drive Suite 300 Houston Texas 77099 USA Phone 1 713 830 7601 Fax 1 281 754 4972 Email pvt provibtech com Web www provibtech com PT2060 91 USR A 11 COPY RIGHT PROVIBTECH 2007 N PT2060 91 SIM System Interface Module Contents Receiving Inspection and Handling Guide 3 INS PSCU OM 31 aa ds HP 3 Handling and Storing Considerations eet etta Ln a sta d nua 3 Module a rero 8 Cont To o e Em 4 General Information 4 Specifications esseeneee neeese nekt tt tetett tt trte nt ttrt tE EEEn ESA EE SEEE EEEAESEE EEEE EEEEESEEEEEEEEEEESAEEEEEEEES EES EEEE EEEN EE EEEE EE EAEEREN SEEE EE 8 See 8 Environmental 10 xni 10 Configuration Setting and Application sssssssssesene eene nennen ener nennen nns 11 Configuration Information 11 Modbus M Od za RN 11 Factory Default Communications Settings eee enne nnne 11 Configuration Password and Control Password 12 Communication with the SIM module 22 2 2422 eee eee eee eee een emeneneeenennennnnennenereennennenn 13 Rack InterconnectioT 6 4333 16 Mapping le ele Ee EC
21. RS 485 I O converter When connecting the Modbus RS 485 I O converter to a host device or to another I O module the connections are made per the diagram below See the following table for connector designations the Modbus RS 485 WO Module leg JL 48581 495 8 Figure 18 RS 485 port definition Pin number 9pin Definition 6 485A1 4 485B1 9 485A2 3 485B2 5 COM 3 TRIP MLT alarm BYPASS and OK RELAY Activate the TRIP MLT alarm and BYPASS by shorting the respective contact to COM The OK Relay is normally energized and is used to indicate whether the PT2060 Monitoring System is ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 27 N PT2060 91 SIM System Interface Module OK The OK relay will change state with the failure of any module The following diagrams show the different ways the OK Relay can be wired Normally Energized NC No power Shelf State V Om NO NC T With power OK Condition PLANER ARM NO oe NC With power Not OK Condition NO Figure 19 NO Normally Open ARM Armature NC Normally Closed COM Common RST_BY Enable Hardware Bypass status restrain the alarm of Alert and Danger when it is in contact with COM TRIP_MLT Enable the Trip Multiply function set up using PT2060 Configuration Software when it is in contact with COM AT MO A o so COM RST BY TRIP MLT Figure 20 ProvibTe
22. S 485 It is used to connect PT2060 could connect Rota 2 pcd with the up controller rs o 2 3 TRIP MLT alarm BYPASS and OK RELAY V ep Affect the TRIP MLT alarm and BYPASS by e this Que 3 The OK Relay is normally energized and is gt nel JE be al E used to indicate whether the PT2060 Zen i Ss ES Monitoring System is OK COM Lr COM Buy nr E mur DC RPM LL RS 232 4 d 15232 88232 This is used to connect PT2060 with the upper controller 5 Reference input port PT2060 91 has two phase reference input channels as shown above O FP PWR PH REF Da j COM COM PH REFI PWR D 1 SHD PH REFI LEX PWR CM COM PWR PH REF2 SHD Previous version Figure 25 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 39 PT2060 91 SIM System Interface Module Field wiring Diagram for PT2060 91 Modbus TCP Please refer to the following diagram connect all rack Ethernet Ports with Switch and connect PC s Ethernet Port with Switch Communication can be established via different IP Addresses PT2060 default setting IP Address setting 192 168 1 211 Subnet Mask setting 255 255 255 0 Gateway Address setting 192 168 1 1 Rack Address setting PT2060 91 module s default Rack Address is 1 The user can use the Ethernet direct communication Cable PT2060 009105 to connect PLC DCS or PC with PT2060 One end shall be connected to PLC DCS or PC and
23. System Interface Module Pin number Calculate rack address Rack 1 2 3 4 5 6 address OFF ON ON ON ON ON 20 24 1 ON OFF ON ON ON ON Qe _ 2 2 BER OFF OFF ON ON ON ON o qu 3 3 witc 3 Carne ON ON OFF ON ON ON 26D 4 4 State OFF ON OFF ON ON ON 200900 5 5 ON OFF OFF ON ON ON 2 900 6 6 2 6D 4 5 6 D 4 94D 4 5 G D OFF OFF OFF OFF OFF OFF A 20 0 490 0 63 63 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 61 PT2060 91 SIM System Interface Module Appendix I The Appendix I shows how to configure the phase reference terminal Take a plug with 3 8mm centre distance the plug must be 8 pins For previous version the plug must be 6 pins And prepare two potentiometers of 10kQ two electrolytic capacitors of 2200uF 35V and a Signal Function Generator connect them as shown in the figure below Figure 51 is for previous version 2200uF 35V gt i PERR H signal generator COM ES PWR PHI REFI COM PWR 3 000000 H Figure 51 2200u H GI 10K MR Simi signal generator COM X PHREFL J e Com SHD ET 5 000000 UZ PWR COM PH REF SHD Figure 52 Adjust the potentiometers to assure that the voltage between the pin of phase reference 1 and COM is around 10V Do the same for phase reference 2 The Signal Function Generator generates a si
24. The PT2060 91 SIM system Interface module will store up to 500 system events and alarm events These events can be accessed from the PT2060 91 through Modbus or PT2060 CFG system configuration software ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 14 PT2060 91 SIM System Interface Module Channel name customization The PT2060 91 SIM system Interface module supports the function to customize name for each channel It is convenient for user to identify channels in the work field Refer to the following figure the length for each name can maximize 30 characters Click the right button on the slot which to be configured in the rack choose set channel names the following figure can be opened Channel Names Edit Slot 1 Enter channel names Limited characters 30 Channel 1 Shaft Radial Vibration 1 Channel 2 Shaft Radial Vibration 2 Channel 3 Axial Thrust Position 1 Channel4 Axial Thrust Position 2 Page 1 1 T m O Figure 7 Power Configuration This section describes the options available on power module configuration screen The PT2060 91 SIM system Interface module supports the function to configure power type the user can configure the power module type base on the Rack power Configuration The following power supplies can be installed in the PT2060 rack Power Module Upper Module C No Power Supply AC High Voltage C AC Low Voltage C DC Hi
25. agram The user can choose USB to RS 232 Converter PT2060 009102 to connect PC with PT2060 and use serial communication Cable PT2060 009107 one end connected to RS 232 Converter and the other end connected to PT2060 SIM system Interface module The communication rate is limited by the baud rate selected between the host computer and the first PT2060 SIM system Interface module It can be established through PT2060 009102 Open PT2060 CFG to configure information of PT2060 H PT2060 91 IM Jun C mur mm PT2060 CFG Kg Je RESET USB RS232 Converter 3823 PORT Run Dun Figure 24 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 45 N PT2060 91 SIM System Interface Module TRIP MLT BYPASS The hardware will be in BYPASS when the A is connected with C and TRIP MLT when B is connected with C JON MO gt A lt COM RST BY TRIP WI Figure 35 There are two Phase reference input ports in PT2060 91 as shown in the following figure Phase reference signals of the two channels are input from this two ports The method of the transducer connection is shown in the following figures Figure 36 is for previous version PROBE CABLE PROBE Pow 24 3 2 E o x ww 4x PH REF2 COM PWR PH REFI COM PWR d W H w n AK PROBE CABLE PROBE PROVIBTECH Figure 36 ProvibTech Pho
26. ation some operations such as modification of other modules are restricted Configuration Password Password OK Cancel Figure 4 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 12 PT2060 91 SIM System Interface Module Communication with the SIM module The SIM module can communication to the upper level PLC DCS systems via Modbus RTU communication protocol Information about the system rack modules channels and sensors can be collected and communicated to the control system It can also perform system reset trip multiply and bypass via Modbus The communication port can perform only one communication function such as a Modbus connection to control system or a PT2060 MON system Further communication and Ethernet connection can be done via the communication module PT2060 91 Please refer to this module for more details Setting Communication Parameters The PT2060 Communication Setup lets you set the communication parameters for the HOST Computer on the System interface Module Communication with Modbus RTU Communication Parameter Baud Rate 19200 Parity Bit None Stop Bit 2 owes J onn al Figure 5 Parity Used for error checking None No parity error checking is used Odd Each word has an odd number of 1 bit Even Each word has an even number of 1 bit Baud Rate This is the rate of communication between the System Interface Module
27. atus parameter NOT OK channel not working right Alert channel in the first alarm status alert Danger channel in the second alarm status danger Bypass channel is in bypass status Alarms will not be engaged inhibit Trip Multiply the set point of the alarms has been increased to double or triple depend on configuration Gap not ok the sensor is not working properly e Channel Statuses Channel not OK Channel Alert Alarm 1 Channel Danger Alarm 2 Channel In Bypass Mode Channel Trip Multiply Mode Channel Off Channel Gap NOoRWNA OU ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 34 N PT2060 91 SIM System Interface Module Starting Addresses for Channel Statuses Modbus Query Format PT2060 Rack Slot PC Number Format 1 10139 138 10267 266 3 10395 394 4 10532 531 5 10651 650 6 10779 778 7 10907 906 8 11035 1034 9 11163 1162 10 11291 1290 11 11419 1418 12 11547 1546 13 11675 1674 14 11803 1802 15 11931 1930 16 12059 2058 Signal module status Read Only Address 10011 10138 Total 256 address Each module takes up to 8 addresses 8 status First address on each module 10011 8 slot 1 Slot 1 16 Example status of the first module 10011 0 1 OK NOT OK 10012 0 1 NOT Alert Alert 10013 0 1 NOT Danger Danger 10014 0 1 NOT Bypass Bypass 10015 0 1 NOT Trip Multiply Trip Multiply 10016 0 1 NOT Off Off
28. ay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 4 Relay alarm 2009 5 7 15 47 14 5 Relay alarm 2009 5 7 15 47 14 5 Relay alarm 2009 5 7 15 47 14 5 Relay alarm 2009 5 7 15 47 14 5 Relay alarm 2009 5 7 15 47 14 5 Relay alarm 2009 5 7 15 47 14 5 Relay alarm 200 547148 Relay Left 2009 5 5 11 12 15 2 Relay Left 2009 5 5 11 12 15 2 Relay Left 2009 5 5 11 12 15 2 Relay Left 2009 5 5 11 12 15 3 Relay Left 2009 5 5 11 12 15 3 Relay Left 2009 5 5 11 12 15 3 Relay alarm 2009 5 5 11 12 15 3 7 Ses ramon EI Help Figure 46 Click the button Upload at left bottom corner of the window to obtain the new Alarm events In the left area there is a list of upload times which is the time you performed an upload from the PT2060 rack Click one of these items to get its detailed event list in the right field ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 56 N PT2060 91 SIM System Interface Module Additional Information Ordering Information PT2060 91 AX AX System IO Type A0 Modbus RTU RS 485 RS 232 module with PT2060 009102 A1 Modbus TCP module with PT2060 009105 A00 Accessories Opt
29. ch Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 28 N PT2060 91 SIM System Interface Module 4 RS 232 The PT2060 can connect with the upper level controller via RS232 The cable will go between the RACK RS 232 connector on PT2060 System rack and the HOST computer The communication rate is limited by the baud rate selected between the host computer and the PT2060 SIM system Interface module TERR pad Figure 21 1 The Host Computer 2 Cross serial cable 3 RS 232 Port RS 232 port definition Pin number 9pin signal Name 2 RX Receiving 3 TX Transmitting 5 COM Common reference ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 29 d PT2060 91 SIM System Interface Module 5 Phase reference input port The PT2060 91 has two phase reference input channels as shown below Phase reference outputs can be observed with an oscilloscope from the BNC which is fixed in the front panel Figure 22 is for previous version TMO182 Smm mm Driver E PROBE CABLE PROBE SENSITIVITY mium 200mVimil TM0182 Smm 8mm Driver SENSITIVITY BmVlum PROBE CABLE PROBE 200mV mil TMO182 z n Driver PROBE CABLE PROBE SENSITIVITY mium PROBE CABLE PROBE Figure 23 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com
30. de of control password of rack 40177 bit15 8 ASCII Code seventh ASCII code of control password of rack 40177 bit7 0 ASCII Code eighth ASCII code of control password of rack Overall and Gap voltage Read Only address 30501 32 slot 1 2 ch 1 n slot 1 16 ch 1 16 n parameters 0 Overall 1 Gap voltage Example REG 30501 overall of the first channel on the first slot REG 30502 gap voltage of the first channel on the first slot The unit of the gap voltage is in mV It can be from 0 to full scale ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 37 N PT2060 91 SIM System Interface Module The value to PLC Full scale range overall full scale low full scale high full scale low REG 31013 0 99 year REG 31014 1 12 month REG 31015 1 31 day REG 31016 0 23 hour REG 31017 0 59 minute REG 31018 0 59 second REG 31019 0 100 1 100 second Last Read Proportional Time Stamp Last Read Proportional Value Field Name Code Notes or Status Time Stamp Address Range 1012 31013 Year 00 99 Months are in 1013 31014 Month 1 12 sequential order 1014 31015 Day 1 31 e g 1 Jan 1015 31016 Hour 0 23 1016 31017 Minute 0 59 24 hour clock 12 1017 31018 Second 0 59 Noon and 00 1018 31019 1 100 Second 0 99 Midnight Year 00 implies the year 2000 Real time Value Virtual register The Real time Value Virtual r
31. ection l Upload Download OK Cancel Figure 41 ke ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 52 PT2060 91 SIM System Interface Module wa _ 9090 09 9 NIILLALAAAGPEE EL Y Testthe signal in the front panel by oscilloscope Oscilloscope Phase reference 1 P Phase reference Figure 42 em ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 53 PT2060 91 SIM System Interface Module Verifying Voltage of Back Panel PT2060 91 Back Panel Figure 43 Previous version H CEET HHHH E oa Figure 44 As above picture indicates the measured value of two phase reference input terminals is about 24V ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 54 PT2060 91 SIM System Interface Module Troubleshooting Test of Power on All LEDs on the front panel of PT2060 system interface module will light for 3 seconds at power on The self test of all modules needs 10 seconds After that the communication can be started Please note that communication can not be made during the test of power on System Event List Read Only The System event list of PT2060 91 SIM system Interface module could be seen in the PT2060 System Configuration software This list contains the most recent 500 events Click menu item Status
32. egister can be mapped arbitrarily by The PT2060 CFG The real address of the dispersed channel measured value can be configured in the continuous virtual register address via PT2060 CFG in order to increase communication efficiency REG 31501 bit15 0 REG 32012 bit15 0 Channel Status Virtual register REG 45017 bit15 0 REG 45272 bit15 0 Channel Status Virtual register can be mapped arbitrarily by PT2060 CFG For the convenience of the user the real address of channel status can be configured in the continuous virtual register address via PT2060 CFG Repeated Channel Status The repeated data registers contain duplicated data in different registers for some Modbus devices that only support the 4XXXX series registers so that we can get channel status data expediently Repeated Overall and GAP Voltage The repeated data registers contain duplicated data in different registers for some Modbus devices that only support the 4XXXX series registers so that we can get Overall and GAP Voltage expediently ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 38 PT2060 91 SIM System Interface Module Hardware Module Operation PT2060 91 Field wiring Diagram Common industry interfaces are provided on the back panel Figure 25 is the diagrammatic AN sketch SYSTEM SE 1 Ethernet EE E INTERFACE It is used to connect PT2060 with the 91 SIM Network ETHERNET ETHERNET 2 R
33. ersion ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 25 PT2060 91 SIM System Interface Module LO Module Description The PT2060 has two RS 232 ports an RS 485 port and an Ethernet port Via these a computer can communicate with PT2060 Lm SYSTEM a RS 232 ports and RS 485 port uses optical re ER f 1 N p isolators Ethernet port uses an isolating ALA ETHERNET ETHERNET transformer LA JE LA This section describes how to use the connectors on the I O modules and how to RS485 2 wire 1 Ethernet AVIN XO The PT2060 can connect with the Network through the Ethernet port It supports TCP IP awl l l l protocols RJ45 connector is used in most eal TOT application RS232 Previous version Figure 17 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 26 N PT2060 91 SIM System Interface Module 2 RS 485 The PT2060 can connect with the PT2060 CFG via RS 485 A PT2060 rack has two pairs of RS 485 signals 485A1 485B1 and 485A2 485B2 The communication rate is limited by the baud rate selected between the host computer and the PT2060 SIM system Interface module Connect 485A1 with the Modbus RS 485 I O converter 485 A and 485B1 with the Modbus RS 485 I O converter 485 B Communication can also be established through 485A2 485B2 pair with the Modbus
34. es provibtech com www provibtech com 42 PT2060 91 SIM System Interface Module Modbus TCP for DCS PLC communication RACK1 RACK2 RACK3 RACK4 SYSTEM SYSTEM SYSTEM SYSTEM INTERFACE INTERFACE INTERFACE INTERFACE EA 918IM 91 SIM 91 SIM ETHERNET ETHERNET ETHERNET ETHERNET FU UL Weg I e j J 0 Lal f EN f Lud f Lat RS485 RS485 5 BI GC PLC OR DCS g COM aur 7 nod i So V Fd Pd P d SEN 3 RS232 Z S A E ye mw e us Dt ETHERNET summer 1 rss J ba 91 E P peel mel oo Bx ou d mam E EE sm m E Dezel ml eq man psal w 22 O 1 lo e ITELD SHIELD UP M d P PT2060 009104 AXX SWITCH Figure 32 SN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 43 PT2060 91 SIM System Interface Module Modbus RS 485 for DCS PLC communication
35. gh Voltage C DC Low Voltage Lower Module C No Power Supply AC High Voltage C AC Low Voltage C DC High Voltage C DC Low Voltage Figure 8 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 15 PT2060 91 SIM System Interface Module Rack Interconnection Several racks can be connected via their RS 485 PORTs based on standard Modbus protocol Each rack should be assigned a different address The system configuration can be done through one of the RS 485 Ports on the connected rack system RACK RACK RACKS RACK4 ain My SYSTEM SYSTEM SYSTEM SYSTEM INTERFACE INTERFACE INTERFACE INTERFACE 91 SIM 91 SIM 91 SIM 91 SIM ETHERNET ETHERNET ETHERNET ETHERNET rg JSLBY D I mv E O RS232 00V 801600 0902 Ld SHIELD SHIELD i RS485 HUB m 4858 485A 4858 485A L ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 16 N PT2060 91 SIM System Interface Module Several racks can be connected via their Ethernet PORTS based on standard Modbus protocol Each rack should be assigned a different address The system configuration can be done through one of the Ether
36. gnal to imitate the actual signal from the probe This can be tested according to the method in the PT2060 Phase Reference Testing section ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 62
37. igh When the input signal returns to the threshold voltage minus 1 2 of the Hysteresis voltage the signal goes low By default it is 1V The User could modify it in the range of 0 5V 2 5V This item has no relation to shaft vibration measuring GAP Value For proximity probes this stands for the distance between the top of the probes and the measured surface Default factory setting of GAP high is 24V GAP low 1V Transducer Degrees This specifies the transducer location on the machine The Transducer angle is O to 180 degrees left or right The following figure shows this for horizontal shafts ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 20 PT2060 91 SIM System Interface Module 1 1 Shaft 2 degrees 3 90 degrees left 3 5 4 180 degrees 5 90 degrees right 4 Figure 13 Threshold type For proximity probes the threshold options can be Auto threshold or Manual threshold For magnetic pickup threshold is only Auto threshold Auto The trigger threshold is automatically set to a value that is midway between the most positive peak and the most negative peak of the input signal This value tracks any changes in the input signal Auto threshold requires minimum signal amplitude of 2Vpp and minimum frequency of 2 Hz Threshold type For proximity probes the threshold options can be Auto threshold or Manual threshold For magnetic pickup threshold is only Auto threshold S
38. ignal Polarity Notch An output pulse produced for use by the monitors that is triggered by the leading edge of a negative going pulse in the input signal If a magnetic pickup is used set Notch Projection setting to Notch Projection An output pulse produced for use by the monitors that is triggered by the leading edge of a positive going pulse in the input signal ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 21 PT2060 91 SIM System Interface Module 91 SIN Module Configuration Channel No 1 M iv Channel Enabled Transducer Type Proximity Transducer Trigger Voltage Teeth Per Cycle Hysteresis Voltage Gap High Gap Low Signal Polarity Notch Projection Figure 14 Manual The trigger threshold is set by the user to any value in the range of 3V to 17 volts Manual threshold requires minimum signal amplitude of 0 6 VPP 91 SIN Module Configuration Channel No 1 D iv Channel Enabled Transducer Type Proximity Transducei D Trigger Voltage Teeth Per Cycle Hysteresis Voltage Gap High Gap Low Transducer degrees Threshold Type C Auto Signal Polarity Notch Projection Upload Download OK Cancel Help Figure 15 At first measure and observe the phase signal which you want to use by oscilloscope record the maximum voltage and minimum voltage Then calculate the Trigger vo
39. in slot 15 The slots in a 12 rack are numbered from 1 to 9 counting from left to right The PT2060 91 SIM system Interface module can be mounted in slot 8 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 7 N PT2060 91 SIM System Interface Module Specifications Electrical Power supply Internally converted by the rack power supply module 3 7W total typical for each module Phase reference signal Input Input impedance gt 20KO Input voltage range magnetic pickup 15VDC 15VDC Proximity probes 0 24VDC Input signal frequency O 20kHz Sensors for Phase reference Proximity probes magnetic pickup sensor nonsupport for previous version Parameters for Proximity probes Input frequency The PT2060 91 module supports 1 255 events per revolution with a maximum full scale range of 60000 rpm Valid frequency gt 0 0167Hz Threshold Auto gt 2 0V pk pk signal amplitude at least 2Hz Trigger level is calculate automatically Manual gt 0 6V pk pk signal amplitude at least 0 017Hz Trigger level programmable from 17VDC to 3VDC Hysteresis 0 5 2 5 V user selectable Power supply 24VDC for proximity probe driver current limited Less than 50mA on each channel Parameters for magnetic pickup Input frequency The PT2060 91 module supports 1 255 events per revolution with a maximum full scale range of 60000 RPM Valid frequency gt 3 3Hz least 2Vpkpk H
40. ional Accessories PT2060 009100 SCALANCE X 108 8 port industrial unmanaged Ethernet switch wide temp It is produced by Siemens Co Ltd The switch is used to connect many computers and other network device It can provide 8 Ethernet ports and support 10 100M Provibtech suggests that user should choose two TM900 which provide redundancy 24VDC power for PT2060 009100 SCALANCE X 108 Features e Provides 8 Fast Ethernet ports with Auto MDI MDI X e Supports 10 100Mbps Auto Negotiation e Provides compact size with DIN rail Wallmount e Supports redundant 18 32 VDC power input e Diagnosis on device by means of LEDs power link status data traffic and signal contact e Simple fault signal contact set up using the SET button e Supports wide operating temperatures from 20 70 C TM900 GX TM900 is used to provide 24VDC power with PT2060 009100 SCALANCE X 108 The output of the power converter is isolated from its input Additionally the output is short circuit protected and the input is ESD and fuse protected GX Mount G0 35mm DIN rail mount G1 Plate mount Electrical AC Power Input 90 250VAC 2200mA Power Output Voltage 24VDC 5 Current 800mA 228808 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 57 PT2060 91 SIM System Interface Module Isolation 1000VAC Fuse 2 0A 250VAC Physical Dimensions Height 75mm 2 95 Weight 1 0kg 2 0 Ibs Environmen
41. ltage value Trigger voltage value maximum voltage minimum voltage 2 Select Manual item and choose Channel no in the window above ke ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 22 PT2060 91 SIM System Interface Module At last input Trigger voltage value click Download button to set the parameters It is recommended that parameters should be verified after they have been configured ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 23 BH PT2060 91 SIM System Interface Module PT2060 91 Operation Views of the Front Panel E kk RS232 PORT Figure 16 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 24 PT2060 91 SIM System Interface Module 1 OK IO LED OK IO LED will go on when PT2060 91 works well If OK IO LED is off please check probe driver and cable of Phase reference 2 TRIP MLT LED It will go on when system is in Trip MLT 3 BYPASSLED It will go on when in BYPASS 4 CONFIG LED It will go on when the system is in CONFIG And OK IO LED is on but not flashes 5 RESET Enable the system reset 6 RS 232 port PT2060 should connect with the up controller by this port 7 Phase Reference Output Each channel has one BNC connector The output is the Original phase reference signal The output is the phase reference signal for previous v
42. nd Date Read Only Enquiry for the time and the date of the monitor REG 40081 bit15 0 20 99 year REG 40082 bit15 0 21 12 Month REG 40083 bit15 0 21 31 Day REG 40084 bit15 0 20 23 Hours REG 40085 bit15 0 20 59 minutes REG 40086 bit15 0 20 59 Seconds REG 40087 bit15 0 20 100 1 100 second ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 36 N PT2060 91 SIM System Interface Module Trip Multiply Read Write REG 40095 BIT15 0 0 Rack Not Trip Multiply REG 40095 BIT15 0 1 Rack Trip Multiply Alarm Inhibit Bypass Read Write REG 40096 BIT0 0 1 Alarm Alarm bypass Monitor Reset Write Only REG 40097 BITO 0 1 Alarm not reset alarm reset Full Scale Range REG 40114 bit15 0 4096 16384 A value between 4096 and 16384 that is the maximum value in the full scale range The Current Proportional Values and the Primary Values will be scaled between 0 and the selected value Input Control Password Total 8 Registers Write Only REG 40174 40177 40174 bit15 8 ASCII Code first ASCII code of control password of rack 40174 bit7 0 ASCII Code second ASCII code of control password of rack 40175 bit15 8 ASCII Code third ASCII code of control password of rack 401 75 bit7 0 ASCII Code fourth ASCII code of control password of rack 401 76 bit15 8 ASCII Code fifth ASCII code of control password of rack 401 76 bit7 0 ASCII Code sixth ASCII co
43. ne 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 46 PT2060 91 SIM System Interface Module T PWR PROBE CABLE COM PH REF1 SHD PWR COM PH REF2 SHD PROBE ZS PROBE CABLE PROBE Figure 37 List for available transducers TM0180 5m TM0180 9m Proximity probes TM0105 5m TM0105 9m magnetic pickup TM0605 Jumper for transducer selection nonsupport for previous version Phase reference channels accept two different transducers Proximity probes or magnetic pickup Each can be selected by setting the Jumper which is fixed on the front panel As the following figure shown jumper S901 is for the first channel S903 is for the second channel The factory default is Proximity probes Following are basic steps for jumper setting Make sure the power is off remove the front panel from PT2060 rack Remove the aluminum cover of the front panel Setup the jumpers Short circuit left side is for Proximity probes right side is for magnetic pickup Re assembly the aluminum cover and insert the front panel into PT2060 system Power on and change the response phase channel s parameters base on hardware configuration The operation is completed O Om R WN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 47 PT2060 91 SIM System Interface Module 903 LEFT SIDE RIGHT SIDE 901 Figure 38 P
44. net Ports on the connected Ethernet switch RACK1 RACK2 RACK3 RACK4 D SYSTEM SYSTEM SYSTEM SYSTEM INTERFACE INTERFACE INTERFACE INTERFACE 91 SIM 91 SIM 91 SIM 91 SIM ETHERNET ETHERNET ETHERNET ETHERNET PT2060 009104 AXX Figure 10 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 17 PT2060 91 SIM System Interface Module Mapping Modbus Registers The real address of the dispersed channel measured value can be arbitrarily mapped to continuous virtual register addresses by PT2060 CFG It improves the communication efficiency and realizes the data monitoring rapidly and perfectly Mapping Modbus Registers is a reserved area of the Modbus register map that consists of 512 registers These registers allow you to assign important status to consecutive registers so that the communication with the PT2060 rack is more efficient and the need for supporting hardware is reduced Users can click the channel or slot that you want to configure in the left window and drag and drop the mouse to the responding virtual address in the right hand window Consequently click the Download button when you finish the configuration of registers assign all dispersed registers to a set of consecutive registers and get all values from virtual addresses configured expediently If you want to check the configuration of the modbus registers you can click the Upload button to get the current c
45. nts the front panel assembly and the back panel assembly Dimensions and Location 241mm 9 5in X 24 5mm 0 96in This module has to be located in the second slot from the right hand side of the rack slot 15 Weight 1 2kg 2 01 Ibs ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 10 N PT2060 91 SIM System Interface Module Configuration Setting and Application Configuration Information This section describes how the System Interface Module is configured using the PT2060 Configuration Software It also describes any configuration considerations associated with this module For the details regarding the operation of software refer to the PT2060 Monitoring System Rack Configuration and Utilities Guide and the Rack Configuration Software Application Alert You can t use Modbus RS 232 RS 485 and Modbus TCP at the same time Only one communications interface can be used at a time Modbus TCP Modbus TCP is an Internet protocol Ethernet is a long standing office networking protocol that has gained universal world wide acceptance It is also an open standard that is supported by many manufacturers and its infrastructure is widely available and largely installed Consequently its TCP IP suite of protocols is used world wide and even serves as the foundation for access to the World Wide Web as many devices already support Ethernet For PT2060 91 SIM System Interface Module an
46. onfiguration of modbus registers For example we can configure Slot3 Channel6 s register 30575 to any register between 31501 and 32012 and its Channel s status register 44054 can be also configured to the corresponding register between 45017 and 45272 Please refer to the following picture Configurable Modbus Kegaster Slot1 A Virtual Overall Addr Physical Overall Ad virtual Status Adare Physical Status Add BR Channels B1501 30501 Slot y 45017 44017 RB Channel 231502 30503 d w12 45m8 44018 831503 30505 si et 45018 44019 B1504 30507 Slot 45020 44020 231505 30533 t wi 45021 44033 Bazar 30535 s nal 45022 44034 131507 30537 y 45023 44035 Baan 30534 Channel All 45024 44038 SHEI 30565 s annelt_All 45025 44048 221510 30567 annel2 All 45026 44050 B 30584 annel3 All 45027 44051 B3512 30571 ie ChanneM All 45028 44052 B1513 30573 annel5 All 44053 3057 8 Ch f 45030 Channel All annel ai Channel ai annel All annel All Channel 1 Channel 2 Channel 3 Channel 1 Channel 2 Slotit Channel All annel 3 Slot1 Channel4 All ll Channela Empty JB Slot 11 v Empty Figure 11 Configure a Communication interface Module by using the PT2060 Rack Configuration Software to complete the following tasks v Set the communication parameters for the ports on the System interface Module Y Assign data from rack modules to reserved addresses Configurable Modbus Registers in the System interface
47. rovibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 48 PT2060 91 SIM System Interface Module Field wiring Diagram for Phase Reference in Hazardous Area Application SYSTEM INTERFACE 14 TMOAT2 dE 11 1 PROVIBTECH SAFE AREA HAZARDOUS AREA Figure 39 Previous version ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 49 PT2060 91 SIM System Interface Module 24 DC MM ETHERNET 1 4 E 1 F wu o MTLSS31 9 11 L a ES E a agio E PE j o o l TEE o PROVIBTECH o m SAFE AREA K HAZARDOUS AREA E QUT Je jd c RR m 8 je k 5 Cz Figure 40 em ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 50 N PT2060 91 SIM System Interface Module Maintenance This section describes how to verify that the SIM system Interface module and the I O modules are operating correctly Periodic Maintenance We recommend that the machine should be maintained every year The procedure is described as follows Preparation Work Tool Preparations The following instruments are needed
48. s of the module as shown in the following figure RS232 PORT PH REF1 PH REF2 Figure 2 OK IO LED TRIP MLT LED BYPASS LED CONFIG LED SASS ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 6 N PT2060 91 SIM System Interface Module System Reset to Factory Setting Modbus RTU RS 232 RS 485 Press the RESET button on the front panel of PT2060 91 before applying power and keep it pressed for 6 seconds after power is on Some parameters of the SIM module will be reset to default setting such as v Communication baud rate 19200 v 2stop bits No parity bit v Control password 1234 v Configuration password 1234 Modbus TCP Press the RESET button on the front panel of PT2060 91 before applying power and keep it pressed for 6 seconds after power is on Some parameters of the SIM module will be reset to default setting such as Y IP Address 192 168 1 211 Subnet Mask 255 255 255 0 Gateway Mask 192 168 1 1 Control password 1234 Configuration password 1234 NS S S Phase Reference As a required function to each rack dual phase references are integrated into the SIM module as a default setting The two phase reference channels will supply phase reference information to all the channels on the rack Other Information The slots in a standard 19 rack are numbered from 1 to 16 counting from left to right The PT2060 91 system interface module can be mounted
49. stalled in a system ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 3 PT2060 91 SIM System Interface Module Module Introduction General Information ProvibTech s PT2060 91 SIM system Interface module is a communication and system management module The System Interface Module provides serial communications between the PT2060 Monitor System and plant information systems such as a distributed control systems DCS or a programmable logic controllers PLC The System Interface Module collects data from other modules in the rack over a high speed internal network and sends this data to the information system upon request The System Interface Module is also able to communicate via Ethernet with a host computer The host can be Modbus protocol based controllers or computers with PT2060 Rack Configuration and Data Acquisition software The PT2060 91 SIM system Interface module can realize the following functions Control Y Alarm Event List v tact Contacts SIM has the following functions v Rack Reset EEN Y Communication with up level control Y Bypese system a Y Configuration of the rack system each module and each channel SEN Y Customization of the name for each v Control password channel Y Configuration password Y Storage of System Events and Alarm Y Factory password Events Y Connection to other racks Communications Ports v Dual phase references v Front Panel RS
50. tal Temperature Figure 47 Operation 40 C to 75 C Storage 50 C to 100 C Humidity 9096 non condensing Certification CE certified with EMC compliance TM900 Power Converter GB rrovierecn al E i at A ae TM900 Power Converter 2 M Pnovisrecn TM900 Plate Mounting TM900 DIN Rail Mounting Figure 48 PT2060 009101 USB to RS 485 Converter with PT2060 009106 A00 Communication Cable PT2060 009102 USB to RS 232 Converter with PT2060 009107 A00 cross communication cable PT2060 009103 RS 485 HUB PT2060 009104 AXX ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 58 PT2060 91 SIM System Interface Module Switch to PT2060 91 96 Ethernet internet Cable RJ45 AXX Cable length A00 3 meters 9 8 feet A01 15 meters 49 2 feet A02 75 meters 246 feet PT2060 009105 AXX PLC DCS to Pt2060 91 96 Ethernet direct communication Cable RJ45 Port AXX Cable length A00 3 meters 9 8 feet A01 15 meters 49 2 feet A02 75 meters 246 feet PT2060 009106 AXX USB to RS 485 Converter to PT2060 91 96 serial communication Cable RS 485 AXX Cable length A00 3 meters 9 8 feet A01 15 meters 49 2 feet A02 100 meters 328 feet PT2060 009107 AXX PC to PT2060 91 96 Cross Serial Communication Cable RS 232 AXX Cable length A00 1 5 meters 5 feet PT2060 009108 AXX PT2060 91 96 to RS485 HUB cable RS 485 AXX Cable length A00 3 meters 9 8 feet
51. ysteresis 0 5 2 5 V user selectable Power supply Need no power Phase Reference buffer On the front panel each channel has one BNC connector Original phase reference signal can be selected to output modulated square wave can be selected to output for previous version amplitude of signal 23V 14V Output Impedance 1500 Speed output The PT2060 91 module provides the function to measure machine speed in RPM from the two transducers Input range of 1 to 1 200 000 RPM 0 017 Hz ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 salesprovibtech com www provibtech com 8 d Accuracy Pk to Pk value Gap voltage LED Indicators OK IO TRIP MLT BYPASS CONFIG PT2060 91 SIM System Interface Module to 20 kHz the measurable RPM scale is from 1 to 60000 RPM 0 017 Hz to 1000 Hz The real time updating RPM can be observed from the PT2060 Configuration software 1 RPM When the input frequency of transducer is more than 0 1 Hz the PT2060 91 module will automatically calculate the peak to peak swing of the sensors signal and display the Pk to Pk Value via PT2060 CFG When frequency of the input Proximity transducer s signal is more than 0 5 Hz the PT2060 91 module will display the gap voltage of the Proximity transducer via PT2060 CFG otherwise display the real time Value when frequency of the input Proximity sensor s signal is less than 0 5 Hz green It Indicates that the PT2060 91 Module

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