SmaRT Pistol-Grip Remote Control
Contents
1. The Associate Mode is used to establish the communications link between the pistol grip remote and base unit The X14 Pistol Grip remote allows association to a base unit To associate there must be a clear line of sight between the handheld remote and the base unit and both units must be OFF powered down The X14 Pistol Grip is immediately turned off by pushing in the oversized mushroom STOP button which removes power from the unit The pistol grip can also turn off if the auto shutdown time limit is exceeded A SmaRT base unit is safely powered down by removing the power source from the unit reat TX1 STOP RX 2 SW6 SW7 ae SW1 D SW5 SW4 SW3 SW2 ny Figure 6 Associate Mode Switches 1 Stand near to the base unit with the PG X14 Make sure the remote STOP button is depressed Remove power from the base unit Release the depressed STOP button by pulling it OUT This powers the PG X14 Push and hold SW7 UP Associate position and then immediately push and hold SW1 DOWN Both switches must be held in these positions for the entire time it takes to Associate establish the communications link between the handheld and base unit 5 Watch the LEDs Associate Mode is indicated when all four handheld LEDs illuminate for approximately two 2 seconds 6 After the initial 2 seconds LED2 and LED4 momentarily deactivate LED 4 then lights solid During this time LED1 and LED3 remain lit Time to connect power2. erwis S RT PG 914 PG 214 Pistol Grip Remote Control User Manual U045 5 SmaRT PG X14 HH March 2013 2013 Cervis Inc SmaRT PG X14 Pistol Grip This document is the property of Cervis Inc and cannot be copied modified e mailed or reproduced without the express prior written consent of Cervis Inc Cervis Inc reserves the right to change this manual or edit delete or modify any information without prior notification FCC Statements 15 19 Two Part Warning This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation 15 21 Unauthorized Modification NOTICE The manufacturer is not responsible for any unauthorized modifications to this equipment made by the user Such modifications could void the user s authority to operate the equipment 15 105 b Note This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio commun
3. 0 4 Decrement Figure 8 Gain Adjustment LED2 will flash each time the signal is incremented or decremented It will stop flashing when either the maximum Gain setting of 100 or the minimum Gain signal setting of 56 is reached To Adjust the Gain Setting 1 Turn the handheld remote ON 2 Enter Proportional Output Adjust Mode by holding SW6 and SW7 DOWN and any one switch from switches SW2 through SW5 in the UP or Down position for approximately 4 seconds After 4 seconds Proportional Output Adjust Mode is indicated by slow in synch blinking of the LED3 and LED4 LED1 will be steady lit as it lights for any switch action 3 Once the handheld is in Proportional Output Adjust Mode continue to hold the single switch chosen from SW2 through SW5 either UP or Down but release SW6 and SW7 4 To increase the output signal push SW1 UP as shown in Figure 8 LED2 will flash indicating a 0 4 change Each subsequent push of SW1 from center set position UP results in a 0 4 change and a flash of the LED2 until the maximum limit of a 100 output signal is reached The LED2 will not flash once 100 limit is obtained 5 To decrease the output signal push SW1 DOWN as shown in Figure 8 LED2 will flash indicating a change of 0 4 Each subsequent down push of SW1 from center position results in a 0 4 change and a flash of LED2 until the minimum 56 output lower limit is reached LED2 will not flash once the 56 limit is obtained 6 O
4. open normally closed relays SmaRT base units can be standard or custom configured by Cervis Engineering ST 20006 0 Figure 1 Standard SmaRT X14 System Pistol Grip Remote and Base Unit 2 U045 5 SmaRT_PG X14_HH Remote Control 3 0 SmaRT X14 Pistol Grip Remote Control The SmaRT PG X14 pistol grip remote is designed for traditional and non traditional mobile applications The PG X14 is capable of activating digital and trigger controlled proportional pulse width modulated outputs of SmaRT base units The PG X14 Pistol Grip Remote provides single handed operation in a comfortable ergonomic layout Using direct sequence spread spectrum DSSS wireless technology at 9OOMHz or 2 4GHz the SmaRT Pistol Grip Remote provides a robust link with a receiver in congested radio environments The SmaRT PG X14 pistol grip remote features seamless association to a SmaRT base unit without the need to open the case of either unit The rugged weatherproof pistol grip enclosure allows the unit to operate worry free in harsh weather conditions Figure 2 SmaRT PG X14 Pistol Grip Remote Control 3 1 Features e 900MHz or 2 4GHz Direct Spread Spectrum Technology e Controls a variety of SmaRT base units e Controls accessible while wearing gloves e Oversized Machine Stop button e Seven three position bi direction toggle switches e Four diagnostic LEDs e Comfortable weatherproof pistol grip design e Umbilical connection capable opt
5. return to center Up or Down with a return to center detent These switches are used for digital control and for various setup and adjustment functions described later in this manual 2013 Cervis Inc 5 ervis SmaRT PG X14 Pistol Grip Push Button IN to Power Down OFF Pull Button OUT to Power Up ON Toggles are 3 position return to center Up Down with a return to center detent Connector for optional umbilical cord is in the base of the grip and recessed for protection Spring loaded Trigger is used to control a digital output or for proportional output control Figure 4 Button Switch and Trigger Operation Sans LEDs STOP 7 SW6 SW7 ERR 3 SW1 BATT 4 DU Magnets SW5 SW4 SW3 SW2 Figure 5 SmaRT PG X14 Pistol Grip Button Switch LED and Trigger Layout 5 6 Standard LED Indications Table 1 Standard LED Indications LED Action Indication Steady lit Switch active TX Transmit Green LED 1 Steady lit when Stop is Stuck switch contact Cervis Support pushed in or released ERR Error Red LED 3 Flashing while Stop is Switch conflict switch is being held by the released unit turned on user Intensity is relative to battery voltage when an a single active switch is operated AIN Bright Full b BATT Battery Amber LED 4 right Full battery Dim Less full battery Cycle on off Change batteries 6 U045 5 SmaRT_PG X14_HH Remote Control 6 0 Associate Mode
6. the Unit The SmaRT PG X14 Pistol Grip Remote is powered ON releasing the large Red mushroom style button by twisting clockwise until it springs UP and then activating a toggle switch Prior to activation of the toggle switch the unit is not transmitting or receiving Y Note Power to the handheld is available when the mushroom style Machine Stop button is twisted clockwise until it springs UP but the transceiver is not yet enabled The unit does not transmit or receive until the unit transceiver in enabled The unit transceiver is enabled by initial operation of any of the toggle switches either UP or DOWN following the release of the Stop button Initial operation of a toggle switch following power up of the handheld does not send a command to the base unit Y Note If a switch is held prior to release of the Stop button turning ON the remote the red ERR LED begins to flash 5 2 Enable the Transceiver The transceiver is enabled upon the initial operation of any of the toggle switches after the unit is turned ON 5 3 Turn OFF the Unit The SmaRT PG X14 Pistol Grip Remote is turned OFF by pushing the large Red mushroom style button IN or by allowing the unit to time out 5 4 Proportional Control Trigger The SmaRT PG X14 spring loaded trigger is used to control a digital output or for proportional output control 5 5 Toggle Switches SW1 through SW7 Toggle switches SW1 through SW7 see Figure 5 are 3 position
7. Pistol Grip Remote Control sssssssssssssssssssrssnsssrnnnnn ann n nns Anne nn n RAR nn nn nn 3 Figure 3 SmaRT PG X14 Pistol Grip Battery Installation 4 Figure 4 Button Switch and Trigger Operation sssssssssssssssssssssssrrsnssrrrrnnnnrrrnn nn rn nn nn RARE RAR 6 Figure 5 SmaRT PG X14 Pistol Grip Button Switch LED and Trigger Layout aa0 00 6 Figure 6 Associate Mode Switches sssssssssssssssssrssnssnsrrrnnnnnnnnn nn nn nn nn RARE RAA RARE ARR RARE RR RAR RR RR RR ARR RR RR AR 7 Figure 7 Proportional Adjust Mode sss ss s ssr ns rnrnnn nn nn n Rn R RARE RAR R RARE RR RAR RR RR RAR RR RR RAR 8 PICU 8 G in AIS MORE a ne nt 9 Figure 9 Trigger Response Curves nn descentes 10 Figure 10 Change Trigger Response CUFVe ssssssssssssssrssssssssssrrrrnnnnnnrrrr nns nn ARR R RR RR R RAA nnnm 11 2013 Cervis Inc i C ervis SmaRT PG X14 Pistol Grip Definitions Associate Association Mode where by SmaRT handhelds and base units are paired for operation ID s exchanged This mode is used to commission spare handhelds or base units DSSS Direct Sequence Spread Spectrum an advance wireless communication technology Disassociation The process of decommisioning a handheld from a base units ID memory PTO Push to Operate Command broadcast only while a button is depressed The command ends when the button is released Latch Command broadcast while a switch is
8. R RR RR RAR 2 3 0 SmaRT X14 Pistol Grip Remote CONtrOl sssssssssssss ssssrssssnsss srnnnnnnn n r rn nn n RAA ARR ennen 3 St EE LT LE PR PR Odes RS 3 4 0 SmaRT PG X14 Pistol Grip Battery Installation ns 4 DO ODA isens sees ce en ote eres rere ete rite eer rt 5 Sr TUTON IPO UNH asc sos den a ns nd 5 5 2 Enable th CARS COVER a a aa aaa 5 DS TOM OP NG U a se scout oot omeauan ek cecct aus cur aaeuein el qoeseunieeescetauoneursccaces 5 5 4 Proportional Control TOR nee 5 5 5 Toggle Switches SW1 through SW sssssssssssssssssssssrrsrnsnsrrrnnnnrnnnn narr nn RARE RR RAR AREA RNA RARE RR RR ARR RR nn 5 5 6 Standard LED Indications s ssssssssssssssssssrsssssrrrrnn ssk nn nn RARE RR ARA R RAR RARE REAR RARE RR RAR ARR RR RAR ARR RNA ARR RR 6 6 0 AAS SOCIATE I OC ns T 7 7 0 Proportional Output Adjust Mode ssss s 42 222223222 222000 0 RR RAR RAR R ARR R RR RR RR RR RANA R 8 dal BEGIN AUS ane eee eat nee ess este ne 8 T2 CGIN PA US PRE RE En 9 7 3 Trigger Response Curve Options ccccccssseesseeeeeeesnseeeeeeenseeeeeeeesseeeeeeoesseeeseoeenseessens 10 7 3 1 To Select or Change the Trigger RESPONSE Curve nana 11 7 3 2 Trigger Curve Identification sis 11 0 0 SPECIHIGA NON S sacsssesseitatsevdnbsretyce td ste k deitesidinersrisvebeani aa aaraa sac dene Reese ncnenn 12 List of Figures Figure 1 Standard SmaRT X14 System Pistol Grip Remote and Base Unit 2 Figure 2 SmaRT PG X14
9. e responses Three of the four LEDs will simultaneously flash at a 1 2 second pulse rate while one LED is off The LED that is not illuminated during the check indicates the current curve setting If SW6 is held down for 5 seconds or longer the Curve Type changes to the next type from Curve 1 to Curve 2 etc The LED curve patterns shown while holding SW6 in the DOWN position are Curve 1 Linear default LED1 LED2 and LED3 simultaneously pulse LED4 is out Curve 2 Moderate Low End Skew LEDs 1 LED2 and LED4 simultaneously pulse LED3 is out Curve 3 Substantial Low End Skew LEDs 1 LED3 and LED4 simultaneously pulse LED2 is out When changing the curve the current curve pattern is indicated by the LED pulses for the first 5 seconds and then the pattern changes when the new curve change takes place 2013 Cervis Inc 11 C ervis 8 0 Specifications SmaRT PG X14 Pistol Grip Table 2 SmaRT PG X14 Pistol Grip Remote Specifications Environment Description Vin Batteries Battery Life Low V Shutdown Auto shutdown 1 6V to 3 2VDC Four 4 AA 175 to 200 hours 1 6VDC 30 min of button inactivity 20 C to 55 C 4 F to 131 F 40 C to 55 C 40 F to 131 F 0 to 100 906 924MHz 1mW 2405 2480MHz 4 3mW mW PG 914 4 3mW PG 214 License free DSSS Internal mm 230 6x133 9X146 9 inch 9 1 x 5 3 x 5 8 3lbs High Impact Polymer case Operating Temp Storage Tem
10. ications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Industry Canada Statement This device complies with Canadian RSS 210 The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s website www hc sc gc ca rpb Cervis Inc Visit our Web site at www cervisinc com 2013 Cervis Inc All rights reserved Content is subject to change without notice Remote Control Table of Contents LIS COF PIS eee ee un i DEMIO NS oia ii NOTE 10 the Mantal USET ee sac se cicepee act ceeciee E ii Related DOCUMeNISS nana nada ann E iE ii 10 Salely US UCU ORS ane ai eu 1 1 1 Whal You MUST DO a eee sec s ceed eect 1 1 2 What YOU MUST NOT DO ie anni ne 1 2 0 SmaRT PG X14 Remote Control System ssssssssssssssssrrsrsnnssnsrrnnnnnn nn nr RR Rn RAR RAR RARE R
11. ion e Magnet embedded handle attach to machine surfaces to avoid loss e Powered by four AA batteries 3 0VDC nominal 2013 Cervis Inc 3 F ervis SmaRT PG X14 Pistol Grip 4 0 SmaRT PG X14 Pistol Grip Battery Installation This SmaRT handheld unit is powered by four size AA batteries When installing batteries be sure to observe proper polarity as marked on the inside of the compartment to avoid damaging the unit To replace or install batteries in the handheld 1 Loosen the four Phillips battery compartment cover screws on the rear of the remote and lift the cover from the handheld 2 Install or replace with four 4 fresh size AA batteries Observe the proper polarity by positioning the batteries as shown in Figure 3 3 Replace the compartment cover and tighten the four Phillips screws These screws should not be over tightened but they must be tight enough to insure the gasket provides a proper seal Gasket Seal Type 2 Battery Enclosure circa March 2013 Type 1 Battery Enclosure prior to March 2013 Each pistol grip battery compartment contains labeled battery polarity Not shown here Labels are beneath the batteries Magnets Figure 3 SmaRT PG X14 Pistol Grip Battery Installation y Note Cover screws must be tightened enough to insure the sealing gasket is compressed Do not over tighten the screws 4 U045 5 SmaRT_PG X14_HH Remote Control 5 0 Operation 5 1 Turn ON
12. is Never power the equipment with anything other than with the specified power supply Never allow unqualified personnel to operate the equipment Never leave the equipment ON after use Always use or the Stop Button to avoid accidental movements Never use the system when visibility is limited Never abuse the transmitter Avoid dropping Never use the system if failure is detected F tervis SmaRT PG X14 Pistol Grip 2 0 SmaRT PG X14 Remote Control System A standard SmaRT PG X14 remote control system consists of a SmaRT PG X14 pistol grip remote control unit and one or more SmaRT base units The system is capable of communicating in congested radio environments using Direct Sequence Spread Spectrum DSSS wireless technology at 900MHZ or at 2 4GHz The communication link between the pistol grip remote control and the base unit is established at the factory using a process known as Association Situations in the field may arise where it becomes necessary to reestablish the system communications link The wireless system can be seamlessly associated in the field without the need to open the enclosures of either unit by a series of switch operations which is detailed later in this manual SmaRT base units come in a variety of standard configurations for 9OOMHz or 2 4GHz operation among which are e BU 906F or BU 206F six FET input outputs e BU 916F or BU 216F sixteen FET input outputs e BU 906R or BU 206R six solid state normally
13. nce the desired output signal is achieved move SW7 Down This stores the Maximum Output value to the EEPROM non volatile memory 7 Release both SW7 and the chosen mode switch 2013 Cervis Inc 9 C ervis SmaRT PG X14 Pistol Grip 3 Trigger Response Curve Options 10 The three different trigger response curves shown in Figure 9 are available for use Curve 1 default is a linear curve Curve 2 suppresses the command in the initial Low End regions of trigger movement and then emphasizes the command toward the end of the trigger movement Curve 3 is similar to Curve 2 except its Low End skew is more substantial The default Trigger Curve is Curve 1 but the current curve type can be changed by using SW6 in the DOWN position UP is not used while in Proportional Output Adjust Mode Each time that SW6 is pushed to the DOWN position and held there for approximately five 5 seconds the curve changes from its current setting to the subsequent curve setting For instance Curve 1 to Curve 2 Curve 2 to Curve 3 Curve 3 to Curve 1 etc TRIGGER CURVES 300 CURVE 1 250 CURVE 2 200 150 TRIGGER COMMAND 100 50 1 9 17 25 33 41 49 57 6 73 81 89 97 105 113 121 129 137 145 153 161 169 177 185 193 201 209 217 225 233 241 249 TRIGGER STROKE Figure 9 Trigger Response Curves U045 5 SmaRT_PG X14_HH Remote Control 7 3 1 To Select or Change the Trigger Response Curve Enter Proportional Outp
14. ode is indicated on the handheld by slow in synch blinking of LED3 and LED4 LED1 will be steady lit as it lights for any switch action Once in Proportional Output Adjust Mode release SW6 and SW7 but continue to hold the chosen mode switch SW2 SW3 SW4 or SW5 Operate the trigger slowly until the machine just begins to operate Push SW7 Down again this is the STORE position while holding the trigger steady at the desired signal Continue to hold SW7 Down until all four LEDs flash for approximately one 1 second The trigger signal in effect at the time SW7 is held down will be written into the EEPROM non volatile memory The Deadband Adjust Mode will be exited anytime the selected mode switch SW2 SW3 SW4 or SW5 is released Once the deadband is set the base unit will immediately jump to the stored PWM signal value as soon as the trigger is pressed Proportional control will vary from this point to maximum output as the trigger is operated U045 5 SmaRT_PG X14_HH Remote Control 7 2 Gain Adjust The proportional outputs maximum setting can be adjusted between 56 and 100 while in the Proportional Output Adjust Mode Adjustments are made in 0 4 increments or decrements Each UP movement of SW1 from center increases the signal by 0 4 Each DOWN movement of SW1 from center decreases the signal by 0 4 sans Each UP push 0 4 Increment LED2 will FLASH _ S once per change 1 Each Down push
15. p Humidity Frequency RF Signal License Modulation Antenna Dimensions Total Weight Durability Faceplate Aluminum or Polycarbonate LED Determined by Application Control Switches Toggle Seven 3 position center detent push to operate or latch toggle switches Proportional controller Oversized Machine Stop Trigger Mushroom U045 5 SmaRT_PG X14_HH Remote Control 2013 Cervis Inc 13 PF lervis SmaRT PG X14 Pistol Grip Visit our Web site at WWW Cervisinc com The Cervis Inc and SmaRT Wireless logos are trademarks of Cervis Inc Contact by phone 724 741 9000 2013 Cervis Inc All rights reserved Content is subject to change without notice Revised manuals are available for download at www cervicinc com 14 U045 5 SmaRT_PG X14_HH
16. placed in position or when a button is pressed The command ends when switch is repositioned or when the button is released or in some cases when the button is pressed again SmaRT Base Unit I O unit to which the controlled machine is connected SmaRT base units communicate with each other and SmaRT handheld console and pistol grip remote controllers SmaRT Remote Control System SmaRT system consisting of one or more SmaRT base units and from one to eight SmaRT remote control units The system operates in the 900MHZ or 2 4GHz range and has inputs outputs or data communications Line of Sight aka Direct Line of Sight Term used to describe RF communication where the pathway between the units is clear of physical obstacles such as walls earth and other obstructions TX RX Transmit Receive Note to the Manual User Y Note The standard SmaRT pistol grip is available to operate at 900MHz or 2 4GHz using Direct Sequence Spread Spectrum DSSS wireless technology To avoid repetition and possible confusion the pistol grip remote control unit will be referred to as the PG X14 remote throughout this document where X represents either 900MHZ as 9 for PG 914 or 2 4GHz as 2 for PG 214 Similarly SmaRT base units will also be referred to using an X in the base unit name to represent both 900MHZ and 2 4GHz broadcast frequencies Related Documents System related Cervis Inc Engineered System Approval document Contact us with que
17. stions during installation or troubleshooting at 724 741 9000 il U045 5 SmaRT_PG X14_HH Remote Control 1 0 Safety Instructions y Note To comply with FCC RF exposure compliance requirements this device and its antenna must not be co located or operating in conjunction with any other antenna or transmitter 1 1 1 2 What You MUST Do Strictly adhere to system installation instructions Make sure that professional and competent personnel carry out the installation Make sure that all site and prevailing safety regulations are fully followed Make sure that this manual is permanently available to the operator and maintenance personnel Keep the transmitter out of reach of unauthorized personnel At the beginning of each work day check to make sure that the Stop button and other safety measures are working When in doubt press the Stop button Whenever several systems have been installed make sure the transmitter you are about to use is the right one Identify the machine controlled by the transmitter on the transmitter label customer supplied An audible or visual warning device indicating the machine is electrically active and that the transmitter has control should be installed on the machine Service the equipment periodically When carrying out repairs only use parts supplied by Cervis dealers What You MUST NOT Do Never make changes to the system that have not been studied and approved by Cerv
18. to the base unit is indicated when LEDs 1 3 and 4 light solid Apply power to the base unit Successful Association link established is indicated when all four handheld LEDs light again for approximately two 2 seconds LEDs 1 TX and 2 RX then begin to flash indicating that communications between the PG X14 and base unit are established 2013 Cervis Inc 7 C ervis SmaRT PG X14 Pistol Grip 0 Proportional Output Adjust Mode Proportional Output Adjust Mode allows adjustment of the proportional output deadband and gain settings as well as selection of the desired trigger response curve 7 1 Deadband Adjust Deadband may vary from machine to machine Deadband Adjust allows field adjustment of the level of output that the base unit will immediately jump to upon actuation of the trigger LEDs TXO1 RX 2 ERR 3 SW1 BATT 4 II N OO N N SW5 SW4 SW3 SW2 LL Le ih il Sens a A Any one mode switch SW2 through SW5 can be held UP or DOWN to enter Deadband Adjust Mode Figure 7 Proportional Adjust Mode To enter the Proportional Output Adjust Mode Make sure that the PG X14 remote is active TX LED will be flashing Release the trigger and hold SW6 and SW7 pushed Down along with any one of the mode switches SW2 SW3 SW4 or SW5 held either Up or Down at the same time In approximately four 4 seconds the system will enter Proportional Output Adjust Mode Proportional Output Adjust M
19. ut Adjust Mode swe sw7 1 Make sure that the PG X14 remote is activated LED1 will be flashing 2 Release the trigger and hold SW6 and SW7 pushed Down Figure 10 Change Trigge along with any one switch chosen from SW2 SW3 SW4 or Response Curv SW5 held either Up or Down at the same time In approximately four 4 seconds the system will enter Proportional Output Adjust Mode Proportional Output Adjust Mode is indicated on the handheld by slow in synch blinking of LED3 and LED4 LED1 will be steady lit as it lights for any switch action 3 Once in Proportional Output Adjust Mode continue to hold the chosen switch SW2 SW3 SW4 or SW5 but release SW6 and SW7 4 Push SW6 DOWN and hold it there for approximately five 5 seconds All four LEDs will flash at 2 second intervals for the first 5 seconds indicating the current curve type see below and then when the curve type changes the LEDs pulse to that of the next curve type See 7 3 2 below for Trigger Curve Identification Y Note Curve type change will occur once per 5 second Down hold position of SW6 To change to the next curve type SW6 must be released and then pushed into the DOWN position again while in the adjustment mode 7 3 2 Trigger Curve Identification The current curve type can be determined without changing the curve type while in the Proportional Output Adjust Mode by pushing SW6 DOWN and holding for less than 5 seconds while watching the LED puls
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