X-12s Users Manual
Contents
1. 2 1 Installation Guidelines e This unit must be installed by qualified personnel e This unit must not be installed in unprotected outdoor locations e This unit must not be used for medical life saving purposes or for any purpose where its failure could cause serious injury or the loss of life e This unit must not be used in any way where its function or failure could cause significant loss or property damage This equipment is tested to UL 61010 1 safety requirements for equipment to be supplied from the building wiring i e thru a circuit breaker It is not rated for installation within or as part of the circuit breaker panel When used to control AC line voltages the X 12s must be mounted and protected in a suitable electrical enclosure 2 2 Mounting X 12s can be mounted to a standard 35mm by 7 55mm DIN Rail Normally expansion modules are mounted to the left side embossed logo side of the enclosure of the X 600M controller so that the ribbon cable doesn t cover the power connector The X 12s should be located in a clean dry location where it is protected from the elements Ventilation is recommend for installations where high ambient air temperatures are expected to be high See Appendix D Mechanical Information for additional mechanical details 2 2 1 DIN Rail Mounting Attach the X 600M to the DIN Rail by hooking the top hook on the back of the enclosure to the DIN Rail and then snap the bottom hook into plac2. X12s CONTROLBYWEB Expansion 5 8 COM 7 go go a i A ge gt Indicator Lights gt Door Locks gt Alarms gt Interface with a PLC USERS MANUAL Revision 1 0 For models X 12s cCoO www ControlByWeb com a division of Xytronix Research amp Design Inc located in Nibley Utah USA 2014 Xytronix Research and Design Inc X 12s Users Manual X 12s User Manual Revisions Revision Description 1 0 Initial release Page 2 Xytronix Research amp Design Inc X 12s Users Manual Introduction Section 1 Introduction The X 12s 8 Relay expansion module is used with the X 600M controller The X 12s has eight relays each with Form A contacts SPST A removable terminal connector provides connections to the relays One or more X 12s expansion modules can be connected to a X 600M controller with a ribbon cable The ribbon cable provides both power and communications to the expansion modules The X 600M is a multifunction web enabled industrial I O controller It performs control logic and monitoring functions similar to that of a Programmable Logic Controller PLC However unlike a PLC the X 600M is designed for web based applications from the ground up No add on software or hardware is required The X 600M can be fully configured programmed and tested using its built in web server The web setup pages are intuitive and easy to use and do
3. amp Design Inc will at its option either repair or replace products that prove to be defective This warranty is extended to the original purchaser of the equipment only For warranty service or repair the product must be properly packaged and returned to Xytronix Research amp Design Inc The purchaser shall prepay all charges for shipping to Xytronix Research amp Design Inc and Xytronix Research amp Design Inc will pay the shipping charges to return the product to the purchaser as long as the product is shipped within the United States If the product is shipped outside of the United States the purchaser shall pay all shipping charges duties and taxes Limitation The foregoing warranty shall not apply to defects or damage resulting from improper use or misuse unauthorized repair tampering modification improper connection or operation outside the electrical environmental specifications for the product Further the warranty does not cover Acts of God such as fire flood hurricanes and tornadoes This warranty does not cover damage to property equipment direct indirect consequential or incidental damage including damage for loss of business profit business interruption loss of data and the like arising out of the use or misuse of this product UNDER NO CIRCUMSTANCES WILL THE LIABILITY OF XYTRONIX RESEARCH amp DESIGN INC TO THE PURCHASER OR ANY OTHER PARTY EXCEED THE ORIGINAL PURCHASE PRICE OF THE PRODUCT RE
4. maximum number of expansion modules depends on the module type and power source attached to the X 600M The X 12s requires relative high current to operate the relays and the 1 7 Amp limit will be reached before 64 module limit The X 12s employs modern switch mode power supply With this type of power supply the current draw decreases as the voltage increases therefore you can add more expansion modules by using a 24 volt power supply than you can with a 12 volt power supply See the X 600M User Manual for more details Indicators The green power LED indicator is illuminated whenever the module is powered To identify the module during installation the X 600M can send a blink command which will cause the power LED to blink for three seconds The eight yellow LEDs indicate the status of the relays and are illuminated when the respective relay coils are energized 1 2 Part Numbers and Accessories Device Description Part Number X 12s 8 Relay expansion module X 12s Spare Connector 14 position screw terminal connector X 1803691 Page 4 Xytronix Research amp Design Inc X 12s Users Manual Installation and Connections Section 2 Installation and Connections Installation consists of mounting the X 12s and connecting it to an X 600M controller with a 10 conductor ribbon cable Programming and testing is done by using a web browser to configure the web pages inputs and outputs for your specific needs
5. not require special programming skills The X 600M together with expansion modules such as the X 12s provide an easy flexible and reliable way to monitor and control systems and devices over a network The X 12s is suitable for use with moderate loads such as solenoid valves alarms and indicator lights 1 1 Connectors amp Indicators Relays The X 12s has eight relays Terminals are provided for the Common and Normally Open contacts of each relay The relay are connected in two groups of four with a shared Common connection for each group A 14 position plug in screw terminal makes it easy to make the wiring connections The connector terminals are wired directly to the internal relays with no internal fuse or other over current protection The relays are isolated from all other circuits inside When a relay coil is energized the contacts are closed The load device that is connected to the relay contacts will be on when the coil is energized Expansion Bus The expansion bus allows for a family of expansion modules to be connected directly to the X 600M without the need for an Ethernet switch The cable can be a daisy chain with multiple connectors The ribbon cable expansion bus provides both power and communications connections Xytronix Research amp Design Inc Page 3 Introduction X 12s Users Manual Power Supply The expansion bus can provide up to 1 7 Amps for powering up to 32 expansion modules however the
6. 000005c X 15S 00000064 X 11S 0000004f im e 4 View Dashboards Showing 1 to 3 of 3 entries E Devices Find Devices List of automatically detected new devices Back Comm Type Address SERIAL AUTO_GENERATE SERIAL AUTO_GENERATE SERIAL AUTO_GENERATE Description AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Welcome Administrator Commit Changes ASandon Changes Logout Name Select AUTO_GENERATE Add AUTO_GENERATE Add AUTO_GENERATE Add Previous Next 5 On the main menu click the View Dashboards menu tab The View Dashboards page shows a display similar to what users will see when accessing the X 600M s control page Use this page to test and debug the dashboards panels widgets and components in real time A pull down menu allows access to other dashboards Within minutes you can experience the power and flexibility of the Page 10 Xytronix Research amp Design Inc X 12s Users Manual Configuration and Setup dashboard s user interface and experiment test the buttons sliders and data entry boxes to meet your needs for your specific application 6660 zssewp x e e O 192 168 1 2 setup html X XG M Welcome Administrator CONTROLBYWEB Commit Changes Abandon Changes Logout f System X600M Dashboard 1 Network Raay Slave 00050 s vO f Control Logic E Logging H Edit Dashboards i Oa a Xytronix Research amp Design Inc Page 11 Appendix
7. A Specifications X 12s Users Manual Appendix A Specifications Power Requirements Input Voltage 9 28 VDC power is supplied via the X 600M controller 24V recommended Current See table below for typical values at 25 C Power Supply Relays OFF Relays ON 9 VDC 16 mA 344 mA 12 VDC 12 mA 258 mA 24 VDC 7 MA 133 mA Relays Number of relays 8 Relay Contacts Load Type General purpose Contact Form SPST 1 form A Contact Material Silver nickel Max Voltage 125VAC 30VDC Max Current 2 5A total for each group of 4 relays with shared commons Electrical Life 100K cycles typical rated load Environmental Rating Over voltage Category II Pollution Degree 2 Control Options On Off or Pulsed Pulse Timer Duration 100ms to 86400 Seconds 1 day Relay Connector Type 14 position removable 3 81 mm pitch Connection wire Use wire rated for 75 C min for connections to the terminal blocks Stripping Length 7mm Connection capacity 1 5mm stranded 1 5mm solid Conductor minimum 30AWG UL CUL Conductor maximum 14 AWG UL CUL Conductor Type Copper Tightening torque 0 22 Nm min 0 25 Nm max Replacement part number Phoenix Contact 1803691 Expansion Connector Connector Ribbon cable 2x5 position polarized 0 100 pitch Communications RS 485 LED Indicators Green Power On Yellow Relay 1 thru 8 Environmental Indoor use or NEMA 4 protected location Altitu
8. GARDLESS OF THE FORM OF THE CLAIM No other warranty is expressed or implied Xytronix Research amp Design Inc specifically disclaims the implied warranties or merchantability and fitness for a particular purpose Some jurisdictions may not allow the exclusion of limitation of liability for consequential or incidental damage Xytronix Research amp Design Inc Page 15 Appendix D FCC Statement X 12s Users Manual Appendix D FCC Statement This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation Warning This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause interference to radio communications There is no guarantee however that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures
9. No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying or scanning for any purpose other than the personal use by the purchaser of this product Xytronix Research amp Design Inc assumes no responsibility for any errors that may appear in this document Whereas reasonable effort has been made to make the information in this document as useful and accurate as possible Xytronix Research amp Design Inc assumes no responsibility for the application usefulness or completeness of the information contained herein Under no circumstance will Xytronix Research amp Design Inc be responsible or liable for any damages or losses including direct indirect special incidental or consequential damages or losses arising from either the use of any information contained within this manual or the use of any products or services referenced in this manual Xytronix Research amp Design Inc reserves the right to change any product s features specifications documentation warranties fee schedules and conditions at any time and without notice Page 14 Xytronix Research amp Design Inc X 12s Users Manual Appendix C Warranty Appendix C Warranty This Xytronix Research amp Design Inc product has a warranty against defects in material and workmanship for a period of one year from the date of shipment During the warranty period Xytronix Research
10. Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into a relay on a circuit different from where the receiver is connected Consult the dealer or an experienced radio TV technician for help Notice Changes or modification not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Page 16 Xytronix Research amp Design Inc X 12s Users Manual Appendix E Mechanical Dimensions Appendix E Mechanical Dimensions JaN 324 000 09 M36 35mm DIN RAIL 000 481 2 981 3 879 000 sie 1 406 USE 8 PAN HEAD SCREWS Xytronix Research amp Design Inc Page 17
11. de up to 2000m Operating Temperature 40 C to 50 C 40 F to 122 F Storage Temperature 40 C to 85 C 40 F to 185 F Page 12 Xytronix Research amp Design Inc X 12s Users Manual Appendix A Specifications Humidity 5 95 non condensing Mechanical Size 1 41 x 3 88 x 3 1 in 35 7 x 98 5 x 78 mm not including connector Weight 4 8 oz 136 g Electromagnetic Compliance IEC CISPR 22 CISPR 24 FCC 47CFR15 Class B EN55024 ITE Immunity 2010 EN55022 Emissions 2010 Product Safety Compliance UL 61010 1 Electrical Equipment for Measurement Control and Laboratory Use CE LISTED PROCESS CONTROL EQUIPMENT E468316 Xytronix Research amp Design Inc Page 13 Appendix B Trademark and Copyright Information X 12s Users Manual Appendix B Trademark and Copyright Information This document is Copyright 2014 by Xytronix Research amp Design Inc All rights reserved X 600M WebRelay ControlIByWeb and Xytronix Research amp Design are trademarks of Xytronix Research amp Design Inc 2005 2014 All other trademarks are the property of their respective owners All parts of this product and design including but not limited to firmware hardware design schematics PCB layout concept graphics users manual etc are property of Xytronix Research amp Design Inc 2005 2014 X 600M may not be opened disassembled copied or reverse engineered
12. e To remove the X 600M from the DIN Rail use a flat head screwdriver Insert the screw driver into the notch in the release tab and pry against the enclosure to release the bottom hook Xytronix Research amp Design Inc Page 5 Installation and Connections X 12s Users Manual 2 3 Making Connections CAUTION Make sure the power is shut off before making connections CAUTION This unit should be installed by a qualified technician CAUTION Miswiring or misconfiguration could cause permanent damage to the X 12s the equipment to which it is connected or both A removable terminal connector is provided for making the power connections The correct wiring procedure is as follows 1 2 3 4 Make sure power is turned off Remove the terminal connector from the X 12s and make wiring connections to the terminals This technique avoids stressing the internal components while torquing the screws Reconnect the terminal connector Apply power It is recommended that any load device to be controlled not be connected to the expansion modules until after the X 600M has been configured and tested By doing this wiring and configuration mistakes will not cause the load device to turn on unexpectedly 14 Pin Connector Pinout Terminal Description 1NO Relay 1 NO 2NO Relay 2 NO 3NO Relay 3 NO 4NO Relay 4 NO 1 4COM Relay 1 2 3 4 COM 1 4COM Relay 1 2 3 4 COM 1 4COM Relay 1 2 3 4 COM 5NO Rela
13. elcome Administrator Commit Changes Abandon Changes Logout Name Select AUTO_GENERATE Add AUTO_GENERATE Add AUTO_GENERATE Add AUTO_GENERATE Add Previous Next p Xytronix Research amp Design Inc Page 9 Configuration and Setup X 12s Users Manual 3 In the Select column click the checkboxes of the I O components you would like to configure and select the Create Device Widget checkbox This will display the status of the I O on the Dashboard Click Add Checked I O to submit these changes 8 Setup x gt C D 192 168 1 2 setup ht X6ooM CONTROLBYWEB foo Te Network Lis W O List 10 Type ee Rel Relay 2 i New Devit f Control Logic Relay 3 paves Show 1 Relay 4 Model Relay 5 H Edit Dashboards X 138 K Relay 6 X 15S Relay 7 j Relay 8 H View Dashboards id Showing 1 to 8 of 8 entries Showing 1 192 168 1 2 popup php X600M B 8 Relay Slave Add 1 0 I O Description AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Add Checked I O Create device widget on panell Add I O found on 8 Relay Slave 00000054 Please see below the list for a description of each field I O Name AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Select All Device I O This shows the type and reference number of each input and o
14. lByWeb devices and expansion modules e00 28 Setup x W e D 192 168 1 2 setup html Ss AS gt x lt 600M CONTROLBYWEB E Devices Logic or Dashboards Device Li Find New Devices Logging Name Description Address Edit Dashboards device1 X600M master unit Showing 1 1 of 1 Devices J Dm t e lt z o AMEE ce Ss i j Port n a Model X 600M Welcome Administrator Commit Changes Abandon Changes Logout Add edit and delete devices that are attached to the X 600M either through the expansion bus or through the Ethernet network Devices must be added before setting up I O Add New Device Serial Number 00 0c c8 00 00 72 2 In this example we are going to add an X 12s 8 Relay expansion module Click the Add button for the X 12s 890 gsn x N e Q 192 168 1 2 setup html Ss LS gt x lt 600M CONTROLBYWEB P System Network f Devices Find Devices List of automatically detected new devices Z o New Devices Found sgl Control Logic i Rescan Back j Show 10 entries E Logging Model Serial Number Comm Type H Edit Dashboards X 135 K 0000005c SERIAL X 15S 00000064 SERIAL m View Dashboards X 12S 00000054 SERIAL X 11S 0000004f SERIAL Showing 1 to 4 of 4 entries Address AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE Description AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE AUTO_GENERATE W
15. utput on the device iN Welcome Administrator nitChanges Abandon Changes Logout S v v v I a Select w RATE Add A RATE Add g RATE Add Deselect All Previous Next I O Description Text can be entered here to identify the I O in a format that is easy to understand and recognize It can include spaces and the maximum number of characters is If nothing is entered a description will be automatically generated I O Name This is a unique name given to each I O This name is used to reference the I O when writing scripts This name must start with an alphabetic not a number character and cannot include spaces The name can be up to characters long If nothing is entered a name will automatically be generated Select Each I O that is selected checked will be added to the X 600M database and can then be used by the X 600M For optimal performance it is recommended that only I O which will be used be selected Note that I O can be added and deleted at Status Ready Status Ready For product support go to www ControlByWeb com Xytronix Research amp Design Inc 4 Click Commit Settings Once clicked the X 600M begins to monitor the newly added device 6 8 O z5setup x lt 192 168 1 2 setup html iA gt x lt 600M CONTROLBYWEB P System ZENO Control Logic New Devices Found Rescan Show 10 entries Model Serial Number H Edit Dashboards X 13S K 0
16. ws an example of how the X 12s is used to control an AC motor A high current relay is used to switch the load current to the motor In this example a MOV Metal Oxide Varistor is used to help protect the relay contacts of the X 12s from arc damage Under normal conditions the resistance of the MOV is very high When a spike or surge occurs the resistance of the MOV drops and shunts the high voltage transients Power Supply For X 600M MOV Transient Suppressor Na yy 4 High Current OP 3 Relay AC Power Source Page 8 Xytronix Research amp Design Inc X 12s Users Manual Configuration and Setup Section 4 Configuration and Setup 4 1 Setup Example The Quick Start Demo After making the power and Ethernet connections the X 600M can automatically scan for the presence of any ControlByWeb Ethernet devices on the same sub net and also for any expansion modules connected to the X 600M via the ribbon cable connector It also automatically creates a dashboard web page and populates it with all of the resources components supported by the Ethernet devices and expansion modules This makes it easy to start experimenting with the web page s user interface and to try out the relays and sensors To quickly add a device do the following 1 Click on the Devices menu tab to pull up the Devices Overview page Then click on the Find New Devices button to scan the expansion bus and the local network for Contro
17. y 5 NO 6NO Relay 6 NO 7NO Relay 7 NO 8NO Relay 8 NO 5 8COM Relay 5 6 7 8 COM 5 8COM Relay 5 6 7 8 COM 5 8COM Relay 5 6 7 8 COM Page 6 Xytronix Research amp Design Inc X 12s Users Manual Installation and Connections Make certain the wires are properly inserted into to the terminals and that the screws are tight Wire Specification Use wire rated for 75 C min for connections to the terminal blocks Connector Specifications Type 14 position removable 3 81 mm pitch Connection wire Use wire rated for 75 C min for connections to the terminal blocks Stripping Length 7mm Connection capacity 1 5mm stranded 1 5mm solid Conductor minimum 30AWG UL CUL Conductor maximum 14 AWG UL CUL Conductor Type Copper Tightening torque 0 22 Nm min 0 25 Nm max Xytronix Research amp Design Inc Page 7 Example Applications X 12s Users Manual Section 3 Example Applications 3 1 Control a device over an IP network The illustration below shows a simple example of using the X 12s to control a device over an IP network The device to be controlled is wired in series with the relay contacts Note A fuse or circuit breaker is shown to limit current overload Device to be Controlled Power Supply Powers WebRelay Power Source Fuse or Circuit Breaker Computer PLC or Controller 3 2 High Current Relay The illustration below sho
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