User Manual - Honeywell Analytics
Contents
1. Operational S FEO MA ouput Audible Examples State Display Relays for 200ppm range 200 bpm NM IZ ALINN Alarm Relay 1 de energized Alarm Relay 2 de energized N Fault relay energized ATAS Off default 4mA operation nnn UUU Coo Alarm set point indicators bars OU bid 08 40 ALARM POWER FAULT 200 bpm Alarm Relay 1 energized Alarm 1 co On Alarm Relay 2 de energized 8 16 mA Fault relay energized o ALARM POWER FAULT e LED on LED off Key x l Alarm 1 flashing and or and or may TP1MAN Issue 4 03 10 MANO0630 27 Operation Status 4 20 mA Output Operational State Displa Relays Vai play Alarm y for 200ppm range 200 Alarm Relay 1 energized Alarm 2 41 On Alarm Relay 2 energized 15 84 mA EA iY Fault relay energized 47 115 Je ALARM POWER FAULT n C3 co 5 Greater than Alarm Relay 1 energized full scale On Alarm Relay 2 energized 22 mA alarm Fault relay energized 44 00 1152 2 w ALARM POWER FAULT LEDon LED off Key l Alarm 1 flashing and or and or F may 6 LED flashing AT flash TP1MAN Issue 4 03 10 MAN0630 28 Operation Status 4 20 mA Output Operational _ State Displ Audible Rel Examples IPSE Alarm cays for 200ppm range 2002. Physical damage Is suitable cable wire used for all connections Screened SWA CSA or AWG Have all cables wire been terminated correctly Use of crimps terminals tightened Have all earth ground connections been made Earth loops Are all the display indicators working properly LCDs LEDs Detectors Comments Are the detectors located in a suitable place Lighter heavier than air gas Breathing zone Ventilation Are the detectors correct for the application Gas Range Type Are recommended accessories fitted Weather protection collecting cone filters Are the detectors filters clean Not been painted filters clean Are the detectors securely mounted Bracket wall mount pipe mount Are all glands conduit secure Securely tightened seals not perished Have all cables wires been terminated correctly Use of crimps terminals tightened Are junction boxes enclosures closed properly Junction boxes transmitter enclosures Ancillary Devices Comments Are connections to ancillary devices correct Audio Visual alarms Signs Valves DCS SCADA Are the devices suitable for the relay ratings Correct switching power rating or driving other relays Other General Comments Checks carried out by e check uc na TP1MAN Issue 4 03 10 MANO0630 50 Parts Parts This chapter lists part numbers for complete units and spare replacement items Touchpoint 1 Controll
3. 6602 0002 1e 129 Mou J40 NO 40 4 ev Lv P S 0 Ye FN Ajuo 20 104 2 1 10 99 p ye 526 0192 yM 02 0192 195 A A JO 137 widdy 12995 Q J9MOd mm s ej y suue v O 5 pue spun 39 MAN0630 TP1MAN Issue 4_03 10 User Settings When settings are complete press OK Returns to the menu selection screen Press Cancel Returns controller to normal operation Zero and Span This menu is for calibrating controller measurements to the connected gas detector 1 Note Note Access the menu system and select the menu option Press Up or Down The icon flashes Press OK The top left of the display reads CO to indicate the set zero menu mode The gas reading displays the current real zero value Ensure the sensor is in clean air before carrying out the next step For oxygen apply nitrogen to the sensor at 0 3 I min When the gas reading is stable adjust the reading to zero Use the Up Down buttons Press OK when the reading is zero The display now shows a 10 second countdown When the countdown is complete the display shows GOOD if the zero has succeeded and then changes to the span mode If the zero fail
4. 4 20 mA source Gas detector mV input module connections 3 wire mV bridge 2 Signal S Input Variable signal 3 Power supply Output 0 Vdc 4 Contact 1NO 5 Common 1C AlarmRelay1 Outputs 240 Vac max 6 Contact 1NC TP1MAN Issue 4 03 10 MANO0630 15 Installation Input BBs oe Id Name Function Output Specification 7 Contact FNO 8 Common FC Fault Relay Outputs 240 Vac max 9 Contact FNC 10 DC DC supply DC Power battery back Inputs 18 to 32 Vdc 11 DC up 12 Contact 2NO 13 Common 2C AlarmRelay2 Outputs 240 Vac max 14 Contact 2NC 15 se l Isolated eia 4 20mAsignal Output 0 22 mA 16 9909 l output The repeated signal output requires an external power supply connected as in the following diagram l 18 30 Vdc TP1MAN Issue 4_03 10 MAN0630 16 Installation The following diagram shows the 3 wire mains terminal block layout with terminal identifiers omo 17 18 19 This table lists the power supply terminals and their functions and specification ld Name Function Input Specification Output 17 Live L 85 to 265 Vac 50 60 Hz 30 Wac and or 15Wdc 19 Earth Ground E max power 18 Neutral N Power Supply Inputs Zareba Sensepoint Gas Detector Connections Touchpoint 1 is specifically designed for use with the Sensepoint range of gas detectors The subsequent diagrams show connection details for th
5. Deadband Alarm Relay 1 de energized Alarm Relay 2 de energized negative drift n On 3 2 4 mA lt 5 l Fault relay de energized default ES energized in normal operation 14 32 o X ALARM POWER FAULT 200 ppm Fault Alarm Relay 1 de energized negative drift CRI On Alarm Relay 2 de energized 2 5 3 2 MA gt 5 EXE Fault relay de energized 4 LI I r1 1 qu AP vA ES ALARM POWER FAULT e LED on LED off Key Sv l Alarm 1 flashing and or and or F may 3 LED flashing VEN flash TP1MAN Issue 4 03 10 MANO0630 29 Operation Operational SSC mA Output ete Audible Examples m MORAY Alarm Relays for 200ppm range 5 00 ppm Fault Alarm Relay 1 de energized open short On Alarm Relay 2 de energized 0 mA circuit Fault relay de energized OO EE 4 i Vv Pa ALARM POWER FAULT 200 ppm IN Alarm Relay 1 de energized Inhibit i Off Alarm Relay 2 de energized 1 5 2 5 mA EE Fault relay energized ALARM POWER FAULT e LEDon LED off Key l Alarm 1 flashing and or and or F may gt LED flashing AS flash TP1MAN Issue 4 03 10 MANO0630 30 Operation Control Buttons The control buttons are located beneath an access panel underneath the display screen They are used to cancel alarms and access navigate the menu system To access the buttons carry out the follow
6. WARNING Access to the interior of the controller when carrying out any work must only be conducted by trained personnel Switch off and isolate the power supply to the controller or obtain a hot work permit when access is required Take any necessary precautions to prevent false alarms Once powered Touchpoint 1 displays gas concentration alarm fault and status information on its view screen Touchpoint 1 is controlled and configured interactively menu system and a set of control buttons This chapter provides operational information about the following powering up e information on the display see page 26 e control buttons see page 31 menus see page 32 e dealing with alarms see page 33 Powering Up Touchpoint 1 is mains AC and or DC powered Power up power down the controller using the ON OFF switch located on the Terminal Module as follows 1 Access the interior of the controller See page 12 On Off Swi amp Fuse 2 Switch on Touchpoint 1 The controller is now in normal operation Note After switching on or off always close the access panel TP1MAN Issue 4 03 10 MANO0630 25 Information on the Display Operation The controller features a user interface that during normal operation displays gas reading information and also system fault and information messages It displays status and configuration information about the system via a menu options accessed and controlled via fo
7. and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract Issue 4 03 2010 H_MANO630_TP1MAN_EMEAI ECO_HAA100021 2010 Honeywell Analytics Honeywell 11079
8. 19 Battery icon TP1MAN Issue 4 03 10 MANO0630 48 System Configuration Check Sheet Controller location Installed by Configured by Calibrated by Contact tel no Power supply DC volts Channel ype SensePoint detector type Other detector mV input mA input Toxic Oxygen STD 1 up systems etc Channel Configuration Alarm 1 Alarm 2 Fault Channel Gas Range Units ove E D LNL Lever E D LNL ED 1 For Oxygen state rising R or falling F E D Energized or De Energized L NL Latching Non Latching Calibration Record Zero New zero Actual Actual zero reading re cal Y N 9 reading Span gas New span Next cal Carried conc reading due out by TP1MAN Issue 4 03 10 MANO0630 49 Maintenance System Review Check Sheet Record Company Name Application Details Contact Name Address Brief application and system overview including ancillary devices Customer reported problems specific requests Checklist Control System Comments Is control system mounted in a suitable place Daily viewing access for maintenance Is protection suitable for location Indoor outdoor enclosure IP NEMA rating Are there any visual signs of damage
9. 3 A 240 Vac non inductive load Latching Non Latching Default De energized Energized Settings Energize on alarm De energize on fault or Factory setting 2096 FS Factory setting 4096 FS loss of power Latching non latching User Energized de energized Configurable Options Rising falling oxygen only Tri p point 10 90 FS TP1MAN Issue 4_03 10 MAN0630 53 Warranty Warranty All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management system that is certified to ISO 9001 As such Honeywell Analytics warrants its products against defective parts and workmanship and will repair or at its option replace any instruments which are or may become defective under proper use within 12 months from date of commissioning by an approved Honeywell Analytics representative or 18 months from date of shipment from Honeywell Analytics whichever is the sooner This warranty does not cover disposable batteries or damage caused by accident abuse abnormal operating conditions or poisoning of sensor Defective goods must be returned to Honeywell Analytics premises accompanied by a detailed description of any issue Where return of goods is not practicable Honeywell Analytics reserves the right to charge for any site attendance where any fault is not found with the equipment Honeywell Analytics shall not be liable for any loss or damage whatsoever
10. 7 Cable screen attached to enclosures via try glands 2 5 o a gt o o c 5 o B gt o Lr enclosure to ground earth DO NOT bond both enclosures to ground earth cable en VA TP1MAN Issue 4 03 10 MANO0630 21 Installation Generic Gas Detector Connections The following diagrams show generic installation connections for other gas detectors 3 Wire mV Detector Controller Detector 3 Wire 4 20 mA Detector Controller Detector TP1MAN Issue 4 03 10 MANO0630 22 Installation 2 Wire 4 20 mA Detector Controller Detector Maximum Cable Lengths To calculate the maximum cable run length from power source to the detector refer to the following example diagram and formula Rioop Vcontrotler Vdetector min laetector Maximum cable run length Rigop cable per metre resistance where Rioop maximum working cable run resistance Veontroller maximum available supply voltage at controller V detector min Minimum voltage at which the connected sensor can operate sensor dependent see individual sensor technical manual data sheets ldetector Sensor maximum drawn current sensor dependent see individual sensor technical manual data sheets TP1MAN Issue 4 03 10 MANO0630 23 Installation Detector Cable run Controller Vsensor TP1MAN Issue 4 03 10 MANO0630 24 Operation Operation
11. OK button to accept the change The display changes to a flashing display of the current month setting 5 Use Up Down to change the month Between 1 and 12 6 Press OK to accept the change The display changes to a flashing display of the current day 7 Use Up Down to change the day Between 1 and 31 8 Press OK to accept the change The display changes to a flashing display of the current time hours 9 Use Up Down to change the hours Between 00 and 23 TP1MAN Issue 4 03 10 MANO0630 44 User Settings 10 Press OK to accept the change The display changes to a flashing display of the current time minutes 11 Use Up Down to change the minutes Between 00 and 59 12 Press OK The display returns to the menu selection screen 13 Press Cancel Returns controller to normal operation Power Source This menu programs Touchpoint 1 for the type of available power source s The controller can be set to any of three different power supply modes 1 Note Access the menu system and select the menu option Press Up or Down The icon flashes Press OK The display shows one of the following current selected power modes e dC 1 AC only power supply e dC 2 AC and DC power supplies e dC 3 DC only power supply Use Up Down to select the required power configuration If the system is powered by an AC supply only dC 1 or dC 2 should be selected If the system is powered by a DC supply only dC 2 or dC
12. gland plate at bottom of controller Screw terminals suitable for use with 0 5 mm 20 AWG to 2 5 mm 14 AWG wires Crimped connection recommended Take care not to over tighten screw terminals The recommended torque setting for the terminals is 12 Ib in Environmental IP Rating Indoor use IP44 in accordance with EN60529 1992 Weight 2 5 kg 5 5 Ib approx Operating x T Temp Range 10 C to 40 14 F to 104 F continuous up to 50 C 122 F intermittent Operating Humidity 10 to 9096 RH non condensing Range Operating Pressure 90 110 kPa Range Storage 40 C to 80 C 409F to 176 F 20 to 80 RH non condensing EMC EN50270 TP1MAN Issue 4 03 10 MANO0630 52 Specifications Inputs Supply Auto sensing 85 265 Vac 50 60 Hz 30 W and or 18 32 Vdc 15 W Detector Type 3 wire mV bridge eife Ue 3 wire 4 20 mA loop powered source output Sensepoint Toxic Sensepoint Plus Example Sensepoint Flammable and Oxygen and Sensepoint Pro mV Bridge Input Module mA Input Module Constant current supply 200 mA Maximum detector current supply 500 mA Detector P Supply Self regulating supply voltage Minimum guaranteed supply voltage subject to cable resistance from the controller 18 Vdc Maximum loop resistance 18 ohms input impedance 100 ohms Outputs Relays Alarm 1 A1 Alarm 2 A2 Fault F Rating SPCOJ
13. or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party This warranty covers instrument and parts sold to the Buyer only by authorized distributors dealers and representatives as appointed by Honeywell Analytics The warranties set out in this clause are not pro rata i e the initial warranty period is not extended by virtue of any works carried out there under TP1MAN Issue 4 03 10 MANO0630 54 Find out more www honeywellanalytics com Contact Honeywell Analytics Europe Middle East Africa India Life Safety Distribution AG Weiherallee 11a CH 8610 Uster Switzerland Tel 41 0 44 943 4300 Fax 41 0 44 943 4398 gasdetection honeywell com Americas Honeywell Analytics Inc 405 Barclay Blvd Lincolnshire IL 60069 USA Tel 1 847 955 8200 Toll free 1 800 538 0363 Fax 1 847 955 8210 detectgas honeywell com Asia Pacific Honeywell Analytics Asia Pacific 508 Kolon Science Valley 187 10 Guro Dong Guro Gu Seoul 152 050 Korea Tel 82 0 2 2025 0300 Fax 82 0 2 2025 0329 analytics ap honeywell com Technical Services EMEAI HAexpert honeywell com US ha us service honeywell com AP ha ap service honeywell com www honeywell com Please Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data may change as well as legislation
14. table Unit kppm ppm LEL v V Range 1 0 999 9 1 0 999 9 or 10 100 1 0 100 10 9999 Caution f the range is changed the alarm level will also be changed Set desired alarm levels per page 42 TP1MAN Issue 4 03 10 MANO0630 38 User Settings nuayy 0 peysiuly uo 66 0 22 0 LE L 1 1 12 Q Jnou 198199 Q 198188 Q ujuoui 1 peysiul4 77 4 Ajuo 513045 sniejs Guiuo1e uou peziB1eue 10 FSH pezibieus Q pue pezibieue Q N L 4 10 Q p 4 10 Duisu 128 95 yney Gutuo1el pezibieus Ajuo ZO JO yeaday ZV 10 1eedou 7 1 4 P S J L 4 109 96 mos n X SMOUS p xeu 9 veds 0197 195 195 0 uunjaJ uoneueouoo pue pefejdsip pue seb si Iv Ire Q 5 vd Ne 1 Q 1sn pe lt peKejdsip 0 peKe dsip 15 ueuM SigOOD XO Ii peusiulJ SIqQOOD seb eo Alddy 1 59 195 SOL 10 SOL 10 YEM nuayy 0 en eA 0 peusiul4 9p 10 9089Y 2 2 L 2p PAPS
15. 3 should be selected Press OK The display returns to the menu selection screen Press Cancel Returns controller to normal operation Default Configuration Touchpoint 1 is supplied from the factory with a standard default configuration The configuration is based on settings typically used in gas detection systems The two versions of Touchpoint 1 are factory configured as follows TP1MAN Issue 4 03 10 MANO0630 45 User Settings mV input detector Function Default Configuration Display range and units 0 100 LEL mV Signal 2 9 mV Fault open circuit 2 9 3 5 mV Normal operation gt 3 5 mV Overrange Alarm Relay 1 Alarm level 1 20 LEL Latching normally de energized energizes on alarm Single Pole Change Over 240 Vac 3A max Alarm Relay 2 Alarm level 2 40 LEL Latching normally de energized energizes on alarm Single Pole Change Over 240 Vac 3A max Fault Relay Non latching normally energized de energizes on fault Single Pole Change Over 240 Vac 3A max 4 20 mA input detector Function Default Configuration Display range and units 0 100 FS mA Signal 0 1 5mA Open circuit fault 1 5 2 5mA Inhibit 2 5 3 2 mA Drift fault 3 2 4 0 mA Deadband 4 0 to 20 0 mA Normal operation 22 0 mA Max overrange Alarm Relay 1 Alarm level 1 2096 of full scale Normally de energized energizes on alarm Single Pole Change Over 240 Vac 3A max Alarm Relay 2 Alarm le
16. ANO0630 37 User Settings User Settings The controller is supplied pre configured with factory defaults see page 45 These can be used if suitable or customized by the user to suit site requirements This chapter explains how to set gas units and range see page 38 set zero and span see page 40 browse Touchpoint Ts event record see page 41 set alarm levels and relay actions see page 42 set the real time clock see page 44 set the power source see page 45 Before performing any of the above actions refer to the procedures that explain how to use menus see page 32 The following table provides a summary of the configuration options available For detailed step by step instructions for each menu see the subsequent sections Gas Units and Range WARNING If the range is changed the alarm set points also change Verify desired alarm set points This menu is the first one displayed when the menu system is accessed It sets the units of gas measurement and the range 1 Press the Up and Down buttons simultaneously This accesses the menu system and displays the menu icon which flashes Press OK The current units and range are displayed Press Up or Down to select a different unit of gas measurement See the subsequent table Press OK to accept the selected unit The display now shows the current range Press the Up or Down down buttons to select a different range Default units and ranges are shown in this
17. Apply calibration span gas to the detector Adjust the gas flow rate to 0 3 l min TP1MAN Issue 4 03 10 MANO0630 35 Note 12 13 14 15 16 Commissioning Honeywell Analytics recommend the use of half full scale gas for calibration purposes contact a distributor for the supply of calibration gas The controller now displays the actual gas measurement at the gas detector Adjust the reading to the actual concentration of the calibration gas applied to the sensor Use the Up Down buttons Press the OK button The display shows a 10 second countdown If the set span succeeds the display shows GOOD If the set span fails the display shows FAIL and returns to the beginning of the set span mode After successfully setting the span the display returns to the menu selection mode Switch off the calibration test gas and remove the flow adapter from the detector Refit any accessory to the detector Return Touchpoint 1 to normal operation Press the Cancel button Alternatively select a different menu e option ALARM POWER FAULT 2 wire 4 20 mA Sink This describes connection to gas detectors such as Sensepoint Toxic 1 Set up the gas detector Refer to the detector s user manual for details describing how to set up the detector Check that all power and electrical connections to the controller and electrical connections to the gas detector are correct For gas detector access see its us
18. Power On Off events 1 Access the menu system and select the menu option Press Up or Down The icon flashes 2 Press OK The display shows a flashing A1 to indicate Alarm 1 event history is initially selected 3 Select from Alarm 1 default e A2 Alarm 2 F Fault On Off Power Use the Up Down buttons 4 Press OK to access the selected history 001 to 010 are shown on the display to indicate the position in the series of records For example if A1 is selected by pressing OK the screen displays its ON record initially e ON indicates time date the alarm activated By pressing Up Down the OFF record is then displayed OFF indicates the time date when a latched alarm was accepted reset or the time date a non latched alarm automatically reset 010 indicates the last 10th record TP1MAN Issue 4 03 10 MANO0630 41 Note User Settings To view the other 9 records repeat the procedure The time and date for each record is shown at the bottom of the display in a sequence of three parts Each part is displayed for 2 seconds For example if the time for the record is 18 minutes past 12 o clock on July 27th 2004 then the display shows e 2004 year 2004 first e 0727 7th month 27th day second e 12 18 18 minutes past twelve third The sequence then repeats Press Cancel Goes to the A1 history record Choose further records from A2 F or Power on off When
19. Technical Manual Touchpoint 1 Single Channel Gas Detector Controller TP1MAN Issue 4 03 10 MAN0630 Safety Safety This manual supports software revision 1 07 Ensure that this Technical Manual is read and understand BEFORE installing operating maintaining the equipment Pay particular attention to Warnings and Cautions All document Warnings are listed here and repeated where appropriate at the start of the relevant chapter s of this Technical Manual Cautions appear in the sections sub sections of the document where they apply WARNINGS Touchpoint 1 is designed for installation and use in indoor safe area non explosive atmospheres Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned Before carrying out any work ensure local regulations and site procedures are followed Access to the interior of the controller when carrying out any work must only be conducted by trained personnel Switch off and isolate the power supply to the controller or obtain a hot work permit when access is required Take any necessary precautions to prevent false alarms The detectors sensors that the controller connects to may be used for gas detection in hazardous atmospheres Refer to the individual detector sensor instructions for their details TP1MAN Issue 4 03 10 MANO0630 3 Information Information Honeywell Analytics can take no responsibility for i
20. WER FAULT TP1MAN Issue 4 03 10 MANO0630 34 10 11 Commissioning Apply power to the controller and switch it on See page 25 To skip the warm up sequence press the Cancel button for 3 seconds Check for a minimum voltage of 2 9 Vdc at the detector If incorrect check for constant current supply of 200 mA 2 mA For detectors other than Sensepoint Flammable refer to their operating instructions Close the detector enclosure For gas detector details see its user manual Press the Up Down buttons on the controller simultaneously This enters the configuration mode and the Set Gas Units and Range menu icon is displayed and flashes Select the Calibration Menu icon Use the Up Down buttons Press the OK button The top left of the display reads CO indicating the set zero menu mode The display shows the gas reading current real zero value lad Ensure the sensor is in clean air 8 ALARM POWER FAULT Adjust the reading to zero Use the Up Down buttons Press OK The display shows a 10 second countdown When the countdown finishes the display shows GOOD if set zero has succeeded The display then changes to the set span menu mode indicated by CS in the top left of the display If set zero fails the display shows FAIL and returns to the start of the set zero mode Fit a flow adapter to the gas detector sensor First remove any accessory fitted to the sensor e g weather protection
21. cancel operations choices a Press the Cancel button This returns to the previous menu level setting etc Pressing Cancel again returns to normal operation Note The system automatically returns to normal operation if no buttons are pressed for more than 30 minutes For details of the Common Module menu see page 37 For details of the Channel Module menu see page 43 To change user settings configuration using the menus and control buttons see page 38 Alarms When any detector event occurs e g Alarm 1 Alarm 2 or Fault the following occurs the status icon for the event flashes e g AC for Alarm 1 the LED for the type of event flashes e g ALARM e the audible alarm sounds To acknowledge accept any alarm press the Cancel button This silences the audible alarm and at the same time the related icon and LED on the display change from flashing to steady For detailed operation of audible and visual alarms under latching non latching relay configuration refer to page page 42 Pressing the Cancel button when there are no alarms faults tests the display and visual indicators without operating the alarm relays TP1MAN Issue 4 03 10 MANO0630 33 Commissioning Commissioning WARNINGS Touchpoint 1 is designed for installation and use in indoor safe area non explosive atmospheres Installation must be in accordance with the recognized standards of the appropriate authority in the country
22. cated at the bottom of the enclosure 2 Push down on the finger grips at the top of the access panel Control Buttons Access Panel Terminal Module Access Panel 3 Slide the panel down to release it 4 Pull the panel outward Pull it until the door is approximately at a right angle to the enclosure 5 Push the panel inward toward the enclosure This locks it in the open position and provides two handed access to the cable entries etc Terminal Module 16 wire Terminal Block Terminal Plastic Cover On Off Switch Fuse 3 wire Terminal Block TP1MAN Issue 4 03 10 MANO0630 12 Installation To access the connections on the terminal blocks slide the plastic cover fitted over them off Ensure the plastic terminal covers are fitted once wiring is complete 6 After carrying out the procedures subsequently described close and secure the Terminal Module Access Panel Caution Always ensure the cover is replaced refitted after work is complete Power Touchpoint 1 has an auto sensing mains power supply capable of operating between 85 and 265 Vac 50 60 Hz Touchpoint 1 will also accept a DC input of 19 to 32 V Honeywell Analytics recommend that the power to the controller is sourced from a locally fused circuit This should have an isolation facility for maintenance purposes The table on page 17 and the terminal block diagram following it show the wiring for power to Touchpoint 1 Maximum power requirement for worst ca
23. concerned Before carrying out any work ensure local regulations and site procedures are followed Access to the interior of the controller when carrying out any work must only be conducted by trained personnel Switch off and isolate the power supply to the controller or obtain a hot work permit when access is required Take any necessary precautions to prevent false alarms Caution Calibration of the gas detector and the controller is mandatory during commissioning to ensure their proper functioning This chapter describes how to put the two versions of Touchpoint 1 into service with the following different types of gas detectors e 3 wire mV bridge see page 34 e 2 wire 4 20 mA sink see page 36 3 wire 4 20 mA source see page 37 After powering up the Touchpoint 17 for the first time the controller uses the default factory settings To customize these settings for new requirements see page 38 Note On the subsequent diagrams LED ON LED OFF 3 wire mV Bridge This procedure covers connection to gas detectors such as 8888 Sensepoint Flammable Carry out the following procedure wiv 1 Check that all power and electrical connections to the AtA2F controller and electrical connections to the gas detector DE are correct f For gas detector access see its user manual For detector to 558 controller wiring details see page 18 _ AL BD 58 58 e ALARM PO
24. ed annually using the two check sheets shown at the end of this section The System Configuration Sheet should be referenced during system checks and updated if any changes to the system configuration have been made as well as a calibration log The System Review Check Sheet contains a list of the minimum checks that should be made to ensure the proper and safe functioning of a system The gas detectors connected to the controller should be checked by following the procedures detailed in their user guides TP1MAN Issue 4 03 10 MANO0630 47 Maintenance Troubleshooting The following table details self diagnostics problem solving for Touchpoint 1 Configuration Fault Symptom Action Condition Power Supply Faults subject to selected settings DC1 normal All LEDs amp display off not Power LED green ON Cacus fallen working See Battery icon OFF Fault relay de energized gt Flashing FAULT LED amber F shown on display AC supply failed Fault alarm relay activated AC voltage lt 85 Vac Audible alarm 85 Vac Battery icon flashes DC2 normal Power LED ON green Power LED green ON Battery icon OFF Flashing FAULT LED amber F shown on display Fault alarm relay activated DC voltage DC supply failed Audible alarm gt 19 Battery icon flashes Power LED ON green DC supply failed All LEDs amp display off not working DC voltage 9 lt 19 Fault relay de energized gt
25. elays Gas Reading Press Cancel button Press Cancel button Alarm Point Alarm Relay Operation Latching Alarm Relay Operation Non Latching Audible alarm can be If gas rises again then silenced with gas present Audible Alarm Me C d Flashing visual indicators Visual alarm not cleared Visual indicators stop flashing show alarm has occurred until gas alarm has and go steady when Cancel pressed and Cancel not pressed cleared and Cancel is but gas still present pressed 8 Press OK to accept the change The display now changes to the current A2 Alarm 2 setting TP1MAN Issue 4 03 10 MANO0630 43 User Settings 9 Alarm 2 settings are changed in the same way as for Alarm 1 A2 alarm levels can be set between the 1 alarm level and the full scale range The default setting is 50 of the full scale range 10 Press OK to accept the changes The display now changes to the F Fault Relay settings 11 Fault Relay settings are changed in the same way as for the alarm relays 12 Press OK The display returns to the menu selection screen 13 Press Cancel Returns controller to normal operation Time and Date This menu sets the controller s real time clock 1 Access the menu system and select the menu option Press Up or Down The icon flashes 2 Press OK At the bottom of the display the current selected year flashes 3 Use Up Down to change the year Between 2002 and 2099 4 Press the
26. er in conjunction with the Honeywell Analytics range of gas detectors It consists of the following chapters Introduction e Installation see page 9 Operation see page 25 Commissioning see page 34User Settings see page 38 Maintenance see page 47 e Parts see 51 Specification see 52 TP1MAN Issue 4 03 10 MAN0630 8 Installation Installation WARNINGS Touchpoint 1 is designed for installation and use in indoor safe area non explosive atmospheres Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned Before carrying out any work ensure local regulations and site procedures are followed Access to the interior of the controller when carrying out any work must only be conducted by trained personnel Switch off and isolate the power supply to the controller or obtain a hot work permit when access is required Take any necessary precautions to prevent false alarms The detectors sensors that the controller connects to may be used for gas detection in hazardous atmospheres Refer to the individual detector sensor instructions for their details Caution Whencarrying out any work ensure that executive outputs from the controller are inhibited in order to prevent false alarms This chapter provides the following information about installing Touchpoint 1 where to locate the controller its dimensions and how to mount i
27. er manual For detector to controller wiring details see page 19 Follow step 2 on page 35 Check for a minimum voltage of 76 Vdc at the gas detector For detectors other than Sensepoint Toxic Oxygen refer to their operating instructions Check that the Touchpoint 1 display shows the correct gas units and range for the detector in use If not follow the procedure on page 38 to change the gas units and range Follow step 4 on page 35 to step 16 on page 36 TP1MAN Issue 4 03 10 MANO0630 36 Commissioning 3 wire 4 20 mA Source This covers connection to gas detectors such as Sensepoint Plus and Sensepoint Pro 1 Set up the gas detector Refer to the detector s user manual for details describing how to set up the detector 2 Check that all power and electrical connections to the controller and electrical connections to the gas detector are correct For gas detector access see its user manual For detector to controller wiring details see page 20 and page 21 Follow step 2 page 35 4 Check for a minimum voltage of 12 Vdc at the gas detector See the gas detector user manual For detectors other than Sensepoint Plus and Sensepoint Pro refer to their operating instructions 5 Check that the controller s display shows the correct gas units and range for the detector in use If not follow the procedure on page 38 to change the gas units and range 6 Follow step 4 on page 35 to step 16 on page 36 TP1MAN Issue 4 03 10 M
28. ers Description Part No mV Input TPWM1101 mA Input TPWM 1110 Spares Description Part No Instruction manual TP1MAN Wall mounting bracket TP1WMB mV input module TP1MVIM mA input module TP1MAIM mV display module TP1MVDM mA display module TP1MADM IDC lead display to input module TP1IDC Terminal screw and U clamp bag of 20 SPPPMTS TP1MAN Issue 4 03 10 MANO0630 51 Specifications Specifications General Wall mounted single channel control panel for the local annunciation of gas Use hazards as detected by the Honeywell Analytics range of Sensepoint gas detectors Suitable for small scale indoor installations requiring a self contained gas detection and control system User interface Single Test Accept Reset push button for normal operational use Three Operation further hidden push buttons for configuration via intuitive menu system Backlit Channel status including measuring range units of measure digital gas reading bar graph displays 0 100 full scale status indicators including display alarm set point alarm activated and power health Other indicators Ultra bright LEDs alarm red power green fault amber Audible Alarm 85 dBA at 1 m 90 dBA at 1 foot user hush facility re activated on new event Terminations Accessed via hinged front cover latch to hold open as required All cable conduit entry via pre formed knockouts in
29. ese units For further information about Sensepoint detectors refer to their individual technical manuals data sheets TP1MAN Issue 4 03 10 MANO0630 17 Installation 193u923 e31uM yeg jueuie 3 3An sues Flammable Gas Detector jueuie 3 eAnisues ajqea BIA 9Jnso 2ue 125 seinsojoue u1oq LON uues punoijf ainsojoue 19 O gu02 AdNO sdoo puno4B 18 MANO630 TP1MAN Issue 4 03 10 Installation yywes 9A8e S Leah SV 183135 Aue ajqea BIA 9Jnso 2ue 0 uuea puno 6 5 LON 1 5900 Il ___________ 1 Toxic Oxygen Gas Detector TP1MAN Issue 4 03 10 19 MANO630 Installation Sensepoint Plus Gas Detector seinsojoue puoq LON OG e1nso oue puoq AINO 58901 ajqea era saunsojoue payseye uaaios 2 20 MANO630 TP1MAN Issue 4 03 10 Installation Sensepoint Pro Gas Detector
30. hat they are for Menu Description Function More information Gas units range Change gas units v v LEL TE settings kppm ppm and range see page 38 Set zero and span Calibrate the detector zero and span See page 40 Check the time date of each alarm g View Event History and power on off See page 41 Change the gas levels at which alarms occur Set relays to latching or non latching See page 42 energized or de energized only also rising or falling Set alarm levels and relay actions Set the real time clock on the controller See page 44 Set time and date BIO Choose power source Set power source to AC DC or both See page 45 Using Menus The controller uses a menu system for configuration control that is displayed navigated in the following ways Displaying Menus Press the 2 Up and Down control buttons the same time 000 is displayed in the gas reading position and the Gas Units Range menu icon flashes Navigating Menus 1 Press either the 9 Up Down control buttons This steps through the menu choices The associated icon flashes 2 Press the e OK control button to enter the selected menu Accepting Menu Choices Press the e OK control button This accepts the selection value or change and moves to the next step TP1MAN Issue 4 03 10 MANO0630 32 Operation Cancelling Operations Choices To
31. ing procedure 1 Access the controller interior See page 12 Note The Control Buttons Access Panel cannot be opened until access is made 2 Push down on the finger grip located at the bottom of the Control Buttons Access panel See the subsequent diagram and the diagram on page 12 3 Slide the panel down to release it The panel springs upward and is held in the open position This provides access to the buttons Control Buttons Access Panel removed for clarity Cancel Button Up Button OK Button Down Button The four control buttons provide the following functions Button Function In Text Navigates up through menus and lists and is used to select highlight U menu option Also used to increment values e g range Navigates down through menus and lists and is used to select Down highlight a menu option Also used to decrement values Enters a menu function Saves a user setting OK Exits cancels the current screen option and returns to the previous screen option Acknowledges alarm fault Cancel With no gas event reported press the button once to put the controller through a self test routine see page 26 The results of these actions are shown on the display TP1MAN Issue 4 03 10 MAN0630 31 Operation Menus Touchpoint 1 has 6 menus for configuring controlling the unit They are represented on the display by the icons shown in the following table lists them and explains w
32. m and equipment involved e safety and engineering personnel Always record the location of the detector that is connected to the controller Dimensions Enclosure Mounting Diagram not to scale TP1MAN Issue 4 03 10 MANO0630 10 Installation Mounting Bracket Mounting Hole 6 off Thickness 5 25 mm 0 2 max 100 0 mm Diagram not to scale 3 9 Mounting Touchpoint 1 is supplied with a mounting bracket that fits onto a suitable wall The controller is then hooked onto the bracket The previous diagrams show dimensions for Touchpoint 1 and the bracket Fit the bracket to a flat firm surface e g wall suitable for the controller s size and weight Recommended screw for mounting is M3 5 x 25 or 8 x 1 1 Mark out and drill 4 x M3 holes for the mounting bracket fixing screws Use the mounting bracket as a template for the position of the holes 2 Fix the bracket securely to the wall Use appropriate fixings for the surface to which the bracket controller is mounted 3 With the bracket secure locate and then lower Touchpoint 1 onto it Ensure both top and bottom hooks on the back of the unit engage properly in the mounting bracket slots TP1MAN Issue 4 03 10 MANO0630 11 Installation Controller Components This procedure describes how to access the components inside the controller 1 Loosen the single captive screw securing the Terminal Module access panel The panel is lo
33. minal Module and has integral mounting hooks on the rear for fitting to a supplied mounting plate The base of the box has 3 cable conduit knock out entries to enable wiring to the Terminal Module A hinged door below the Display Module provides access to the Terminal Module it may be latched open for hands free access For mechanical installation details see page 9 Display Module One of the following two types of Display Module is fitted to the controller e mV module 4 20 mA module The module allows easy set up and configuration calibration of the channel and attached gas detector It features an LCD screen to display gas concentrations and ranges settings time alarms and faults and 4 buttons three behind a Controls Access Door that are used to navigate through an integral menu system to set up the controller detector settings and view an event record of controller status e g alarms etc Terminal Module This module provides the connection point for power and signals and features the following e 16 wire terminal block for the gas detector signals relay outputs repeated 4 20 mA signal and battery supply backup power e 3 wire terminal block for AC power power on off toggle switch and replaceable fuse e 3relays for alarms and faults For electrical installation details see page 13 General This Technical Manual provides all the information necessary to install commission operate and maintain the controll
34. nstallation and or use of its equipment if this is not done in accordance with the appropriate issue and or amendment of the Technical Manual The reader of this Technical Manual should ensure that it is appropriate in all details for the exact equipment to be installed and or operated If in doubt contact Honeywell Analytics for advice The following types of notices are used throughout this Technical Manual WARNING Identifies a hazardous or unsafe practice which could result in severe injury or death to personnel Caution Identifies a hazardous or unsafe practice which could result in minor injury to personnel or product or property damage Note Identifies useful additional information Every effort has been made to ensure the accuracy of our documents however Honeywell Analytics can assume no responsibility for any errors or omissions in our documents or their consequences Honeywell Analytics greatly appreciates being informed of any errors or omissions that may be found in the contents of any of our documents For information not covered in this document or there is a requirement to send comments corrections about this document please contact Honeywell Analytics Honeywell Analytics reserve the right to change or revise the information supplied in this document without notice and without obligation to notify any person or organization of such revision or change If information is required that does not appear in this doc
35. ormance TP1MAN Issue 4 03 10 MANO0630 13 Installation To calculate the maximum cable run length from the controller to the detector see page 23 Neutral AC Supply 769 Live un Earth Gas Detector Sensor Enclosure Controller Enclosure N Cable screen attached to enclosures via cable entry glands To avoid ground loops ONLY bond controller enclosure to ground earth DO NOT bond both enclosures to ground earth Wiring Caution An earth point is provided inside the controller Ensure that all detector screens armor are grounded at a single earth star point at the controller or detector BUT NOT BOTH to prevent false alarms due to earth loops All electrical wiring connections are made via the Terminal Module Wire size from 0 5 to 2 5 20 AWG 10 14 AWG 1 0 is preferred TP1MAN Issue 4 03 10 MANO0630 14 Installation Always use suitable wiring techniques and crimps when terminating cable cores especially if running two cores to a single terminal Signal and DC power connections are made via a 16 wire terminal block Mains power is connected via a separate 3 wire terminal block The diagram shows the 16 wire terminal block layout with terminal identifiers This table lists the terminals and their functions and specifications Input T ld Name Function Output Specification 4 20 mA input module 2 wire 4 20 mA loop powered or 1 Power supply Output
36. record viewing is complete press Cancel The display returns to the menu selection screen Press Cancel Returns controller to normal operation Alarm Levels and Relay Action Sets the alarm levels for Alarm 1 and Alarm 2as well as how the alarm and fault relays operate For oxygen either a Rising oxygen enrichment or Falling oxygen deficiency alarm can be selected 1 Access the menu system and select the menu option Press Up or Down The icon flashes Press OK The current A1 Alarm 1 setting is displayed Use Up Down to change the value A1 alarm levels can be set between 0 and FS full scale The default setting is 20 of the full scale range Press OK to accept the change If the gas units are and the gas being detected is oxygen then a rising alarm UP or a falling alarm DOWN can be set Use Up Down buttons to change the value TP1MAN Issue 4 03 10 MANO0630 42 User Settings 5 Press OK to accept the change The display changes to the 1 relay action menu 2000 ppm The display shows either r 1 d for relay 1 de energized r 1 E for relay 1 energized Use Up Down to change the relay action 7 Press OK to accept the change The display changes to the relay latching or non latching menu and shows either r 1 L for Relay 1 latching or r 1 N for Relay 1 non latching Use Up Down to change the relay action The diagram shows the effect of latching or non latching r
37. s the display shows FAIL and return to the beginning of the set zero mode After successfully setting the zero the display then changes to show CS in the top left to indicate the set span mode For only fit a flow adapter to the gas detector sensor see step 5 and apply N at 0 3 l min Fit a flow adapter to the gas detector sensor First remove any accessory fitted to the sensor e g weather protection Apply calibration span gas to the detector at a flow rate of 0 3 l min Honeywell Analytics recommend the use of half full scale gas for calibration purposes contact a distributor for the supply of calibration gas The gas reading on the controller display shows the measured reading from the detector When the gas reading is stable adjust the reading to the actual concentration of the calibration gas being applied to the detector Use the Up Down buttons TP1MAN Issue 4 03 10 MANO0630 40 User Settings 8 Press OK The display then shows a 10 second countdown When the countdown is complete the display shows GOOD if the span has succeeded If the span fails the display shows FAIL and returns to the beginning of the span menu 9 Press OK L mZ 6 11 101 The display returns to the menu selection screen 10 Press Cancel Returns controller to normal operation 98 54 Event History This menu is for the review the last 10 time and date action records for alarms faults and controller
38. se detector and relays activated is 30 Wac and or 15Wac Touchpoint 1 can accept signals from three types of detector The table summarizes the types of detector compatible with the controller and the maximum power required Type of detector Maximum Power Recommended Detector 2 wire 4 20 mA sink 500 mA 18 to 32 Sensepoint Toxic and Oxygen 3 wire 4 20 mA source 500 mA 18 to 32 Vdc Sensepoint Plus and Sensepoint Pro 3 wire mV bridge 2 9 3 5 200 mA 0 7W Sensepoint Flammable max Cabling Touchpoint1 is designed for use in safe areas Electrical installation should follow national guidelines using suitably approved cable and glands M20 or 3 4 or conduit 3 4 NPT Approved cable glands must accommodate a 360 degree termination of the EMI shield Screened 0 5mm 20AWG to 2 5mm 14AWG cross sectional area cable should be used where appropriate to minimize unwanted effects from RF sources 1 0mm 16AWG is preferred Solid or stranded cable may be used Ensure the cable gland is installed correctly and fully tightened The enclosure has three knockouts in the base sized for both M20 and 3 4 in NPT fittings When running cabling to the unit consider conduit cable weights to avoid any stress to the unit The subsequent diagrams show examples of how to earth bond Steel Wired Armored SWA cable at enclosures The same principles apply to conduit installations These bonding techniques provide good RFI EMC perf
39. t howto access the interior of the controller see page 12 e cabling and wiring see page 13 and page 14 Note It is recommended that a local fused power feed spur with lockout switch is used Earth Ground loops or poor screening are the most common cause of false alarms Proper installation using appropriate earth techniques improves e resistance to radio frequency interference RFI e g mobile phones and walkie talkies e resistance to induced signals from magnetic fields EMC e g high power cables and switch gear Location Touchpoint 1 can only be installed in indoor safe areas Refer to International codes of practice e g National Electrical Code NEC or Canadian Electrical Code CEC where applicable for guidance when installing Ensure that the maximum distance from the controller to the detector is within specification Locate the bracket so that when the controller is fitted to it there is e easy access to it aclear view of the controller s display normally eye level check for national local regulations regarding the viewing of displays TP1MAN Issue 4 03 10 MANO0630 9 Installation enough space to open the enclosure s access panels for cabling maintenance adjustments etc enough space for cable or conduit access to the bottom of the enclosure Follow the advice of e experts having specialist knowledge of gas detection and control systems e experts having knowledge of the process plant syste
40. tents Introduction Introduction Touchpoint 1 is a self contained single channel gas detector controller for use in indoor safe areas It is designed for use with the Honeywell Analytics range of Flammable Toxic and Oxygen gas detectors Sensepoint Sensepoint Plus and Sensepoint Pro Other types of detector may also be connected to the unit after verification of power requirements Two types of controller are available mV version for 3 wire mV flammable gas detectors e g Sensepoint Flammable detector 4 20 mA version for 2 and 3 wire 4 20 mA gas detectors e g Sensepoint Toxic and oxygen detectors Sensepoint Plus and Sensepoint Pro detectors Touchpoint 7 is wall mounted and displays gas concentration alarm fault and status information via a backlit LCD and LEDs together with a built in audible alarm A keypad located beneath a panel under the display allows user interaction with the unit Display Module Control Buttons Access Panel Hinged Door removed Enclosure for clarity Terminal Module 16 wire Terminal Block On Off Switch 2 Cable Conduit amp Fuse Entry 3 wire Terminal Block 3 off The controller is AC and or DC powered A gas detector is connected to the controller via a terminal module that also provide connections for relay and repeated 4 20 mA signals TP1MAN Issue 4 03 10 MANO0630 7 Introduction Enclosure The rigid steel enclosure houses the Display Module and Ter
41. ument contact the local distributor agent or Honeywell Analytics TP1MAN Issue 4 03 10 MANO0630 4 Contents Safety Information Introduction Enclosure Display Module Terminal Module General Installation Location Dimensions Mounting Controller Components Power Cabling Wiring Zareba Sensepoint Gas Detector Connections Generic Gas Detector Connections Maximum Cable Lengths Operation Powering Up Information on the Display Status Indications Control Buttons Menus Using Menus Displaying Menus Navigating Menus Accepting Menu Choices Cancelling Operations Choices Alarms Commissioning 3 wire mV Bridge 2 wire 4 20 mA Sink 3 wire 4 20 mA Source TP1MAN Issue 4 03 10 MANO0630 A CQ N po Am Ln C NMN NB WWN C02 CO IIO IO DN HTH DOD Q BA Contents User Settings Gas Units and Range Zero and Span Event History Alarm Levels and Relay Action Time and Date Power Source Default Configuration mV input detector 4 20 mA input detector Maintenance General Maintenance Troubleshooting System Configuration Check Sheet System Review Check Sheet Record Parts Touchpoint 1 Controllers Spares Specifications General Environmental Inputs Outputs Warranty TP1MAN Issue 4 03 10 MANO0630 38 38 40 41 42 44 45 45 46 46 47 47 48 49 50 51 51 51 52 52 52 53 53 54 Con
42. ur buttons 3 are hidden below the display see page 31 and page 32 An audible alarm sounds whenever an abnormal event occurs e g gas alarm fault etc 3 LEDs below the screen indicate status information power on green gas alarm red and fault amber Caution Gas events occurring at the detector while in menu mode are not reported at the controller At switch on all display icons text numbers symbols on the display are lit for 7 second They then show a warm up count down from C180 3 minutes to C000 To skip the warm up sequence press the channel s Cancel button for 3 seconds The display screen shows the gas concentration both graphically numerically range units alarm fault status and configuration mode The diagram shows the display layout The meaning of the menu icons is explained on page 32 Status Indications Typical display indications and default relay status for a particular operational state are shown in the following examples TP1MAN Issue 4 03 10 MANO0630 LCD 8 m Units co e ca Range T vlv History Records MAF TT ON L power On History OFF Record Relay Act and Reset Bar Graph 8888 Gas Reading Value gt Alarm Fault 7 Status Menu Icons t Time Date Status LEDs ALARM POWER FAULT 26 Operation
43. vel 2 4096 of full scale Normally de energized energizes on alarm Single Pole Change Over 240 Vac 3A max Fault Relay Non latching normally energized de energizes on fault Single Pole change over 240 Vac 3A max User configurable alarm set point in the range 1096 to 9096 of full scale TP1MAN Issue 4 03 10 MANO0630 4 o Maintenance WARNINGS Touchpoint 1 is designed for installation and use in indoor safe area non explosive atmospheres Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned Before carrying out any work ensure local regulations and site procedures are followed Access to the interior of the controller when carrying out any work must only be conducted by trained personnel Switch off and isolate the power supply to the controller or obtain a hot work permit when access is required Take any necessary precautions to prevent false alarms The detectors sensors that the controller connects to may be used for gas detection in hazardous atmospheres Refer to the individual detector sensor instructions for their details This chapter tells about the following e general maintenance e troubleshooting see page 39 e System configuration sheet see page 40 System review check sheet see page 41 General Maintenance Honeywell Analytics recommend that the controller s configuration and operation are check
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