user manual
Contents
1. Use soap and water to clean painted parts rubber parts and plastic guards LUBRICATION A light coat of paste wax on the work table will make it easier to feed the workpiece and prevent rust KEEP TOOL IN REPAIR f power cord is worn cut or damaged in any way do not operate the machine Replace any worn damaged or missing parts Use parts listed to order parts Any attempt to repair motor may create a hazard unless repair is done by a qualified service technician Call the customer line at 1 877 393 7121 TI TROUBLESHOOTING SYMPTON Motor will not start Low voltage Check power supply for proper voltage 2 Short circuit in line cord or plug 2 Inspect line cord and plug for faulty insulation or shorted connection Short circuit in motor Inspect connection on motor Open circuit or loose connection in 4 Inspect connection on motor motor Incorrect fuses or circuit breakers Replace with correct fuses or circuit breakers Defective switch Replace switch Defective capacitor Replace capacitor Motor stalls or fails to Power overload Reduce workload on the power supply reach full speed Low voltage from power supply 2 Check power supply for proper voltage Undersized line cord Use line cord of adequate size or reduce length of wiring Motor overload Reduce load on motor Short circuit or loose connection in Inspect the connection in motor for loose or motor shorted connection Incor2. ADJUST SPEEDS Refer to Figure 13 WARNING Turn the switch to OFF position and disconnect the machine from power source This drill press has 5 speeds 620 RPM 1000RPM 1720RPM 2340RPM and 3100RPM The speed is determined by the location of the belt on the pulleys The speed chart shows the pulley configuration for each speed Figure 13 Spindle Motor 5 5 4 4 3 3 2 2 1 1 Belt Location RPM 5 5 3100 4 4 2340 3 3 1720 2 2 1100 1 1 620 INSTALL DRILL BIT Refer to Figure 14 Insert the chuck key Rotate counterclockwise to loosen the chuck jaws so that the opening is slightly larger than the bit size you intend to use Insert the smooth end of drill bit all the way into the chuck Slightly pull back the drill bit by 1 16 If the spiral groove flute of drill bit is still inside the chuck pull further until the spiral groove is free from chuck jaws grip when tighten Turn chuck key clockwise to tighten the chuck jaws Check to see the drill bit is centered and secure in the chuck Remember to remove chuck key before operating the machine Figure 14 Chuck Key Chuck Jaws Drill Bit ADJUST DEPTH STOP Refer to Figure 15 The depth stop is attached to the quill with hex hut that can be lowered or raised on the stud To set the depth stop Lower the drill bit to the desired height by using the handles Hold the feed handle at the desired position Use wren
3. G Hex Bolts 3 H Spring Washers 3 I Chuck Key J Chuck Figure 1 Unpacking WARNING The drill press is designed to be safely assembled by at least two people working together INSTALL COLUMN SUPPORT Refer to Figure 2 Place the base on the floor or a bench Place column on the base Align the holes and secure the column on the base with 3 long hex bolts and washers Figure 2 e Column E 9 v e W A S INSTALL THE TABLE Refer to Figure 3 Locate the table assembly Slide table assembly over the column e Insert lock handle into the threaded hole at the rear of the table assembly To lock table in position tighten lock handle to secure table Figure 3 Locking Handle Table Assembly INSTALL THE DRILL PRESS HEAD Refer to Figure 4 Position and slide the head over the column Carefully rotate the head on the column so it is aligned with the base Secure the drill press head with two lock set screws using the hex wrench Figure 4 HEAD ASSEMBLY INSTALL HANDLES Refer to Figure 5 Locate the three thread holes on the hub of the head Thread the handles into the holes of hub until tight Figure 5 HUB FEED HANDLE ASSEMBLY 3 ASSEMBLY INSTALL THE CHUCK Refer to Figure 6 WARNING Clean the spindle taper and the tapered hole in the chuck before assembly Remove factory protective coating
4. DP800011 DP800012 DP800013 DP800014 DP800015 DP800016 DP800017 DP800018 DP800019 DP800020 DP800021 DP800022 DP800023 DP800024 DP800025 DP800026 DP800027 DP800028 DP800029 DP800030 DP800031 DP800032 DP800033 DP800034 DP800035 DP800036 DP800037 DP800038 Knob nut wire press buckle pan head screw pulley housing nut line cord clamp M5 UC 1 5 M6x8 M5 column head screw M5x12 pan head screw M5x8 column head screw M6 10L rubber grommet V belt Set screw spindle pulley 24 Z 660 M6x6 upper spindle sleeve retaining ring bearing spacer retaining ring STW22 6203 2Z STW17 socket head screw M8x8 hex head screw nut mat motor rod compression spring spring pin set screw motor pulley motor power cord pan head screw lock washer Strain relief grip cap handle bar pinion pan head screw Wrench fastness M8x16 M8 4X12 M6x6 120V 60HZ 1725RPM M5x8L T5 6N 4 M6x10 k ek ek FG YG M mi mm a ek ek pny Baap aan Tek ann nap Baan nan N ek k DP800039 DP800040 DP800041 DP800042 DP800043 DP800044 DP800045 DP800046 DP800047 DP800048 DP800049 DP800050 DP800051 DP800052 DP800053 DP800054 DP800055 DP800056 DP800057 DP800058 DP800059 DP800060 DP800061 DP800062 DP800063 DP800064 DP800065 DP800066 DP800067 DP800068 DP800069 DP800070 DP800075 DP800076 DP800077 DP800081 DP800084 DP800085 hex head bolt lock screw nut spring cov
5. in loss of power and overheating Use the table to determine the minimum wire size A W G extension cord Extension Cord Length Wire Size A W G Upto 25i Paid Odea wed tae wea ees RS 18 25 to 50ft 16 NOTE Using extension cords over 50 ft long is not recommended ASSEMBLY 5 DESCRIPTION Powertec 8 drill press equipped with 5 speeds ranging from 620 RPM 1100RPM 1720RPM 2340RPM and 3100RPM WARNING For your own safety read the entire operation manual and safety instructions before using the machine injury SAFETY PRECAUTIONS Be aware of general power tool safety Make sure all the safety rules are understood Disconnect the machine from power source whenever adjusting or replacing any parts Do not plug in unless switch is in OFF position Keep hands away from all moving parts Wear eye protection or face shield during operation Make sure all mobile parts move freely and are free from interference Never turn the machine ON with the workpiece con tacting the drill bit Properly support long or wide workpieces Turn switch off and disconnet power whenever drill press is not in use Keep drill press maintained Follow maintenance Properly lock the drill bit before operating this machine Remove the chuck key before start the machine Tighten all lock handles before starting the machines Hold the
6. the date of purchase if you are dissatisfied with the performance of this POWERTEC tool for any reason you may return the tool to the retailer from which it was purchased for a full refund or exchange You must present proof of purchase and return all original equipment packaged with the original product The replacement tool will be covered by the limited warranty for the balance of the one year warranty period LIMITED ONE YEAR WARRANTY This warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the date of purchase This warranty is specific to this tool Southern Technologies LLC reserves the right to repair or replace the defective tool at its discretion HOW TO OBTAIN SERVICE To obtain service for this POWERTEC tool you must return it freight prepaid to an authorized POWERTEC service center for bench top and stationary power tools You may obtain the location of the authorized service center nearest you by calling toll free 1 877 393 7121 or by logging on to the POWERTEC website at www southerntechllc com When requesting warranty service you must present the proof of purchase documentation which includes a date of purchase The authorized service center will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period WHAT IS NOT COVERED This warra
7. with alcohol or household oven cleaner Rotate the chuck sleeve counterclockwise and open the jaws as wide as possible Place chuck on the taper of spindle and gently tape the chuck into position with a rubber hammer or a hammer with wood block Never use metal hammer directly Figure 6 MOUNT DRILL PRESS Refer to Figure 7 The machine must be installed in a well lighted area with correct power supply The machine can be installed on either a workbench or a tool stand by using bolts lock washers and hex nuts s The machine must be bolted to a firm and level surface There must be enough clearance for the moving workpiece during operation There must be enough room for safety operation of the machine Figure 7 POWER SOURCE WARNING Do not connect to the power source until the machine is completely assembled The machine is wired for 120 volts 60 Hz alternating current Before connecting the machine to the power source make sure the switch is in the OFF position Running the unit on voltages which are not within range may cause overheating and motor burn out Heavy loads require that voltage at motor terminals be no less than the voltage specified on nameplate Power supply to the motor is controlled by a locking rocker switch Remove the key to prevent unauthorized use GROUNDING INSTRUCTIONS WARNING Improper connection of equipment grounding conductor can result in the risk of electri
8. workpiece firmly against the table ON OFF SWITCH Refer to Figure 10 The ON OFF switch is located on the front of drill press head To turn the machine ON pull the switch to the up position To turn the machine OFF push the switch to the down position NOTE When the machine is not in use the machine should be locked in the OFF position to prevent unau thorized use To lock the machine turn the switch to OFF position Pull the key out The switch cannot be turned on without the key e f the key is removed when the switch is at the ON position the switch can be turned off but cannot be turned on again Tounlock place the key into the slot on switch unit until it snaps OPERATION Figure 10 On Off Switch ADJUST TABLE HEIGHT AND TILT TABLE Refer to Figure 11 and 12 To raise or lower the table loosen the table locking handle Move the table bracket assembly up and down to desired height and then tighten the locking handle To rotate the table loosen locking handle rotate table to the desired position and tighten the handle To tilt the table right or left by loosening the table hex bolt underneath the table platform Tilt the table to the desired position Tighten the table hex bolt The table alignment is used only when the table plat form is level Tilt scale on the table bracket shows the degree of table tilt Figure 11 Locking Handle Figure 12 Bevel Scale Hex Bolt
9. Model No DP800 Owner s Manual POW 1 C 8 DRILL PRESS QUESTION 1 877 393 7121 Visit us on the web at www southerntechllc com You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference 10 0708 TABLE OF CONTENTS SECTION PAGE SAFETY RULES Work Preparation Work Area Preparation Tool Maintenance Tool Operation emm 27 ASSEMBLY Unpackaging Install Column Support Install the Table Install the Drill Press Head Install Handles Install Chuck Mount Drill Press Power Source Grounding Instructions Extension Cords OPERATION 6 Description Safety Precautions ON OFF Switch Adjust Table Height and Tilt Table Adjust Speed Install Drill Bit Adjust Depth Stop Adjust Belt Tension eS C7 MAINTENANCE 9 Cleaning Lubrication Keep Tool Repair TROUBLESHOOTING 10 PARTS ILLUSTRATION amp 11 he LIST WARRANTY e PRODUCTION SPECIFICATIONS Peak AP atten trn a ae aa 2 5 5 Speeds 620 1100 1720 2340 3100 RPM SWING 8 CNUG E 1 2 Spindle Travel 2 Table Siz6 amp iret rn dini 6 1 2 x 6 1 2 Table Movement 45 Bevel 360 Swivel Overal Height see eee eee 22 1 2 Net Weight render re tr eaten etd cene 35 lbs SAFETY RULES L WARNING F
10. anties representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty NOTE POW T C Southern Technologies LLC 206 Terrace Drive Mundelein Illinois 60060
11. aving an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the green or green and yellow wire to a live terminal A temporary 3 prong to 2 prong grounding adapter see Figure 9 may be used to connect this plug to a matching 2 conductor receptacle as shown in figure 9 The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician Figure 9 2 Prong Receptacle Grounded outlet Box Adapter In Canada the use of temporary adapter is not permitted by the Canadian Electric Code Where permitted the rigid green tab or terminal on the side of the adapter must be securely connected to a permanent electrical ground such as a properly grounded water pipe a properly grounded outlet box or a properly grounded wire system Many cover plate screws water pipes and outlet boxes are not properly grounded To ensure proper ground grounding means must be tested by a qualified electrician EXTENSION CORDS Use proper extension cords Make sure the extension cord is in good condition Use only 3 wire extension cords have 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug When using an extension cord make sure to use one heavy enough to carry the current of the machine An undersized cord will cause a drop in the voltage resulting
12. cal shock The machine should be grounded while in use to protect operator from electrical shock In the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape wire for the electric current This machine is equipped with an approved 3 conductor cord rated at 150V and a 3 prong grounding type plug Figure 8 for your protection against shock hazards Grounding plug should be plugged directly into a properly installed and grounded 3 prong grounding type receptacle as shown Figure 8 The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Check with a qualified electrician or service personnel if these instructions are not completely understood or if in doubt as to whether the tool is properly grounded Do not modify plug provided If it will not fit in outlet have proper outlet installed by a qualified electrician Use only 3 wire extension cords that have 3 prong grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as show in Figure 8 Figure 8 3 Prong Receptacle Grounded outlet Box 3 Prong Plug Grounding Prong WARNING Do not permit fingers to touch the terminals of plug when installing or removing from outlet Inspect tool cords periodically and if damaged have repaired by an authorized service facility The conductor with insulation h
13. ch to spin the lower lock nut down to contact the depth stop and lock the nut Spin the upper nut against against the lower stop nut and tighten The drill bit will stop after traveling the distance on the depth scale Figure 15 Upper Lock Nut D S Lower Lock Nut Depth Scal Depth Stop ice OPERATION OPERATION ADJUST BELT TENSION Refer to Figure 16 The drill spindle speed is determined by the position of the belts on the pulleys inside the head assembly To unlock the belt tension turn the belt tension lock knob on the right side of the drill press head counterclockwise Pull the motor toward the front of the drill press to loosen the belt tension Position the belt on the correct pulley steps for the desired speed Push the motor away from the drill press head until the belt is properly tensioned Belt tension is correct if the belt deflects approximately 1 2 inch when pressed at its center Tighten the belt tension lock knob to secure the motor in position Figure 16 Belt Tension Lock Knob MAINTENANCE 9 AWARNING Turn the switch to OFF position and disconnect the machine from power source before servicing or disassem bling any components CLEANING Keep machine and workplace clean Avoid accumulation of sawdust on the tool Be certain motor is kept clean and free of dust
14. er roll spring nut bolt head body angle scale table bracket lock handle column hex head bolt column base base table pin nut carriage bolt pan head screw retaining ring bearing quill rubber washer nut depth adjust ring spindle chuck chuck key spindle position bar nut scale switch box pan head screw switch Wrench spring washer Screw cap M8x8 M10 M8 c 58 M8x20 M5 M12x25 M5x25 STW12 6201 22 40 52 2T M5 JT33 1 5 13mm M10x1 M5x50 HY18 M4x130x40 Q8 M6 mm QD QD 3 4 ND 4 4 nnn nnn D 4 4 4 4 4 4 4 4 QD on sn nnn ini Nm N WARRANTY LE Thank you for investing ina POWERTEC power tool These products have been designed and manufactured to meet high quality standards and are guaranteed for domestic use against defects in workmanship or material for a period of 12 months from the date of purchase This guarantee does not affect your statutory rights SOUTHERN TECHNOLOGIES LLC BENCH TOP AND STATIONARY POWER TOOL LIMITED 1 YEAR WARRANTY AND 30 DAY SATISFACTION GUARANTEE POLICY POWERTEC products are designed and manufactured by Southern Technologies LLC All warranty communications should be directed to Southern Technologies LLC 206 Terrace Dr Mundelein IL 60060 Attn POWERTEC technical service or by calling 1 877 393 7121 toll free 9 AM to 5 PM Mondy through Friday US Central Time 30 DAY SATISFACTION GUARANTEE POLICY During the first 30 days after
15. nty applied to the original purchaser at retailer and may not be transferred This warranty does not cover consumable items such as saw blades knives belts discs cooling blocks and sleeves This warranty does not cover required service and part replacement resulting from normal wear and tear including accessory wear This warranty does not cover any malfunction failure or defect resulting from 1 misuse abuse neglect and mishandling not in accordance with the owner s manual 2 damage due to accidents natural disasters power outage or power overload 3 commercial or rental use 4 alteration modification or reapair by other than an authorized service center for POWERTEC product WARRANTY 14 DISCLAIMER To the extent permitted by applicable law all implied warranties including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE are disclaimed Any implied warranties that cannot be disclaimed under state law are limited to one year from the date of purchase Southern Technologies LLC is not responsible for direct indirect incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Southern Technologies LLC makes no warr
16. or your own safety read and understand all warnings and operating instructions before using any tool or equipment A WARNING Some dust created by operation of power tool contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment Always wear OSHA NIOSH approved properly fitting face mask or respirator when using such tools WARNING Failure to follow these rules may result in serious personal injury Remember that being careless for even a fraction of a second can result in severe personal injury WORK PREPARATION Wear proper apparel Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts of the tool Nonslip protective footwear is recommended Wear protective hair covering to contain long hair Wear eye and hearing protection Always use safety glasses Eye protection equipment should comply with ANSI Z87 1 standards Hearing equipment should comply with ANSI S3 19 standards Wear face mask or dust mask if operation is dusty Be alert and think clearly Never operate power tools when tired intoxicated or when taking medications that cause drowsiness WORK AREA PREPARATION Keep work area clean Cluttered work areas and benches invite accidents Work area should be properly lighted Do no
17. rce your tool or attachment to do a job for which it was not designed Disconnect tool when changing parts Don t force the workpiece on the machine Damage to the machine and or injury may result Never leave tool running unattended Turn the power off and do not leave tool until it comes to a complete stop Do not overreach Loss of balance can make you fall into a working machine causing injury Never stand on tool Injury could occur if the tool tips or if you accidentally contact the cutting tool Know your tool Learn the tools operation application and specific limitations before using it Use recommended accessories Use of improper accessories may cause damage to the machine or injury to the user Handle workpiece correctly Keep hands away from moving parts Turn tool off if it jams CAUTION Think safety Safety is a combination of opera tor common sense and alertness at all times when tool is being used WARNING Do not attempt to operate tool until it is completely assembled according to the instructions 20 ASSEMBLY UNPACKAGING Refer to Figure 1 Check freight damage before opening the package If freight damage is noticed file claim with the carrier immediately Check for complete part list Contact Customer Service Center immediately for missing parts Locate the following parts before assembling A Head Assembly B Table C Base D Column Assembly E Feed Handles 3 F Hex Wrench
18. rect fuses or circuit breakers Replace with correct fuses or circuit breakers Motor overheats Motor overloaded Reduce load on motor Turn off the machine until motor cools down Machine slows down Applying too much pressure during Ease up on pressure while operating operation Chuck not stay attached Oil grease dirt on the tapered Clean the surface to spindle surfaces of chuck or spindle Quill return too fast or too Improper spring tension Adjust spring tension slow 1 1 Excessive drill bit runout Improper chuck installation Install chuck properly 2 Improper drill bit installation in the 2 Install drill bit properly chuck Drill bit bent Replace drill bit Worn bearings Replace bearnings Noisy operation Spindle pulley looses Verify the tightness of retaining nut on the pulley and adjust it if necessary Motor pulley looses Tighten set screw in motor pulley Incorrect belt tension Adjust tension Drill bit burns Drill bit is dull Replace drill bit Incorrect speed 2 Choose the proper speed Chips in the hole Clean chips Key No Part No 8 DRILL PRESS PARTS LIST Qty Part Name Key No Part No Part Name Qty J O O1 BR ND CO CO CG CO O00 M M D ND MMM MMM amp 2 aa K A OQ ND JOU E GM O O1 E GOM DP800001 DP800002 DP800003 DP800004 DP800005 DP800006 DP800007 DP800008 DP800009 DP800010
19. t use the machine in a dangerous environment The use of power tools in damp or wet locations or in rain can cause shock or electrocution Three prong plug should be plugged directly into properly grounded three prong receptacle Use the proper extension cord Make sure your extension cord is in good condition It should have a grounding prong and should be of the correct gauge Keep children and visitors away Your shop is a poten tially dangerous environment Children and visitors can be injured Make your workshop childproof with padlocks master switches or remove switch keys to prevent any uninten tional use of power tools TOOL MAINTENANCE Turn the machine OFF and disconnect the machine from the power source prior to inspection Maintain all tools and machines in peak condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Check for damaged parts Check for alignment of moving parts binding breakage mounting and any other condition that may affect tool s operation Poorly maintained tools and machines can further damage the tool or machine and or cause injury A guard or any other part that is damaged should be repaired or replaced Do not perform makeshift repairs TOOL OPERATION Avoid accidental start up Make sure that the tool is in the OFF position before plugging in Use the right tool for your job Do not fo
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