Single Pack Off User Manual
Contents
1. JSPLITPACKING 2 _ 11 145 8236 W21 NTERLOCKINGSEAT LEFT ro 12 145328721 NTERLOCKINGSEAT RIGHT 1 18 1472865 Wi8 MWIREGUIDE 316 1 _ 714 801 0119 V90 JO ing BSSzeii9 s m _ 1 _ 15 801 0340 V90 O Ring BSSize340 u zur 1 _ 16 B022977H80 JPISTONT SEAL200 3 17 8022183 H80 PISTONT SEAL325 V _ 18 SDU 0505 HTS Set Screw Dog Point Size 1 4 Length 0 7517 2 19 SHC 0543 3M4 SocHdCapSize3 8Length 0625n 4 20 SHC 0583 3M4 Soo Hd Cap i 2UNClengh3 amp in _ s u o 2 21 WNL 0540 316 Nord Lock WasherSze38 r rr 4 22 WNL 0580 316 WASHERNORDLOCK MiZ u 2 NIiB IN AaA IMDNDN O0 N Spares Use only spares supplied or approved by Phuel Oil Tools Ltd O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user Individual items may be ordered as required using the part number specified Elastomeric spares are supplied in Viton and HNBR material as standard Many other materials are available please specify when ordering It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Redress kit RDK 5337 HVO Item Part N2. 3y Phuel Unit 12 Barratt Trading Estate Denmore Road Bridge of Don Aberdeen AB23 8JW Single Pack Off User Manual This Manual Covers the Following Part Numbers 148 5337 HVO This is a certified safety critical product and modifications or changes not authorised by Phuel Oil Tools may compromise the oafety Functionality and Certification of the assembly Safety Considerations All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded This equipment is heavy and should not be lifted without lifting aids OPS 5337 REV A c User Manual Phuel Single Pack Off OIL TOOLS Recommended Operation and Maintenance for Single Pack Off For Saver sub details See over Grease Pin Screws to be kept tight Oil and protect Phuel Oil Tools Ltd Ref DOC 3821 Threads Description amp Size Customer D Mo Phuel ID No MWP amp Service Typical Identification Tag Pre Job e Check that the certification and scheduled maintenance is up to date e Examine the assembly to make sure that it is good operating order and seal areas and threads are not damaged Post Job e After each job the assembly should be thoroughly cleaned and redressed if required e heassembly should be protected against the effects of corrosion and damage Annually e Inspect the condition of sealing surfaces and surface
3. coatings and threads repair replace as necessary e Re coat threads and sealing surfaces if necessary Contact Phuel if in doubt e Pressure Test to 300 to 500 psi and to maximum working pressure e Inspect paintwork and repair where necessary Five Yearly e Recertification by Phuel Oil Tools in accordance with DNV RP E101 Pressure Test Fit the appropriate test cap and use Test Plug 900 5178 HVO Fill with test fluid bleeding off any air in the system Apply pressure between 300 to 500 psi and hold for a minimum of 10 minutes Increase pressure to Maximum Working Pressure allow to stabilise and hold for 15 minutes with no visible leaks Bleed off pressure drain test fluid and remove test caps and dry e Apply coating of de watering solution to protect the bore and threads and fit thread protectors OPS 5337 REV A User Manual po Phuel Packing Change E OIL TOOLS Greasehead Pack Off Procedure for changing packing This can be achieved with the wire still in the bore A Ensure well bore is depressurised before commencing Slide the Seal Housing over the Pump out the piston to expose the packing and make up the thread fully end of the packing then assemble the Interlocking Rings over the wire and into the packing OPS 5337 REV A User Manual Saver Sub Maintenance OIL TOOLS Saver Sub Removal Pull out Can be jacked out with two screws Remove Screws and Nordlok Washers 1 4 20 U
4. NC with 2 of thread Saver Sub Refitting Inspect seal bore and threads Push Saver sub in Fit Nordlok washers and Torque screws per DOC 3821 Alternative Saver Subs Other saver subs are available contact Phuel Oil Tools for details Blank Isolation Valve NPT AE Check Valve OPS 5337 REV A 06 40 26 64 MAKE UP LENGTH 24 38 0 62 m DARA E E s RS ET MEZ AE ZT T EZ p l A INZ RES NS e zd E gt D QUU TAE SES SUSBQPT gt SS a q TA TA ES p EA E 5 Ide AN cocus ATTACH ID BAND HERE WEIGHT 98lbs 44 5Kg 10 000PSI WORKING PRESSURE 15 000PSI TEST PRESSURE FIT THREAD PROTECTORS NOT SHOWN OPS 5337 REV A EN HE CONTROLLED ENE MENA THAT YOU E USING THE CORRECT TETIN User Manual Phuel Bill of Material and Spares OIL TOOLS Bill of Material 148 5337 HVO Tem PartNumber Descrpon QY _ 1 1485382480 PACK OFF BOTTOM SUB 4344 O 2 5005411480 WSPLITCOLLAR434 O V _ 3 169 4217 480 SPCTRNG43 4410K um C V 4 452971480 JSEALHOUSING O m OoOo 1 _ 5 485383480 FUNNELTOPCAP _ 1 _ 6 485416480 SINGLE PACK OFF PISTON 1 7 1452176480 SAVERSUBPORT _ 1 _ e 4 amp 27 STL PISTONSPRING _ 9 i452970 W48 JPACKINGGLAND7A6 s V _ 10 145 2969 PU8
5. umber Qty 14 801 0119 V90 O Ring B S Size 119 MI 15 1801 0340 V90 O Ring B S Size 340 NENNEN 16 802 2977 H80 PISTON T SEAL 2 00 OO 3 17 802 2183 H80 PISTON T SEAL 3 25 EE NEN OPS 5337 REV A
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