BTL TA12 Manual English - Micropulse Linear Position Sensors
Contents
1. or G 1 User selectable rising or falling Current Output type C amp E 0 Minimum output at connector end rising toward opposite end 7 Maximum output at connector end falling towards opposite end Nominal Stroke Length 0 3 0 5 8305 mm active stroke Housing Type J Rod style smooth flange o ring seal Protection Method Rod Termination DEX Flameproof C Universal end plug Connection Type T A 1 2 Terminal block connection 1 2 14 NPT conduit entry Interrogation only vaild if output tyoe R otherwise leave blank Internal interrogation E External interrogation Recirculation only valid if output type R otherwise leave blank 1 1 circulation 2 2 circulations 4 4 circulations 8 8 circulations 16 16 circulations Standard Stroke Lengths Inches mm 2 0051 11 0280 28 0711 66 1676 140 3556 180 4572 3 0076 12 0305 30 0762 69 1753 144 3658 184 4674 3 5 0090 13 0330 32 0813 72 1829 148 3759 188 4674 4 0102 15 0381 36 0914 78 1981 152 8861 192 4877 5 0127 16 0407 40 1016 84 2134 156 3962 196 4978 6 0152 18 0457 42 1067 89 2261 160 4064 200 5080 7 0178 20 0508 48 1220 98 2490 164 4166 8 0203 22 0560 50 1270 108 2743 168 4267 Max Length for CANopen 9 0230 24 0610 54 1372 118 2997 172 4369 Profibus and SSI 10 0254 26 0661 60 1524 126 3200 176 4470 Max Length for Analog WWW BALLUFF2. 1 R 0 1 0 1 1521 thru hole Bevel for O Ring 15 4x2 1 12 BALLUFF 1 800 543 8390 e WWW BALLUFF COM PULSE BTL5 _ M_ J DEXC TA12 Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs Explosion Proof Rod Style 6 3 Installing in Locations Classified as Zone 0 Under ATEX and IECEx Guidelines Only the rod section of the transducer may extend into Zone 0 To ensure safe isolation between Zone 0 and Zone 1 the relevant safety regulations detailed in IEC EN60079 26 must be strictly adhered to The transducer must be installed in a manner that will result in a sufficiently tight joint IP67 or flameproof joint IEC EN60079 1 between the less hazardous area and Zone 0 When using a float magnet it is necessary that a static discharge Zone 1 between the transducer rod and the inner portion of the float be prevented The floats listed in the accessory section 5 2 are designed so that in normal operation the float is tilted thereby ensuring mechanical contact between the transducer rod and the float wall Do not use other types of floats or attempt to disable this design feature Dividing Area Note The transducer is not approved for use in location classified as Zone 0 under North American guidelines 6 4 Wiring Output Type Ordering Code Fig 1 Analog Voltage Analog Current Digital START Digital PWM L R A B G C E STOP I K M N P 1 not used Signal Out Interrogate Inte
3. TA12 Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs PULSE Explosion Proof Rod Style 6 5 Using Analog Programming Tool Warning Do not open when an explosive atmosphere may be present Versions of the Micropulse EX transducer with an analog output ordering code A B C E or G have an electrical stroke that is 100 scalable An optional analog programming tool is used to change the factory default stroke length Step 1 Unscrew and remove main housing cover Fig 5 Step2 Slide programming tool into place as shown Fig 3 Step3 Prooram the electrical stroke in accordance with the instructions in the standard Micropulse transducer user s guide Fig 4 Step4 Replace housing cover and tighten securely Tighten secondary retaining screw ATEX Optional Analog Programming Tool BTL5 A EH03 6 6 Replacing Electronics Module Warning Do not open when an explosive atmosphere may be present Attention Replacement parts must be obtained from Balluff to ensure that the product certification is not invalidated Step 1 Unscrew and remove main housing cover Fig 5 Step 2 Disconnect wiring and note wire locations for re assembly Step 3 Remove the 2 electronics module retaining screws Step 4 Carefully slide electronics module waveguide assembly out of the pressure housing Avoid bending the waveguide assembly Fig 6 Step 5 Carefully slide the new electronics module into the pressure
4. accurate linear position feedback in areas containing potentially explosive gases and dusts The Micropulse EX Linear Position Transducer consists of e A heavy duty stainless steel housing with a 2 14 NPT threaded conduit opening for cable entry e An internal electronics module sensing element that provides electrical position feedback signals in the form of an analog voltage analog current or digital pulse signals The internal electronics module sensing element can be replaced while the external housing stays in place WWW BALLUFF COM e 1 800 543 8390 BALLUFF 5 BTL5 M J DEKC TA12 Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs PULSE Explosion Proof Rod Style 3 Component Overview 9 gt 13 10 Key Housing Cover Electronics Module Pressure Housing Conduit Entry 1 2 14 NPT Analog Programming Tool optional See section 6 5 for additional information Wiring Terminal Block See section 6 4 for wiring information Electronics Module Retaining Screws EL ee oe NM iS Housing Screws M6x45 A2 Socket Head Cap Screws 6x included Replacement Screw Kit BTL5 A FKO1 E J DEX 9 Float Magnet For use in liquid level applications See section 5 3 for additional options 10 Position Magnet See section 5 1 for additional magnet sizes 11 Housing Cover O Ring 12 Flange O Ring not visible 13 External Housing GND 14 Internal Housing GND 15 1
5. 1 800 543 8390 BALLUFF 3 BTL5 M J DEKC TA12 Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs PULSE Explosion Proof Rod Style i Preface ATEX Directive Instructions cont If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection provided by the equipment is not compromised Aggressive Substances e g acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Suitable Precautions e g regular checks as part of routine inspections or establishing from the material s data sheets that it is resistant to specific chemicals 9 See the diagram of the product label in section 3 of this document for appropriate markings ratings and manufacture contact information 10 The characteristics of the eguipment are detailed in section 4 of this document 1 Introduction Read this manual before installing and operating the Micropulse Transducer 1 1 Scope This document provides installation instructions and technical data specific to the Micropulse EX transducer Detailed technical specifications for the electronics package can be found in the standard Micropulse transducer User s Guides corresponding to the relevant type of output signal 1 2 Safety Advisory Read this manual before
6. 2 14 NPT to M20 Adapter optional See section 5 2 for additional information 16 Product Label enlarged to show content 17 Ordering code for complete transducer assembly 18 Cover secondary retaining screw 19 Location of ordering code for replacement electronics module 6 BALLUFF 1 800 543 8390 e WWW BALLUFF COM BTL5 M J DEXC TA12 P U L S E Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs Explosion Proof Rod Style 18 16 WWW BALLUFF COM e 1 800 543 8390 17 BTL5 xxx Mxxxx J DEXC TA12 WARNING DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT THIS EQUIPMENT UNLESS POWER HAS BEEN REMOVED OR THE AREA IS KNOWN TO BE NONHAZARDOUS BALLUFF USE 90 C RATED CONDUCTORS 8125 Holton Dr Florence KY USA 41042 1 859 727 2200 USA 49 7158 173 0 Europe www balluff com e Class Zone 1 AEx d IIC T6 Ta 65 C T5 Ta 80 C Q R e Class Zone 1 Ex d IIC T6 Ta 65 C T5 Ta 80 C C US 11 2411253K e Class Division 1 Groups A B C D CE 0518 MICROPULSE BTL5 Linear Position Iransducer e Class Il Division 1 Groups E F G Class Ill T6 Ta 65 C T5 Ta 80 C e Type 4X 6P IP68 1 2 14 NPT Thread Opening Maximum Pressure Rating 8700 PSI 60000 kPa m 10 30 VDC m 24 VDC 20 3W Max SIRA 11ATEX1104X IECEx SIR 11 0048X Il 1 2GD Ex d IIC T6 T5
7. BALLUFF sensors worldwide Technical Description User s Guide BTL5 M J DEKC TA12 Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs Explosion Proof Flame Proof Rod Style BTL5 M J DEKC TA12 Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs Explosion Proof Rod Style PULSE i Preface ATEX Directive Instructions 3 4 1 Introduction u Q P o OIL aa 1 2 Safety Advisory 2122i2aisciissssssindssssndannssndssnnaninssnanassanuinusnain aninninuna ana lay ADDIOVa S u u um u a aaa a 2 General Information J U U U UU U U U Q Q 2 1 Functional Description 3 Component Overview 6 7 4 Mechanical Data J Axl DIMENSIONS qu uuu u u u N AAA AAA 34 2 SO SCHIC AU ONS ia 5 PRO COS SONOS risiini kala Raka aa asb Raksasa a 10 51 Magnet ii 10 52 COHRCDILPAGSDISP UU I L aa kka 10 AA AAA 11 6 Installation Instructions 12 6 1 Installation Procedure mounting bolt specifications tightening torque etc 12 6 2 I
8. COM e 1 800 543 8390 BALLUFF 15 BALLUFF sensors worldwide Complete Product Range Germany Inductive Photoelectric Micropulse Global Headquarters s no Sensors Transducers Balluff GmbH SchurwaldstraBe 9 73765 Neuhausen a d F Telefon 49 0 71 58 1 73 0 Telefax 49 0 71 58 50 10 Hotline 49 0 71 58 1 73 370 Web www balluff de Capacitive Magnetic Field S S E mail balluff balluff de u USA North American Headquarters Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 727 2200 SA AI Toll free 1 800 543 8390 Fax 859 727 4823 Web www balluff com E Mail balluff balluff com Canada Balluff Canada Inc Connectors 8 2840 Argentia Road Unit 2 Accessories Mississauga Ontario LON 8G4 Phone 905 816 1494 Toll free 1 800 927 9654 Fax 905 816 1411 Web www balluff ca E mail balluff canada balluff ca Mexico Balluff de Mexico S A de C V Prol Av Luis M Vega 109 Col Ampliacion Cimatario Queretaro QRO 76030 Phone 52 442 212 4882 224 3588 224 3171 Fax 4452 442 214 0536 E mail balluff mexico balluff com No 883680 E e Edition 2011 04 Subject to change Replaces Edition 2009 11
9. Ga Gb Ta 65 C T6 80 C T5 Ex t IIIC T85 T100 C Da IP68 Ta 65 C T85 80 C T100 BALLUFF 7 PULSE Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs Mechanical Data BTL5 M J DEKC TA12 4 Explosion Proof Rod Style 4 1 Dimensions Sa ae 9 Lol c9 SEL SNQNVO snqllO1d F6 cl 96 U YOL SINJBIPEND ISS Teubia x u O wa wwawa na V wa SOEH lul PONE pel ddns Jesn smajos deo PEOY JOH9OS 1 8 KOCH nw XIS JO J NPSUEI UM Psl ddns SMOJOS deo PeSY 18490S ss ure s ZY SYX9WN XIS Bulsn peysi duooce si Buun MaIAV V7 Y U IM WW pZ JO 91 51 xg Big 2 9 J9 U 91929 LAN t soeuns Bununopy 9 x pw lou Bury jaube p pe 4u UJIM pus poy 808 9YOJIS SAV ig 794 a qesnun ease qesnun SUO MNN uoz buidweg 1 800 543 8390 e WWW BALLUFF COM 8 BALLUFF BTL5 M J DEKC TA12 Micropulse Linear Position Transducer Explosion Proof Rod Style Analog amp Digital Pulse Outputs PULSE 4 2 Specifications d 1ndlno eyeudoidde y 101 s pino JES Buisnou z g slndo oIN O 19491 SUOITEOWOSds ouewoy d pue jeooo 949 du09 104 DuISU DUOO UOU 06 gt o98 L O 4d 0F 9098 0 Oc0t INIEI AW SDEIOIS SUOHHED OOV YI 08 0 9 06 4292 L O 4 0t 0008 01 D 0 aunyessduue BHulyesedCQ isd 00 9 poy Buey ainssaid UO eneen BUIY O 19109 suoljesijioeds SOURL
10. UOLISd 6291129 3 YOE 19918 SS9JUIPIS eUeye 19100 QLE 1894S SS9JUIe S JEVOye POY DUISNOH Buisnoy JeanpsueJ y Buuejua wo linpuoo y ul uol esu puoo JO llIgISSOd y usad O GeO Bye ssouBul ainjsiow ysurebe uono loiud nsu O p sn q pjnoys UB B S pe Ju PJEPUPIS SIU s 2 w osje Buluedo JINDUOD sy JE UO O UUOD y ey GuNsuUS Huel g9d SU UIPJUIBW OJ 89dl UON29 OJd Je JUSWIUOIIAUZ 9 0 89 931494 ZH 002 0101 P ch DUE UOHEIOIA 207089 931 190 SW 9 0 001 ouled YOOUS YOO q euu Sd 1 AA J29S BUJ U suea UOIOSUUOD Ul OOc WW 0809 O ul c WW LG obuey Hbuunses Juawadejdsig Je ul SUoONnedijidads BALLUFF 9 WWW BALLUFF COM e 1 800 543 8390 BTL5 M J DEKC TA12 Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs PULSE Explosion Proof Rod Style 5 Accessories Order Separately 5 1 Magnets Description Slotted Magnet Small Ring Magnet Ordering BTL P 1013 4R BTL P 1013 4R BTL P 1012 4R 5 2 Conduit Adapter Description 1 2 14 NPT to M20 Adapter BTL A AD09 M 00EX Nickel Plated Brass 1 4 NPT Threads x SIRAOOATEX1 094 AEx de Class 1 Zone 1 Groups amp IIC EEx del amp IIC Class Division 1 amp 2 Groups A B C D M2 Il 2 GD Class Il amp Ill Groups E F G 10 BALLUFF 1 800 543 8390 e WWW BALLUFF COM BTL5 M J DEKC TA12 PULSE Micr
11. housing Avoid bending the waveguide assembly Step 6 Secure the electronics module using the 2 new screws provided with the replacement module Step 7 Connect wiring as per section 6 4 Step 8 Remove and replace the housing O ring with the new O ring provided with the replacement module Step 9 Replace housing cover Tighten housing cover to 25 ft lbs minimum 30 ft lbs maximum Mating surfaces should make contact Tighten secondary retaining screw ATEX 14 BALLUFF BTL5 M J DEKC TA12 PULSE Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs Explosion Proof Rod Style 7 Ordering Code Replacement Module Only B T L 5 A1 1 M 0 30 5 J M 0 1 TA Complete Transducer BTL5 A11 MO0305 J DEXC TA12 E4 Balluff Transducer Linear Generation 5 Output A Oto 10Vdc Differential start stop with tri state B 5to 5Vdc K Differential stop leading edge active C 0to 20 mA L Differential pulse width modulated E 4to 20 mA M Differential start stop leading edge active G 10 to 10 Vdc N Single ended start stop leading edge active S SSI P Differential start stop trailing edge active T Profibus R Differential pulse width recirculated H Q CANopen Quadrature Supply Voltage 1 24 Vdc 20 H T and S output versions only 5 10 30 Vdc all other output types Analog Output Operation Voltage Output type A B
12. installing the Micropulse EX transducer The Micropulse EX transducer should be installed by qualified personnel and used in accordance with the conditions for which it was designed Any unauthorized modification could result in equipment damage or personal injury and is expressly forbidden 4 BALLUFF 1 800 543 8390 e WWW BALLUFF COM BTL5 M J DEKC TA12 PULSE Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs Explosion Proof Rod Style 1 3 Use and inspection The relevant safety regulations must be followed when using the transducer system In particular steps must be taken to ensure that should the transducer system become defective no hazards to persons or property can result This includes the installation of additional safety limit switches emergency shutoff switches and maintaining the permissible ambient conditions Approvals Class Division 1 Groups A B C and D SB Class ll Division 1 Groups E F and G Class Ill T6 Ta 65 C T5 Ta 80 C Type 4X 6P IP68 C US Class Zone 1 AEx d IIC T6 Ta 65 C T5 Ta 80 C 11 2411253X Class Zone 1 Ex d IIC T6 Ta 65 C T5 Ta 80 C SIRA 11ATEX1104X IECEx SIR 11 0048X C Ex I 1 2GD Ex d IIC T6 T5 Ga Gb Ta 65 C T6 80 C T5 Ex Ex t IIIC T85 T100 C Da IP68 Ta 65 C T85 80 C T100 C 0518 x 2 General Information 2 1 Functional Description The Micropulse ER Linear Position Transducer is designed to provide highly
13. nstallation in Hydraulic Pneumatic Cylinders 12 6 3 Installing in Zone 0 Locations 13 T A acta ccc carafe Gee neat ena s kuupa 13 6 5 Using Analog Programming Tool 14 6 6 Replacing Electronics Module 14 7 Ordering COGG iia 15 The CE Mark verifies C that our products meet the requirements of EC Directive 2004 108 EC EMC Directive and the EMC Law Testing in our EMC Laboratory which is accredited by DATech for Testing Electromagnetic Compatibility has confirmed that Balluff products meet the EMC requirements of the following Generic Standards e EN 61000 6 4 emission e EN 61000 6 2 noise immunity 2 BALLUFF Emission tests RF Emission EN 55011 Group 1 Class A Noise immunity tests Static electricity ESD EN 61000 4 2 Severity level 3 Electromagnetic fields RFI EN 61000 4 3 Severity level 3 Fast transients Burst EN 61000 4 4 Severity level 3 Surge EN 61000 4 5 Severity level 2 Line induced noise induced by high frequency fields EN 61000 4 6 Severity level 3 Magnetic fields EN 61000 4 8 Severity level 4 1 800 543 8390 e WWW BALLUFF COM BTL5 _ M_ J DEXC TA12 PULSE Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs Explosion Proof Rod Style i Preface ATEX Directive Ins
14. opulse Linear Position Transducer Analog amp Digital Pulse Outputs Explosion Proof Rod Style 5 3 Floats Barrel Float Liquid Interface O lt F Ordering Code BTL2 S 4414 4Z01 EX WWWI BALLUFF COM e 1 800 543 8390 BALLUFF 11 BTL5 M J DEKC TA12 Micropulse Linear Position Transducer Analog amp Digital Pulse Outputs PULSE Explosion Proof Rod Style 6 Installation 6 1 Installation Procedure Warning Do not open when an explosive atmosphere may be present Attention Only approved conduit systems are to be used Step 1 Unscrew and remove housing cover Step 2 Install transducer into position Secure transducer using six M6x45 A2 stainless steel socket head cap screws supplied with transducer or with 1 4 20 x 1 3 4 stainless steel socket head cap screws Tighten screws to 3 5 Nm 2 6 ft lbs torque Fig 1 Step 3 Connect wiring as indicated in section 6 4 Fig 2 Use 90 C rated conductors Step 4 For analog output versions only If necessary scale the active stroke range per the instructions in section 6 5 otherwise proceed to next step Step 5 Replace the housing cover and tighten to 25 ft lbs minimum 30 ft lbs maximum Tighten secondary retaining screw ATEX 6 2 Installation in Hydraulic Pneumatic Cylinders If the transducer is to be installed in a cylinder prepare the cylinder port in accordance with the diagram below 19 8 0
15. rrogate CLK input input input 2 signal GND Signal GND START STOP GATE DATA output output output 3 Signal Out failing not used Interrogate Interrogate CLK input input input Pwr Supply GND Pwr Supply GND Pwr Supply GND Pwr Supply GND Pwr Supply GND 5 Pwr Supply Pwr Supply Pwr Supply Pwr Supply Pwr Supply 10 to 30 voc 10 to 30 vdc 10 to 30 voc 10 to 30 voc s Signal Out rising not used START STOP GATE DATA output output output Note 1 Ordering code version N is a single ended T ITL compatible START STOP version This version does not use Interrogate or START STOP Pins 3 and 6 should be left unconnected for N type transducers Output Type Ordering Code Fig 2 o 0000 VITO SDESV C R 1 00000 00000 O DSSDSSV ODSVVUGBSO O Hs y VP 5V Output Not USed Not USed Pin am 8 Output Type Ordering Code Fig 3 Quadrature Q Output Channel A 4 Output Channel B Outpur Channel A Pwr Supply GND Output Channel B Output Channel Z Output Channel Z Strobe Input Not useq Pin Pwr Supply 10 to 30 Vdc i CE 9 Typical housing with terminal WWW BALLUFF COM e 1 800 543 8390 block assembly O O a BALLUFF 13 BTL5 M J DEKC
16. tructions Instructions European ATEX Directive 94 9 EC Annex II 1 0 6 The following instructions apply to equipment covered by certificate number SIRA 11ATEX1104X IP The equipment may be used with flammable gases and vapours with apparatus groups IIC and with temperature classes T6 and T5 2 The equipment is only certified for use in ambient temperatures in the range 20 C to 65 C T6 or 20 C to 80 C T5 and should not be used outside these ranges 3 Installation shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 14 2003 4 Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 17 2007 5 Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 19 2007 6 Instructions for putting into service use and assembling this equipment are located in section 6 of this document 7 Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s documentation 8 The certification of this equipment relies upon the following materials used in its construction _ Stainless Steel 316 _ Stainless Steel 304 Viton used for O ring seals WWW BALLUFF COM e
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