CORTE v 4.0 USER´S MANUAL
Contents
1. If unexpected results you can undo the modification by doing the following Restore by propagating the format or Select Step Back from the Adjust menu Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 42 8 Outputs 8 1 Reports Reports act as a preliminary step when obtaining printouts with all the necessary information to document and execute in practice the calculated cutting patterns To preview the reports access the Reports menu All the reports will be generated from the integer solution according to its current state in the Results Sheet and the Patterns Sheet that is both the active rounding and patterns filter will be applied and the hidden labels will not be printed By default the parts and materials with null real total will be excluded as well as the patterns with zero repetition To include nullified parts materials and patterns into the outputs of the program select Launch Options from the Tools menu and uncheck the corresponding options in the Outputs tab Corte generates the following reports e Cutting Patterns Shows the scaled graphics of all the patterns To permanently keep the page configuration of this report included the number of patterns per printed page select Launch Options from the Tools menu and access the Printing tab e Pattern Detail Prints the current view of the pattern such as showed in the Patterns Sheet This report res2. Note The active pattern will be automatically zoomed to fit once selected or when resizing the graphics window Show Hide the labels Press the label buttons in the Pattern bar or select Labels from the View menu Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 32 6 3 Filtering the Patterns You can restrict the patterns showed in both the Results Sheet and Patterns Sheet to a certain filtered set Filters are useful to generate partial reports and totals Y To select Patterns Filtering Important In both the Reports and Patterns Sheet will be showed the filtered patterns only To filter patterns in the solution 1 Select Filter Patterns from the Edit menu to show the Filter Patterns window 2 In the Field from box select the field from the Result Sheet for which the filter will be applied 3 In the Filter List box enter a comma separated list of values and or ranges e g 3 5 10 15 34 50 4 Press OK Only the patterns in the filter list will be showed To delete the filter select Remove Filter from the Edit menu Important When filtering by material do not use dimension but index values Tip You can filter columns indicating quantity Repetition P1 P2 by defining a range from 1 to a large number being greater than the maximum possible value in the column For example to see only the patterns that distributes the part 1 apply the fil
3. 3 Technical Requirements Corte runs on Windows 95 or later systems The program does not require an advanced hardware although it does use extensively the system RAM We recommend the following hardware configuration e Pentium processor or later e 128 Mb of RAM minimum 64 Mb e Printer with graphic capabilities Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 6 1 4 How to register the evaluation copy Before registering the evaluation copy you should obtain your user s license at our web site http www corteoptimo com Where you will be informed about prices and payment Important We will need your Product ID in order to assign you a license number To get the Product ID from the Help menu select About Corte and then look at the bottom of the window displayed Also you can select Register from this window and copy from the Product ID box Also send to us Entity name Address Provincy or State Country Phone Contact name Contact Email Product and version Once the license number is in your hands 1 From the About window select Register 2 Type the data requested and select OK If registration is successful your name and license number will appear at the bottom of the About window and all of the restrictions to the evaluation copy will be disabled We will be complacent attending to any doubt or suggestion you email us at supp
4. Restore the original format Select Original Edit manually the format text Edit the text in the Label Format box Tip You can use context menus to copy the format template showed here below Save your customized formats After editing or generating the label format select Save to create a new format file that can be loaded later Delete the label format Erase all the text in the Label Format box not to show any label The label format is a text including semiproduct parameters and escape sequences Semiproduct parameters are always prefixed by the number character and will be replaced by their actual values when displaying the label Semiproduct Parameters 0X Semiproduct origin X coordinates with respect to the left bottom corner of the pattern OY Semiproduct origin Y coordinates C Cut consecutive number SL Semiproduct Length SW Semiproduct Width Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved PL PW RX RY DESC1 DESC2 OFFX OFFY P ROT DIR DIM1 DIM2 5P OFF LM RM BM T M CORTE v 4 0 User s Manual 24 Part Length Part Width Part repetition in the horizontal direction Part repetition in the vertical direction First part description Second part description Length of the offcut left within the semiproduct in the horizontal direction Length of the offcut left within the semiproduct in the ve
5. could be thought as extract each part distributed in the pattern as many times as 0 56 of its original quantity However such an argument says nothing about the cutting topology which is how to cut the new quantities and what to do with the generated offcut Nevertheless as program usage has demonstrated the theoretic solution does constitute a good starting point in order to obtain an integer solution realizable in practice and having a high probability of being optimal too In Corte such integer solution is obtained via a suitable rounding of the theoretical multiplicity Corte implements rounding in three ways e Up The order list of parts is fulfilled upwards by minimizing the standard deviation of the actual quantities obtained e Down With the same above criteria the order list is fulfilled downwards Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 9 e Exact The rounded down integer solution is complemented with additional cutting variants patterns until satisfying exactly each part request We call these variants the completing variants They can be easily identified as the ones having zero theoretic repetition since they are all calculated outside the mathematical model In fact there will be three integer solutions one for each rounding A pattern is considered out of the corresponding integer solution whether its multiplicity gets a null zero value
6. greater number of parts Note Nevertheless what pointed above the more effective way of forcing trims usage is by limiting the availability of the virgin material in which case not only the completing but also the theoretic solution phase would be forced to The calculation slows down excessively The existence of parts too small in relation to material dimensions could rather slow down the theoretic solution calculation process especially in those launches containing a big number of parts about 40 You can speed up the calculation process at the price of a possible slight decrease in the yield by activating Extend dimensions Since the completing algorithm first will try to use the offcut generated by the theoretic solution you may also do the following 1 In the Parts Sheet deactivate the smaller parts of the launch 2 Calculate the cutting patterns with both Theoretic Solution and Rounding activated but Completing deactivated Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 17 3 Activate the smaller parts and repeat calculation again but now activating the Completing phase only See also Theoretic and Integer Solutions The Results Sheet Cutting In this page you can configure the Cut Type the reusable Offcut and the Technological Options The Cut Type options define whether rectangles sheets or lengths bars are to be cut off When
7. the dimension of the original cut Cut to horizontal When a parent semiproduct is vertically cut and one of their children is horizontally cut and the other is an offcut or both children are horizontally cut at the same dimension parent and children cuts are exchanged so that the parent semiproduct and their two children are now left respectively horizontally and vertically cut Cut to vertical This option is symmetrically the same as the above one but for horizontally cut semiproducts Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 40 The figure below shows how the above options can be used to optimize the cuts in a pattern The aim is to join the semiproducts distributing parts 2 and 3 Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 41 7 7 Editing Labels AN To Edit labels Aside from the label format implicitly used to generate the whole of the labels default format Corte maintains a particular label format for each of the semiproducts in a cutting pattern and initially assigns all of them with the escape sequence def meaning apply the default format When you re editing a label what you are really doing is overwriting the default format To edit a label in particular select the corresponding semiproduct in the Patterns Sheet and access Edit Label from the Adjust men
8. www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 8 2 2 Theoretic and Integer Solutions A solution for the cutting task is a set of cutting patterns in which each pattern has a certain multiplicity or repetition value indicating how many material units in the stock should be cut off according to that pattern Since a single part could be distributed among different patterns the whole request will be fulfilled when all the patterns have been realized each of them as many times as indicated by its repetition In general the number of pattern types in the solution is expected to be closely above the number of part types The solution will be optimum if the generated offcut is the minimum reachable according to the dimensions of the parts and materials cortar Soluci n Pieza Dimensiones Pedido Patr n Repetir P1 P2 P3 1 200500 20 2 500x150 30 1 1 4 6 5 3 100300 25 2 3 44123 824 3 1 4 20 Total 20 30 25 m ee Patron 1 repetir 1 vez Patron 2 repetir 3 veces Patron 3 repetir 1 vez A characteristic inherent in the Corte s mathematical model is the calculation of the optimal solution by assigning their patterns with fractional not integer repetitions We call sucha solution the theoretic solution since it can t be directly realized in practice Note For example The phrase repeat a pattern 3 56 times has no practical sense because what cutting a pattern 0 56 times means is not defined It
9. 0 User s Manual 39 7 6 Ajusting the Patterns Whenever allowed topologically you can modify the order location and direction of the cuts in a cutting pattern even delete redundant cuts by preserving the current quantity of each part distributed In other words you can modify cuts layouts without modifying part distributions This manual adjustment is intended to help simplifying practical execution of the patterns Important All of the adjustment actions will operate on a selected parent semiproduct by modifying their two children You can access them via the Adjust menu The Adjustment actions are Join Children J oins the two semiproducts resulting from a vertical horizontal cut to form a single semiproduct by deleting the cut Two semiproducts can join together if They are both final semiproducts and at least one of them is an offcut or They are both distributing the same part with the same repetition in the cut direction Exchange children Exchange the two children semiproducts modifying the location of the cut in the parent semiproduct Extend cut In a sequence of several consecutive cuts being all at the same direction this option transfers the cut in the selected parent semiproduct to the cut in its right top child extending the dimension of the original cut Diminish cut This option is symmetrically the same as the above one but now transferring the original cut to the left bottom child semiproduct diminishing
10. 6 4 Sorting the Patterns 7 Editing the Solution Manually 7 1 Introduction 7 2 Modifying the Repetition 7 3 Adding and Deleting Patterns 7 4 Editing Semiproducts 7 5 Copying Semiproducts 7 6 Adjusting the Patterns 7 7 Editing Labels 8 Outputs 8 1 Reports 8 2 Exporting to Excel 8 2 Exporting to AutoCAD Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 3 1 Welcome to Corte 1 1 Why Corte Nowadays optimum exploitation of existing material is one of the most important problems in industry due to its incidence in production costs Even in well organized manufacture processes a high rate of waste material seems to be a natural consequence of stock cutting Aside from other factors a critical one is that designing optimum cutting patterns becomes a very hard task almost always impossible of doing manually due to the great number of different variants that can arise even if a few parts are ordered Corte offers a highly optimized software solution to the problem of minimizing waste material when cutting a virgin material into rectangular or longitudinal pieces The Corte s Calculation Engine which is designed to find true optimum solutions combines classical techniques in the field of Mathematical Optimization like Linear and Dynamic Programming with an original Completing Heuristic and a sophisticated algorithm for generating the cutting patterns Most of t
11. CORTE v 4 0 User s Manual 1 CORTE v 4 0 USER S MANUAL Welcome to Corte the ideal software solution for both Rectangular Sheets and Longitudinal Bars Cutting Stock Optimization Corte is supported by a powerful mathematical model designed to find true optimum solutions to those cutting tasks in which a parts order must be fulfilled with a minimum amount of existing material By using Corte you will be able to Design and document highly optimized cutting plans with a little effort and time Minimize waste material Make the most of your stocks Calculate exact orders for your suppliers quickly Reduce production costs significantly making your products more competitive Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 2 INDEX 1 Welcome to Corte 1 1 Why Corte 1 2 What s New in Corte 4 1 3 Technical Requirements 1 4 How to register the evaluation copy 2 Basic Concepts 2 1 Cutting Patterns 2 2 Theoretic and Integer Solutions 2 3 Launches and Templates 2 4 The Corte s Window 3 Preparing Data 3 1 The Parts and Materials Sheets 3 2 Importing Data from Excel 4 Configuring the Launch 4 1 Launch Options 4 2 Technological Options 4 3 Special Cutting Types 4 4 Labels 5 Calculation of the Cutting Patterns 5 1 Calculation of the Cutting Patterns 6 Analyzing Results 6 1 The Results Sheet 6 2 The Patterns Sheet 6 3 Filtering the Patterns
12. after rounding it To the mathematical model point of view the only feasible integer solution is the one corresponding to the exact rounding It can make sure of this solution is optimal if for each material the theoretic total repetition rounds up to the integer total repetition The other integer solutions are optimal only for the part quantities that they actually get which are not in general the requested ones Note In the rest of this manual unless stated explicitly as solution of the cutting task should be understood the rounded exact integer solution Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 10 2 3 Launches and Templates Launches are the working documents generated by Corte which are permanently saved as launch files LAN extension A Launch will contain all the data necessary to elaborate and execute in practice an optimized cutting plan for a specific cutting type and material this last one characterized by its thickness and or chemistry composition In other words a launch will contain all the parts and materials differed by their dimensions but that can be combined freely in the same cutting plan To create a new launch select New from the File menu chose the Initial Configuration and push OK You can use a Launch Template to read the initial configuration of the launch Launch templates are special files PLA extension used to keep permanently d
13. aterial data you can entirely select rows or columns just by a click in the row s Id or the column s title respectively If you use the TAB or lt down arrow gt key to move the focus cell beyond the last row a blank row will be automatically added Conversely if you return from the last row being it empty it will be automatically deleted e Exporting to Excel Now you can export all the outputs of the program including the graphics of the calculated cutting patterns as Excel s spreadsheets This new tool will help you integrating Corte to other CAD or industrial management applications as well as generating fully customized printouts e More intuitive and ergonomic interface Grouping of options in the menus is more logic and intuitive The Adjust menu containing options to modify the generated patterns is created new The new option Step Back will allow you undoing changes The Report view is now inside the launch window Generating a report will automatically update that view hence you no longer have to close the current report to generate a new one All the options configuring the working environment being of general purpose are now located in the Preferences dialog box accessible from the Tools menu New tool bars are created and the status bar is improved You can choice whether to show any of these bars or not Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 5 1
14. attern repetition gt lt part repetition gt over all the patterns The Parts Total as a whole should coincide with the Parts Request in both the theoretic and the rounded exact integer solutions provided enough material is available e The last row shows the real total yield broken down per parts e All the repetitions and totals in the integer solution are shown according to the active rounding To change the active rounding select Rounding from the View menu Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 30 6 2 The Patterns Sheet The Patterns Sheet will allow you both to visualize and modify each of the cutting patterns in the optimum solution of the cutting task It consists of two sizable panels containing respectively the Pattern Inspector on the left and the Pattern View on the right H To activate the Patterns Sheet select Patterns from the View menu At the bottom of the Pattern Inspector you can alternate the Miniature and Semiproducts tabs The Miniatures tab shows rather reduced views like icons of all the patterns Here you can select the active pattern The Semiproducts tab allows you to visualize and or modify the properties of all the semiproducts conforming to active pattern It consists of from top to bottom the Semiproducts Tree and the Semiproducts Inspector The Semiproducts Tree defines a hierarchy containing all the semiproducts being gen
15. bars cutting are activated all the data introduced for the Width dimension are ignored and the optimization is realized just by combining parts lengths into material lengths To let the program detecting the offcut automatically mark Enable in the Offcut frame and define the minimum reusable dimensions The reusable offcut will be labelled in the cutting patterns and documented in the reports See also Technological Options Labels See Labels Outputs In this tab you can modify the page configuration of the Cutting Patterns report to make it permanent and or locate several graphics per each printed page You can also choose here whether to include or not into the outputs of the program the parts materials and patterns nullified in the integer solution they are all excluded by default See also Reports Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 18 4 2 Technological Options The Technological Options condition the cuts parts layout in the cutting patterns in order to fulfil the technological requirements demanded by both the cutting tool and the material adjusting this way the cutting variants generated by the calculation engine to the existing technology To configure your technological options select Launch Options from the Tools menu and access the Cutting tab The first default assumed technological option is the guillotine cutting restriction which sho
16. ch special cutting types Bars Cutting at Angle In aluminium carpentry window and door frame profiles are often needed to be cut at angle Under symmetry conditions the material will be best optimized as much as the profiles could be joined together in the cutting patterns so that none residue is left between two contiguous profiles This situation conforms to a special case of bars cutting that can be configured as follows For each profile to cut introduce a part of Length equal to the straight rectangular area of the profile without including any of its two extremes bevelled at angle Define the Cut Width as the length of the cut at angle measured horizontally along the profile Define Left and Right Margins with the same value as the Cut Width in order to the first and last profiles can be correctly cut al kmi k ie Parts Layout Optimization for CNC Punch Presses CNC Punch Press programs define punching patterns allowing to manufacture parts by using a set of standard shaped punches Such programs generally support code for multiple part punching that is simple instructions that repeat incrementally the punching pattern for a single part in order to extract with no extra effort multiple instances from the same plate When breaking down a complex equipment or product into their component parts often occurs that several part types need to be all manufactured from the same material and each part type at a certain quant
17. ds then lt format1 gt is applied else lt format2 gt is applied lt condition gt is an expression of the kind lt operand gt lt comp gt lt operand gt where lt operand gt is either a semiproduct parameter or an integer value and lt comp gt is any of the comparison operators lt gt lt gt and lt gt Font sequence Defines the font of the label By default the sequence fontArial 8 endfont is applied Clipping sequences Respectively enable and disable clipping of the label text within the semiproduct clipon is active by default New line sequence Put the text following it into a new line Note Text within brackets can be omitted Important remarks about the label format e Parameters indicating dimension or distance will take their values according to the length units format e Escape sequences of the same type will be applied from left to right which will keep in active the last one applied that is latter sequences overwrites former sequences When resolving alignment sequences the previous ones resulting in a contradiction are ignored e Conditional sequences can be nested providing the label format with a great flexibility It allows labels to be generated in a different way according to the semiproduct type Some widely used conditions are listed below DIR 0 Final semiproduct condition DIR lt gt 0 Cut semiproduct condition OFF gt 0 Reusable offcut condition P lt gt 0 Part semip
18. e graphics of the cutting patterns to AutoCAD Start AutoCAD Create a new drawing From the Corte s installation folder load the AutoLisp application Corte4 Isp Execute the command CORTE4 at the AutoCAD prompt PWNE A window to select a launch file will be displayed 5 Select the launch file and press Open All of the cutting patterns in the launch will be automatically drawn Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved
19. eating a new launch Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 11 2 4 The Corte s Window In the Corte s Window you can see from top to bottom the following items e Menu Bar Groups by categories all the options of the program e Tools Palette Shows the Corte s Tool Bars which contain icons for accessing directly the more used options of the program To see a short explanation about the icon put the arrow cursor over and don t move To change the visualization state of a tool bar select Tool Bars from the View menu or right click in the palette to show a context menu To change the position of a tool bar drag from the separator on the left e Desktop The desktop is where the Launch Windows are located By default this windows are maximized when creating or opening Launches Corte is a Multiple Document Interface MDI application which means that you can work on several launches at the same time each of them in a different MDI window To arrange Launch Windows in the desktop select the options in the Window menu To activate a launch bringing it to front click in its window or select in the list at the bottom of the Window menu The information contained in a launch is shown via the different sheets of the Launch Window Parts Materials Results Patterns and Report To bring a sheet to front select it from the View menu or in the tabs at t
20. eous calculations Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 28 6 Analyzing Results 6 1 The Results Sheet PF The Results Sheet numerically describes the calculated optimum solution It looks alike a spreadsheet in which all the calculated cutting patterns are listed To activate the Results Sheet select Results from the View menu Each pattern in the solution is described through the following column sections e Pattern Shows the consecutive index of the pattern and the material used e Percentages Shows the yield offcut and waste percentages Note The yield percentage is calculated hardly that is it will not include either reusable offcut or Cut Width option areas the last one is considered waste e Repetition ndicates the pattern s multiplicity that is the number of times it should be repeated Both a Theoretic value for the theoretic solution and a Real value for the integer solution are shown e Parts Pattern This section contains as many columns as parts are in the launch The values in these columns indicate the number of times the corresponding parts are repeated in the pattern When analyzing calculation results keep in mind the following e The last three rows of the spreadsheet show totals for both solutions e Patterns with null zero repetition are considered outside the integer solution e The real total of repetition indicates
21. eports to either Text or CVS file formats To do that select Export Report from the File menu and choose the output format in the Save as files of type box Tip Since reports are highly RAM consumer components you are recommended to close the active report as soon as you finish working with To do that select Close Report from the Reports menu Generating a new report will automatically close the current one if existed Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 44 8 2 Exporting to Excel Excel exportation constitutes a powerful tool to both integrate Corte with other applications and obtain fully customized printouts Corte allows exporting all of its outputs as Excel spreadsheets To export an Excel book containing the outputs from the active launch select Export Excel Book from the File menu Important Excel tables and graphics are exported under the same restrictions as Reports generation and will use the Paper colour configuration To change the colour configuration select Preferences from the Tools menu Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 45 8 3 Exporting to AutoCAD The Corte s package includes the AutoLisp utility Corte4 lsp which is located in the installation folder This utility allows all the cutting pattern graphics to be loaded from within AutoCAD To export th
22. erated when realizing the cutting pattern Each node in this tree corresponds to a semiproduct in the pattern non leave nodes to intermediate cut semiproducts and leave nodes to final part and offcut semiproducts In particular the root node corresponds to the original material As each cut will break up a semiproduct into two pieces non leave nodes always have two children nodes The labels identifying a node indicate the dimensions and the coordinates origin of the corresponding semiproduct The Semiproducts Inspector shows the properties of the semiproduct previously selected in the pattern These are Cut Dir Indicates either cut direction or a non existing cut a blank value Cut Dim Indicates cut dimension that is the distance measured at right angle from the left side of the semiproduct if the cut is vertical or the bottom side if the cut is horizontal next properties only apply to final semiproducts Part Index of the part distributed within the semiproduct Rotated Indicates whether the part is rotated or not Layout Indicates multiple part layout within the semiproduct by using the notation lt qty_x gt x lt qty_y gt Note that the total repetition of the part can be easily obtained by multiplying the above two quantities Note In bars one dimensional cutting this property will take a single value Offcut_x Indicates the length of the offcut left within the semiproduct beyond the last part in the horizontal d
23. half the length width of the semiproduct This value should be adjusted later Whether a part or its rotation changes several instances of the part will be automatically distributed to fit the entire semiproduct that is as many times in both directions as it can be contained You can adjust later with the Layout property A final semiproduct distributing a part already can be vertically horizontally cut whether an offcut exists in the length width direction in which case the Dim Cut property will take a value equal to the sum of all parts lengths widths Hence the new left bottom child semiproduct will exactly contain all the part lengths widths and the right top child will become the offcut Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 38 7 5 Copying Semiproducts You can copy a semiproduct into another of equal or bigger dimensions To cut a semiproduct To copy a semiproduct m To paste a semiproduct To copy a semiproduct 1 In the Patterns Sheet select a semiproduct 2 Select Copy or Cut from the Edit menu 3 Activate the target pattern 4 Select the target semiproduct 5 Select Paste from the Edit menu Note Paste actions will automatically clean target semiproducts just before replacing them with the clipboard s copied content Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4
24. he bottom of the Launch window Tip You can right click in active sheet to show a context menu containing the more used options related to that view of the launch e Status Bar Contains from left to right three panels showing respectively the full path to the active launch a description of the active pattern id dimensions and repetition and the items counter of the active view Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 12 3 Preparing Data 3 1 The Parts and Materials Sheets m Shortcut to Parts Sheet Shortcut to Materials Sheet From the Parts and Materials sheets of the Launch Window you should introduce data for the parts to extract and the materials to cut off respectively Note The Parts Sheet is automatically activated when creating or opening a launch Each of the above sheets contains a table with the following columns Id Defines a consecutive number for the part or material Corte assigns this index automatically in order to use it as a reference in the other views of the launch Length Width Define the dimensions of the part or material Quantity For a part defines the number of units needed that is its request order Fora material defines its availability existence A blank or zero value means unlimited availability Descl1 Desc2 These fields can be optionally filled for documentation purposes Act Defines the activatio
25. he times Corte will came up with an optimum solution for the given task and when it won t a nearly optimum solution is guaranteed The program can be effectively applied in cutting of several different kinds of materials metal plastic glass wood and so on in many different practical situations That can be achieved by defining Technological Options which will condition the parts cuts layout of the generated patterns in order to they can always be realized in practice with the available technology Stock Cutting is a process always affected by a great number of technological economic and human variables In that sense Corte arise as a powerful tool that automates a critical phase of that process contributing this way to the global reduction of costs In short the main facilities of Corte are Easy and friendly interface Fully automatic calculation of the cutting patterns Background calculations with options to automatically save results and shut down the system Combination of several material types dimensions each of them given at either limited or unlimited availability Technological options conditioning the generated patterns in order to fulfill technological and material requirements Configurable length units with wide support for both Metric and English systems Configurable label formats No limit to the number of different part types No limit to the number of different material types Several o
26. ifferent cutting configurations They have the same structure as the launch file which means that you can use any launch to create a template Templates are commonly used to save only options specific to a cutting type or technology although nothing prevents them from saving other data like the materials parts or even the calculated cutting patterns Note Corte maintains internally two default templates for configuring Bars and Sheets cutting respectively These templates are the files deafultbars pla and defaultsheets pla which is both located in the installation folder and will be automatically loaded when selecting the corresponding default initial configuration To open an existing launch or template select Open from the File menu and choose the file type in the box at the bottom of the window displayed To save changes select Save from the File menu To save under a different name the launch or template select Save As from the File menu Tip You can use this option to create duplicate files To create a launch template first configure a launch and then save it as a template There exist two special folders from which Corte always starts loading launches and templates By default they are respectively the sub folders Launches and Templates of the installation folder To change the default folders select Preferences from the Tools menu Templates saved in their default folder will be automatically available for selection when cr
27. ing completing variants only you should clean the current solution first To do that select Reset Solution from the Tools menu Certain patterns must be included in the solution You can force the new solution to include certain patterns calculated previously or defined manually To do that configure the current solution by inserting or deleting patterns so that only the patterns you wish to keep are left Then enable Keep current patterns and repeat the calculation See also Editing the Solution Manually The exact solution exceeds the probable integer optimum If the material theoretic total consumption does not round up to the real total from the integer solution try to change the rounding criteria minimize standard deviation or total area and repeat calculation but now using the theoretic solution just calculated To do that uncheck Calculate theoretic solution Note If the optimization is being realized for several materials the above criteria don t hold on the whole although it could be separately applied to each material Its a matter of interest to prioritize usage of material trims The completing algorithm implicitly tends to use the materials of larger dimensions If the launch contains several materials as reusable trims and you wish to prioritize their usage mark Prefer usage of several materials That would force the completing phase to select the variants with greater yields over those distributing
28. irection Offcut_y The same as the above property but in the vertical direction See also Semiproduct Parameters From the Patterns Sheet you can also Select semiproducts Click inside the pattern The final semiproduct enclosing the click point will be selected Also you can select nodes in the Semiproducts Tree or drag a rectangle in the Pattern View and hold SHIFT before releasing The first semiproduct in the hierarchy being entirely contained in the rectangle will be selected Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 31 The selected semiproduct will be framed in the graphic of the pattern Tip To quickly navigate through all of the semiproducts in the pattern first select a semiproduct and then use arrow keys to move the selection backward or forward Deselect a semiproduct Click anywhere outside the pattern or Select Deselect from the Adjust menu or Change the active pattern and go back Change the active pattern Select in the Miniatures Tab or Access the navigator in the Standard tool bar or Use the arrow keys provided none semiproduct is selected Zoom in Zoom out the pattern view Select the options from Zoom Pattern in the View menu the Pattern bar or the context menu The Zoom to Fit option will adjust the view in order to show all the pattern in the graphics window Tip Drag a rectangle in the pattern view to zoom in the framed zone
29. ity Here a cutting optimization problem arises to find optimum part layouts on the available material so that the CNC press manufacture restrictions are all fulfilled and the material consumption is minimized Such a problem can be configured in Corte as follows Define different launches for different materials according to material thickness and composition For each punched part type find the rectangle circumscribing its punching pattern external contour punches generally suffices it to define the corresponding part in Corte Define the Cut Width as the distance that should be left between external contour punches in order to guarantee material strength Define the necessary Margins specially the Inferior one that would guarantee a safety zone for holding the material Define the Cut Maximum Length as the auto repositioning distance of the press in order to all the parts within a final semiproduct can be extracted without repositioning Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 22 If CNC code for 90 degress rotated parts can be easily obtained activate Rotate Parts to increase chances for optimizing On the contrary do not activate this option Enter the available materials with their original dimensions All the CNC parameters needed for multiple parts punching coordinates origin and part layout of each final semiproduct can be obtained fr
30. materials at the end of their corresponding tables since it would not affect the indexes currently referenced Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 14 3 2 Importing Data from Excel You can import parts or materials data from Excel spreadsheets tables To import data from Excel 1 Create or open a launch 2 Activate the Parts Materials sheet 3 Select Import from Excel in the File menu The Import from Excel Window will be displayed 4 Configure the import parameters and select mport Imported data never overwrite but are added to existing data 5 Close the import window Before importing you must select an Excel book and a sheet from which data will be read Check the correspondence between fields in Corte and columns in Excel If the first row in the Excel sheet contains the names of the Corte fields mark the corresponding option to match automatically You can configure importation from the very Excel To do that select Go to Excel in the Import Window and from the Excel application load a book and activate a sheet These actions will be automatically reflected in Corte Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 15 4 Configuring the Launch 4 1 Launch Options The Launch Options will allow you a great flexibility to customize important aspects concerning data input calculations
31. n state of the part or material Important Inactive parts or materials are not taken into account when calculating the cutting patterns When editing part or material data you can do the following actions Insert rows Activate the row before which you want to insert and select Insert 35 from the Edit menu Append rows Select Append from the Edit menu or press the lt down arrow gt key 1c from the last row of the table Edit cells Click in or use the arrow keys to select a cell To overwrite type directly the new value with the keyboard To edit double click or press ENTER Press either ENTER or TAB to end the modification You may also change the focus cell Note Pressing TAB from the last cell of the table will automatically add a blank row Important To change the activation state enter O disabled or 1 enabled in the Act column You can also double click to alternate Select a block of cells Drag the cursor inside the table or uses the arrow keys while keeping the SHIFT key pressed Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 13 Tip To quickly extend the current selection use End Home PgUp or PgDn keys while holding the SHIFT key The short cuts CTRL SHIFT Home End extend respectively to the first and last cell of the table Select blocks of rows and columns entirely Click in the row Id or column Title to select the firs
32. n without exceeding the parts request select Assign Maximum Repetition form the Tools menu Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 36 7 3 Adding and Deleting Patterns You can add or delete patterns from the solution a 3 Add patterns 1c x Delete patterns To add a pattern to the solution 1 From the Materials Sheet select in the row of the material to add to 2 Activate either the Patterns Sheet or the Results Sheet and select Append from the Edit menu A blank pattern with zero repetition will be inserted for the material selected 3 In the Patterns Sheet build the cuts parts layout of the pattern 4 In the Results Sheet modify the pattern repetition To delete a pattern from the solution From either the Patterns Sheet or the Results Sheet activate the pattern to delete Then select Delete from the Edit menu To delete several patterns in a single action In the Results Sheet select a block of cells not necessarily entire rows containing the patterns to delete Then select Delete from the Edit menu To reset the current solution by deleting all the patterns select Reset Solution from the Tools menu Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 37 7 4 Editing Semiproducts You can modify the cut part layout of a pattern by editing their semiproducts To clean semi
33. ng near the theoretical optimum the yield reaches a high value and does not increase or does at very low rates after generated a significant number of variants In front of such a situation or at any time you decide you can click in the Force button to force the next process of the calculation Nevertheless what pointed here we always recommend to let the program finishing itself the calculations since any interruption could affect the final optimum yield Note Since each calculation phase may realize several process forcing does not necessarily imply passing to the next phase e Save the launch when done Check in this box to automatically save the launch once finished the calculation e Shut down the system when done When the calculation is slowed down you can check in this box to automatically shut down the system once concluded the whole process As Corte allows several calculations to be realized at the same time this option will become effective only when no other processes are in active To guarantee that the system is really shut down check the option in every opened calculation window e Cancel the calculation You can select this button to stop calculations immediately without keeping the calculated solution Important The calculation engine is executed in a process independent of the main program process It will allow you to continue working on other launches while a calculation is realized or even realize several simultan
34. om the Cutting Parameters report and also the Patterns Sheet Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 23 4 4 Labels Labels are texts that complement the graphic description of a cutting pattern Corte associates each semiproduct of the pattern being either an intermediate or a final one with an only label However you can customize the text location and appearance of all the above labels through a single label format To define the label format select Launch Options from the Tools menu and show the Labels tab Here you can Load different formats supplied by Corte Select Load to choose one of the format files fmt available in the Corte s installation folder Generate the label format from the default label types Select Generate to easily obtain the label format starting from four default label types Part Label Offcut Label Vertical Cut Label and Horizontal Cut Label From the Generate Label Format window first select the Label Type and then press Configure to show the Edit Label window Here you can select the Semiproduct Parameters to show with the label and also configure their visual attributes alignment font and clipping Unless you re using conditional sequences you won t need to enter any escape sequence manually since they will be all generated automatically See semiproduct parameters and escape sequences below See also Editing Labels
35. optimization cutting technology and outputs To configure your Launch Options Select Launch Options from the Tools menu Tip To update the template from which the launch was created check Save in the template at the bottom of the Launch Options window before pressing OK The Launch Options window consists of the following pages Units In this page you can define the Length Units Format in either Metric or English systems by using a specific precision You can also make the Conversion of Existing Data after modifying the unit s format To make the conversion of existing data to the new units first you must define a conversion scale between current existing and new just defined units and then select Convert You always can Undo the conversion if unexpected results Example To convert from inches to millimetres use the scale 1 25 4 Important To preserve current units after a change of precision you should realize a 1 1 scale conversion Calculation Modify the Optimization Level to set an agreement between quality and speedy of the optimization The calculation process could be slowed down as much as the number of different parts types no the quantities requested is increased You can set until three optimization levels which will be all consecutively applied when calculating the theoretic solution Tip Select Force in the Calculation Window to force passing to the next level If you are an advanced user of Corte al
36. ort corteoptimo com Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved 2 Basic concepts 2 1 Cutting Patterns A cutting pattern describes graphically how a material should be cut off With the aim of simplifying both graphical description and editing actions patterns are shown at two stages of realization In the first stage the material is cut off into cut semiproducts via vertical or horizontal cuts until reaching part semiproducts each of which always distributes a single part or offcuts In the second stage from each part semiproduct the corresponding part is extracted Cut semiproducts are considered intermediate semiproducts as they exist temporally in the process of realizing a cutting pattern Both part semiproducts and offcuts are considered final semiproducts Important CORTE v 4 0 User s Manual 7 The figure shows a typical Corte s cutting pattern The blue lines are intermediate semiproduct cuts and the red dashed lines are part cuts Although the proposed cutting sequence will guarantee correctness in pattern realization it won t necessarily imply that such cutting order must be followed in practice just as given For example a final semiproduct cut can always be omitted if part strips exist in the same direction as the cut This omission should be realized whenever a hold length is defined See Technological Options Corte v 4 0 Copyright 2003 2006 hittp
37. products I To add vertical cut H To add horizontal cut To edit a semiproduct 1 In the Patterns Sheet activate the pattern to modify 2 Select a semiproduct 3 Edit the properties in the Semiproduct Inspector When modifying semiproduct properties keep in mind the following e Always end property modifications by pressing ENTER or changing the focus to another property even so the new value is selected in a drop down list e Be careful with the syntax when entering values with the keyboard To define a cut type vertical or horizontal in the Cut Dir property To change the part distributed type a part index in the Part property Don t forget the x between both repetition values in the Layout property whether parts are rectangles e You can define vertical horizontal cuts at final semiproducts only Therefore before modifying a cut semiproduct you must clean it first e To clean a semiproduct make it an offcut select Adjust Clean or else delete both Cut Dir and Part properties e To add vertical horizontal cuts select Adjust Cut vertically Adjust Cut horizontally e The Part Rotated and Layout properties are disabled at cut semiproducts e When modifying a property some other properties could take default values according to the current layout of the semiproduct For example Whether an offcut is vertically horizontally cut the Cut Dim property is initialized with a value equal to
38. ptimization levels to set up an agreement between quality and speedy of the calculations Full manual edition of the calculated solution which includes definition modification and elimination of cutting patterns incorporation of new parts or materials changing in the order and location of the cuts deletion of redundant cuts A number of printed reports containing the scaled graphics zoomed details and all the necessary information related to the calculated cutting patterns in order to document and execute in practice the cutting plan Import and export of Excel spreadsheets containing all the inputs and outputs of the program Export of AutoCAD drawings Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 4 1 2 What s new in Corte 4 La Versi n Corte 4 enriquece las versiones anteriores del programa con Corte 4 0 enhances previous versions of the program with e Incorporation of the Launch Templates Instead of disposing as usual so far of a sole default configuration with launch templates you can permanently keep as many different configurations as you wish and use any of them later to create new launches e Two new technological options Restrict Cutting Levels and Material Margins With the first option you can reduce complexity in the generated cutting patterns The second option will allow you to adjust the effective dimensions of the material The combined
39. ready you can take a risk to change the default configuration of the Calculation Options whether you realize that either the whole process or some particular results can be improved manually In spite of being that a rule exception a number of situations could be found in which for example one of the calculation phases Theoretic Solution Rounding or Completing is not necessary Some of these situations are listed below Calculation of the theoretic solution is unnecessary When little material consumption is expected 1 or 2 units you can disable both Calculate theoretic solution and Rounding since a high probability exists that the whole theoretic multiplicity will be nullified zero values after rounding down Tip To have an idea of how much material is needed select Minimum Reachable Consumption from the Tools menu In general optimizing with the completing phase only although accelerates the calculation process could lead to rather poor yields You could be pleasantly disappointed of verifying the difference among optimizations realized with and without the calculation of the theoretic Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 16 solution Note When the theoretic solution is deactivated Corte will still attempt to use the solution calculated previously if this one is not empty Therefore to guarantee that the new solution will be realized by us
40. roduct condition The nested use of the above conditions will allow you to completely identify any type of semiproduct You can use the next example as a template when creating the label format comments between lt gt should be omitted if DIR 0 then lt final semiproduct Whether it is a part offcut or scrap remains to be determined gt if P lt gt 0 then lt part semiproduct gt else lt Whether it is an offcut or scrap remains to be determined gt if OFF gt 0 then lt offcut gt else lt scrap gt Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 26 endif endif else lt cut semiproduct Whether it is vertically or horizontally cut remains to be determined gt if DIR 1 then lt vertically cut gt else lt horizontally cut gt endif endif e Since Corte internally works with integer units when comparing against a constant value indicating length or distance provided that either decimal or fractional units are being used in the launch place the macro toint in front of such constant in order to realize the conversion For example SL gt toint34 45 SW lt stoint23 4 5 e The font sequence do not include any specification to modify the label color To do that select Preferences from the Tools menu e Clipping will only be applied if the label is aligned within the semiproduct e Carriage Returns Enter key u
41. rtical direction Part index 0 if the semiproducts do not distribute any part Part rotation 0 not rotated 1 rotated 90 degrees Cut direction 1 vertical 1 horizontal O no cut final semiproduct First cut dimension Distance from the left side of the semiproduct if the cut if vertical or the bottom side if the cut is horizontal Second cut dimension Distance from the cut to the opposite side of the semiproduct Semiproduct consecutive number Offcut consecutive number 0 no reusable Left margin Right margin Bottom margin Top margin Escape sequences are always prefixed by the backslash character and will control generation location and appearance of the label vin Vertical alignment is realized inside the semiproduct vout Vertical alignment is realized outside the semiproduct vcut Vertical alignment is realized with respect to the cut hin hout hcut Idem for horizontal alignment top bot lef rig vcen hcen Respectively align with respect to the top bottom left right vertical center and horizontal center of the semiproduct Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved Alignment Sequences if lt condici n gt then lt formatol gt else lt formato2 gt endif font lt nombre gt lt tamafho gt bold italic endfont clipon clipoff n CORTE v 4 0 User s Manual 25 Conditional sequence if lt condition gt hol
42. sed directly in format text definition will not be applied when generating the label However carriage returns introduced when editing from the Edit Label window will automatically generate the n sequence e The characters are all used internally by Corte as delimiters in the launch file You may still continue using them when defining the label format as they will be automatically replaced by the escape sequences 1 2 3 respectively Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 27 5 Calculation of the Cutting Patterns 5 1 Calculation of the Cutting Patterns Once introduced all data for the Parts and Materials and defined the Launch Options you can select Calculate Cutting Patterns from the Tools menu to start calculation of the optimum cutting patterns Calculation is realized in three phases 1 Calculation of the Theoretic Optimum Solution Searches for the theoretic optimum solution of the cutting task Each step at this stage generates a new cutting variant improving the current solution until the optimum is finally reached 2 Rounding of the Theoretic Solution 3 Completing of the Integer Solution Calculation will display a window containing status information about the whole process From this window you also can e Force the next calculation process Under certain configurations the calculation might go into a long cycle of bringi
43. t element of the block Repeat for another row or column with SHIFT pressed Modify several cells at the same time You can assign a whole block of cells with the same value in a single action To do that first select the block and then type the modification The new value will be edited in the first selected cell of the block Multiply Quantities Select a block of cells including the rows whose quantities you wish to modify Then select Multiply Quantities from the Tools menu Tip To divide quantities multiply by a factor lesser than unity e g 0 5 divides by 2 0 25 divides by 4 etc Delete rows Select entirely one or more rows and then Delete from the Edit menu Erase cells Delete with the row s not selected entirely Cut First select a block of cells and then Cut or Copy from the Edit menu In the same table or a similar one from another launch select the cell from Copy which the copied data will be pasted in Lastly select Paste from the a Edit menu G Paste Note Pasted data always overwrite the current selection Important If you had calculated the cutting patterns then every action modifying either the dimensions or indexes nor the quantities or descriptions of the parts or materials will purge the calculated optimum solution since it wouldn t be possible to guarantee correspondence between current data and their references in the cutting patterns A handy exception of that is the addition of new parts or
44. ter 1 1000 to column P1 provided no patterns distributes P1 more than 1000 times To get the maximum value in a column you can sort descending and then look at the first row Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 33 6 4 Sorting the Patterns You can sort the patterns in the Result Sheet either ascending or descending according to the values in the active column To sort patterns in the solution 1 In the Result Sheet click in the column to sort by 2 Select Sort ascending or Sort descending from the Edit menu Ascending sort pr Descending sort F Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 34 7 Editing the Solution Manually 7 1 Introduction Although Corte realizes the calculation of the optimum cutting patterns in a fully automatic way it could arise practical situations in which manual modification or even full definition of some patterns may be necessary For example Patterns with a very complex geometry are generated It s a matter of interest to complete the integer solution manually since the exact rounding goes beyond the probable integer optimum The smaller parts in the launch are disabled to increase calculation performance Later those parts are distributed in either the generated offcut or newly added patterns New parts materials are added
45. th dimension you can force the first cut to vertical by activating this option with a value equal to or greater than the Width but lesser than the Length Hold Length Guarantees that wherever a cut is given there exists a safety zone also called dead zone of length at least as the specified one to hold the material Rotate Parts Indicates whether the parts can be rotated 90 degrees in the cutting patterns or not When active chances for optimizing are increased significantly Important Activating this option without defining its value will mean that all the parts can be rotated To indicate that only a subset of the parts should be rotated define a comma separated list of part indexes or ranges as the option s value For example 1 3 5 10 note the use of the dash to define the ranges Restrict Cutting Levels A cutting level is the action of executing parallel cuts at the same dimension Every time the cut direction changes the number of levels are incremented by 1 When restricting the cutting levels you re reducing the complexity of the cutting variants generated by the calculation engine Note The number of levels restriction only applies to cut semiproducts and not to part semiproducts which are always assumed of level 0 that is when activating this option you are limiting the number of levels until reaching parts semiproducts or offcuts Therefore the actual number of levels in a pattern may be one or two uni
46. the total amount of material used e The theoretic total of yield is an upper bound of the maximum yield reachable by the integer solution For a single material the theoretic total of repetition is a lower bound for the real optimum repetition value Whether the theoretic repetition rounds up to the real repetition the integer solution is optimum too Note This is true for the rounded exact integer solution only which is the only feasible one according to the mathematical model Both the rounded up and the rounded down solutions could have either greater or lesser yields as they are optimum only for the part quantities actually obtained which are not in general the requested ones e A low value of yield is a sign of that a better optimization will need To include more parts in the launch To change the material dimensions To modify the technological options e The total global percentage of yield is calculated as follows PartsTotalArea MaterialsTotalArea SUM PatternPartsArea i PatternRepetition i SUM PatternMaterialArea i PatternRepeti tion i for i 1 2 number of pattern Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 29 which will not coincide in general with the average of all the values in the column The offcut and waste percentages are calculated in a similar way e Each part total in both solutions is calculated by adding the product lt p
47. to the calculated solution Some patterns are in need of adjusting their cuts in order to facilitate practical execution Important Before manually editing a cutting pattern you should know how to select semiproducts See the Patterns Sheet Tip To see the difference between the real and order list of parts while editing patterns manually select Real vs Order from the View menu Clarifying ideas it is suitable at this point to distinguish among actions that condition cutting patterns generation and actions that modify those patterns once generated In the first group of actions you have Definition of Technological Options Deactivation of parts and or materials Actions modifying the calculated solution are Modifying the Repetition Adding and Deleting Patterns Editing Semiproducts Copying Semiproducts Adjusting the Patterns Tip Select Step Back from the Adjust menu to get the solution back to its previous state before the last modification Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 35 7 2 Modifying the Repetition You can modify pattern repetition values in the integer solution Note Modifying a repetition value will also change all real totals for the active rounding To modify a pattern repetition edit the corresponding value in the Real column of the Results Sheet To assign the active pattern with the maximum possible repetitio
48. ts greater than the maximum number you specified since it won t include the levels necessary to extract parts and offcuts Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 20 See also Cutting Patterns Margenes del Material Material Margins Reduce the effective area within the material by defining non cut strips at their borders The value of this option is a comma separated list containing the strip widths for left Lef right Rig bottom bot and top Top margins in this order By default the margins will be applied the same to all of the materials in the launch To apply margins only to a sub set of the materials end the above list with the character colon and follow with another list containing the restricted material indexes or ranges Corte v 4 0 Copyright 2003 2006 hitp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 21 4 3 Special Cutting Types The Technological Options provide Corte with a great flexibility to configure a wide range of different cutting types in many different practical environments However there could exists some special cutting types for which such a configuration is neither evident nor straightforward as it would require both a suitable selection of the technological options involved and the imposition of certain rules in data definition As a way of exemplifying this we show next two of su
49. u The Edit Label window constitutes a visual interface that remarkably simplifies label format generation as it will automatically generate the correct escape sequences according to the alignment font and clipping defined by the user This window will also allow you easier access to all of the semiproduct parameters that can be used when defining a format Besides the above mentioned aspects from the Edit Label window you can do the following actions Delete label Select Delete to fully erase the format text Restore label Select Restore to assign the format text with the sequence def restoring the label to its default original form Propagate format When enabled after pressing OK the edited format will be copied into all the semiproducts descending from the selected one This option allows entire label groups to be modified in a single action Note This option is disabled when generating the default format You can conditionally propagate changes if conditionals sequences are included in the format For example it is not recommended to propagate alignment directly as it generally differs from cut to part semiproducts In this case you should use a conditional sequence containing the alignment changes def if P lt gt 0 then top lef endif Here the default format will be applied first and then its alignment will be modified only if the semiproduct is of part type This technique can be used to propagate any attribute of the label
50. uld condition the way the calculation engine generates cutting variants and not necessarily the cutting technology used Rip cutting for example always contains guillotine cutting Since Corte can really reach striking optimizations we re sure the program can be used with high efficacy wherever rectangular pieces are to be cut off even if the technology used is less restrictive than guillotine cutting Important Enabling of a technological option must be realized in at most two steps first you check the option and then introduce its value when required The configurable technological options are Cut Width Defines material strips of the specified width that the cutting tool smoothes out Geometrically it corresponds to a distance or separation between parts in the cutting patterns Te Residue Minimum Length Defines a minimum length for the residue offcut or scrap that may be left in a semiproduct beyond the last cut When active cuts generating smaller residues are not considered Tk Corte v 4 0 Copyright 2003 2006 hittp www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 19 Cut Maximum Length Defines the maximum length that the cutting tool can reach when making a cut For example in plate shears cutting it corresponds to the length of the blade Tip You can use this option to force the first cut direction For instance when a material is horizontally oriented Length dimension is greater than Wid
51. ults useful to print zoomed views of those areas within the pattern that are not clearly viewed e Cutting Parameters Lists cutting parameters for each pattern The cut dimensions at cut semiproducts The dimensions and quantities of all the parts and offcuts in the pattern The properties of all the final semiproducts Note The asterisk after the part Id indicates rotation See also Semiproduct Parameters Listing of Coordinates Lists the coordinates of all the cuts including both semiproducts and parts for each pattern e Listing of Materials and Parts Lists the materials and parts at their quantities actually obtained the yield offcut and waste percentages for each material and the contribution of each part to the total yield Listing of Offcuts Lists all the reusable offcuts generated Corte v 4 0 Copyright 2003 2006 http www CorteOptimo com All rights reserved CORTE v 4 0 User s Manual 43 To modify the report page configuration select Page Setup from the File menu To print the report select Print from the File menu Corte will show a window to configure other printing parameters such as the number of copies and the pages interval Important Reports of listing type all but Cutting Patterns and Pattern Detail are all designed for the Letter paper size and a default page orientation Selecting any other size or orientation can lead to some data not to be showed You can export any of these r
52. use of this two new options and the others existing already will provide the program with a greater extensibility facilitating its adaptation to some special cutting technologies such as Bars Cutting at Angle and CNC Punch Press Parts Layout Optimization e Four Default Label Types and wide support for generating their formats e Substantial improvement of the Completing Algorithm inside the calculation engine Now Corte optimizes even more by using the offcut from the theoretic solution first and then generating best optimized completing variants All that increases the probability of reaching the integer optimum in the exact solution e Anew group of Calculation Options This new group of options will allow you greater control over the whole calculation process and a chance for increasing its effectiveness manually Now you can decide which phases of the calculation will be applied modify the rounding criteria increase performance of the calculations by reducing the number of cuts to analyze force the use of certain patterns in the calculated solution and so on e New tools of wide use such as Windows Calculator and Multiply Quantities Now you can easily show the Windows calculator from within the Corte s environment or quickly calculate new quantities of parts and or materials by multiplying the current quantities by a factor or dividing if such a factor is lesser than unity e New facilities for introducing data When editing part or m
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