OPERATION MAINTENANCE MANUAL
Contents
1. 14 Front View Model 2340 2540 M M K 15 Front View Model 3140 M rica 16 Front View Model 3850 3870 M 17 Redr VIEWS N u sie e Nd Qaqa Sua abis 18 TrayHandle CT530020 x una 48 POUCH Cre arr EE N EE OE Aaales 48 IIa a ae 48 Tray Holder ia tee utet ti eese o eni lalla 49 1 AN GENERAL Read the Operating Instructions carefully before beginning any operation on the autoclave LI 1 2 1 3 Incoming Inspection Upon receiving your Tuttnauer Autoclave carefully inspect the outside of the shipping carton for signs of damage If any damage to the carton Is found note the location with respect to the autoclave and check that area of the autoclave carefully once it is fully unpacked Observe packing method and retain packing materials until the unit has been inspected Mechanical inspection involves checking for signs of physical damage such as scratched panel surfaces broken knobs etc If any damage is found contact your dealer as soon as possible so that they can file a claim with the shipping carrier and also notify Tuttnauer All Tuttnauer products are carefully inspected prior to shipment and all reasonable precautions are taken in preparing them for shipment to assure safe arrival at their destination Note Lifting and carrying should always b2. 3140 M Dimensions In mm A 23 2 590 Overall Dimensions B 17 7 450 C 21 9 556 D 39 0 990 Maximum Dimensions door open E 29 7 755 Distance Between Supporting Legs F 14 6 371 F1 front legs F rear legs G 2 0 50 H 15 2 386 Chamber Diameter 12 3 312 Chamber Depth 15 4 391 10 2 12 Dimensions Models 3850 3870 FRONT VIEW TOP VIEW o IO N A T O n si N ci E 3850 3870 M M Dimensions in mm in mm A 26 0 665 26 0 665 B 207 525 20 7 525 C 27 5 695 34 5 875 D E Overall Dimensions 45 5 1155 53 0 1335 32 0 815 32 0 815 Fl 17 7 450 17 7 450 Distance Between Supporting Legs F 22 2 564 22 2 564 F1 front legs Maximum Dimensions door open F rear legs G 2 0 50 2 0 50 H 218 555 30 5 725 Chamber Diameter 15 1 384 15 1 384 Chamber Depth 22 8 580 299 760 11 wu x OSE x 09 9 0 CSPCOD _ g EX at X YE SIONI S L stom 8 ur 09LX085 rozge Jnog oc SAI ccc unu x 087 x 0 9 TES SN OT Tes sn T 40 X ST ul x ull x u9T wu x OSE x 009 gu 9 0 88 68 _ or LX ul X OC SIONI L ewpc9 WW 085 x O8D yy gege FNC 891961 unu sz x 98
3. E e FRONT VIEW TOP VIEW A A rr x a ue O cL lt x lt 8 O Qes dt V Fl F 4 Ne I 1730 M MK Valueklave Dimensions in mm A 17 4 440 Overall Dimensions B 12 0 305 C 17 9 455 D 29 5 750 Maximum Dimensions door open E 22 0 560 Fl 13 7 347 Distance Between Supporting Legs F 13 4 339 F1 front legs F rear legs 2 0 50 H 12 4 315 Chamber Diameter 6 7 170 Chamber Depth 13 4 340 2 10 Dimensions Models 2340 2540 TOP WIEW 2 50mm G Jon aan S us 60 a oy NEK D Mo 7 2 FRONT VIEW E n S 2340 2540 Model M MK M MK Dimensions in mm in mm A 20 0 510 20 0 510 Overall Dimensions B 14 4 365 14 4 365 C 21 5 545 21 5 545 D 35 8 910 35 8 910 Maximum Dimensions door open E 25 8 655 25 8 655 Fl 11 8 299 11 8 299 Distance Between Supporting Legs F 16 6 422 16 6 422 F1 front legs F rear legs G 2 0 50 2 0 50 H 15 8 400 15 8 400 Chamber Diameter 9 1 230 10 254 Chamber Depth 18 5 470 18 7 475 2 11 Dimensions Models 3140 FRONT VIEW TOP VIEW 2 50 mm
4. 25 26 Tubing 1 When placing in a tray make sure that both ends are open without sharp bends or twists 27 Cassettes 1 Instruments may be sterilized in cassettes The advantage of the cassettes is that the sterilized instruments may remain organized in the cassettes ready for use while stored in a sterile area If using models 2340 2540 remove the trays and slide the cassettes into the chamber on the rack system If using models 3850 3870 place the cassettes directly on the tray either lying flat but no stacking or on edge 26 OPERATION To avoid possible damage do not leave the autoclave unattended while in operation Make sure the power cord is plugged into the back of the unit and also plugged into a power source 7 1 7 2 AN Loading and Unloading the Device 7 1 1 Safety Protective equipment clothes and other safety instructions should be implemented In accordance with local and national regulations and or rules For proper sterilization Do not overload the chamber Only autoclavable products shall be used please refer to the material or instrument manufacturer s instructions for sterilization of unknown materials or instruments Loading Correct loading of the autoclave is essential to successful sterilizing for several reasons Efficient air removal from the chamber and the load will permit steam penetration and saturation and allow proper drainage of condensate Additio
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7. a second time in a bath of distilled water and pat dry Launder textile wraps prior to reuse but do not use bleach 4 Follow the instrument manufacturer s instructions for cleaning and lubricating instruments 5 Be sure that instruments of dissimilar metal stainless steel carbon steel etc are separated Carbon steel instruments should be bagged or placed on autoclavable towels and not directly on stainless steel trays Mixing will result in the oxidation of these metals 6 Load items within the boundaries of the tray so that they do not touch the chamber walls or fall off when the tray is inserted into the autoclave The chamber walls are very hot items that come into contact with the wall can be damaged 7 Check the manufacture s instructions as to the proper procedure for sterilizing each item The instrument manufacturer can give specific information on proper sterilization temperature and sterilization time for any item Place a sterilization indicator in each tray or inside each wrapped pack When using a paper plastic bag the plastic side should always be down Use single use wraps once only and discard after use 10 Verify that the packaging method is in accordance with good practice approach and the packaging materials are in accordance with the applicable standards e g EN868 series 23 11 12 13 14 15 16 17 18 19 20 21 22 At least once per week use a bio
8. canisters should be placed upside down in order to prevent accumulation of water Allow a distance of approximately 1 2 5 cm between trays or cassettes to permit steam circulation Wrapped instruments should be packed in material which will allow steam penetration and promote drying such as autoclave bag autoclave paper or muslin towels Do not stack pouches IV It is recommended that a Tuttnauer ZIA rz H JA Pouch Rack be used This will allow A A k d the operator to place pouches on their A rk n L TEL side which will increase capacity and f AH T Hy AT will allow for better exposure to L ATS Pl L e all steam for sterilization and better U P b i Pouch Rack circulation of air for drying k 24 23 If spotting is detected on the instruments the first step would be to use an ordinary eraser to remove the spot If there is no pitting under the spot the spot was only dirt Dirt spots on an instrument may be an indication that the autoclave needs to be cleaned or that the instruments were not adequately cleaned or dried If removal of the spot reveals pitting the spot was most likely rust Rust spots on an instrument are not uncommon on inexpensive instruments It may also be an indication that the instruments were rinsed in tap water with a high content of minerals These minerals when exposed to high temperature and steam will accelerate the oxidation of the metal One suggestion would be to fin
9. procedure This will cause water to remain in the bottom of the chamber even after the Multi purpose valve has been turned to Exh Dry Resetting the Timer for drying will only be heating up this water and not drying the instruments If the pressure has dropped below 10 psi leave the unit in the STERILIZE position leave the door closed and locked Now reset the Timer for 10 minutes When the Timer reaches 0 min the pressure should be above 10 psi if not add 5 more minutes to the Timer Now turn the Muli purpose valve to the Exh Dry position This will insure that all the water has been returned to the reservoir Note The sooner the Multi purpose valve is turned to Exh Dry at the end of the sterilization cycle the more effective and efficient will be the drying 7 11 2 When the white needle on the pressure gauge has reached 0 psi the door can be opened 30 N 7 12 7 11 3 7 11 4 7 11 5 7 11 6 7 11 7 7 11 8 Warning Unscrew the Door Closing Devise as far as it will go but do not move it to the side this will allow the door to open about 3 4 of an inch Leave the Multi purpose valve knob in the Exhaust Dry position Reset the Timer for drying 20 30 minutes the Dry Light will come on indicating that Drying is active and the Heating Elements are back on When the Timer reaches 0 min the drying is complete and the Dry Light and Heating Elements will turn off Unscrew the Door Cl
10. reading this manual operating the autoclave will be easy However since this instrument is built with high technology sensitive components no attempt should be made by the user or any other unauthorized person to repair or recalibrate it Only technical personnel having proper qualifications and holding technical documentation including a technician manual and adequate information are authorized to service the apparatus 2 2 2 3 2 4 2 5 Storage Conditions The packed or unpacked autoclave shall be stored in indoor conditions protected from rain and water Operating Conditions This device is intended for indoor use This autoclave is intended for NORMAL environment conditions as follows Altitude up to 2000m Minimum room temperature 41 F 5 C Installation Category II Pollution Degree 2 9 9 9 Maximum relative humidity 80 for temperature up to 31 C decreasing linearly to 50 relative humidity at 40 C Mains supply voltage fluctuations up to 410 of nominal voltage The sterilizer should be loaded only with autoclavable material Standards 2 4 1 Technical standards 1 A S M E Code Section VIII div 1 for unfired pressure vessels 2 FDA Cleared 3 UL61010 1 General Safety 4 UL61010 2 041 Particular Safety for Autoclaves 2 4 2 Quality standards 1 EN ISO 9001 2008 Quality System 2 ISO 13485 2003 Quality systems Medical devices Construction The main parts of
11. the autoclave are made of materials as indicated below Chamber is built of electro polished stainless steel 316 L Door is made of stainless steel CF8 Trays are made of stainless steel 304 Door handle is made of hard plastic material that is safe to touch and thermo insulated Water reservoir is made of hard plastic material 2 6 2 7 AN 2 8 Utilities Utilities Unit Value V A Iph 120V 16A 50 60 Hz V A Iph 230V 16A 50 60 Hz Power supply as appropriate Attention 1 The electrical net must be protected with a current leakage safety relay GFI Receptical or Circuit Breaker 2 The electrical network must comply with local rules or regulations 3 The autoclave must be connected to a properly grounded outlet Waste Water Disposal Caution Waste water must be brought into the public water piping in accordance with the local rules or requirements i e only non hazardous liquids may be disposed in public sewage Environment Emission Information A The peak sound level generated by the sterilizer is lt 70 dBA with background noise of 60 dB B The total heat transmitted by the sterilizer is lt 100 W h for 1730 2340 2540 models and lt 150 W h for 3140 3850 3870 models 2 9 Dimensions Models 1730
12. 4 0001 CF520010 CC520010 Tray CU520010 CU520010 CU520010 Small TRY314 0002 CF520020 CC520020 Tray Holder CU510010 CT510010 CV510010 TRH314 0000 CF510010 CC510010 Silicon drain tube 02620016 02620016 02620016 02620016 02620016 02620016 Chamber Brite 1 case CB0010 CB0010 CB0010 CB0010 CB0010 CB0010 12 boxes 50
13. 7 Door cover 9 Heat indicator light 18 Autoclave cover 17 REAR VIEW W wa p SE 17 NE aaa I zas SE mars E CUTOUT THERMOSTAT N OWER ELECTRIC CABLE SOC KET 18 3 DESCRIPTION OF COMPONENTS 3 1 3 2 Control Panel Description Operation PRESSURE GAUGE 0 60 psi 0 4bar indicates the chamber pressure and includes maximum point indicator TIMER 0 60 min Sets the time for sterilization and drying cycles see section 7 for correct cycle time settings Note The power to the heating elements is switched off when the Timer reaches 0 minutes Sets the desired sterilization temperature for each THERMOSTAT cycle within the range of 212 F 273 F 100 C 134 C Position FILL WATER Water flows from the water reservoir into the chamber MULTI PURPOSE STERILIZE Valve closed to all directions VALVE Exhausts the steam from the chamber into the water i reservoir after the sterilization cycle is finished g Heating elements are disconnected no cycle is in progress HEAT INDICATOR Lights to indicate that the heaters are activated It will cycle off and on when the temperature LIGHT reaches the preset valve DRY INDICATOR LIGHT Lights to indicate that drying cycle is in process POWER INDICATOR i cs i LIGHT Light t
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15. BLETOP AUTOCLAVES WITH CHAMBER BRITE CHAMBER BRITE is a cleaning and descaling agent designed specifically for the cleaning and removal of water deposits oxides and other sediments that are found in steam sterilizers The material is a combination of acidic salts and additional cleaning materials Chamber Brite autoclave cleaner has been formulated specifically to be a fast powerful and easy to use cleaner for steam sterilizers If the autoclave is not cleaned regularly dirt and debris will build up and clog the tubing and valves This dirt can also be transmitted to the instruments during sterilization In addition a layer of dirt on the stainless steel chamber traps moisture against the metal and will lead to the chamber becoming porous and failing It is recommended that your autoclave be cleaned with CHAMBER BRITE once per week Caution NEVER use bleach steel wool a steel brush or anything abrasive to scrub or clean the chamber Cleaning Procedure 1 Important all steps in this procedure must be completed without interruption 2 When the autoclave chamber is cold remove instruments and trays from the autoclave 3 Open the door and spread the contents of a packet in a straight even line along the bottom of the chamber from back to front 4 Start a sterilization cycle with water and No Drying Cycle according to the manufacturer s instructions When the cycle is finished exhaust t
16. Heating Elements and remain on until the correct sterilization pressure is achieved 7 9 2 Once the correct pressure is reached the Heat Light will cycle on and off indicating that the Heating Elements are turning on and off to maintain the correct sterilization pressure 7 9 3 When the Timer reaches 0 min the Heating Elements are turned off and a buzzer will sound indicating that the sterilization cycle is complete 7 10 If unwrapped instruments were sterilized and no drying is required follow these steps 7 10 1 Once the Timer has reached 0 min turn the Multi purpose valve knob promptly to the Exhaust Dry position This will allow the steam and leftover water to return to the reservoir 7 10 2 When the white needle on the pressure gauge has reached 0 psi the door can be opened 7 10 3 Unscrew the Door Closing Device move it to the side and open the door to remove the instruments 7 10 4 Now turn the Multi purpose valve knob to the 0 or off position Note The sterility of instruments processed in unwrapped cycles cannot be maintained if exposed to a non sterile environment 7 11 If wrapped instruments were sterilized and drying 1s required follow these steps 7 11 1 Once the Timer has reached 0 min turn the Multi purpose valve knob promptly to the Exhaust Dry position This will allow the steam and leftover water to return to the reservoir Do not allow the pressure to drop below 10 psi before beginning this
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20. Tuttnauer erilization amp Infection Control P OPERATION amp MAINTENANCE MANUAL Tabletop Autoclaves Models 1730 2340 2540 3140 3850 3870 M amp MK 1730MK Valueklave PARAGRAPH PAGE NO T GENERAL ds a Aa III ANA SIAE 3 LI Incoming Inspection oeste see aaa 3 NE RE EE EE AE Ee RE Ee 3 13 Warranty Statement 3 2 TECHNICAL DATA Se I U NS Ge Ke PETS De ee Vee De ed Ge RE ee 5 ZI S IBITOGRCHOH acli 5 2 2 Storage COndillOns s l erret eo sie tor ya Ee Go ee ei ee Ge 6 2 3 Operating Coniillohs lucido 6 24 Standards sissies l alano 6 2 3 CONSUUCUON C IS u u RO RAE S UE aa 6 EN RE EE NE RE EE NE EE AE 7 2 4 Waste Water Disposdl nile lai 7 2 8 Environment Emission Information 7 2 9 Dimensions Models 1730 2 10 Dimensions Models 2340 2540 9 2 11 Dimensions Models 3140 10 2 12 Dimensions Models 3850 3870 11 2 13 Technical Specifications cuni 12 2 44 Electrical Data iss se ee N Ad GE GR AN VIVA DU 6026830455056496 oss 13 2 15 Maximum Solid Load Sizes 13 2 10 Symbol Description iue iaia Ge ek eN UE d
21. al rinse the instruments in distilled water 24 If the instruments exhibit a discoloration this can be due to the mixing of carbon steel and stainless steel When these two metals come into contact with each other electrolysis occurs that breaks down the metal The best solution is to separately wrap the carbon steel to insulate it from other instruments or the trays 25 Packs VERY IMPORTANT When sterilizing cotton wool or pads it is essential to wrap them in paper N or cotton bags in order to prevent the multi purpose valve and the autoclave openings from becoming clogged with remnants of the material 1 Place packs upright on trays side by side 2 Packs should not touch the chamber walls 3 Pack instrument sets in a manner that prevents damage to delicate items 4 Pack hollowware sets so that all openings face the same direction and so that the contents cannot move inside the pack 5 Load packs of folded operating room drapes with layers vertical allowing air to be removed from the packs rapidly 6 Do not place packs of hollowware and trays of instruments above textile packs or soft goods in order to avoid wetting caused by condensation from items above 7 Load items packed in flexible packaging materials on edge with paper to laminate or flat with the plastic surface downwards Note The instrument manufacturer s recommendations shall be observed concerning the sterilization data for each type of material
22. auge 15 Reservoir water drain valve 6 Main power switch 16 Door closing device 7 Timer 17 Door microswitch 8 Power indicator light 18 Door cover 9 Heat indicator light 19 Autoclave cover 10 Dry indicator light 15 FRONT VIEW MODEL 3140 M No Description No Description 1 Water reservoir cover 10 Dry indicator light 2 Water reservoir 11 Thermostat B10 knob 3 Safety valve 12 Multipurpose valve 4 Air trap jet 13 Front legs 5 Pressure gauge 14 Reservoir water drain valve 6 Main power switch 15 Door closing device 7 Timer 16 Door microswitch 8 Power indicator light 17 Door cover 9 Heat indicator light 18 Autoclave cover 16 FRONT VIEW MODEL 3850 3870 M O O o No Description No Description 1 Water reservoir cover 10 Dry indicator light 2 Water reservoir 11 Thermostat B10 knob 3 Safety valve 12 Multipurpose valve 4 Air trap jet 13 Front legs 5 Pressure gauge 14 Reservoir water drain valve 6 Main power switch 15 Door closing device 7 Timer 16 Door microswitch 8 Power indicator light 1
23. e done by two people Warranty We certify that this instrument is guaranteed to be free from defects in material and workmanship for one year against faulty components and assembly This warranty does not include routine cleaning and preventive maintenance to be performed according to instructions in section 8 1 Preventive and Scheduled Maintenance Tuttnauer warrantees all new Manual autoclaves for a period of one full year covering both parts and labor This one year warranty covers defects in materials and workmanship on every part in the autoclave except door gaskets and HEPA filters they are wear items Tuttnauer warrantees all chambers for a period of ten 10 years against defects in materials and workmanship This chamber warranty went into effect January 1997 This warranty does not apply to any instrument that has been subjected to misuse neglect accident or improper installation or application nor shall it extend to autoclaves that have been repaired or altered outside the factory without prior authorization from Tuttnauer Tuttnauer s obligation is limited to the repair or replacement of parts for the autoclave This warranty will be void if the unit is not purchased from an authorized Tuttnauer dealer No other warranties or obligations are expressed or implied The Autoclave should only be used in a manner described in this manual Warranty Statement To activate the warranty the registration card must be compl
24. ed in drawings 1 2 and 3 below Caution This gasket is designed with a trapezoidal cross section The gasket should be placed with the widest side towards the door 35 8 5 PP Checking the Safety Valve Located in the water reservoir In order to prevent the safety valve 6 from becoming blocked it is necessary to allow the steam pressure to escape through the valve This procedure should be done every month as follows 1 Run a sterilization cycle with a sterilization temperature of 273 F according to the manual 2 Allow a pressure of approximately 30 psi 260 kpa to build up in the chamber Turn the timer back to 0 minutes 4 Remove the water reservoir cover Caution This next step will expose you to HOT STEAM Caution To avoid being burned by hot steam do not place your face over the safety valve 10 11 12 Pull the ring of the safety valve using a tool i e screwdriver hook etc and open the safety valve for 2 seconds then release Be careful not to burn your hands Verify that the valve releases steam and closes immediately If the safety valve is stuck in the open position let the pressure decrease to zero atmospheric pressure After the pressure in the chamber decreases to zero pull the valve ring to release the valve Repeat operations 1 to 6 If the valve is stuck again in the open position call for service After a successful check turn the multi purpose valve to t
25. erilizer and can invalidate the manufacturer s warranty 22 PREPARATION BEFORE STERILIZATION The purpose of packaging and wrapping items for sterilization is to provide an effective barrier against contamination during storage once the items have been sterilized VERY IMPORTANT When sterilizing cotton wool or pads it is essential to wrap them in paper or cotton bags in order to prevent the multi purpose valve and the autoclave openings from becoming clogged with remnants of the material Packaging and wrapping materials should be approved for use in a steam sterilizer and permit the removal of air and penetration of the steam during the sterilization process The basic principle of determining the size mass and contents of instrument and hollowware packs is that the contents are sterile and dry immediately upon completion of the drying cycle Instruments to be sterilized must be clean and free from any residual matter such as debris blood pads or any other material Such substances may cause damage to the instruments themselves or the sterilizer 1 Clean instruments immediately after use It is recommended that instruments be ultrasonically cleaned in a Tuttnauer Clean and Simple Ultrasonic Cleaner using Tuttnauer Clean and Simple enzymatic cleaning solution 2 After ultrasonic cleaning rinse under tap water for 30 seconds and pat dry to remove residual minerals If your tap water has a high mineral content rinse
26. erpourur pajusa Suroq jou st pun SUL 8 op suu r posseq 10 padded 9 SUOIJIAAAOD sasa J pun dny92Y9 asnv ajqissog mojdudy 42 YETTS 99s 99S IMAP FuUISOJI M JO Suueoq pue maios IY o ISLAZ unu INYM eso o euros 10 Io ut c Jo sdoip 7 10 A ddy TI Io Sp90U sommop BUISOTD ZI 0 pigu SI bIA9p Surso TI sd 0 Spear 8ne3 amssord uou TE OI uonoes uruononnsur moog TTT podden si urd 3upjoo Mo oq 100 TII u do jou saop 91A9p Suiso II uro qoid OUTYSVUL 20 399U9 UBIOTUYIO E SAPH QOL eornoo o JO Yeo ureojs BUIOJUI ue SI IYL QOI DAJLA Ayayes oy ooe do1 uerorugoo aAeg sISISIOA FUNE JI 9 uono s UI ounpoooud moog L OT Bub eo SI AJEA GQ9J6S LOT SMO 9q 9y Serdar upioruuo2 B DALY Idup eo SI sMo oq OOG 901 eorAop Surso o OY Je Sup eo ST WEAS OOI jOyses 100p oui ooe doi sists1ad Sueo JI 91011 100p oy UZIL S O ureojs ZUL ST Joysed 1ooq S 0I T uonoes o qej peo umuirxeuj c p uono s suononnsur UOI E EISUI DOG roqtueuo oY olur 19384 IOU MOIIE o J0YSIY Jun ay JO juo ou SUMOS 10 SJOMO OTD WEIS o qe reA jsnfpe 10 SUMOS 10 STOMO IOMOIJ OZI UO S OT Te Surqiosqe ate pozas Sureq sure POT L 013968 UI alge oq 0 Surp1oooe oum UOTEZI LI9 S M IOS OT dry 00 JOS ST owy UONEZI LI9 S SUL C ON Iequieuo ou JO STEM OY Furono SIE SUID ou AMS YEN TOT Jequreqo oy surese dn Turk are Sao TOIT suononzsur UOTJe
27. es RUE Nd de 13 3 DESCRIPTION OF COMPONENTS 19 Sil ControLPaleba peo 19 3 2 Other Components see ke eed ee Ie RO NR n ee ee ee ee ee Ee eg eg 19 4 INSTALLATION INSTRUCTIONS 20 si iu qaa aaa nali 20 4 2 Setups l aero 20 4 3 Lifting and Carrying apici 21 5 WATEROUALITI inline 22 6 PREPARATION BEFORE STERILIZATION 23 7 OPERATION silva 27 7 1 Loading and Unloading the Device 27 72 Fillthe Water Reservoir 27 8 SERVICE AND MAINTENANCE INSTRUCTIONS 32 8 1 Preventive and Scheduled Maintenance 32 62 Draining the Reservotr dusae e ie Su Q be a Suq ua 33 amp 3 Oleumnp the Air Jet aula 34 8 4 Replacing the Door Gasket 35 0 5 Checking the Safety Valve ica 36 8 6 Unclogging the Multi Purpose Valve or Fill Piping 37 9 CLEANING THE TABLETOP AUTOCLAVES WITH CHAMBER BRITEM 38 I0 TROUBLESHOOTING smania 40 di LIST OF ACCESSORIES siglare 50 TABLE OF CONTENTS 1 TABLE OF CONTENTS Cont DRAWINGS PAGE NO Front View Model 1730 M MK Valueklave
28. eted and returned to Tuttnauer within fourteen 14 days of purchase or you may call our customer service department at the number listed below No product will be received or accepted for repair without prior return authorization from Tuttnauer All transportation charges to and from Tuttnauer must be paid by the owner of the autoclave During the first 90 days after purchase of an autoclave Tuttnauer will pay shipping costs on an individually evaluated basis and ONLY with pre approval Note If you have any questions or there are any difficulties with this instrument and the solution is not covered in this manual please contact your dealer or our Technical Service Dept at the address below Do not attempt to service this instrument yourself Tuttnauer USA Co Ltd 25 Power Drive Hauppauge NY 11788 USA Q 800 624 5836 631 737 4850 CIFax 631 737 0720 e mail info tuttnauerUSA com 2 TECHNICAL DATA 2 1 Introduction This tabletop autoclave is designed for the sterilization of wrapped and unwrapped instruments and related items found in dental medical and veterinary clinics first aid rooms laboratories etc This autoclave is an electrically heated sterilizer using steam as the sterilizing agent It is a manually operated device with a control system based upon steam pressure The operator can select a sterilization temperature from within a range of 212 F 273 F 100 C 134 C This allows f
29. he Exh Dry position Wait until the pressure decreases to zero only then can the door be opened SAFETY VALVE RING oes 36 8 6 AN Unclogging the Multi Purpose Valve or Fill Piping 1 Ll SRC Lope coe 19 10 11 Pour distilled water into the chamber according to quantities mentioned in para 4 Installation Instructions Close the door Turn the multi purpose valve to STERILIZE position Move the main switch to the ON position Turn the Thermostat knob to 273 F 134 C Turn the Timer knob to 20 minutes After the timer has reached 0 turn the multi purpose valve clockwise to the FILL WATER position do not stop at any other position In most cases the pressure pushes the obstructing substance out and the steam exhausts into the water reservoir When the pressure gauge reaches 0 turn the multi purpose valve to the 0 position and the main switch to OFF Open the door Replace the water in the water reservoir The autoclave is ready for the next cycle If this procedure does not clear up the clogging a technician will be required to replace the multi purpose valve or clear the piping VERY IMPORTANT When sterilizing cotton wool or pads it is essential to wrap them in paper or cotton bags in order to prevent the multi purpose valve and the autoclave openings from becoming clogged with remnants of the material 37 CLEANING THE TA
30. he unit 5 At the end of the exhaust cycle drain the water from the reservoir 6 Fill the water reservoir with distilled water 7 Repeat a sterilization cycle without Chamber Brite powder to remove any excessive dirt in the pipes Start a sterilization cycle with water and No Drying Cycle according to the manufacturer s instructions When the cycle is finished exhaust the unit 8 At the end of the exhaust cycle drain the water from the reservoir 9 Turn the autoclave off and allow chamber to cool 38 10 Remove the tray holder wipe the interior of the chamber with a damp cloth 11 Fill the reservoir with distilled water only 12 Wipe the tray holder with a damp cloth and return it to the chamber 13 Turn fill knob to fill position and allow a small amount of water 2 4 ounces to fill chamber Remove water from chamber 14 The autoclave is ready to use IMPORTANT DO NOT sterilize instruments during the cleaning process CAUTION Keep out of reach of children Contains mildly acidic ingredients Avoid contact with the skin eyes or clothing Wash hands well after touching the powder in the case of eye contact flush with continuous running water for at least 15 minutes If irritation persists get medical attention If accidentally swallowed do not induce vomiting drink large amounts of water and obtain medical attention MSDS available upon request For models 1730 2340 2540 use one pac
31. ing the autoclave make sure that the electric cord is disconnected from the power and there is no pressure in the chamber 1 Disconnect the power supply cord 2 Drain the water from the reservoir and vessel To avoid injuries lifting and carrying should be done by two people Do not drop this device 21 5 WATER QUALITY The distilled or mineral free water supplied to the autoclave should have the physical characteristics and maximum acceptable level of contaminants indicated in the table below Physical Characteristics and Maximum acceptable contaminants levels in steam for sterlizers According to EN 13060 2004 Element Condensate allowable content Silicium oxide SiO lt 0 1 mg kg Iron lt 0 1 mg kg Cadmium lt 0 005 mg kg Lead lt 0 05 mg kg of metals except iron cadmium lt 0 1 mg kg Chloride Cl lt 0 1 mg kg Phosphate P205 lt 0 1 mg kg Conductivity at 20 C lt 3 us cm pH value degree of acidity 5 to 7 Appearance Colourless clean without sediment Hardness gt Ions of alkaline earth lt 0 02 mmol l Compliance with the above data should be tested in accordance with acknowledged analytical methods by an authorized laboratory Attention We recommend testing the water quality once a month The use of water for autoclaves that does not comply with the table above may have severe impact on the working life of the st
32. ket of CHAMBER BRITE TM For models 3140 3850 3870 use two packets of CHAMBER BRITE TM Clean every 20 cycles or as needed Total cycle time for cleaning Tuttnauer M series is 30 minutes at 273 F 134 C Total cycle time for cleaning Tuttnauer MK series is 15 minutes at 273 F 134 C All cycles referenced are from a cold start 39 un SY MOJIMI ULIOIUYI9 e SAPH S E uro qoid eurgjurue SI rou S E UO JOW og UMI HO st UM AL pe pos0 9 SI 100p oy UOYM ut poysnd SI YMSI 100p ag Inun um Aq ino 10 UI MOIS JOJBATJOE oy um Sugsnfpe UYM JOPAY Kpou1oo porsnfpe j YOUMS 100p oy ISNIPEAaI Jo ooe dosg g g jou JO FUISSIUI SI IOJBATJOB YONMS JOOP IUL E ui j j j j yeoy LON s op jun y pue uo Apysn Joop ou oso TE Anys poso o jou ST 100p YL TE SI USI JOMOT SUL opo u ls uonisod AZIIMALS uontsod AZITIMALS oi Jo Suruur8 q oq 1e dn 1981 om 0 safes sodmd nInur oy um T E oY ut Jou sI A BA osodmd npnu oup T E jou s op 4431 JOWOIpUl j 9H dn y y s op yun y pu uo SI JYSI IOMOd SUL o o49 9 113 S ou JO suruurs q am 1e dn USI JYS 3eoH oui Soerdor uetoluqo9 e ALH C jno pouma sr ST je9H UL TZ JOU s op 4431 JoywoIpul WH Z uro qoud eoro Teureyar ue jun SY jnoxoeuo URIDIUYID L SAPH S I SI 2 1814 uo IWOI jou Soop JUST A1 9 J S I sonur 0 0 xoeq Ioui oq UIN paystuy uag MA no poumq ST 21 JOMOd OY uo SI ST ACT otp JI soj
33. l turn smoothly and easily T UNE Poe N N k FILL J J WATER 17 7 Pa M zc e Eas Pr I STERILIZE S Warning The Multi purpose valve knob should be turned in a clockwise direction only 28 7 6 lati 7 8 Load the autoclave See section Preparation for Sterilization for information on proper loading Shut the door move the Door Closing Devise into position and tighten making sure that the Door Switch is activated NOTE Due to the inherent elasticity of the door gasket it is important to tighten the door bolt until hand tight Do not overtighten the bolt as this may result in damage to the gasket Should the autoclave fail to reach the sterilizing temperature pressure always check first that the door is fully sealed If not tighten the door bolt further as described above until completely sealed Turn the Thermostat knob to the desired sterilization temperature Note This autoclave is designed according to all international standards which allows the temperature to raise 4 F 2 C over the working temperature Sterilization Time Table TOTAL STERILIZATION TIME STE does not include drying Material TEMP MK M Models Cold Hot Cold Hot Start Start Start Start Unwrapped instruments 16min llImin 1730 open glass or metal 27min 13min 2340 containers and any other 273 F 30min 14min 2540 items where
34. logical spore test Bacillus Stearothermophilus in any load to insure proper sterilization Be aware testing standards may vary All instruments must be sterilized in an open position Place instruments with ratchets opened and unlocked or clipped on the first ratchet position Surfaces that are hidden because the item is in a closed position will not be exposed to the steam and will not be sterilized Disassemble or sufficiently loosen multiple part instruments prior to packaging to permit the sterilizing agent to come into contact with all parts of the instrument Make sure that all instruments remain apart during the sterilization process Surfaces that are hidden because items are covering other items will not be exposed to the steam and will not be sterilized Items prone to trapping air or moisture e g hollowware should be tilted on edge This will allow a minimal resistance to the removal of air or condensate during sterilization and drying The operator may use racks to allow for adequate separation of packaged instruments Do not overload the sterilizer trays Overloading will cause inadequate sterilization and poor drying Load trays loosely to capacity Instruments should be loaded one level deep only See table in section 2 for recommended loading capacities Tubing should be rinsed after cleaning When placed in the tray make sure that both ends of the tubing are open and there are no sharp bends or twists Empty
35. nally correct loading will reduce damage to packs and their contents and maximize efficient use of the sterilizer For detailed loading instructions see sec 6 Preparation before sterilization Unloading On completion of the cycle the load shall be immediately removed from the sterilizer and a visual inspection made to ascertain that the load is dry and that sterilizing indicators have made the required color change Fill the Water Reservoir ed 0424 7 2 3 7 2 4 Caution Under n Ensure that the drain valve Is in a CLOSED position Remove the water reservoir cover Pour distilled water into the reservoir through the opening on top of the autoclave until it reaches the base of the safety valve holder Under no circumstances fill any higher than the base of the safety valve holder For proper operation make sure the water level is above the coils of the cooling coil o circumstance should water be filled above the safety valve holder SAFETY VALVE HOLDER EXIT FUR STEAM SPRAY 7 3 7 4 7 5 7 2 5 USE DISTILLED WATER ONLY Use water having characteristics as per table in sec 5 The impurities in tap water will create the need for more frequent cleaning and maintenance in addition they will accumulate and block the hole of the Air Jet This will prevent the temperature in the chamber from rising properly This will cause spore tests to fail and indicator strips will not change color It is essen
36. ng Chamber Brite see sec 9 Caution Do not use steel wool steel brush or bleach as this can damage the chamber and trays Take out the tray holder and trays Clean the tray holder and trays with detergent or a non abrasive stainless steel cleaner and water using a cloth or sponge Rinse the tray holder and trays immediately with water to avoid staining the metal Put a few drops of oil on the 2 door pins and door tightening bolt screw shaft and bearing Clean the outer parts of the autoclave with a soft cloth odically Once every month clean and check the safety valve see sec 8 5 Replace the door gasket every 12 months or as needed see sec 8 4 Once a year inspect the locking device for excessive wear 32 8 2 Draining the Reservoir Caution Before starting ensure that the electric cord is disconnected and there is no pressure in the autoclave The drain valve is located on the front left side of the autoclave after the door is opened The function of the drain valve is to drain the water reservoir 1 EL ADEL VE IO e Connect the silicone hose supplied with the autoclave to drain into a bucket Turn drain valve counterclockwise to the open position Fully drain the reservoir With a quart of tap water flush out the reservoir Turn drain valve clockwise to the close position Connect the electric cord to power source Fill the reservoir with distilled water to just below the safety
37. nurui 4481 GT 0 Jotum ag 49S pue uonisod AIg YXH d Aod oq oove dor uerorugoo e SAPH FI eqroieA eA esodmd njnu ag um I JEJSOWIOY JNO mo aup JSA I poddim st jejsoueyj no MO I IOYVIIQ MITO 9y SOY TI poddin st Joyeorqg WN T I Jomo JBM SY o IaMOod 1o1s 1 Uonisod NO ou ut SI qois JO pun ay JO xpeq oq pu pmo em y 19AAOd ou sey HO NO oy voy dn jg ojur possnjd st pioo Jomod oy ams JeW 1 39M0 EA oy Jo ur poganjd jou sr pun ou T I jou SOOp USI JOJEoIPuI IOMOg T 401 22440 SJs r pun dnyoay 2snv ajqissog mojduds 09 VSA Joneupn 10 Jo eop INOA Tes oseo q POLI 9q 0 sp u ueroruqooj porpijenb p uono 2s STU UI po19A00 JOU SI Jey sdo oAop uro qoud j oAv o03ne ag JO 101essd ou Aq sn 10 SI uono s Sunoouso qnoJ SIU L ONILOOHSATIAOUL OI 40 oinssoid Sugesodo 1odoud osnes y uo Surpeoi amssaid OY goeerjou Soop JUN Qp eredooS S L UOIEZI II9 S 1931109 IY FUILI jou MUN gc L ered afge JOMO p 19911009 ag JOU ABU our UONPZILEIS FI p pu uutuoo ti SI Joey yonoq Joneuyny Y 9 ered uonezi uojs 10 suotyeredaid 99g po oejs jou pue poyoed A osuop 00 ag ABU peo i pawed s ag p nous pezi uojs ag 0 sui poy esuop oo ag PRO UL EL er s Joyeorpul Jo T 998 ut qe SIaZIS PROT SUOTONISUI 0 SUIPIONIE 1o oo5 WNWIXEW 0 Furpioooe Surpeoy jsnfpy TL popeojiono oq few MUN T L SurB
38. o indicate that the main switch is on MAIN SWITCH Main power switch which supplies electric power to the autoclave Other Components Description Operation WATER DRAIN VALVE Enables the drainage of water from the reservoir Holds water for sterilization and also serves as a WATER RESERVOIR condenser for the hot steam during the exhaust phase Located in the water reservoir Protects the chamber SAFETY VALVE by releasing any pressure above 40psi 2 7bar This Safety Valve is required and approved by ASME Located in the water reservoir Eliminates air during heat up phase to insure correct sterilization AIR TRAP JET temperature is reached Also prevents air pockets and pockets of cold steam from forming in the chamber SAFETY THERMOSTAT Prevents overheating during the sterilization and drying stages will automatically reset itself Cuts off the power in case of overheating if the CUT OUT THERMOSTAT safety thermostat does not operate This thermostat does not reconnect automatically but must be reset 19 4 INSTALLATION INSTRUCTIONS Caution The sterilizer must be placed on a rigid and leveled surface The stand must be able to hold the load of the device and loaded material Note Make sure when placing the autoclave to leave space around the machine to give the technician access to service the machine 4 1 Note 4 2 Electrical The electrical connection should comply with the devices power requi
39. oe d ose sjuoumsur poSgeg pze siuoumunsur pos3eq 10 paddeIM Z paje 9q 03 poou JIM uerorugoo L e uro qoud ay 1221109 JOU soop sip JI Z Joop om uodo 0 101e1odo ay Sur qeuo posto ol og IM urd oq L uoreurp Sutso o ioqureqo PT RE Ad ou ui ounssoJd ou SI 2 134 pue SUISO D 100 99 JO s puey sg WIN q pouodo oq 01 100p AUC P HXH oy 0 oayeA osodmd nInIN oy um e T JO 9SIM 9O 9 19 unoo pouunj ag TIE podden st urd 3upjooT TI jouues ojpuey JOO T I SUOIJIAAAOD SJs r pun dnyoay 2snv ajqissog mojdudy 47 TRAY HANDLE CT530020 For 1730 2340 2450 models only POUCH RACK TYPE CAT No 2340 AR910 2540 3870 AR920 MODEL SIZE CAT No 1730 CU520010 2340 CT520010 2540 CT520010 Big TRY314 0001 3140 Small TR Y314 0002 Big CF520010 3850 Small CF520020 Big CC520010 3870 Small CC520020 48 TRAY HOLDER 49 MODEL TRAY HOLDER CAT NO 1730 CU510010 2340 CT510010 2540 CV510010 3140 TRH3 14 0000 3850 CF510010 CC510010 11 LIST OF ACCESSORIES TN Cat No Description 1730 2340 2540 3140 3850 3870 Tray Handle TTA 2 CT530020 CT530020 CT530020 1730 2340 2540 Pouch Rack AR910 AR910 AR920 Big TRY31
40. or strips to not change color and spore tests to fail For proper setup please follow these setup steps see drawing below The autoclave should be turned off and unplugged Make sure the counter is level and sturdy 3 Make sure all the feet are on the autoclave and none have been lost Make sure the feet are free to move in and out 2 Position the autoclave on the counter Fill the reservoir with distilled water see sec 7 2 o oo 99 water 20 The chamber should be empty of any instruments trays or leftover 4 3 The chamber pitch now needs to be adjusted Measure to the proper amount of distilled water for the appropriate model unit as listed below 1730 2340 2540 3140 3850 3870 10 12 300 350 12 15 350 450 14 16 420 480 20 23 600 690 24 27 720 810 OZ ml OZ ml OZ ml OZ ml OZ ml Pour the proper amount of water into the chamber through the front door of the unit 4 This water should cover the bottom of the chamber to within 1 4 inch of the groove in the front 1 If necessary adjust the front leveling feet up or down so that the water lays in the chamber correctly 2 Once the chamber pitch adjustment is completed the unit is ready to operate Note It is imperative to have the correct amount of water in the chamber each cycle for proper operation of the autoclave Lifting and Carrying Caution Before mov
41. or the sterilization of heat sensitive material at a low sterilization temperature as well as providing for faster sterilization at higher temperatures for materials able to withstand the higher sterilization temperatures AIl models feature an easy to use control panel The machines are ruggedly built using 316L stainless steel copper brass and aluminum To guard against rusting no iron components are used All models include a drying system for wrapped items 2 1 1 Safety features The safety features include a double locking door mechanism door tightening bolt and locking bellows a mechanical pressure relief valve over temperature thermostats and a double pole circuit breaker Pressure Door Lock System Door Bellow The Door Bellows is a safety device that prevents the door from opening when the chamber is pressurized The system utilizes the buildup of pressure in the chamber to expand a flexible Silicon rubber bellows The bellows pushes a metal pin into a grove on the tightening bolt of the Door Closing Device This prevents the operator from opening the door when there is pressure in the chamber When the steam is released this bellow returns to its original position drawing the pin with it and releasing the tightening bolt This manual is intended for the user and gives the user a general understanding of the instrument and the best ways to operate and take care of it in order to obtain optimum effective results After
42. osing Device move it to the side and open the door to remove the instruments Now turn the Multi purpose valve knob to the 0 or off position D 0 pai pee N ra Y b x jt N f _ FILL ExH FILL J ATER DRY J J WATER NEA v SL J Y Pac _ ae PA Na I E A Multi purpose valve knob should be turned in a clockwise direction only At the end of the day turn the ON OFF rocker switch to the OFF position 31 8 SERVICE AND MAINTENANCE INSTRUCTIONS 8 1 AN Preventive and Scheduled Maintenance The maintenance operations described in this chapter need to be followed as indicated to keep the device in good working condition The instructi ons that follow can easily be carried out by the office personnel and do not require a service technician Should the need arise technical assistance or a service technician can be requested by either calling your dealer or Tuttnauer USA 8 1 1 Daily Clean the door gasket with a mild detergent water and a soft cloth or sponge The gasket should be clean and smooth 8 1 2 Weekly 1 AN 5 6 1 3 Peri 1 ONCE PER WEEK clean the air jet To ensure that the temperature inside the chamber rises properly it is necessary to keep the air jet clean A dirty air jet will prevent indicator strips from changing color and cause spore tests to fail See sec 8 3 Once per week clean and descale the chamber copper tubes and the reservoir usi
43. rement It must also comply with local installation and safety rules and regulations The voltage supplied to the device must comply with the label 5 In order to avoid any injury by electrical hazard it is mandatory for the customer to have installed an earth leakage relay GFI outlet or circuit breaker in the electrical circuit to which the autoclave is connected This relay disconnects all the poles of the electrical power line in case of accidental contact by the power line with the autoclave s metal enclosure Keep the back and the right side of the autoclave approximately 1 25mm away from the wall to allow for ventilation Connect the power cord to the socket on the rear side of the autoclave plug it into the supply outlet Setup Proper adjustment of the chamber pitch is one of the most important things you can do for the sterilizer Proper chamber pitch insures that among other things the sterilizer will have the proper amount of water in the chamber at the beginning of each cycle Insufficient water in the chamber at the beginning of the cycle will cause the unit to overheat and activate one of the safety thermostats This will occur at some point during the cycle when the water level becomes too low If on the other hand there is too much water in the chamber this will extend the heating portion of the cycle Extending the heat up time will shorten the sterilization time causing items to not be sterilized indicat
44. such 134 C 21min 11min 3140 temperature is suitable 32min 23min 3850 3870 Single Instruments 12min 9min f 20min 15min 1730 j Wrapped instruments 31min 17min 2340 standard cassettes 2730F 34min 18min 2540 rubber tubing and any 134 C A PIN 2079 other items where such 25min 15min 3140 temperature is suitable 36min 27min 3850 3870 Packs and any other 2730F All items where such temp 25min 20min 45min 35min is suitable 134 C models Any items where a lower sterilization temp 30min 25min 60min 50min is required 250 F All 121 C models Note The table shows different times for M Standard Manual amp MK Kwiklave Manual units as well as for hot and cold starts Make sure you are using the correct times for your model machine A hot start is any cycle that is begun within 1 hour of a previous cycle ending including drying time Note These sterilization times are based on the unit being supplied the correct voltage as indicated on the Technical Label attached to the outer 29 cabinet If the voltage supplied is substantially less than the indicated voltage additional time must be added to each cycle 7 9 Set the Timer to the desired sterilization cycle time according to the Sterilization Time Table 7 9 1 The Heat Light will come on indicating that power is being supplied to the
45. tial from time to time during heating and sterilization phases that a spray of steam should escape from the Air Jet causing a hissing sound If no escaping steam is evident or no hissing sound heard follow the instructions in sec 8 3 for cleaning the Air Jet EXIT FOR STEAM SPRAY Caution i Daily before operation check the water level in the reservoir and add water when required Once a week or after 20 cycles the shorter period replace the water in the reservoir Move the ON OFF rocker switch located on the front panel to the ON position The green Power Light will turn on indicating that power is ready to be supplied to the Heating Elements Turn the red tracking needle on the pressure gauge counterclockwise to 0 psi The tracking needle will indicate the highest pressure reached during the cycle Open the front door of the autoclave and set the Multi purpose valve knob to the FILL WATER position 7 5 1 The water will now flow into the chamber 7 5 2 The water should cover the bottom of the chamber up to the groove in the front This amount of water should be in accordance with the table in sec 4 2 7 5 3 When the water reaches the mark at the front of the autoclave set the multi purpose valve knob to the STERILIZE position Note When used for the first time the multi purpose valve requires slight effort but with use it wil
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47. valve see sec 7 2 Turn on the main power switch The autoclave is now ready for use 33 8 3 Cleaning the Air Jet Located in the water reservoir A dirty air jet is the number one cause of failed spore tests The elimination of air from the sterilization chamber during heat up is critical to the proper operation of the autoclave Failure of the air removal system will be responsible for incomplete sterilization indicator strips that do not change color and failed spore tests The air jet consists of a small orifice with a clean out wire inserted in it wire is permanently installed and will not come out It is required that the air jet be cleaned once per week or more often if necessary to remove any accumulated dirt and debris It is preferred to clean the air jet when the unit is running a cycle and under pressure This is so that any loosened debris will be blown away however it can be done while the unit is idle 1 Remove the water reservoir cover 2 Clean the hole of the jet by manipulating the air trap wire A back and forth 10 times p ed Note It is important to clean the hole of the air trap as described in point 2 before starting operation of the autoclave for the first time 34 8 4 Replacing the Door Gasket Pull off the gasket from the door groove Install the new gasket as describ
48. y enclosure IP31 2 15 Maximum Solid Load Sizes Textile load 1 3 of solid load Models dode lbs kg 1730 6 0 2 1 2340 7 0 3 2 2540 8 8 4 0 3140 11 0 5 0 3850 13 6 6 0 3870 14 0 6 4 2 16 Symbol Description P P D Ground Caution Hot Surface Caution Hot steam 13 Caution Consult accompanying documents FRONT VIEW MODEL 1730 M MK Valueklave No Description No Description 1 Front legs 10 Air trap jet 2 Reservoir water drain valve 11 Main power switch 3 Door closing device 12 Pressure gauge 4 Door microswitch 13 Power indicator light 5 Autoclave cover 14 Heat indicator light 6 Timer 15 Dry indicator light 7 Water reservoir cover 16 Multipurpose valve 8 Water reservoir 17 Thermostat B10 knob 9 Safety valve 18 Door cover 14 FRONT VIEW MODEL 2340 2540 M MK Tower No Description No Description 1 Water reservoir cover 11 Thermostat B10 knob 2 Water reservoir 12 Multipurpose valve 3 Safety valve 13 Front legs 4 Air trap jet 14 Rear legs 5 Pressure g
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