USER MANUAL - Innovative Cleaning Equipment
Contents
1. TR120DS A R25 TS2 SN1414 AG100 ACV1 SN1414 NV14Y SSE12 WRG14 WR12SS FWP78 SSA12 R25DT QF1212 Model No DS4 DS4K DS4V Page 8o0f10 07292015 User Manual Twin Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT NOZZLE ASSEMBLY QF1212 CV12F 7 AP SN1212 E SSE12 QF1212 SST12 SN1212 HHSB11412 SSFT NOZZLE ASSEMBLY DETAIL HHSB11412 This unit includes an adjustable ball type nozzle that SSE12 may be installed to hold the spray tip as shown E ST80200 ST80100 or ST8060 1 2 Spray tip size varies based on number of nozzle assemblies used see specifcations chart for more information ABTN12 ABTNTB12 lt a PARTS INFORMATION LEGACY DISCONTINUED COMPONENTS LEGACY WATER REGULATOR ASSEMBLY LEGACY PARTS LIST oe PARTS DIAGRAM ee bse zn oee ITEM NUMBER DESCRIPTION Lol at l PN3834 HHSB34GH12 STAINLESS HEX HEAD BUSHING 3 4in MGH BY 1 2 FPT ay PEL34F PEL34F 3 4in FEMALE POLY PIPE ELBOW 90 ae A WR15G34 PN3834 POLY REDUCER NIPPLE 3 8in MPT X 3 4in MPT U la WR15G34 WATER PRESSURE REGULATOR 3 4in FGH BY 3 4in l HSB34GH12 MPT Body ABS internal parts SS PP and Santo Conversion kit to upgrade to current water inlet CK WR12SS SSA12 Model No DS4 DS4K DS4V Page 9o0f10 07292015 User Manu2. AIR PORT TSBT12 TOGGLE SWITCH BOOT P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS WCB14F 14 16 1 4 FEM INSULATED CONNECTOR AIR FITTING AND AIR PORT WCB14FY 10 12 1 4in FEMALE INSULATED CONNECTOR 20756103B Polypro G57 Air Port x HB Straight w Viton o ring WMS14 14 X 1 1 4 HEX W H SMS SLOTT S S HB14P 1 4in BRASS HB AIR FITTING G57 P56 WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR HB5638 HOSE BARB FOR P56 PUMP WR12SS WATER PRESSURE REGULATOR STAINLESS STEEL 1 2 INCH HB5638K HOSE BARB FOR P56K PUMP FPT HB5638V HOSE BARB FOR P56V PUMP WRIA 18 3 SJOOW 90 BLACK N A W 5 15P amp 7in ROJ P56 BRKT PUMP BRACKET STAINLESS STEEL WRG14 WATER PRESSURE REGULATOR GAUGE FOR WR125S P56 BRKT HI LO SCREW FOR RETAINING P56 BRKT SCREW Model No DS4 DS4K DS4V Page 10 of 10 07292015
3. P 50 ft 15 2 m 100 ft 30 4 m 150 ft 45 7 m included Tee fittings 2 3 5 QFT12 included REPLACEMENT NOZZLE ASSEMBLIES Item Number GK7T GK7T 2 GK7T 3 Includes One nozzle assembly with ST80200 Spray tip One nozzle assembly with ST80100 spray tip plus one extra ST80100 Spray tip One nozzle assembly with ST8060 1 2 spray tip Intended use Replacement nozzle for a 1 nozzle system Replacement nozzle for a 2 nozzle system or conversion kit to turn an existing 1 nozzle system into a 2 nozzle system Replacement nozzle for a 3 nozzle system Spray tip ST80200 ST80100 also includes an extra tip ST8060 1 2 to retrofit an existing nozzle Tubing H12CP 50 ft 15 2 m 50 ft 15 2 m 50 ft 15 2 m included Tee fittings 2 2 2 QFT12 included Model No DS4 DS4K DS4V Page 30f10 07292015 User Manual Twin Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 5 10 cfm 141 6 283 3 l min Water requirements 10 100 psi 0 69 6 9 bar Backflow prevention is required consult local plumbing ordinances for more information Liquid temperature range 40 100 F 4 4 37 C Electrical requirements 120 VAC at 60 Hz 2 amps GFCI protected outlet Operating voltage 120 VAC Chemical compatibility Chemical p
4. PT water inlet fitting SSA12 Note A back flow preventer must be installed in the water line check local plumbing codes to ensure proper installation 10 Open the cover of the control box Insert the proper metering tip and connect the chemical intake line to the injector inlet barb Note Use the included metering tip color chart to determine the appropriate metering tip based on the product and dilution rate you will be using INJECTION RATES METERING TIP COLOR OZ GAL RATIO TAN 0 70 183 1 ORANGE 0 90 142 1 TURQUOISE 1 15 111 1 PINK 1 55 83 1 LIGHT BLUE 1 80 71 1 BROWN 1 85 69 1 RED 2 65 48 1 WHITE 3 40 38 1 Injection rates will vary based on chemical viscosity air pressure and many other factors We recommend testing unit output to verify injection rate prior to use 11 Place the other end of the chemical intake line into a chemical container Note The chemical suction line must reach the bottom of the chemical container A strainer must be used on the chemical intake line 12 Set the timer for the desired on time and off time as described in the timer adjustment instructions Page 5 of 10 07292015 User Manual Twin Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ion i TIMER ADJUSTMENT INSTRUCTIONS ePeranenneuuecons 1 Verify that the unit is connected to compressed air water power and chemic
5. USER MANUAL MODEL NUMBER DS4 DS4K DS4V AND RELATED UNITS Twin Line Concentrate Doorway Foam Unit English Original Instructions User Manual Twin Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT JA WARNING 0 o 0 Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Never use unit with hydrocarbons or flammable products Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit Never use unit if it is damaged or leaking Disconnect unit from electrical power source before servicing PROTECT THE ENVIRONMENT Please dispose of packaging materials old mach
6. al NEES V Sd0cLUYL Nd 2 Open the compressed air inlet valve BVB14 LI NVOdA 3 To activate the unit turn the power switch ON The unit will begin cycling through the on time and off time intervals set on the timer beginning with the on time O gt 0 O C O C U C OC ve m UO 4 While the unit is running and discharging product adjust the needle valve NV14Y located inside the control box as needed to regulate the wetness or dryness of the foam following the steps below a Close needle valve NV14Y completely in clockwise OUT TO 120 VAC direction amici saad b Open needle valve NV14Y in counter clockwise AWIL WLOL X04 SAHOLIMS ANIGWOO dO LNdLNO The TR120DS A is an adjustable repeat cycle timer with the ON time direction 2 complete turns operating first ON and OFF times can range from 1 second to 511 c Continue to open needle valve in turn increments minutes allowing 30 seconds between adjustments until Taserihe timer desired consistency of foam is achieved 1 Starting with the ON time move the top dip switch to the left 5 To deactivate the unit turn the power switch OFF for SEC seconds or to the right for MIN minutes to select the desired time interval 2 The next 9 dip switches will be used to control the total activ
7. al Twin Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS 16x13x8 PUMP MOUNT ABTN12 ADJUSTABLE BALL TYPE NOZZLE 1 2in NPT PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK ABTNTB12 1 2in THREADED BALL FOR ABTN12 SOING ACV1 MAC VALVE 1 4in 110VAC PB16138 LATCH FOR PB16138 ACV1D38 110VAC SOLENOID VALVE 3 8in LATCH OEE E E PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 PBFT PP MOUNTING FEET FOR POLYBOX PB16138 B10321 10 32 X 1 PHIL TRUSS MACH SCR 18 8 O TENE B10321 25 10 32 X 1 1 4 PHIL TRUSS MACH 18 8 PL16138 POLYPROPYLENE 16x13x38 HINGED LOCKABLE LID BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL Rarer Tuk RAGING a MET POLY NIPPLE CC3224 LTC BLACK 1 2 NPT QF1212 MALE CON 1 2in TUBE X 1 2in MPT POLYPROPYLENE CC8463 1 2in NPT BLACK LOCKNUT QFT12 UNION TEE 1 2in TUBE POLYPROPYLENE ere Sie E WE eo PERSEE R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL cv38 PVC CHECK VALVE 3 8 BARBS SS SPRING ee ey EC14 2 OETIKER CLAMP 13 8 ABR25 METAL AIR BOWL for R25 FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 Tees ere eee
8. e time To the left is inactive and to the right is active Combine the numbers next to the active dip switches to achive the desired time 3 Repeat the above steps for the OFF time setting 13 With the power switch in the OFF position plug the unit into a GFCI protected 120 VAC power outlet Model No DS4 DS4K DS4V Page 6o0f10 07292015 User Manual Twin Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Maintenance Instructions To keep your foam unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been turned OFF unplugged from the electrical power source and disconnected from the air water supply e Inspect the pump P56 P56K P56V for wear and leaks e Inspect all hoses for leaks or excessive wear Make sure all hose clamps and push fittings are in good condition and properly secured e Replace the filter AFR25 located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 e Check the chemical metering tip suction line and strainer for debris and clean as needed e Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separa
9. eT nee HEDA T Oe THK SSEW S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 FWP78 7 in BY 137 BY 1 1 4in FLATWASHER 18 8 PLN es 1 Sins STAINES ENE H12CP 1 21N OD POLYETHYLENE TUBING NATURAL Available ana AE 7 AMMEN AIAN NPR PERT Pa E ee ee SSA12 STAINLESS MALE FEMALE S S ADAPTOR 1 2in X 1 2in H38B H 3 8 INCH BLUE HOSE Available per ft ogee WORM GEAR CLAMP 21929709 HBELF3838 HOSE BARB ELBOW 3 8 BY FPT 3 3 SSE12 STREET ELBOW 1 2in 316 S S HBE3812 HOSE BARB 3 8 X FEMALE PIPE THREAD 1 2 IN SSFT Stainless Steel Foam Tube 1 1 2in 8INCH CUT HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB SSFTB STAINLESS STEEL FOAM TUBE BRACKET HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 NPT X 3 8 HOSE BARB SSMESH STAINLESS STEEL MESH HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA HHSB11412 HEX HEAD STAINLESS BUSHING 1 1 4IN BY 12IN SST12 1 2in FPT 304 S S TEE NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB 5180100 VEEJET NOZZLE 80100 NV14Y HNDL BLACK KNOB FOR NEEDLE VALVE 2839 1 4 a122 EEEN OARE POAN P203CT PLASTIC INJECTOR KIT INCLUDES INJECTOR INTAKE HOSE ELO pe INC AVER IET NOZZLE BRASS 80G FOOT STRAINER AND WEIGHT TIP KIT TR120DS A REPEAT CYCLE TIMER ADJUSTABLE DIGI SET 120 VAC P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE zr ET E BARBS AIR FITTING AND AIR PORT TS2PLATE ON OFF SWITCH PLATE P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND
10. ine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations T lt Always remember to recycle ae es Y Specifications and parts are subject to change without notice Model No DS4 DS4K DS4V OPTIONS Pump Seal Material Number of Nozzles One standard Two 2 Kalrez K Three 3 Santoprene standard DS4_ Viton V Add bold option codes to item number as shown For standard options no option code is needed Examples e DS4 standard unit with Santoprene pump seals and one nozzle e DS4 2 unit with Santoprene pump seals and two nozzles e DS4V 2 unit with Viton pump seals and two nozzles Page 2of10 07292015 User Manual Twin Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT System Overview One control box can support up to three nozzle assemblies The combined distance between the control box and the nozzle s must equal 100 ft 30 5 m or less Item Number COMPLETE SYSTEMS DS4 DS4 2 DS4 3 Includes Control box and one nozzle Control box and two nozzle Control box and three nozzle assembly assemblies assemblies Spray tip ST80200 ST80100 ST8060 1 2 Foam pattern Up to 9x5 ft 2 7x1 5 m Up to 8x4 ft 2 4x1 2 m at each nozzle Up to 6x3 ft 1 8x0 9 m at each nozzle Tubing H12C
11. ing between control box and nozzle s Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model No DS4 DS4K DS4V Page 4o0f10 07292015 User Manual Twin Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions 1 2 Remove all components from packaging Select an area to mount the control box Note The control box should be mounted to a vertical wall We recommend mounting the control box at a height of 6 feet or less The chemical suction line must reach the bottom of the chemical container The bottom of the chemical container should not be positioned higher than the bottom of the control box Attach the control box mounting feet to the back of the control box using the four screws provided in the parts package Mount the control box to the wall using four of the screws and plastic anchors provided in the parts package Note To drill holes for the plastic anchors use a 5 16 inch drill bit Mount the stainless steel nozzle assembly in the desired location using two stainless steel brackets SSFTB and four of the screws and plastic anchors provided in the parts package Repeat as needed for multiple nozzles Note The foam pattern dimensions provided in this manual were measured with nozzle assemblies mounted 6 in 15 cm above the floor Run tubing from the s
12. olution outlet fitting on the control box to the solution inlet fitting on the nozzle assembly For multiple nozzles run the tubing from the control box into a tee fitting QFT12 as shown in the diagram Then run tubing from the tee fitting to the nozzle assemblies For systems with three nozzles use a second tee fitting to split the line again Run tubing from the air outlet fitting on the control box to the air inlet fitting on the nozzle assembly For multiple nozzles split the line using one or more tee fittings QFT12 as described in step 6 and shown in the diagram Note The air and solution lines must be routed to the appropriate fittings as labeled or the foam quality of the unit will be negatively impacted Make sure to insert the tubing all the way into the fittings to ensure proper connection TEE FITTING QFT12 DIAGRAM Correct Incorrect Connecting the inlet to the stem Connecting the inlet to one of the tee creates even discharge side of the tee creates uneven from each side discharge Model No DS4 DS4K DS4V 8 Connect the air inlet hose barb HBSS1438 provided in the parts package to the air inlet valve BVB14 located on the side of the control box Then attach a 3 8 inch I D air line from your air compressor to the air inlet hose barb and secure it with the smaller hose clamp provided in the parts package 9 Connect a water line to the unit The control box has a 1 2 inch F
13. roducts used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or SDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air electricity Chemical pickup type Draws from concentrated product Dilution ratio range water chemical 38 1 to 183 1 Number of products unit can draw from and whether it draws simultaneously or one at a time Suction line length diameter One product 8 ft 2 4 m clear hose with 1 4 in 6 4 mm inside diameter Flow rate 2 gal min 7 6 l min Pump seals Santoprene Viton or Kalrez Timer operation type Repeat cycle Coverage area With one nozzle up to 9x5 ft 2 7x1 5 m With two nozzles up to 8x4 ft 2 4x1 2 m at each nozzle With three nozzles up to 6x3 ft 1 8x0 9 m at each nozzle Fan tip With one nozzle ST80200 With two nozzles ST80100 With three nozzles ST8060 1 2 Nozzle type Twin line stainless steel nozzle assembly GK7T Number of nozzles Distance from nozzles to control box One control box can support up to three nozzle assemblies The combined distance between the control box and the nozzle s must equal 100 ft 30 5 m or less Tubing fitting sizes Designed for use with 1 2 in 12 7 mm outside diameter tub
14. s more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical metering tip suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer must always be used Check for proper water pressure on the water pressure gauge WRG14 To check the pressure o Activate the unit and allow it to run through an on time cycle o During the subsequent off time cycle check the water pressure gauge WRG14 The pressure should read 20 psi 1 4 bar during the off time cycle or when deadheaded o If necessary adjust the water regulator using the flathead screw on the regulator body The water pressure should be set at 20 psi 1 4 bar when deadheaded Setting the pressure higher or lower may damage the unit or cause it to malfunction Page 7of 10 07292015 User Manual Twin Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT CONTROL BOX ASSEMBLY PB16138 LATCH TS2PLATE TS2 TSBT12 CC8463 CC3224 BVB14 by l WR1A SN1414 PBFT PP P56 BRKT P56 BRKT SCREW P56 P56K or P56V HBSSEL1438 PN1238 ACV1D38 CV38 HBELF3838 P203CT HBF3812 f gt ine L i LA i al is 22 N SX N dl L V J te ESS i ZAE E T T He Ball Ld A ed i HAE e O p i Ly Scar sl CO
15. tor item number WS 20CFM sold separately before the unit Model No DS4 DS4K DS4V Troubleshooting Instructions Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 If the needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in Operation Instruction 2 Make sure proper foaming chemical and concentration are being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air regulator bowl ABR25 the check valve CV38 needs to be replaced If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 3 5 to 8 CFM 99 to 226 5 l min If the unit operates at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up o If the air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge read
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