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1. 54 INET Bdici 55 CONTROLE O div a a ee de ida 56 EIST OF ERROR CODES dai ab asa bd manu xL IMEEM 58 GBEASING unde AUN MU D D M MD A SU UI 60 OILING und dica 61 TECHNICAL SPECIEICA TIONS ssss ss sss ss sas ass as asas asas aros 62 BITE Tr T coesione ioiekin E OEE NEE EE ONE EEA O aE EEE 62 Td CANT SEN a TTD E a TRUE 62 NODON Sci cuite a dus ofopdic es eco fcadi co DU noe eoo Ta ce ood Eee de cu od ice soU dau 62 EVID FICATION SVM sette ito eese lode ah baad ct avon lace atten de Anc edi A tn Uu 62 DEVE SNA RE dne Datsun Du iesu fica e Moi e sued E 62 Wrapper o dob REECE nee RRR ST TRENT IT o 63 TOROHCS deti netto tun c ood a on ood o 63 APTES SUTO outer bete da 63 VOLO acides dise latos e se Er AE ni dites tete RAT LL S A LA nie 63 Dimensions and Need H 63 Miscellaneous dala lt A Run lit teste Sin ie tete diea ke ie ad pe COS aia a uude uus 63 AGORA COUP coto ote Ne LUE LN d A tU D Sd OS 63 CIRCUIT DIAGRAM CABLE CONNECTION 5 55 229 n RRRRRRRRRRRRRERRRRTRRETRRRTRREHRRATRREHRRRTAREHRRRURREEE 64 SAFELYINS TRUCTIUONS i ae ne ie ae ee ae deua ee oe de ee ee ee ee ey 2 25 Orkel One A N 7320 Fannrem Declaration of conformity Manufactured by Orkel AS Address 7320 FANNREM Norway We hereby declare under our own responsibility that Make type no Round baler ORKEL HIQ SMARTBALER Serial number 1s covered
2. gt Delete Uk Cancel For writing you can use the buttons ABC ZYX and gt With ABC you can scroll forwards in the alphabet first with uppercase and then with lowercase letters The button ZYX scrolls backwards first lowercase then uppercase letters To select a letter press gt To make a space you need to press gt twice Press the Delete button to delete a letter Press the OK button to save The Cancel button takes you back to the menu without saving the changes Press Back button Press Calibrate button CONTROL BOX K Orkel Calibrate settings Bale chamber sure sPeeds In the Calibrate screen you can calibrate the chamber and the settings for pressure speed and counters Timers and speeds displays the times and speeds settings for the program sequences Before making changes here it is required to write down the existing values Any changes must be carried out with the greatest care and preferably in consultation with technical expertise at ORKEL AS etaultz 7 hrarrer default 1 2 Fick uP MAH Pressure control BHCC UN Rear door oben delay Ha a5 Rear door ober time Hs Bale chamber Ji ZA Rear door ober aus ZA Rear door ofeh Fame end 3H 14 T m Back fig33 Press Back 32 CONTROL BOX es Orkel Press Bale chamber and the following screen is displayed Initial to the calibrating it is recommended to reduce the speed oil flow for chamber opening This is done from the
3. The baler must only be used for grass hay and straw This User Guide including the Safety Instructions must be read before connecting the baler to the tractor The User Guide must be kept in the machinery at all times including when there is a change of owner This User Guide helps the user to 1 Understand how the machinery works Be able to use the machinery in a safe way so that there is no danger of injury to persons or equipment 3 Be able to use the machine as efficiently as possible Even if you have previously owned similar machinery you must read the User Guide for this particular machinery Failure to adhere to the safety instructions may lead to death or serious injury DEFINITIONS The safety labeling on the machine and in the User Guide including the Safety Instructions consist of a range of safety remarks and concerns Our recommended Safety Instructions describe certain measures that you and your colleagues must follow in order to maintain good personal safety We recommend that you take the necessary time to read these Safety Instructions The same applies to any of your employees The owner of the machine is responsible for providing the operator with the necessary information on use and maintenance GENERAL SAFETY INSTRUCTIONS Below you will find a short description of the most common precautions that the operator needs to be aware of e Always disconnect the drive shaft from the tr
4. A24 A25 A25 A25 A25 Orkel FAULT LOCATION Chamber overpressure Chamber pressure sensor broken Additive tank empty Additive flow below set value Additive pump overload Low voltage at additive pump Bundle roller didn t open Bundle roller didn t close Knives didn t close Knives didn t open Film run not OK Servo Servo Servo Servo Servo Cannot reach desired flow 59 Orkel FAULT LOCATION K Orkel Greasing Error Possible cause Solution 7 EIS ane is not running defective outlet check outlet electrical wire breach change electrical wiring defective pump change pump Pump is running but does filling level below fill grease container not supply grease minimum change pump element defective pump element No grease collar on all Pump is not running See Pump IS greasing points the net tying system is running blocked See grease coming out of emergency valve No grease collar onj hose to sub distributor change the hose several greasing points is broken or leaking screw connection is tighten the screw leaking connection or replace it No grease collar on one the attached hose is change the hose greasing point broken or leaking screwed join is leaking tighten the screw connections or replace them Pump rotation is reduced high system pressure check the net tying low operating system bearings temperature Grease is coming out of system pressure
5. ZO Lime a Terminal Hr aPpmer 1 HE Baler 1 HL SeFuo 1 4m CoPYrigdht Ces Prolevice OY YAS Cx _ US Back If the Menu button is pressed once more the start screen is displayed 28 CONTROL BOX K Orkel Settings in Baling programs amber fu eus Chamber Pressure oles Knives MANO Knives down 125 Additive MANO Met revolutions oa H Film revolutions 14 Het Lins AUTO Bale on loader delay 1z T T IefaultzEack Adjustments in the baling programs can be performed here Material Here you can switch between three programs two for grass and one for hay straw The other settings will change based on the program selected Chamber full level Indicates approx diameter on completed bale Chamber pressure Here you can adjust chamber pressure 85 means that the pressure in the baler is 135 bar In other words When the pressure in the baling chamber equals a hydraulic pressure of 135 bar the baling chamber will start opening and the column for chamber filling in the main menu will start rising Knives You can select between automatic or manual operation of the knives If automatic is selected you have the possibility to set a predefined ratio Knives down specifying where to lower the knives in the baling process in order to give the outermost layer without cutting of the grass This provides nicer bales and reduces the usage of netting A high ratio number means that the blades are lowered late o
6. equipment Also see figure 15 on page 22 FAULT LOCATION K Orkel Net tying Below are listed faults problems related to net tying These errors can be uncovered visually without any error messages on the display on the control box Error Possible cause Solution Comments Net is not conveyed Netis not properly Pull the net ends The ends can be fastened to the backwards and placed under the feeding rake fasten them chopping unit bottom NOTE Crushing hazard Net brake too Release the brake See figure 21 on tight pressure page 27 may cause wear on the rubber roller NENNEN Inadequate Incorrectly Tighten net brake See figure 21 on spreading of the adjusted net page 27 net brake Clamps are not See page 27 activated clamps Net quality is poor Net cutting is poor See separate point below Inadequate net The net is not Fasten the net to NOTE Always wrap on the first properly fastened the full width of the remember this bale out to the sides of rake when changing net the feeding rake roll Net cutting is poor Wrongly adjusted Adjust the blades See figure 24 on blades stopping page 28 block Blunt edge Disassemble and NOTE Crushing sharpen the blades hazard or change them Net brake Tighten the brake See figure 21 on incorrectly pressure page 27 adjusted 29 FAULT LOCATION K Orkel Control box The table below refers to error messages displayed on th
7. part no 57998 e Grease nipple with elbow part no 57975 e Fuse 40 amp part no 57808 SETTING UP AND CONNECTING THE MACHINE Wheels Mount all the wheels if not yet mounted and tighten the wheel nuts to the correct torque See technical specifications Remember to retighten the nuts again after a short period of driving Check the air pressure based on the table in Technical specifications Drawbar Mount the drawbar pos 1 or pos 2 in figure 1 to make it suitable for the tractor concerned Please make sure the length of the PTO shaft is within the min max length required during operation 10 BEFORE USE Z Orkel Fig 1 Pos 2 Is for use with a high positioned pulling point EU version over the PTO outlet Always check that the drawbar is equipped with a proper lock and that all safety features are OK The drawbar on each baler must be adjusted as different designs of tractor require different mounting heights for the drawbar The main purpose of adjusting the height is to achieve as straight a transition as possible between the pick up and chopper unit This is when the centre height on the pick up frame is 40 45 cm See figure 2 Important Tighten the shaft bolts to 574 Nm torque The torque must also be checked during the harvesting season Fig 2 Fig 22 In general the distance from the frame to the ground should be as high as po
8. 1 second The motor of the net wrap system stops automatically when the net wrap sequence is completed Cutting is automatically performed once the set amount of net has been used The net wrapping system is equipped with automatic monitoring of the net length and the cutting process If you receive an error message see the section on fault location The stop signal disappears when the automatic control has loaded the bale on to the wrapping table the chamber is lowered all the way down and the preset chamber pressure is reached You can now continue baling ER DRIVING TECHNIQUES Orkel Bale wrapping The control system automatically loads the bale on to the wrapper The loading fork is in the middle or lower position and the wrapping table in a horizontal position The wrapping arms are in the start position which is transverse to the driving direction If you get an error message see the chapter on fault location When the baler is in automatic mode it ties net on to the bale and the chamber is automatically opened The bale then rolls down on to the lifting fork A sensor is activated and If activation takes place within 8 seconds the bale is lifted on to the wrapping table The chamber is closed and the lifting fork goes back to the middle position Now the wrapping begins For wrapping adjustments see the separate section on adjustments When the bale is packed the text Drop is displayed on the control box In order to drop the b
9. 18 Crushing hazard The film holder cutter is equipped with a sharp blade and there is a danger of crushing lt must always be closed when the machine is not in operation APPENDIX Orkel
10. Orkel Open the chamber and lock it in the open position with the safety valve in front Pull out the net make a knot and fasten a spring scale see figure 22 Check adjust the net brake until you can pull out the net using a force of 10 15kg Net length The net length can be adjusted from the display panel Baling programs Net revolutions revolutions m revolutions taina e on loader delas Net blade In order to make the net cutting as good as possible it is important that the cutting blade make good contact with the counter steel bar The counter steel bar can be adjusted on both sides This is performed by loosening two M10 bolts running in a slot fig 24 In order to move the blade backwards place a piece of board min 1m in length under the net box from the front end and against the counter steel bar Rest the cutting blade and then give the counter cutter careful taps on each side Check that the cutting blade makes good contact with the counter steel bar before tightening the bolts 2 bolts M10 fig 24 43 DRIVING TECHNIQUES es Orkel Cutting Cutting is connected and disconnected hydraulically This can be done manually from the display It is also possible to set the time for automatic knife drop at the end of the filling process The correct time for this depends on bale hardness and the structure of the material GL G mber Pressure A 1 N a 1 B 1 Wrapping unit settings conditions
11. Orkel USER GUIDE Orkel hiQ Smartbaler Hound baler 2009 Manufactured by Serial number Round baler Orkel AS Serial number Wrapper 7320 Fannrem Congratulations on the purchase of your new Orkel hiQ Smartbaler Our machines are renowned for their quality and strength and are designed for use in tough environments This is the result of continuous product development and thorough quality control prior to shipping the machinery We have conducted an assessment procedure in accordance with the Norwegian machinery directive DECLARATION OF CONFORMITY and the machine is CE labeled accordingly Plates stating the serial numbers are located at the front baler and on the left main frame wrapper Serial numbers must always be at hand when contacting the supplier to order spare parts or for other technical support Being the owner of the machine you must read this USER MANUAL WITH SAFETY INSTRUCTIONS before starting to use the equipment or before servicing the baler Read the User Guide carefully and get familiar with the requirements for machine safety use and maintenance and make daily service a part of your routine Check that this User Guide matches your baler We require that the instructions in this User Guide are followed in order to maintain your personal safety and ensure the lifespan of the machine Remember always state the serial number when ordering spare parts This User Manual refers to combined bale
12. as less friction Start with a baler that has been cleaned of grass remains Use lower chamber pressure than by of grass baling Make a few bales with lowered blades Drive at a good speed when filling the chamber and avoid having too low speed towards the end An even flow of material avoids there being too much crushing on the bale surface When receiving full chamber signal start net tying immediately Bring the tractor to a complete halt for a moment while the bale catches the end of the net If the bale is rotating without a net it will stop under difficult conditions due to crushing Under extreme conditions you must use less knives Remove every second or third knife in the chopping unit before starting It is possible to set the time for automatic knife drop towards the end of the filling process The correct time for this depends on bale hardness and the structure of the material Baling programs knifes down A sign of too much crushing is when crushed material is thrown forwards from the feeder Dry crushed straw requires more net approximately 3 4 revolutions otraw bales often swell at the diameter when they come out of the chamber depending on the amount of net Too large bale diameter may cause problems with rotation on the wrapping table To ensure stable good baling it is vice to keep the baler s speed stable and ensure even and efficient feeding Check the chamber rises high enough Adjust sensors When wrapp
13. baling Here you can adjust how much additive the pump should feed during the filling process Additive amount bale full Here you can adjust how much the pump should feed at the end of the baling process These adjustments options provide effective management of the additive 26 CONTROL BOX es Orkel Press Back button Press Menu button and the first settings screen is displayed Palina Programs Counters Calibrate Functions overview descriptions in more detail will follow later Baling programs here you can select between three different baling programs two for grass and one for hay straw See below for more details In the Counters screen you can find the customer index Here you can register data for different customers See below for more details In the Calibrate screen you can run different calibration functions for the baler See below for more details Press Menu and the second settings screen is displayed User zettinda Fault menor 27 CONTROL BOX es Orkel In Fault memory the last 30 error messages are listed The Sensor screen gives an overview of the status of all sensors Press User settings Here you adjust the display settings for brightness and contrast The NP button changes between dark text on a bright background or a bright text on a dark background You can also adjust the date and time Set time User setlinsse Control unit Version Set ar Ven L
14. by this declaration and complies with the following standards and normative documents NS EN 12100 1 2003 NS EN 12100 2 2003 NS EN ISO 14121 2007 NS EN 704 1999 According to the regulations in Mechanical Equipment Machinery Directive 2006 42 EC 98 37 EU Place Fannrem Date Signature Elling B Vestbgstad Project Engineer Warranty Orkel AS warrants this machine for production faults for a period of 12 months from the date of delivery to the user The warranty is limited to 1 The value of the machine based on the maintenance performed use and condition 2 The value of the damaged components 3 Work hours calculated by Orkel AS 4 Warranty repairs must only be carried out with the permission of Orkel AS Apart from the above conditions Orkel AS is under no circumstances responsible for damage circumstantial damage to third parties that may be caused by the machine Important Ordinary wear and tear on rubber parts tires hydraulic hoses blades chains or bearings is not covered by the warranty In the case of the power transmission shaft the supplier s warranty regulations apply see separate information on the shaft The use of non genuine parts or insufficient maintenance of the machine will lead to the cancellation or limitation of the aforementioned warranty On machines with factory mounted fully automatic greased bearings a 5 year warranty maximum 50 000 balls applies from the date of d
15. net tying and during the bale chamber is open The pump is automatically restarted when the Stop signal is turned off i e when the chamber is closed and baling can continue A ProDevice PDH10 type acid pump is integrated in the control program for the baler and the pump can be controlled in the following way Quantity per bale or quantity per minute 20 CONTROL BOX es Orkel Different quantity at start and stop Automatic stop when pickup is lifted can be selected Use per batch and total agent use The silage pump is stopped when the PTO speed is below 300 rpm or when the button is pressed For safety reasons the silage pump must be turned on again manually The function position of the silage pump button is indicated on the display Ifthe PTO speed is not between the predefined minimum and maximum values a speed error is indicated on the display Similarly you can switch from the automatic setting if you want to continue baling for a short time NOTE When the pressure is increased there is a danger of overloading the power transfer shaft and chains In order to change to manual operation Press Manual and wait until you want to start wrapping Press Manual again to commence net start Stop The cancel back button stops the automatic function immediately You can stop net feeding in any position by pressing the cancel back button The following text is displayed Start net feedin
16. of all of the manual lubrication points on the baler We recommend that all lubrication points are lubricated every day A little frequent lubrication is better than infrequently and in large quantities Baler Grease nipples 8 pcs 4 PTO shaft Chamber hinges right side and left side Cylinder fastenings at the front and back of the chamber cylinders right and left sides SA3 torque connection for pickup PTO shaft drive shaft See separate instructions from supplier Oil spray Needle roller bearing for the net rake on the inside of the net box right and left sides NOTE Make sure the oil is introduced properly into the bearings The appropriate hole for this purpose is located on each bearing Chains for net tying on the outside of the net box right and left sides One way connection on the main shaft from the gearbox Use type 10 W40 il pumped through the small holes on the side of the connection housing Wrapper Grease nipples 30 pcs The points where the cylinder is fastened to the lifting fork right and left sides Hinges to the lifting fork right and left sides Bearings for rolls wrapping table right and left sides Cylinder fastening to the wrapping table left side Wrapping table hinges right and left sides Bale protection and cloth hinges at the back right and left sides Film cutter hinges right and left sides Cylinder fastenings for the film cutter right and left sides Emergency st
17. requires a distance of 1 0mm The others have a reading distance of 2 0 4 0mm Net box Net stretching to control net brake Free space between blades and knife counter bar Hecommended net type Lubrication system Operating voltage Maximum current load Fuse size Motor rpm Pump capacity revolutions Pump capacity min Maximum pressure Motor consumption at maximum pressure oignal lamp consumption Temperature range Housing Grease type For example Oil consumption per oiling Oil type Drive shaft Type DS6R121CEWR7003 Trigger torque 10 15kg The knife blade should leave a small mark on the bar equally over the entire width 14 gram m U 10 30V 2 6 0A 10A 15 rpm 0 12ccm 1 8ccm 300 bar 1A 0 4A 35 C to 75 C IP 65 Ordinary grease up to NLGI kI2 but ensure it is EP grease grease required for high pressure components Shell SRS 4000 Esso Thermo 30150 Statoil Grease Way CAH 92 Hydro Texaco Hydex EP2 6 ml each time the chamber is opened All year motor oil 10W 40 Category 6 8 2000 Nm 62 TECHNICAL SPECIFICATIONS Wrapper Oil consumption Wrapping arm speed Number of wrapping arm revolutions Torques Drawbar bolt MF 20 10 9 Slide bearings M 10 8 8 Gearbox anchor bolt M 16 10 9 Wheel nuts Bearing on main rotor drive shaft M 8 12 9 Air pressure 500 50 17 Pickup wheels 6 layers Volume Gearbox 2 1
18. shaft must have the specified protection If the protection is damaged it must be replaced at once You must check that all hydraulic connections are tight and clean and that all hoses are free of damage before you activate the hydraulic system Do not start the machine until all persons are at a safe distance from the machine Make sure that the drive shaft is placed in such a way that it is not damaged after disconnection When disconnecting the machine you must ensure that there is no pressure in the hydraulic hoses by activating the hydraulic valves on the tractor once the engine has been stopped e Pressurized hydraulic oil can penetrate the skin and cause severe inflammation Always protect your skin and eyes from contact with oil e Remember to disconnect the hydraulic hoses and any electrical cables before the tractor drives away SETTINGS AND ADJUSTMENT When setting up the machine you must always remember to disengage the drive shaft stop the tractor engine and remove the key wait until all moving parts on the machine have stopped Sharpening and mounting demounting the blades e You must wear safety gloves during all work on the cutting system and the blades Keep your hands away from the dangerous area around the sharp blades e f the baler is equipped with net tying the net is cut off with a sharp blade Be careful when mounting the net and adjusting the blade You must therefore use go
19. 1 Grease container 1 9kg Oil container 4 0l Dimensions and weight Orkel 50 55 l min 10rpm 6 s r slow f 25rpm 2 4 s r quick f 4 layers 8 9 r 6 l 12 13r 81 16 17 r 574Nm 47Nm 27 7Nm 300 350Nm 40Nm 0 7 bar 1 5 bar 70kPa 150kPa Height 2 800mm Length 6 200mm Width 2 30mm Chamber size 122 x122cm Weight Approx 4900kg Collecting Pickup 2 2m Miscellaneous data Loosening toothed wheel on rollers Spring length on chain tensioners Operational baler rpm Roller eccentricity tolerance Maximum allowed slack between shaft and roller bushing Tolerance for break in bearing bushing Counter screw Drawbar Number of rollers Number of blades Hydraulic pressure Additional equipment Adjustable support leg export version Straw set Side tipper LU QI QI QI Clockwise rotation 130 140mm 820 850min 0 5 1 0mm 1 8mm 0 2mm 1 roll on the bale is equivalent to 3 threads on the counter screw Adjustable 18 20 minimum 150 maximum 175 bar Drive shaft DS8R121CEWR7003 Category 8 63 e e 3 ONO APPENDIX d Orkel APPENDIX Circuit diagram cable connection 64 4 R X blinker right side no 2 3 3 2pcs GND no 2 5Ag Not connected 1 L blinker left side no 5 6 54 2pcs brake no 4 5 58 R rear light right side no 3 7 58 L rear light left side no Orkel APPENDIX Sensor test Testing for errors on a
20. 16 NOTE Never start the tractor power take off with the key mounted See the safety instructions Recommendations for achieving maximum quality e Always be careful and pay attention when using all functions Avoid allowing impurities and foreign matter into the grass straw or hay e Use at least 6 layers 2 x 3 of plastic film on both swath harvests Overlap by 50 e Familiarize with the user guide supplied with the plastic film package e Bale needs to be moved from field within 1 hr if possible e Avoid stocking the bales too far from the farm buildings Otherwise birds may pick holes in the plastic film The bales should preferably be placed on end This makes less risk for birds picking holes If you stretch strings 39 DRIVING TECHNIQUES Orkel wire or other protection above the bales it will make it harder for the birds to do any harm e Consult with professionals in order to obtain the best result during baling Advice on baling straw with a fixed chamber baler When using a fixed chamber baler certain restrictions apply Smooth and dry straw hay is a challenge because the material is crushed against the rollers during compression and there is less friction between the bale and the rollers compared with friction against the side walls After baling grass the surfaces are often rugged thus making rotation more difficult Straw has a high polishing effect and after a few bales the process runs more smoothly
21. 240 241 250 251 292 253 FAULT LOCATION List of error codes Coe EngishEN Sensor Malfunction at the control cable Malfunction at the control cable Voltage low control unit Voltage low control unit Voltage low control unit Voltage low control unit Bale not in loader Bale not in loader Bale still in loader Loader not down Loader not in bottom Table didn t move to the middle Table not horizontal Table not in unload position down Table didn t move to the up Table didn t move to the middle Table not horizontal Table not in unload position down Table didn t move to the up No wrap pulse Wrapper arms not at home Wrapper arm speed too high Loader didn t move to the up Loader not up Wrapper arm obstructed Film broken or roll empty Film broken or roll empty Both films broken or rolls empty Net didn t move to the home Net not at home Net knife didn t move to the up Net knife not up Net knife didn t move to the down Knives didn t move to the up Knives up Pick up didn t move to the up Pick up not up Rear door didn t open Rear door not open Rear door open PTO alarm low PTO alarm max Net not cut Net tying failure Rear door didn t close Rear door not closed Rear door didn t open Rear door not open 58 A1 A1 A1 A2 A2 A3 A3 A3 A3 A4 A4 A4 A4 A5 A5 A5 A6 A6 A8 A11 A12 A12 A17 A17 A18 A18 A18 A19 A19 A20 A20 A21 A21 A21 A23 A23 A24
22. From Start screen menu press Menu x 2 press Counters Counters settings Ej Hh Amin Ej Hh Amin TetaileselectstatistBack Orkel Here customers are listed with an overview of the number of bales and baling time used When the Select button is pressed the marked customer is activated The active customer is indicated with an asterisk in the left of the screen By pressing the Details button more information is displayed mining COS 35 gt M 1 Mame L FH Pales Ho Additive volume Q Litres Her ade lil Litres Latest bale Hil Litres 1me Hh Amin Per bale Amin Hs Created 1r 12 Used Last reset 1r 12 Reset Moda TV Clear counter Back In the Details screen more information is displayed about each customer In addition to the number of bales you can also get information on the total use of additive average use of additive per bale and the amount of additive on the last bale Total time and time per bale is also displayed When you press the Clear button you delete the selected customer Reset counter makes it possible to reset all counters for the selected customer 30 CONTROL BOX Orkel When you press the Modify button you can change the customer s name Soa E Louwntlers H 1 Hame LFH Pales z Additive volume D Litres Hueradae D D Litres Latest bale H 4d Litres Time Ah Bmin Far bale Amin be Created 1r 1 Used Last reset 11 12 HEL eu
23. NS trote E EEEREGES 3 CONNECTING AND DISCONNECTING o cooooccccoooncncnnnnnnnonnnnnnnnnnnnnnnnnnnnnnannnnnnannennnaanns 4 SETTINGS AND ADJUSTMENT iento ennenen 4 MAINTENANCE CLEANING SERVICE AND REPAIR 4 Mig come c 5 lie ncc cp 5 ROAD DRIVING 5 PARKING cece EE E EE EEE E 5 PHASING OUT ein 5 THE MEANINGS OF THE LABELS sonrisas deidad 7 Orkel APPENDIX INTRODUCTION Generally many work related injuries occur due to the incorrect operation of machinery and inadequate user instructions Unfortunately there are too many examples of this It is therefore of utmost importance that you handle machinery with the greatest care and respect We develop our machines with a focus on personal safety and secure machine operation We want to ensure the user s safety in the best possible way as well as the safety of other persons within the operation area however this also requires assistance on the user s part This machinery is not constructed in such a way that we can unconditionally guarantee that there will be no personal injuries and absolute working safety As the user of the machine you are required to pay close attention to ensuring that you use the machinery correctly thus avoiding exposing yourself and others to unnecessary risk Area of use
24. Timers and speeds menu Reduce the values for Bale chamber and Rear door open to approx 60 This values it is recommended to write them down has to be reset to original after the calibrating has been completed ref page 34 SSD nmlhamlam current z position Kab n Saved Ian alues ns Bale chamber Close in Maneuver chamber here Last calibration 11 12 65 ul Fer Program set values here When calibrating the chamber use the buttons Bale chamber open and close on the right hand side of the display to open and close the chamber The buttons at bottom of display is used for programming setting values 33 CONTROL BOX Orkel First sequence Close the chamber without oil flow Reading on chamber sensor should now be 50 100 see fig page 33 fthis value doesn t correspond you have to make a mechanical adjustment to the sensor Press Closed new value is shown in the right column Press Save Yes Second sequence Move the chamber to open position approx 90 dgr angel Press Open Save Yes Please be aware that the chamber should not be lifted at its full range as this will make unnecessary stress to the hydraulic cylinders Third sequence open slow Lower the chamber rear door until the sensor just reaches the sensor reading segment see picture below Press Open slow Save Ye
25. actor activate the tractor s parking brake stop the tractor engine remove the key to prevent the tractor from accidentally starting and read and understand the User Manual including the Safety Instructions before you maintain the machine clean the machine disassemble any part of the machine adjust the machine e Always block the wheels use the chocks provided before you start working underneath the machine e Do not start the machine until all persons are at a safe distance from the machine e Always follow the instructions in the User Guide during mounting cleaning adjustments lubrication repair and maintenance e Prevent clothes hands or feet coming into contact with rotating or moving parts Do not work in loose clothing or with hair that can be caught by any moving part of the machine e Stop the tractor engine before you open the covers e Always wear protective footwear to avoid accidents e Do not modify the covers or use the machine if a part of the cover is missing e Maintain all covers and safety features in a proper condition e Limit transport speed to max 30 km h unless the machine is specifically labeled for higher speeds e You are not allowed to stay on the machine or within the working area of the machine when it is in operation Orkel APPENDIX The chamber must be empty of bales during transport or when driving at high speed When mounting the drive shaft you must chec
26. ale you need to press and hold down the Drop button until the text Drop disappears 1 Place the bale in a suitable place where it cannot start rolling If you run out of film whilst wrapping If a roll of film becomes empty or is torn off during wrapping a corresponding message is displayed on the control box You then have the choice of changing the roll or you can continue anyway If you choose to go on the number of revolutions is corrected but the speed of the wrapping table is not adjusted This means that the overlapping is not being carried out the same way You have to evaluate whether it is suitable to proceed depending on how far in the wrapping process you are If the last roll also becomes empty the machine stops and a new error message is displayed If the wrapping arm hits an obstacle The safety stop interrupts all the functions of the machine Manual control is not possible If the safety stop is activated a message is displayed The safety stop must be reset manually by removing the obstacle or pulling the wrapping arm back manually The safety switches are automatically reset but the machine will not start until it has been activated by a new command This is to avoid unintentionally starting the machine Safety requirement Transportation Remove the film rolls from the pre stretching units or for shorter distances run wrapping arm manually to a position longitudinal to the machine by pressing Slow in the wrappe
27. basic information The hydraulic system on the machine operates with continuous oil circulation Check the hoses and connections for possible damage Replace damaged parts at once When adjusting the valves on the machine you must not stand within the reach of the wrapping arm Crushing hazard You must not place yourself between the bale chamber and the lifting fork E Be careful when adjusting the valves as the speed of the wrapping arms for example can change quickly Familiarize with all of the functions of the machine The baler is delivered from the factory with basic settings Before making any changes or examining the machine the hydraulic oil must first have reached its normal operating temperature The machine has functions that are controlled by pressure switches which means that you can get quicker response times if the oil is not warm enough If the amount of oil in the tractor is less than the baler settings require you will not achieve the correct film overlap If the tractor has a separate valve for volume control we recommend that you adjust it as closely as possible to the correct oil flow recommended 5 The description on how to adjust the wrapper unit contains a reference to valve numbers These valve numbers are also labeled on the machine An 44 DRIVING TECHNIQUES Orkel overview of the valves and a short description of each are included in the Appendix to this User Guide E If the speed is too high
28. ce for loading over Lifting fork not Error in sensor positioning Change sensor check down Error on sensor A6 or A2 reading distance Lifting fork notup Error on sensor A6 or A2 Change sensor check reading distance Sensors do not light 56 FAULT LOCATION es Orkel Wrapping table Error on sensor A3 Change sensor check not horizontal reading distance Wrapping table Error on sensor A9 Change sensor check not down reading distance Missing signal on Error on sensor A5 Change sensor check wrapping arms reading distance Film signal Error on sensor A11 or A12 Change sensor check missing empty Empty film roll film torn off reading distance film Change film roll refasten the film Both film rolls Error on sensor A11 or A12 Change sensor check empty or film Empty film roll film broken reading distance broken Change film roll fasten the film again opeed of Too much oil through valve Adjust wrapper speed wrapping arms no 2 according to the information too high in the Adjustments chapter No contact with Blown fuse in junction box Change fuse the wrapper baler Blown fuse emergency stop Change fuse Emergency stop activated Heset emergency stop button 57 ND 11 12 20 21 30 31 32 33 41 42 43 50 51 52 60 61 80 110 120 121 170 171 180 181 182 190 191 200 201 210 211 212 230 231
29. d for 1 2 sec WARNING This must only be carried out when the machine is empty 19 CONTROL BOX es Orkel Basic functions lg Settings ilis Fick uP knives BHudditiv On Off Het Ly When first connected the display shows the following information See the figure above Date and time Operating hours The number of hours is recorded when the speed of the power take off shaft PTO is higher than a set minimum 300 rpm Name of the customer or field Position of the cutting blades connected or disconnected e whether they are cutting or not Additive on or off Drive shaft speed here 0 rpm Greasing system connected or not The greasing system is automatically activated when the PTO speed is higher than 300 RPM and is deactivated when the speed is lower than this Additive function position This can only be started when PTO speed is higher than 300 rpm Whether the loading of bales from the lifting fork to the wrapper is to be performed automatically or manually automatic is almost always the best choice Information on ongoing bale wrapping If wrapping is in progress the display indicates where the machine currently stands in the process Some of the functions for example the lifting and lowering of the pickup are shown on several screens This is to ensure the most frequently used functions are available in several places in the program The silage pump is automatically stopped during
30. distance Sensor A25 requires a reading 50 100 All other sensors must be distanced at 2 0 4 0mm 65 Orkel APPENDIX Sensor diagram hiQ Smartbaler 2009 SENSOR SENSOR A23 ENSOR joa A18 RPM SENSOR NEDCOMB NET KNIFE SENSOR A25 V CHAMBER PRESSURE FILLING LEVEL EN o lo JAS SENSOR A24 Ss JL SPREADER S _ C o ROLL g E e eo S SENSOR A20 NA O de PICK UP A O L UPPER POS O Ne e j SENSOR A27 CHAMBER PRESSURE HYDRAULIC OTO 000000 SENSOR A19 SENSOR A25 Partn 58958 Sensor cable partn 58978 KNIVES PICK UP SENSOR A27 Partn 58959 Sensor cable partn 58957 All other sensors Delenr 58025 NB Sensor cables are different for A25 og A27 allthough they look alike 2 Orkel APPENDIX Sensor Diagram hiQ Smartbaler Wrapper Unit Switch AS Partn 58861 All sensors Partn 58025 SENSOR A5 WRAPPER SENSOR A12 P FILM CONTROL SWITCH AS EMERGENCY STOP WRAPPER ARM SENSOR A11 FILM CONTROL A NS SENSOR A3 TABLE HORISONTAL POS SENSOR A4 TABLE MAX TILT SENSOR A LOADER SENSOR A6 LOADEf TECHNICAL SPECIFICATIONS as Orkel Orkel APPENDIX AN SAFETY INSTRUCTIONS Table of Contents INTRODUCTION surcos 3 DEFINITIO NN Olalla ia 3 GENERAL SAFETY INSTRUCTIO
31. djusted by using the chains It should be placed down towards the grass swath It should be as low as possible when the grass is short and the ground uneven The net brake If you encounter problems in cutting the net properly or if it is torn off before the net blades come down it is possible to adjust the net brake The net brake also effects the net spread 41 DRIVING TECHNIQUES ed Orkel Outside of the net box on the left hand side between the side of the net box and the front part of the sprocket there is a lock nut NV 24mm Use this nut to adjust the brake By turning the nut in out the pressure on the brake disc on the inside is tightened loosened figure 21 The net brake is pre set at the factory but might need further adjustment after a short time of operation A simple rule of thumb is that the net brake should be tightened sufficiently to make the rubber roll be able to be turned with three fingers E Too tight adjustment may lead to unnecessary wear on the rubber roller Fig 22 Whilst adjusting the net brake always remember to disconnect the electrical power supply and the control cable for the net system MIND YOUR FINGERS If you are not sure whether the net brake is correctly adjusted or not do the following thread the net as shown lower the locking claws for the net roll and lift the blades to the upper position 42 DRIVING TECHNIQUES K
32. during such periods This is simply done by using an ordinary grease gun removing the piston plunger with the pressure spring and filling it with motor oil when an empty grease cartridge is mounted see figure 29 Keep the grease gun vertical and pour in motor oil Pump approximately 1 2 a liter of oil into the net tying system at the entry to the main distributor Fig 29 Fig 30 Use the special nipple shown in figure 30 connect this to the top of the main block 2 ZSA which is located just above the container pump This special nipple can also be used to troubleshoot greasing blockages if there is an incorrect function blockage and the emergency valve has been activated Mount the nipple systematically at the entry of the different distribution units in the same order as the grease is distributed through the greasing system Open the outlets one by one In this way it is possible to find out where the blockage is situated 47 MAINTENANCE K Orkel Daily regular maintenance before use Perform the recommended lubrication according to the instructions on the next page General e Check the container for grease and check the emergency valve Visible grease on the emergency valve indicates a fault in the net tying system e Check the oil 10W40 motor oil in the automatic chain lubrication system e Lubricate the drive shaft according to the instructions provided by th
33. e control box The suggested solutions refer to the sensor name Use the sensor overview attached to find the position of each sensor Error Possible cause Breach fault in the control cable Too low voltage from the battery Control cable Change the cable error Load the battery start the tractor Use electric cleaning spray remove verdigris change connectors Dry using a hairdryer etc Poor connection in wires contacts Moisture in contacts on the circuit board in the junction box on the baler Net binding Check the number of net interrupted revolutions in relation to the net control Fault in the net Check net tying sensors Change sensor check system reading distance Bale chamber The chamber is not properly Check that the chamber not closed closed closes properly Error in reading distance on Check that the sensors are sensor A25 working and have the correct Error on sensor A25 reading distance Bale chamber Error on sensor A25 Change sensor check not open reading distance PTO speed too Error on sensor A25 Change sensor check low reading distance Bale not on lifting Error on sensor A1 Change sensor check Bale is stuck in chamber reading distance Reduce chamber pressure mount straw set Bale still on Error on sensor A1 Change sensor check that lifting fork A1 sensor plate does not touch the sensor Too steep ground to load Drive to a more suitable Over pla
34. e nipple on the outside of the pump housing fig 28 pos 11 until the correct level is reached a Never remove the lid on the container This may cause dirt and dust to mix in with the grease Sloppy work at this point can easily lead to blocking and therefore a greater risk of damage to the bearings In the event of any blockages see the section Fault location 46 MAINTENANCE es Orkel Bleeding If the grease container has been completely emptied it might be necessary to bleed the system Recommended procedure Disconnect the main hose on the pump outlet Activate additional greasing until grease come out of the pump outlet without air bubbles Connect the main conductor to the pump outlet Start additional greasing Maintenance and inspection During the first few weeks of use the greasing system must be regularly checked Please note the following points a All parts of the BEKA MAX system are maintenance free a Cleaning with a high pressure washer is possible but not directly on to the pump unit a Check the greasing hosing greasing points loose hoses or blockages Winter storage When using NLGI class 2 grease with high pressure components EP no special measures are necessary during longer down time periods or winter storage If you use grease that meets the requirements for the greasing properties and the greasing system but are not as stable during long term storage the net tying system must be filled with motor oil
35. e supplier e Check change oil after the first 30 hours then annually approximately 2 1 litres in the gearbox SAE 80 90 For example Shell Omala Esso Spartan Mobil Mobilgear e Check all screw bolt joints particularly wheel bolts and shaft bolts see Tightening torque under Technical Specifications e Fastening bolts between the pickup and cutting device and the chamber must be checked and tightened if necessary e Sharpen blunt cutting blades to obtain the maximum cutting effect and reduce power consumption see separate section e Check air pressure in all wheels e Check lighting installation and all electric functions e Check hydraulic system functions e Control tightening of chains e Lubricate left rotor bearing see figure 23 with bearing grease 2 3 strokes per 400 500 bales e Lubricate the hinges sliding flange of the rear chamber for each 400 500 bales At an interval of approximately 3 000 5 000 bales in the event of faults or inadequate lubrication e Check the slack for the slide bearings on the rolls This is done by placing a break jack or tyre iron between two rolls to check the slack In order to facilitate the check the chains should be slackened If the slack in the bearings seems unreasonably large the bearing should be dismantled for inspection The bushing has a wall thickness of 2mm 48 MAINTENANCE es Orkel Lubrication of manual lubrication points Below is a list
36. elivery on all slide bearings bushing for rolls based on the following 1 Breakage is defined as material thickness less than 0 2 mm in the case of the slide bearing bushing 2 Working hours for replacement work are not included 3 This warranty only applies if regular inspections and maintenance have been carried out according to the instructions outlined in this User Guide Extent and terms of warranty The warranty covers the following gt Repair of faults caused by faults in construction materials components production mounting adjustments by the factory or similar faults gt Faults and defects discovered before or after the product has been delivered to the customer gt The product will be replaced as soon as possible if a production or construction fault is found that represents a safety risk The terms of the warranty are not applicable if the defect fault is caused by The product not being handled according to the instructions provided by Orkel The product not being serviced according to the instructions The product being altered The product being installed or repaired without proper regard to the instructions provided by Orkel Non genuine parts or standard components of poorer quality than required by Orkel being used Y Y Y Y Y Warranty work gt Warranty work can only be started based on a specified agreement with the warranty representative at Orkel gt Warranty work can be carried out by eith
37. er the customer an Orkel dealer or another repair shop gt If fault location and repair is estimated to take more than 3 hours repairs must not be carried out before the work has been approved by Orkel Documentation Orkel s complaint form must be used when contacting Orkel for any type of warranty repair The complaint form can be found on Orkel s website www orkel no or can be sent by Orkel via e mail or mail on request The complaint form must include information on gt Product type purchase date and damage date gt A short description of the fault damage and repair measures gt Parts including the number of parts used and part numbers if such parts are used gt Reference to an invoice or shipping note showing the replacement parts used and the costs of repair work The form must be sent to Orkel no later than 1 month after the repair has been carried out Orkel must state any objections against the complaint within 1 month of receiving the complaint gt Reimbursement components Orkel reimburses material costs for the replaced parts products or components based on information provided by the BUYER Upon receipt of a complaint form for documented shortcomings we will send an inquiry form concerning the missing parts or information The details of the documented shortcomings must be received by Orkel no later than 1 month after the shortcomings have been outlined on the complaint form All reports received at Or
38. erly fastened to the tractor and that the drawbar joint is properly locked if the baling chamber is opened Remember to lock the cylinders when working with the baling chamber opened When using an angle grinder opening the gas flare or welding it is particularly important that the machine be properly cleaned in advance and that such work be performed in a fireproof location The battery contact must be disconnected or the mains switch set in neutral or the machine disconnected before you start electric welding During lubrication and maintenance only one person should work on the machine at a time This reduces the risk of a person getting his fingers trapped by another person operating moving parts LIFTING All forms of lifting of the entire machine as well as the lifting of heavier parts must only be performed using approved lifting equipment with sufficient capacity Lifting points are labeled P 030 You must never allow anyone in particular children to remain near the machine when itis in operation If the feeding rotor is blocked the tractor motor must be stopped the key removed and the parking brake activated before any material or foreign matter can be removed In the event of problems with net feeding never try to feed the net manually into the baling chamber while the baler is in operation WORK USE Orkel Ensure there no person is behind the baler when the bale is released In t
39. essive means that all greasing points included in the net tying system are lubricated successively This makes greasing easier to monitor by means of a pressure valve figure 28 pos 9 If a greasing point is not fed with grease from the distributor progressive distribution is blocked and the pressure increases to 280 bar in the net tying system This fault is shown on the emergency valve on the pump element by grease emerging from it This should be checked on a regular basis Not all greasing points receive the same amount of grease as there are different types of valves to control the quantity of grease on the distribution units These are adjusted to each greasing point s lubrication requirement relative to the other points Filling The net tying system has undergone a test run and has also been checked at the factory Both containers grease and oil have been filled for this purpose The grease and oil containers must be filled correctly and to the right level before you start using the baler Filling the grease container a tis a good idea to use a larger container for example 20 liters 16 kg with manual pressurized air or electrically powered equipment see the figure An ordinary grease gun with a cartridge may also be used but this is more time consuming a We would also like to stress the need to keep the grease container and the filling equipment clean and free of dirt at all times a Filling must only be done via the greas
40. f lever back to the correct position Start power take off carefully Only let the drive shaft run for a short time to bring the material out Remember to release the gearshift lever for power take off before the baler is put back to normal operation Stop hydraulic pressure circuit when changing direction Vary the ground speed according to the amount of grass and the conditions When using the capacity correctly the speed should be high during chamber filling and much slower towards the end of the process when the bales are compressed During chamber filling a signal is given towards the end indicating filling grade of the chamber See on the description above of the display indication of chamber filling and skewed filling If the baler speed during extreme filling drops below the minimum level the chamber pressure is automatically reduced the chamber opens up slightly and the baler processes the bale There is a stop signal in the display and it is important that you stop feeding the baler to stabilize pressure and the chamber position When everything is ready to continue driving an arrow indicating normal operation is displayed When the set bale pressure is reached a sound signal is emitted and a stop signal is displayed on the control box screen Stop feeding the pickup and start tying or wait for automatic net tying to start Bale tying Start net tying by pressing the Net button and holding it down for approximately
41. f you are working with the baling chamber open remember to activate the safety locks on both sides 8 The net is cut with a sharp blade Be careful when loading the net and adjusting the blade 9 Check that the drive shaft is run at the correct rpm and in the right direction Incorrect rpm and or direction can damage the machine leading to a risk of personal injury The machine is designed for 540 rpm 10 Do not come into in contact with a rotating net roll When the net is conveyed into the baling chamber the net roll turns at high speed 11 There are chains and toothed wheels behind the cover Do not approach when the machine is in operation 12 Being drawn into the pickup or the feeder may be fatal Do not come into contact with the pickup or the blade set when they are in operation 13 The machine must be parked on a level area and with secured wheels chocks 14 A rotating drive shaft is located between the tractor and the machine DANGER OF DEATH No one may stand between the tractor and the machine when the engine is running Do not wear loose clothes or scarves Remember to adjust the shaft length to the tractor and the machine 15 Never start the tractor s power take off with the reverse key mounted 16 The machine can be lifted by a forklift truck in the labeled places 17 The safety distance is a minimum of 5 meters No person should be closer than 5 meters when the machine is in operation
42. g Using the button you can now make the net system go back to the start position at the front The net mechanism must always be run to the position indicated as Net mechanism is in start position Ifthe display shows No net tying and the questions YES or NO it is possible to skip net binding or run net tying again before the bale is unloaded This can be necessary if a net tying unit error has been indicated and you want to perform the net tying again NOTE If the net roll has rotated and not been taken inside the chamber you will need to pull back the slack in the net before continuing net tying Too much slack on the net at the feeding rake represents a risk of wrapping on the net feeder roll T NOTE ALWAYS REMEMBER TO STOP POWER TAKE OFF AND HYDRAULIC PRESSURE CIRCUIT WHEN ADJUSTING THE NET 21 CONTROL BOX Orkel Continue in the program menu from the start screen menu If you are not in the start screen menu press the cancel back button This screen menu shows an overview of the baling menus and information Fig 12 49 403 089 13 33 BALING 5B RPM Bere Settins s Knives t ih up down M NT did e Indicator for net film Additive on off Customer qty of bales N fe Column for chamber filling knives Additive On f Het tui From this menu the knives can be lowered lifted additive turned off on and the pickup can be operated from this screen When PTO has s
43. he event of severe hard blocking of the feeding rotor use the reverse key placed on the outgoing shaft from the gearbox Remember to first disconnect the drive shaft Fire hazard There is a general increase in the risk of fire particularly when baling dry grass and straw Larger dry particles mixed with oil are particularly flammable when machine parts become overheated We recommend that a fire extinguisher be mounted on the baler when working under such conditions ROAD DRIVING Limit transport speed to a maximum of 30 km h unless the machine is specifically labeled for higher speeds Reflectors and lights must be maintained and cleaned regularly You may not drive along a road with a bale in the chamber PARKING Remember to disconnect the hydraulic hoses and electrical cables before driving the tractor away We recommend that the power supply be disconnected when the baler is parked with the tractor PHASING OUT Watch out for changes in the machine s centre of gravity when the machine is dismantled Make sure that the dismantled parts are properly secured Use personal protection equipment Use appropriate lifting equipment Follow current safety regulations during grinding heating and cutting Pay particular attention to sharp edges when grinding and cutting etc Current safety and protection regulations for workshops apply in addition to these safety instructions Hand in material particularly rubbe
44. he stopping block when the net is being cut Alternatively you can also remove the spreader arm brackets The blades can then be swung even further forwards before sharpening takes place Chains e Usually all roller chains are automatically lubricated by the chain and bearing lubrication system This supplies a certain amount of oil or grease each time the chamber is opened based on the set intervals and calibration e After some time the chains will stretch This must be regularly checked and the chains must be tightened see dimensional sketch in figure 37 The chains at the pickup are automatically tightened F Also ensure that the tightener is placed horizontally and is tightened from the front side of the baler e l tightening as in figure 37 is no longer possible the chain must be shortened Where half joints are mounted these can be removed to achieve shortening If this is not possible the entire chain must be replaced Always use genuine parts Fig 37 Cutting blades In order to keep the quality of the fodder as high as possible it is important that the blades are kept sharp and free of damage from foreign matter that has got into the baler It is also important for keeping power and fuel consumption down If during the daily check on the baler you discover that the blades are damaged or have become 51 DRIVING TECHNIQUES Orkel blunt the blades must be replaced or sharpened We recommend that you use a g
45. ine is equipped with an extra valve for LS Please see relevant instructions In the control box menu Timers and speeds load sense must be switched on 1 to be active Electric power supply Main current cable A separate main current cable with a master fuse 40A is provided with the baler This cable must be connected directly to the battery to avoid overloading the tractor s electrical system This ensures optimal safety and stable operation for the advanced electronics E Make sure that the and are correctly connected and that the cables are not exposed to any possible damage Control box The control box is connected to the bus cable coming out of the same sleeve as the hydraulic hoses for the baler For details on control box functions see the chapter Control box type ACC 14 BEFORE USE Z Orkel ig 6 e he control box should be mounted during use in a suitable location in the tractor cabin The control box is equipped with magnets on the reverse This ensures that the box can be fastened in a flexible manner For example you can use the steel plate provided e When the baler has been disconnected the control box must be stored indoors in a dry place indoors As a rule the contacts must be kept dry and clean The cables can be placed under the cover in the net container e In addition the control box and electrical system are set up for operating an acid pump NOTE The control box automatica
46. ing dry straw only one of the film rolls should be used The purpose this is to avoid light bales twisting on the wrapping table 40 MAINTENANCE 2 Orkel Adjustments Pickup The pickup needs to be adjusted in order to pick up grass properly It is important that it does not run too low in order to prevent from picking soil and stones with the grass If that happens you will get bad quality forage and the lifespan of the pickup and the cutting knifes will be reduced considerably The height is adjusted using the adjustment plate that connects the pickup wheel to the front part of the pickup See figure 17 Note you should not use the same holes in the adjustment plates to the left and to the right in placing the wheels at the same level When you adjust upwards or downwards it is advisable to count the number of holes you adjust on one side and adjust the same number of holes on the other symmetric opposite side Fig 17 The pickup lifting support also needs to be adjusted This is done by adjusting the spring 5 located on the outside of the pickup lifting cylinder on each side See figure 18 Lift the pickup all the way up Move the spring lock 6 forwards or backwards until the pickup has adequate ground pressure Adjust the spring pressure so the pickup can move slightly downwards during operation in order to be able to pass over bumps and uneven ground Fig 18 The guiding plate with roller over the pickup can be a
47. k that the tractor s rpm corresponds to the rpm for the machine Wear hearing protection if the machine causes loud noise inside the tractor cabin Do not operate the machine when there are children present No persons may stand between the tractor and the machine during connection and disconnection Do not try to remove material from the machine while it is in operation Never try to feed the net or the film manually in the baling chamber when the baler is in operation Before starting up ensure that the machine is free of tools and that all covers are correctly in place Do not perform service work or disengage hose connections when the hydraulic system is pressurized PERSONS UNDER 16 YEARS OF AGE MUST NOT OPERATE THE MACHINE Connecting AND Disconnecting Always ensure that no person is between the tractor and the machine during connection and disconnection Crushing injuries can easily occur It is also important that disconnection takes place on an even and stable surface This is to prevent the machine from staring to roll and causing damage to persons or equipment Check that the machine is suitable for use with the tractors direction and speed of rotation If you operate the machine at an incorrect rpm it will damage the machine and may cause machine parts to become loose Ensure that the drive shaft is mounted correctly i e the locking pin is in place and the protection chain is fastened at both ends The drive
48. kel after the deadline will be rejected if agreements have not been made otherwise Consequential damage Consequential damage is not covered by complaint by default Transportation damage Any complaints must be directed to the transport company causing the damage Returning problematic components Components must be returned to Orkel by request or should be stored at a dealer for a minimum of 6 months Orkel requires that a photo be taken of the damage before and after the alteration in component in each case A photo of the relevant part should be included with the complaint form as documentation Refund of shipping costs Orkel will recommend a transport company and a return date Shipping costs exceeding this level will not be refunded Orkel AS Mads Ulfsnes Warranty and Customer Support Manager Orkel AS tel 47 72 48 80 00 Support outside usual working hours Orkel operates a stand by telephone service in the harvest season To order spare parts call 47 913 23 511 before 8 00 p m An additional handling fee will be charged when shipping parts outside normal working hours Technical questions can be answered at 47 72 48 80 66 until 8 00 p m BEFORE USE a Orkel DEFINITIONS S When reading the User Guide please note that right and left are defined as follows Right side is to the right in the direction of traffic Left side is to the left in the direction of traffic AREA OF USE The round baler
49. l Error Possible cause Solution Comments ___ Pickup not low enough Too great a distance between the guiding plates Bad pickup Blockage in the pickup and the rotor Blockage behind the rotor grater The bale does not rotate Uneven bales when the material is short Pick up and cutting device does not follow hilly ground Too much material is being fed in particularly on rough swaths and feeding from the sides Partly due to difficult material as well as to too little material fed from the start Extremely dry and smooth material particularly oats and barley Wrong driving pattern speed and position in the swath 54 Adjust the height of the pickup wheels Lower the guiding plate Adjust the pickup relief spring Lower the speed or make more even swaths Be careful when feeding from the sides Keep feeding nice and even Perhaps lower the blades from start or run with half the number of blades lower position for the blades Reduce chamber pressure and drive at an appropriate speed Adjust the driving pattern and lower the speed towards the end of the bale See figure 17 on page 26 See page 26 See figure 18 on page 26 The problem is most acute when using narrow reapers and when driving diagonally from one swath to another This typically happens before bale rotation See figure 19 on page 26 Separate straw set is additional
50. lly goes into standby mode after a few minutes when not in use To reactivate it just press any of the buttons 15 BEFORE USE Z Orkel Mounting the net roll see figure 7 Open the cover on the net container Insert the net roll A on to the shaft by using the supporting blocks Nylon on each side Net roll can be rested at extra step on top when loading Turn the net roll to make the net roll out from the front end and down under the spiral roller over the feeder roller and under plate D Pull the net backwards towards the blade Make sure the net roll is placed in as central a position as possible in the net container Place the roll with the shaft in the vertical slot on each side and lock it to the support on the left and right sides using the chocks B Beware of the danger of getting your hands squeezed or caught An additional net roll C can be mounted on to a separate shaft and locked to the back of the net container ready for later use Pull the net as far out to the sides as possible and make sure that it fastens to the conveying teeth on the net rake Lift the cutting blades and pull the end of the net D carefully backwards so that the end of the net is placed under the black clamp strip when the blades are lowered Never run the net system simulation when the rolls in the container are not rotating 16 CNE BEFORE USE a Orkel Mounting the film roll See fig 8 Loosen the upper film chamber by loo
51. must only be used for grass hay and straw Orkel hiQ Smartbaler is an all round baler that can make round bales of grass hay and straw The bale size is 1 22 m x 1 30 m maximum and the weight of each bale can be up to 1000 kg Generally there is an increase in the risk of fire when baling dry grass and hay Larger dry particles mixed with oil are particularly inflammable when machine parts become overheated We recommend that a fire extinguisher be mounted on the baler when working under such conditions FIRE HAZARD TRANSPORTATION 1 The baler must only be lifted C N at the places marked A lifting set must only be used if the lifting equipment can provide the required lifting height and capacity Short straps used at a flat angle can damage the baler Hemember to use certified lifting chains straps of sufficient capacity BEFORE USE a Orkel BEFORE STARTING Before you start using the machine you must first check that there is no visible damage to the equipment caused by transportation or loading unloading If there is any damage contact your supplier immediately We also require you to check that the machinery has the technical specifications outlined in your purchase contract In addition the machinery should be supplied with a bag containing please check contents e 1 chain lock 17 part no 58031 e 1 chain lock 1 part no 55231 1 pcs NV 24mm wrench for adjustment of the net brake
52. n hose for that bearing and use the special nipple provided Please contact Orkel AS if this is necessary Before checking and greasing the bearings the tractor engine must always be stopped e Check the chamber pressure The baler is designed to endure large loads but do not overdo the bale hardness Excessively high chamber pressure reduces the baler s lifespan The chamber pressure can be adjusted via the control box See the separate section page 32 for instructions on how to do this e Check reversing of the gearbox Press reverse button and start PTO carefully Hydraulic circuit is needed The chamber rollers should then be disconnected and the feeder and pickup should run in reverse The claw clutch on the shaft from the gearbox will make an audible clicking sound See procedure for reverse engage and disengage page 38 e The chamber and control box must be calibrated before using the baler for the first time See separate section page 32 e f incorrect speed is detected on the pickup lift or the net motor these must be adjusted in the following way Loosen the set screw on the drozzle valve Fully close the valve and open it half a turn Run the desired function manually and open the valve gradually until the required speed is achieved Fasten the set screw e When operating the pickup using the tractor hydraulics or from control box volume must be adjusted to the correct speed The two pickup adjustments are totally i
53. n in the baling process The lower the number the earlier the blades are lowered Additive The acid can be controlled manually or automatically See the settings options for additive described above s 26 Net revolutions Here you can specify the number of revolutions for the net Film revolutions Here you can specify the number of revolutions for the wrapping arms in a wrapping sequence Net tying Here you can select manual or automatic start for net tying Bale on loader delay Here you can specify the delay from sensor signal until the fork starts lifting the bale on to the wrapping board Stop delay This setting is only active when automatic start of net tying is selected Here you can specify the delay from the STOP indication in the display indicating a full bale until the net motor starts Bale loading Here you can select between manual or automatic loading of bales on to the wrapping table Film control Here you can activate or deactivate the sensors on the wrapping arms The sensors are deactivated during the testing of the wrapping function For normal baling we recommend that it always be set to ON Net control The sensors for net tying can be switched on off Please note You can reset the values in this programs by pushing default and accepting by pressing Yes Programs will then be reset to manufacturers basic settings Please contact Orkel AS before performing this action 29 Sum total CONTROL BOX
54. ndependent and must be performed separately e The correct speed for the net motor is approximately 2 3 s for one feed cycle e The baler must be regularly checked Listen for unpleasant sound Also perform visual controls to discover any needs of adjustments or corrections 18 CONTROL BOX de Orkel ACC type control box hiQ Smart baler This section provides a simple introduction to the control box functions in order to make it easy to start using the machine STRUCTURE INFORMATION FIELD MENU FUNCTION FIELD Knives Additive Down Off CANCEL BACK BUTTON SELECT BUTTONS MENU BUTTON Fig 9 In the information field you can see information on the status of the baler the date time counter and other information located under the different menus In the menu function field you can see the different functions of the baler These functions can be used by pressing on the nearest touch button at the bottom or side of the display These buttons are impulse contact type so there is no need to press hard Sounds indicate that a command has been accepted The Cancel Back button is used to exit a menu or to cancel an automatic function By pressing this button you return to the baler start screen Once you have connected electricity to the control box you have the option to choose your preferred language To reset the control box press menu button cancel button and upper right hand button simultaneously and hol
55. od safety gloves MAINTENANCE CLEANING SERVICE AND REPAIR e You must never work on the machine before the tractor engine has come to a halt all moving parts have come to a standstill the key has been removed the parking brake activated and the drive shaft disconnected e All extensive servicing and repair work must start with a thorough removal of fodder remnants if necessary the machine must be washed This must be done in a suitable place and without unauthorized persons present Remember to secure the machine against rolling chocks if the ground slants In order to make cleaning easier you can remove the different covers and protection If necessary to ensure a good cleaning result you can run the drive shaft carefully so that the rollers move to a new position but remember Be extremely careful and only allow one person to operate it APPENDIX It is important both for safety reasons and to maintain functionality to check all bolt connections to prevent them from coming loose When using a high pressure washer the baler may be carefully run so that the rollers turn round Remember to run the baler for some time after washing to make sure that the bearings are lubricated Remember that the motor of the net system can start accidentally if the main power supply is connected You must therefore disconnect the main supply cable when working on or close to the net tying system Ensure that the machine is prop
56. only be done with the PTO standing still and the tractor s power take off in neutral position See procedure for reversing on page 38 You can change between Baler1 and Baler2 without leaving the menu Press Wrapper and the Wrapper1 screen menu is displayed LE LU BHH Loader on the way Bale not in loader Baler 2 Additive Hernu Loader Table Film cutter Down Le LE Down pen Close Here you can raise and lower the loader raise and lower the wrapping table and open close the film cutters 25 CONTROL BOX Orkel Press Wrapper1 button and the Wrapper2 screen menu is displayed 1611 6 HA Baler 2 Lrabrrer arm at home Mdr aPppminds As Hr min Additive Menu Lr app ins Film cutter Home Slow Fast AUTO Oren Close Here you can arrange the wrapping arms in their starting position they can be run slowly or normally and you can start a automatic wrapping sequence You can also open and close the film cutters It is possible to switch between the Wrapper1 and Wrapper2 screens Press Additive button and the additive screen is displayed c uc ECL Hdditiuws Live dosing mode Pn Amount of additive Per ba Hdditivs amount baling Zs D Lem Hada 1 L 1 ue amount bale full 3 8 1Em Messurina unit L Transfer Pume mode UFF Back Amount of additive per bale Here you can adjust the total quantity of acid per bale Additive amount
57. op arm hinges right and left sides 0 Bogie pendulum right side and left side When greasing the bogie it should be leaked to ensure maximum distribution of grease and to increase the lifespan of the bogie bushing Grease the shafts of the spring loaded center rolls on the film holder Also grease the location bolts on the film cutter stopping block Oil spray The rotator chain for the wrapping arms A table rotator chain right side Plastic rollers for bale control on the wrapping table remove middle lid on the rollers 2 on the right side and 2 on the left side Film cutter bearing 6 on the right side and 6 on the left side 49 DRIVING TECHNIQUES Orkel 1 Chamber hinges 2 Cylinder fastenings 2 on each side 3 Torque connection for pickup Fig 32 Fig 33 13 Fig 35 Remember to regularly tighten the wrapping boxes on all cylinders 50 DRIVING TECHNIQUES Orkel Net blade To ensure good net cutting it is important that the blades are correctly adjusted and sharp lt is therefore necessary to sharpen the blades at intervals This can be done in several ways but the easiest method is to swing the entire holder for the net blades upwards and forwards This allows easiest access for sharpening the blades Lift the blades upwards and place something underneath to keep it up Check that the blades are evenly sharpened along the entire edge so that the blades have good contact with t
58. ossible gt d Ur QE Fig 5 EP separate User Guide for the PTO shaft is supplied with the shaft on purchase This User Guide provides additional information concerning the mounting and use of the shaft that must be observed LE Make sure that all safety features covers and protection are OK Also see safety instructions Lights and brakes Connect the brake hose to a permitted brake outlet on the tractor The light cable is to be connected to the light socket on the tractor Check that the brakes and lights functions properly 13 BEFORE USE a Orkel Hydraulics The hydraulics system on the baler must be connected to the tractor using both a pressure hose and a return hose The pressure hose must be connected to a circuit with an oil flow of 50 55 l min The return hose is to be connected to a return outlet with maximum back pressure of 3 bar If this requirement is not followed resistance will increase and there will be a risk of overheating LE Ensure that the connectors are cleaned prior to use LE The machine is delivered by default with hose connectors of type xxxAGHI It is important that the same type of connection is used on the tractor A female connector is included with the machine and must be used Alternative connection options A separate hose for pickup lifting can be connected to an outlet that can be operated by a separate outlet on the tractor hydraulics LS Load Sensing The mach
59. r electrical equipment oil and plastic for recycling purposes Orkel APPENDIX Orkel APPENDIX P 039 gt Bw w1 THE MEANINGS OF THE LABELS Never start operating the machine until you have read and understood the User Guide and the Safety Instruction Always remember to stop the tractor engine before you lubricate adjust maintain or repair the machine Remove the ignition key to prevent the tractor from starting accidentally Ensure that there is no person between the tractor and the machine during connection and disconnection Crushing injuries can easily occur Never let children come near the machine whilst it is in operation Small children in particular are unpredictable No one may stand behind the baler When the baling chamber opens persons can be pushed or squeezed between the baling chamber and other objects Persons staying close to the machine must take care and maintain their distance when bales are unloaded from the baling chamber When the bale is unloaded it can roll quite a distance on hilly ground Use the safety locks I
60. r 2 menu Always disconnect the oil supply LE If problems are encountered during transportation see the Fault location guide and Driving in difficult conditions Work routines If there is a risk of stones rocks on from the ground the pickup must be lifted to avoid damage 38 DRIVING TECHNIQUES Orkel We recommend that you keep speed constant during the entire working process and do not stop power take off with a bale in the chamber lf power take off must be stopped with a bale in the baler the procedure below must be followed before starting up e Check all power transfer components safety connections chains and tensioners before you start again Check that no foreign matter is lodged in the pickup or feeding area e Before cleaning up any foreign matter or lodged material in the feeding area pickup feeding cutting unit the blade arm must be lowered see adjustments cutting This to ensure material flow 1 All work on the cutting system can only take place when the motor has been stopped and the PTO disengaged e Connect the power take off carefully at a relatively low speed e Increase PTO speed until the correct rpm is reached e If the blockage is too hard severe you need to use the reverse key see figure 16 It is located at the right side of the net box on the outgoing shaft from the gearbox Only use the reverse key when the tractor has been stopped and the PTO shaft has been disconnected Fig
61. r can be filled by swinging from side to side in sections of 10 20 meters but not in an S pattern Figure 15 Fig 15 If the swathes are very fluffy and high there can be an accumulation of material at the drawbar In cases such as this it might be necessary to place a guiding plate below and at the front of the drawbar Baling e Start the drive shaft carefully Increase the speed to 820 850rpm e Lower the pickup until the depth wheels reach the ground The required position can be easily adjusted by adjustable stay rods on each side see Adjustments and pickup height The basic rule is that the pickup should always run as high as possible but low enough to obtain adequate pickup of material Damp conditions with short material require a lower position e Drive the baler in the middle of the swath In order to obtain maximum filling in the chamber when the swath is narrow you should slightly alternate from one side to 36 DRIVING TECHNIQUES Orkel another See figure 19 Driving across the swath or filling the pickup at the outer sides should be avoided as this may block the pickup If the rotor is blocked by too much grass you can try moving the cutters downwards to reduce the resistance in the cutting mechanism If this does not help you can reverse the rotor in the following manner Set the tractor PTO gearshift lever in the neutral position Push and hold down the reverse button Set the power take of
62. rinding machine to sharpen in the best way And remember The blades must only be sharpened on the plain side of the edge This is important for keeping the original pattern on the blade edge Disassembly and sharpening or replacement of blades All work on the cutting system should only be performed when the tractor engine has been stopped and the drive shaft disconnected Fig 39 All work in the areas around the blades must be carried out with the utmost care Always wear safety gloves Never place your hands into the area where cutting takes place Disassembly and sharpening or replacement of blades is performed in the following manner 1 Lower the blades by operating the blade arm hydraulics 2 Open and lock the rear door to the baling chamber by using the hydraulics the control box and the security pipes on the cylinders Close the vive at the balers front side see pic next side 22 DRIVING TECHNIQUES Orkel 3 Stop the motor and lock the parking brake Disconnect the drive shaft 4 Turn down the handle labeled 1 that is used to fasten the blades figure 39 so that it is in a maximum 90 position relative to the side plate on the pickup 5 Grip the blade by the overhanging part at the back and remove it 6 figure 40 7 Sharpen the blades using an appropriate tool 8 The blades can only be sharpened when they have been disassembled from the cutting system 9 Place the blades back into po
63. rs with serial numbers from 20317001 Certain information in this User Guide is labeled with this sign and or by bold text Please pay special attention to this information Yours sincerely Orkel AS TABLE OF CONTENTS DIAES iia 6 WHEELS ar A 10 IBI ASI ROTE 10 POWER FFAANSMISSION Se taceo LEE E M M I IM M M M I E 13 LIGHTS AND BRAKES sio MAS 13 HYDRAULICS tt ci ci ci 14 ELECTRIC POWER SUPPLY insite 14 Main Current Cable ed oett teat asa eai tutu bine adu da 14 CONHITOEDOX c etait ehh duode ke ilU Lush ai nel SN Eu te IE E ROS a Di LUISA EAE MU Ede 14 NET BINDING Nm 16 MIOUNUNE the net TON bb E ETER 16 MOUNTING THE FILM ROLL SEE FIG 8 Leser eere e eee nean nana aaa eee 17 ASSEMBLY 1 32 92 31 86 62 0648 6 82681 0 820265 FEIL BOKMERKE ER IKKE DEFINERT BASIC FUNCTIONS 2252225222 22222 1028 8009 09200 og aS cues a ec ce 20 CONTINUE IN THE PROGRAMME MENU FROM THE START SCREEN FIRST PICTURE 22 lezione 22 Sermnes n Bale DTOSFAINS edicere td nd edet dde ne ds 29 Counters SOWING S SA AA ide crit envi uai deti od ile a 30 CanDrate scio ucc tdi 32 Chamber calibra ts ta rc se ota one ibi 33 During OP CN UION o codice tke eur E ve Deb necis AS 35 DRIVING croacia FEIL BOKMERKE ER IKKE DEFINERT BALER FILLING Loses ES M SML UIDI M MD RA SR en ee 36 BALE BINDING 2 1 3 2 2 2 3 2 2220 8 002 230 20 2 03 satus oda aoa Pa Pa IP a IP ee 3 BALE WRAPPING 2 0 LL Le LL ts 38 If you run out of film whils
64. s Press Back Press Timers and speeds Reset Bale chamber and Rear door open to original values ref page 33 Go to the Baler 1 menu Test the chamber settings by maneuvering the door up and down Also observe the open slow function at ramp end functions properly f necessary go to Calibrate Bale chamber and make new adjustments Sensor reading segment Approx posiition Open Approx position Open Slow Approx position Closed Chamber sensor A25 34 CONTROL BOX es Orkel During operation 49 433 089 13 33 BALING 8 a zr Em Settings PIM T a 0 Fick ur wa knives Additive n Off Het tui During operation the screen above is displayed With chamber pressure at max the indicator in the column starts to fill When the indicator has reached full level net tying can start either manually or automatically During net tying the circle outline in the display gradually becomes thicker Below you can see what the screen looks like when net tying is complete STOP When the bale is being wrapped the inner circle is gradually filled The screen below indicates that the wrapping is half finished a UG 35 DRIVING TECHNIQUES Orkel DRIVING TECHNIQUES Baling Functional driving gives better filling in the entire width of the baling chamber and the bales will be finer and harder lf the swathes are small the chambe
65. sening the lock lever see picture this side Push the pre stretch unit fully over until it stays clear of the film roller by itself Move the guide bracket upwards and remove the empty tube Insert the new roll at the bottom first Keep the upper part of the roll centered Move the guide bracket downwards to its original position and lock it with the lock lever MIND YOUR FINGERS NO Direct run the film roll correctly see fig 8 Knot the plastic ends together in the middle and fasten the free ends down in the wrapping table Make a small cut in the plastic so that it is torn and follows into the bale during wrapping Eventually you can tie the plastic ends to the net on the first bale Pre stretch unit Guide bracket Lock lever fig 8 seen from top of unit 17 BEFORE USE a Orkel STARTING THE BALER When the baler is delivered it has already been subject to thorough testing This testing takes place without any material in the baler It may thus be necessary to make finer adjustments or alterations to the tractor During first start up there are some matters that require special attention e Be aware that slide bearing tolerance is tight when the baler is new Run the baler in idle for at least 5 minutes and then let it cool down Then check the bearing temperatures This is done as an additional check e Under extreme conditions if overheating occurs in bearings it may be necessary to remove the lubricatio
66. sensor or the connection between a sensor and the control box can be performed in a number of ways Testing the sensor unit With the power to the baler connected and the control box on you can check the sensor itself by moving a piece of metal close to the sensor head to observe the diode light gt If the light in the diode goes on and off the sensor is OK gt If not the sensor needs to be replaced gt Ifthe sensor diode glows instead of turning off the sensor needs to be replaced This sensor error may cause periodic errors in the electronics Testing the sensors connections and signal reception in the control box With the power supply connected and the control box in Test sensor mode as shown it is possible to check if the signal from the sensor is received by the control box Test the sensor by placing a piece of metal close to the sensor head The control box will indicate if the signal is received The tested sensor gives an on off signal in the display on the control box in time with the movements of the piece of metal If no signal 1s received by the control box this can be due to a sensor error or error in the wiring connections In most cases if everything else seems OK the error is usually due to the sensor or the distance between the sensor and the signal source Replace the sensor Also see the sensor diagram on the next page for more information on sensor placement idibar Back Adjusting the correct
67. sition with the opening inward over the shaft 10 Turn the fastening handle back to secure the blades 11 Place the blades in the cutting position by activating the blade hydraulics Winter storage At the end of the season the baler must undergo a proper overhaul both technically and by going through the necessary maintenance This is important to avoid storage damage during the winter season and to ensure that the bailer is in good condition for the following season e Clean the baler carefully both inside and out When using a high pressure washer take care to avoid washing electrical contacts and other delicate parts directly e Smear all sleek surfaces in the chamber and at the cutting aggregate with an anti rust agent to protect the surface from rust Don t forget the net tying blades e Run the baler for a while to make sure that new grease has entered the slide bearings and that water remains after the flushing liquid has disappeared e Check change the oil in the gearbox e The storage site should be as dry as possible e Order any necessary spare parts EP When using special types of grease see the section on the lubrication system for further information on winter storage 53 FAULT FINDING FAULT LOCATION General Below are some of the most common faults problems that can occur when using the baler These errors can be uncovered visually without any error messages appearing on the display on the control box Orke
68. ssible without exceeding a point where the pick up looses the necessary contact with the ground Note that some reserve deflection downwards must be taken into account for the pickup when the ground is rough Normally the balers are delivered with a rough adjustment for the drawbar position according to order specifications Pos 1 has a fixed support leg and pos 2 Is intended for an adjustable support leg not supplied Fig 3 11 BEFORE USE Orkel Adjustment of the drawbar is to be performed at point D fig 3 Loosen the four bolts that fasten the drawbar There are two bolts on each side Adjust the drawbar upwards or downwards using the appropriate holes A more accurate adjustment of the height for the tow eye can be achieved by adjusting the attachment of the loop to the drawbars The tightening torque for the M24 bolts is 696 Nm The drawbar adjustments should be made when the baler is jacked up to the tractor but the drawbar must then be unloaded by jacking the baler See figure 4 below for the correct position of the jack Fig 4 Position of the jack while adjusting the drawbar 12 BEFORE USE a Orkel Power transmission Mount the power transmission shaft and adjust to the correct length see figure 5 Ensure that the spacing a is sufficient to absorb the necessary sliding when driving on hilly conditions and that the length b is as long as p
69. t wrapping ss 38 If the wrapping arm hits an obstacle sese 38 TRANS Porla ON oiiaee a a E de annuel tab 36 WORKROUTINES a cn a A A a a tone case ad di OA 38 RECOMMENDATIONS FOR ACHIEVING MAXIMUM FODDER QUALITY ocococonononcoronananononcononos 39 ADVICE ON BALING STRAW WITH A FIXED CHAMBER BALER comomonononononononononononononnnnnnnnno 40 PICKUP f 41 THE NET BRAKE cti a a RP VERE wad aaa 41 NETLENGTH etico iaa iaa ooo tato tatoo coa 43 NET BLADES sos 43 CUTTING ii i c ILLU ME MEM MEM E 44 WRAPPING UNIT SETTINGS CONDITIONS BASIC INFORMATION ococococonononoocororaronononnononos 44 BEKA MAX FULLY AUTOMATIC GREASING SYSTEM TYPE EP1 2 eene nana nna nnns 45 Assembly of the net tying system sise 45 Fs 717 i MRNA A EEA TERRE RR ERECTO 46 I Da aS Se E I nd TAN A TE FEROS De ee 46 VOA Sd O Ce DUE Edo te t Feil Bokmerke er ikke definert Maintenance and inspection AAA AAA AAA AAA 47 TS A PO node nette men nr detente set 47 DAILY REGULAR MAINTENANCE BEFORE USE scs ssc scenes eaea 48 GENERAL Er 48 LUBRICATION OF MANUAL LUBRICATION POINTS sss ss scs esaeen eaea 49 OR O MD POR ROME EFC nl un 49 WT GIVEN RAT OO a R R EEE 49 NET BLADES siccae oo iio iio 51 CHAINS o ind 51 CUTTING BLADES ea D a 51 Disassembly and sharpening or replacement of blades sss 22 WINTER STORAGE 2 33 22 2645150812820 tn nn Dua ena slt de 53 GENERA m
70. tarted you can also start net tying Press Settings Ho ae 439 13 33 BALING 4 2 l eras 9P Settindgas ia UY 6 Pick ur a M Chamber Chamber pressure full level Knives Additive 75 131 in Off Het tui Chamber pressure With higher pressure the bales become harder but at the same time there will be a greater strain on the components in the baling chamber The default factory setting is 85 This is the recommended value for ordinary baling At 85 the chamber pressure is approx 135 bar CONTROL BOX es Orkel Chamber full level Cursor in the column indicates approx bale diameter cm fig side 22 Net tying Here you can select manual or automatic start for net tying fig side 22 Press Settings and you will enter this menu 11 12 08 16 27 CHIH Hrem Settings M 3 UP Pick up aa _ ji Film Hat revolutions revolutions External 14 3 4 UT T Film revolutions Here you can adjust the number of revolutions you want the film rolls to make during wrapping This is the number of revolutions made by the wrapping arm 13 revolutions of the tower makes 6 film layers on the bale Net revolutions Here you can adjust the number of net revolutions on the bale This can vary between 1 5 and 3 depending on the conditions the net quality and how much handling the bale needs before use External Shows if the external outlet is on or off This ou
71. the wrapping table can pass the middle position and the bale can be accidentally unloaded MAINTENANCE Beka Max fully automatic greasing system type EP1 This is a fully automatic greasing system for chains and bearings Assembly of the net tying system A Fig 27 A piston pump EP 1 figure 27 A guides the grease past a safety valve to the main distribution unit figure 27 B The piston pump which has a pump element PE 12V is driven electrically and runs continuously The main distribution unit distributes the grease to the different sub distributors figure 27 C and D The sub units distribute the grease directly to each greasing point providing the correct amount for each point A piston pump supplies oil via sub distributors to the chains Each time the baling chamber is opened the chains are oiled by brushes 45 MAINTENANCE es Orkel Container Blender Intake area in the pump house Strainer Eccentric Thrust collar Pump plunger Back pressure valve Emergency valve 10 DC motor 11 Filling nipple O 0O l O GQ E GOM Fig 28 Function The Beka Max greasing system is a progressive system that can use grease of NLGI class 2 normal grease See the technical specifications for details on grease types Progr
72. tlet can be used as control power supply for work lamp or similar Load must not exceed 10A 23 CONTROL BOX es Orkel Press Settings2 to enter this menu 17 12 88 14 29 CH lr Fr oettinss Y STUP ld El Fick uP a 7 Additive Hdd tive amount ibalind amount Chale full 2 5 lem 3s n In this menu the amount of additive can be adjusted Press Settings 3 and you will return to the start menu screen Press Menu button once and the Baler Wrapper menus appears 15 BH HH Het not at home Het knife ub Rear door closed Wrapper 1 Pick urF UF Hrem Zp ar Additive Menu Hat Hat knife Bale chamber Pick up feed Down Den Close UP Dour Here you can start net tying the net knife can be dropped the chamber can be opened and closed and the pickup can be lifted and lowered 24 CONTROL BOX es Orkel Press Baler and the Baler2 screen menu is displayed lt ZU A AF Baler 2 knives up Hrem iSibar Wrapper 1 Additive Hern Eniveg Reverse Or OFF or Off Gresser Hdditi Here you can raise or lower the knives turn reverse on off run greasing manually it is automatic when the PTO starts and start stop the additive pump Please observe The additive pump automatically stops when rpm on PTO drops below 300 It must then be started again manually Greaser starts automatically after a drop in the rpm Reversing can be performed from this menu However it must
73. too check the net tying the emergency valve high system the progressive change the distributor distributor is blocked fix blocked bearing the net tying system is point blocked Change the valve defective valve spring 60 FAULT LOCATION K Orkel Oiling Error Possible cause Pump does not deliver oil empty oil container fill the oil container blockage between the check the passage oil container and pump between the container and the pump If no blockage change the pump No oil on all oiling points Pump is not running broken loose hose repair the hose between pump and distributor check which valve is blockage in distributor blocked No oil at one oiling point the attached hose is change the hose broken or leaking screw connection is tighten the screw leaking connections or replace them 61 TECHNICAL SPECIFICATIONS Orkel DATA AND TECHNICAL SPECIFICATIONS ORKEL HI Q Electrical system Control system Control box Type Operating voltage Acceptable voltage tolerance ACC 12V 12V earthed system minimum 10 V maximum 16 V Connection Fuses Oil requirement Directly from battery not from starter or dynamo 40A 15A 10A For optimal operation of the baler continuous oil circulation of 50 55 l min is required Sensors Sensor type Sensor distances 018 mm Sensor A25 requires a reading of 50 100 The film controller sensor

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