WaterPro® PS Station User`s Manual
Contents
1. 6 6 SUIEI 6 SUIRID 6 68 6 SUIEID 6 6 6 SUIBID 6 SUEIO 6 960 6 SUIEI 6 816 2499433 9602 jeaoway Sd Jad 1 JO 0007 9400210 Ayiayonpuco sey yey de you si 5 OY ue J 45 1 ON 900 500 80 9 4 gt gt lt X 96 SISOWSO 4 Product Service 1 800 522 7658 14 INSTALLATION Feedwater Connection The supplied feedwater line is 3 8 OD 0 95 cm rigid plastic tubing If more tubing is required refer to Replacement Parts section of this manual The tubing is inserted into the inlet port identified as A on page 13 At a convenient spot in the supply line a valve should be installed so the WaterPro PS may be isolated from the feedwater supply when required Line pressure should not exceed 100 psi 7 Bar To connect the feedwater supply to the inlet port cut the tube with a sharp knife and check for burrs Tubing Installation The tubing conn2. 5 Manual WaterPro PS Station Models 9000500 9000501 9000502 9000503 9000600 9000601 9000602 9000603 9000700 9000701 9000702 9000703 9000704 9000705 To receive important product updates complete your product registration card online at register labconco com Protecting your __laboratory environment 2 Labconco Corporation 8811 Prospect Avenue Kansas City MO 64132 2696 800 821 5525 816 333 8811 FAX 816 363 0130 E MAIL labconco labconco com HOME PAGE www labconco com Please read the User s Manual before operating the equipment Copyright 2006 2007 Labconco Corporation rights reserved The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change Warranty Labconco provides a warranty on all parts and factory workmanship The warranty includes areas of defective material and workmanship provided such defect results from normal and proper use of the equipment The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco whichever is sooner except the following Delta Series Biological Safety Cabinets and PuriCare Lab Animal Research Stations carry
3. pue 9 SUEIO 226 5416 6281 2491243 9601 Sd Jayy sad 51 4 90 000 sey yey de you 61 45 ji 1091545 OY M ON soo 4270 50 S i t 8 Ob 8 52 6 0 SY os 54 001 90 80 50 50 50 50 50 50 2 50 50 50 0 90 90 90 50 66 x 10 002 x 20 125 SISOLSO 1 94 161 691 LEL 8 7 65952 882811 888 8 91 69 91619 964 22 24562 982 92 869 628 988 1 9 2617 676 28 09 Sd 14 30 6 SUIEID 6 SUIEID 6 6 916 616 6 916 616 2 41229 816 SUIEI 68 6 6 SUIEID 816 SUIEI 916 SUIEID 6 916 6 990 6
4. Activated carbon adsorption deionization organic adsorption ultrafiltration and ultraviolet irradiation at both 185 and 254 nm 1 8 liters per minute for General Chemistry and HPLC models Reduced to 1 2 liters minute with the addition of a 0 2 micron final filter 1 1 liters per minute for Ultrafiltered models Reduced to 1 liter per minute with the addition of 0 2 micron final filter GUN DISPENSING MODELS Dispense from gun by depressing trigger or from dispense valve by pressing dispense key Release trigger or key to stop flow Timed dispense from dispense valve only Optional hollow fiber filter can be installed on both gun and dispense valves by removing threaded nozzle and replacing with hollow fiber filter NON GUN DISPENSING MODELS Dispense by pressing dispense key Release key to stop flow Meets or exceeds the following American Society for Testing and Materials Type I Water e National Committee for Clinical Laboratory Standards Type I Water SPECIFICATIONS Actual flow rates for ultrafiltered models could vary as much as 15 depending on the membrane Flow rates determined with new hollow fiber final filter installed Flow rate from final filter decreases with use Weight dry Feedwater Requirements Type Temperature pH Inlet Pressure and Flow Deionization Capacity Based on 70 operating efficiency See Table under Feed Water Quality in Installation Section of the manual
5. 60 Hz 9000705 HPLC UF Hybrid 230V 50 Hz 9049602 Manual PS 9109100 Spanner Wrench 9108200 Template 1050306 Guide to Laboratory Water Purification 1334500 Power Cord 115V or 1334100 Power Cord 230V 1541700 Tube Support 1552500 Tube Polyurethane Black 3 8 O D x L D 5 9013415 Tube Parflex 3 8 O D x 1 4 I D x 5 1895320 Tapping Screw Wall Mount 8 14 x 1 1 4 Lg INTRODUCTION General Description The Labconco WaterPro PS Polishing Stations have been specifically designed to meet the ultrapure water needs in a variety of laboratory applications The most basic of WaterPro models General Chemistry is ideally suited for typical chemical research labs The WaterPro PS HPLC models are specifically designed for demanding analytical chemistry work involving sensitive instrumentation and requiring the lowest levels of Total Organic Carbon TOC The WaterPro PS UF models are suited for bio analytical research requiring bacteria and or pyrogen free water Prepurified water of a minimum purity of 100 8 or better is plumbed to WaterPro PS through a 3 8 feedwater supply line The built in regulator allows the unit to accept water pressure from 0 100 psi The feedwater must flow at a rate of 2 liters minute or greater at the given inlet pressure The General Chemistry model purifies the water to Type I quality through the use of carbon and deionization resins and provides a typical flow rate of 1 8 liters minute The
6. PRESSURE REGULATOR MODELS 90006 00 amp 90006 02 Figure 3 INTRODUCTION ULTRAFILTER LIFE SCIENCES MODELS 90007 01 amp 90007 03 PRESSURE REGULATOR S p 8 A 52 4 INTRODUCTION HPLC ULTRAFILTER HYBRID MODELS 90007 04 amp 90007 05 Bie PRESSURE REGULATOR 5 0270 5204 2 ZATION SORPTION i 1 Figure 5 INTRODUCTION Component Identification A B C D E F G 1 J K L M N R S Inlet Port located on underside Connects the WaterPro PS to the feedwater supply line 3 8 OD 0 95 cm rigid plastic tubing Feedwater must have a pressure of 0 100 psi a minimum flow rate of 2 liters minute and a conductivity of 100 uS or less Drain Port located on underside Connect 3 8 OD 0 95 cm line and route to drain HPLC Life Science and Hybrid models only Pressure Regulator Protects the system from excessive inlet pressure Factory adjusted and should not require readjustment Ensures proper recirculation Call Labconco Product Service before trying to adjust Recriculation Pump amp Motor Circulates water through the system This pump is a rotary vane self priming pump that requires water flow for lubrication Operation of system without an inlet water supply will damage the pump Carbon Cartridge Bowl Unpigmented vir
7. Unfold the installation template included and follow the instructions listed on it to prepare the surface mounting We have provided 4 14 1 25 Lg tapping screws 1895320 for securing the unit to the wall If the optional support stand has been purchased discard the templates and follow instructions provided with stand Electrical Connection The 115V WaterPro PS comes fully wired with electrical cord and plug to connect to a standard outlet A fused 115 volt 1 phase 7 5 amp supply is required for 115V installations The 230V unit comes fully wired with electrical cord without a plug A fused 230V 1 phase 4 amp supply is required for 230V installation Feedwater Quality The WaterPro PS systems are designed for use with water which as been pre purified such as distilled reverse osmosis or deionized water with a conductivity of 100uS or less Water with higher conductivity such as tap water will rapidly exhaust the deionization cartridges and therefore is not recommended See chart on the following page for estimated capacity of deionization cartridges IMPORTANT NOTE System performance and cartridge life span are directly related to the feedwater quality It is important to establish feedwater quality before operating the unit If you are uncertain about the quality of your feedwater or would like us to calculate the capacity of your system s cartridges given your feedwater quality contact Labconco at 800 821 5525 WARNIN
8. 0 3 Bleach 1 liter 5 25 household bleach in 15 liters of clean water OR 2 0 Formaldehyde OR 3 0 Hydrogen Peroxide WARNING When sanitizing the system Avoid splashing the sanitizing solution on skin or clothing Ensure that all piping connections are tight to avoid leakage Always depressurize the system COMPLETELY by turning off the display and pressurizing dispense valve button Ensure adequate ventilation Carefully follow the manufacturer s safety instructions when handling sanitizers and always dispose of sanitizing solutions in accordance with local and national laws 3 Fill each bowl approximately full with sanitizing solution and reattach them to unit Connect a feedwater line to inlet port of the WaterPro PS Item A page 9 of this manual and place it in the container of sanitizing solution Place a suitable container under the dispense valve or gun turn on unit and allow to operate until a steady stream of sanitizing solution flows from the valve or gun Close the valve or gun and allow the WaterPro PS to recirculate the sanitizer for at least two hours periodically opening the dispense valve or gun to sanitize it After the sanitization is complete unplug the unit and open the dispense valve to depressurize the system Carefully discard the sanitizing solution WITHOUT RINSING OUT THE BOWLS Install new cartridge in the appropriate bowls plug in and turn on the WaterPro PS Leave the dispense valve ope
9. 9113200 Description Support Stand For mounting WaterPro PS on bench Rests on countertop or other horizontal surface WaterPro RO PS Mobile Stand Allows the mounting of a RO and PS on the same mobile stand Replacement Cartridges Model General Chemistry HPLC and HPLC UF Hybrid Life Science Life Science and HPLC UF Hybrid Components Polishing Kit Included Part No Cartridge Type 90471 01 9007201 1 Carbon 9007301 1 Deionization 9007301 1 Deionization 9007301 1 Deionization 90472 01 9007201 1 Carbon 9007301 1 Deionization 9007301 1 Deionization 9053300 1 Organic Adsorption 90474 01 9007201 1 Carbon 9007301 1 Deionization 9007301 1 Deionization 9007301 1 Deionization Order individual 9104400 1 Ultrafilter part numbers 9092900 1 Hollow Fiber Final Filter separately SHIPPING CLAIMS If a shipment is received in visibly damaged condition be certain to make a notation on the delivering carrier s receipt and have their agent confirm the damage on your receipt Otherwise the damage claim may be refused If concealed damage or pilferage is discovered notify the carrier immediately and retain the entire shipment intact for inspection Interstate Commerce Commission rules require that the claim be filed with the carrier within 15 days after delivery NOTE Do not return goods Goods returned without prior authorization will not be accepted Labconco Corporation and its dealers
10. HPLC models allow for the addition of an organic adsorption cartridge and includes a dual wavelength ultraviolet reactor to oxidize last traces of organic compounds ensuring ultra low levels of total organic carbon The Life Science models provide Type I water free of bacteria and pyrogens through the use of an ultrafilter and germicidal ultraviolet reactor The HPLC Hybrid models not only gives HPLC quality water through the use of the ultraviolet reactor but deliver low level bacteria and pyrogen free water Each model has the capability of displaying water quality water temperature low resistance set point and a programmable time dispense mode Each model is offered with a dispensing valve with or without a dispensing gun Figure 1 shows models with dispensing gun and with dispensing valve only A 0 2 micron self venting hollow fiber final filter can be added to the gun or valve as an accessory when required Ultrafilters and optional 0 2 micron final filters will reduce pure water flow rates Figures 2 3 4 and 5 show the flow diagrams for each model INTRODUCTION Figure 1 INTRODUCTION GENERAL CHEMISTRY MODELS 90005 01 90005 03 WATER DISPENSE GUN PRESSURE REGULATOR CONNECTOR INLET PRESSURE REGULATOR FLTER BOWLS OISPENSE VALVE MODELS 90005 00 amp 90005 02 Figure 2 INTRODUCTION HPLC ANALYTICAL INSTRUMENT MODELS 90006 01 amp 90006 03 PRESSURE REGULATOR FRTER BOWLS
11. Hybrid Systems only Irradiates the purified water before it is dispensed ensuring low bacteria and organics Dual wavelength at both 185 and 254 nm Resistivity Sensor Provides measurement of resistivity purity of the water Electronic Control Center Provides ON OFF DISPENSE and MODE keys along with digital and LED displays Dispense Valve Controlled by the dispense key Located in the cabinet on gun models and in the dispense housing for non gun models Dispense Housing Contains the electronics dispense valve or gun depending on model Check Valve Prevents inlet water from bypassing filter cartridges during dispense INTRODUCTION h pl 5 We Cp ASC 4 0 3 Product Service 1 800 522 7658 9 SPECIFICATIONS System Description Technologies Typical Water Production Rate 0 100 psi with a minimum feed rate of 2 liters per minutes Water Dispensing Systems Water Quality Produced Self contained cartridge water purification system GENERAL CHEMISTRY Activated carbon adsorption deionization HPLC ANALYTICAL INSTRUMENT MODELS Activated carbon adsorption deionization organic adsorption and ultraviolet irradiation at both 185 and 254 nm UF LIFE SCIENCE MODELS Activated carbon adsorption deionization ultrafiltration and ultraviolet irradiation at both 185 and 254 nm HPLC UF HYBRID MODELS
12. Initial Operation and Cartridge Installation 1 Remove the four polypropylene sump bowls by placing the spanner wrench as high as possible around the bowls Unscrew each bowl by turning clockwise With a twisting motion install the carbon filter in the first bowl and other cartridges as indicated in the table below Check each cartridge to ensure the two black O rings are seated properly into the sump top Wetting of these O rings will aid in installation Carefully thread the bowls back into the position and hand tighten only to seal the bowl O rings When installing new replacement cartridges on ultrafiltered models plug unit into an electrical outlet turn OFF display with the ON OFF switch and press the dispense button until the pressure in the system is relieved Disconnect from electrical power before removing cartridges CARTRIDGE INSTALLATION SEQUENCE BOWLS ARE NUMBERED 1 4 FROM LEFT TO RIGHT HAND TIGHTEN SUMPS ONLY DO NOT USE WRENCH Model Bowl Cartridge Type Kit Number Part Number Number General Chemistry 1 Carbon 9007201 Models 2 Deionization 9047101 9007301 9000500 9000501 3 Deionization 9007301 9000502 9000503 4 Deionization 9007301 HPLC and 1 Carbon 9007201 HPLC UF Hybrid 2 Deionization 9007301 9000600 9000601 3 Deionization 9047201 9007301 9000602 9000603 4 Organic Adsorption 9053300 9000704 9000705 Life Science Models 1 Carbon 9007201 9000700 9000701 2 Deionization 9047401 9007301 9
13. a three year warranty from date of installation or four years from date of shipment from Labconco whichever is sooner SteamScrubber amp FlaskScrubber Glassware Washers carry a two year warranty from date of installation or three years from date of shipment from Labconco whichever is sooner Blood Drawing Chairs carry a ten year warranty Carts carry a lifetime warranty Glassware is not warranted from breakage when dropped or mishandled This limited warranty covers parts and labor but not transportation and insurance charges In the event of a warranty claim contact Labconco Corporation or the dealer who sold you the product If the cause is determined to be a manufacturing fault the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation Under no circumstances shall Labconco Corporation be liable for indirect consequential or special damages of any kind This statement may be altered by a specific published amendment No individual has authorization to alter the provisions of this warranty policy or its amendments Lamps and filters are not covered by this warranty Damage due to corrosion or accidental breakage is not covered Returned or Damaged Goods Do not return goods without the prior authorization from Labconco Unauthorized returns will not be accepted If your shipment was damaged in transit you must file a claim directly with the freight carrier Labconco Corporatio
14. 000702 9000703 3 Deionization 9007301 4 Deionization 9007301 Ultrafilter is included 9104400 and installed on all UF models Hollow Fiber Final 9092900 Filter if required 2 Place a suitable container or a hose that goes to a drain over the dispense valve or dispense gun nozzle and SLOWLY open the inlet supply valve 3 Plug the unit into an electrical outlet and turn the power switch on 4 Ifthe optional filter P N 9092900 has been ordered remove it from its plastic bag and thread it into either the dispense valve or the gun The nozzle on the valve or gun must be removed before installing hollow fiber final filter Orient filter as shown on label HAND TIGHTEN ONLY Reference Figure 7 5 Install the optional filling bell P N 9044100 by pushing it into the final filter outlet Filling bell will only fit over the final filter outlet when installed on the dispense valve and will not fit on a final filter installed on the gun Reference Figure 7 NORMAL OPERATION DISPENSE VALVE REMOVE NOZZLE HOLLOW FIBER FINAL FILTER NOTICE FLOW DIRECTION ON LABEL HAND TIGHTEN ONLY FILLING BELL INSTALL ON FINAL FILTER OUTLET Figure 7 6 After installing new cartridges the resistivity will slowly increase due to the removal of contaminants in the system and on the cartridges Rinse up time may be as long as 24 hours before the resistivity equals or exceeds 1 specifications 16 18 megohm cm resistivity When
15. Deionization Ultrafiltration membrane included on UF models Final Filtration Optional Electrical Requirements Relative Humidity 60 Ibs 27 2 kg Prepurified via reverse osmosis distillation or deionization with a conductivity of gt 10045 Tap water feed not recommended 10 30 degrees Centigrade 50 86 degrees Farhrenheit 4 10 0 100 psi 0 7 Bar providing 2 liters minute 0 5 gallons minute or better General Chemistry models 1373 Grains as HPLC Analytical Instrument models 915 Grains as CaCO3 UF Life Science models 1373 Grains as CaCO HPLC UF Hybrid models 915 Grains as CaCO3 High Purity Polishing grade mixed bed resin which will deliver 16 to 18 2 Megohm cm Type I water Polysulfone membrane in a spirally wound configuration Self venting 0 2 micron hollow fiber filter 115V 60 Hz 7 5 Amps or 230V 50 Hz 4 0 Amps Single Phase Less than 80 SPECIFICATIONS Environmental Conditions The WaterPro PS is designed to operate safely under the following conditions Indoor use Altitude to 2 000 6 562 Ft Ambient temperatures 5 C to 40 C 41 F to 104 F Maximum relative humidity 80 for temperatures up to 31 C 88 F decreasing linearly to 50 relative humidity at 40 C 104 F e Main supply voltage fluctuations not to exceed 10 of the nominal voltage e Transient over voltages according to installation category II over voltage categorie
16. G Do not install the WaterPro PS directly over or near equipment that uses electrical service Routine use and maintenance of the unit may involve water spillage and the potential for electrical shock if improperly located JOS 199 AGA 0 7 8 Pinoys Sg 0 OY OU 51090000 19 5 0 esu ds p pue W SN 0002 JO SEY de E INSTALLATION Cartridge Capacity ion t ioniza PS De 5211 188 263 996 962 792 222 161 4 Z66 YSE 96 421 LEE BLL 87 88 866 0 S9L 6s 611708 21412 6261 6261 SUID 626 SUEIO SUIEID 6161 6167 616 SULID 90 6161 SUEIO 6261 41219 SUIEID 626 5 41249 616 SUID 24671 41229 ELE L 616 1 SUID 6161 6261 616 6261 SUJ 2715 SUEIO 2809 9041 jo 19311
17. Operation and Cartridge Installation Electronic Control Automatic Intermittent Recriculation Ultrafilter Flush Valve Operation TOC Dump Valve Operation 00 2 13 13 13 13 13 14 15 15 15 16 17 18 20 21 21 21 Maintenance UV Lamp Replacement Cartridge Replacement Replacement of Optional Final Filter Replacement of Ultrafilter System Sanitization Replacement Parts Wiring Diagrams Dimensional Drawing Troubleshooting Accessories Shipping Claims Declaration of Conformity 22 22 22 23 24 25 21 29 30 33 34 35 INTRODUCTION Components Shipped Carefully check the contents of the carton for damage that might have occurred in transit Do not discard the carton or packaging material until all components have been checked against the following component list and the equipment has been installed and tested As shipped the carton should contain one the following Part Number Description 9000500 General Chemistry Model 115V 60 Hz 9000501 General Chemistry Pistol Model 115V 60 Hz 9000502 General Chemistry Model 230V 50 Hz 9000503 General Chemistry Pistol Model 230V 50 Hz or 9000600 HPLC Model 115 60 Hz 9000601 HPLC Pistol Model 115 60 Hz 9000602 HPLC Model 230V 50 Hz 9000603 HPLC Pistol Model 230V 50 Hz or 9000700 UF Model 115 60 Hz 9000701 UF Pistol Model 115V 60 Hz 9000702 UF Model 230V 50 Hz 9000703 UF Pistol Model 230V 50 Hz or 9000704 HPLC UF Hybrid 115V
18. RAMS WATER SENSOR P N 91053 TEMP COND SENSOR HEATER 24V 5 25 W P N 9017801 P N 91054 mO LEDS HARNESS P N 9105502 P N 91057 DISPENSE VALVE Protecting your 1 WARNING WIRING DIAGRAM DISCONNECT FROM POWER SOURCE WATERPRO PS 115V 50 60 HZ PRIOR TO SERVICING UNIT P N 9105802 REV Product Service 1 800 522 7658 9103502 rev P N 91057 27 WIRING DIAGRAMS WATER SENSOR P N 91053 TEMP COND SENSOR TIP HEATER OPT 24V 5 25 W 9017801 P N 91054 Protecting your WIRING DIAGRAM WATERPRO PS 230V 50 60 HZ P N 9105902 REV 28 LABCONCO 9103502 rev 8 HARNESS P N 9105602 P N 91057 DISPENSE VALVE P N 91057 WARNING DISCONNECT FROM POWER SOURCE PRIOR TO SERVICING UNIT Product Service 1 800 522 7658 DIMENSIONAL DRAWING 31 in 79 06 cm 77 2 19 61 00000000000 31 4 INT MINIMUM CLEARANCE FROM COUNTERTOP 10 16 cm FRONT SIDE 31 in 79 06 cm Produ 4 ict Se 41 1 800 522 7658 2 NT MINIMUM CLEARANCE FROM COUNTERTOP 10 16 cm FRONT SIDE TROUBLESHOOTING PROBLEM Unit inoperative no display Recirculation pump operates but no water is dispensed Reduced flow at dispense valve gun Water quality display acting erratically CAUSES Unit not plug
19. are not responsible for shipping damage Claims must be filed directly with the freight carrier by the recipient If authorization has been received to return this product by accepting this approval the user assumes all responsibility and liability for biological and chemical decontamination and cleansing Labconco reserves the right to refuse delivery of any products which do not appear to have been properly cleaned and or decontaminated prior to return DECLARATION OF CONFORMITY Application Council Directive s 73 23 89 336 EEC 2002 95 EC ROHS 2002 96 EC WEEE Standard s to which conformity is declared EN61010 1 EN61326 1 Manufacturer s Name Labconco Corporation Manufacturer s Address 8811 Prospect Avenue Kansas City MO 64132 USA Importer s Name See Shipping Customs Documents Importer s Address See Shipping Customs Documents Type of Equipment Laboratory Equipment Model No WaterProPS 90005 00 01 02 03 90006 00 01 02 03 90007 00 01 02 03 04 05 Serial No Various See Individual Declaration Year of Manufacture 1995 and Subsequent I the undersigned hereby declare that the equipment specified above conforms to the above Directive s and Standard s See individual Declaration of Conformity which will be signed by the importer for your country Signature Full Name Position Labconco P N 36960 01 Rev C ECO E255
20. ectors used in the WaterPro PS have been selected for their dependability and ease of installation A detailed drawing of a typical connection is shown in Figure 6 For flexible tubing insert a tube support into the end of the tubing Rigid tubing does not require the use of a tube support TUBE SUPPORT Insert tube support if flexible tubing is used Moisten the end of the tubing with water and insert straight into the fitting until the tubing bottoms on the fitting shoulder 3 To remove the tubing from the fitting press the gray collar in and pull the tubing straight out N aa 6 INSTALLATION NOTE When connecting the WaterPro PS to a non pressurized feedwater supply such as a storage tank use a tube with at least 1 4 inner diameter The length of the supply tube should not exceed 5 feet NOTE Organic adsorption and deionization cartridges have a finite capacity for purifying water before being exhausted As the cartridges approach exhaustion the system will require longer recirculation times to achieve 16 18 2 megohm cm resistivity and the water quality may fluctuate during dispensing Upon exhaustion the resistivity will decrease rapidly without recovery Replacement of the deionization and or organic adsorption cartridges will restore water purity NOTE On Ultrafiltered models with new membranes or membranes that have not been used for a period of time allow water to dispense to dra
21. fication located on Page 9 of this manual 3 Disconnect the two white leads and pull the bulb from the reactor 4 Insert new bulb P N 9109200 into the reactor and reconnect the leads ULTRAVIOLET LAMP a 1 Organic adsorption deionization cartridges have a finite capacity purifying water before being exhausted As the cartridges approach exhaustion the system will require longer recirculation times to achieve 16 18 2 me ohm cm resistivity will decrease rapidly without recover Replacement of the deionization and or organic adsorption cartridges will restore water purity The carbon cartridge should be replaced at the same time as the deionization cartridges are replaced Figure 9 Cartridge Replacement 2 Refer to page 17 of this manual under Initial Operation and Cartridge Replacement Replacement of Optional Final Filter P N 9092900 It is recommended that the optional 0 2 hollow fiber final filter P N 90929 00 be replaced every 2 3 weeks when there is an unacceptably high passage of bacteria through the filter or when the flow rate drops below an acceptable level The filter should be replaced following the steps outlined on page 23 Item 8 When it s not required the use of the final filter lowers flow rate unnecessarily MAINTENANCE Replacement of Ultrafilter P N 9104400 On models with Ultrafilters the Ultrafilter requires replacement if it has been damaged due to sanitization solutio
22. ged into outlet Circuit breaker tripped fuse blown Power switch is in the off position Defective circuit board Customer supplied feed valve is closed Feedwater line is restricted or no supply Final filter is clogged Return line check valve is defective Recirculation pump is defective Optional final filter is blocked Restricted tube in the feed line or polishing system New cartridges installed in system Air trapped in resistivity cell Deionization cartridges are exhausted Polishing loop resistivity cell not connected to wiring harness CORRECTIVE ACTION Plug the Polishing Station into appropriate electrical service Reset circuit breaker replace fuse Press power button to switch system on Replace circuit board Open the valve Inspect and adjust feedwater line as required Replace final filter Replace check valve assembly Replace recirculation pump Replace final filter Inspect polishing loop tubing for any restrictions Purge all of the air out of the polishing system Purge all of the air out of the polishing system Replace the deionization cartridges Reconnect cell to wiring harness TROUBLESHOOTING PROBLEM Water quality display acting erratically cont Polished water will not rinse up to desired quality Reduced cartridge life CAUSES Polishing loop resistivity cell is defective Cartridges are past expiration date Cartridges installed in w
23. gin polypropylene bowl that houses the carbon cartridge for the removal of organics Cartridges must be ordered separately Insert cartridge with O ring pointing up as shown Carbon Cartridge Refer to page 17 for correct installation Cartridge o rings must point up as shown Deionization Cartridge Bowls Unpigmented virgin polypropylene bowls that house the nuclear grade ion exchange resin for the removal of ionic containments Cartridge must be ordered separately Insert cartridge with cartridge o ring pointing up as shown Deionization Cartridges Refer to page 17 for correct installation Cartridge o rings must point up as shown Organic Adsorption Cartridge Bowl HPLC and Hybrid Systems only Unpigmented virgin polypropylene bow that houses the organic adsorption cartridge for the removal of trace organic containments Cartridges must be ordered separately Organic Adsorption Cartridge Refer to page 17 for correct installation Cartridge o rings must point up as shown Ultrafilter UF Systems only Removes particles bacteria microorganisms and pyrogens greater than 0 01 micron in diameter 10 000 Dalton cut off TOC Dump Valve HPLC and Hybrid Systems only Directs a small portion of purified water to drain during automatic recirculation reducing TOC levels in the system Ultrafilter Flush Valve UF and Hybrid Systems only Allows for UF membrane to flush during automatic recirculation operations UV Reactor HPLC UF and
24. in for a period of two hours and recirculate overnight before use Failure to do so may cause contamination in the system and or false meghom readings A preservative has been added to the membrane to prevent bacterial growth and freezing Drain Connections The HPLC UF and Hybrid models are equipped with a drain line that must be routed to an open drain Install the flexible tubing provided into the fitting marked drain identified as B on page 13 It is important to weight the line or attach permanently to the drain to prevent the line from coming out of the drain due to the water pressure during the flush cycle SAFETY PRECAUTIONS WARNING Ensure that the unit is connected to electrical service in accordance with local and national electrical codes Failure to do so may create a fire or electrical hazard WARNING Ensure that the WaterPro PS is connected to a prepurified source of water such as distilled reverse osmosis or deionized with a conductivity of 100uS or less Water of lesser quality will rapidly exhaust the carbon deionization and organic adsorption cartridges and will prematurely destroy the ultrafilter membrane All feed and drain lines should be connected and routed in accordance to local and national plumbing codes WARNING Do not install the WaterPro PS over or near equipment that uses electrical service Routine use and maintenance of the unit may involve water spillage and the potential for electrical shock if imprope
25. ity from degrading Before automatic recirculation occurs the switch must be in the OFF position for a full two hours 2 Mode This key selects the mode of operation as indicated by the illuminated LED Digital display indicates value as each mode is selected a MegOhm This is the normal operating mode and displays the water purity measured in resistvity b Temp Displays temperature of the water in degrees Centigrade c Time Dispense Displays amount of time in minutes the system will dispense water from the dispense valve Time can be increased or decreased using arrow keys 3 Set Pt To display minimum desired resistivity setting up to 16 MegOhm Display will flash if water resistivity drops below set point Set point can be increased or decreased using arrow keys 4 Dispense Pressing this key delivers water from the dispense valve The key must be held down to continue dispensing The delivery will be time controlled if that mode has been selected and value entered into the display Relieve pressure in Ultrafiltered models by first turning OFF the display with the ON OFF switch and pressing the dispense key until pressure in system has been relieved NORMAL OPERATION Automatic Intermittent Recirculation All WaterPro PS Systems are designed to automatically start and recirculate water during periods of nonuse to minimize rinse up time and bacterial growth The automatic recirculation cycles last for approximately 4 minu
26. n and its dealers are not responsible for shipping damages The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen 15 days of delivery Limitation of Liability The disposal and or emission of substances used in connection with this equipment may be governed by various federal state or local regulations All users of this equipment are required to become familiar with any regulations that apply in the user s area concerning the dumping of waste materials in or upon water land or air and to comply with such regulations Labconco Corporation is held harmless with respect to user s compliance with such regulations Contacting Labconco Corporation If you have questions that are not addressed in this manual or if you need technical assistance contact Labconco s Customer Service Department or Labconco s Product Service Department at 1 800 821 5525 or 1 816 333 8811 between the hours of 7 00 a m and 6 00 p m Central Standard Time Part 9049602 Rev A ECO E241 TABLE 5 Introduction Components Shipped General Description Flow Diagrams Component Identification Specifications Installation Preparation Inspection Installation Electrical Connection Feedwater Quality PS Deionization Cartridge Capacity Feedwater Connection Tubing Installation Validating the Enclosure Drain Connections Safety Precautions Normal Operation Initial
27. n or is biofouled and releasing pyrogens of bacteria into the purified water 1 2 3 Unplug unit and remove four screws from the dispense housing Lift housing away from dispense module exposing the wiring connector Disconnect wiring connector and set housing aside Locate ultrafilter shown as Item G on page 9 of the Component Identification section Disconnect inlet and outlet tubing by holding in the gray collar of the fitting and removing the tubing Refer to Figure 10 Remove the filter housing from its holder and unscrew the top exposing the ultrafilter Remove the element and replace with P N 9104400 Assemble in reverse order 1 1 ULTRAFILTER ELEMENT FILTER HOUSING Figure 10 MAINTENANCE System Sanitization Frequency of system cleaning and sanitization will depend directly on the quality of the feedwater and the operating environment of the unit The unit should be cleaned when needed such as when the bacterial or organic containment concentrations become unacceptable SANITIZE ALL MODELS AS FOLLOWS 1 Close feedwater inlet valve supplied by customer turn off the display on the Ultrafilter model and release the pressure in the system by pressing the dispense button Unplug the WaterPro PS and remove the cartridges and hollow fiber final filter at dispense if installed as described in the Cartridge Replacement section Prepare approximately 16 liters of ONE of the following solutions
28. n until approximately 10 liters have been dispensed then close the valve and install a new final filter on the dispenser if required Allow the unit to recirculate until the resistivity is acceptable The unit is now ready for operation REPLACEMENT PARTS ITEM 10 11 12 13 eS 9047500 9047501 1210101 1210102 1365000 9105300 9106500 9108900 9103502 9104400 9109200 9044100 9109300 9109400 1552500 1549100 DESCRIPTION Pump Assembly 115 VAC Pump Assembly 220 VAC Motor Pump 115 VAC Motor Pump 200 VAC Check Valve Resistivity Cell Dispense Valve 115V Dispense Valve 230V Printed Circuit Board Ultrafilter Element Not Shown For Models 9000700 01 02 03 04 05 Dual Wavelength Ultraviolet Lamp Replacement For Models 9000600 01 02 3 and 9000700 01 02 03 04 05 Filling Bell Not Shown Ultraviolet Field Installation Kit Not Shown Ultrafilter Field Installation Kit Not Shown Drain Tubing Not Shown Inlet Tubing Not Shown REPLACEMENT PARTS 49 9 5 4 2 1 4 0 ler 2 o 2 15 6 65 6 D 1 2 SZ i 4 4 6 3 0 REPLACEMENT PARTS DIAGRAM WIRING DIAG
29. rly located WARNING The WaterPro PS automatically starts and stops at intervals during nonuse To prevent the possibility of water spillage or electrical shock always unplug the unit prior to servicing it WARNING The ultraviolet lamp used in models so equipped emits small amounts of ultraviolet radiation during operation ALWAYS unplug the system before removing the unit cover or servicing the lamp WARNING When sanitizing the system e Avoid splashing the sanitizing solution on skin or clothing Ensure that all piping connections are tight to avoid leakage Always depressurize the system COMPLETELY before disassembly If Ultrafilter model plug unit into an electrical outlet turn off feedwater supply turn display off and push the dispense button to relieve pressure e Ensure adequate ventilation Carefully follow the manufacturer s safety instructions when handling sanitizers and always dispose of sanitizing solutions in accordance with local and national laws NOTE Mounting surface composition condition and construction must be considered when wall mounting this unit The surface must be able to support at least 500 Ibs Inadequate support may result in damage to the mounting surface and or equipment We have provided 4 14 x 1 25 Lg tapping screws 1895320 for securing the unit to the wall Wall mounted units require a minimum of 6 clearance on the bottom for cartridge sump bowl removal NORMAL OPERATION
30. rong sequence Water is bypassing the cartridges Cartridges are past expiration date Feedwater quality has changed CORRECTIVE ACTION Replace cell The shelf life of unopened cartridges is two years from the date of manufacture Replace the expired cartridges with new ones Check the manufactured date Install the cartridges as described in the Initial Operation and Cartridge Replacement section Ensure that the O rings are at the top of the deionization cartridges and the posts at the top of the bowls are inserted correctly Check the manufactured date on the cartridge package The shelf life of unopened cartridges is two years from the date of manufacture Replace the expired cartridges with new ones If the source is a reverse osmosis system ensure that that it is working properly If the source is a still ensure that it is working properly and that the feedwater temperature is below 40 C 104 F If the source is a central water supply verify that it is still working properly Check the average tap water supply versus the deionization capacity chart on page 14 TROUBLESHOOTING PROBLEM CAUSES Odor from Bacterial growth on the filters polished water Old DI filters DI resins breaking down CORRECTIVE ACTION Remove old filters Sanitize system Install new filters Remove old filters Sanitize system Install new filters ACCESSORIES Accessories Part 9077400
31. s IEC 1010 e Pollution degrees 2 Normally only non conductive foreign matter solid liquid or gaseous ionized gases that may produce a reduction of dielectric strength or surface resistivity occurs Occasionally however a temporary conductivity caused by condensation must be expected in accordance with IEC 664 Environment Help us reduce waste by recycling spent deionization cartridges Each time you order a Polishing Kit it comes complete with recycling instructions When you install the new cartridge place the expanded cartridge in the shipping container and return it to Labconco using the label provided These cartridges are recycled into useful products rather than taking to our landfills INSTALLATION Preparation The WaterPro PS should be located adjacent to appropriate electrical feedwater and drain connections For further information read the Service Connection Section below Do not remove the polishing unit from its shipping box until it is ready to be placed in its final location Call Labconco at 800 821 5525 or 816 333 8811 or return the business reply card to obtain your WaterProfile test kit Pretreatment of the feedwater will be recommended after analysis Inspection The WaterPro PS has been fully tested and inspected prior to shipment Inspect your unit thoroughly at the time or receiving shipment report any damage that may have occurred in transit immediately to your carrier Installation
32. tes every two hours This automatic recirculation feature keeps rinse up time to highest purity at a minimum During periods of frequent use leaving the unit constantly on will provide Type I water instantly When the unit has set for a period of time allow five minutes of operation to assure equivalent water purity throughout the system New Ultrafiltered models may take longer Ultrafilter Flush Valve Operation The ultrafilter flush valve found only on Ultrafiltered models has been preset to open and flush to drain for one minute on alternate recirculation cycles The valve opens for one minute every four hours to flush and clean the ultrafilter membrane Reference Item I on Page 9 of this manual Total Organic Carbon TOC Dump Valve Operation The TOC flush valve found on HPLC models has been preset to open and flush to drain for one minute on alternate recirculation cycles the valve opens for one minute every four hours to maintain the lowest possible TOC values Reference Item J on page 9 of this manual MAINTENANCE UV Lamp Replacement HPLC Life Science and HPLC UF Hybrid Models The UV lamp should be replaced annually to maintain intensity To replace lamp use the following procedure Refer to Figure 9 1 Unplug the WaterPro PS system and remove the front cover via the two screws on the front and two screws on the top of the cover 2 Locate the ultraviolet reactors by referring to Item J under Component Identi
33. the unit has set for period of time allow five minutes of operation to assure equivalent water purity throughout the system New Ultrafiltered models may require longer time NOTE On Ultrafiltered models with new membranes or membranes that have not been used for a period of time allow water to dispense to drain for a period of two hours and recirculate overnight before use Failure to do so may cause contamination in the system and false megohm readings A preservative has been added to the membrane to prevent bacterial growth and freezing NOTE When activating a new Polishing Station or one that has new cartridges installed the system will initially be full of air This may cause the water quality display to operate erratically or incorrectly This is common and the display will resume normal operation when all of the air has been displaced from the system Allow system to dispense to drain until all air has been removed On ultrafiltered models turn unit off and press dispense Repeat until all air has been removed from the system This is a normal air purging procedure NORMAL OPERATION Electronic Control Refer to Figure 8 OMEG 0 TEMP MODE DISPENSE ON OFF Figure 8 1 ON OFF Switch This switch starts the recirculation and lights the display When the switch is in the OFF position the pump will automatically start and recirculate four minutes every two hours to prevent the system s water qual
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