User Manual Safe-T
Contents
1. SAFES2ULE Pro User Manual Safe T Pull Inc 2015 Page 1 of 19 TABLE OF CONTINENTS T Borore YOU DONO ass ssn tea chien ias ume ette tuentur vii se tb dut Aa e EC Lar Disca e et WOE IS Taro Pro eO ooreen T E N O OAN Unpacking TRSEFUCHIORS desire todo poU ed EE O E EA 4 CIAIS en EEO E E TEN 4 CONOC US oiee RUN 4 Se VAONA O gr E E E E A 4 AT lt 3 HU o usd Mtem Me A EE E E E E E E A M S arene ere 6 Unpacking Instructions CODE Ope Dire E E ou ka EA EE 6 PAS SCUIVONY ieia Du coded TE uteluv in edu miis adu hentpasm cu aS ttc a us 6 AS UI 10 0 BEBE ETE SINE RR NER RE 10 3 ODeFaton Instr t Olsen a NEA AR OR TR OR FRFER VA URo Rn E Rete ER 12 Pre Operdation MOIntenOtICe eset rn Rate Fen ehdeeba uv Peu Sap Pa RARE aUe k Coat bua 12 Operation JhstEc EIOBS etis dO Re tov odas MERE eae 12 A qecnnical Informations ssp toctehiuu der e eoe petatur Beste ua a USE 13 Product Mam endan ED EE 13 5 Technical SDCCHICALIONS aerisire niai a EATE T EA AEA 14 SIC CIICO CIOS oanrin LIE A E ME 14 keplacement PObES cesses o ud A E A R 15 6 Trouble Shooting and FAQS naset sude na is prb e E E a i 18 Page 2 of 19 1 Before You Begin Disclaimer The information and specifications contained in this document are subject to change without notice Safe T Pull Inc assumes no responsibility or liability for any errors or omissions that may appear in this manual Safe T Pull Inc reserves the right to update the existing document or to create a new d2. drawbar requires a bushing for the puller tongue Category 4 drawbar requires no bushings Category 5 drawbar requires two bushings for the tractor drawbar Step 3 Tighten the three Drawbar Side Clamp bolts to lock the Safe T Pull PRO into place Be sure to use the correct shims according to your drawbar width Note Category 3 drawbar requires no shims Category 4 drawbar requires one shim per side Category 5 drawbar requires two 77 shims per side Picture on Next Page Page 10 of 19 9 BOLT CAT 4 5 7 BOLT CAT 3 SHIM NO SHIM FOR CAT 3 1 SHIM EACH SIDE FOR CAT 4 2 SHIM EACH SIDE FOR CAT 5 TRACTOR DRAW BAR LOCKING NUT Step 4 Push your four hydraulic hoses into your tractor s ports CAUTION Ensure that all hydraulic equipment is in proper working order Visit the Safety Information section in this document for more information Step 5 Extend and retract both the Lift Cylinder and the Pin Cylinder several times to fill the lines with hydraulic fluid NOTE If this step is missed your Safe T Pull PRO may not work properly This may take up to several minutes Page 11 of 19 3 Operation Instructions Pre Operation Maintenance Before every operation of your Safe T Pull PRO an inspection and pre operation maintenance should be done to ensure all components are in operating order 1 2 P 6 r Check hydraulic fluid in the pulling vehicle to make sure levels are adequate Check hydraulic hoses
3. pressure fluid 2 Injuries and illness from flailing hydraulic lines 3 Hydraulic fluid injection into the body Ways to prevent hazards from occurring e When attempting to detect pinhole leaks in hydraulic hoses run a piece of cardboard or wood along the hose e NEVER touch hydraulic hoses when they are under pressure e NEVER connect a low pressure hose cylinder or ANY aftermarket equipment to the Safe T Pull PRO e Ensure all hydraulic components are in proper working condition on the pulling vehicle e Periodically check for oil leaks and worn hoses e Keep contaminants from hydraulic oil and replace filters regularly e Lubricate cylinder rods with protective lubricant to avoid rusting Safety Locks As a safety feature 2014 and newer Safe T Pull PRO s come equipped with Manual Puller Arm Locks The Safe T Pull PRO may be locked up in the raised positon to prevent settling or lowering Raised Position When the Puller Arm is raised all of the way up a pin may be installed into the top hole position to keep it from lowering Also us the Manual Cylinder Lock to choke the rod of the cylinder WARNING These pins will NOT stop the puller arm from being raised or lowered hydraulically 4 ve f 4 y Sei e 1 F B a PULLER TUBE MECHANICAL CYLINDER STOP p Hj m SMART LIFT CYLINDER E M n p MANUAL LOCKING PIN SHOW IN UPPER AND LOWER POSTION ONE
4. EMBLY SPRING TONGUE ASSEMBLY 2 PIVOT PIN MANUAL LOCKING PIN Page 7 of 19 Step 3 Align the puller tube assembly and swivel assemblies as shown below Slide the Spring Tongue into the Puller Tube Assembly Step 4 Bolt the Puller Tube and Swivel assemblies together with the four included bolts lock washers and nuts Note Two 1 1 8 wrenches or sockets required SWIVEL PIVOT TONGUE PULLER TUBE LOCK WASHER a TUBE NUTS PULLER TUBE BOLTS PULLER TUBE ASSEMBLY LE s eee rn MTS esas p SMART LIFT CYLINDER W HOSE SET Page 8 of 19 Step 5 Using the provided pins attach the Smart Lift Cylinder as shown below ecas seme 1em gt RE S 4 X W PIN KEEPER SMART LIFT CYLINDER W HOSE SET e CYLINDER PIN Step 6 Attach the hydraulic hoses to the Smart Lift Cylinder Note Two 11 16 wrenches required Page 9 of 19 Installation After assembling your Safe T Pull PRO follow these steps to install the puller to your pulling vehicle Installation Instructions Step 1 Use a lifting device to align the tongue of the Safe T Pull PRO into your tractor s drawbar Drawbar Pin Safe T Pull Puller Tongue 1 2in Shim Side Plate 9in Bolts Step 2 Slide your tractor s pin into the drawbar Be sure to use the correct bushings according to your drawbar width and pin size Note Category 3
5. H SAFE T PULL PRO PULLER SAFE T PULL PRO PULLER Page 12 of 19 Unhooking e Open the lock pin retract the Pin Cylinder e Lower the Safe T Pull PRO retract the Lift Cylinder If there is tension between the hook pin of the puller and the pulling loop of the Truck Hitch the puller may not lower In this case a decrease in ground speed by the pulling vehicle may be required to free the pulling arm from the Truck Hitch e Once the Safe T Pull PRO is clear of the Truck Hitch raise the pulling arm up extend the lift cylinder to keep it from dragging on the ground NOTE Using a Safe T Pull PRO with unauthorized products will void your warranty To unhook open the latch pin lower the puller arm and drive away L ORIGINAL SAFE T PULL TRUCK HITCH ORIGINAL SAFE T PULL TRUCK HITCH SAFE T PULL PRO PULLER SAFE T PULL PRO PULLER 4 Technical Information Product Maintenance For proper operation ensure the following equipment is in proper operating condition Hydraulic system e Check hydraulic fluid in the pulling vehicle to make sure levels are adequate e Check hydraulic hoses for cuts cracks pressure bubbles or other damage CAUTION Steel braiding should NEVER be visible e Check hydraulic fittings for dents cuts leaks or other signs of damage e Check to make sure all hydraulic hoses are securely fastened to their correct fittings e Check to make sure all hydraulic cyl
6. N PULLER LABEL MOVING HYD XP 292 STP COMMON PULLER LABEL PINCH POINT SPRING Page 17 of 19 6 Troubleshooting and FAQs 1 Does the Safe T Pull PRO come with everything I need to use it Yes all Safe T Pull products come ready for use On the hydraulic hoses we install 7 pioneer fittings for quick coupling All the required fasteners hardware and hydraulic lines are included NOTE Hydraulic lines will be empty when you receive your Safe T Pull PRO Fill lines before use 2 What tools will I need to install the Safe T Pull PRO Recommended tools e Lifting device fork lift skid steer cherry picker e Chain or lifting strap e Two wrenches or sockets e Two 11 16 wrenches e Two 11 8 wrenches or sockets e One11 2 wrench or socket e One 1 7 16 wrench or socket WARNING All lifting equipment must be rated for 1 000 pounds 453 5kg or more 3 How do l install my Safe T Pull PRO on my pull vehicle Step 1 Use a lifting device to align the tongue of the Safe T Pull PRO into your tractor s drawbar Step 2 Slide your tractor s pin into the drawbar Be sure to use the correct bushings according to your drawbar width and pin size Step 3 Tighten the three Drawbar Side Clamp bolts to lock the Safe T Pull PRO into place Be sure to use the correct shims according to your drawbar width Step 4 Push your four hydraulic hoses into your tractor s ports Step 5 Extend and retract both the Lift Cylinder and th
7. PIN SUPPLIED Page 5 of 19 2 Setup Unpacking Instructions Before discarding any packaging be sure all included parts are accounted for Remove all strapping and or banding on the package For claims please visit section 1 of this document Assembly If your Safe T Pull PRO has been palletized for shipping assembly is required After unpacking follow these steps to assemble your Safe T Pull PRO Recommended Tools e Lifting device fork lift skid steer cherry picker e Chain or lifting strap e Two wrenches or sockets e Two 11 16 wrenches e Two 11 8 wrenches or sockets e One 1 1 2 wrench or socket e One 1 7 16 wrench or socket WARNING All lifting equipment must be rated for 1 000 pounds 453 5kg or more Step 1 Remove the swivel assembly by lifting it out of its stand using a lifting strap or chain It works best to remove the Dust Cover first to choke a lifting strap around the large compression spring Note Two 74 wrenches or sockets required SWIVEL SHIPPING STAND a PIN KEEPER BOLT I PIN KEEPER NUT MANUAL LOCKING PIN SMART CYLINDER W HOSE SET Page 6 of 19 Step 2 Pin the Spring Tongue onto the Swivel Assembly Bolt the pin into place with the included 7 bolt and nylock nut Note Two 4 wrenches or sockets required SWIVEL ASSEMBLY MANUAL LOCKING PIN PIVOT PIN KEEPER BOLT PIVOT PIN KEEPER NUT SPRING TONGUE ASSEMBLY 2 PIVOT PIN SWIVEL ASS
8. acturer representative to order your replacement parts Most of our parts are made in house and are in stock 10 How soon can I expect my Safe T Pull PRO Once the order has been placed with your dealer or manufacturer representative we will do our best to get your product to you as quickly as possible Most of our orders will ship same day However during our busy season September thru November production may be backed up by over two weeks To avoid any delays it is best to place orders early NOTE Freight shipments to some parts of the country may take up to a week or more 11 How soon can I expect my Safe T Pull replacement parts All of our replacement parts are in stock and will usually be shipped same day There is a risk of parts being out of stock during our busy season September thru November To avoid any delays it is best to place orders early NOTE Freight shipments to some parts of the country may take up to a week or more Page 19 of 19
9. e Pin Cylinder several times to fill the lines with hydraulic fluid NOTE For more detailed information please refer to the Installation section of this document 4 My draw bar is 3 wide with a 1 77 pin will the Safe T Pull PRO fit Yes you will have to use a bushing on your pin to avoid unnecessary wear None of the included shims will be used 5 My drawbar is 4 wide with a 2 pin will the Safe T Pull PRO fit Yes no bushings are required at this size You will need to use one of the included shims per side Page 18 of 19 6 My draw bar is 5 wide with 2 74 pin will the Safe T Pull PRO fit Yes you will have to use a 2 pin and use bushings on your drawbar to avoid unnecessary wear You will need to use two of the included shims per side 7 How long should I expect my Safe T Pull PRO to last The first Safe T Pulls are over 20 years old and are still in use Depending on how well your Safe T Pull PRO is cared for and how often it is used very few parts will need to be replaced Some replacement parts will wear out faster than others 8 Is there something to cushion the pull The Safe T Pull PRO has a shock absorbing spring built into the internals of the pulling arm This technology allows the puller to flex and absorb the jerk upon take off acting like a nylon rope without the dangers and limitations 9 Canlorder replacement parts if something were to wear out Yes Please contact your local dealer or manuf
10. ese notes include important safety information about installation usage and maintenance All personnel working on with or near a Safe T Pull PRO must wear safety toed shoes safety glasses reflective safety vest protective gloves and hard hat The Safe T Pull PRO may raise or lower unexpectedly When servicing the Safe T Pull PRO be sure the pulling vehicle is OFF and the Puller Arm is in the lowered position When traveling on public roads or during extended periods of storage install the Manual Cylinder Lock This will prevent the Puller Arm from accidentally lowering Rules for safe hydraulic operation e Park hydraulic machinery where children cannot reach it e If your pulling vehicle has hydraulic flow control capabilities usually measured in GPM decrease the flow to the minimum amount required to operate the Safe T Pull PRO 2 GPM e Block the Safe T Pull PRO when you must work on the system while raised DO NOT rely solely on the hydraulic lift e Avoid servicing the hydraulic system while the machine engine is running e Do not remove cylinders until the Safe T Pull PRO is resting securely on the ground or safety stands or blocks shut off engine Page 4 of 19 e Before disconnecting hydraulic hoses relieve all hydraulic pressure e Be sure all hose connections are tight and hoses are not damaged e Usea non volatile cleaning solvent to wash parts Three common hydraulic system hazards 1 Burns from very hot high
11. for cuts cracks pressure bubbles or other damage NOTE Steel braiding should NEVER be visible Check hydraulic fittings for dents cuts leaks or other signs of damage Check to make sure all hydraulic hoses are securely fastened to their correct fittings Check to make sure all hydraulic cylinder pins are secured with correctly installed hitch clips and or bolts Grease the four grease zerks Check to be sure no pins are worn NOTE f your Safe T Pull PRO is being used continuously pre operation maintenance should be done before EVERY shift change or EVERY 12 hours whichever comes first Operation Instructions Hooking up e Be sure ALL persons are clear of the operating area e With the Safe T Pull PRO arm in the lowered position but not on the ground back the pulling vehicle up to the stuck vehicle A decrease in engine RPMs may be necessary for more precise control e Once the Safe T Pull PRO s hook pin is directly under the Safe T Pull Truck Hitch pulling loop raise the Safe T Pull PRO up extend the lift cylinder and into the Truck Hitch pulling loop o WARNING For your safety NEVER use the Safe T Pull PRO for pulling on unauthorized products e Close the Pin extend the Pin Cylinder to lock in the Truck Hitch To hook up back the Safe T Pull Pro under the Truck Hitch Lift the puller arm into the hitch loop and close the latch pin ORIGINAL SAFE T PULL TRUCK HITCH ORIGINAL SAFE T PULL TRUCK HITC
12. inders pins are secured with correctly installed hitch clips and or bolts Page 13 of 19 Grease e Grease the three grease points as shown ELD RF GREASE POINTS 5 Technical Specifications Specifications Dimensions Length 10 8 Width 16 5 Height 33 25 Weight 670 lbs Hydraulic Power Source Pull vehicle System Voltage N A Max psi 3000 psi Page 14 of 19 Replacement Parts Contact your authorized Safe T Pull Dealer or manufacturer representative to order replacement parts TN us 3 NYLOCNUT 0 50 13 STP PRO PULLER STICKER KIT LONG W ENDS 1 LONG W ENDS 1 WOJ HNUT 0 7500 10 E 20 XP 003 HOSE GUIDE EJ Page 15 of 19 BOM 2 SAFE T PULL SWIVEL W SIDE PLATE KIT BOM 2 SAFE T PULL SWIVEL W SIDE PLATE KIT STP PRO PULLER SPRING RETAINER SUB WELDMENT 1 3 isos PULL SPRING RETAINER PN WASHER 1 ILLER DRAW BAR SIDE PLATE WELDMENT 20 Tae forse uiam 000000 3 i15 peis jorioxsogs 3 Page 16 of 19 BOM 3 SAFE T PULL PRO PULLER SPRING TONGUE ASSEMBLY ITEM NO PART NUMBER 1 FP 15025 L3 jen 3 CP 134 L4 jeassr 5 feas 6 feas 7OU 730100 wwwrwwmfwe t puadi wet Patent Pendine 40 00 BOM 4 SAFE T PULL PRO PULLER STICKER KIT ITEM NO PART NUMBER DESCRIPTION XP 295 STP PRO PULLER LABEL SERIAL NUMBER XP 296 STP PRO PULLER LABEL PRO LABEL XP 290 STP COMMO
13. ocument to correct any errors or omissions You can receive the latest version of this document from Safe T Pull Inc by calling your local dealer during their business hours What Is Included e Puller Tube Assembly e Swivel Assembly e Spring Tongue Assembly e Drawbar Side plate Assembly e Smart Lift Cylinder with hydraulic hoses e Safe T Pull PRO User s Manual e Manual cylinder lock with PTO clips e Manual Locking Pin Page 3 of 19 Unpacking Instructions Immediately upon receipt carefully unpack the product and check the packaging to make sure you have received all the parts indicated above and that they are in good condition Claims If the packaging or the material inside the packaging the product and included accessories appear damaged from shipping or show signs of mishandling upon receipt notify the carrier immediately not Safe T Pull Inc Failure to do so in a timely manner may invalidate your claim with the carrier In addition keep the container and all the packing material for inspection For other issues such as missing components or parts damage not related to shipping or concealed damage file a claim with Safe T Pull Inc immediately after receiving the merchandise Contact Us Email sales safe t pull net Mail Safe T Pull P O Box 94 Park River ND 58270 Web www safe t pull net Safety Information Please read the following safety notes carefully before working with the Safe T Pull PRO Th
Download Pdf Manuals
Related Search